Professional Documents
Culture Documents
INDEX
DIVISION 2 - SITEWORK
SECTION TITLE
02050 SITE DEMOLITION AND REMOVALS
02140 DEWATERING
02220 EARTHWORK
02245 ROCK CAVITY PROBING AND GROUTING
02280 TERMITE CONTROL
02281 PEST CONTROL
02513 ASPHALT CONCRETE PAVING
02515 PAVING AND SURFACING
02590 SITEWORK EXPANSION JOINTS AND SEALANTS
02720 SITE STORM DRAINAGE
02721 RIP-RAP SYSTEM
02722 GABIONS SYSTEM
02830 CHAIN LINK FENCES AND GATE
02870 SITE FURNISHINGS
02875 SITE AND STREET SHELTER
02881 PLAY FIELD EQUIPMENTS AND STRUCTURES
02890 ROAD MARKING AND SIGNS
02891 TRAFFIC MARKING AND SIGNS
02905 PLANT PROCUREMENT AND DELIVERY
02925 PLANTING SOIL
02950 PLANT INSTALLATION
02970 LANDSCAPE MAINTENANCE
DIVISION 3 – CONCRETE
SECTION TITLE
03100 CONCRETE FORMING AND ACCESSORIES
03300 CAST- IN-PLACE CONCRETE
03410 STRUCTURAL PRECAST CONCRETE
03455 GLASS FIBER REINFORCED PRECAST CONCRETE - PLANT CAST
03520 LIGHTWEIGHT CONCRETE
03530 CONCRETE TOPPING
03540 SAND CEMENT SCREED
03805 TESTING OF WATER RETAINING STRUCTURES
DIVISION 4 - MASONRY
SECTION TITLE
04220 CONCRETE MASONRY UNIT (CMU)
04221 AERATED CONCRETE MASONRY UNIT (ACMU)
04400 BUILDING AND INTERIOR STONE
DIVISION 5 – METALS
SECTION TITLE
05120 STRUCTURAL STEEL
05300 STEEL DECKING
05500 MISCELLANEOUS METAL
05700 ORNAMENTAL METAL
DIVISION 6 – WOOD AND PLASTICS
SECTION TITLE
06100 ROUGH CARPENTRY
06200 FINISH CARPENTRY
06400 ARCHITECTURAL WOODWORK
06602 SYNTHETIC COUNTERTOP SYSTEM
DIVISION 7 - THERMAL AND MOISTURE PROTECTION
SECTION TITLE
07110 MEMBRANE WATERPROOFING
07112 LOOSE LAID SYNTHETIC WATERPROOFING MEMBRANE
07135 CAPILLARY WATERPROOFING
07140 LIQUID APPLIED WATERPROOFING
07161 BITUMINOUS DAMP-PROOFING
07200 BUILDING INSULATION
07242 EXTERIOR RENDERING ON INSULATION SYSTEMS
07244 EXTERNAL RENDERING
07255 CEMENTITIOUS FIREPROOFING
07272 AIR BARRIERS
07500 BITUMINOUS ROOFING SYSTEMS
07570 TRAFFIC DECK SYSTEM
07625 FLASHING AND SHEET METAL
07840 FIRESTOPPING
07920 SEALANTS
DIVISION 8 - DOORS AND WINDOWS
SECTION TITLE
08100 HOLLOW METAL WORK
08130 STAINLESS STEEL DOORS AND FRAMES
08200 WOOD DOORS AND FRAMES
08305 ACCESS DOORS AND FRAMES
08330 OVERHEAD ROLLING SHUTTER AND FREE CARRIER SLIDING GATE
08424 INTENSIVE CARE UNITS / CRITICAL CARE UNIT ENTRANCES
08430 AUTOMATIC ENTRANCES (SLIDING DOORS)
08470 REVOLVING DOOR ENTRANCES
DIVISION 11 – EQUIPMENT
SECTION TITLE
11015 FAÇADE CLEANING EQUIPMENT
11110 LAUNDRY EQUIPMENT
11150 PARKING CONTROL EQUIPMENT
11170 WASTE HANDLING EQUIPMENT
11172 WASTE COMPACTOR
11173 MEDICAL WASTE INCINERATOR
11400 FOOD SERVICE EQUIPMENT
11405 REFRIGERATION EQUIPMENT
11425 VENTILATION CANOPIES
11460 KITCHEN CABINETS
11461 KITCHEN APPLIANCE
11480 HYDROTHERAPY EQUIPMENT
DIVISION 12 - FURNISHING
SECTION TITLE
12340 MODULAR LABORATORY AND WORK STATION SYSTEM
12345 KITCHEN ALUMINUM FURNITURE SYSTEMS
12346 MODULAR STEEL LABORARORY AND WORKSTATION SYSTEM
12347 MODULAR WOOD LABORARORY AND WORKSTATION SYSTEM
12600 FURNITURE AND ACCESSORIES
12610 FIXED AUDIENCE SEATING
12670 FLOOR MATS
DIVISION 13 - SPECIAL CONSTRUCTION
SECTION TITLE
13030 WALK-IN COLD ROOMS
13080 VIBRATION ISOLATION SYSTEMS
13090 RADIATION SHIELDING
13100 WATER TANK STORAGE SPECIALTIES
13130 PRE-ENGINEERED FABRIC STRUCTURE
13650 SOLAR PHOTOVOLTAIC ON GRID SYSTEM FOR BUILDING ROOF TOP
13670 THERMAL CHIILED WATER STORAGE TANK
13750 RADIATION PROTECTION
DIVISION 14 - CONVEYING SYSTEM
SECTION TITLE
14200 ELECTRIC TRACTION ELEVATORS
14580 PNEUMATIC TUBE SYSTEM
14640 GANTRY CRANES
14960 ELECTRIC CITY BUS
------------------------
List of Additional Manufacturer / Supplier / Installer including specified one.
END OF INDEX
SECTION - 11015
FAÇADE CLEANING EQUIPMENT
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A. The Contract Documents, General Provisions of the Contract, including Contract Conditions
and Division 1 Specification Sections, apply to the work of this Section.
1.02 SUMMARY
A. Provide the work of this Section in accordance with the Contract Documents.
B. Work of this Section shall include, but not be limited to, the following:
1. Utlra Series Telescopic Boom Lifts
2. Mobile Scafolding
3. Tucker Pole
4. Supply water outlets as shown on drawings.
5. All labor, materials, hoisting, equipment and services necessary to complete the
facade maintenance system.
6. Electric outlet boxes, wiring, stainless steel strain relief anchors at each outlet,
electrical receptacles, matching plug, and the connection of the plug to the traveling
cable of the equipment.
C. Related Work Specified Elsewhere:
1. Curtain wall
2. Glass and Glazing
3. Plumbing works
1.02 SUBMITTALS
A. Product Data
1. Submit manufacturer's latest published literature for materials specified herein shall
be submitted.
2. Data shall include certificates showing compliance with the specifications.
B. Maintenance Manual
1. Furnish maintenance manuals describing periodic maintenance required, parts lists,
and manufacturer's service facilities.
C. Operational Procedure
1. Furnish written instructions with diagrams as necessary, for the complete operation
and use of the equipment, including a step-by-step procedure for movement about the
building movement from one area to the next working area, and handling of the
suspension wire ropes and power cords.
1.03 WARRANTY
A. Guarantee: Submit with each proposal copy of guarantee against defects in material,
workmanship or installation of all components, providing for repair or replacement for a period
of one year, including material and labor.
PART 2 - PRODUCTS
2.01 UTLRA SERIES TELESCOPIC BOOM LIFTS
A. Model – JLG 1350SJP Telescopic Boom Lift
1. JLG Industries, Inc. 1 JLG Drive, McConnellsburg, PA. 17233-9533, (717) 485-5161
2. Or approved equal.
B. Description (technical data)
1. Platform Height 41.15 m
2. Platform Size 0.91 x 2.44 m
3. Platform Capacity (Unrestricted) 227 kg
4. Platform Rotator 180°
5. Horizontal Reach 24.38 m
6. Swing 360° Continuous
7. Overall Width Axles Retracted 2.49 m
8. Overall Width Axles Extended 3.81 m
9. Tailswing 1.67 m
10. Stowed Height 3.05 m
11. Overall Length Jib Stowed 11.45 m
12. Overall Length Jib Deployed 14.89 m
13. Wheel Base 3.81 m
14. Ground Clearance Axle 30 cm
15. Ground Clearance Chassis 65 cm
16. Weight 20,411 kg
17. Chassis
a. Max Ground Bearing Pressure 7.52 kg/cm2
b. Drive Speed 5.2 km/h
c. Gradeability 45%
d. Turning Radius (Inside) Axles Retracted 4.39 m
e. Turning Radius (Inside) Axles Extended 2.44 m
f. Turning Radius (Outside) Axles Retracted 6.86 m
g. Turning Radius (Outside) Axles Extended 5.89 m
h. Crab Steer Ratio 1:1
i. Axle Oscillation 30 cm
j. Tires/Type 445/50D710 Foam Filled
18. Power Source
a. Diesel Engine Deutz TD2011L4 74.9 hp
(55.9 kW)
b. Fuel Tank Capacity 117 L
c. Hydraulic Reservoir 208 L
d. Auxiliary Power 12V DC
e. Generator Nominal/Continuous 7,500 Watt
PART 3 - EXECUTION
3.01 INSPECTION
A. Prior to commencing work, the installer shall examine all aspects of the construction and
immediately call to the attention of the Owner’s Representative any conditions detrimental to a
proper installation. The Contractor shall immediately correct all problems.
3.02 PREPARATION
A. The Contractor shall be responsible for all required equipment hoisting and unloading and shall
also be responsible for coordinating the location of the equipment on the roof so as not to
interfere with other roof construction.
B. Secure equipment in place as shown on approved Shop Drawings.
3.03 INSTALLATION
A. All equipment shall be installed by, or under the direct field supervision of the equipment
manufacturers.
3.04 FIELD QUALITY CONTROL FOR FAÇADE MAINTENANCE SYSTEMS
A. After completion of the installation conduct full live load and operational tests under maximum
design live loading conditions over the full range of all the building surfaces, in accord with
applicable standards.
B. At a time mutually agreeable to all parties, allow one (1) full day to conduct operational
demonstrations for the Owner and/or the Owner's representative, after completion of the
operational tests.
C. Repair or replace any components and correct all deficiencies observed as a result of these tests
and demonstrations, and retest as required by the Owner to assure compliance with the Contract
Documents.
3.05 OPERATOR'S TRAINING FOR FAÇADE MAINTENANCE SYSTEMS
A. Provide at least two (2) full working days for initial operator's training to ensure safe use of all
the equipment.
END OF SECTION
SECTION - 11110
LAUNDRY EQUIPMENT
PART 1 - GENERAL
1.01 GENERAL NOTES TO LAUNDRY TENDERERS
A. Introduction
1. This specification must be read in conjunction with the Contract conditions and
Contract particulars prepared by the Contract Administrator.
2. The specification for specialist laundry equipment and its installation, described in
this document applies, only to the specialist laundry equipment package. Should the
Tenderer find any discrepancy or divergence between the Contract conditions,
Contract particulars and specialist laundry equipment package specification, he shall
immediately notify the Contract Administrator. The Tenderer is advised to familiarise
himself with the documents and the requirements set out therein.
3. The specification contained in this document relates to that specialist laundry
equipment required to equip the laundry facilities that are proposed within JAAH,
Oman.
a. The fit-out encompasses the master laundry processing area within ROP.
b. Reference should be made to the building drawings for the overall facility
locations and to the Consulting Engineer’s drawings, which detail the design
of the service infra structure.
c. Consultant's Intention: The Laundry Design Consultant has produced a
design for the laundry facilities within this development. It is the successful
Laundry Equipment Sub Contractor's responsibility to understand the
aforementioned, be aware of any implications, co-ordinate and design this
package and conclude the project in a professional manner.
d. The Laundry Equipment Sub Contractor's responsibilities shall include, but
not be limited to:
(1) Production of drawings, especially services layouts which should
check and verify all information shown by the consultant.
(2) Production and checking of fabrication drawings to ensure that they
meet specification and suit site conditions, to include electro-
mechanical services runs and other equipment.
(3) Appointment of experienced Project Manager and installation team.
(4) Proposal of solutions to problems where they arise.
B. Interpretation within This Specification:
1. The headings of the section/clause in this specification shall not affect the
interpretation thereof. All sections of this specification shall be read in conjunction
with each of the other sections and with the Laundry Equipment Tender drawings,
read together. All sizes specified within this document are metric and in millimetres
unless otherwise stated.
2. Where the work described in this document is undertaken by the Laundry Equipment
Contractor as a Specialist Package Contract, the term 'Contractor' shall mean
'Specialist Laundry Equipment Contractor'.
C. Scope of Works of Specialist Laundry Equipment Contractor
1. The work covered by this specification is for the installation of laundry equipment to
terminated services in predetermined positions within 2000mm of the final connection
point of positioned laundry equipment. It should be noted that allowance shall be
made for an additional 1000mm between the services termination points and the
appliance connection point than the usual industry norm, to allow flexibility in the
installation.
L. Builder's Work Requirements: The successful Tenderer shall be expected to carry out early
"Builder's Work in Connection" co-ordination to ensure that holes and chases for drains,
gulleys and other connections, are correctly located in relation to equipment to be supplied in
this Package.
M. Production of Installation/Working Drawings:
1. The Specialist Laundry Equipment Contractor shall prepare and submit to the
Contract Administrator sets of accurately dimensioned detailed layout drawings of
equipment, fabrication and other details of the works as necessary to supplement the
information shown on the drawings. They shall be fully co-ordinated
installation/working drawings, co-ordinated with the works of other trades.
2. Any working drawings produced by the Specialist Laundry Equipment Contractor
must be forwarded for comment and authorisation to the Contract Administrator,
Design Team, Engineer and concerned trades before works commence.
3. They shall be submitted for authorisation to ensure correct interpretation of this
specification and associated design drawings. This procedure shall not invalidate or
exempt the Specialist Laundry Equipment Contractor's responsibility for accuracy or
correctness. Any comment the Design Team, Engineer or concerned trades may make
will be advisory only and solely for the consideration of, and assessment by, the
Specialist Laundry Equipment Contractor. The comments shall not relieve the
Contractor of his responsibility for the suitability and correctness of his designs and
his other contractual obligations.
4. The Specialist Laundry Equipment Contractor shall submit detailed dimensioned shop
drawings and diagrams for the items listed in the detailed specification, Part B. These
shall be new drawings prepared specifically to suit the requirements of this contract.
When preparing the drawings the Specialist Laundry Equipment Contractor shall
establish lines and levels for the work specified and check the drawings to avoid
interference with structural features, services pipe work and other elements.
5. Shop drawings are to be at a minimum scale of 1:20, with detail at 1:10 and 1:5 and
shall include:
a. Dimensioned layout drawings at a scale of 1:20.
b. Dimensioned layout and elevation drawings at a scale of 1:20 showing:
(1) Dimensioned builder's work.
(2) Dimensioned Mechanical and Electrical connection positions
required for the equipment.
(3) Dimensioned electrical switchgear positions required for the
equipment.
c. Dimensioned working/fabrication drawings at a scale of not less than 1:20,
incorporating:
(1) All materials products, components, assemblies, etc. The drawings
must indicate the type and thickness of materials, the arrangement
of components, jointing, fixing and details, sealant, extrusions,
finishes and all other pertinent information. In a number of
instances in is anticipated that these working drawings will be full
size or 1:5 scale.
(2) The location of all component parts, method of assembly and fixing.
Dimensional relationship with adjacent elements, components or
materials, indicating the permissible deviations.
d. Plans and sections showing any required builder's work, including sizes and
position of any holes in the structure. This information must be provided in
sufficient time to meet the needs of the Client’s construction programme.
2. Where, in the opinion of the Contract Administrator, the finished works or the
materials or standard of work of any part of the works fails to comply with this
specification that part of the works will not be accepted and will be deemed to be
defective work.
V. Fire Precautions:
1. The Specialist Laundry Equipment Contractor shall ensure that safe methods of
working are adhered to when using any equipment or materials that may involve
danger to life or property. He shall take all necessary precautions to safeguard against
damage by fire or explosion where the execution of the work may involve the
presence of flame or sparks.
2. Petroleum products and other inflammable or vaporising liquids, gases or solids shall
only be used in accordance with the regulations applicable to storage and use of these
products.
3. All flammable material, gas cylinders and the like, shall be locked into a purpose-
made/constructed enclosure, in accordance with the Contract Administrator, Local
Authority Fire Officer and Health and Safety Executive requirements. The Specialist
Laundry Equipment Contractor shall be responsible for the transfer of these materials
to/from the enclosure.
W. Equipment Protection:
1. The Tenderer shall include for the full protection of equipment during delivery,
storage and both during and after installation. Aside from the plastic film protection
provided to stainless steel sheet, additional protection is to be provided in the form of
plywood, MDF or Corex. Polythene shrink-wrapping and cardboard packaging alone
is not acceptable. The protection shall be carried out to the satisfaction of the Contract
Administrator.
2. Any damage caused by the lack of appropriate protection being applied shall be the
responsibility of the Specialist Laundry Equipment Contractor and shall be made
good, to the satisfaction of the Contract Administrator, at the Specialist Laundry
Equipment Contractor's expense.
X. Cleaning of Materials and the Works
1. The Specialist Laundry Equipment Contractor shall clean each item of the Laundry
Equipment Contract works immediately prior to practical completion and project
handover. This clean shall ensure that equipment is clean and free from plastic
coatings, dust, dirt, moisture or other foreign matter. Suitably trained and qualified
personnel shall carry out the clean.
2. Any damage caused by the foregoing conditions not having been achieved shall be the
responsibility of the Specialist Laundry Equipment Contractor and shall be made
good, to the satisfaction of the Architect/Client’s Representative, at the Specialist
Laundry Equipment Contractor's expense.
Z. Operation and Maintenance Manuals and 'As Built' Drawings
1. Three (3) sets of the Manufacturer's Operating and Maintenance Guides together with
'As Built Drawings' shall be handed to the Client at the time of handover or within a
period not exceeding four weeks after the successful handing-over of the project.
2. A draft of the manual shall be submitted for authorization 6 weeks prior to handover.
Data and drawings are to be provided both as hard copies and also electronically on
CD discs.
3. The Manufacturer’s Operation and Maintenance Guides and the 'As fitted' drawings
shall be suitably bound in a hard-backed ring binder, having an index for ease of
reference. Data and drawings are also to be provided electronically on CD discs.
4. The Operation and Maintenance Manual shall have the following sections:
a. Operating guides, sub-divided into areas with a key and location drawing.
b. List of precautionary safety measures, encompassing responsibilities within
CDM regulations.
c. Glossary of names and addresses of suppliers.
d. Detailed maintenance information, including wiring diagrams.
e. List of recommended spare parts.
f. Certification of completion of commissioning.
5. Keys: At handover keys shall be handed to the Client. They shall be keys tagged with
an equipment reference for ease of identification.
AA. Commissioning
1. In respect to all major items of equipment, commissioning shall be carried out by
engineers employed by the equipment manufacturer or trained by the manufacturer for
such commissioning activities. In respect to the later, certification of training shall be
provided. This requirement applies without exception to all ventilation canopies, ware
washing equipment, cooking equipment and refrigeration equipment.
2. Once the equipment under this contract has been erected, positioned and connected to
services, it is this Laundry Equipment Sub Contractor's responsibility to fully test and
commission both the equipment and services connections. Where it is felt to be
beneficial, because of specialist knowledge, the Sub Contractor shall seek the
assistance of the Manufacturer's Representative/Service Agent.
3. The object of this testing is for the Sub Contractor to confirm to the Main
Contractor/Client’s Representative that the equipment is:
a. Free from all manufacturing defects, including leaks, blockages, component
failures, etc.
b. Connected to all necessary services, and that these services are adequate to
provide the equipment with the required power, water, waste and ventilation
under full capacity working conditions.
c. Completely safe to operate.
d. Functioning to the manufacturers, and/or specification, performance criteria.
e. Will pass any subsequent testing from outside agencies, e.g., Insurance,
Public Health, Water Authority, etc.
4. Before testing/commissioning commences, the following shall be confirmed in
writing:
a. All services are available with any pressure tests, chlorination periods and
the like complete.
b. Seven days notification, to the Main Contractor/Client’s Representative, that
commissioning will commence.
c. Operation of the equipment for the purposes of testing will not affect the
commencement of the extended warranty period.
d. No engineers will operate or adjust the equipment unless they are fully
conversant with the item, have studied the manual, and are not infringing any
Health and Safety at Work Regulations.
5. The Sub Contractor must allow all equipment to operate until fully warmed up/bedded
in, and should endeavour to operate all items at full capacity, simultaneously. It
should be recognised that this procedure takes time, and this should be allowed for in
any works programme.
6. Once the equipment is fully warmed up, all final balancing, adjustments, valve
settings, etc., shall be made and Test Certificates shall be completed. The Main
Contractor/Client’s Representative should then be notified, in writing, that all
equipment is fully tested.
7. Any specially fabricated equipment shall be tested before it leaves the manufacturer's
works, but should also be re-tested on site.
8. Continuity of programme for testing should not be assumed.
9. Immediately before the expiry date of the Defects Liability Period, the Sub Contractor
shall re-visit site to demonstrate that the installation is still functioning efficiently.
10. Under no circumstances shall the installation be used for any purpose other than those
listed above, and under no circumstances should any other contractor or laundry
operative be allowed to tamper with the equipment.
11. The Main Contractor/Client’s Representative shall witness all testing and
commissioning and shall have access at all reasonable times to such parts of the Sub
Contractor's works and of any sub-contractors' and suppliers' works as may be
necessary for the purpose of inspecting, examining and testing the materials,
workmanship and performance of the plant.
12. The Sub Contractor shall give the Main Contractor/Client’s Representative seven
days' written notice of the intention to carry out any test, and shall have carried out all
necessary adjustments prior to commencing such test.
13. In the event of the Works being incomplete and causing a postponement of the
notified test date, of the installation failing to pass the test or commissioning, the
Main Contractor/Client’s Representative shall be at liberty to deduct from the Sub
Contractor's account reasonable costs and expenses incurred by the Main
Contractor/Client’s Representative in having his representative attending the
repetitions of the test.
BB. Hygienic Deep Clean:
1. Immediately prior to handover the Laundry Equipment Contractor is to undertake a
hygienic deep clean of all laundry areas included in this contract.
2. Surfaces and structures are to be cleaned using effective degreasing and sterilizing
products that have been analyzed to BS3286 standards to remove dust, dirt and grease
from work surfaces, walls, floors, ceilings and less accessible areas such as pipes.
CC. Project Close-Out: The Specialist Laundry Equipment Contractor shall make allowance as
necessary to fill out and carry tests as required to comply with Oman Municipality specific
commissioning requirements and forms.
DD. Staff Training
1. Prior to commencement of operation of each area, and on completion of
commissioning, the Specialist Laundry Equipment Contractor shall organize a
minimum of two training sessions for laundry staff over two separate days, at a
mutually convenient time.
2. The Laundry Equipment Contractor shall also have a supervisor conversant with the
works in attendance at all times during the staff training period. The Contractor shall
co-ordinate the scheduling of staff training via the Contract Administrator. The
operating and maintenance manuals are to be supplied during the training sessions and
used as the base material for training. The Specialist Laundry Equipment Contractor
shall satisfy himself that the Client’s staff are capable of taking over the installation.
3. Special reference should be made to the Oman Municipality specific requirements in
respect to training, which shall be recorded for the future use of the Client.
EE. Opening of Facilities: The Specialist Laundry Equipment Contractor shall allow for the
attendance of a fully qualified engineer conversant with the installation over 3 days after the
opening of the laundry.
5. All services except where specified to the contrary or where agreed by the Contract
Administrator, shall be concealed, thereby providing a completely flush installation.
Exposed water and waste pipe runs shall be eliminated or minimized wherever
practical.
6. All exposed pipe work shall be self-finished in Polybutylene or High Density
Polyethylene (HDPE), Chromed Copper or stainless steel according to the specific
area of installation.
1.03 LAUNDRY ELECTRICAL SERVICES
A. General
1. This section of the specification describes the standard of materials to be used and the
method of installation. It shall be read in conjunction with each of the other sections
of this specification and in conjunction with other building electrical specifications
and services drawings.
2. The Specialist Laundry Equipment Contractor shall provide and install everything
necessary to complete the final connections to all equipment, from terminated services
provided by others, to within 1000mm of each item or range of equipment, complying
with the IEE regulations latest edition and in accordance to the latest addition of
Oman Municipality regulations.
3. Should any portion of the works, which would reasonably and obviously be inferred
as necessary, but not be expressly shown or specified, then the Specialist Laundry
Equipment Contractor shall provide and execute such works as an essential part of the
contract.
4. The final connections, where applicable, must comply in every respect with current
Regulations and recommendations of the statutory bodies and supply authorities.
5. The Specialist Laundry Equipment Contractor shall liaise and co-ordinate with the
Electrical Services Contractor to ensure that:
a. The position of service risers and outlets are correctly co-ordinated with
equipment items.
b. The terminations to all services provided by others are correctly specified to
enable the final connections to be made.
c. The voltage and capacities of services provided are correct for each item of
equipment. Any variations between the allowances shown on design intent
drawings and provisions required by the Specialist Laundry Equipment
Package Contractor shall be identified, and documented, with supporting
information.
d. All safety interlocks and devices are properly installed and operate correctly.
B. Labeling and Identification within Service Distribution Units and Fabricated Counter
Equipment
1. All switchgear, control panels, distribution boards and isolating switches mounted
within equipment shall be identified as to their functions and operating voltage.
2. Information labels shall have black letters on a white background. The lettering shall
be 5 mm high for distribution boards, local isolators and individual components of
switch panels. Warning labels shall be red with white filled lettering. All labels shall
be securely fixed to the equipment.
3. Distribution boards shall be fitted with circuit lists, detailing each circuit number,
MCB rating, equipment and/or service controlled and circuit wiring cross sectional
area. Unused circuit ways shall be indicated as "Spare Way". Circuit diagrams etc.
shall be detailed within the operation and Maintenance Manuals.
C. Cables – General: All cables used to complete final connections shall be manufactured to the
relevant European and Omani Standards and shall, unless specified to the contrary, have
copper conductors.
Connections to Other
Traps: Traps shall be included within the installation of all sinks and
basins and shall be manufactured from stainless steel. Traps shall
be 'bottle' or 's' type and have a minimum 76mm water seal and
shall be fitted with disconnecting couplings or removable bases
for cleaning purposes.
D. Drains and Overflows on Equipment: The Specialist Laundry Equipment Contractor shall
install all drainage pipe work in full accordance with the local authority Drainage-By-Laws,
Water Research Council guidelines and other relevant statutory requirements. All waste outlets
shall be fitted with a trap having a water seal of 75mm or shall run to a tundish also fitted with
a similar trap.
E. Taps:
1. All taps, valves and flexible hose fittings shall generally be 15-19mm diameter. In all
instances they shall be polished chromium plated finish and be designed for
conventional deck mounting, unless specified otherwise. All taps, valves and flexible
hose fittings shall be approved by the Local Water Authority and Water Research
Council.
2. The taps shall be supplied with vandal resistant handles with all wearing parts easily
removed for cleaning, replacement or repair.
3. Handles shall be heavy-duty solid type, star headed by Trecorn, with a 2¼ turn,
conventional screw down valve and non-rising spindle headworks unless specified
otherwise. Connection shall be hot on left and cold on right. Sink taps shall be pillar
pattern sink mixer taps with 200mm dual flow swivel spouts (Pegler 2523, Barking
Grohe or equal), mounted to the rear of each sink bowl and located on the raised tap
ledge of the table. Basin taps shall be lever action, supplied with 100mm levers unless
otherwise specified.
4. Laundry taps for other applications shown within the itemized schedule of equipment
shall be suitable models of Pegler or Barking Grohe manufacture or equal and
approved.
2. The Contract Administrator shall witness all testing and commissioning and shall
have access at all reasonable times to such parts of the Specialist Laundry Equipment
Contract works and of his suppliers’ works. All as may be necessary for the purpose
of inspecting, examining and testing the materials, workmanship and performance of
the plant.
3. Testing and commissioning shall include but not be limited to the witnessed operation
of each piece of equipment, running through the full range of features exhibited by
each item.
4. The Specialist Laundry Equipment Contractor shall give the Contract Administrator
seven days written notice of his intention to carry out any test and shall have carried
out all necessary adjustments prior to commencing such test.
5. The Specialist Laundry Equipment Contractor shall allow for testing and
commissioning the installation in sections as required in order to conform with the
Contract Administrator programme. This shall include for and co-ordinate the testing
and commissioning of specialist systems as called for under the specification.
I. Manufacturer's Test Certificates: Where systems are commissioned by the manufacturer of
specific equipment items, the Specialist Laundry Equipment Contractor shall obtain certified
Test Certificates covering the part of the works. The Certificates shall be incorporated within
the operation and maintenance manual.
1.06 LAUNDRY FABRICATED EQUIPMENT: GENERAL SPECIFICATION
A. General
1. The Specialist Laundry Equipment Contractor and his specialist supplier shall be
responsible for the design of the items specified and for the selection of suitable and
appropriate components to suit the conditions specified.
2. The specialist stainless steel fabricated items shall all be the product of one
manufacturer to ensure consistency of design details and components.
3. All specialist stainless steel fabricated items shall be designed and manufactured to
have a safe, hygienic finish, be capable of being easily cleaned and be suitable for use
in a heavy duty-laundry environment.
B. Materials and Finishes
1. Construction: All stainless steel used within fabricated equipment shall be type 304-
grade S15 superior corrosion resistant, finished to DP1. To be 2mm or 1.6mm thick
(14 or 16 gauge) as specified in the item specification. Edges shall generally be
bullnosed/radiused with a return edge, 55mm deep, unless otherwise specified.
Upstands shall be boxed, 130mm high with a full depth boxed return to the rear and
an angled return to the top.
2. Tops: The tops of all tables, shelves, exterior panels of fixtures, cabinet type doors
and drain boards shall all be constructed from a single sheet of metal, wherever
available standard sheet size permits. Where size of equipment requires the use of
more than one sheet of metal, sheets shall be butt jointed with all joints having a
continuous site weld for their full length. No joint shall be less than 500mm from an
edge or end of a piece of equipment.
3. Item Size: The item framework, tops and any panelling shall be constructed to
dimensions that allow the items to be delivered into the building and to their final
installed location. The items shall not require the application of manual cutting gear
such as saws, chisels and the like.
a. The items shall be joined in a manner that allows them to be dismantled and
removed from their locations in the future without the need to make
alterations to the structure of the building.
4. Joints: Joints in stainless steel worktops shall be designed so as to achieve a water,
grease and bacteria/vermin-proof surface.
5. Joint Detail: The two corresponding edges of site joints shall match in profile or
sections and all horizontal or vertical surfaces shall be flush, in alignment and site
welded.
6. Fastenings on Exposed Surfaces: To be welded, ground smooth, and polished to
match the adjoining surfaces. The polished grain on all working surfaces of each item
of equipment shall run parallel to the length of the equipment. Adjoining items of
equipment shall have the grain running in the same direction. Below worktop level all
surfaces shall have the grain running horizontally. Capping or joining strips shall be
DP1 finish with the grain running vertically.
7. Stainless Steel Tubing: To be 1.5mm thick. Where used as legs, tubing shall be 38-
40mm overall square or round section. Where used as framing to counters and as
bracing to tables, tubing shall be 25-30mm overall square or round section. The use of
square or round tubing is as detailed in the itemised specification.
a. Tubing shall be seamless drawn or seam welded, ground and polished
smooth finish. All joints between legs and attachments to equipment shall be
welded, ground smooth and polished. Whenever joints are required to be
welded, they shall be ground and polished finished.
8. All Hardware/Fittings: All hardware, and other fittings used in connection with the
equipment shall be stainless steel, unless such fittings are unobtainable, when chrome
plated brass or bonze may be submitted for approval.
9. Handles and Drawer Pulls: To be folded pattern, formed integrally to the door/drawer
front. Drawer pulls shall run horizontally. Door pulls shall run vertically.
10. Handles: Where handles are required to be fixed to materials other than metal they
shall be Standard-Kiel model 12270 or similar approved and fixed using stainless
steel screw/bolts as appropriate.
11. Hinges: Hinges shall be concealed type in nickel bronze or heavy stainless steel
material. Hinges may be welded or bolted to the doors and bodies. Bolts shall be
stainless steel. Alternatively the hinges may be fastened with stainless steel,
countersunk rivets, ground flush and polished smooth.
12. Locks: To be stainless steel heavy duty, Fermod or equal and approved.
13. Feet: To be 180mm high bullet stainless steel heavy-duty adjustable type.
14. Castors: To be 125mm diameter (unless otherwise specified), non-marking heavy-
duty type, braked as specified. All castors are to be designed for use on a hard floor
and are to have a hard noise-dampening wheel with a polyamide tread and a soft
rubber core (model: HUR). The castors are to be non-marking and leave no
discolouration behind as they travel. The castors are to be washable and be
manufactured with high quality chromes steel plates, plastics and components that are
rustproof. To be suitable models from Tente International or equal and approved.
C. Welds
1. The words 'weld' or 'welded' used in this specification mean that metal joints shall be
continuously welded on the exposed parts, ground smooth and polished to match
adjoining surfaces.
2. Where metal to metal joints occur on all fabricated items, the joints shall be properly
welded.
3. All welded joints shall be homogeneous with the parent metal itself.
4. Where spot welding is necessary, the welds shall be at a maximum spacing of 75mm,
dressed smooth on visible surfaces.
5. Where tack welding is necessary, the pieces welded shall have at least 12mm length
of welding material at maximum spacing of 100mm.
6. All welding shall be done with welding rod of the same composition as the stainless
steel sheet.
7. Welds shall be strong and ductile, with excess metal and any discoloration ground off
and joints finished smooth to match adjoining surfaces.
8. Welds shall be free of imperfections such as pits, runs, splatters, cracks, warping or
discolorations.
9. All exposed welded joints shall be ground flush with the adjoining materials and
neatly finished. All ground surfaces shall then be polished or buffed to match the
adjoining surfaces. Care shall be
exercised in all grinding operations to avoid excessive heating of the metal causing
metal discoloration.
10. Abrasive wheels and belts used in grinding shall be removed by successive finer
polishing. The texture of the final polishing operation shall be uniform and smooth.
11. In all cases, the grain or rough grinding shall be removed by successive finer
polishing operations. The texture of the final polishing operation shall be uniform and
smooth.
12. All exposed surfaces shall be commercial mill finish, Matt DP1 for corrosion resisting
steel.
13. Where brake bends occur, they shall be free of open texture or orange peel
appearance. Where such brake work does mark the uniform appearance of the
material, all marks shall be removed by grinding, polishing and finishing.
14. Sheared edges shall be free of burrs, fins or projections. Where miter or bullnosed
corners occur, they shall be neatly ground to a uniform condition. Over-lapping
materials are not acceptable.
15. Exposed surfaces of equipment shall be free of bolt, screw or rivet heads. Whenever
bolts are used to fasten trims to the paneling and body of warmers, counters, cabinets
and similar equipment, or to fasten tops of counters and tabletops to framing, such
bolts and screws shall be of the concealed type.
16. Where threads of bolts and screws occur on the inside of fixtures and are either visible
or might come in contact with a wiping cloth, such bolt and screw threads shall be
ground smooth so as not to create a hazard to food service employees.
D. Fixtures
1. Stainless Steel Doors: Whether hinged or sliding, doors shall be made to the full
height of the door opening.
2. Doors: To be double pan construction, braced and sound deadened. They shall be
constructed from stainless steel not less than 1mm thick throughout with all corners
welded, ground smooth and polished. All bracing shall be on proper centres to fit the
door size. Door lining panels shall be 430 stainless steel.
3. Sliding Doors: To operate on wheels running on a drawn overhead tracking that is
sloped so that the doors are self-closing. The door base shall be guided by a stainless
steel plate/pin, located at centre of the door opening. Integral folded pattern handles
shall be provided. No door length shall exceed 1000mm.
4. Pan Runners: To be provided where specified. In all instances they shall be
constructed from stainless steel and shall be secured on vertical supports with the
whole section being removable from the cabinet base/table frame for cleaning.
5. Mobile Items: The support legs shall be fitted with castors having 125mm diameter
non-marking polyurethane wheels mounted on ball race bearings, with the castor
capable of swivelling through 360 degrees. Castors shall be suitable for heavy-duty
use. All castors shall be fitted securely to the support frame of the item by means of
an expanding collar fitting which shall locate inside the legs and be secured by double
tapered screws.
6. Shelves: Where specified within the item, they shall be in 18-gauge stainless steel,
unless otherwise specified. All shelves shall have an up stand to the rear and a
turndown on the remaining edges, unless otherwise specified. All shelves shall
removable from the item frame.
Sink Fittings: Knee operated single 15mm tap and 32mm waste.
Soap Dispenser: Integral liquid soap dispenser with a 0.5L capacity.
Refuse Bin: With stainless steel housing and a refuse bin for the
collection of used paper towels. Housing dimensions 240 x 3300 x
360mm (Reference 806.409).
Up stand Panel: With a 440 x 200 x 580mm stainless steel rear
upstand panel complete with 170mm diameter paper towel
dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved)
B. ITEM-1.02: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
C. ITEM 1.03: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105 Liters
Quantity: 1no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
D. ITEM 1.04: Retractable Hose Reel With Heavy Duty Spray Gun- 10 meter
Quantity: 1no
Approximate Size: 168mm wide x 366mm deep x 391mm high.
Description: Stainless steel open retractable hose reel suitable for operation from
a hot water supply. To be mounted to the underside of the sink, item
B-1.05.
Features: To be supplied complete with and incorporate:
Hose: 10.5 metre hose.
Bracket: Stainless steel pivoting bracket.
Gun: Heavy duty spray gun.
Manufacturing Detail: To incorporate:
Hose: To have 15mm bore with 10.5 metre reach and built-in recoil
system. Hose to be blue colour reinforced rubber, with a food
quality liner. Reel to be mounted on a stainless steel wall mounted
pivoting bracket.
Hose Gun: To be fitted with a heavy duty spray gun which has a
non-marking rubber case, automatic shut-off and adjustable power
and spray angle.
Locating Hook: With a locating hook for the spray head/controller
mounted adjacent to the hose unit.
Other Details: To be installed to a 15mm hot water and cold water supply.
Serviceable Period: 2-year parts and labour.
Model: IMC: RK35, or Nederman, or Mechserflec: B-1535C-22, or equal
and approved
E. ITEM 1.05: Ceiling or Wall Mounted Insect Killer, 30W
Quantity: 2no
Approximate Size: 315-385mm wide x 140-186mm deep x 410-435mm high
Description: 22-50 Watt output wall mounted white polyester finish insect
destroyer.
Features: To be supplied complete with and incorporate:
Interlocked safety system.
Shatterproof lamp option.
Manufacturing Detail: To be CE and NF approved and comply with European standard EN
335-2-59. Manufacturing details and technical elements are to
comply with all currently applicable hygiene and safety
standards.Housing to be finished in white polyester on aluminum or
zintec steel.
Electrical Services: Unit having ultra-violet elements with approximately 22-50 Watt
output and an approximate electrical rating of 38-80 Watts, with a
minimum area of coverage of 50m2. Unit to have an electrical
interlocking device that isolates the power to the item when the
safety grid is removed. To be installed to a spur outlet located to the
left side of the unit.
Other: To be wall or ceiling mounted with the underside at approximately
2600mm above floor level.
Serviceable Period: 3-year parts and labor (excluding light tubes).
Accessories: Shatterproof Lamp to be included in price.
Model: Tournus: 806 943 + Shatterproof Lamp, or
Insect-O-Cutor: SE22 (white) + Shatterproof Lamp, or equal and
approved
F. ITEM 1.06: Low profile Platform Pallet Weighing Scale With Ramp, Capacity: 500KG
Quantity: 1no
Approximate Size: Platform: 1250mm wide x 1000mm deep x 78mm high.
Ramp: 1250mm wide x 300mm deep.
Weighing Indicator: 382mm wide x 152mm deep x 262mm high.
Ticket/Receipt Printer: 165mm wide x 320mm deep x 173mm high.
Description: 1500 kg capacity free standing low profile platform scale with
wheel on/off ramp to the front, wall mounted weighing indicator
and ticket/receipt printer on wall mountable stand.
Sink Fittings: Knee operated single 15mm tap and 32mm waste.
Soap Dispenser: Integral liquid soap dispenser with a 0.5L capacity.
Refuse Bin: With stainless steel housing and a refuse bin for the
collection of used paper towels. Housing dimensions 240 x 3300 x
360mm (Reference 806.409).
Up stand Panel: With a 440 x 200 x 580mm stainless steel rear
upstand panel complete with 170mm diameter paper towel
dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved
C. ITEM-4.03: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
D. ITEM 4.04: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105 Liters
Quantity: 1no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
E. ITEM 4.05: Retractable Hose Reel With Heavy Duty Spray Gun- 10 meter
Quantity: 1no
Approximate Size: 168mm wide x 366mm deep x 391mm high.
Description: Stainless steel open retractable hose reel suitable for operation from
a hot water supply. To be mounted to the underside of the sink, item
B-1.05.
Features: To be supplied complete with and incorporate:
a. Hose: 10.5 meter hose.
b. Bracket: Stainless steel pivoting bracket.
c. Gun: Heavy duty spray gun.
K. ITEM-4.11: High Spin Hygiene Barrier Washer Extractor Capacity: 40Kg/H at Loading Ratio
1:11
Quantity: 1no
Approximate Size: 1610mm wide x 1170mm deep x 1650mm high.
Description: Horizontal divided barrier washer extractor.
Features: To be supplied complete with:
a. Construction: Constructed all in 304 stainless steel, with
stainless steel base frame, external cladding and doors.
Floor mounted on adjustable legs.
b. Doors: Auto door positioning two no, one front and one
rear door, size 498mmx325mm, to enable full barrier
separation between dirty and clean areas. With pneumatic
door lock system
c. Filters: Filter system that constantly filters the wash water.
d. Drain: 2no 75mm drain connections
e. Wash System: Variable speed wash system up to 45rpm. Variable
speed spin speeds from 700-900 rpm.
f. Detergent Controls: With integral detergent and softener
dosing connections for connecting to central pumping
station.
g. Wash: High Temperature thermal disinfection.
h. Rinse: Low temperature rinse/chemical disinfection.
i. Drum: Auto drums positioning and air- bag suspension and
pneumatic brake.
j: Laundry Weighing: Automatic weighing system to regulate
detergent and water usage.
k: Motor size: 8 kW electrical motor.
l. P.C interface: for permanent recording.
m. Capacity (Per cycle): min 40 kg
Manufacturing Details: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be CE and/or
NSF approved. Product listed in WRAS water fittings and materials
directory. Certificate No. 9807046
Machine constructed throughout in 304 (1.4301) high grade
stainless steel, and with full external stainless steel cladding.
Capacity (Per cycle): min 40 kg
Controls: Controls are to be touch pad type, fully electronic touch sensitive
controls (no switches) and mounted on both the clean and dirty side.
Electrical Supply: Suitable for connection to an 8 kW415volt three phase and neutral
electrical supply. All electrical connections to be waterproof type to
IP56.
Water Services: Installed to softened hot water supply (1.5”), and 2no cold water
supplies (1.5”). Water services pipe work to be flexible quick
disconnect type.
Steam Services: Installed to a steam supply (1.5”) @6-8 bar per machine.
Compressed Air: Installed to a ¼” compressed air connection @ 6 bars.
Ventilation: To be connected to the building ventilation system with a 250mm
diameter spigot connection. Extract requirements to be no greater
than:
Manufacturing Details: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be CE and/or
NSF approved. Product listed in WRAS water fittings and materials
directory. Certificate No. 9807046
Machine constructed throughout in 304 (1.4301) high grade
stainless steel, and with full external stainless steel cladding.
Capacity (Per cycle): min 24 kg
Controls: Controls are to be touch pad type, fully electronic touch sensitive
controls (no switches) and mounted on both the clean and dirty side.
Electrical Supply: Suitable for connection to an4.1 kW415volt three phase and neutral
electrical supply. All electrical connections to be waterproof type to
IP56.
Water Services: Installed to softened hot water supply (1.5”), and 2no cold water
supplies (1.5”). Water services pipe work to be flexible quick
disconnect type.
Steam Services: Installed to a steam supply (1.5”) @6-8 bar per machine.
Compressed Air: Installed to a ¼” compressed air connection @ 6 bars.
Ventilation: To be connected to the building ventilation system with a 250mm
diameter spigot connection. Extract requirements to be no greater
than:
Extract air volume 0.55m3/s.
Temperature +35OC.
85% Relative Humidity.
Static pressure 70 Pascal.
Drainage: Installed to 2no 76mm drain connections.
Other: The item is to be co-ordinated with the barrier walling, fully
installed, tested and commissioned by the Laundry Equipment
Contractor.
Serviceable Period: 2-year parts and labor.
Spare Parts: Equipment to be supplied with a full set of manufacturers
recommended spares.
Accessories: To be supplied complete with:
Spigot Connection: Machine to be supplied complete with a spigot
connection/ventilator connector for connection to building
ventilation system. Spigot connection to be all in stainless steel and
to be approximately 260-300mm diameter x 1500mm high, To be
fully sealed at interface.
Model: Lava Mac: LMA 260, or Primus: MB26, or equal and approved
3.05 CLEAN LINEN PROCESSING AREA
A. ITEM-5.01: Solid Aluminum Bulk Cart (Wet Linen) Capacity: 430L
Quantity: 18no
Approximate Size: 950mm wide x 710mm deep x 875mm high.
Description: Solid Aluminum Bulk Cart on heavy duty casters
Features Body made in light alloy sheet, anodized (10 micron) with ribbed
walls.
solid dia. is 10 mm.
Upper rim dia. Is 20 mm. with inner strengthening?
Bottom frame and buffer profiles made in light alloy. 2 fixed and 2
swiveling wheels dia. 100 mm with non marking grey rubber ring,
zinc plated brackets, position 1-2-1.
Serviceable Period: 2-year parts and labor.
Model: ALVI, Model: BA20 or equal and approved
B. ITEM-5.02: Solid Aluminum Bulk Cart (Clean Linen) Capacity: 430L
Quantity: 15no
Approximate Size: 950mm wide x 710mm deep x 875mm high.
Description: Solid Aluminum Bulk Cart on heavy duty casters
Features Body made in light alloy sheet, anodized (10 micron) with ribbed
walls.
solid dia. is 10 mm.
Upper rim dia. Is 20 mm. with inner strengthening?
Bottom frame and buffer profiles made in light alloy. 2 fixed and 2
swiveling wheels dia. 100 mm with non marking grey rubber ring,
zinc plated brackets, position 1-2-1.
Serviceable Period: 2-year parts and labor.
Model: ALVI, Model: BA20 or equal and approved
C. ITEM-5.03: Ceiling or Wall Mounted Insect Killer, 30W
Quantity: 4no
Approximate Size: 315-385mm wide x 140-186mm deep x 410-435mm high
Description: 22-50 Watt output wall mounted white polyester finish insect
destroyer.
Features: To be supplied complete with and incorporate:
a. Interlocked safety system.
b. Shatterproof lamp option.
Manufacturing Detail: To be CE and NF approved and comply with European standard EN
335-2-59. Manufacturing details and technical elements are to
comply with all currently applicable hygiene and safety
standards.Housing to be finished in white polyester on aluminum or
zintec steel.
Electrical Services: Unit having ultra-violet elements with approximately 22-50 Watt
output and an approximate electrical rating of 38-80 Watts, with a
minimum area of coverage of 50m2. Unit to have an electrical
interlocking device that isolates the power to the item when the
safety grid is removed. To be installed to a spur outlet located to the
left side of the unit.
Other: To be wall or ceiling mounted with the underside at approximately
2600mm above floor level.
Serviceable Period: 3-year parts and labor (excluding light tubes).
Accessories: Shatterproof Lamp to be included in price.
Model: Tournus: 806 943 + Shatterproof Lamp, or Insect-O-Cutor: SE22
(white) + Shatterproof Lamp, or equal and approved
D. ITEM 5.04: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105 Liters
Quantity: 1no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
E. ITEM-5.05: Wall Mounted Hand Wash Sink Knee Operated W/Paper and Soap Dispenser
Quantity: 1no
Approximate Size: 440mm wide x 385mm deep x 790 high.
Description: Stainless steel wall mounted hand basin with apron support, knee
operated mixer tap valve, stainless steel up stand with paper towel
dispenser and integral refuse bin for paper towels.
Features To be knee operated, achieving ‘hands free’ water controls, with the
waterspout being operated by pressing a panel to the front of the
basin with the knee or upper leg. To incorporate:
a. Basin: 350mm x 275 x 100mm deep.
b. Water Controls: Mixer valve with linking pipe and non-
return valve, concealed behind apron, to provide single
feed supply to tap.
c. Sink Fittings: Knee operated single 15mm tap and 32mm
waste.
d. Soap Dispenser: Integral liquid soap dispenser with a 0.5L
capacity.
e. Refuse Bin: With stainless steel housing and a refuse bin
for the collection of used paper towels. Housing
dimensions 240 x 3300 x 360mm (Reference 806.409).
f. Up stand Panel: With a 440 x 200 x 580mm stainless steel
rear upstand panel complete with 170mm diameter paper
towel dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
1. To be wall mounted, supplied complete with wall support
frame and with the bowl mounted at 865mm above
finished floor level.
2. Weight and fixing details are to be co-ordinated by the
Catering Equipment Contractor to ensure that any
strengthening requirements are incorporated within the
wall construction.
Model: Tournus: (806.385 or Equal and approved
Manufacturing Details: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be CE and/or
NSF approved. Product listed in WRAS water fittings and materials
directory. Certificate No. 9807046. Machine constructed throughout
in 304 (1.4301) high grade stainless steel, and with full external
stainless steel cladding.
Electrical Supply: Suitable for connection to a 1.13kW at 415volt three phase and
neutral electrical supply. All electrical connections to be waterproof
type to IP56.
Steam Services: 182kg/h @ 100psi (6.9 bars)
Ventilation: To be connected to the building ventilation system with a 250mm
diameter spigot connection. Extract requirements to be no greater
than:
Extract air volume 0.75m3/s.
Temperature +35OC.
85% Relative Humidity.
Static pressure 70 Pascal.
Spare Parts: Equipment to be supplied with a full set of the manufacturers
recommended spare parts.
Serviceable Period: 2-year parts and labor.
Accessories: To be supplied complete with:
Spigot Connection: Machine to be supplied complete with a spigot
connection/ventilator connector for connection to building
ventilation system. Spigot connection to be all in stainless steel and
to be approximately 254-300mm diameter x 1500mm high, To be
fully sealed at interface.
Model: Primus: D55, or ADC: AD115, or equal and approved
I. ITEM 5.09: Steam Heated Rotary Drying Tumbler, Capacity: 22 Kg/H at load Ratio 1:35
Quantity: 2no
Approximate Size: 981mm wide x 1346mm deep x 2026mm high.
Description: Stainless Steel drum tumble dryer.
Features: Each item is to incorporate the following:
Construction: Constructed all in 304 stainless steel, with stainless
steel base frame, drum, external cladding and doors. Floor mounted
on adjustable legs.
Microprocessor Controls: With 4 preset drying cycles with a further
4 programmable drying cycles, plus one special care (no heat) cycle.
Self cleaning Lint Screen: With large storage bay.
Combustion Auto Response System: Automatic detection of
abnormally high temperatures within the drum and an automatic
water spray from a multi port manifold.
Idler: Self adjusting tension idler.
Large door: For ease of loading and unloading.
Overload protection: Integrated into controls.
Back draft damper: Automatic installation.
Capacity (Per cycle): min 22kg at Ratio 1:23
Manufacturing Details: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be CE and/or
NSF approved. Product listed in WRAS water fittings and materials
directory. Certificate No. 9807046
Machine constructed throughout in 304 (1.4301) high grade
stainless steel, and with full external stainless steel cladding.
Electrical Supply: Suitable for connection to a 1.04 at 415volt three phase and neutral
electrical supply. All electrical connections to be waterproof type to
IP56.
Steam Services: 72kg/h @ 100psi (6.9 bars)
Ventilation: To be connected to the building ventilation system with a 250mm
diameter spigot connection. Extract requirements to be no greater
than:
Extract air volume 0.75m3/s.
Temperature +35OC.
85% Relative Humidity.
Static pressure 70 Pascal.
Spare Parts: Equipment to be supplied with a full set of the manufacturers
recommended spare parts.
Serviceable Period: 2-year parts and labor.
Accessories: To be supplied complete with:
Spigot Connection: Machine to be supplied complete with a spigot
connection/ventilator connector for connection to building
ventilation system. Spigot connection to be all in stainless steel and
to be approximately 254-300mm diameter x 1500mm high, To be
fully sealed at interface.
Model: Primus: D35, or ADC: AD78, or equal and approved
J. ITEM 5.10: Dry Lint Filter, Capacity: 6000 CFM Stainless Steel made. Type 304, Gauge 16
Quantity: 1no
Approximate Size: ∅1016mmx 2057mm high.
Description: Filter collects lint form multiple dryer applications, made in
Stainless Steel 304-16 gauges
Features: Body: The housing is made out of 304 Stainless Steel -16 gauges.
The unit comes with four 1-1/4” stainless steel pipe legs for floor
mounting.
Filtering: An inner bag-like floating fine mesh screen (180 micron
polyester) is designed to filter 98% of lint passing through the
chamber.
Lint Collection: Lint drops or shaken off the screen into a fire
retardant vinyl holding bag. The bag is equipped with two zippers
for easy lint removal and screen cleaning.
Controls: A static pressure switch with audible alert is activated
when a High
Pressure situation occurs indicating the screen needs to be checked.
Serviceable Period: 2-year parts and labor.
Model: Brim Laundry Machinery Co.: DLF-506, or Clean Cycle Systems:
OPL306 or equal and approved
K. ITEM 5.11: Folding Table with Laminated Top, Steel Structure is Stainless Steel,
2000X800X900MM
Quantity 10no
Approximate Size: 2000mm wide x 800mm deep x 900mm high.
Description: 18/10304-grade stainless steel construction with laminated top
tables.
Features: Each item to incorporate:
Top: Laminated top with 55mm bull nose turndown to both leading
faces and flat turndown to sides.
Under: To be entirely open under with tie bars to the sides and
length only.
Manufacturing Detail: Manufactured all in 18/8 304-grade stainless steel. To incorporate:
Top: 18/10 304-grade laminated top with a 55mm bull-nose to all
sides. Top to be sound proofed with 16-19mm thick rot-proof
insulated panel securely fixed under. To be reinforced to
accommodate the weight of the laundry items
Frame: Unit mounted on 38mm stainless steel frame/legs, with
25mm tie bars. Tie bars to be mounted at approximately 250mm
above finished floor level and has a special device to fold the table
Under: To be open under, with tie bars to the sides and length.
Other: To be fabricated in accordance with the requirements of the general
specification. A detailed working drawing is to be submitted for
review and authorization prior to manufacture.
Model: Specialist Stainless Steel Fabricator
L. ITEM 5.12: Folding Table with Laminated Top, Steel Structure is Stainless Steel,
3000X800X900MM
Quantity 1no
Approximate Size: 2000mm wide x 800mm deep x 900mm high.
Description: 18/10304-grade stainless steel construction with laminated top
tables.
Features: Each item to incorporate:
Top: Laminated top with 55mm bull nose turndown to both leading
faces and flat turndown to sides.
Under: To be entirely open under with tie bars to the sides and
length only.
Manufacturing Detail: Manufactured all in 18/8 304-grade stainless steel. To incorporate:
Top: 18/10 304-grade laminated top with a 55mm bull-nose to all
sides. Top to be sound proofed with 16-19mm thick rot-proof
insulated panel securely fixed under. To be reinforced to
accommodate the weight of the laundry items
Frame: Unit mounted on 38mm stainless steel frame/legs, with
25mm tie bars. Tie bars to be mounted at approximately 250mm
above finished floor level and has a special device to fold the table
Under: To be open under, with tie bars to the sides and length.
Other: To be fabricated in accordance with the requirements of the general
specification. A detailed working drawing is to be submitted for
review and authorization prior to manufacture.
Model: Specialist Stainless Steel Fabricator
M. ITEM 5.13: Feeder for Large and Small Pieces front Loading
Quantity 1no
Approximate Size: 4369mm wide x2673 deep x 2335mm high.
Description: 1 and 2-lane feeder is a 3 or 4-station multi-purpose spreader feeder,
equipped with a vacuum box to treat the trailing edge of large pieces
in 1 & 2 lanes, and to serve as a small piece feeder.
Features: In 1-lane operation all stations work according to the “first-in-first
out”-principle. In 2-lane operation the left station of a 3-station-
model serves the left lane, the right station serves the right lane, and
the middle station serves the lane being first ready. On a 4-station-
model the 2 stations to the left serve the left lane and the 2 stations
to the right serve the right lane. Soft Touch spreading clamp with a
pivoting function developed by Jensen, which allows combining the
advantages of a vertical positioned feeding station with a horizontal
positioned transfer position. A vertically positioned feeding station
allows the operators to adjust the feeding clamp height to suit every
operator individually, and the pivoting function of the soft touch
spreading clamps makes it possible to deliver the piece to a
horizontally positioned vacuum beam well-known from the Variant
feeder, thus ensuring optimum transfer into the machine as the
horizontal positioned spreading clamps take the weight off the
leading edge. The soft touch spreading clamps are equipped with an
air cushion which serves to fix the corners. This new technology is
characterized by automatically adapting to various linen thicknesses
as the fixation of corners is gently applied by air pressure.
Minimum cycle time with 1 set of spreading clamps (*):
1-lane operation 3,13 sec. cycle time / 1150 pcs/hr.
2-lane operation 7,20 sec. cycle time / 500 pcs/hr./lane.
Minimum cycle time with 2 sets of spreading clamps (option) (*):
1-lane operation 3,13 sec. cycle time / 1150 pcs/hr.
2-lane operation 4.00 sec. cycle time / 900 pcs/hr./lane.
Minimum cycle time with 3 spreading clamps (option 1.3A) and 3 feeding stations: 2,81 sec. =
1280 pcs/hr.
Large-piece feeding:
Control system and operating panel with touch screen and digital counters.
Feeding speed synchronously adjusted to ironer speed.
3 or 4 feeding stations, operating according to the "First in First out"-principle.
Front loading, with individually adjustable clamp height of between 1095 mm and 1275 mm
and possibility to inspect the linen during spreading operation.
Inspection light panel in front of machine, Automatic start of clamps
Manual feeding of e.g. wax clothes at inlet conveyor.
Spreading belts (one-sided),Spreading brushes in 1 and 2-lane operation.
Air blast pipes to press the linen against the spreading belts.
Suction box with driven roller for large pieces.
Vacuum under feed belts for feeding of large pieces gives optimum quality to the leading edge.
Adjustable vacuum in vacuum box, set per category.
Soft Tough spreading clamp with air cushion automatically adapts to various linen
thicknesses.
Pivot able spreading clamps allow optimum transfer to the vacuum beam in a horizontal
position.
Spreading system with motor-driven toothed belts, Different spreading tension in each
category, Soft spreading feature for high quality items.
Conveyor stop and stretch conveyor (active in 1 & 2-lane mode)
Aluminum carriage track and carriage wheels for clamps ensure a smooth and steady
operation Small-piece feeding:
Lower able inlet belts for feeding small pieces.
Vacuum box with driven-roller for small piece feeding. Spreading plate in each lane.
Spare Parts: Equipment to be supplied with a full set of manufacturers
recommended spares.
Serviceable Period: 2-year parts and labor.
Model: JENSEN, Model: LOGIC PLUS-35/3000 or equal and approved
N. ITEM 5.14: Steam Heated Flat Work Ironer-2 Rolls, Diameter 800X3000 mm
Quantity 1no
Approximate Size: 4441mm wide x3439 deep x 2937mm high.
Description: Steam Heated Flat work Ironer, Roll diameter: 800 mm, Number of
rolls per machine: 2, Working widths: 3000mm
Features: Heating media: Steam
Steam pressure 7 - 15 bar, Flanges: Pressure norm PN 40 according
to DIN 2635.
Standard voltage: 400 V +/- 5%, 50-60Hz.
Control voltage: 24 V AC.
Electrical specification according to 73/23/EC
Mechanical standard according to 98/37/EC
Chest certificate according to 97/23/EC – Other chest certificate is
optional.
Chest, Feed and Return pipe system.
Channel chests of high-grade steel plate HII according to DIN
17155 with material certificate after being welded all chests are
annealed at 620C.
The chests are polished to values below RZ 10.0 µ m.
Submitted to working pressures up to the value stated on the chest,
the chests need no further legal inspection as the certificate was
given on the production of the chest.
The chest steam trap is of the ball float type and made of GGG 40.3
(PN 25)
The pipe work is St. 35.8 to DIN 17 175.
All pipes are flange-connected and can be reached from the left
hand side of the ironer.
First, second and third chests are mounted in series in the EX 8
model.
First and second chests are mounted in series in the EX 10 and 12
models.
Manufacturing Details: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be CE and/or
NSF approved. Product listed in WRAS water fittings and materials
directory. Certificate No. 9807046
Capacity: Approx 60 items/hr
Electrical Supply: Suitable for connection to a 1.6kW 415volt three phase and neutral
electrical supply. All electrical connections to be waterproof type to
IP56
Steam Services: 3/8” connection Steam usage 20Kg/hr at 4-6 bar.
Compressed air: 100L/cycle@6-8 bar.
Ventilation: To be provided from room ventilation.
Spare Parts: Equipment to be supplied with a full set of manufacturers
recommended spares.
Serviceable Period: 2-year parts and labor.
Model: Rotondi: TF/AL, or equal and approved
S. ITEM 5.19: Steam Heated Air Operated Shirts Finisher Capacity: 35 Pieces / Hour
Quantity: 2no
Approximate Size: 1500mm wide x 2100mm deep x 1820mm high.
Description: Direct Steam Heated Industrial; Shirt Finisher with vacuum
blowing.
Features: To incorporate the following:
Strong and complete steam distribution, moistens - Water spray gun
the fabric to remove creases
Hot air blowing presses and dries the fabric
Front and rear paddle to gold the garment in place
Time switch programmed through digital electronic control panel
Automatic stretching ahead and upright of the arms and clamps
Return and sleeve stretching by air operated regulation
Adjustable air blowing to comply at garment variety
Supplied with a pair of sleevers and clamps
Built-in vacuum motor for simply installation
For shirts, jacket and doctor suits processing
Productivity 35-40 pc/h
Super heating device
Manufacturing Details: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be CE and/or
NSF approved. Product listed in WRAS water fittings and materials
directory. Certificate No. 9807046
Capacity: 40-50 items/hr
Electrical Supply: Suitable for connection to a 4.0kW 415volt three phase and neutral
electrical supply. All electrical connections to be waterproof type to
IP56.
Steam Services: ½” connection Steam usage 40-60Kg/hr. 4-6 bar.
Electrical Supply: Suitable for connection to a 0.4 , 240volt three phase and neutral
electrical supply. All electrical connections to be waterproof type to
IP56.
Steam Services: 3/8” connection Steam usage 20Kg/hr at 4-6 bar.
Compressed Air: 100L/cycle@6-8 bar
Ventilation: To be provided from room ventilation.
Spare Parts: Equipment to be supplied with a full set of manufacturers
recommended spares.
Serviceable Period: 2-year parts and labor.
Model: ROTONDI, Model: EC76-A, or equal and approved
3.06 WRAP AND PACK AREA
A. ITEM 6.01: Folding Table with Laminated Top, Steel Structure is Stainless Steel,
2000X800X900MM
Quantity 3no
Approximate Size: 2000mm wide x 800mm deep x 900mm high.
Description: 18/10304-grade stainless steel construction with laminated top
tables.
Features: Each item to incorporate:
a. Top: Laminated top with 55mm bull nose turndown to both
leading faces and flat turndown to sides.
b. Under: To be entirely open under with tie bars to the sides
and length only.
Manufacturing Detail: Manufactured all in 18/8 304-grade stainless steel. To incorporate:
a. Top: 18/10 304-grade laminated top with a 55mm bull-
nose to all sides. Top to be sound proofed with 16-19mm
thick rot-proof insulated panel securely fixed under. To be
reinforced to accommodate the weight of the laundry items
b. Frame: Unit mounted on 38mm stainless steel frame/legs,
with 25mm tie bars. Tie bars to be mounted at
approximately 250mm above finished floor level and has a
special device to fold the table
c. Under: To be open under, with tie bars to the sides and
length.
Other: To be fabricated in accordance with the requirements of the general
specification. A detailed working drawing is to be submitted for
review and authorization prior to manufacture.
Model: Specialist Stainless Steel Fabricator
B. ITEM 6.02: Folding Table with Laminated Top, Steel Structure is Stainless Steel,
1600X800X900MM
Quantity 1no
Approximate Size: 2000mm wide x 800mm deep x 900mm high.
Description: 18/10304-grade stainless steel construction with laminated top
tables.
Features: Each item to incorporate:
a. Top: Laminated top with 55mm bull nose turndown to both
leading faces and flat turndown to sides.
b. Under: To be entirely open under with tie bars to the sides
and length only.
END OF SECTION
SECTION - 11150
PARKING CONTROL EQUIPMENT
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Particular Conditions
and Division 1 Specification Sections, apply to this Section.
1.02 SUMMARY
A. This Section includes the following:
1. Automatic barrier gates, with floating beam support and card-control units.
B. Related Sections include the following:
1. Division 16 Sections for electrical service and security systems.
1.03 SUBMITTALS
A. Product Data:
1. Include manufacturer's standard details and installation and maintenance instructions.
B. Shop Drawings: Include plans, elevations, and details of typical members and other
components. Show layout and installation details, including anchorage details.
1. Wiring Diagrams: Detail wiring for parking control equipment operator, signal, and
control systems and differentiate between manufacturer-installed and field-installed
wiring.
a. Show locations of connections to electrical service provided in other
Sections.
C. Maintenance Data:
1. For parking control equipment components to include in the maintenance manuals
specified in Division 1.
D. Maintenance Instructions: Manufacturer's written instructions for maintenance of parking
control equipment.
1. Include recommended methods and frequency for maintaining equipment in optimum
operating condition under anticipated traffic and use conditions.
2. Include precautions against materials and methods that may be detrimental to finishes
and performance.
1.04 QUALITY ASSURANCE
A. Installer Qualifications:
1. Engage an experienced installer who is an authorized representative of the parking
control equipment manufacturer for both installation and maintenance of the type of
units required for this Project, and whose installations have resulted in construction
with a record of successful in-service performance.
B. Listing and Labeling:
1. Provide internal electrical components required as part of parking control equipment
specified in this Section that are listed and labeled.
a. The Terms "Listed" and "Labeled": As defined in NFPA 70, Article 100.
PART 2 - PRODUCTS
1.05 ACCEPTABLE MANUFACTURERS, SUBJECT TO MEETING REQUIREMENTS:
A. Automatic barrier gates, card-control units
1. Kaba Gilgen AG, SWE
2. Federal APD, USA
3. Magnetic, GER
4. Or Approved Equal
1.06 MATERIALS
A. Zinc-Coated (Galvanized) Steel Sheet: ASTM A 653/A 653M, G90 (Z275) coating
designation; commercial quality.
B. Steel Structural Tubing: ASTM A 500, cold-formed steel structural tubing, Grade B.
C. Steel Mechanical Tubing: ASTM A 513, welded steel mechanical tubing.
1. Hot-Dip Galvanized: According to ASTM A 123.
1.07 AUTOMATIC BARRIER GATES
A. General: Provide UL-approved, automatic, barrier-gate parking control system.
B. Cabinets: Fabricate cabinets of (2.5mm) thick steel sheet or (3.2mm) sheet aluminum,
internally reinforced. Weld seams and grind smooth. Provide weatherproof, gasketed access
doors with flush-mounted locks; furnish two keys for each gate, keyed alike.
1. Finish cabinet, interior and exterior, with manufacturer's standard white baked-enamel
finish over primer system.
C. Gate Arm: Fabricate gate arm (floating beam support type) of lumber with (19mm actual)
thickness, length as required. Finish with manufacturer's standard coating system with black
diagonal stripes on traffic side face. Provide a mounting flange with breakaway feature to
ensure a clean break if arm gets struck.
1. Reversing Feature: Provide an automatic instant-reversing mechanism that stops
downward motion of gate arm if arm strikes an object and that immediately returns
arm to upward position. Include a 0- to 60-second variable-time reset device.
D. Operator: Provide instant-reversing motor for operating gate arm. Transmit power to gate-arm
drive shaft through a harmonic-acting crank and connecting rod. Fabricate cranks, rod, and
drive shaft of galvanized solid bar steel. Provide an operable cam for adjusting arm travel.
E. Electrical Components: Provide electrical control components in factory-sealed, plug-in
controller. Provide a galvanized steel box for wiring connections.
1. One AC grounded convenience outlet.
2. 250-W strip heater with a control switch and a preset thermostat.
3. On-off switch, automatic-manual switch, with overload switch protection.
1.08 OPERATION
A. While entering to the basement parking, the automatic barrier is controlled by magnetic card;
actuated internal elements to activate barrier gate.
B. While exiting, the automatic barrier is controlled by magnetic field; passing over this field
causes magnetically actuated internal elements to activate barrier gate
1.09 ACCESSORIES
A. General: Provide hot-dip galvanize anchor bolts and other accessory items as required for
installation and operation, according to ASTM A 153/A 153M.
B. Magnetic cards: Provide 1000 magnetic cards for system operation or as an Employer’s
Required.
PART 3 - EXECUTION
1.010 EXAMINATION
A. Before installation, examine areas to receive parking control equipment. Verify that critical
dimensions are correct and conditions are acceptable.
1. Proceed with installation only after unsatisfactory conditions have been corrected.
1.011 PREPARATION
A. Provide templates for anchor bolts and other items encased in concrete or below finished
surfaces so as not to delay the Work.
1.012 INSTALLATION
A. General: Install parking control equipment according to manufacturer's written instructions and
placement drawings.
B. Loop Detectors: Cut groove in pavement and bury and seal wire loop according to
manufacturer's written instructions. Connect to related equipment operated by detector.
A. After installing clean finished surfaces, touch up shop applied finishes as required to restore
damaged areas.
B. Provide final protection and maintain conditions, in a manner acceptable to manufacturer and
Installer that ensure parking control equipment is without damage or deterioration at the time
of Substantial Completion.
1.014 DEMONSTRATION
END OF SECTION
SECTION- 11170
WASTE HANDLING EQUIPMENT
PART 1 - GENERAL
1.01 SUMMARY
A. Provide a Microwave Disinfection Unit (MDU) of capacity 100 kg/hr to shred and disinfect
biomedical waste converting the same to normal household waste of no risk to the public
health.
B. System supplier / installer shall be familiar with construction practices and installation
requirements for the geographic area in which the equipment will be installed.
C. This specification represents only one part of the contract documentation. The remaining parts
of the contract documentation are: the General Conditions and the System Drawings.
D. The bid drawings show general location for the system. It is the responsibility of the contractor
to verify all routes and equipment placement.
1.02 SCOPE
A. Engineer, furnish, install, and test a Microwave Disinfection Unit (MDU) ready for operation.
Provide maintenance services and training for in-house maintenance personnel and system
operators.
1.03 QUALITY ASSURANCE
B. The Equipment shall be the coordinated and interfaced product of one supplier. The supplier
shall provide all devices, controls, and interface coordination to provide a complete turnkey
operational Microwave Disinfection Unit.
C. Manufacturer regularly and presently manufactures the item submitted as one of their principal
products.
D. Installer, or supplier of a service, has technical qualifications, experience and trained personnel
and facilities to perform the specified work.
E. Manufacturer’s system has been in satisfactory operation as a Disinfection unit for hazardous
medical waste on a minimum of five installations of similar type, and has been running for at
least three years.
F. All materials, components and labor shall be of the best available for the equipment proposed,
and shall be designed and engineered to comply with all requirements of the contract
documents, including intended use and implied functions.
G. All new equipment items and devices shall be fully tested in the manufacturer’s factory prior to
shipment to the project site. The owner reserves the right to inspect and witness testing.
1.04 RELATED WORK PROVIDED UNDER OTHER SECTIONS
A. Fire stop system.
B. Basic mechanical requirements.
C. Basic electrical materials and methods.
1.05 REFERENCES
A. American National Standards Institute (ANSI).
B. National Fire Protection Association (NFPA).
C. Federal Specifications (FED.SPEC).
1. QQ-S-571 E (2) Solder, Tin alloy, Tin-lead alloy.
2. WW-T-799E Tube, Copper, Seamless, Water and Refrigeration.
D. Federal Communications Commission (FCC).
E. Local regulations issued by Oman Ministry of Regional Municipalities, Environment & Water
Resources.
F. Ministerial decision No. 18/93 : Regulations for the management of hazardous waste
(Appendix 2).
1.06 SUBMITTALS
A. In accordance with shop drawings, furnish the following:
1. Manufacturer’s Literature, Data, and shop drawings of fabricated equipment. Submit
the following as o ne package:
a. Waste cart charging system.
b. In-feed hopper.
c. Extraction filters system.
d. Shredding assembly.
e. Transfer hopper.
f. Microwave generator.
g. Temperature holding section.
h. Treated waste discharge.
i. Electric steam generator.
j. Hydraulic system.
k. Ventilation system.
l. Water pump.
m. Additional components supplied.
2. Furnish system drawings which include but not limited to: equipment location with
over all dimensions that affect clearance requirements, location of all required
electrical and mechanical services, and horse power requirements of all electrical
items.
3. Provide a system test plan that describes how the system supplier will test unit to
demonstrate each feature.
PART 2 - RPODUCTS
2.01 MAUFACTURERS
A. SANITEC – USA
B. Micro. Waste Corporation - USA
C. STI - USA
D. Or Approved Equal.
2.02 GENERAL SYSTEM DESCRIPTION
A. The Microwave Disinfection Unit (MDU) disinfects infectious medical waste through the
application of steam and microwave radiation. The infectious waste temporarily held in waste
containers are emptied into an in-feed hopper via a charging system located at the front of the
equipment. Infectious waste is fed to a shredder by the feed arm where it is shredded. The
shredded material is conveyed through the microwave and temperature holding section
respectivelyfor disinfection. The outlet of the temperature holding section protrudes near the
back end of the unit and is designed to transport the disinfected waste into waste disposal
containers. From there the material can be transported to a local municipal landfill for disposal.
B. The MDU is designed to run automatically with a minimum of operator intervention.
Components of the unit are enclosed in weather – resistant steel enclosure.
C. The MDU comprises of the following subsystems:
1. Charging system.
2. In-feed hopper & feed arm.
3. Extraction system.
4. Shredder assembly.
5. Transfer hopper.
6. Microwave section.
7. Temperature holding section and Discharge Screw.
7. The process is then repeated when the feed arm is rotating in the forward direction.
When the feed arm makes four full revolutions in the forward direction without tripping
the current relay, the PLC assumes that the hopper is empty and calls for system
charging. The operator cannot feed waste into the MDU unless the PLC determines that
the hopper is empty and the MDU is operating properly.
8. The in-feed hopper is also fitted with four steam injection nozzles and four water spray
nozzles. Steam and water are used to prepare the in-fed hopper to receive waste. Steam
is used to manually disinfect the in-feed hopper. The hopper walls are the normally
insulated to hold in the steam temperature.
9. When the hopper is empty, and ready for another charge, steam is injected during the
charge preparation to fully saturate the hopper area. After the steam is injected and held,
water is sprayed into the in-feed hopper to quench the interior and condense the steam.
The extraction system then turns on to evacuate the steam from the hopper.
10. This sequence also accomplishes abatement of air borne pathogen emissions from
creating an unsafe working environment. This entire decontamination sequence is
automatically initiated by the PLC when the MDU is ready to receive another charge of
waste. The hydraulic waste charging system will not operate until this sequence is
completed. At that point, the operator will hear an alarm and see the LIFT-UP button
lamp illuminated, only then will the lift controls function.
C. Extraction System
1. The Extraction System is used to evacuate steam from the in-feed hopper during the
charging sequence. The extraction damper opens a duct to the extraction filter assembly,
which draws (extracts) the steam and air from the in-feed hopper prior to and during the
waste charging sequence. An inlet damper on the in-feed hopper flap allows outside air
to pass into the in-feed hopper thereby evacuating the hopper volume numerous times
before the hopper flap is electronically allowed to open.
2. Operation of the extraction system commences after water is sprayed to quench the
hopper. After the water spray is completed, the extraction blower is started. The
extraction blower extracts steam and air through the pre-filter, high efficiency
particulate air filter (HEPA) and activated carbon filter (ACF), before discharging to
atmosphere. The system is designed to achieve over 11 hopper volume air changes
before the hopper flap is allowed to open. This feature simulates criteria used in
isolation room for highly infectious airborne diseases in hospitals to ensure maximum
safety. After the steam and air has been extracted fromthe in-feed hopper, the operator's
lift controls are enabled, allowing the system to be charged. When the charging
sequence is completed and the in-feed hopper flap is fully closed, sensed by the flap-
closed proximity switch, the extraction blower isturned off. When the extraction blower
is off, the extraction and inlet dampers close.
3. When the extraction system is in operation, the pressure drop across the HEPA filter is
measured by an analog type manometer located near the filter housing. The pressure
drop is used to indicate the efficiency of the filter and thereby the amount of
contamination that the filter has collected. As the filter becomes progressively more
contaminated, the pressure drop across the filter increases. A pre-filter is used to extract
moisture from the air. The filters must be replaced when the pressure drop reaches
approximately 3 in of G (0.75 Kpa).
4. Extraction drain line valves are located beneath the HEPA filter and carbon filter
housing. These valves are to be normally closed and only opened daily, to drain liquid
from these housings back into the front of the microwave treatment section.
D. Shredder Assembly
1. The shredder assembly is fed waste material from the in-feed hopper by the feed arm.
The waste is shredded to a size that can be easily conveyed and effectively disinfected.
2. The integralshreddingfunctionachievesmanybenefitsovertraditionalthermal treatment
methods:
a. Shredding pre-conditions to ensure that all items, such as suction canisters and
other items that can not be effectively treated by traditional autoclaves, are broken
apart and all infectious surfaces are exposed to treatment conditions.
b. Shredded material allows for more efficient heat transfer, therefore the MDU
uses substantially less energy than traditional devices
c. Create more efficient conditions to enable processing of pathological material
3. The shredder assembly consists of a rectangular frame housing with cutter shafts
employing twin blades (cutting element) and a single speed motor, which drives the
cutter shafts in opposite directions via as pure gear. The cutting element is designed to
allow the projection of one blade to engage in the recess of the opposite blade, while
cutting at the same time. In this way, shredding over the total circumference of the blade
is achieved. In order to obtain even shredding over the entire length of the shaft, the
blades are offset on the shafts.
4. A screen is installed beneath the shredder system to control the degree of shredding. If
the shredded material is too large to fall through the screen it is forced up, around the
sides of the shredder and recycled back through the cutter blades. The material is
continually recycled this way until it has been reduced to the size governed by the
screen, allowing it to pass through to the rest of the system for treatment. The shredder
is controlled by two different sources. They consist of the high and low photo switches
located on the transfer hopper and a current sensing relay, located inthe Main Control
Cabinet. Sincereversing oftheshredder is anintegral part ofthe operation, the relay is
used to control the shredder (via the PLC) by monitoring the current draw on the
shredder motor. If the current draw exceeds the factory set limit of 40 amperes, the
shredder will come to a stop. The shredder will then automatically run in reverse
enabling the cutter blades to be released. After a short time of running in reverse, the
shredder will then come to a stop and resume rotating in the forward direction. The
reversing operational so occurs when ever the shredder is starting from a stopped
position. If an umber of reversals occur in a programmed amount of time, the PLC will
automatically shut the shredder down and the system will go to the fault mode. As the
material is shredded to its proper size, it falls in to the transfer hopper before moving on
through the systems.
E. Transfer Hopper
1. The transfer hopper is flange mounted between the shredder and the front end of the
microwave conveying section. The transfer hopper, which is welded to the microwave
section, is used as an intermediate storage for the shredder waste and controls the supply
of material to the microwave screw. The shredder supplies an adequate amount of
material for processing in the microwave section. The transfer hopper is fitted with
photo switch sensors that provide feedback signals to the PLC, which controls internal
timers to prevent false photos witch signaling. The PLC receives and outputs control
signals in response to the following conditions.
a. Material below Low Level - Indicates that there is insufficient material for the
proper operation of the microwave section (indicated by the low level photo
switch). The shredder will operate but the microwave section (MWS) will stop. If
the material stays below low level for a predetermined time, the MWS
MATERIAL LEVEL will go to fault.
b. Material between Low and High Levels - Indicates that there is a sufficient
amount of material for proper operation of the microwave segment. Both the
shredder and microwave segment operate.
c. Material above High Level - The shredder will stop when the material remains at
high level for a predetermined time. The MWS MATERIAL LEVEL will go to
fault after predetermined time.
2. This control method cycles the shredder, thus the level in the transfer hopper
continually fluctuates, providing aproper flow of material to the microwave section.
3. The transfer hopper is also fitted with a liquid level sensor for detection of an
excessive amount of liquid.
4. The sensor is used to ensure that the hopper does not fill up with liquid, which can
cause problems during operation.
5. In the event excess liquid is detected, the System warnsofimpending shut down by
flashing the MWS LIQUID LEVEL lamp on the Touch Screen. After a delay, the
enunciator warning horn sounds and the system goes to fault.
6. The transfer hopper is also equipped with a sample entry point located below the
shredder to allow the insertion of microbiological test specimens for the testing of
disinfection performance.
F. Microwave Section (MWS)
1. The microwave section heats the shredded waste in a continuous operation.
2. Heating is achieved by steam injection and microwave radiation applied as the
material passes through the MWS.
G. Steam Application
1. At a predetermined distance from the transfer hopper, before MWG#1, steam is
injected into the MWS by four (4) steam nozzles.
2. Steam is used to maintain the temperature of the waste and provides the proper
environment for the microwave energy to per form disinfection.
H. Temperature Control & Faults
1. Microwave radiation is introduced along the length of the microwave segment by six
(6) microwave generators (MWG). A temperature sensor located between MWG #2
and MWG #3 monitors the MWS Entry Temperature. If low temperature exists for
too long a period of time, the MWS Entry Temperature will go to fault. A
temperature sensor located between MWG #5 and MWG #6, monitors the
temperature of the material as it exits the MWS (MWS Exit Temperature). During
system operation the MWS screw speed is determined by the MWS Exit
Temperature.
2. If the material temperature is below 203 degree F (95 degree C), the MWS screw
will run at 50% full speed.
3. If the material temperature is 203 degree F (95 degree C) or above, the MWS screw
will run at 100% (Full Speed). The MWS Exit Temperature is enabled when MWG
#5 is enabled. The MWS Exit Temperature will go to fault after 5 minutes of low
temperature only when enabled.
I. Microwave Generators (MWG)
1. The MWGs input the microwave energy necessary to maintain the operating
temperature above the set-point to ensure waste disinfection. The MWGs are
installed in specially designed stainless steel housing, and (together with HF sealing)
are bolted onto the wave-guides via the resonance chamber. The control and power
supply wires are fitted with plug-in connectors to facilitate our meter indicates the
1,400 hours of the MWG preheating filament. A radial fan is located inside
total operating
each MWG housing cools the magnetron tubes.
2. It is important therefore that the air inlet and outlet vents are kept clean to allow
proper circulation. Keeping the MDU doors closed will help prevent dirt and dust
from fouling the MWG air vents.
3. An interlock switch is installed on each microwave generators mounting base. This
interlock disconnects power to the microwave generator when removed fromthe
operational position.
4. Each MWGis monitored by a watchdogTimerwithin itsstainless steel housing.Ifthe
current draw of a generator is not within a preset range, the system will signal a fault.
Should a MWG be out of service, the MWG power and control can be manually
switched offatthe control cabinet.
5. A minimum of four MWGs must be on for the system to operate.
J. MWS Operation
1. The MWS operates independently of the charging operation and microwave
generation takes place only under the following conditions:
2. When the microwave screw conveyor has a sufficient amount of material and:
a. Microwave Generator (MWG) fan is operating.
b. The microwave screw is operating.
c. MDU entrance door is closed.
3. The transfer hopper photo switches must indicate that a sufficient level (supply) of
material exists. The MWG fan must be operating before the MWS screw can turn.
The fan forces air between the wave-guide and window of each MWG to prevent
condensation and sparking.
4. A proximity switch located at the screw conveyor's gear motor screw shaft, counts
the number of revolutions of the screw. After the MWS screw has completed its first
revolution (after start-up) steam is pulse injected. After a total of six revolutions, the
first microwave generator (MWG) will turn on (be come enabled). At this time steam
injection changes to a continuous injection when the MWS screw is turning and
pulse injection when the MWS is off. After two additional revolutions, the second
MWG will be come enabled. Every second revolution thereafter, the next MWG in
turn will be come enabled until all selected MWG are on. After all selected MWG
units are enabled (on), the steam injection changes to a pulsed injection, whether the
MWS screw is turning or not turning. After one additional revolution, the second
MWG will be disabled. After each additional revolution, the next MWG in turn will
be disabled until, Units are disabled (off) the steam injection will turn off for the
remainder of the shutdown sequence and the MWS Exit Temperature will be
disabled. This shutdown sequence ensures that all waste material is treated before
exiting the microwave section and entering the temperature holding section.
5. The MWG operation is interlocked with the unit's door and each MWG is
interlocked with a key typesafety switch asa protective measurefor personnel safety.
Shouldthe door be opened while the system is operating, the MWGs willshut down
and will not restart until thedoorisclosed.
6. The rest of the system will continue to operate as long as the temperature remains at
operational levels. If the door, however, is left open for an extended period, the
system temperature will drop, causing the system to go into a fault condition and stop.
The door open switch can be over-ridden, to allow for testing and maintenance of the
system by qualified personnel.
K. Temperature Holding Section (THS)
1. The Temperature Holding Section (THS) is the final stage of the disinfection process.
The THS consists of two component areas; the hopper and the discharge conveyor.
L. THS Hopper
1. The THS hopper is thermally insulated to prevent internal cooling and is flange
mounted to the exit end of the Microwave Section(MWS). As treated material exits
the MWS, it falls into the hopper of the Temperature Holding Section (THS). The
material is retained in this section as part of the disinfection process and the material,
temperature is monitored aspartof thecontrol process.
2. The hopper is also used to compensate for variances in the flow of treated material
between the MWS and the THS discharge screw. High and Low level photo sensors
mounted in the hopper provide feedback signals to the PLC, which controls internal
timers to prevent false photo switch signaling. The PLC in turn outputs control signals
in response to the following conditions:
a. Material below Low Level - Indicates that there is insufficient material in the THS
hopper. Under this condition the MWS screw conveyor continues to operate but
operation of the THS discharge conveyor is temporarily disabled. After a period of
time below low level, the system goes to fault.
b. Material between Low and High Level - Indicates that the hopper level is
satisfactory. The MWS conveyor and THS discharge screw conveyor will operate
normally.
c. Material above High Level - Indicates that the THS hopper is full, causing the
MWS screw conveyor to stop. If the material remains at high level for a
predetermined time, the THS MATERIAL LEVEL will go to fault.
d. When the material level falls below the high-level photo switch, a time delay will
allow the MWS screw conveyor to restart. This control method cycles the MWS
and THS screw conveyors so that the
e. THS Hopper material level remains relatively constant, during automatic
operation, thereby providing a proper flow of discharging material.
M. The Discharge Conveyor
1. The THS discharge screw conveyor is mounted to the bottom of the hopper and is
supported by a stand that is located outside of the unit. It is used to feed the
disinfected waste into the granulator or discharge the disinfected waste from the unit
directly into a waste container, which is positioned directly below the outlet.
2. A temperature sensor is located at the bottom of the THS hopper section just above
the entry area to the THS screw conveyor (THS exit temperature).
3. This sensor monitors temperature of the waste in the THS. The THS exit temperature
sensor becomes enabled when MWG#6 is enabled.
4. The temperature must be 95°C or greater. If the temperature stays below 95°C for five
minutes, the THS exit temperature willgoto fault.
5. The bottom portion ofthe THS discharge conveyor is insulated to protect personnel
from bums thatcan occur due to the high-internal temperatures.
6. The upper portion is not insulated to condense any residual steam and allow the
material to cool down before it exitsthe conveyor.
N. Auxiliary Equipment
1. The MDU auxiliary equipment consists of separate items that perform specific
functions in support of the waste disinfection process.
2. The following paragraphs describe this equipment.
O. Steam Generator
1. The PLC monitors the steam generator and determines its operating status. Upon
automatic start-up, the steam generator begins to warm up.
2. When the steam temperature reaches 150 degree C the PLC starts the system. If this
temperature is not reached within several minutes, the system will go to fault. If the
steam temperature drops below 150 0C and does not recover aftera period of time, the
system goes into "sleep mode".
3. In the "sleep mode" the system is automatically stopped to allow the steam generator
time to recover (steam generator remains ON).
4. When the system is in sleep mode, the PLC waits for the steam temperature to reach
150 degree C before returning the system to automatic operation.
5. This assures that the steam generator has built up a sufficient supply of steam. If this
temperature is not reached after several minutes, the system will go to fault.
P. Hydraulic Unit
1. The hydraulic unit is used for operating the charging system. The unit is completely
self- contained consisting of a pump, reservoir and solenoid valves.
Q. Water Pump & Window Spray
1. The water pump supplies water at low pressure to the spray nozzles located at the in-
feed hopper and over each viewing glass in both the transfer and THS hopper.
2. At the in-feed hopper, water is sprayed during the charge preparation sequence to
quench the hopper's interior and condense steam that was previously injected.
3. At the transfer and THS hoppers, water spray is used to wash away material so that
the photo switches havean unrestricted path through the viewing windows, thereby
allowing proper operational control.
4. The PLC engages the water pump and spray valve under the following conditions:
a. When the viewing glass is blocked due to high level of material in the transfer
hopper.
b. At the transfer hopper, water is sprayed on the viewing glass every three
revolutions of the MWS screw.
c. This ensures that the photo switches are always reading the correct material level.
d. Whenever the SPRAY push button is pressed on the Main Control Cabinet. The
switch must be released and pressed a second time to produce another spray.
R. Ventilation System
1. The MDU ventilation system is comprised of a thermostatically controlled fan with
mechanical louvers at the discharge end of the MDU, and a motor driven louver,
located at the charging end of the unit. Both sets of louvers, open and close, as the fan
turns on and off, automatically drawing air through the MDU.
2. Since power for the ventilation system is always on, it may not be unusual for the fan
to turn on by itself even though the system is not operating.
3. The thermostat is located on the same wall as the extraction filter and has been factory
preset to operate at approximately 80 degree F (26.6 degree C).
S. Interior Lights
1. There are three types of fluorescent light fixtures attached to the ceiling of the unit.
They consist of a single 40-watt fixture located next to the in-feed hopper (man door
Side), a double 96-watt fixture located over the length of the MWS and a double 40-
watt fixture located next to the in- feed hopper (shredder motor side).
2. A light switch is conveniently located at the entrancedoor, inside the shelter.
T. Door open over-ride switch
1. The door open over-ride switch isa key-type switch located next to the interior light
switch. The over-ride switch allow strained personnel to operate the system, with the
door open while the MWGs are operating.
2. The switch issued for maintenance purposes only and should not be used during normal
system operation.
3. It is important that the switch be turned off to assure safety of personnel.
U. Outlet Receptacles
1. The MDU is fitted with ground fault interrupt type, duplex outlet receptacles. They consist of
the following:
a. Three brown outlets, for space heaters (15 amps).
b. Two duplex outlets with ground fault protection, located inside the MDU for
general use
c. Two duplex outlets with Ground Fault Protection, located outside the MDU for
general use.
V. Power Distribution Panel
1. The distribution panel is located to the right of the Main Control Cabinet and houses
circuit breakers for all 120VAC devices.
2. A circuit breaker panel, located above the distribution panel, serves as a disconnect switch
and protection device for the distribution panel.
In-feed hopper, Microwave screw, and discharge st.st. housing with external insulation.
screw material composition
Feeding hopper size 1.0. cu.m.
Shredding motor 20 HP
Cutting blades 1.9 cm thick with hooks
Insulation 3 in.
Microwave Generator HF 1.25 kw
Drive motor
Steam Generator capacity 400 kg/hr
PART 3 - EXECUTION
3.01 PROJECT CONDITIONS
A. Inspection: Report to the Engineer in writing those conditions that prevent or interfere with correct
installation of work of this section.
B. Field Measurements: Verify all dimensions by field measurements before fabrication and indicate
measurements on shop drawings. Coordinate fabrication schedule with construction progress to
avoid delaying the work.
C. Coordinate installation of anchorages for the MDU. Furnish setting drawings, templates, and
directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with
integral anchors, that are to be imbedded in concrete or masonry.
D. Deliver such items to project site in time for installation. Supervise and be responsible for correct
location and installation of such built-in items.
3.02 PRODUCT DELIVERY AND STORAGE
A. Unload all materials at project site. Verify with client the availability of on-site storage.
B. Protect items from damage during shipping, handling, and storage on the site. Work showing
deformations, weathering or other defects is not acceptable. Deliver materials to site at such
intervals to insure uninterrupted progress in work.
C. Storage of MDU and accessories at the site shall be the responsibility of the Manufacturer/ Supplier,
Materials must be stored to permit easy access inspection and identification. Keep materials off
ground, using pallets, plat forms, or other supports.
D. Client Representative reserves the right to reject any material that has become damaged because of
improper storage.
3.03 INSTALLATION
A. All installation work shall be fully coordinated with existing conditions and shall be accomplished
in a “First class” manner, using experienced and skilled installers under direct supervision of the
equipment supplier’s supervisor.
B. At final completion of installation, all equipment shall be cleaned, refinished as required, and be
delivered in perfect condition to the Owner.
C. The MDU contractor’s installation personnel shall organize their work and maintain orderly and
clean conditions relating to their installation.
D. The contractor at all times shall keep the premises free from accumulation of waste materials or
rubbish caused by their operations.
3.04 TESTS
A. System test plan: The test plan shall describe how the system supplier will test the system to
demonstrate each system feature and how reliability testing will be accomplished. The test plan
shall include forms and methods that will be used to record the number of transactions dispatched
from each station and log all malfunctions for reliability and downtime calculations.
B. After completion of installation, but prior to demonstration of the system for Owner acceptance, the
supplier shall make all adjustments and run operational test. Tests shall be conducted by a
competent factory trained technician possessing complete knowledge of the equipment.
C. Testing for acceptance and reliability: When the system pre-acceptance test is completed
satisfactorily, the supplier’s technical representative, who is thoroughly familiar with the system,
shall test the system in the presence of the Owner or his representative for compliance with the
contract documents. The system test plan, previously submitted to the Owner’s representative for
approval, operating manuals and as-built drawings must be on hand.
1. Supplier shall provide sufficient manpower and instrumentation to efficiently carry out the
test.
2. Representatives of the Owner and the supplier shall examine all workmanship and
material before conducting the operational test. Any deficiencies shall be corrected before
continuing the operational test.
3. Each individual system feature, as described in this specification, shall be successfully
demonstrated by the manufacturer’s representative.
4. Printer printouts showing the results of the above tests shall be submitted to the client.
5. Supplier’s representative shall log malfunctions printed out including cause, location,
corrective measures taken and time to restore service. Only properly logged incidents shall
be the basis for reliability calculations.
6. System to be evaluated three (3) months and six (6) months after start up of final phase. At
this time, evidence of less than one percent (1 %) downtime or else corrections must be
made.
3.05 TRAINING
A. Guidelines for Service Personnel: The guidelines for service personnel will describe all activities
required during operation of the unit. For each activity the required staff positions will be defined
and the way of performing the activity according to the required standards will be outlined. This
will include the related health and safety measures as well as the measures to be taken in case of
emergencies. Also these guidelines as a result will represent one chapter of the Operation Manual.
B. Preparation of Training Manual: Based on the guidelines prepared for the service personnel for their
major aspects to be focused specific training manuals will be prepared to be used during the training
workshops. In a parallel a training program and the related schedule will be developed. The
program will consider the different levels of staff to be involved in the operation according to the
organizational structure outlined in the Operational Manual. The training shall be focused on the
understanding and management of the overall concept so that each staff member will get to know
the importance of his position and the related responsibility.
C. Training Workshops: The program developed during the preparation of training manual shall be
implemented in stages and the Tenderer has to suggest the program, for example 3 periods of
each 2 weeks. During each training period all identified training group like management,
supervisors and workers will be trained on the specific subjects. In the successive workshop the
subject of the previous workshop will be repeated and recalled, so that on a common basis of
understanding new subjects of the guidelines have been introduced and will be recalled in a
final examination. If required by the Client an examination can be scheduled after each period,
what might increase the attention of the participants. As already stated the training workshops
will only cover the technical issues in general and be focused on management and
organizational issues. The detailed technical training shall be carried out by the suppliers after
completion of their technical designs. In any case the training has to be repeated just before the
operation of the collection system. The repetition of training workshops should be included in
the financial offer.
3.06 OPERATING
A. Provide ten bound sets and one electronic copy (CD) suitable for reproduction set of operating
instructions detailing in simple English and with sketches, diagram and / or photos, the methods and
procedures needed to operate the equipment in an efficient and safe manner.
B. Provide a minimum of eight hours of classroom and “hands on” training to hospital personnel in the
safe, effective and efficient use of the equipment. The training shall be formal and shall follow a “
Lesson plan”. The Owner reserves the right to film, photograph or otherwise document the training
sessions.
C. The Tenderer if required by the Client shall fully operate and maintain the system for a minimum
period of 2 years or as required by the Client. The Tenderer shall supply all the equipment’s
spares, consumables, materials, labor and other items associated in fully operating and maintaining
the system for 2 years after project handover.
3.07 MAINTENANCE
A. Provide five bound sets and one electronic copy (CD) suitable for reproduction, of complete
maintenance instructions for the equipment supplied. Instructions shall include full detailed parts
list, ASBUILT drawings, wiring diagrams and similar cuts. Maintenance manuals shall be updated
to current conditions during maintenance period.
B. Provide a minimum of sixteen hours of classroom and “hands on” maintenance training prior to the
turnover of the system to the owner.
3.08 WARRANTY
A. All labor and materials furnished in connection with the MDU shall be subject to the terms of
Guarantee of the GENERAL CONDISIONS, except the guarantee period is two years,
including expendables. Any component items normally considered expendable (i.e. light bulbs,
fuses, etc.) that fails during warranty period shall be replaced. Upon receipt of notice from the
owner of any failure of any portion of materials or workmanship furnished, the failure shall be
corrected at no additional cost to the owner.
B. Warranty shall be renewable.
END OF SECTION
SECTION - 11172
WASTE COMPACTOR
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A. The general provisions of the Contract, including General and Supplementary Conditions and
Division 1, General Requirements, apply to the work specified in this section.
1.02 DESCRIPTION OF WORK
A. The work of this section shall include but not be limited to the following:
1. Waste Compactor
2. Waste Container
1.03 RELATED WORKS SPECIFIED ELSEWHERE
A. Electricity
1.04 SUBMITTALS
A. Submit catalogue cuts to the Engineer in accordance with these specifications, showing all
details of installation and furnishing of all requirements for work by other trades.
B. Product Data: Manufacturer's product specifications, standard details and recommendations for
project conditions; indicate selected sizes and installation details specific to the project.
C. Shop Drawings
1. Plans: Scale 1:20; indicate locations, dimensions, and required associated construction
activities.
D. Quality Assurance/Control Submittals
1. Manufacturer's certification that installer of manufacturer's product is approved.
E. Close-out Submittals
1. Manufacturer's printed operation manual and maintenance data
2. Warranty Documents; Issued and executed by the manufacturer and installer of the
system.
1.05 QUALITY ASSURANCE
A. Qualifications
1. Manufacturer: Minimum five (5) years-documented experience producing products
specified in this section.
2. Installer: Approved by the Manufacture, and having a minimum of five (5) years
experience.
B. Pre-Installation Meetings
1. Convene at job site a minimum of seven (7) calendar days prior to scheduled
beginning of installation of this section to review requirements of this section.
1.06 WARRANTY
A. Manufacturer's warranty: Furnish manufacturer's standard one (1) year warranty from date of
temporary certificate of occupancy or similar, locally mandated permission to use the project
common areas for their intended use. Warranty shall apply to defects in product workmanship
and materials.
PART 2 - PRODUCTS
2.01 SINGLE CHAMBER PRESS (EK-1107)
A. Manufacturers/Suppliers
1. Strautmann Umweletteechnik, www.strautmann-umwelt.de
2. Imperial Group, P.O.Box 24742 Safat, 13108 Kuwait. Tel: (965) 2450980, Fax: (965)
2450983
3. Bergmann, www.bergmann-online.com
4. Hardall International Ltd. www.hardall.co.uk
5. Verladetechnik – Loading systems
6. Substitutions: Approved Equal by the Engineer.
B. General: Volume Reduction of up to 90 %, Save of storage and transport costs, Revenues are
available for baled material, Microprocessor-control, Hydraulic bale discharge, Compaction
with up to 22 t of cardboard, paper, plastics, barrels, tins, Tetra Packs etc.
C. Description
1. Weight of the bale up to 250 kg
a. High pressing force of 220 kN (approx. 22 t pressing weight)
b. Long ram stroke up to 780 mm
c. Adjustable pressing shield guiding Type Strautmann TopPlus
2. No waiting time
a. Automatic control Type Strautmann MicroLogic
b. Quick pressing mechanism
3. User friendly operation
a. Microprocessor control Type Strautmann MicroLogic
b. Visual bale ready signal
c. Easy tying of pressed bales when chamber door is open
d. Easy changeable twine coils
e. Low-noise less than 80 dB
4. Easy loading - slight install space
a. Floor space requirement under 2 m2
b. Easy opening and closing of the filling door
c. Snap - shut "quick-door" for ease of loading Type Strautmann Quick Door
5. High volume capacity
a. First filling capacity to 1, 1m3
6. High fill up volume
a. Long ram stroke guarantee a filling volume up to 0, 5m3
b. Serrated retention system Type Strautmann Circle System prevents the
expansion of materials
7. Easy bale removal
a. Structurally protected bale discharge system Type Strautmann Bale Matic
with separate hydraulic cylinder block and automatic back stroke
8. High safety standards
a. Triple encoded solenoid switch for surveillance of door latch
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verification of conditions
1. Area in which system is to be located is correct size and location, and is prepared for
installation of compactors and components.
B. Installer's examination
1. Have installer of this section examine conditions under which construction activities
of this section are to be performed, then submit written notification if conditions
under which construction activities of this section are to be performed are
unacceptable.
2. Beginning construction activities of this section before unacceptable conditions have
been corrected is prohibited.
3.02 INSTALLATION
A. Install and place the equipment and their components in accordance with the ACP drawings.
END OF SECTION
SECTION - 11173
MEDICAL WASTE INCINERATOR
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A. The general provisions of the contract, including General and Supplementary Conditions and
Division 1, General Requirements, apply to the work specified in this section.
1.02 DESCRIPTION OF WORK
A. The work of this section shall include but not be limited to the following:
1. Medical Waste Incinerator and flew gas treatment system.
1.03 RELATED WORKS SPECIFIED ELSEWHERE
A. Electricity
1.04 SUBMITTALS
A. Submit catalogue cuts to the Engineer in accordance with these specifications, showing all
details of installation and furnishing of all requirements for work by other trades.
B. Product Data: Manufacturer's product specifications, standard details and recommendations for
project conditions; indicate selected sizes and installation details specific to the project.
C. Shop Drawings
1. Plans: Scale 1:20; indicate locations, dimensions, and required associated construction
activities.
D. Quality Assurance/Control Submittals
1. Manufacturer's certification that installer of manufacturer's product is approved.
E. Close out Submittals
1. Manufacturer's printed operation manual and maintenance data
2. Warranty Documents; Issued and executed by the manufacturer and installer of the
system.
1.05 QUALITY ASSURANCE
A. Qualifications
1. Manufacturer: Minimum five (5) years-documented experience producing products
specified in this section.
2. Installer: Approved by the Manufacture, and having a minimum of five (5) years
experience in installing similar projects.
B. Pre-Installation Meetings: Convene at job site a minimum of seven (7) calendar days prior to
scheduled beginning of installation of this section to review requirements of this section.
1.06 WARRANTY
A. Manufacturer's warranty: Furnish manufacturer's standard two (2) years warranty or more from
date of temporary certificate of occupancy or similar, locally mandated permission to use the
project common areas for their intended use. Warranty shall apply to defects in product
workmanship and materials.
PART 2 - PRODUCTS
2.01 APPROVED SUPPLIERS
A. SANTES - TURKEY
B. ECODAS – FRANCE.
C. JOSEPH EGLI - SWITZERLAND.
D. Equal approved.
c. It can work with the liquids in any pH values, as well as adhesive and toxic
liquids.
d. Liquid is strained after the pump in order to prevent the damages in the
pump. Mesh size of the filter is 500 micron.
6. Refractory Material
Equipment Name High Alumina Fire Brick
Function Refractory
Place Primary Combustion Chamber
Type-1
Quality TA/A
Density 2,15-2,25 gr/cm3
Apparent Porosity %16-20
Refractoriness 33 SK, 1730 °C
Refractoriness under Load 1380 Ta °C
Dimensions 6*11*22 cm (l x w x h)
Type-2
Quality FN/G
Density 2,2-2,3 gr/cm3
Apparent Porosity %18-22
Refractoriness 35 SK, 1780 °C
Refractoriness under Load 1460 Ta °C
Dimensions 6*5*11*22 cm a x b x l x h
8. Ash Removal Unit: With the combustion of solid wastes, combustion gas and ash is
attained. The amount of ash is estimated to be 3-8 % of the total handled amount. At
the end of rotary kiln, ash is removed with automatic ash removal unit. The unit is
equipped with an ash damper to enable the removal of ash from the incineration
system to ash removal pit. Ash is collected with a wet system to remove the
substantial temperature of ash. In the pit, with the use of a conveyor system, ash is
collected and removed to ash collection container. The conveyor is operating in the
principle to collect and transfer ash from pit to conveyor continuously. The material is
resistant to any corrosive effects.
D. Post Combustion Chamber
1. In the post combustion chamber, (secondary combustion chamber) gases originated
during the incineration of wastes in the main combustion chamber are re-burnt in
excess air at 1200 °C during 2 seconds. There is one post-combustion burner and air is
introduced through fresh air fan. Post combustion chamber is also lined with
refractory, insulate and sheet steel. Inside temperature of the combustion chamber is
continuously measured via thermocouples and monitored on the control panel.
According to the results of these measurements, burner on/off is enabled.
Unit name Secondary Combustion Chamber
Function Waste Incineration
Residence Time 2 seconds
Quantity 1 Unit
Material Steel Metal
Temperature 1100 ºC
2. Refractory Material
Equipment Name High Alumina Fire Brick
Function Refractory
Place Secondary Combustion Chamber
Type-1
Quality TA/A
Density 2,15-2,25 gr/cm3
Apparent Porosity %16-20
Refractoriness 33 SK, 1730 °C
Refractoriness under Load 1380 Ta °C
Dimensions 6*11*22 cm (l x w x h)
Type-2
Quality FN/G
Density 2,2-2,3 gr/cm3
Apparent Porosity %18-22
Refractoriness 35 SK, 1780 °C
Refractoriness under Load 1460 Ta °C
Dimensions 6*5*11*22 cm a x b x l x h
3. Thermocouple
Equipment Name Thermocouple
Function Measurement of the temperature
Place Secondary Combustion Chamber
Model Cr-Ni (Type K)
Operating Temp. 1200°C
Protecting Tube 22 2 mm, INCONEL
E. Heat Exchanger
1. In order to decrease the temperature of the flue gas for preventing possible damages to
subsequent filtering units, air cooled heat exchanger unit is applied. Cooling is
achieved by using ambient air. Temperature of combustion gas is decrease from
1100ºC to nearly 200ºC.
Unit name Heat Exchanger
Function Reduction of the flue gas temperature
Quantity 1 Unit
Material Steel Metal
c. Second one is the removal of finer particulate matter that absorb hazardous
content of the combustion gas, unreacted reagent and the reacted hazardous
content of the combustion gas with the use of Bag Filters.
4. Bag Filter
a. Bag filter is the unit that enables the removal of particulate matters
originated in the combustion process.
b. In this unit, removal is achieved in dry basis at higher efficiencies. In case of
clogging, filters are self-cleaned by Jet Pulse mechanism.
c. Main components of the Bag Filter are:
1) Bag filter housing
2) Filter bags
3) Bag cages
4) Pulse-jet air cleaning assembly
5) Air bleeding assembly
G. Wet Scrubber
1. This system has one spray tower working with the principle of liquid injection
through the gas. In this unit, alkaline solution is injected to the gas coming from the
dry scrubber. The aim is to collected acidic content and SO2 by the injection of
alkaline liquid.
2. Liquid injection system is working as a closed circuit with the circulation pumps. The
unit is equipped with a screen to collect any material in the tank. Therefore any
clogging that may affect the operation of pumps and nozzles are prevented. The water
inside of the scrubber is directed to the ash removal system. Therefore, the water is
circulated through the whole system and wastewater formation is eliminated with the
removal of particulate matter. Other than that, pH meter and dosage pump are used to
measure the alkalinity of the liquid and to add if necessary automatically. Within the
process, the decrease in the level of caustic liquid is controlled with a level sensor and
if necessary water is added from the network. All materials are resistant to any acidic
or caustic exposure.
3. The start-up of the pump is connected directly to the control panel. The operation of
the pumps are not permitted unless the system starts to eliminate the solid waste, thus
unnecessary operation of the pumps is prevented.
4. Wastewater originated in the wet scrubber is directed to ash removal unit and in the
ash removal unit this water will be evaporated. Therefore there will be no wastewater
generation in the system.
Unit Name Wet Scrubber Unit
Function Treatment of Flue Gas
Material AISI-316
Type Wet scrubber
Quantity 1
2. It has sectional steel base frame with anti-vibrator to prevent the transfer of structure-
borne noise and V-belt drive with motor and fan pulleys as well as endless V-belts
and guards.
I. Main Stack
1. The stack is designed considering the present architectural structure and wind
direction from Cr/Ni sheet plate and flanged, in proper length and diameter. It is
resistant to high temperatured combustion gas leaving secondary combustion
chamber.
Unit Name Main Stack
Type Flanged
Material 304 - Cr/Ni Sheet Plate
PART 4 - INSTALLATION
4.01 PRODUCT DELIVERY AND STORAGE
A. Unload all materials at project site. Verify with client the availability of on-site storage. Protect
items from damage during shipping, handling, and storage on the site. Work showing
deformations, weathering or other defects is not acceptable. Deliver materials to site at such
intervals to insure uninterrupted progress in work. Storage of Incineration plant and accessories
at the site shall be the responsibility of the Manufacturer/ Supplier, Materials must be stored to
permit easy access inspection and identification. Keep materials off ground, using pallets, plat
forms, or other supports. Client Representative reserves the right to reject any material that has
become damaged because of improper storage.
4.02 EXAMINATION
A. Verification of conditions: Area in which system is to located is correct size and location, and
is prepared for installation.
B. Installer’s examination
1. Have installer of this section examine conditions under which construction activities
of this section are to be performed, then submit written notification if conditions
under which construction activities of this section are to be performed are
unacceptable.
2. Beginning construction activities of this section before unacceptable conditions have
been corrected is prohibited.
4.03 INSTALLATION
A. All installation work shall be fully coordinated with existing conditions and shall be
accomplished in a “First class” manner, using experienced and skilled installers under direct
supervision of the equipment supplier’s supervisor. At final completion of installation, all
equipment shall be cleaned, refinished as required, and be delivered in perfect condition to the
Owner. The Incinerator contractor’s installation personnel shall organize their work and
maintain orderly and clean conditions relating to their installation. The contractor at all times
shall keep the premises free from accumulation of waste materials or rubbish caused by their
operations.
4.04 TESTS
A. System test plan: The test plan shall describe how the system supplier will test the system to
demonstrate each system feature and how reliability testing will be accomplished. The test plan
shall include forms and methods that will be used to record the number of transactions
dispatched from each station and log all malfunctions for reliability and downtime calculations.
B. After completion of installation, but prior to demonstration of the system for Owner
acceptance, the supplier shall make all adjustments and run operational test. Tests shall be
conducted by a competent factory trained technician possessing complete knowledge of the
equipment.
C. Testing for acceptance and reliability: When the system pre-acceptance test is completed
satisfactorily, the supplier’s technical representative, who is thoroughly familiar with the
system, shall test the system in the presence of the Owner or his representative for compliance
with the contract documents. The system test plan, previously submitted to the Owner’s
representative for approval, operating manuals and as-built drawings must be on hand.
1. Supplier shall provide sufficient manpower and instrumentation to efficiently carry
out the test.
2. Representatives of the Owner and the supplier shall examine all workmanship and
material before conducting the operational test. Any deficiencies shall be corrected
before continuing the operational test.
3. Each individual system feature, as described in this specification, shall be successfully
demonstrated by the manufacturer’s representative.
4. Printer printouts showing the results of the above tests shall be submitted to the client.
5. Supplier’s representative shall log malfunctions printed out including cause, location,
corrective measures taken and time to restore service. Only properly logged incidents
shall be the basis for reliability calculations.
6. System to be evaluated three (3) months and six (6) months after start up of final
phase. At this time, evidence of less than one percent (1 %) downtime or else
corrections must be made.
4.05 TRAINING
A. Guidelines for Service Personnel: The guidelines for service personnel will describe all
activities required during operation of the unit. For each activity the required staff positions
will be defined and the way of performing the activity according to the required standards will
be outlined. This will include the related health and safety measures as well as the measures to
be taken in case of emergencies. Also these guidelines as a result will represent one chapter of
the Operation Manual.
B. Preparation of Training Manual: Based on the guidelines prepared for the service personnel for
their major aspects to be focused specific training manuals will be prepared to be used during
the training workshops. In a parallel a training program and the related schedule will be
developed. The program will consider the different levels of staff to be involved in the
operation according to the organizational structure outlined in the Operational Manual. The
training shall be focused on the understanding and management of the overall concept so that
each staff member will get to know the importance of his position and the related
responsibility.
C. Training Workshops
1. The program developed during the preparation of training manual shall be
implemented in stages and the Tenderer has to suggest the program, for example 3
periods of each 2 weeks. During each training period all identified training group like
management, supervisors and workers will be trained on the specific subjects.
2. In the successive workshop the subject of the previous workshop will be repeated and
recalled, so that on a common basis of understanding new subjects of the guidelines
have been introduced and will be recalled in a final examination. If required by the
Client an examination can be scheduled after each period, what might increase the
attention of the participants. As already stated the training workshops will only cover
the technical issues in general and be focused on management and organizational
issues. The detailed technical training shall be carried out by the suppliers after
completion of their technical designs.
3. In any case the training has to be repeated just before the operation of the collection
system. The repetition of training workshops should be included in the financial offer.
4.06 OPERATING
A. Provide ten bound sets and one electronic copy (CD) suitable for reproduction set of operating
instructions detailing in simple English and with sketches, diagram and / or photos, the
methods and procedures needed to operate the equipment in an efficient and safe manner.
B. Provide a minimum of eight hours of classroom and “hands on” training to hospital personnel
in the safe, effective and efficient use of the Incinerator. The training shall be formal and shall
follow a “ Lesson plan”.
C. The Tenderer if required by the Client shall fully operate and maintain the system for a
minimum period of 2 years or as required by the Client. The Tenderer shall supply all the
equipment’s spares, consumables,
D. materials, labour and other items associated in fully operating and maintaining the system for 2
years after project handover.
4.07 MAINTENANCE
A. Provide five bound sets and one electronic copy (CD) suitable for reproduction, of complete
maintenance instructions for the equipment supplied. Instructions shall include full detailed
parts list, ASBUILT drawings, wiring diagrams and similar cuts. Maintenance manuals shall
be updated to current conditions during maintenance period.
B. Provide a minimum of sixteen hours of classroom and “hands on” maintenance training prior
to the turn over of the system to the owner.
4.08 WARRANTY
A. All labor and materials furnished in connection with the Incinerator shall be subject to the
terms of Guarantee of the GENERAL CONDISIONS, except the guarantee period is two
years, including expendables. Any component items normally considered expendable (i.e. light
bulbs, fuses, etc.) that fails during warranty period shall be replaced. Upon receipt of notice
from the owner of any failure of any portion of materials or workmanship furnished, the failure
shall be corrected at no additional cost to the owner.
B. Warranty shall be renewable.
END OF SECTION
SECTION - 11400
FOOD SERVICE EQUIPMENT
Area Description
Basement Main Kitchen
F. Reference should be made to the building drawings for the overall facility locations and to the
Consulting Engineer’s drawings, which detail the design of the service infra structure.
G. Consultant's Intention: The Food Service Design Consultant has produced a design for the
catering facilities and the specialist catering equipment within this development. It is the
successful Specialist Catering Equipment Package Contractor's responsibility to understand the
aforementioned, be aware of any implications, co-ordinate and design this package and
conclude the project in a professional manner.
H. The Specialist Catering Equipment Package Contractor shall supply, deliver, off-load, carry
onto site to point of use, all materials and equipment, install, connect, progressively test and
finally test and commission all works indicated on the Tender Drawings as described in this
Specification. Upon completion of the installation, all systems shall be proved and
demonstrated with training provided as required and the works left in proper working order in
accordance with the contract documentation and to the satisfaction of the Project Manager.
I. The Specialist Catering Equipment Package Contractor's responsibilities shall include, but not
be limited to:
1. Production of drawings, especially services layouts, which should check and verify all
information shown by the consultant.
2. Production and checking of fabrication drawings to ensure that they meet
specification and suit site conditions, to include electro-mechanical services runs and
other equipment.
3. Appointment of experienced Project Manager and installation team.
4. Proposal of solutions to problems where they arise.
C. Where materials, products and standard of work are not fully specified they are to be:
1. Fit for the purpose of the Works stated in the Contract Documents.
2. In accordance with good building practice, including relevant provisions of current
Standard Codes of Practice, including British standards and Oman Construction
Standards.
3. Comply with relevant COSHH assessments.
4. In compliance and conformity with international and local/regional codes.
5. Conforming to Oman Municipality standardization policy.
6. In compliance and conformity with Omani Construction Specifications
7. Have a Quality Assurance Certificate ISO 9001 or equivalent.
1.05 QUALITY ASSURANCE
A. Installers and Manufacturer’s Qualifications should be a minimum of 15 years experience.
1.06 THE CONTRACT
A. The Specialist Catering Equipment Package Contractor shall be a Specialist Package
Contractor to the Main Contractor. Terms and conditions applied under this Contract to the
Main Contractor will also apply to this package.
B. It is incumbent on the Tenderer to ensure that the Contract Administrator forwards all relevant
preliminaries sections during the Tender Period, to ensure that all known conditions are
included in the Tender price for these Specialist Package works.
C. The Tenderer shall complete the pricing schedule section together with the section scheduling
proposed manufacturers of proprietary equipment and return them completed with his tender,
together with completed section scheduling requirements for attendances by the Main
Contractor.
1.07 THE CONTRACT PERIOD
A. The Contract period is to be subject to agreement with the Contract Administrator. Refer to
Main Contract conditions pertaining to programme. The Specialist Catering Equipment
Package Contractor shall liaise with the Contract Administrator to agree the dates on which the
equipment shall be delivered and installed, to comply with the contract programme. The
Specialist Catering Equipment Package Contractor shall include a statement in a letter
accompanying his tender, confirming compliance with the main programme requirements.
1.08 DRAWING INFORMATION
A. The design intent drawings accompanying the tender documents are for tendering purposes
only and must be treated as being subject to development to suit site conditions, as necessary to
suit the kitchen fit-out.
B. Drawings that should be read in conjunction with this specification are scheduled below, with
any other drawings deemed necessary by the Contract Administrator in discussion with the
Specialist Catering Equipment Package Tenderer:
1.09 HEALTH AND SAFETY REQUIREMENTS
A. The Specialist Catering Equipment Package Contractor should be aware that he will be
expected to conduct his activities within the regulations set out and documented by the
appointed Health and Safety Officer.
B. The Contractor must supply a copy of his Health and Safety Policy on submission of the
Tender. A Tender will not be accepted unless this has been received.
C. The Contractor shall comply in all respects, and at his own expense, with all the requirements
contained within the:
1. Health and Safety at Work Act 1974
2. Management of Health and Safety at Work Regulations 1992
C. The following features are considered by the Client to be of importance, and the Specialist
Catering Equipment Package Contractor shall ensure that equipment supplied meets the
highest level of:
1. Quality of materials
2. Fuel efficiency
3. Ease of operation
4. Health & safety features
D. Materials are to be supplied in the following order of priority unless otherwise specified:
1. Complying with British Standards;
2. Complying with DW/172
3. Complying in general with British Standards.
2.07 BRANDED MATERIALS, PROPRIETARY ARTICLES AND SYSTEMS
A. The Specification of branded materials and of proprietary articles and systems supplied or
supplied and fixed complete by particular firms is intended as a guide to the type of article or
quality of material. Provided that authorization is obtained from the Project Manager, the
Contractor may order from other sources which supply articles or materials of equal quality.
Full detail of alternatives and/or samples shall be submitted when the substitution is requested.
The decision as to the acceptability, or otherwise, of alternatives will be made by the Project
Manager. When returning the Tender, the Contractor will be deemed to have priced the items
specified and not any proposed alternatives.
B. The Contractor shall obtain the manufacturer’s printed instructions relating to all branded
materials and proprietary systems employed in the works and shall take all precautions to
ensure that these recommendations are followed. Copies of such instructions shall be kept on
site during the installation of the works, for reference, and produced when requested.
C. All manufacturers’ literature shall be compiled into a handbook by the Contractor and handed
to the Project Manager at the time of the handover of equipment and the installation. This shall
be in the form of an Operation and Maintenance Manual, as detailed in Section 1-4.
2.08 METRIC/IMPERIAL EQUIVALENTS
A. The Project Manager’s prior authorization is to be obtained on the substitution of any
equivalent metric/imperial sized materials or components.
B. The Contractor shall ensure that in fixing the work of this contract he shall not obstruct the
fixing or the future maintenance of other services or equipment items. The Contractor shall
fully co-operate with other Contractors and take all reasonable precautions to ensure that his
progress does not impede the progress of their work.
C. The Contractor must take all necessary precautions to restrict the area of his work to the
immediate vicinity of the work involved in this Contract.
D. All the implications of these restrictions and the methods which are to be adopted must be fully
considered, and allowance for them made in the Tender return.
3.03 BUILDER’S WORK DRAWINGS/INFORMATION
A. The successful Tenderer shall be expected to carry out early "Builder's Work in Connection"
co-ordination to ensure that spigot connections, water services and waste services recesses are
correctly located in relation to equipment to be supplied in this Package.
B. The Contractor should make due allowance for all the necessary attendance at co-ordination
meetings with the other specialist contractors.
C. The Contractor shall take due recognition of the need to co-ordinate his services installation
with the wall and ceiling Contractor and make due allowance for attendance on site to finalize
and mark holes required in panels for the passage of his services.
D. The Contractor will supply drawing and or others details of all other BWIC requirements for
penetrations to the building fabric.
3.04 PRODUCTION OF INSTALLATION/WORKING DRAWINGS
A. The Specialist Catering Equipment Package Contractor shall prepare and submit to the
Contract Administrator sets of accurately dimensioned detailed layout drawings of equipment,
fabrication and other details of the works as necessary to supplement the information shown on
the drawings. They shall be fully co-ordinated installation/working drawings, co-ordinated
with the works of other trades.
B. Any working drawings produced by the Specialist Catering Equipment Package Contractor
must be forwarded for comment and authorization to the Contract Administrator, Design
Team, Client and concerned trades before works commence.
C. They shall be submitted for authorization to ensure correct interpretation of this specification
and associated design drawings. This procedure shall not invalidate or exempt the Specialist
Catering Equipment Package Contractor's responsibility for accuracy or correctness. Any
comment the Design Team, Client or concerned trades may make will be advisory only and
solely for the consideration of, and assessment by, the Specialist Catering Equipment Package
Contractor. The comments shall not relieve the Contractor of his responsibility for the
suitability and correctness of his designs and his other contractual obligations.
D. The Specialist Catering Equipment Package Contractor shall submit detailed dimensioned shop
drawings and diagrams for the items listed in the detailed specification, Part 2. These shall be
new drawings prepared specifically to suit the requirements of this contract. When preparing
the drawings the Specialist Catering Equipment Package Contractor shall establish lines and
levels for the work specified and check the drawings to avoid interference with structural
features, services pipe work and other elements.
E. Shop drawings are to be at a minimum scale of 1:20, with detail at 1:10 and 1:5 and shall
include:
1. Dimensioned layout drawings at a scale of 1:20.
2. Dimensioned layout and elevation drawings at a scale of 1:20 showing:
Dimensioned builder's work.
Dimensioned Mechanical and Electrical connection positions required for the
equipment.
Dimensioned electrical switchgear positions required for the equipment.
B. Any damage caused by the lack of appropriate protection being applied shall be the
responsibility of the Specialist Catering Equipment Package Contractor and shall be made
good, to the satisfaction of the Contract Administrator, at the Specialist Catering Equipment
Package Contractor's expense.
4.06 CLEANING OF MATERIALS AND THE WORKS
A. The Specialist Catering Equipment Package Contractor shall clean each item of the Catering
Equipment Contract works immediately prior to practical completion and project handover.
This clean shall ensure that equipment is clean and free from plastic coatings, dust, dirt,
moisture or other foreign matter. Suitably trained and qualified personnel shall carry out the
clean.
B. Any damage caused by the foregoing conditions not having been achieved shall be the
responsibility of the Specialist Catering Equipment Package Contractor and shall be made
good, to the satisfaction of the Architect/Client’s Representative, at the Specialist Catering
Equipment Package Contractor's expense.
4.07 OPERATION AND MAINTENANCE MANUALS AND 'AS BUILT' DRAWINGS
A. Three (3) sets of the Manufacturer's Operating and Maintenance Guides together with 'As Built
Drawings' shall be handed to the Client at the time of handover or within a period not
exceeding four weeks after the successful handing-over of the project.
B. A draft of the manual shall be submitted for authorization 6 weeks prior to handover. Data and
drawings are to be provided both as hard copies and also electronically on CD discs.
C. The Manufacturer’s Operation and Maintenance Guides and the 'As fitted' drawings shall be
suitably bound in a hard-backed ring binder, having an index for ease of reference. Data and
drawings are also to be provided electronically on CD discs.
D. The Operation and Maintenance Manual shall have the following sections:
1. Operating guides, sub-divided into areas with a key and location drawing.
2. List of precautionary safety measures, encompassing responsibilities within CDM
regulations.
3. Glossary of names and addresses of suppliers.
4. Detailed maintenance information, including wiring diagrams.
5. List of recommended spare parts.
6. Certification of completion of commissioning.
D. Keys: At handover keys shall be handed to the Client. They shall be keys tagged with an
equipment reference for ease of identification.
4.08 COMMISSIONING
A. In respect to all major items of equipment, commissioning shall be carried out by engineers
employed by the equipment manufacturer or trained by the manufacturer for such
commissioning activities. In respect to the later, certification of training shall be provided. This
requirement applies without exception to all catering equipment.
B. Once the equipment under this contract has been erected, positioned and connected to services,
it is this Specialist Catering Equipment Package Contractor's responsibility to fully test and
commission both the equipment and services connections. Where it is felt to be beneficial,
because of specialist knowledge, the Sub Contractor shall seek the assistance of the
Manufacturer's Representative/Service Agent.
C. The object of this testing is for the Sub Contractor to confirm to the Main Contractor/Client’s
Representative that the equipment is:
Free from all manufacturing defects, including leaks, blockages, component failures,
etc.
Connected to all necessary services, and that these services are adequate to provide
the equipment with the required power, water, waste and ventilation under full
capacity working conditions.
Material
Drainage: Visible Drainage All visible drain pipe work shall be routed in chrome plated
Pipe work steel, complying with BSEN 12540 and being suitable for
food industry use.
Visible Water Services: Where practical, all visible water services shall be
connected to the appliance from adjacent terminated
supplies using flexible couplings that have a stainless steel
braid finish with PVC coating. The couplings shall be
installed complete with quick-disconnect valves to allow
easy disconnection of the water supply and prevent residual
water escaping from the equipment.
Concealed Water Services: Where the use of fixed piping is necessary, all concealed
water services shall be routed in copper. To be smooth and
free from longitudinal grooving or other surface defects.
Tubes are to be covered under a 25-year guarantee given by
the manufacturer and to bear the kitemark of the BSI.
B. Pipe work shall be securely fixed at the maximum distance described above. Extra support
shall be given at ends and junctions. Vertical pipe work shall be fixed straight and plumb.
Discharge pipes shall be laid to falls as recommended in BS5572. Overflow pipes shall be laid
with a slight fall in order to facilitate self-drainage towards the discharge point. Access fittings
shall be provided so that all lengths of discharge piped are roddable.
C. Pipe supports are to be of proprietary type in chrome plated steel or nylon, to suit the pipe
material and support the pipework without sags a minimum of 25mm off the adjacent surface
for cleaning purposes. Pipe supports, hangers and brackets etc are to be to BS3794.
6.06 PERFORMANCE CRITERIA: DRAINAGE INSTALLATION
A. Pipe work, fittings and accessories shall be installed to ensure that:
Waste water drains quickly, quietly and completely at all times without nuisance or risk
to health, trapped to ensured ambient air is not drawn into the cold room space.
Discharge is conveyed without cross flow, back fall, leakage or blockage.
Air from the drainage system does not enter the building.
Pressure fluctuations in pipe work do not vary by more than + or -38mm water gauge and
traps retain water seal of not less than 25mm.
The system can be adequately tested, cleaned and maintained.
All traps to wastes above finished floor level shall have deep seals and comply with
BS3943.
C. Should any portion of the works, which would reasonably and obviously be inferred as
necessary, but not be expressly shown or specified, then the Specialist Refrigeration
Equipment Package Contractor shall provide and execute such works as an essential part of the
contract.
D. The final connections, where applicable, must comply in every respect with current
Regulations and recommendations of the statutory bodies and supply authorities.
E. The Specialist Catering Equipment Package Contractor shall liaise and co-ordinate with the
Electrical Services Contractor to ensure that:
1. The position of service outlets is correctly co-ordinated with equipment items.
2. The terminations to all services provided by others are correctly specified to enable
the final connections to be made.
3. The voltage and capacities of services provided are correct for each item of
equipment. Any variations between the allowances shown on design intent drawings
and provisions required by the Specialist refrigeration equipment Package Contractor
shall be identified, and documented, with supporting information.
4. All safety interlocks and devices are properly installed and operate correctly.
7.02 LABELING
A. All switchgear, control panels, distribution boards and isolating switches mounted within
equipment shall be identified as to their functions and operating voltage.
B. Information labels shall have black letters on a white background. The lettering shall be 5mm
high for distribution boards, local isolators and individual components of switch panels.
Warning labels shall be red with white filled lettering. All labels shall be securely fixed to the
equipment.
C. Distribution boards shall be fitted with circuit lists, detailing each circuit number, MCB rating,
equipment and/or service controlled and circuit wiring cross sectional area. Unused circuit
ways shall be indicated as "Spare Way". Circuit diagrams etc. shall be detailed within the
operation and Maintenance Manuals.
7.03 CABLES - GENERAL
A. All cables used to complete final connections shall be manufactured to the relevant European
and Omani Standards and shall, unless specified to the contrary, have copper conductors.
7.04 EARTHING AND BONDING
A. The Specialist Catering Equipment Package Contractor shall incorporate all measures for earth
continuity and provide all necessary bonding lugs and tags associated with the electrical
installation that forms part of these works. All to meet the standards of the local supply
authorities and to comply with the requirements of the IEE Wiring Regulations current Edition
and to satisfy all current Regulations. Connection to bonding tags will be by others unless
otherwise detailed.
7.05 TESTING AND COMMISSIONING
A. The Contract Administrator shall witness all testing and commissioning and shall have access
at all reasonable times to such parts of the Specialist Catering Equipment Package Contractor’s
works and of his suppliers’ works. All as may be necessary for the purpose of inspecting,
examining and testing the materials, workmanship and performance of the plant.
B. Testing and commissioning shall include, but not be limited to, the witnessed operation of each
piece of equipment, running through the full range of features exhibited by each item. The
Specialist Catering Equipment Package Contractor shall give the Contract Administrator seven
days written notice of his intention to carry out any test and shall have carried out all necessary
adjustments prior to commencing such test.
C. The Specialist Catering Equipment Package Contractor shall allow for testing and
commissioning the installation in sections as may be required in order to conform to the
Contract Administrator's programme.
D. The Specialist Catering Equipment Package Contractor shall include for, and co-ordinate the
testing and commissioning of, specialist systems as called for within the specification.
A line size flushing loop shall be installed within the steam pipe work.
A dedicated pump shall be employed in order for the flushing velocities to be
achieved.
8.08 TESTING AND COMMISSIONING
A. The Specialist Laundry Equipment Contractor will allow for commissioning only by a
specialist commissioning contractor, in accordance with the specification, all to result in a fully
functioning system.
B. The Contract Administrator shall witness all testing and commissioning and shall have access
at all reasonable times to such parts of the Specialist Laundry Equipment Contract works and
of his suppliers’ works. All as may be necessary for the purpose of inspecting, examining and
testing the materials, workmanship and performance of the plant.
C. Testing and commissioning shall include but not be limited to the witnessed operation of each
piece of equipment, running through the full range of features exhibited by each item.
D. The Specialist Laundry Equipment Contractor shall give the Contract Administrator seven
days written notice of his intention to carry out any test and shall have carried out all necessary
adjustments prior to commencing such test.
E. The Specialist Laundry Equipment Contractor shall allow for testing and commissioning the
installation in sections as required in order to conform with the Contract Administrator
programme. This shall include for and co-ordinate the testing and commissioning of specialist
systems as called for under the specification.
8.09 MANUFACTURER'S TEST CERTIFICATES
A. Where systems are commissioned by the manufacturer of specific equipment items, the
Specialist Laundry Equipment Contractor shall obtain certified Test Certificates covering the
part of the works. The Certificates shall be incorporated within the operation and maintenance
manual.
D. The items shall be joined in a manner that allows them to be dismantled and removed from
their locations in the future without the need to make alterations to the structure of the
building.
E. Joints: Joints in stainless steel worktops shall be designed so as to achieve a water, grease and
bacteria/vermin-proof surface.
F. Joint Detail: The two corresponding edges of site joints shall match in profile or sections and
all horizontal or vertical surfaces shall be flush, in alignment and site welded.
G. Fastenings on Exposed Surfaces: To be welded, ground smooth, and polished to match the
adjoining surfaces. The polished grain on all working surfaces of each item of equipment shall
run parallel to the length of the equipment. Adjoining items of equipment shall have the grain
running in the same direction. Below worktop level all surfaces shall have the grain running
horizontally. Capping or joining strips shall be DP1 finish with the grain running vertically.
H. Stainless Steel Tubing: To be 1.5mm thick. Where used as legs, tubing shall be 38-40mm
overall square or round section. Where used as framing to counters and as bracing to tables,
tubing shall be 25-30mm overall square or round section. The use of square or round tubing is
as detailed in the itemized specification.
I. Tubing shall be seamless drawn or seam welded, ground and polished smooth finish. All joints
between legs and attachments to equipment shall be welded, ground smooth and polished.
Whenever joints are required to be welded, they shall be ground and polished finished.
J. All Hardware/Fittings: All hardware, and other fittings used in connection with the equipment
shall be stainless steel, unless such fittings are unobtainable, when chrome plated brass or
bonze may be submitted for approval.
K. Handles and Drawer Pulls: To be folded pattern, formed integrally to the door/drawer front.
Drawer pulls shall run horizontally. Door pulls shall run vertically.
L. Handles: Where handles are required to be fixed to materials other than metal they shall be
Standard-Kiel model 12270 or similar approved and fixed using stainless steel screw/bolts as
appropriate.
M. Hinges: Hinges shall be concealed type in nickel bronze or heavy stainless steel material.
Hinges may be welded or bolted to the doors and bodies. Bolts shall be stainless steel.
Alternatively the hinges may be fastened with stainless steel, countersunk rivets, ground flush
and polished smooth.
N. Locks: To be stainless steel heavy duty, Fermod or equal and approved.
O. Feet: To be 180mm high bullet stainless steel heavy-duty adjustable type.
P. Castors: To be 125mm diameter (unless otherwise specified), non-marking heavy-duty type,
braked as specified. All castors are to be designed for use on a hard floor and are to have a hard
noise-dampening wheel with a polyamide tread and a soft rubber core (model: HUR). The
castors are to be non-marking and leave no discolouration behind as they travel. The castors
are to be washable and be manufactured with high quality chromes steel plates, plastics and
components that are rustproof. To be suitable models from Tente International or equal and
approved.
9.03 WELDS
A. The words 'weld' or 'welded' used in this specification mean that metal joints shall be
continuously welded on the exposed parts, ground smooth and polished to match adjoining
surfaces.
B. Where metal to metal joints occur on all fabricated items, the joints shall be properly welded.
C. All welded joints shall be homogeneous with the parent metal itself.
D. Where spot welding is necessary, the welds shall be at a maximum spacing of 75mm, dressed
smooth on visible surfaces.
E. Where tack welding is necessary, the pieces welded shall have at least 12mm length of welding
material at maximum spacing of 100mm.
F. All welding shall be done with welding rod of the same composition as the stainless steel
sheet.
G. Welds shall be strong and ductile, with excess metal and any discoloration ground off and
joints finished smooth to match adjoining surfaces.
H. Welds shall be free of imperfections such as pits, runs, splatters, cracks, warping or
discolorations.
I. All exposed welded joints shall be ground flush with the adjoining materials and neatly
finished. All ground surfaces shall then be polished or buffed to match the adjoining surfaces.
Care shall be exercised in all grinding operations to avoid excessive heating of the metal
causing metal discoloration.
J. Abrasive wheels and belts used in grinding shall be removed by successive finer polishing. The
texture of the final polishing operation shall be uniform and smooth.
K. In all cases, the grain or rough grinding shall be removed by successive finer polishing
operations. The texture of the final polishing operation shall be uniform and smooth.
L. All exposed surfaces shall be commercial mill finish, Matt DP1 for corrosion resisting steel.
M. Where brake bends occur, they shall be free of open texture or orange peel appearance. Where
such brake work does mark the uniform appearance of the material, all marks shall be removed
by grinding, polishing and finishing.
N. Sheared edges shall be free of burrs, fins or projections. Where mitre or bull-nosed corners
occur, they shall be neatly ground to a uniform condition. Over-lapping materials are not
acceptable.
O. Exposed surfaces of equipment shall be free of bolt, screw or rivet heads. Whenever bolts are
used to fasten trims to the panelling and body of warmers, counters, cabinets and similar
equipment, or to fasten tops of counters and tabletops to framing, such bolts and screws shall
be of the concealed type.
P. Where threads of bolts and screws occur on the inside of fixtures and are either visible or
might come in contact with a wiping cloth, such bolt and screw threads shall be ground smooth
so as not to create a hazard to food service employees.
9.04 FIXTURES
A. Stainless Steel Doors: Whether hinged or sliding, doors shall be made to the full height of the
door opening.
B. Doors: To be double pan construction, braced and sound deadened. They shall be constructed
from stainless steel not less than 1mm thick throughout with all corners welded, ground
smooth and polished. All bracing shall be on proper centers to fit the door size. Door lining
panels shall be 304- stainless steel.
C. Heated Cupboard Doors: To be insulated with rigid materials.
D. Sliding Doors: To operate on wheels running on a drawn overhead tracking that is sloped so
that the doors are self-closing. The door base shall be guided by a stainless steel plate/pin,
located at centre of the door opening. Integral folded pattern handles shall be provided. No
door length shall exceed 1000mm.
E. Pan Runners: To be provided where specified. In all instances they shall be constructed from
stainless steel and shall be secured on vertical supports with the whole section being removable
from the cabinet base/table frame for cleaning.
F. Mobile Items: The support legs shall be fitted with castors having 125mm diameter non-
marking polyurethane wheels mounted on ball race bearings, with the castor capable of
swiveling through 360 degrees. Castors shall be suitable for heavy-duty use. All castors shall
be fitted securely to the support frame of the item by means of an expanding collar fitting
which shall locate inside the legs and be secured by double tapered screws.
G. Shelves: Where specified within the item, they shall be in 18-gauge stainless steel, unless
otherwise specified. All shelves shall have an up-stand to the rear and a turndown on the
remaining edges, unless otherwise specified. All shelves shall removable from the item frame.
9.05 SINK UNIT TOPS, WORK TOPS, TABLES AND TOPS GENERALLY
A. Unexposed Under frames: To be formed from 32 x 32 x 3m stainless steel angle, all welded
with welds ground smooth as necessary.
B. Exposed Under frames: To comprise of 25mm diameter or square section stainless steel tube,
welded and polished, forming a support frame for enclosure panels. These frames shall also act
as vertical/horizontal dividers as and where appropriate to the unit.
C. Leveling: A means of leveling the under frames shall be provided.
D. Tops: To be fabricated from the equivalent of 14 or 16-gauge thick material, as called for in the
item specification. Sink tops shall be fitted with local or totally surrounding drip fillet edges.
Tops shall have turndowns, measuring 50mm deep and up-stands shall be 120mm high, fully
boxed and returned to the rear.
E. Cantilevered Sections: Where specified, those sections of fixed position tops that are to be left
open under for storage of mobile items shall be cantilevered off walls.
F. Sound Deadening: Tops shall be fitted with sound deadening under, being 18mm waterproof
MDF substrate finished with a 20swg (1.0mm) stainless steel lining, turned up around the
edges of the MDF.
G. Drawers: To comprise of removable stainless steel Gastronorm size (325 x 520mm) pans,
150mm deep with the top flanged out on all sides to the drawer housing. The drawer housing
shall be made of stainless steel channels welded at the ends and to the front. The housing
supports shall be formed of stainless steel and shall extend the full width of the top with a rear
enclosure. The drawer housing shall slide on heavy-duty proprietary telescopic channels with
rollers. The mechanism shall be so designed that the drawer will not tilt when fully open. It
shall be provided with a stop mechanism to prevent the housing from being pulled off from
slides, but with a suitable extension so that the pan may be removed for cleaning.
H. Drawer Fronts: To incorporate an integral, folded pattern horizontal drawer pull.
I. Drawer Mounting: Drawers under tabletops shall be 25mm back from the front edge of the
fixture.
J. Drawer Liners: Each drawer shall be supplied complete with 1no stainless steel Gastronorm
container 1/1 x 150mm deep unless otherwise detailed.
K. Over Shelves: To be constructed from a 16 gauge, 1.6mm thick stainless steel tubular structure,
reinforced to prevent distortion and to support the shelves. The shelves shall be turned down
30mm on front and exposed ends, turned up 50mm on edges abutting walls, and shall be closed
on the underside with stainless steel paneling.
L. Wastes: To generally be standing corner overflow pipe and strainer assemblies (unless
otherwise specified), of stainless steel construction, sized as indicated on the drawings.
M. Lever Operated Wastes: Where lever operated wastes are specified these shall be 50mm with
associated overflow outlets applicable to the operation of the unit
N. Vertical Pipe Enclosures: To be formed from stainless steel panels. They shall be fixed to the
walls and be of sufficient length to extend 100mm beyond the false ceiling. Following
installation of pipework all enclosures shall be clad in one-piece stainless steel. A neat and
tidy joint shall be formed where the enclosures adjoin bases, using proprietary stainless steel
mouldings, which shall be submitted for approval prior to manufacture.
O. A top plate to prevent ingress of vermin shall seal the top of the ducts. All pipes or other
services penetrating the duct top plate shall also be sealed, preferably by grommets or
alternatively by sealant. Where cladding adjoins the false ceiling the Specialist Catering
Equipment Contractor shall fit a concealed fixed stainless steel angle trim to all exposed sides.
P. Refrigeration Plant: Any refrigeration plant supplied either as an integral or remote component
of equipment items and which is incorporated in the fabrication, shall be supplied by Catering
Equipment Contractor, who shall also be responsible for installation and warranty, as
applicable to the project. The Catering Equipment Contractor shall provide a means of
disconnecting and reconnecting refrigerant and electrical interconnections where necessary for
site access/delivery purposes.
Q. Sealant: The Catering Equipment Contractor shall apply a polysulphide based white colour
sealant where units, tops, bases, pipes enclosures, etc., supplied in this Contract meet with the
building structure.
R. In addition to achieving a waterproof seal, the sealant shall have good adhesive and elastic
properties, be non-toxic, resistant to aqueous detergents, dilute alkalis and dilute mineral acids,
and be heat tolerant. The sealant shall be applied using masking tape, with joints smoothed
with a spatula and surplus sealant removed. The Catering Equipment Contractor shall satisfy
himself that the sealant shall not have an adverse reaction to materials used either in the
construction of the building or equipment.
9.06 CUPBOARD CONSTRUCTION
A. All under counter cupboards are to be constructed such that any liquid spillage occurring
within is directed to discharge on the operator side of the counter. The cupboards are to be
"tanked" such that spillages cannot sleep under the counter. Where internal intermediate
shelves are specified they shall be removable.
B. Cupboards doors are to be double skinned and, where heated, insulated with 30mm foil
covered rock wool. Sliding doors are to be top hung, mounted on a self-closing ball bearing
track with guide pins at the lower edge and to be easily removable without tools.
9.07 HEATED CUPBOARDS
A. The counter specialist will be responsible for all internal wiring within the heated cupboards,
terminated with electrical switches and control panels, positioned generally as detailed on
drawings. The control panels are to be sized by the Contractor to suit the electrical components
of the cupboards/counters and any items mounted under or over. The controls are to be
protected behind 10mm grey tinted toughened glass doors.
B. The control panels are to be complete with a lockable isolator switch capable of isolating all
electrical supplies to the respective counters. All internal circuits are to be protected by integral
miniature circuit breakers. The control panels are to incorporate "power-on" indicator lamps
for all electrical components together with digital temperature display monitors.
C. Cupboards are to be heated by dual elements with safety protection and temperature control
thermostats.
D. The Specialist Catering Equipment Contractor will be responsible for ensuring that qualified
electricians employed by him will make final electrical connections and carry out testing
commissioning.
9.08 HEATER LAMPS
A. Where specified, quartz heater lamps are to be 300W, 500W or 1000W units, as appropriate for
the heated counter type and located at approximately 300-400mm centers.
B. Heater lamps are to be supplied with stainless steel mesh protectors and are to be located
within shaped 18g 304-brushed stainless steel cowlings, fitted with cooling slots.
C. The quartz lamps are to be fan cooled, individually controlled by on/off switches and infinitely
variable electronic dimmers. They are to be wired back to the electrical control panel, isolated
and labeled on separate switches at that point.
9.09 KICK PLATES
A. Where sections of counters are specified to have kick-plates, they shall be 180-150mm high,
demountable and in stainless steel. They are to be concealed fixed to the counter framework
and legs via magnetic catches and are to locate onto fittings welded to the framework of the
counter.
E. Panel Junctures: Stainless steel to have a folded return at panel junctures. To have a 5mm
bright satin polished 304-grade stainless steel flat bar that is set notionally forward of the main
panels at all panel junctures.
F. Front and Exposed Kick plates: Stainless steel bonded to 20mm MDF and balanced to the
opposite side. Concealed fixed, set back approximately 80-100mm from the counter front
panels.
G. Rear Kick plates: All sides are to be fitted with concealed fixed stainless steel bonded to 18-
20mm MDF and balanced to the opposite side. To be set back 90mm from the counter front
panels. They are to be mounted on concealed fixings to the counter frame.
H. Visible Louvered Panels: Forward of integral compressors the panels are to have punched-out
decorative routed louvers that provide additional ventilation for the counter mounted units.
I. Gantries: Single-tier sneeze screen/service gantry mounted over the heated section. To be
supported by 38-42mm diameter x 16swg bright satin-polished stainless steel tubular leg
uprights and be fitted with a 6mm thick toughened curved glass over shelf also forming a
sneeze screen. The front and rear horizontal edges are to be fitted with stainless steel U-shape
protection channels.
J. The gantries are to be heated/illuminated under by lamps mounted in a 100mm diameter bright
satin polished 304-grade stainless steel tubular light duct.
K. Glass: All glass used for gantries is to be 6-8mm thick, curved, clear and toughened. All glass
used for display shelves shall be 10mm thick, flat, clear and toughened. Front and rear
horizontal sections of glass shall be fitted with stainless steel U-channel protectors.
L. Front and rear horizontal sections of glass shall be fitted with stainless steel U-channel
protectors.
10.04 WORKING DRAWINGS
A. Working/fabrication drawings of all counters are to be submitted for comment and review prior
to their manufacture to ensure correct interpretation of this specification. They are to be at a
scale of not less than 1:20.
B. The drawings must show:
1. Dimensioned counter layout and elevation drawings at a scale of 1:25 showing:
2. Dimensioned builder's work, showing any required builder's work, including size and
position of any holes in the structure and dimensional relationships to builders work
walls/ the building structure. This information must be provided in sufficient time to
meet the needs of the Main Contractor's construction programme.
3. Dimensioned Mechanical and Electrical connection positions required for the
equipment.
4. Dimensioned electrical switchgear positions required for the equipment.
5. All materials products, components, assemblies, etc. The drawings must indicate the
type and thickness of materials, the arrangement of components, jointing, fixing and
details, sealants, extrusions, finishes and all other pertinent information. In a number
of instances these working drawings shall be full size or 1:5 scale.
6. The location of all component parts, method of assembly and fixing, and the
dimensional relationship with adjacent elements, components or materials, indicating
the permissible deviations.
C. The Catering Equipment Contract Contractor shall be responsible for any discrepancies, errors
or omissions in the drawings and other particulars provided by him, whether or not such
particulars have been approved by the Design/Contract Team.
D. The approval of the Catering Equipment Contractor's drawings shall not relieve the Catering
Equipment Contractor of the responsibility for accuracy and to dimensionally check items
supplied which have been manufactured to a specific dimension for a particular location.
E. Approval of the specification, samples, drawings, tests, method of construction, etc., given,
shall not relieve the Catering Equipment Contractor from the responsibilities listed within this
Package Work.
Details Specification
Cupboard and Shelving Lining 18 gauge 304 grade Stainless Steel
Panels: Where ambient sections abut walls, internal end
panels shall be removable for cleaning. In the
case of internal paneled void sections e.g. access
to refrigerant lines, the front internal void panel
shall be three quarters of the void height for ease
of access from the service void.
General Internal Shelving 18 gauge 304 grade Stainless Steel.
Intermediate shelves will be suitably reinforced
along their length with all edges flanged down
with a 10mm return flange. The base shall be
fixed and form a tanked lining. All intermediate
shelves shall be removable.
Fan Blown Cold Display Main Coil/ 20 gauge 430 grade Stainless Steel
Fan Housings:
Heated Bain Maries: The heated display area shall be fitted with a bain
marie top of the dry well type. The bain marie
shall be suitably sized to accept full size 150 mm
deep, Gastronorm containers. Heating will be by
means of hinge up elements mounted into the
base of the well. The bain marie shall be
controlled by electronic thermostats giving heat
level control up to +90 C to plus or minus 2 C
and shall have an electronic digital temperature
readout, mounted on the operator’s side.
Rear Kick plates: 16 gauge 304 grade Stainless Steel. To be easily
removable to the rear for cleaning.
C. Decks are to have front, vertically positioned air return grilles, mounted below the main
counter deck.
D. Support Structure: Each air curtain display section is to have a forced air refrigerated display
support structure over incorporating a housing for the blown cold air refrigeration system,
rising to approximately 1385mm above floor level. The displays are to be open front access
design, with an insulated mirror finish stainless steel back. They are to be suitable for self-
service and replenishment from the front. The exterior framework, all shelf supports and air
flow grills are to be fabricated from satin-polished stainless steel. The housings are to have a
decorative finish bright satin polished stainless steel angled top and decorative double glazed
angled glass side cheeks. They are to be fitted with decorative downlights to illuminate the
display below and be supplied complete with lockable thermal night blinds.
E. The decorative angle top panel is to conceal a housing for a thermal night blind and the blind
shall be completely concealed when in it’s raised position.
F. Internal display components are to include a 120mm deep decorative granite finish well/base
deck, capable of accepting Gn1/1 containers or equivalent, with 1-3no 340mm deep (approx.) x
10mm thick toughened glass adjustable height shelves above, according to the overall height
requirements of the display, having 3no slide levels and being fully adjustable for height and
angle.
G. The main display decks are to hinge upwards in one piece to permit the fan tray and evaporator
coil to be exposed for cleaning. They are to be fan cooled, with an axial fan fitted with a finger
guard for protection.
H. To be designed to maintain the temperature of displayed food at +1O/+5OC in an ambient
temperature of up to +32OC.
I. Compressors: The display units are to be refrigerated via integrally mounted water cooled
compressors that are sized to allow the display of pre-chilled food at a temperature not
exceeding +5OC during a 4-hour service period. The evaporators shall be static transverse type,
treated with an anti-corrosion coating. The display decks shall be separately switched and have
digital temperature indication.
J. Defrost: The condensate from evaporators shall be plumbed to waste within the counter base.
K. Glass Shelf Protection: To be fitted with stainless steel glass edge protectors to the front of all
glass shelves.
10.13 TRAY RESTS
A. Tray rests shall follow the line of the counters as shown on counter detail drawings, and
achieving an overall counter back-to-front dimension of 1050mm generally.
10.14 SUPERSTRUCTURE AND GANTRY DETAILS
A. The superstructure supporting the glass overshelves, display lighting and heat lamps shall be as
indicated on the typical section detail included on drawings and shall comprise of a series of
polished stainless steel posts, sleeved at the counter top and welded to shaped stainless steel
light cowlings. To be all welded and polished, and to include tubular supports which provide
fixings for the superstructure glass and light cowlings. Posts approximately 510mm high. The
overall counter height including all gantries shall be not more than 1385mm.
B. The vertical supports are to be mounted on hollow drawn stainless steel sleeves, approximately
250mm high, welded to the framework of the counters. The base of the support is to align with
the counter surface. Any gap between the top is to be finished with a colour matched epoxy
grout and be sleeved with a stainless steel cowl. The ends of the support tubes are to be fully
welded.
C. The superstructure posts are to be located such that they are capable of supporting the weight
of the combined over shelves/sneeze screens. The overall superstructure depth shall be
approximately 410mm. Supported from the superstructure posts are to be 100mm wide circular
light cowlings, also forming the bracing support for the glass shelves.
D. There are to be fixings from the light cowlings/superstructure posts for the glass shelves/sneeze
screens, which will be held in position via 25mm diameter slotted posts.
10.15 GLASS
A. All glass used in the construction of the counters is to be toughened, polished and arised on all
edges. Glass to be in the following thickness and depth:
1. Over shelves: 10mm thick, flat.
2. Air Curtain Display Shelves: 10mm thick, flat.
3. Decorative Display Shelves: 10mm thick.
4. Air Curtain Front Glass: 6-8mm thick, curved
B. All sections of glass are to be in lengths according to the counter designs, with standard lengths
used wherever possible. All sections of glass over the heated displays shall be fitted with
horizontal U-shape stainless steel channel protectors.
C. The glass shall be fastened by easy release fixings, allowing for easy removal in the event of
breakages, and positioned to give easy accessibility to cleaning.
10.16 COUNTER FASCIA PANELS
A. Where appropriate the counters are to be clad using a decorative stainless steel. All panels are
to be concealed fixed to the counter carcass.
1. Decorative Panels: To comprise of panels formed from a 16-19mm MDF moisture
resistant substrate that is clad using a decorative stainless steel. Forward of the in-
counter compressors the panels are to have punched-out decorative routed holes that
provide additional ventilation for the counter mounted unit.
2. Panel Junctures: Stainless steel to have a folded return at panel junctures. To have a
5mm flat bar that is set notionally forward of the main panels at all panel junctures.
3. Cladding Setting Out: The panels are to be set back from the front of the tray rest by
approximately 200mm. The panels are to be mounted approximately 180mm above
the floor and 5mm below the counter top.
10.17 DECORATIVE SKIRTINGS
A. Front and side edges of all counters are to be fitted with 150mm high kick plates, set back from
the front fascia panels and fixed permanently in position where possible.
10.18 CUPBOARD CONSTRUCTION
A. All under-counter cupboards are to be constructed such that any liquid spillage occurring
within is directed to discharge on the operator side of the counter. The cupboards are to be
"tanked" such that any spillage cannot seep into the void under the counter. Where internal
intermediate shelves are specified they shall be removable. Cupboards doors are to be double
skinned and, where heated, insulated. Sliding doors are to be top hung, mounted on a ball
bearing track with guide pins at the lower edge and to be easily removable without tools.
10.19 ELECTRICAL ELEMENTS
A. Each main heated or refrigerated counter section shall have its own internal distribution circuit
with isolation switch and individual MCB protection to all main circuits.
B. The counter specialist will be responsible for all internal wiring within the counters, terminated
within electrical consumer units (Distribution Boards) positioned generally as detailed on
drawings. The consumer units are to be sized by the Specialist Catering Equipment Contractor
to suit the electrical components of the counter and all items mounted under or over.
Allowances made by the Designer with respect to kW loadings and phasing of counters shall
be adhered to wherever possible.
C. The master control panels are to be complete with a lockable isolator switch capable of
isolating all electrical supplies to the respective counter. All internal circuits are to be protected
by integral miniature circuit breakers. The control panel(s) are to incorporate "power-on"
indicator lamps for all electrical components. The consumer units and controls are to be
protected behind shopfitted decorative finish doors.
D. All controls shall be suitably labelled and mounted on a stainless steel slide out facia panel,
concealed by a matching stainless steel or perspex side hinged door. All distribution boards
shall be provided with a 13amp socket outlet mounted in the panel over, in addition to the
sockets specified elsewhere within the counter detailing.
E. The Specialist Catering Equipment Contractor will be responsible for ensuring that qualified
electricians employed by him will make final electrical connections and carry out testing
commissioning.
10.20 REFRIGERATION PLANT
A. The Catering Equipment Contractor shall be responsible for the correct sizing of the
refrigeration plant to suit the refrigerated counters and displays. Calculations shall allow for
the display to be well stocked, with a rapid turnover of product.
B. Compressors
1. The Specialist Catering Equipment Contractor shall supply a suitable number of
integrally mounted air cooled compressors to suit the refrigerated display sections
specified and the duties called for.
2. The compressors shall be sized by the Catering Equipment Contractor to achieve a
display temperature on each display deck of +5OC within the item specified assuming
an ambient temperature not exceeding +50OC. They are to be fully automatic water-
cooled condensing type with automatic time clock controlled defrosts, operating using
R404 or R134a gas.
3. The compressors shall be mounted on suitable anti-vibration frames (comprising steel
springs with noise stop neoprene or rubber pads.
4. Refrigerant plant sound levels shall not exceed 45 dba at three meter. Full details of
noise levels and proposed method of attenuation shall be returned with the tender.
5. During commissioning an initial charge of refrigerant and suitable lubricating oil for
each system shall be provided.
C. Evaporators: Evaporators are to be internal to the service counters and be the forces air type
rather than static plate. Condensate lines shall be connected direct to wastes located under the
carcass of the counters.
10.21 HEATER LAMPS
A. Where specified, quartz heater lamps are to be 300W, 500W or 1000W units, as appropriate for
the counter type and located at approximately 300-400mm centers. The lamps are to be
supplied with stainless steel mesh protectors and are to be located within tubular shaped 18g
304-brushed stainless steel cowlings, fitted with cooling slots.
B. The quartz lamps are to be fan cooled, individually controlled by remote on/off switches and
infinitely variable electronic dimmers to each gantry section. They are to be wired back to the
electrical consumer unit, isolated and labeled on separate switches at that point.
10.22 FLUORESCENT LAMPS
A. Fluorescent light fittings are to be provided within tubular 100mm diameter 18g 304-grade
brushed stainless steel housings, in lengths to suit the specific counter details. The lights are to
be low energy type with remote starter ballasts for low heat output and are to be concealed
behind protective lens covers. Each group of lights are to be controlled by an identifiable
switch within the counter control panel, the electrical supply being routed back to the electrical
consumer unit.
10.23 REAR KICK PLATES
A. The rear sections of counters are to be fitted with 150mm high demountable kick plates, in
suitable lengths according to counter components. They are to be concealed fixed to the
counter framework and legs via magnetic catches and are to locate onto fittings welded to the
framework of the counter at approximate centres along their length.
10.24 SEALANTS
A. Where fixed equipment abuts a wall, floor, or adjacent fixed piece of equipment, the Sub
Contractor shall apply an approved polysulphide based sealant.
B. This sealant shall have good adhesive and elastic properties, be non-toxic and resistant to
detergents, dilute alkalis and mineral acids, and shall be generally waterproof. Masking tape
shall be used to achieve neat joint edges, and the joints shall be smoothed with a spatula with
all surplus sealant removed.
C. The sealant shall not have an adverse reaction to materials used, either in the construction of
the building or equipment. The colour of the sealant shall be determined for each aspect of the
installation, but generally a clear or silver/grey will be preferred.
10.25 CONTROL SAMPLES
A. Control samples are to be provided as scheduled previously.
PART 1 - INTRODUCTION
1.01 SUMMARY
A. The following sheets detail each piece of catering equipment that is necessary to complete the
installation as shown on the design intent drawings, together with the specific requirements for
construction, materials, optional extras, etc.
B. The items are to be supplied and installed within the Contract Period to the standards.
C. Pricing: The Tenderer shall furnish a separate fixed price for:
1. Each piece of equipment listed.
2. The off-loading, transportation on site, positioning and erection of equipment.
3. The final services connections to equipment from within 2000mm (not including earth
bonding).
4. The commissioning of equipment (including cleaning and certification).
5. The demonstration of equipment to staff, during separate visit(s).
6. The supply of drawings, including record sets, and Operating and Maintenance
Instruction Manuals.
7. The manufacture of a counter mock-up, complete with heated gantry, for discussion
and approval during the manufacturing period.
D. The Tenderer shall return with the priced tender his proposed manufacturers and the model
selected for supply, for all items scheduled on the foregoing pages. The Tenderer shall confirm
the manufacturer proposed for items of stainless steel manufacture and counter specialist
proposed for counter elements.
1.02 MATERIALS
A. All equipment must be CE approved and European NF standards or approved by equivalent or
higher standards.
B. The specification of branded materials and of proprietary articles and systems supplied or
supplied and fixed complete by particular firms is intended as a guide to the type of article or
quality of materials. If authorization is obtained, the Contractor may order from other sources
supplying articles or materials of equal quality. Full details of alternatives and/or samples shall
be submitted when so requested and the Design Team’s decision as to the acceptability or
otherwise of alternatives shall be final. The Contractor will be deemed to have priced the items
specified and not his proposed alternative(s). The Client/Client’s Representative shall reserve
the right of approval.
1.03 INFORMATION TO BE SUBMITTED WITH TENDER
A. A full description of the equipment including materials, method of assembly and finishes. Any
proposed departure from the requirements of the tender documents must be clearly indicated.
B. A complete quantified breakdown of the work.
C. A full description of any builders work, special provisions or special attendance to be provided
by others, other than that already identified.
D. Full details of any accreditation held under ISO 9001.
E. Proposals relating to the extent and form of After-Sales service offered by the Trade-
Contractor comprising:
1. Details of maintenance and spares, tools or equipment that should be held by the
Client.
2. Details of who should carry out any repairs or inspections required in order to
maintain the guarantee, and the maximum time of response of those authorized to
carry out repairs.
3. Details of any spare parts which will be held by the Tenderer or approved agents.
F. Tenderers shall submit a list of their proposed specialist Sub-Contractors/Service agent. This
list shall identify the specialist fabrication manufacturer, amongst others. The Client/Client’s
Representative shall reserve the right of approval.
2. ITEM 1.02: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105
Liters
Quantity: 1no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
3. ITEM 1.03: 5-Bay Interlinked Stainless Steel Louvered 5-Tier Shelving Units
Quantity: 1no
Approximate Size: 6000 (5x1200) wide x 600mm deep x 2000mm high.
Description: 5-bay interlinked stainless steel 5-tier shelving unit arranged in a U-
shape configuration and having a stainless steel frame and stainless
steel louvered shelves. Shelving uprights are to be designed for a
1200 kg section load per bay.
Features: To be supplied complete with and incorporate:
a. Uprights: 6no 600 x 2000mm high stainless steel uprights
for 1200 kg section load.
b. Shelves: To be louvered type in stainless steel. Total
requirement being as follows:
Quantity: 25 X 1200X600
Complete with suitable number of shelf supporting
bars/struts
c. Bracing Bars: Shelves are to be supported without the need
for cross braces. Each upright is to be fitted with 2no front
and 2no rear bracing bars if necessary, fitted at upper and
lower levels between uprights.
d. Hooks for Mounting Shelves at 90O: Suitable number of
hooks for mounting 10no shelves at right angles to the
adjacent bays.
Manufacturing Detail: To have a minimum weight loading of 1200 kg/section. To
incorporate:
a. Uprights: Manufactured from 25 x 25mm square section
high strength extruded stainless steel tubing. To be fitted
with 3mm round section support pins welded or integrated
within the design of the uprights at 150mm intervals. All
edges are to be smooth and burr free. The uprights are to
be fitted with adjustable leveling feet and the tops of the
uprights are to be fitted with plastic caps. The design of the
uprights shall permit shelving to be removed without
dismantling the entire assembly. Shelving is to be capable
of being positioned in 150mm increments.
b. Rigidity: Added rigidity is to be achieved either through
fitting of 2no bracing bars to the rear and to the front or
through the mechanical fixing of the upper and lower
levels.
8. ITEM 1.09: HD Polyethylene Waste Container On Casters & Cover Capacity: 240 Liters
Quantity: 4no
Approximate Size: 584-600mm wide x 665-676mm deep x 972-1065mm high.
Description: All plastic 189 litre capacity wheeled refuse bins with attached
hinged lids that are held out of the way when open.
Manufacturing Detail: All plastic professional grade construction which will not rust, chip
or peel and which will resist dents. Manufacturing details are to
comply with all currently applicable hygiene and safety standards.
Other Details: To be placed in position by the Catering Equipment Contractor.
Model: Carlisle: 345050, or Rubbermaid: model 3559, OTTO or equal and
approved
9. ITEM 1.10: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
2.02 AREA 2.0 - DRY FOOD STORE
1. ITEM 2.01: 7-Bay Interlinked Stainless Steel Louvered 5-Tier Shelving Units
Quantity: 1no
Approximate Size: 5x (1200mm wide x 600mmdeep) x 2000mm high+2x (1000
mmx600) X2000
Description: 7-bay interlinked stainless steel 5-tier shelving unit arranged in a U-
shape configuration and having a stainless steel frame and stainless
steel louvered shelves. Shelving uprights are to be designed for a
1200 kg section load per bay.
Features: To be supplied complete with and incorporate:
a. Uprights: 8no 600 x 2000mm high stainless steel uprights
for 1200 kg section load.
b. Shelves: To be louvered type in stainless steel. Total
requirement being as follows:
Quantity: 25 x 1200x600+ 10x1000x600
Complete with suitable number of shelf supporting
bars/struts
c. Bracing Bars: Shelves are to be supported without the need
for cross braces. Each upright is to be fitted with 2no front
and 2no rear bracing bars if necessary, fitted at upper and
lower levels between uprights.
d. Hooks for Mounting Shelves at 90O: Suitable number of
hooks for mounting 10no shelves at right angles to the
adjacent bays.
Manufacturing Detail: To have a minimum weight loading of 1200 kg/section. To
incorporate:
a. Uprights: Manufactured from 25 x 25mm square section
high strength extruded stainless steel tubing. To be fitted
with 3mm round section support pins welded or integrated
within the design of the uprights at 150mm intervals. All
edges are to be smooth and burr free. The uprights are to
be fitted with adjustable leveling feet and the tops of the
uprights are to be fitted with plastic caps. The design of the
uprights shall permit shelving to be removing without
dismantling the entire assembly. Shelving is to be capable
of being positioned in 150mm increments.
12. ITEM 3.12: Stainless Steel Trolley for Vegetable Transportation W/ 4-Casters and
Removable Basket
Quantity: 2no
Approximate Size: 580mm wide x 480mm deep x 600mm high.
Description: Stainless steel mobile trolleys for the transportation of vegetables.
Features: Trolleys to each incorporate:
a. Framing: Stainless steel square section framing.
b. Basket: Removable basket in white plasticized steel.
c. Castors: Mounted on 125mm diameter stainless steel
castors complete with revolving mark proof protection
buffers. Two (2) castors fitted with brakes.
Manufacturing Detail: Manufactured all in stainless steel (18/10-grade minimum).
Serviceable Period: 2-year parts and labor.
Model: Nilma: 2no ATIR -II TILTING Transportation Trolleys, or equal
and approved
13. ITEM 3.13 - Stainless Steel Service Trolley Three Levels W/ Two Handle
Quantity: 2no
Approximate Size: 1100/825mm wide x 700mm deep x 960/1010mm high.
Description: Mobile heavy-duty general-purpose trolley with three shelf levels.
Features: To be supplied complete with:
a. Stainless steel 18/10, having an all welded construction
frame to achieve a total load capacity of 160 kg.
b Heavy-duty chassis, with a welded 25mm diameter tubular
frame and integral handles.
c. 125mm diameter all swivel castors, two with brakes.
Manufacturing Detail: To incorporate:
Chassis: To have a base chassis with welded cross members.
Shelves: 4no, each approximately 1000 x 600mm and having a
dished top with 'all rounded' profile. To have a 35mm perimeter
flange and sound deadening under. To be welded to the framing.
Castors: To be 125mm diameter all-swivel stainless steel non-
marking heavy-duty type, secured by double tapered screws to the
chassis frame. 2no castors are to be fitted with brakes. All castors
are to be fitted with revolving mark proof protection buffers and a
hard noise-dampening wheel with a polyamide tread and a soft
rubber core, designed for use on a hard floor They are to be
washable and be manufactured with high quality stainless steel
stems, plastics and rustproof components.
Model: Turnus: 801 543, Blanco: SW 10x6/3, Hupfer: Ssw10x6/3, or equal
and approved
2.04 AREA 4.0: COLD STORAGE AREA
1. ITEM 4.01: Fish Walk-In Cold Room, Internal Dimensions: 3500X4000X2200 Internal
Temperature:-2°C+4°C
Refer to Cold Rooms Specifications No. 11405
ITEM 4.01.1: Walk-In Ceiling Evaporator
Refer to Cold Rooms Specifications No. 11405
ITEM 4.01.2: 6-Bay Interlinked Stainless Steel Louvered 5-Tier Shelving Units
Quantity: 1no
Approximate Size: 2x (1400mm wide x 600mmdeep) x 2000mm
high+1x1200x600x2000mm + 3x1500x600x2000 mm
Description: 6-bay interlinked stainless steel 5-tier shelving unit arranged in a U-
shape configuration and having a stainless steel frame and stainless
steel louvered shelves. Shelving uprights are to be designed for a
1200 kg section load per bay.
Features: To be supplied complete with and incorporate:
a. Uprights: 7no 600 x 2000mm high stainless steel uprights
for 1200 kg section load.
b. Shelves: To be louvered type in stainless steel. Total
requirement being as follows:
Quantity:10 x 1400x600 + 5x1200x600 mm+15x1500x600
mm
Complete with suitable number of shelf supporting
bars/struts
c. Bracing Bars: Shelves are to be supported without the need
for cross braces. Each upright is to be fitted with 2no front
and 2no rear bracing bars if necessary, fitted at upper and
lower levels between uprights.
d. Hooks for Mounting Shelves at 90O: Suitable number of
hooks for mounting 10no shelves at right angles to the
adjacent bays.
Manufacturing Detail: To have a minimum weight loading of 1200 kg/section. To
incorporate:
a. Uprights: Manufactured from 25 x 25mm square section
high strength extruded stainless steel tubing. To be fitted
with 3mm round section support pins welded or integrated
within the design of the uprights at 150mm intervals. All
edges are to be smooth and burr free. The uprights are to
be fitted with adjustable leveling feet and the tops of the
uprights are to be fitted with plastic caps. The design of the
uprights shall permit shelving to be removing without
dismantling the entire assembly. Shelving is to be capable
of being positioned in 150mm increments.
b. Rigidity: Added rigidity is to be achieved either through
fitting of 2no bracing bars to the rear and to the front or
through the mechanical fixing of the upper and lower
levels.
c. Shelves: In 0.8mm 18/10 satin finished stainless steel sheet
with a 40mm turn down to sides and ends. Edges to be
smooth and burr free. The shelves are to be reinforced by
means of a 'U' profile and have 50mm wide punched
louvers, with 32mm wide openings, pressed to a depth of
10mm with burr free edges and rounded ends. To have cut-
outs at the ends of all shelves for hooking onto the shelf
uprights. Weight loading to be approximately 100 kg/shelf.
The shelves are to be capable of being removed from the
uprights without disassembling the unit. Corner Assembly:
Supplied complete with 20no hooks/corner brackets for
mounting shelves at right angles to the adjacent bay.
ITEM 4.03.3: Aluminum Alloy Meat Hanging Rail Trolley with Hooks
Quantity: 3no
Approximate Size: 1800mm wide x 750mm deep (inc. buffers) x1800mm high.
Description: Mobile heavy-duty hooked meat trolley with two hook rails.
Features: To incorporate:
a. Frame: 30mm square section frame.
b. Base Tray: Stainless steel base drip tray
c. Hook Rails: 2no anodized aluminum rails each with 6no
hooks.
Manufacturing Detail: Fabricated in stainless steel 18/10, having an all welded
construction to achieve a total load capacity of 500 kg. The trolley
is to be mounted on a heavy-duty chassis, with a welded 30mm
square section frame. To be mounted on 200mm diameter all swivel
castors, two with brakes. To incorporate:
a. Chassis and Bumpers: To have a base chassis with welded
cross members. The base frame is to be fitted with 4no
square type Polyurethane bumpers.
b. Base Shelf/Drip Tray: 1no drip tray all in stainless steel
and with a 60mm up stand all found. To be capable of
being removed from the base and having integral handles.
c. Rails: At the upper level the unit is to be fitted with 2no
55/13mm anodized aluminum rails, each fitted with 6no
hooks. Each rail is to be capable of carrying 250 kg.
c. Special Castors: To be 200mm diameter castors, 2no fixed
position and 2no swivel type. To be non-marking heavy-
duty type, secured by double tapered screws to the chassis
frame. They are to have galvanized chrome housings.
Serviceable Period: 2-year parts and labor.
Model: Tournus: 80 202 0, or Hupfer: 01.1326.2 + PU Bumpers, or equal
and approved
4. ITEM 4.04: Meat and Poultry Walk-In Freezer Room, Internal Dimensions:
5000X5500X2200 Internal Temperature:-18°C-20°C
Refer to Cold Rooms Specifications No. 11405
ITEM 4.04.1: Walk-In Ceiling Evaporator
Refer to Cold Rooms Specifications No. 11405
ITEM 4.04.2: 10-Bay Interlinked Stainless Steel Louvered 5-Tier Shelving Units
Quantity: 1no
Approximate Size: 3x (1500mm wide x 600mmdeep) x 2000mm
high+5x1200x600x2000mm + 1x1400x600x2000 mm +
1x900x600x2000 mm
Description: 10-bay interlinked stainless steel 5-tier shelving unit arranged in a
U-shape configuration and having a stainless steel frame and
stainless steel louvered shelves. Shelving uprights are to be
designed for a 1200 kg section load per bay.
Features: To be supplied complete with and incorporate:
a. Uprights: 11no 600 x 2000mm high stainless steel uprights
for 1200 kg section load.
b. Shelves: To be louvered type in stainless steel. Total
requirement being as follows:
ITEM 4.07.3: 4-Bay Interlinked Stainless Steel Louvered 5-Tier Shelving Units
Quantity: 1no
Approximate Size: 2x (1200mm wide x 600mmdeep) x 2000mm high
+2x1000x600x2000
Description: 4-bay interlinked stainless steel 5-tier shelving unit arranged in a U-
shape configuration and having a stainless steel frame and stainless
steel louvered shelves. Shelving uprights are to be designed for a
1200 kg section load per bay.
Features: To be supplied complete with and incorporate:
a. Uprights: 6no 600 x 2000mm high stainless steel uprights
for 1200 kg section load.
b. Shelves: To be louvered type in stainless steel. Total
requirement being as follows:
Quantity: 10x1200x600+10x1000x600
Complete with suitable number of shelf supporting
bars/struts
c. Bracing Bars: Shelves are to be supported without the need
for cross braces. Each upright is to be fitted with 2no front
and 2no rear bracing bars if necessary, fitted at upper and
lower levels between uprights.
d. Hooks for Mounting Shelves at 90O: Suitable number of
hooks for mounting 10no shelves at right angles to the
adjacent bays.
Manufacturing Detail: To have a minimum weight loading of 1200 kg/section. To
incorporate:
a. Uprights: Manufactured from 25 x 25mm square section
high strength extruded stainless steel tubing. To be fitted
with 3mm round section support pins welded or integrated
within the design of the uprights at 150mm intervals. All
edges are to be smooth and burr free. The uprights are to
be fitted with adjustable leveling feet and the tops of the
uprights are to be fitted with plastic caps. The design of the
uprights shall permit shelving to be removing without
dismantling the entire assembly. Shelving is to be capable
of being positioned in 150mm increments.
b. Rigidity: Added rigidity is to be achieved either through
fitting of 2no bracing bars to the rear and to the front or
through the mechanical fixing of the upper and lower
levels.
c. Shelves: In 0.8mm 18/10 satin finished stainless steel sheet
with a 40mm turn down to sides and ends. Edges to be
smooth and burr free. The shelves are to be reinforced by
means of a 'U' profile and have 50mm wide punched
louvers, with 32mm wide openings, pressed to a depth of
10mm with burr free edges and rounded ends. To have cut-
outs at the ends of all shelves for hooking onto the shelf
uprights. Weight loading to be approximately 100 kg/shelf.
The shelves are to be capable of being removed from the
uprights without disassembling the unit. Corner Assembly:
Supplied complete with 20no hooks/corner brackets for
mounting shelves at right angles to the adjacent bay.
ITEM 4.08.2: 6-Bay Interlinked Stainless Steel Louvered 5-Tier Shelving Units
Quantity: 1no
Approximate Size: 2x (1400mm wide x 600mmdeep) x 2000mm high
+2x800x600x2000+2x900x600x2000
Description: 6-bay interlinked stainless steel 5-tier shelving unit arranged in a U-
shape configuration and having a stainless steel frame and stainless
steel louvered shelves. Shelving uprights are to be designed for a
1200 kg section load per bay.
Features: To be supplied complete with and incorporate:
a. Uprights: 7no 600 x 2000mm high stainless steel uprights
for 1200 kg section load.
b. Shelves: To be louvered type in stainless steel. Total
requirement being as follows:
Quantity: 10x1400x600+10x800x600 + 10x900x600
Complete with suitable number of shelf supporting
bars/struts
c. Bracing Bars: Shelves are to be supported without the need
for cross braces. Each upright is to be fitted with 2no front
and 2no rear bracing bars if necessary, fitted at upper and
lower levels between uprights.
d. Hooks for Mounting Shelves at 90O: Suitable number of
hooks for mounting 10no shelves at right angles to the
adjacent bays.
Manufacturing Detail: To have a minimum weight loading of 1200 kg/section. To
incorporate:
a. Uprights: Manufactured from 25 x 25mm square section
high strength extruded stainless steel tubing. To be fitted
with 3mm round section support pins welded or integrated
within the design of the uprights at 150mm intervals. All
edges are to be smooth and burr free. The uprights are to
be fitted with adjustable leveling feet and the tops of the
uprights are to be fitted with plastic caps. The design of the
uprights shall permit shelving to be removing without
dismantling the entire assembly. Shelving is to be capable
of being positioned in 150mm increments.
b. Rigidity: Added rigidity is to be achieved either through
fitting of 2no bracing bars to the rear and to the front or
through the mechanical fixing of the upper and lower
levels.
c. Shelves: In 0.8mm 18/10 satin finished stainless steel sheet
with a 40mm turn down to sides and ends. Edges to be
smooth and burr free. The shelves are to be reinforced by
means of a 'U' profile and have 50mm wide punched
louvers, with 32mm wide openings, pressed to a depth of
10mm with burr free edges and rounded ends. To have cut-
outs at the ends of all shelves for hooking onto the shelf
uprights. Weight loading to be approximately 100 kg/shelf.
The shelves are to be capable of being removed from the
uprights without disassembling the unit. Corner Assembly:
Supplied complete with 20no hooks/corner brackets for
mounting shelves at right angles to the adjacent bay.
9. ITEM 6.09: Professional Centrifugal Juice Extractor- Capacity: 100 Liters Per Hour
Quantity: 1no
Approximate Size: 320mm wide x 480mm deep x 580mm high.
Description: Table top heavy-duty centrifugal citrus juice extractor.
Features: To incorporate the following:
a. Output: 100 Litre/h output. Continuous juice production to
be by centrifugal action and automatic pulp ejection.
b. Basket: Removable centrifugal basket made of micro
perforated stainless steel sheet with 0.5 mm diameter holes.
c. Feeding Hole: 79 mm diameter circular feeding hole.
d. Bowl: Stainless steel bowl and base.
e. Hygiene: All removable parts are to be dishwasher safe.
f. Motor: Motor having a minimum of 3000rpm.
g. Controls: With push button low voltage controls and
thermal protector.
Manufacturing Detail: To be CE and NSF approved. Manufacturing details and technical
elements are to comply with all currently applicable hygiene and
safety standards. With polycarbonate casing and stainless steel
bowl. To have both electrical and mechanical interlock safety
switches, including a locking-unlocking system that operates via a
special lever
Electrical Supply: Having 1.3 kW heavy duty motor (minimum), rated at 13amps and
suitable for operation from a 240volt single phase electrical supply.
To be supplied with a two meter cable and 3-pin socket.
Serviceable Period: 2-year parts and labor.
Model: Santos: Centrifugal 28, or equal and approved
10. ITEM 6.10: Lever Automatic Citrus Juicer
Quantity: 1no
Approximate Size: 240mm wide x 400mm deep x 530mm high.
Description: Citrus juice Handy (removable squeezer and bowl), maximum juice
extraction with the new helical squeezer and reliable, this appliance
allows you to make citrus juices either in a glass or in a jug.
High output: just cut your citrus half and press. You will easily
extract 20 to 50 liters per hour (5 to 10 gallons).
Manufacturing Detail: To be CE and/or NSF approved. Manufacturing details and
technical elements are to comply with all currently applicable
hygiene and safety standards. To have an automatic safety system
that operates automatically via a micro-switch and triple safe
automatic sensor. With push button low voltage controls.
Construction: Alimentary aluminum casting and stainless steel with a rilsaned
bowl. All parts that are in contact with orange juice are to be made
of food standard materials.
Electrical Supply: Having 0.28kW motor (minimum), rated at 13amps and operating
from a 240volt single phase electrical supply. To be supplied with a
two meter cable and 3-pin socket.
Serviceable Period: 2-year parts and labor.
Model: Santos: Evolution 70, or equal and approved
11. ITEM 6.11: Professional Blender for Smoothies and Ice Drink Brushless Motor, Jar
Capacity: 2.4 Liters
Quantity: 1no
Approximate Size: 200mmx247mm x 441mm high.
Description: Minimum 2.4 Liter capacity tabletop blending machine.
Features: To be supplied complete with:
2.4 Liter capacity stainless steel jug.
See-through lid.
Manufacturing Detail: To be CE and/or NSF approved. With all metal base and stainless
steel jug. To have automatic speed of 2000rpm
Electrical Supply: Having 0.9HP motor (minimum), operating from a single-phase
electrical supply. Motor to be complete with overload protection
and re-set facility. With push button low voltage controls. To be
supplied with a two meter cable and 240volt single-phase 3-pin
socket.
To have both electrical and mechanical interlock safety switches,
which stop the machine from operating when the jug is removed
from the operating position.
Serviceable Period: 2-year parts and labor.
Accessories: To be supplied complete with:
1no Hot Blending Lid.
1no 2.4 Liter capacity clear jug.
Model: Waring: HGB25E + Accessories, Santos: #62 or equal and
approved
12. ITEM 6.12: Stainless Steel Wall Cabinet with Sliding Doors Dimensions: 1400X400X600
Quantity: 2no
Approximate Size: 1400mm wide x 400mm deep x 600mm high
Description: Stainless steel wall mounted cabinet with sliding doors, sloped top
and one adjustable shelf.
Features Wall cupboard units with hinged doors are completely made of 304
AISI with Scotch-Brite finishing.
600 mm body height is surrounded by a s/s structure.
Front and rear longitudinal stainless steel c-channel reinforcement
15/10 thickness strengthen the structure.
The internal sides, which support the structure, have a 3 level
position 30 mm high middle-shelf in AISI 304 stainless steel with a
central S/S support to avoid twisting.
Sliding doors, with sound deadening internal and external panels,
run on the upper part on the s/s bearings and on the lower part on a
hidden runner.
Serviceable Period: 2-year parts and labor.
Model: Tornous: 803 383, Electrolux, Mareno or equal and approved
13. ITEM 6.13: Automatic Orange Juicer on Stainless Steel table With Wheels, Container for
Orange Peels
Quantity: 1no
Approximate Size: 608mm wide x 460mm deep x 1856mm high.
Description: Citrus juice extractor on integral mobile stand. To be suitable for
obtaining juice from citrus fruits, with up to a 100L/hour capacity
(20 oranges/minute).
17. ITEM 6.17: Sliding Lid Ice Caddy, Capacity: 57Kg on Casters with Brake
Quantity: 1no
Approximate Size: 585mm wide x 800mm deep x 743mm high.
Description: Thick polyurethane foam insulation keeps ice frozen.
Capacity: 57 kg of ice, Indoors or outdoors, in heat or humidity,
these sleek models keep their cool and can hold ice cold for days.
Slides back and under the secured base lid for quick access and it
slides shut for safe and sanitary storage.
Features: Four sturdy thumbscrews secure base lid tightly during transport
and when sliding top back and under. Service opening is 111/2"
(29,2 cm) x 17" (43,2 cm) for quick and easy loading and unloading
of ice. Double-wall, high density, polyethylene construction is
impact resistant and will not dent, crack, bubble, chip or break.
Recessed, leak proof, quarter-turn faucet is located on the front of
every unit for easy access and quick draining. Recessed interior well
with Camwear® polycarbonate drain shelf keeps ice out of any
melted water, ensuring long lasting quality and storage. Molded-in
handle is sturdy and will not break off. Provides controlled handling
and maneuvering. Recessed lift grip on the front for safe, balanced
lifting on or off delivery trucks.
Model: Cambro: ICS125LB, or equal and approved
18. ITEM 6.18: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
2.07 AREA 7.0: FISH PREPARATION AREA
1. ITEM 7.01: Wall Mounted Hand Wash Sink Knee Operated W/Paper and Soap
Dispenser
Quantity: 1no
Approximate Size: 440mm wide x 385mm deep x 790 high.
Description: Stainless steel wall mounted hand basin with apron support, knee
operated mixer tap valve, stainless steel up stand with paper towel
dispenser and integral refuse bin for paper towels.
Features To be knee operated, achieving ‘hands free’ water controls, with the
waterspout being operated by pressing a panel to the front of the
basin with the knee or upper leg. To incorporate:
a. Basin: 350mm x 275 x 100mm deep.
b. Water Controls: Mixer valve with linking pipe and non-
return valve, concealed behind apron, to provide single
feed supply to tap.
c. Sink Fittings: Knee operated single 15mm tap and 32mm
waste.
d. Soap Dispenser: Integral liquid soap dispenser with a 0.5L
capacity.
e. Refuse Bin: With stainless steel housing and a refuse bin
for the collection of used paper towels. Housing
dimensions 240 x 3300 x 360mm (Reference 806.409).
f. Up stand Panel: With a 440 x 200 x 580mm stainless steel
rear upstand panel complete with 170mm diameter paper
towel dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved
2. ITEM 7.02: Stainless Steel Support to Hold Hand Wash Basin Splash Back and Knives
Sterilizer Dimensions: 1200X640X150 MM
Quantity: 1no
Approximate Size: 1200mm wide x 150mm deep x 640 high.
Description: Stainless steel panel support fixed on the wall with stainless steel
clamp and bolts. The stainless steel panel wall will be holding the
knife sterilizing cabinet, paper and soup dispenser
Features Panel made of AISI Stainless steel 304, 18/10 -16 gauges satin
finish
Model: Specialist Stainless Steel Fabricator
3. ITEM 7.03: Modular Stainless Steel Ambient Unit W/Waste Drawer & Stainless Steel
Plinth Dimensions: 400X680X860MM
Quantity: 1no
Approximate Size: 400mm wide x 680mm deep x 860 high.
Description: Base cabinet as self supporting structure _ Four sides closed _ Pull
out bin on ball bearing rails
Built in grip mouldings _ Basic hygiene: Inside of cupboard
completely smooth without projecting profiles and frames
Width 400 mm = 1 plastic container a 38 Liter capacity Width 600
mm = 2 plastic containers a 38 Liter capacity
Side panels double walled _ Complete made of stainless steel
1.4301
For free standing installation back panel necessary
Height 700 mm (without feet and worktop)
Unit is provided with stainless steel plinth and to be fixed upon the
legs with special clips
Features Manufacture all in Stainless steel 304, 18/10
Serviceable Period: 2-year parts and labor
Model: Tournus, Electrolux (custom) or equal and approved
4. ITEM 7.04: Stainless Steel Knives Sterilizing Cabinet W/ Grid &UV Radiation
Technology
Quantity: 1no
Approximate Size: 510-540mm wide x 140-170mm deep x 565-640mm high.
Description: Stainless steel finish wall mounted knife sterilizing cabinet.
Features: To incorporate the following:
a. Stainless steel rear, side and base panels. Perspex hinged
door.
b. Removable grid knife bar.
c. UV germicide lamp.
d. Timer controls.
Electrical Supply: Suitable for connection to a 240volt single-phase spur outlet.
Features: The whole block is made out from several pieces fitted together in a
nut and feather system
The inner part is built on a strong frame work
Large working surface with rounded edges for easy work and
cleaning
The whole product is made in beech wood to avoid contamination
with food
Easy to clean with a steel brush
There is also a cover available to protect the bloc after work against
any pollution.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: EUROCCEPI, Model: CSL707030, Bally Block, John Boos or
equal and approved
11. ITEM 7.11: Stainless Steel Fish Processing Table with Splash Back, Work top 50mm
High and 15/10 Thickness
Quantity: 1no
Approximate Size: 1800mm wide x 700mm deep x 910/1260mm high (including rear
up stand).
Description: Stainless steel single or double bowl sink with drip fillet all round.
Features: To incorporate:
a. Top: 304-grade stainless steel top, with special 350mm
high rear upstand and 55mm bull nose turndown to front.
To have one or 2no bowls inset into top with flat drainer to
left hand end and drip fillet all round.
b. Sink Bowls: 1no 1100 x 530 x 400mm deep and 1no 300 x
530 x 400mm deep bowls inset into top. To have a drip
fillet all around sink bowls and drainer with 10mm high
raised tap ledge to the rear. 1100mm wide bowl to be
capable of being divided into two separate sections via a
demountable intermediate panel.
c. Sink Waste Fittings: Each bowl is to be fitted with an
integral lever action gate valve waste outlet complete with
strainer and overflow outlet fitted within the sink bowl.
d. Taps: To be fitted with 2no wall type ¾” (22mm) sink
mixer taps. The taps are to be mounted to the rear of each
sink bowl in suitable positions from the rear up stand and
have 300-470mm dual flow telescopic spouts. The taps are
to be Delabie, model G6681, or equal, supplied complete
with M3/4” S unions to adjust centers to 150mm (856-
027.2P). The left hand bowl is to also be served by a spray
rinse arm, item 17.23.
e. Color Coded Cutting Boards: The top of the bowls are to
be recessed to accommodate, and be supplied complete
with, 2no Gn1/1 30mm thick tan (color coded for fish use)
polycarbonate cutting boards. The boards are to be
notionally higher than the top of the sink drip fillet.
f. Sink Drainer Grille: To be supplied with 2no Gn1/1
perforated grilles that locate over the top of either bowl to
provide a work surface/draining surface when required.
13. ITEM 7.13: Stainless Steel Table Over Shelf With Rear Stainless Steel Tubular Uprights-
Two Levels- 3300X400X700
Quantity: 1no
Approximate Size: 3300x400x700 mm
Description: Double Over shelf: Full width 400mm deep, double over shelf
mounted at 700mm above the table top, mounted to the rear of the
table, to provide a cantilevered shelf arrangement. Shelf top turned
down to all sides.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. Manufactured all
in 18/10 304-grade 16-gauge stainless steel
Over shelf framing to be mounted to the rear of the worktop, cow
led at the juncture between the shelf supports and the worktop.
Shelf top to be bull nosed to match the counter top and being
reinforced and soundproofed with 16-19mm thick rot-proof
insulated panel under.
Other: To be fabricated in accordance with the requirements of the general
specification. A working drawing is to be submitted for review and
authorization prior to manufacture.
Model: Specialist Stainless Steel Fabricator
14. ITEM 7.14: Modular Stainless Steel Ambient Unit with Drawers & Stainless steel Plinth
Dimensions: 400X680X860MM
Quantity: 1no
Approximate Size: 400x680x860 mm
Description: Ambient unit with 3 drawers accept GN containers up to 150 mm
high.
Manufacturing Detail: Ambient units with drawers are completely made of 304 AISI CrNi
18/10 stainless steel with Scotch-Brite finishing.
Units incorporate front and rear longitudinal stainless steel c-
channel basement reinforcement 15/10 thickness.
Sound deadening reinforcements between internal and external side
panels strengthen the structure.
Drawers made in 304 AISI stainless steel
Telescopic runners to ease extraction of GN containers
Stainless steel plinth will be provided
Other: To be fabricated in accordance with the requirements of the general
specification. A working drawing is to be submitted for review and
authorization prior to manufacture.
Model: Electrolux, Model: TE3C4, Tournus or equal and approved
15. ITEM 7.15: Modular Refrigerated Counter with Built in Unit, Three Doors and Stainless
steel Plinth, 1700X680X860 mm
Quantity: 1no
Approximate Size: 1700x680x860 mm
Description: Modular refrigerated counter with integrated refrigeration unit and
three hinged doors and no top
435-510 Liter counter refrigerators each designed to maintain food
at +1O/+4OC. Having integral air cooled compressor mounted to the
facing right side and 3no cupboard compartment with hinged doors
adjacent to the compressor section.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: EUROCCEPI, Bally Block, John Boos or equal and approved
17. ITEM 7.17: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 2100X700mm
Quantity: 1no
Approximate Size: 2100x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness
18mm under panel made of sound deadening material according to
E1 European specifications.
Front and rear longitudinal stainless steel c-channel reinforcement,
15/10 (16 gauges).
Special shaped front and rear profiles, without burrs, to avoid water
leakages on the underneath modules
Splash back rear part completely covered by stainless steel profile
100 mm boxed heavy duty splash back with a 45° degrees top angle.
The splash back is folded directly from the worktop and has fully
welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA21A, Tournus, Mareno or equal and
approved
18. ITEM 7.18: Table Top Vacuum Packing Machine
Quantity: 1no
Approximate Size: 550mm wide x 600mm deep x 476mm high.
Description: Stainless steel finish single chamber vacuum packaging machine
within a cabinet base with left and right seal bars. To be capable of
sealing pouches up to 466x 456 x 218mm deep, in a vacuum
Features: To be supplied complete with and incorporate:
a. Vacuum Pump: An integrated 40m3/h vacuum pump.
b. Design: Smooth flat surfaces with round corners without
any niches or edges, to facilitate easy cleaning.
c. Housing: Machine mounted in a cabinet base with stainless
steel housing, chamber lid and mechanics.
d. Automatic Progressive Ventilation: After the sealing
operation the air is to flow in very slowly at first and then
gather speed. At the start of the sealing process the film is
to rest gently on the surface of the product due to low
pressure and to allow tension adjustments to occur. This is
to permit soft products to retain their shape and to
minimise the danger of hard products puncturing the pack.
Manufacturing Detail: Ambient units are completely made of (304 AISI CrNi 18/10
stainless steel) with Scotch-Brite finishing. Front and rear
longitudinal stainless steel c-channel basement reinforcement 15/10
thickness (16 gauges). The internal sides, which support the
structure, have a 3 level position 30 mm high middle-shelf in AISI
304 stainless steel with a central S/S support to avoid twisting.
Sound deadening reinforcements between internal and external side
panels strengthen the structure. Hinged door, with sound deadening
internal panels, is fitted with a 304 AISI stainless steel hinges.
Hinged door allows 180° degree opening
Other: To be fabricated in accordance with the requirements of the general
specification. A working drawing is to be submitted for review and
authorization prior to manufacture.
Model: Electrolux, Model: TERP4, Tournus Mareno or equal and approved
22. ITEM 7.22: Sliding Lid Ice Caddy, Capacity: 57Kg on Casters with Brake
Quantity: 1no
Approximate Size: 585mm wide x 800mm deep x 743mm high.
Description: Thick polyurethane foam insulation keeps ice frozen. Capacity: 57
kg of ice, Indoors or outdoors, in heat or humidity, these sleek
models keep their cool and can hold ice cold for days. Slides back
and under the secured base lid for quick access and it slides shut for
safe and sanitary storage.
Features: Four sturdy thumbscrews secure base lid tightly during transport
and when sliding top back and under. Service opening is 111/2"
(29,2 cm) x 17" (43,2 cm) for quick and easy loading and unloading
of ice. Double-wall, high density, polyethylene construction is
impact resistant and will not dent, crack, bubble, chip or break.
Recessed, leak proof, quarter-turn faucet is located on the front of
every unit for easy access and quick draining. Recessed interior well
with Camwear® polycarbonate drain shelf keeps ice out of any
melted water, ensuring long lasting quality and storage. Molded-in
handle is sturdy and will not break off. Provides controlled handling
and maneuvering, Recessed lift grip on the front for safe, balanced
lifting on or off delivery trucks.
Model: Cambro: ICS125LB, or equal and approved
23. ITEM 7.23: Stainless Steel Wall Cabinet with Sliding Doors Dimensions: 1600X400X600
Quantity: 2no
Approximate Size: 1600mm wide x 400mm deep x 600mm high
Description: Stainless steel wall mounted cabinet with sliding doors, sloped top
and one adjustable shelf.
Features Wall cupboard units with hinged doors are completely made of 304
AISI with Scotch-Brite finishing.
600 mm body height is surrounded by a s/s structure.
Front and rear longitudinal stainless steel c-channel reinforcement
15/10 thickness strengthen the structure.
The internal sides, which support the structure, have a 3 level
position 30 mm high middle-shelf in AISI 304 stainless steel with a
central S/S support to avoid twisting.
Sliding doors, with sound deadening internal and external panels,
run on the upper part on the s/s bearings and on the lower part on a
hidden runner.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TAPC16, Tournus, Mareno or equal and
approved
28. ITEM 7.28: Self Contained Roll-In Thaw Refrigerator with Two Doors Designed To
Accommodate Two 66" High Roll-In Racks
Quantity: 1no
Approximate Size: 1727mm wide x 813mm deep x 2115mm high.
Description: Cabinet exterior, including front, one piece sides, louver assembly
and doors are constructed of heavy gauge stainless steel. Cabinet
interior is constructed of stainless steel. Exterior cabinet top, back
and bottom are constructed of heavy gauge aluminized steel. The
interior floor is constructed of stainless steel and insulated with 3⁄4"
of resilient cork. A readily attachable stainless steel ramp is
provided. Doors are equipped with removable plug cylinder locks
and guaranteed for life cam lift, gravity action, self-closing metal,
glide hinges with stay open feature at 120°. Hinges include a switch
to automatically activate the interior incandescent lighting.
Guaranteed for life, work flow door handle is mounted horizontally
over recess in door which limits protrusion from door face into
aisleways. Vinyl magnetic door gaskets assure tight door seal and
are easily removable for cleaning. Cabinet contains high density,
non-CFC, foamed in place polyurethane insulation.
Features: Stainless Steel Exterior & Interior
Special Refrigeration System/Air Flow Design Promotes Rapid,
Safe Thawing Of Frozen Food Product, Full Length Stainless Steel
Doors with Locks, Self Closing Doors with Stay Open Feature at
120 Degrees. Guaranteed For Life Cam-Lift Hinges. Guaranteed
For Life Horizontal Work Flow Door Handles. Standard Door
Hinging: Left/Right. Automatically Activated Incandescent Lights.
Stainless Steel Breaker Caps, Automatic Non-Electric Condensate
Evaporator, Magnetic Snap In Door Gaskets. Gasket Protecting
Metal Door Liner. Automatic Non-Electric Condensate Evaporator.
Stainless Steel Roll-In Rack Guides & Door Threshold Ramps.
Stainless Steel One-Piece Louver Assembly. 9' Cord & Plug
Attached. One Year Parts and Labor Warranty. Five Year
Compressor Warranty. Refrigeration System, A top mounted, self-
contained, balanced refrigeration system using R-134a refrigerant is
conveniently located behind the one-piece louver assembly. It
features a plenum effect blower, large, high humidity evaporator
coil located outside the food zone, coated with a plastic to retard
corrosion, and a top mounted non-electric condensate evaporator. A
cord and plug is supplied standard.
Serviceable Period: 2-year parts and labor and 5 years compressor warranty
Model: TRAULSEN, Model: RET232LUT-FHS, Delfield or equal and
approved
29. ITEM 7.29: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
2.08 AREA 8.0: MEAT AND POULTRY PREPARATION AREA
1. ITEM 8.01: Wall Mounted Hand Wash Sink Knee Operated W/Paper and Soap
Dispenser
Quantity: 1no
Approximate Size: 440mm wide x 385mm deep x 790 high.
Description: Stainless steel wall mounted hand basin with apron support, knee
operated mixer tap valve, stainless steel up stand with paper towel
dispenser and integral refuse bin for paper towels.
Features To be knee operated, achieving ‘hands free’ water controls, with the
waterspout being operated by pressing a panel to the front of the
basin with the knee or upper leg.
To incorporate:
a. Basin: 350mm x 275 x 100mm deep.
b. Water Controls: Mixer valve with linking pipe and non-return valve, concealed
behind apron, to provide single feed supply to tap.
c. Sink Fittings: Knee operated single 15mm tap and 32mm waste.
d. Soap Dispenser: Integral liquid soap dispenser with a 0.5L capacity.
e. Refuse Bin: With stainless steel housing and a refuse bin for the collection of used
paper towels. Housing dimensions 240 x 3300 x 360mm (Reference 806.409).
f. Up stand Panel: With a 440 x 200 x 580mm stainless steel rear upstand panel
complete with 170mm diameter paper towel dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved
2. ITEM 8.02: Stainless Steel Support to Hold Hand Wash Basin Splash Back and Knives
Sterilizer Dimensions: 1200X640X150 MM
Quantity: 1no
Approximate Size: 1200mm wide x 150mm deep x 640 high.
Description: Stainless steel panel support fixed on the wall with stainless steel
clamp and bolts. The stainless steel panel wall will be holding the
knife sterilizing cabinet, paper and soup dispenser
Features Panel made of AISI Stainless steel 304, 18/10 -16 gauges satin
finish
Model: Specialist Stainless Steel Fabricator
3. ITEM 8.03: Modular Stainless Steel Ambient Unit W/Waste Drawer & Stainless Steel
Plinth Dimensions: 400X680X860MM
Quantity: 1no
Approximate Size: 400mm wide x 680mm deep x 860 high.
Description: Base cabinet as self supporting structure _ Four sides closed _ Pull
out bin on ball bearing rails, Built in grip mouldings _ Basic
hygiene: Inside of cupboard completely smooth without projecting
profiles and frames. Width 400 mm = 1 plastic container a 38 Liter
capacity Width 600 mm = 2 plastic containers a 38 Liter capacity.
Side panels double walled _ Complete made of stainless steel
1.4301. For free standing installation back panel necessary, Height
700 mm (without feet and worktop). Unit is provided with stainless
steel plinth and to be fixed upon the legs with special clips
Features Manufacture all in Stainless steel 304, 18/10
splash back with a 45° degree top angle. The splash back is folded
directly from the worktop and has fully welded sides.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: T2VI1400,Tournus, Marneo or equal and
approved
7. ITEM 8.07: Deck Mounted Faucet with 18" Swing Nozzle
Quantity: 1no
Approximate Size: Hose to rise 866mm above tabling top.
Description: Pre-rinse spray arm suitable for a hot, cold or mixed water supply,
complete with a mixer tap mixing valve. To be mounted to the rear
of the sink bowl.
Features: To be supplied complete with and incorporate:
a. Spray Head: Heat insulated lightweight water saving spray
head/control, with a rubber protection bumper.
b. Hose: With a food quality hose, cased in stainless steel.
c. Wall Bracket: Complete with an adjustable wall bracket,
adjustable between 35-180mm.
d. Water Connection: Spray/ mixer tap to be connected to
both hot and cold water supplies.
e. Operating Parameters: For operation at between 0.4-5.0 bar
pressure and a water temperature of up to +540C.
f. Mixing tap with180-200mm reaches.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: T&S, Model: B-0220-EE or Mecserflex: B-2239-B, or equal and
approved
8. ITEM 8.08: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 1800X700mm
Quantity: 1no
Approximate Size: 1800x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness. 18mm under panel made of sound deadening
material according to E1 European specifications. Front and rear
longitudinal stainless steel c-channel reinforcement, 15/10 (16
gauges). Special shaped front and rear profiles, without burrs, to
avoid water leakages on the underneath modules, Splash back rear
part completely covered by stainless steel profile 100 mm boxed
heavy duty splash back with a 45° degrees top angle. The splash
back is folded directly from the worktop and has fully welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA18A, Tournus, Mareno or equal and
approved
19. ITEM 8.19: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 2100X700mm
Quantity: 1no
Approximate Size: 2100x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness, 18mm under panel made of sound deadening
material according to E1 European specifications. Front and rear
longitudinal stainless steel c-channel reinforcement, 15/10 (16
gauges). Special shaped front and rear profiles, without burrs, to
avoid water leakages on the underneath modules, Splash back rear
part completely covered by stainless steel profile, 100 mm boxed
heavy duty splash back with a 45° degrees top angle. The splash
back is folded directly from the worktop and has fully welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA21A, Tournus, Mareno or equal and
approved
20. ITEM 8.20: Stainless Steel Service Trolley Three Levels W/ Two Handle
Quantity: 1no
Approximate Size: 1100/825mm wide x 700mm deep x 960/1010mm high.
Description: Mobile heavy-duty general-purpose trolley with three shelf levels.
Features: To be supplied complete with:
Stainless steel 18/10, having an all welded construction frame to
achieve a total load capacity of 160 kg. Heavy-duty chassis, with a
welded 25mm diameter tubular frame and integral handles, 125mm
diameter all swivel castors, two with brakes.
Manufacturing Detail: To incorporate:
Chassis: To have a base chassis with welded cross members.
Shelves: 4no, each approximately 1000 x 600mm and having a
dished top with 'all rounded' profile. To have a 35mm perimeter
flange and sound deadening under. To be welded to the framing.
Castors: To be 125mm diameter all-swivel stainless steel non-
marking heavy-duty type, secured by double tapered screws to the
chassis frame. 2no castors are to be fitted with brakes. All castors
are to be fitted with revolving mark proof protection buffers and a
hard noise-dampening wheel with a polyamide tread and a soft
rubber core, designed for use on a hard floor They are to be
washable and be manufactured with high quality stainless steel
stems, plastics and rustproof components.
Model: Tournus: 801 543, Blanco: SW 10x6/3, Hupfer: Ssw10x6/3, or
equal and approved
21. ITEM 8.21: Self Contained Roll-In Thaw Refrigerator with Two Doors Designed To
Accommodate Two 66" High Roll-In Racks
Quantity: 1no
Approximate Size: 1727mm wide x 813mm deep x 2115mm high.
Description: Cabinet exterior, including front, one piece sides, louver assembly
and doors are constructed of heavy gauge stainless steel. Cabinet
interior is constructed of stainless steel. Exterior cabinet top, back
and bottom are constructed of heavy gauge aluminized steel. The
interior floor is constructed of stainless steel and insulated with 3⁄4"
of resilient cork. A readily attachable stainless steel ramp is
provided. Doors are equipped with removable plug cylinder locks
and guaranteed for life cam lift, gravity action, self-closing metal,
glide hinges with stay open feature at 120°. Hinges include a switch
to automatically activate the interior incandescent lighting.
Guaranteed for life, work flow door handle is mounted horizontally
over recess in door which limits protrusion from door face into
aisleways. Vinyl magnetic door gaskets assure tight door seal and
are easily removable for cleaning. Cabinet contains high density,
non-CFC, foamed in place polyurethane insulation.
Features: Stainless Steel Exterior & Interior
Special Refrigeration System/Air Flow Design Promotes Rapid,
Safe Thawing Of Frozen Food Product, Full Length Stainless Steel
Doors with Locks, Self Closing Doors with Stay Open Feature at
120 Degrees, Guaranteed For Life Cam-Lift Hinges, Guaranteed
For Life Horizontal Work Flow Door Handles, Standard Door
Hinging: Left/Right, Automatically Activated Incandescent Lights,
Stainless Steel Breaker Caps, Automatic Non-Electric Condensate
Evaporator, Magnetic Snap In Door Gaskets, Gasket Protecting
Metal Door Liner, Automatic Non-Electric Condensate Evaporator,
Stainless Steel Roll-In Rack Guides & Door Threshold Ramps,
Stainless Steel One-Piece Louver Assembly, 9' Cord & Plug
Attached, One Year Parts and Labor Warranty, Five Year
Compressor Warranty,
Refrigeration System A top mounted, self-contained, balanced refrigeration system using
R-134a refrigerant is conveniently located behind the one-piece
louver assembly. It features a plenum effect blower, large, high
humidity evaporator coil located outside the food zone, coated with
a plastic to retard corrosion, and a top mounted non-electric
condensate evaporator. A cord and plug is supplied standard.
Serviceable Period: 2-year parts and labor and 5 years compressor warranty
Model: TRAULSEN, Model: RET232LUT-FHS, Delfield or equal and
approved
22. ITEM 8.22: Modular Stainless Steel Ambient Unit Stainless steel Plinth Dimensions:
800X680X860MM
Quantity: 1no
Approximate Size: 800mm wide x 680mm deep x 860mm high.
Description: Open ambient unit is completely made of (304 AISI CrNi 18/10)
stainless steel with Scotch-Brite finishing.
Features: Front and rear longitudinal stainless steel c-channel basement
reinforcement 15/10 thickness (16 gauges). The internal sides,
which support the structure, have a 3 level position 30 mm high
middle-shelf in AISI 304 stainless steel with a central S/S support to
avoid twisting. Sound deadening reinforcements between internal
and external side panels, strengthen the structure. Ambient units are
mounted on 150 mm height adjustable (0/+90mm) oversized (65x65
mm) feet. Stainless steel plinth to be provided
Model: Electrolux, Model: TERG8 or equal and approved
23. ITEM 8.23: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 800X700mm
Quantity: 1no
Approximate Size: 800x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness, 18mm under panel made of sound deadening
material according to E1 European specifications. Front and rear
longitudinal stainless steel c-channel reinforcement, 15/10 (16
gauges). Special shaped front and rear profiles, without burrs, to
avoid water leakages on the underneath modules, Splash back rear
part completely covered by stainless steel profile, 100 mm boxed
heavy duty splash back with a 45° degrees top angle. The splash
back is folded directly from the worktop and has fully welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: T TPLA08A, Tournus, Mareno or equal and
approved
24. ITEM 8.24: Meat Chopper, 1.5 HP, And Capacity: 600Kg/h
Quantity: 1no
Approximate Size: 217/330-480mm wide x 370-845mm deep x 435-610mm high.
Description: Bench mounted mincing machine having capacity to process
approximately 18kg/minute.
Features: With a #22 size chopping head and 1.5 HP motor. Supplied
complete with the following tools and attachments:
a. Feed Pan: Stainless steel feed pan 533 x 864 x 125mm
high.
b. Knives: 3 x 4 bladed knives.
c. Plates: 2 x 4.5mm and 1 x 10mm plates.
d. Guard: Outlet guard.
e. Feed stick.
Manufacturing Detail: To be CE and NSF approved. Manufacturing details and technical
elements are to comply with all currently applicable hygiene and
safety standards. Safety: to be manufactured to comply with the
requirements of the EC Machinery Directive 89/392/EEC for safety
and hygiene.Manufacturing details and technical elements are to
comply with all currently applicable hygiene and safety standards.
Body of machine to be finished in chrome plated steel or aluminum
alloy with stainless steel, feed pan, receiving tray, grinding unit and
legs
Electrical Supply: Mincing machine to operate from a 1.2kW, 240volt single phase
electrical supply and be supplied complete with a two meter cable
and moulded on plug top. With fuse rated at 25amps. With all
controls mounted in front face of the machine. To have No-volt
release and emergency stop safety mechanism that operates
automatically.
Serviceable Period: 2-year parts and labour.
Model: Hobart: 4822, Biro or equal and approved
30. ITEM 8.30: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
2.09 AREA 9.0: COLD KITCHEN AREA
1. ITEM 9.01: Wall Mounted Hand Wash Sink Knee Operated W/Paper and Soap
Dispenser
Quantity: 1no
Approximate Size: 440mm wide x 385mm deep x 790 high.
Description: Stainless steel wall mounted hand basin with apron support, knee
operated mixer tap valve, stainless steel up stand with paper towel
dispenser and integral refuse bin for paper towels.
Features To be knee operated, achieving ‘hands free’ water controls, with the
waterspout being operated by pressing a panel to the front of the
basin with the knee or upper leg. To incorporate:
a. Basin: 350mm x 275 x 100mm deep.
b. Water Controls: Mixer valve with linking pipe and non-
return valve, concealed behind apron, to provide single
feed supply to tap.
c. Sink Fittings: Knee operated single 15mm tap and 32mm
waste.
d. Soap Dispenser: Integral liquid soap dispenser with a 0.5L
capacity.
e. Refuse Bin: With stainless steel housing and a refuse bin
for the collection of used paper towels. Housing
dimensions 240 x 3300 x 360mm (Reference 806.409).
f. Up stand Panel: With a 440 x 200 x 580mm stainless steel
rear upstand panel complete with 170mm diameter paper
towel dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved
2. ITEM 9.02: Stainless Steel Knives Sterilizing Cabinet W/ Grid &UV Radiation
Technology
Quantity: 1no
Approximate Size: 510-540mm wide x 140-170mm deep x 565-640mm high.
Description: Stainless steel finish wall mounted knife sterilizing cabinet.
Features: To incorporate the following:
a. Stainless steel rear, side and base panels. Perspex hinged
door.
b. Removable grid knife bar.
c. UV germicide lamp.
d. Timer controls.
Electrical Supply: Suitable for connection to a 240volt single-phase spur outlet.
Other: To be CE and/or NSF approved. The door is to be interlocked with
a micro switch, to cut the power to the UV tube when the door is
opened. To be mounted with the underside of the cabinet at
1350mm above finished floor level.
Serviceable Period: 2-year parts and labor.
Model: P&L Systems: KC10, or Sofinor: MZ031, or Tournus: 806 438,
orequal and approved
3. ITEM 9.03: Modular Stainless Steel Ambient Unit W/Waste Drawer & Stainless Steel
Plinth Dimensions: 400X680X860MM
Quantity: 1no
Approximate Size: 400mm wide x 680mm deep x 860 high.
Description: Base cabinet as self supporting structure _ Four sides closed _ Pull
out bin on ball bearing rails. Built in grip mouldings _ Basic
hygiene: Inside of cupboard completely smooth without projecting
profiles and frames, Width 400 mm = 1 plastic container a 38 Liter
capacity Width 600 mm = 2 plastic containers a 38 Liter capacity,
Side panels double walled _ Complete made of stainless steel
1.4301. For free standing installation back panel necessary, Height
700 mm (without feet and worktop), Unit is provided with stainless
steel plinth and to be fixed upon the legs with special clips
Features Manufacture all in Stainless steel 304, 18/10
Serviceable Period: 2-year parts and labor
Model: Tournus, Electrolux (custom) or equal and approved
4. ITEM 9.04: Stainless Steel Modular Cabinet For Drop-In Sink Top With Sliding Doors
and Stainless Steel Plinth, 1400X680X860MM
Quantity: 1no
Approximate Size: 1400mm wide x 680mm deep x 860mm high.
Description: Stainless steel modular cabinet for drop in two bowls sink unit with
sliding doors and stainless steel plinth
Features: Units on sliding doors are completely made of 304 AISI stainless
steel with Scotch-Brite finishing. Front and rear longitudinal
stainless steel c-channel reinforcement 15/10 thickness strengthens
the structure. Sliding doors, with sound deadening internal and
external panels, run on the upper part on the s/s bearings and o n the
lower part on a hidden runner, All edges should be smooth to avoid
any safety problem with daily use. 45° degrees internal side corners
junction system and internal middle-shelf, height-adjustable in 3
positions, with an inner double fold to eliminate gaps between sides
and back
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TEL2S14, or Tournus or equal and approved
5. ITEM 9.05: Drop-In Sink Unit - Two bowls 600X500X300 MM Dimensions:
1360X550X300 MM
Quantity: 1no
Approximate Size: 1360mm wide x 550mm deep x 300mm high.
Description: Stainless steel double bowl sink unit. Bowls size are 600x500x300
mm, Splash back rear part is complete covered with S/S profile to
avoid water spillage onto modules underneath.
Features: 304 AISI CrNi 18/10 S/S worktop with a height of 40 mm and a
standard thickness of 15/10 (16 gauges). 600x500x300 15/10 bowls.
Bull-nose special shape front profile, without burrs, avoids water
leakage on the modules underneath.
100 mm boxed heavy duty splash back with a 45° degree top angle.
The splash back is folded directly from the worktop and has fully
welded sides.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: T2VI1400,Tournus, Marneo or equal and
approved
6. ITEM 9.06: Deck Mounted Faucet with 18" Swing Nozzle
Quantity: 1no
Approximate Size: Hose to rise 866mm above tabling top.
Description: Pre-rinse spray arm suitable for a hot, cold or mixed water supply,
complete with a mixer tap mixing valve. To be mounted to the rear
of the sink bowl.
Features: To be supplied complete with and incorporate:
a. Spray Head: Heat insulated lightweight water saving spray
head/control, with a rubber protection bumper.
b. Hose: With a food quality hose, cased in stainless steel.
c. Wall Bracket: Complete with an adjustable wall bracket,
adjustable between 35-180mm.
d. Water Connection: Spray/ mixer tap to be connected to
both hot and cold water supplies.
e. Operating Parameters: For operation at between 0.4-5.0 bar
pressure and a water temperature of up to +540C.
f. Mixing tap with180-200mm reaches.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: T&S, Model: B-0220-EE or Mecserflex: B-2239-B, or equal and
approved
7. ITEM 9.07: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 1800X700mm
Quantity: 1no
Approximate Size: 1800x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness 18mm under panel made of sound deadening
material according to E1 European specifications. Front and rear
longitudinal stainless steel c-channel reinforcement, 15/10 (16
gauges). Special shaped front and rear profiles, without burrs, to
avoid water leakages on the underneath modules, Splash back rear
part completely covered by stainless steel profile 100 mm boxed
heavy duty splash back with a 45° degrees top angle. The splash
back is folded directly from the worktop and has fully welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA18A, Tournus, Mareno or equal and
approved
8. ITEM 9.08: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
9. ITEM 9.09: Vertical Tilting Cutter Mixer, Capacity: 60Liters Supply With one serrated 3
Blades Knife & One Fine serrated 3 Blades Knife
Quantity: 1no
Approximate Size: 600mm wide x 810mm deep x 1400mm high.
Description: 60 Liter (Gross Volume) capacity floor standing tilting vertical
cutter/blending machine.
Features: To be supplied complete with:
a. Bowl: 60 Liter capacity stainless steel mixing bowl which
tips to facilitate emptying of product.
b. Levers: Levers to tip and hold the bowl in the required
position.
c. Lid: Lid hinged on the right side and fitted with a seal,
handle and clamp.
d. Knife: Knife group comprising of one removable support
and two crescent shaped serrated stainless steel blades.
Manufacturing Detail: To be CE and NSF approved. Manufacturing details and technical
elements are to comply with all currently applicable hygiene and
safety standards. To incorporate:
a. Safety: to be manufactured to comply with the
requirements of the EC Machinery Directive 89/392/EEC
for safety and hygiene. To be protected to IP 34.
b. Controls: To be installed complete with a wall mounted
splash proof control panel, equipped with motor overload
protection. To have low voltage 24volt controls with low
and high speed buttons and a power indicator.
c. Frame: With all metal base frame fitted complete with
vibration absorbing rubber feet.
d. Bowl and Knife: With a stainless steel mixing bowl and
flat bladed knife.
e. Bowl Speed: To have high and low speed settings.
Machine to run at 1400/1500rpm on the slower speed and
2800/3000 rpm at the higher speed.
f. Lid: The lid is to be interlocked to prevent the cutter
operating if the lid is open and to immediately stop the
machine if the lid is opened.
Electrical Supply: Having 11 kW motor (minimum) and operating from a three-phase
electrical supply. Motor to be complete with overload protection
and re-set facility. With push button low voltage controls. To be
supplied with a two metre cable and 415volt three-phase ‘quick-
disconnect’ industrial type socket connector.
Serviceable Period: 2-year parts and labor.
Model: Nilma: DS/3, or Robot Coupe: R60 Tilting, or equal and approved
10. ITEM 9.10: Vegetable Preparation Machine with Automatic Feed Head, Pusher Feed
Head and 8 Discs. Capacity: up to 3000 Meals
Quantity: 1no
Approximate Size: 600mm wide x 720mm deep x 1225mm high.
Description: Capacity: 500-900 kg/h output vegetable cutting machine.
Features: Machine to incorporate:
a. Base: Stainless steel base complete with rear castors and
handle to permit the item to be moved for cleaning. To
have height adjustable front feet.
b. 3no styles of feed hoppers/Feeders:
Feed Hopper: Cylindrical shaped feed head with two
feeder compartments to allow for the continuous
feeding/cutting of product. To be complete with a ‘Type A’
cylinder to eliminate the need for manual feed pressure.
Manual Push Feeder: To allow for manual feeding of
product with a lever connected push feeder. With a feed
tube and pestle for continuous oriented cutting of long
vegetables and smaller items. To be supplied complete
with a ‘Type B’ feed cylinder complete with 3no internal
knife blades and a 9L/200mm diameter cylinder.
Tube Feeder: For use in association with the manual push
feeder for the continuous orientation of long and round
product. To have 2no 73mm, 1no 60mm and 1no 35mm
diameter tubes.
c. Auto-start/stop: To have an automatic start/stop function
that stops the machine as soon as the pusher plate is raised
and restarts the machine as soon as the pusher plate is
lowered back over the feed cylinder.
d. All loose parts being capable of easy removal from the
machine for cleaning.
e. Cutting plate diameter of 215mm and knife cutting speed
of 200/400 r.p.m.
Manufacturing Detail: To be CE and NSF approved. Manufacturing details and technical
elements are to comply with all currently applicable hygiene and
safety standards. Safety: to be manufactured to comply with the
requirements of the EC Machinery Directive 89/392/EEC for safety
and hygiene. To be CE approved. Manufacturing details and
technical elements are to comply with all currently applicable
hygiene and safety standards. The motor is to drive the machine
through a maintenance free gear transmission. The machine base,
feed cylinder and pusher plate are to all be manufactured using
robust metal. The machine housing is to be in Anodised or polished
aluminum alloy, with the feed hopper in stainless steel. The knife
blades on the cutting plate are to be made of knife steel.
Electrical Controls: Motor to be two-speed rated at 1.5/0.9kW, suitable for operation
from a 415volt three-phase electrical supply rated at 16amps.
Machine to be supplied with a two meter length of cable and
industrial type ‘quick-disconnect’ socket connector. To have both
electrical and mechanical interlock safety switches which stop the
machine from operating when the pusher plate is removed from the
operating position. Motor to be complete with overload protection
and re-set facility. With push button low voltage controls. Machine
to be protected to IP 45, with the push buttons protected to IP 65.
Serviceable Period: 2-year parts and labor.
Electrical Supply: To comply with EN 60335-2-38: European standard for the safety
of electric appliances. Mixer to operate from a 1HP/0.37kW/15amp,
240volt single-phase variable speed motor, supplied with a molded
on three-pin plug top and two meter cable.
Serviceable Period: 2-year parts and labor.
Model: Hobart: ES10-U1N1, Univex or equal and approved
21. ITEM 9.21: Modular Stainless Steel Ambient Unit with Drawer & Stainless steel Plinth
Dimensions: 400X680X860MM
Quantity: 1no
Approximate Size: 400x680x860 mm
Description: Ambient unit with 3 drawers accept GN containers up to 150 mm
high.
Manufacturing Detail: Ambient units with drawers are completely made of 304 AISI CrNi
18/10 stainless steel with Scotch-Brite finishing. Units incorporate
front and rear longitudinal stainless steel c-channel basement
reinforcement 15/10 thickness. Sound deadening reinforcements
between internal and external side panels strengthen the structure.
Drawers made in 304 AISI stainless steel, Telescopic runners to
ease extraction of GN containers, Stainless steel plinth will be
provided
Other: To be fabricated in accordance with the requirements of the general
specification. A working drawing is to be submitted for review and
authorization prior to manufacture.
Model: Electrolux, Model: TE3C4, Tournus or equal and approved
22. ITEM 9.22: Modular Refrigerated Counter with Built In Unit, Three Doors and Stainless
steel Plinth, 1700X680X860 mm
Quantity: 1no
Approximate Size: 1700x680x860 mm
Description: Modular refrigerated counter with integrated refrigeration unit and
three hinged doors and no top 435-510 Liter counter refrigerators
each designed to maintain food at +1O/+4OC. Having integral air
cooled compressor mounted to the facing right side and 3no
cupboard compartment with hinged doors adjacent to the
compressor section.
Features: To each be supplied complete with and incorporate:
a. Cupboards: 3no cupboard compartments, each complete
with 2no 2/1 size Gastronorm nylon coated wire shelves on
fully adjustable non-tilt tray slides, mounted on removable
ladderack uprights.
b. Doors: Doors to each be complete with lock and removable
magnetic gasket.
c. Castors: Mounted on chemically resistant low profile
polyurethane castors. Front castors to be lockable.
d. Compressor: With air cooled refrigeration system
operating using R134a refrigerant gas and which meets
ISO climate class 5, with operation up to +43OC ambient.
To have the compressor mounted to the facing right side of
the unit.
Manufacturing Detail: To be designed and built to ISO 9001 standards, using CFC and
HCFC-free insulation and refrigerant. To be CE approved.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. With stainless
steel grade 304 exterior and interior. Interior surfaces are to have
coved corners.
Electrical Controls: To comply with EN 60335-2-38: European standard for the safety
of electric appliances. To operate from a 13amp 240volt single
phase electrical supply and be supplied complete with a helicoil
mains lead and 3-pin socket, Fan cover to be removable for
cleaning, Evaporator coils to be coated to protect against corrosive
foods.
Control Panel: Control panel to be water resistant, flush finish touch pad operated
type and to incorporate LED display showing temperature. To have
automatic defrost with status display
Temperature Recording System: The counter is to be installed to the temperature recording
system (supplied by Specialist Refrigeration Package Contractor,
with temperature and plant status data transferred via a data link to
the Chef’s Office and the Catering Manager’s Office.
Serviceable Period: 2-year parts and labor.
Accessories: To be supplied complete with:
1. 2 meter helicoil mains lead.
2. 3no additional grid shelves.
3. Castors for 850mm height.
Other: To be supplied complete with flat square edges that permit the
addition of the special top that is proposed to be mounted over each
item.
Model: Electrolux, Model: TRGS3V7T, Foster: PREM 1/3H + Accessories
(without top), or Williams: HO-3-U + Accessories (without top), or
equal and approved
23. ITEM 9.23: Stainless Steel Table Over Shelf With Rear Stainless Steel Tubular
Uprights Two Levels-2100X400X700
Quantity: 1no
Approximate Size: 2100x400x700 mm
Description: Double Over shelf: Full width 400mm deep, double over shelf
mounted at 700mm above the table top, mounted to the rear of the
table, to provide a cantilevered shelf arrangement. Shelf top turned
down to all sides.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. Manufactured all
in 18/10 304-grade 16-gauge stainless steel, Over shelf framing to
be mounted to the rear of the worktop, cow led at the juncture
between the shelf supports and the worktop. Shelf top to be bull
nosed to match the counter top and being reinforced and
soundproofed with 16-19mm thick rot-proof insulated panel under.
Other: To be fabricated in accordance with the requirements of the general
specification. A working drawing is to be submitted for review and
authorization prior to manufacture.
Model: Specialist Stainless Steel Fabricator
24. ITEM 9.24: 4 Nos. Stainless Steel GN 1/3 Containers Depth 100 mm Fixed under the
Over Shelf
Quantity: 1no
Approximate Size: 4 Containers 1/3 containers on slide bars in rear part, foresee 4
containers up to 1200 mm
Description: Stainless steel containers 1/3- 100 and stainless steel sliding bars for
each
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Tournus, Mareno or equal and approved
25. ITEM 9.25: Modular Stainless Steel Ambient Unit Stainless steel Plinth Dimensions:
1200X680X860MM
Quantity: 1no
Approximate Size: 1200mm wide x 680mm deep x 860mm high.
Description: Open ambient unit is completely made of (304 AISI CrNi 18/10)
stainless steel with Scotch-Brite finishing.
Features: Front and rear longitudinal stainless steel c-channel basement
reinforcement 15/10 thickness (16 gauges). The internal sides,
which support the structure, have a 3 level position 30 mm high
middle-shelf in AISI 304 stainless steel with a central S/S support to
avoid twisting. Sound deadening reinforcements between internal
and external side panels, strengthen the structure. Ambient units are
mounted on 150 mm height adjustable (0/+90mm) oversized (65x65
mm) feet. Stainless steel plinth to be provided
Model: Electrolux, Model: TERG12, or equal and approved
26. ITEM 9.26: Meat Slicer with Tilting and Removable Carriage System 1/2 Hand 300mm
Knife Diameter
Quantity: 1no
Approximate Size: 690/740mm wide x 690mm deep x 530/710mm high.
Description: Electrically operated automatic gravity feed slicing machine.
Features: To incorporate:
a. Finish: Anodized aluminum finish.
b. Blade: 300mm diameter ‘durachrome’ blade with
maximum cutting round of 260mm.
c. Controls: No-volt push buttons, micro-switch safety cut-
out and Perspex safety guard.
d. Easy clean deflector plate and built-in adjustable knife
sharpener.
e. Guard: Stainless steel rear blade guard.
f. Motor: 0.5HP motor, one meter cable and molded-on plug
top.
g. Slice Thickness: 0-16mm thickness control.
h. Speed Controls: Variable 6-speed automatic carriage with
front mounted controls.
i. Carriage: Tilting and removable interlocked carriage.
j. Lift lever to facilitate cleaning under the machine.
Manufacturing Detail: To be CE and NSF approved. Manufacturing details and technical
elements are to comply with all currently applicable hygiene and
safety standards. Safety: to be manufactured to comply with the
requirements of the EC Machinery Directive 89/392/EEC for safety
and hygiene. Manufacturing details and technical elements are to
comply with all currently applicable hygiene and safety standards.
Electrical Supply: To operate from a 240volt single-phase electrical supply and be
supplied with molded-on plug top and 1-metre length of cable. To
have No-volt release and emergency stop button.
Serviceable Period: 2-year parts and labor.
Model: Hobart: 2612, or Berkel: X13AE, or equal and approved
27. ITEM 9.27: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 3300X700mm
Quantity: 1no
Approximate Size: 3300x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness, 18mm under panel made of sound deadening
material according to E1 European specifications. Front and rear
longitudinal stainless steel c-channel reinforcement, 15/10 (16
gauges). Special shaped front and rear profiles, without burrs, to
avoid water leakages on the underneath modules, Splash back rear
part completely covered by stainless steel profile, 100 mm boxed
heavy duty splash back with a 45° degrees top angle. The splash
back is folded directly from the worktop and has fully welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA33A, Tournus, Mareno or equal and
approved
28. ITEM 9.28: Cold Kitchen W.I.P Cold Room, Internal Dimensions: 1750X2500X2200
Internal Temperature:-1°C+4°C
Refer to Cold Rooms Specifications No. 11405
29. ITEM 9.29: Walk-In Ceiling Evaporator
Refer to Cold Rooms Specifications No. 11405
30. ITEM 9.30: Stainless Steel Gastronorm Slide bar Rack Trolley Capacity: 15 GN1/1
Quantity: 3no
Approximate Size: 638mm wide x 650mm deep x 1641-1785mm high.
Description: Stainless steel mobile carts, accommodating 15 Gastronorm 1/1
containers.
Features: To be supplied complete with and incorporate:
a. Framing/Runners: Stainless steel 25mm square section
framing with 17-18 pairs of spill-proof ‘U’ shaped runners
welded to the framing at 75-80mm spacing. Runners to
have integral tray stops to front and back.
b. Special Castors: To be 125mm diameter all-swivel
stainless steel non-marking heavy-duty type, secured by
double tapered screws to the chassis frame. The castors
are to be suitable models from Tente International or equal
and approved and be:
Fitted by tapered screws.
2no castors are to be fitted with brakes.
All castors are to be fitted with revolving mark
proof protection buffers
Designed for use on a hard floor and to have a
hard noise-dampening wheel with a polyamide
tread and a soft rubber core (model: HUR).
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor
level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening
requirements are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved
2. ITEM 10.02: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105
Liters
Quantity: 3no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
3. ITEM 10.03: Stainless Steel Support to Hold Hand Wash Basin Splash Back and Knives
Sterilizer Dimensions: 1200X640X150 MM
Quantity: 1no
Approximate Size: 1200mm wide x 150mm deep x 640 high.
Description: Stainless steel panel support fixed on the wall with stainless steel
clamp and bolts. The stainless steel panel wall will be holding the
knife sterilizing cabinet, paper and soup dispenser
Features Panel made of AISI Stainless steel 304, 18/10 -16 gauges satin
finish
Model: Specialist Stainless Steel Fabricator
4. ITEM 10.04: Stainless Steel Knives Sterilizing Cabinet W/ Grid &UV Radiation
Technology
Quantity: 1no
Approximate Size: 510-540mm wide x 140-170mm deep x 565-640mm high.
Description: Stainless steel finish wall mounted knife sterilizing cabinet.
Features: To incorporate the following:
a. Stainless steel rear, side and base panels. Perspex hinged
door.
b. Removable grid knife bar.
c. UV germicide lamp.
d. Timer controls.
Electrical Supply: Suitable for connection to a 240volt single-phase spur outlet.
10. ITEM 10.10: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
11. ITEM 10.11: Vegetable Preparation Machine with Automatic Feed Head, Pusher Feed
Head and 8 Discs. Capacity: up to 3000 Meals
Quantity: 1no
Approximate Size: 600mm wide x 720mm deep x 1225mm high.
Description: Capacity: 500-900 kg/h output vegetable cutting machine.
Features: Machine to incorporate:
a. Base: Stainless steel base complete with rear castors and
handle to permit the item to be moved for cleaning. To
have height adjustable front feet.
b. 3no styles of feed hoppers/Feeders:
Feed Hopper: Cylindrical shaped feed head with
two feeder compartments to allow for the
continuous feeding/cutting of product. To be
complete with a ‘Type A’ cylinder to eliminate
the need for manual feed pressure.
Manual Push Feeder: To allow for manual feeding
of product with a lever connected push feeder.
With a feed tube and pestle for continuous
oriented cutting of long vegetables and smaller
items. To be supplied complete with a ‘Type B’
feed cylinder complete with 3no internal knife
blades and a 9L/200mm diameter cylinder.
Tube Feeder: For use in association with the
manual push feeder for the continuous orientation
of long and round product. To have 2no 73mm,
1no 60mm and 1no 35mm diameter tubes.
c. Auto-start/stop: To have an automatic start/stop function
that stops the machine as soon as the pusher plate is raised
and restarts the machine as soon as the pusher plate is
lowered back over the feed cylinder.
d. All loose parts being capable of easy removal from the
machine for cleaning.
e. Cutting plate diameter of 215mm and knife cutting speed
of 200/400 r.p.m.
Manufacturing Detail: To be CE and NSF approved. Manufacturing details and technical
elements are to comply with all currently applicable hygiene and
safety standards. Safety: to be manufactured to comply with the
requirements of the EC Machinery Directive 89/392/EEC for safety
and hygiene. To be CE approved.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
The motor is to drive the machine through a maintenance free gear
transmission.
The machine base, feed cylinder and pusher plate are to all be
manufactured using robust metal.
The machine housing is to be in Anodised or polished aluminum
alloy, with the feed hopper in stainless steel.
The knife blades on the cutting plate are to be made of knife steel.
13. ITEM 10.13: Stainless Steel Vegetable Processing Table with Splash Back, Work top
50mm High and 15/10 Thickness
Quantity: 1no
Approximate Size: 1800mm wide x 700mm deep x 900/915mm high (including rear up
stand).
Description: Stainless steel construction static preparation troughs/cutting table,
with a full width sink trough to the rear and an inset full width
40mm thick polycarbonate cutting surface to the front.
Incorporating the following:
Features: To be supplied complete with and incorporate:
a. Top: To have a 18/10 304-grade stainless steel top and
frame to provide a support for the cutting board top. With a
130mmhigh rear up stand
b. Trough: To be fitted with a full width 1350 x 300 x 200mm
deep trough to the rear suitable for soaking and washing
vegetables whilst they are in the process of preparation
c. Trough Fittings: The trough is to have a corner waste and
strainer. The trough is to be fitted with a two-section
perforated grill that locates over the top of the trough to
provide a work surface/draining surface when required.
d. Tap: The sink is to be fitted with a rear mounted cold water
filler tap with brass cross-top handle. To be chromium
plated to comply with BS-1224. To comply with water
byelaws, being WRC listed. The tap is to be fitted with top
hat washers to prevent the taps swiveling on the trough.
e. Color Coded Cutting Board: With a full width 980 x 375 x
40mm thick green (color coded for fruit and vegetable use)
polycarbonate cutting board inset into the top frame.
g. Valance Panel: The items are to be fitted with concealed
fixed 100mm deep stainless steel front and side down-
stand valance panels.
h. Under: The item is to be fitted with a 3-bar shelf under.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. Manufactured all
in 18/10 304-grade 16-gauge stainless steel with 18/10 304-grade
14-gauge (2mm) stainless steel top. To incorporate:
a. Top: Top reinforced and soundproofed under with a 16-
19mm thick rot-proof insulated panel finished with a
stainless steel cladding panel securely fixed under. With
55mm bull nose section turndown to the front and a
130mmhigh fully boxed up stand with angled top profile to
all sides abutting adjacent walls. The top is to be fully
welded, without butt joints and be braced in appropriate
positions under to prevent the top from buckling or
distorting.
b. Up stand: 130mmhigh boxed and returned rear up stand,
having an angled top profile forming a 50mm apex.
c. Legs: Mounted on 38mm stainless steel frame/legs, with
25mm tie bars. To be mounted on 180mm high adjustable
legs.
d. Valance: Mounted directly under the top to the front and
sides is to be a 100mm deep stainless steel valance panel
that is concealed fixed to the underside of the trough top.
Accessories: Spare Battery Packs: The scale is to be supplied complete with 1no
additional standby battery pack.
Model: Bizerba: EC II 100+ 1no Battery Pack, or OHAUS, Model:
V21PW15 or equal and approved
16. ITEM 10.16: Table Top Vacuum Packing Machine
Quantity: 1no
Approximate Size: 550mm wide x 600mm deep x 476mm high.
Description: Stainless steel finish single chamber vacuum packaging machine
within a cabinet base with left and right seal bars. To be capable of
sealing pouches up to 466x 456 x 218mm deep, in a vacuum
Features: To be supplied complete with and incorporate:
a. Vacuum Pump: An integrated 40m3/h vacuum pump.
b. Design: Smooth flat surfaces with round corners without
any niches or edges, to facilitate easy cleaning.
c. Housing: Machine mounted in a cabinet base with stainless
steel housing, chamber lid and mechanics.
d. Automatic Progressive Ventilation: After the sealing
operation the air is to flow in very slowly at first and then
gather speed. At the start of the sealing process the film is
to rest gently on the surface of the product due to low
pressure and to allow tension adjustments to occur. This is
to permit soft products to retain their shape and to
minimise the danger of hard products puncturing the pack.
e. Sealing Unit: The machine is to be equipped with a double-
seam sealing facility whereby the pouch is sealed with two
seams; the outer seam is to also sever the excess pouch
material and give the pouch a hygienic and attractive seal.
f. Filler Plates: To be in plastic and be set to support the
pouch (es).
g. Chamber size: 466x 456 x 218mm deep.
h. Seal Length: 440mm to left and right sides. The chamber is
to be equipped with two parallel 440mm seal bars on the
left and right and which can be used simultaneously.
Manufacturing Detail: To be CE approved. Manufacturing details and technical elements
are to comply with all currently applicable hygiene and safety
standards including the Machine Safety Directive 89/392/EEC as
amended by 91/368/EEC and 93/44/EEC, using food grade
materials. To be designed so that the machine is capable of being
maintained with minimum tools. To incorporate a vacuum quick
stop
Construction: Machine to be constructed in stainless steel. The lid is to have a
window made from safety (mineral) glass to permit viewing of the
packaging operation. It is to be abrasion-resistant and resistant to
clouding from cleaning agents.
Controls: To have an integrated electronic control system. All settings are to
be capable of being entered by pressing push buttons on a film
keypad with an easy clean surface. To have an easy to read
fluorescent display panel that provides exact information on every
stage in the sealing process. The settings for 6 product groups are to
be capable of being stored in memory for subsequent retrieval as
required and for use by untrained personnel. When standard
products are being packaged the control system is to recognise by
itself when the maximum possible vacuum level has been achieved
and then seal the pouch automatically. The controls are to have a
waterproof protective cover.
washable
Manufactured with high quality stainless steel
stems, plastics and rustproof components.
Suitable for use in a low temperature
environment.
Other: To be fabricated in accordance with the requirements of the general
specification. A working drawing is to be submitted for review and
authorization prior to manufacture.
Model: Tournus, Model: 464 976, Electrolux, Mareno or Equal and
approved
20. ITEM 10.20: Salad & Vegetable Drying Machine
Quantity: 1no
Approximate Size: 530mm wide x 530/867mm deep x 920/970mm high.
Description: Stainless steel stand mounted 5 kg capacity floor standing drying
machine.
Features: The machine is to be supplied complete with the following:
a. Housing: To be complete with a stainless steel outer
casing.
b. Cover: To have a polished aluminum alloy cover that is
hinged to the machine’s rear and that is fitted with a safety
limit switch.
c. Base: To be manufactured in aluminum alloy with holes
for floor fixing for stability.
d. Drum: To have a removable spring-balanced stainless steel
drum.
e. Capacity: To have a 5 kg raw vegetable capacity.
Manufacturing Detail: To be CE and NSF approved. Manufacturing details and technical
elements are to comply with all currently applicable hygiene and
safety standards. Safety: to be manufactured to comply with the
requirements of the EC Machinery Directive 89/392/EEC for safety
and hygiene. Manufacturing details and technical elements are to
comply with all currently applicable hygiene and safety standards.
Construction: Machine to be constructed in stainless steel and cast alloy. To have
a safety interlocked lid. The lid is to be positively latched.
Waste Services: The waste pipe must be laid to a minimum fall of at least 1:15.
Electrical Services: To comply with EN 60335-2-38: European standard for the safety
of electric appliances. Control panel to be protected to a minimum
of IP44 and to incorporate a main switch and indication/warning
lights. The machine is to operate from 1.2kW, 415volt three-phase
electrical supply, with remote control motor protector. To be
installed via a 2 meter length of cable and MK Commando socket.
Serviceable Period: 2-year parts and labor.
Model: Nilma: Idrover-50, or equal and approved
21. ITEM 10.21: Self Contained Refrigerated Salads Counter W/4 Doors and Cut Out Work
Top Suitable for (4 GN1/3), Capacity: 440Liters
Quantity: 2no
Approximate Size: 1760mm wide x 700mm deep x 850mm high.
Description: Constructed from AISI 304 stainless steel throughout to meet the
highest hygiene standards, rounded internal corners for ease of
cleaning
100 mm boxed heavy duty splash back with a 45° degree top angle.
The splash back is folded directly from the worktop and has fully
welded sides.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: T2VI1400,Tournus, Marneo or equal and
approved
6. ITEM 11.06: Deck Mounted Faucet with 18" Swing Nozzle
Quantity: 1no
Approximate Size: Hose to rise 866mm above tabling top.
Description: Pre-rinse spray arm suitable for a hot, cold or mixed water supply,
complete with a mixer tap mixing valve. To be mounted to the rear
of the sink bowl.
Features: To be supplied complete with and incorporate:
a. Spray Head: Heat insulated lightweight water saving spray
head/control, with a rubber protection bumper.
b. Hose: With a food quality hose, cased in stainless steel.
c. Wall Bracket: Complete with an adjustable wall bracket,
adjustable between 35-180mm.
d. Water Connection: Spray/ mixer tap to be connected to
both hot and cold water supplies.
e. Operating Parameters: For operation at between 0.4-5.0 bar
pressure and a water temperature of up to +540C.
f. Mixing tap with180-200mm reaches.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: T&S, Model: B-0220-EE or Mecserflex: B-2239-B, or equal and
approved
7. ITEM 11.07: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 1400X700mm
Quantity: 1no
Approximate Size: 1400x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness
18mm under panel made of sound deadening material according to
E1 European specifications.
Front and rear longitudinal stainless steel c-channel reinforcement,
15/10 (16 gauges).
Special shaped front and rear profiles, without burrs, to avoid water
leakages on the underneath modules
Splash back rear part completely covered by stainless steel profile
100 mm boxed heavy duty splash back with a 45° degrees top angle.
The splash back is folded directly from the worktop and has fully
welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA18A, Tournus, Mareno or equal and
approved
8. ITEM 11.08: Stainless Steel Wall Mounted Double Wall Shelf with Rear Splash,
Dimensions: 1400X390X700
Quantity: 1no
Approximate Size: 1400mm wide x 390mm deep x 700-800mm high.
Description: Two-tier adjustable height stainless steel wall shelving system.
Features: To be supplied complete with and incorporate:
a. Wall Brackets: 2no 700-800mm long stainless steel wall
brackets fixed with stainless steel screws.
b. Shelf Brackets: 4no adjustable shelf brackets.
c. Shelves: 2no 1400mm wide x 390mm deep solid wall
shelves with rear up stand.
Manufacturing Detail: All components are to be in 18/10 stainless steel, welded and
polished. To incorporate:
Brackets: The shelf brackets are to be fitted to the wall brackets
with socket head locking screws, allowing the shelf height to be
adjusted to any centre.
Shelf: To have a 30mm lip/turndown to front and sides and 30mm
up stand to the rear. The underside of the shelf is to be sprayed with
a noise absorbing insulation.
Additional Features: To be fixed with the underside of the shelf mounted at
approximately 1550mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Hupfer: Adjustable S/S Shelving 1400 x 390, or Sofinor: Wall
Adjustable Shelves, or Tournus: Adjustable Wall Shelf, or equal
and approved
9. ITEM 11.09: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
10. ITEM 11.10: Heavy Duty Polyethylene Dunnage Rack
Quantity: 1no
Approximate Size: 1525mm wide x 550mm deep x 305high.
Description: High Density Polyethylene (HDPE) heavy duty pallets, having 4
ways entry - 2 open and 2 boxed.
Manufacturing Detail: Pallets are to be capable of storing a static 7500 Kg load, a dynamic
1500 Kg load and a 1200 Kg stacked load. They are to have an all-
round smooth surface and be supplied in a blue color.
Model: Mailbox: A4AF (Blue), Metro: HP2260PD or equal and approved
11. ITEM 11.11: Stainless Steel Wall Mounted Double Wall Shelf with Rear Splash
Dimensions: 2000X390X700 mm
Quantity: 1no
Approximate Size: 2000mm wide x 390mm deep x 700-800mm high.
Description: Two-tier adjustable height stainless steel wall shelving system.
Features: To be supplied complete with and incorporate:
a. Wall Brackets: 2no 700-800mm long stainless steel wall
brackets fixed with stainless steel screws.
b. Shelf Brackets: 4no adjustable shelf brackets.
c. Shelves: 2no 2000mm wide x 390mm deep solid wall
shelves with rear up stand.
Manufacturing Detail: All components are to be in 18/10 stainless steel, welded and
polished. To incorporate:
Brackets: The shelf brackets are to be fitted to the wall brackets
with socket head locking screws, allowing the shelf height to be
adjusted to any centre.
Shelf: To have a 30mm lip/turndown to front and sides and 30mm
up stand to the rear. The underside of the shelf is to be sprayed with
a noise absorbing insulation.
Additional Features: To be fixed with the underside of the shelf mounted at
approximately 1550mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Hupfer: Adjustable S/S Shelving, or Sofinor: Wall Adjustable
Shelves, or Tournus: Adjustable Wall Shelf, or equal and approved
12. ITEM 11.12: Polypropylene Mobile Ingredient Bin with Sliding Lid And Scoop Capacity:
99Liters, Dimensions: 750X395X710 mm
Quantity: 12no
Approximate Size: 395mm wide x 750mm deep x 710mm high.
Description: Beige or white color mobile ingredient containers mounted on 4no
100mm swivel castors. Each container is to have a 50 kg
capacity.
Manufacturing Detail: Bins to be in moulded polypropylene, in a medium density
thermoplastic that is resistant to impact and suitable for wide
temperature use. To be a food grade material that is moisture
resistant and inert to most chemicals. To have an easy clean finish
with rounded corners and removable polycarbonate lids
Accessories: Each bin is to be supplied in a beige color with a polycarbonate
hinged lid.
Model: Hygiplas: MAXIBIN Beige, or RUBBERMAID, Model: FG360288
or Equal and approved
13. ITEM 11.13: Wood Top Baker Table on Stainless Steel Open Base, Coved Risers
Dimensions: 2134X915X902 mm
Quantity: 1no
Approximate Size: 2134mm wide x 915mm deep x 902/1040mm high.
Description: 18/10 304-grade stainless steel construction static preparation table
open under to accept ingredient bins.
20. ITEM 11.20: Stainless Steel Sink Unit with One Basin 500X500X300 mm and Up- stand
100mm. Dimensions: 700X700X900mm
Quantity: 1no
Approximate Size: 700mm wide x 700mm deep x 900/910mm high (including rear up
stand).
Description: Stainless steel single bowl sink unit.
Features: To be supplied complete with and incorporate:
a. Top: 304-grade stainless steel top, with special 100mm
high rear up stand to all sides abutting the adjacent walls.
With a 55mm bull nose turndown to front.
b. Sink Bowls: one no size 500 x 500 x 300mm deep bowls
inset into top.
c. Sink Waste Fittings: Bowls to each be fitted with an
integral lever action gate valve waste outlet complete with
strainer and overflow outlet fitted within the sink bowl.
d. Taps: To be fitted with 2no wall type ¾” (22mm) sink
mixer taps. The taps are to be mounted to the rear of each
sink bowl in suitable positions from the rear up stand and
have 300-470mm dual flow telescopic spouts. The taps are
to be Delabie, model G6681, or equal, supplied complete
with M3/4” S unions to adjust centers to 150mm (856-
027.2P).
e. Valance Panel: To be fitted with a concealed fixed 300mm
deep valance panel to the front and sides of the sink
section.
f. Under: The item is to be open under.
g. Sealant: Up stand to be silicone sealed to adjacent wall.
H Stainless steel tube under frame Ø45 mm with adjustable
feet, 80 mm indent at rear
Water Connections: To be installed using flexible hoses with quick-disconnect fittings.
Model: TOURNUS, Model: 816 670 or Electrolux equal and approved
21. ITEM 11.21: Variable Speed Planetary Mixer with Stainless Steel 80 Liters Bowl, Wire
whip and Dough Hook and Alloy flat beater
Quantity: 1no
Approximate Size: 700mm wide x 1054mm deep x 1420mm high.
Description: 80 Liter capacity planetary mixing machine with attachments, 15-
minute timer, four positive speeds and optional power bowl lift.
Features: Supplied with standard 80 Liter attachments and mixing tools,
optional power bowl lift and removable safety guard. Tools to
include:
a. Bowl: Stainless steel 80 Liter bowl.
b. Beater: 80 Liter Beater (aluminum).
c. Whip: 80 Liter Whip (aluminum).
d. Hook: 80 Liter ‘ED’ Spiral Hook (aluminum).
e. No volt release switch.
Manufacturing Detail: To be CE and/or NSF approved. To be oil free planetary mixer
complete with 4-speed variable drive motor. To have an integral
bowl guard which is linked to the bowl lifting mechanism and
which operates automatically, lowering as the bowl is raised into
position. The body of the machine is to be finished in non-toxic
polyurethane, with all paint free surfaces in stainless steel or
corrosion resistant aluminium alloy and minimal external fixings
and joints.
With cast steel planetary housing, bowl support and cradle. To have
steel and nylon gears running in a stainless steel beater shaft.
Electrical Supply: Mixer to operate from a 3KW, 415volt three-phase motor, supplied
with a two-meter length of cable and a quick-disconnect socket
connector. With all controls mounted in front face of the machine.
To have No-volt release and emergency stop button.
Serviceable Period: 2-year parts and labor.
Optional Items: To be supplied complete with the following additional attachments:
1. Power Bowl Lift: Option to be integral to mixer.
2. Bowl: 1no additional stainless steel 80 Liter bowl.
2. Bowl Trucks: 2no Bowl Trucks.
3. Pastry Knife: 80 Liter ‘PK’ Pastry Knife.
4. Bowl Adaptor: Adaptor for 40L attachments.
5. 40 Liter Bowl: 1no stainless steel 40 Liter bowl.
6. 40 Liter Beater: 40 Liter ‘B’ Beater.
7. 40 Liter Whip: 40 Liter Whip (aluminum).
8. 40 Liter Hook: 40 Liter ‘M’ hook.
Model: Hobart: H800-F3PE + Attachments, VARIMIXER: Model: W 80A
or equal and approved
22. ITEM 11.22: Wood Top Baker Table On Stainless Steel Frame, Under Shelf and Coved
Risers Dimensions: 1525X915X902 mm
Quantity: 1no
Approximate Size: 1525mm wide x 915mm deep x 902/1040mm high.
Description: 18/10 304-grade stainless steel construction static preparation table
with stainless steel under shelf
Features: To be supplied complete with and incorporate:
a. Top: Laminated 1-3/4” thick hard maple with 4” coved
corner risers and reinforced with steel rods.
b. Under: stainless steel under shelf.
c. Legs: Mounted on 180mm high adjustable legs.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. Manufactured all
in 18/10 304-grade 16-gauge stainless steel with 18/10 304-grade,
To incorporate:
a. Top: Laminated 1-3/4” thick hard maple with 4” coved
corner risers and reinforced with steel rods.
b. Frame: Mounted on 38mm stainless steel frame/legs, with
25mm tie bars. To be mounted on 180mm high adjustable
legs.
c. Under: To be under shelf, with tie bars to the sides , rear
and front.
Model: ADVANCE TABCO, Model: BS365 or Equal and approved
23. ITEM 11.23: Stainless Steel Wall Mounted Double Wall Shelf with Rear Splash and
Racks Dimensions: 1525X390X700 mm
Quantity: 1no
Approximate Size: 1525mm wide x 390mm deep x 700-800mm high.
28. ITEM 11.28: Stainless Steel Working Table on Casters with Granite Top and Equipped
With Under Shelf and Set of Shelves
Quantity: 1no
Approximate Size: 2500mm wide x 800mm deep x 900mm high.
Description: 18/10304-grade stainless steel construction static counter with
marble top.
Features: The item is to incorporate:
a. Top: Stainless steel base to top, fitted with a polished
30mm thick slab marble top forming a continuous flat
surface, with built-up front and side leading faces to give
55mm thick appearance, with a bull nose edge finish.
b. Under: One side is to be under shelf and the opposite side
is to be fitted with a part base shelf and set of shelves to
accommodate trays 600X800mm.
c. Legs: Mounted on heavy duty casters with all shelves and
cabinets mounted with the underside at 200mm above
finished floor level.
Manufacturing Detail: Manufactured all in 18/10 304-grade 16-gauge stainless steel. To
incorporate:
a. Top: 18/10 304-grade 14-gauge (2mm) stainless steel top
base forming support for 20mm thick marble. The marble
shall be mounted onto an MDF moisture resistant structure
and be fixed to the base with a heavy-duty heat resistant
adhesive and finished with a suitable heat resistant epoxy
grout to match the color of the marble. The marble joints
are to be arranged in a configuration that minimizes the
requirement for joints or cuts and which maintains setting
out continuity across the top. The marble is to be built up
to all faces to give a 55mm thick appearance and have a
55mm bull nose. The top is to be reinforced as necessary to
support the weight of the marble.
b. Frame: Unit mounted on 38mm stainless steel frame/legs,
with 25mm tie bars.
c. Counter Paneling: All visible sections and any voids are to
be paneled in 304-grade stainless steel.
d. Under shelf: One side of the counter is to be fitted with a
600mm deep bay that is fitted with a base shelf and
adjustable height intermediate shelf.
e. Bank of Trays: Each shelf is to be complete with a 150mm
deep removable trays insert, with the top flanged out on all
sides to rest on the drawer housing. The drawers are to
slide on heavy-duty telescopic channels with rollers,
designed so that the drawers will not tilt when fully open.
The front of each drawer shall be stainless steel, with an
integral folded pattern drawer pull. The bank of drawers is
to be fitted with stainless steel cladding panels to both
sides and be located to the right end of the counter adjacent
to the shelving bay.
Other: To be fabricated in accordance with the requirements of the general
specification. A working drawing is to be submitted for review and
authorization prior to manufacture.
Model: Specialist Stainless Steel Fabricator
29. ITEM 11.29: Stainless Steel Cell Internally and Externally Retarder Prover, Capacity:
Two Trolley Tray Size 600X800 mm
Quantity: 1no
Approximate Size: 2005mm wide x 1533mm deep x 2655mm high.
Description: Double-doors roll-in refrigerated retarder proving cabinet designed
to maintain -5O/+3OC under retarding conditions and +38O/+40OC
under proving conditions. With integral top mounted compressor,
Trays 600X800mm size storage section under and stainless steel
door.
Features: Incorporating:
a. Construction/Finish: Of modular panel construction,
finished with a stainless steel exterior and interior and with
a 15mm insulated floor.
b. Capacity: Capable of accommodating 2no Trolleys Trays
600X800 dimension trolley.
c. Doors: To be complete with 2no right hand hinged
lockable door, with removable magnetic gasket and
integral, flush handle. Door to be self-closing with dwell at
90O
d. Compressor: Integral top mounted removable forced air
refrigeration system which operates using R134a
refrigerant gas and which meets ISO climate Class 5,
operating up to +43O C ambient. With automatic off-cycle
electric defrost and vaporizer system.
e. Controls: With Dough master computerized menu panel
mounted in door.
Manufacturing Detail: To be to current European standards, be CE and/or NSF approved
and designed to ISO 9001 standards, using CFC free polyurethane
insulation and refrigerant. Technical elements and manufacturing
details are to comply with all currently applicable hygiene and
safety standards. To incorporate:
Construction: To be of modular construction, assembled on site
within the proposed location of the item, formed from90mm
insulated panels that are locked together with cam operated locks.
Finish: Cabinet to have a stainless steel exterior (minimum grade
430) and interior. Doors to be self-closing, with dwell at 90O. Door
exterior to have integral, flush door handles.
Fan: Fan cover is to be removable for cleaning and evaporator coil
is to be coated to provide protection against corrosive foods. Fan to
automatically cut-out when the doors are open.
Control Panel: With a high level, flush finish, touch pad operated digital control
panel with self diagnostic temperature controller. Panel to be
waterproof and incorporate LED digital temperature status display,
Hi-Lo Alarm, Defrost Indicator and Compressor Running Indicator.
To have fail safe run facility. Panel to be water resistant and
incorporate temperature and humidity control switches. With LED
digital display of both temperature and humidity
Electrical Supply: To comply with EN 60335-2-38: European standard for the safety
of electric appliances. To operate from a 240volt 13amp electrical
supply and be supplied complete with 3-pin socket and helicoil
mains lead.
Electrical Supply: To comply with EN 60335-2-38: European standard for the safety
of electric appliances. To have No-volt release and emergency stop
button. Pastry brake to operate from a 1.0 kW, 415volt three-phase
motor, supplied with a two-meter length of cable and a quick-
disconnect socket connector. All electrical connections are to be
waterproof to IP56.
Serviceable Period: 2-year parts and labor.
Accessories: To be supplied complete with the following additional attachments:
1. Catch Trays: Optional dough catch trays are to be mounted
under the conveyors.
Model: Rondo Doge: Ecomat SSO 6404, or Rollmati, Euro Star or equal
and approved
33. ITEM 11.33: Self Contained Bakery Reach-In Refrigerator Capacity: 40 Trays
(60X40mm), Temperature +1°C+4°C
Quantity: 1no
Approximate Size: 1440mm wide x 916mm deep x 2066mm high.
Description: Bakery and pastry self contained refrigerator, 40 trays 400x600mm
Features: Description: Bakery Pro Double Section Cabinet (High temp),
External Dimensions: 1440mm x 916mm x 2100mm (w x d x h),
60mm all-round insulation,
Net storage capacity: 40 trays 400x600mm,
The unit is designed to operate between +1 /+4°C in a maximum
ambient of 43ºC (Exceeding ISO Climate Class 5),
Refrigerant: R134a
Top mounted refrigeration system, incorporating Circular fan
assisted cooling and full length internal air duct, providing even
temperature distribution and maximum efficiency.
Automatic hot-gas defrost system Intelligent controller
automatically optimizing the performance of the refrigerator while
maximizing energy savings.
Exterior & Interior finish:304 stainless steel
Interior base finish: Coved 304 stainless steel
The unit will come complete with:
40 pairs for tray slides
Lockable swivel castors with polyurethane tires, which will not
mark floors
Energy efficient self-closing doors with durable steel hinges and
dwell position beyond 90°
Removable impact thermal breaks to maintain temperature
difference
Patented fully floating lock keep
Door operated magnetic fan cut-out switch to minimize energy.
Coved interiors and removable racking for ease of cleaning
Compact removable plug type refrigeration system with lid for easy
service access, Electrical supply required: 230v/ 1ph / 50Hz
Model: FOSTER, Model: PRO 40BSR or FRIULINOX or equal and
approved
34. ITEM 11.34: Self Contained Bakery Reach-In Freezer Capacity: 40 Tray (60X40mm),
Temperature -18°C-21°C
Quantity: 1no
Approximate Size: 1440mm wide x 916mm deep x 2066mm high.
Description: Bakery and pastry self contained freezer, 40 trays 400x600mm
Features: Description: Bakery Pro Double Section Cabinet (High temp)
External Dimensions: 1440mm x 916mm x 2100mm (w x d x h)
60mm all-round insulation
Net storage capacity: 40 trays 400x600mm
The unit is designed to operate between -18 /-21°C in a maximum
ambient of 43ºC
(Exceeding ISO Climate Class 5)
Refrigerant: R404a
Top mounted refrigeration system, incorporating Circular fan
assisted cooling and full length internal air duct, providing even
temperature distribution and maximum efficiency.
Automatic hot-gas defrost system Intelligent controller
automatically optimizing the performance of the refrigerator while
maximizing energy savings.
Exterior & Interior finish: 304 stainless steel
Interior base finish: Coved 304 stainless steel
The unit will come complete with:
40 pairs for tray slides
Lockable swivel castors with polyurethane tires, which will not
mark floors
Energy efficient self-closing doors with durable steel hinges and
dwell position beyond 90°
Removable impact thermal breaks to maintain temperature
difference
Patented fully floating lock keep
Door operated magnetic fan cut-out switch to minimize energy.
Coved interiors and removable racking for ease of cleaning
Compact removable plug type refrigeration system with lid for easy
service access
Electrical supply required: 230v/ 1ph / 50Hz
Model: FOSTER, Model: PRO 40BSF or FRIULINOX or equal and
approved
35. ITEM 11.35: Ceiling or Wall Mounted Insect Killer, 30W
Quantity: 2no
Approximate Size: 315-385mm wide x 140-186mm deep x 410-435mm high
Description: 22-50 Watt output wall mounted white polyester finish insect
destroyer.
Features: To be supplied complete with and incorporate:
a. Interlocked safety system.
b. Shatterproof lamp option.
7. ITEM 12.07: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105
Liters
Quantity: 3no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
8. ITEM 12.08: Stainless Steel Service Trolley Three Levels W/ Two Handle
Quantity: 2no
Approximate Size: 1100/825mm wide x 700mm deep x 960/1010mm high.
Description: Mobile heavy-duty general-purpose trolley with three shelf levels.
Features: To be supplied complete with:
Stainless steel 18/10, having an all welded construction frame to
achieve a total load capacity of 160 kg.
Heavy-duty chassis, with a welded 25mm diameter tubular frame
and integral handles
125mm diameter all swivel castors, two with brakes.
Manufacturing Detail: To incorporate:
Chassis: To have a base chassis with welded cross members.
Shelves: 4no, each approximately 1000 x 600mm and having a
dished top with 'all rounded' profile. To have a 35mm perimeter
flange and sound deadening under. To be welded to the framing.
Castors: To be 125mm diameter all-swivel stainless steel non-
marking heavy-duty type, secured by double tapered screws to the
chassis frame. 2no castors are to be fitted with brakes. All castors
are to be fitted with revolving mark proof protection buffers and a
hard noise-dampening wheel with a polyamide tread and a soft
rubber core, designed for use on a hard floor They are to be
washable and be manufactured with high quality stainless steel
stems, plastics and rustproof components.
Model: Tournus: 801 543, Blanco: SW 10x6/3, Hupfer: Ssw10x6/3, or
equal and approved
9. ITEM 12.09: Island Preparation Counter With Inset Sink and Integral Over Shelf,
Dimensions: 4000X700X1750mm
Quantity: 2no
Approximate Size: 4000mm wide x 700/350mm deep x 900/1750mm high.
Description: 18/10 304-grade stainless steel construction static preparation
counter incorporating a single bowl chef’s sink, central over shelf,
services riser housing and storage compartments under.
Features: Counter to be supplied complete with, and incorporate, the
following:
a. Services Riser: 350mm wide x 200mm deep x 3050mm
high water and electrical services riser column to one end,
with integral internal services separation.
Manufacturing Detail: To be designed and built to ISO 9001 standards, using CFC and
HCFC-free insulation and refrigerant. To be CE and/or NSF
approved. Manufacturing details and technical elements are to
comply with all currently applicable hygiene and safety standards.
With stainless steel grade 304 exterior and interior. Interior surfaces
are to have coved corners and ladderack shelf supports that are
removable via twist bolts. The doors are to have flush fitted handles,
integral to the door front. Doors are to be self-closing, with dwell at
90O.
Electrical Controls: To operate from a 13amp 240volt single phase electrical supply and
be supplied complete with a helicoil mains lead and 3-pin socket.
To comply with EN 60335-2-38: European standard for the safety
of electric appliances. Fan to automatically cut-out when the door is
open. Fan cover to be removable for cleaning. Evaporator coils to
be coated to protect against corrosive foods.
Control Panel: Control panel to be water resistant, flush finish touch pad operated
type and to incorporate LED display showing temperature. To have
automatic defrost with status display.
Serviceable Period: 2-year parts and labor.
Optional Items: To be supplied complete with:
1. 2 meter helical mains lead.
2. 2no additional Gn1/1 Gastronorm nylon coated wire
shelves complete with adjustable non-tilt tray slides.
3. Pass-through design, with two doors on both sides.
4. Stainless steel grade 304 exterior, including back and unit
cover, for island mounting.
5. Counter to have compressor mounted to the facing left
side.
6. Mounted on 125mm diameter chemically resistant
polyurethane castors.
Model: INFRICO, Model: BMGN1960 PDC, or Foster: PRO 1/3H +
Accessories, or Williams: HO-3-U-PT + Accessories, or equal and
approved
12. ITEM 12.12: Modular Stainless Steel Pass Through Ambient Unit W/Two Door
Dimensions: 600X680X860MM
Quantity: 1no
Approximate Size: 600mm wide x 680mm deep x 860mm high.
Description: Stainless steel construction service counter, complete with pass
through hinged doors
Cupboard Enclosure The ambient cupboard is to be constructed such that any liquid
spillage occurring within is directed to discharge to the front of the
counter. The cupboard is to be "tanked" such that any spillage
cannot seep under the counter. The internal intermediate shelf shall
be removable.
Doors: Cupboards doors are to be double skinned and the doors are
hinged type
Serviceable Period: 2-year parts and labor.
Model: Specialist Fabricator
13. ITEM 12.13: Stainless Steel Work Top with Neutral Open Cupboard in Hygienic H2
Design, 400X850X900 mm
Quantity: 6no
Approximate Size: 400mm wide x 850mm deep x 900mm high.
Description: Self standing type stainless steel 18/10modular ambient worktop
complete with open storage compartment under. Aligning with
adjacent cooking appliances including rear up stand
Features: Item incorporating:
a. Stainless steel top, side and rear panels and front fascia.
Cabinet interior to be without any welded joints and to
have rounded edges
b. Fascia to have same profile as adjacent items.
c. Single base shelf.
d. Waterproof connection to adjacent appliance.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To generally be
in all 304 (18/10) stainless steel construction with seam welded
frame1-3mm thick and 2-3mm thick worktop.
Other: The item is to be installed, tested and commissioned by the
Foodservice Equipment Contractor To suite with adjacent cooking
appliances with common manufacturer. Width to be adjusted to suit
the manufacturer’s dimensions for the adjacent cooking appliances
to achieve an overall island dimension of 1900mm wide
Model: KUPPERSBUSCH, Model: FUZ040, or MKN: Optima Series
850mm, or AMBACH, or equal and approved
14. ITEM 12.14: Electric Pressure Rectangular Boiling Pan, Capacity: 250L Dimensions:
1500X850X900MM
Quantity: 2no
Approximate Size: 1500mm wide x 850mm deep x 900mm high.
Description: Free standing Electric Pressure Boiling Pan with Electronic
Temperature Control and Direct Steam Injection, 250 litres
capacity- 6GN1/1 200 mm inserts
Features: Appliance made of nickel-chromium steel: lid hinges, cover plate,
outer pan, pan lid and handle, appliance panelling, strainer,
container support, as well as inner pan frame made of nickel-
chromium steel 1.4301; inner pan base made of CrNiMoTiSt
1.4571.
Pan lid spring-released and balanced with dropped handle bar. The
lid is sealed with the pan by a mechanical lid safety locking device.
All-round seal in the lid made of nutritionally safe and temperature-
resistant elastomer; lid seal inserted not glued, therefore quick to
change.
Heat insulation of the outer pan with glass-fibre needled felt in
compliance with the latest provisions (Technical Regulations for
Hazardous Materials TRGS 905 and Directive 97/69/EC of the
European Commission).
Heat insulation coated on one side with aluminium foil and all-
round at least 20 mm thick
Water pipes made of copper. Inner pan drained via safety discharge
valve DN 50 made of chromium-plated German silver; valve
inserted and fastened with a screw from outside. Front panel can be
removed for servicing even with the valve mounted and pan filled.
Deep, closed hob with drain downwards. Hollow plug for the
discharge as an additional accessory at an extra charge. Hob edges
at cover plate height.
1 C burner on back right and front centre (each 3.5 kW), 3 D
burners (5.6 kW each), 1 E burner (7.3 kW) on front right
Saucepan supports made of nickel-chromium steel 1.4301; vertical
projection approx. 3 mm. The arrangement of the grid bars permits
the use of small pots and pans. Hob depth 80 mm, which ensures
that the recess surface does not overheat during cooking and any
food which spills does not bake on. Thermally induced deformation
of the recess is therefore also excluded.
Burners on embossed elevations, attached to unit underneath, with a
water-proof and oil-proof seal. Burners with thermoelectric safety
pilot and pilot flame for stand-by mode. Manual ignition
A gas oven for roasting and baking, 538 x 690 x 350 mm, with
thermostat controls ranging from approx. 95 to 300C. 6.0 kW.
Automatic, temperature-controlled reconnection to partial load, i.e.
on approaching the set point, the controls switch to a reduced output
(partial load), thus avoiding an overshot and resulting in a more
precise development of the temperature in the oven. Burner with
pilot flame and a thermoelectric flame supervision device. Piezo
igniter.
Sturdy, removable cast iron core with a capacity for storing heat.
The pilot flame is accessible once the ignition flap has been opened.
Slot-in rack with 3 slide-in levels GN 2/1, 60 cm apart; can be
removed for cleaning purposes.
Oven for roasting and baking has all-round insulation with a
thickness of at least 20 mm. Double-walled drop door, heat-
insulated, spring-released and balanced, with a vapour lever; round
pipe door handle with a diameter of 25 mm.
Open cupboard, 335 x 546 x 375 mm, on the left.
Base canted 15 mm upwards on three sides and canted downwards
at the front.
Electrical Services: Items to each be suitable for connection to a 0.6 kW 240volt single-
phase electrical supply. To be installed to the electrical services
using high temperature flexible connectors and quick disconnect
plug sockets. To comply with EN 60335-2-38: European standard
for the safety of electric appliances.
Other: To be fully installed, tested and commissioned by the Catering
Equipment Contractor. Items to suite with adjacent cooking
appliances and be from the same manufacturer. Items to be located
about support wall as indicated on drawings.
Serviceable Period: 2-year parts and labor
Accessories: 1 stainless-steel-clad gas safety hose, 1 baking tray GN 2/1
(enamelled), 1 grid GN 2/1 (chrome-plated). Water-jet protection
(type of enclosure IPX5), CE label
Model: KUPPERSBUSCH, Model: FGH617+VAR009, or MKN: Optima
Series 850mm, or AMBACH, or equal and approved
20. ITEM 12.20: Electric Bain Marie on Open Cabinet, Capacity: 1 GN2/1 or 2 GN 1/1
Dimensions: 600X850X900 MM
Quantity: 1no
Approximate Size: 600mm wide x 850mm deep x 900mm high.
Description: Electric bain marie on open cabinet, capacity: 1 GN 2/1
Electrical Services: To comply with EN 60335-2-38: European standard for the safety
of electric appliances. Counter and all components serviced from it
are to be suitable for connection to a 6kW 240volt incoming supply.
Wiring to the counter shall be from coiled cables terminated at low
level adjacent to the control panel.
Earth bonding of items located within the counter is to be by the
Catering Equipment Contractor via separate earth conductors,
connected to incoming provision made by the Electrical Services
Contractor.
Other Details: To be manufactured in accordance with the requirements of the
general specification. The Catering Equipment Contractor shall
submit a shop drawing showing fabrication details, for review and
authorization prior to manufacture.
Serviceable Period: 2-year parts and labor.
Model: Specialist Stainless Steel Fabricator + Hatco 1no GRAIH-72 +1no
GRAIH-60(remote controllers)
30. ITEM 12.30: Stainless Steel Construction Service counter, Complete with Riser, Pass
through Hot Cabinet, Ambient Storage Section under And Two Tier Heated over shelf,
4000X900X1650 MM
Quantity: 1no
Approximate Size: 4000mm wide x 900/400mm deep x 910/1350/1650mm high
Description: Stainless steel construction service counter, complete with riser,
ambient storage section under and heated and ambient over shelves
Features: Incorporating the following from left to right (kitchen side):
a. Top: 18/10 304-grade 14-gauge (2mm) stainless steel top
with bullnosed edges, radiused at ends. The counter top is
to oversail the base by 50mm on the entire length of the
service side.
b. Services Riser: 350mm wide x 200mm deep electrical
services riser column to one end.
c. Legs: Counter to be mounted on 180mm high adjustable
legs.
d. Counter Cladding: Both ends of counter and the service
side of the counter not used for storage bays are to be
panelled in 304-grade stainless steel.
e. Hot Storage: 1x2000mm+1x1200 width hot storages pass
through section and ambient 1x600 mm pass through
cabinet with hinged doors under, being entirely lined in
stainless steel. The bay is to be fitted with a base storage
shelf and an adjustable height intermediate shelf.
f. Section Housing Counter Consumer Unit and Control
Panel: To be located on the left hand end face, in a 300mm
wide x 250mm deep paneled bay concealed by a stainless
steel door.
g. Heated and Ambient Over shelves: The counter is to be
fitted with a 1400mm long x 400mm deep two-tier heated
service over shelves set at 350 and 700mm above counter
top and, adjacent, a single 1400mm long x 400mm deep
ambient over shelf set at 700mm above the counter top.
The over shelves are to be pass-through type with heights
subject to review on receipt of working drawings.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. Manufactured all
in 18/10 16 gauge 304-grade stainless steel. To incorporate:
Other: The items are to be fully co-ordinated with the tray assembly
conveyor, which are to all be from the same manufacturer.
Accessories: Each bain marie is to be supplied with:
1. 3no 200mm deep stainless steel Gn1/3 Gastronorm
containers.
2. 2no 200mm deep stainless steel Gn1/2 Gastronorm
containers.
3. 1no 150mm deep stainless steel Gn1/1 Gastronorm
containers.
4. 3no stainless steel Gn1/3 Gastronorm lids.
5. 2no stainless steel Gn1/2 Gastronorm lids.
6. 1no stainless steel Gn1/1 Gastronorm lid.
Serviceable Period: 2-year parts and labor.
Model: Blanco: SAW 3-AA (566.434) + Shelf + containers, or Hupfer:
SPA/EB-3-D (01.1926.5) + under shelf + SPA/EB-3 shelf +
containers, or equal and approved
8. ITEM 13.08: Mobile Stainless Steel Universal Dispenser For Round And rectangular
Crockery, Capacity: 510 Crockery, 510X750X900 MMD
Quantity: 5no
Approximate Size: 500-690mm wide x 750-885mm deep x 900mm high.
Description: Mobile ambient platform dispenser with adjustable internal guides.
For dispensing crockery and/or lids
Features: Each ambient platform dispenser to incorporate:
a. Capacity: Variable capacity, depending upon size and
shape of crockery that is used, with a capacity for
approximately 60 articles per stack and a total carrying
capacity of 120kg.
b. Stacking Platform: To have a grid stacking platform that
will accept adjustable column guides that can be located to
suit the size of articles to be carried. To accept a total of
6no guides per platform.
c. Lid: To be supplied complete with a rectangular
polycarbonate/ABS plastic cover.
Manufacturing Detail: To be CE and/or NSF approved. To be manufactured in 18/10
stainless steel with a double-walled construction with 20mm
mineral fibre insulating cladding. To incorporate:
a. Dispenser: With a continuously adjusting grid platform
dispenser fitted with a suitable number of heat resistant
steel tension springs. Springs to be adjustable for constant
dispensing height and varying weight. Stacker column,
rack and base to be in minimum 5mm stainless steel wire
that is coated with Rilsan plastic to prevent blackening of
crockery. Platform to be approximately 570 x 280mm.
Supplied complete with 2no stacking guide rods.
b. Base Plate: Stainless steel base plate with opening for
cleaning.
c. Castors: Mounted on 4no 125mm diameter castors with
rustproof wheel fittings, 2no steerable castors fitted with
brakes. To have 2no steerable wheels and 2no non-steering
wheels. To be fitted with screw connections/bolts (to
ensure that the wheels can be easily changed) and with
strengthening steel plates under.
All edges should be smooth to avoid any safety problem with daily
use.
45° degrees internal side corners junction system and internal
middle-shelf, height-adjustable in
3 positions, with an inner double fold to eliminate gaps between
sides and back
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TEL2S14, or Tournus or equal and approved
6. ITEM 14.06: Drop-In Sink Unit - Two bowls 600X500X300 MM Dimensions:
1360X550X300 MM
Quantity: 1no
Approximate Size: 1360mm wide x 550mm deep x 300mm high.
Description: Stainless steel double bowl sink unit. Bowls size are 600x500x300
mm, Splash back rear part is complete covered with S/S profile to
avoid water spillage onto modules underneath.
Features: 304 AISI CrNi 18/10 S/S worktop with a height of 40 mm and a
standard thickness of 15/10 (16 gauges). 600x500x300 15/10 bowls.
Bull-nose special shape front profile, without burrs, avoids water
leakage on the modules underneath.
100 mm boxed heavy duty splash back with a 45° degree top angle.
The splash back is folded directly from the worktop and has fully
welded sides.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: T2VI1400,Tournus, Marneo or equal and
approved
7. ITEM 14.07: Deck Mounted Faucet with 18" Swing Nozzle
Quantity: 1no
Approximate Size: Hose to rise 866mm above tabling top.
Description: Pre-rinse spray arm suitable for a hot, cold or mixed water supply,
complete with a mixer tap mixing valve. To be mounted to the rear
of the sink bowl.
Features: To be supplied complete with and incorporate:
a. Spray Head: Heat insulated lightweight water saving spray
head/control, with a rubber protection bumper.
b. Hose: With a food quality hose, cased in stainless steel.
c. Wall Bracket: Complete with an adjustable wall bracket,
adjustable between 35-180mm.
d. Water Connection: Spray/ mixer tap to be connected to
both hot and cold water supplies.
e. Operating Parameters: For operation at between 0.4-5.0 bar
pressure and a water temperature of up to +540C.
f. Mixing tap with180-200mm reaches.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: T&S, Model: B-0220-EE or Mecserflex: B-2239-B, or equal and
approved
8. ITEM 14.08: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 1800X700mm
Quantity: 1no
Approximate Size: 1800x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness
18mm under panel made of sound deadening material according to
E1 European specifications.
Front and rear longitudinal stainless steel c-channel reinforcement,
15/10 (16 gauges).
Special shaped front and rear profiles, without burrs, to avoid water
leakages on the underneath modules
Splash back rear part completely covered by stainless steel profile
100 mm boxed heavy duty splash back with a 45° degrees top angle.
The splash back is folded directly from the worktop and has fully
welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA18A, Tournus, Mareno or equal and
approved
9. ITEM 14.09: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
10. ITEM 14.10: Modular Stainless Steel Ambient Unit Stainless steel Plinth Dimensions:
1200X680X860MM
Quantity: 3no
Approximate Size: 1200mm wide x 680mm deep x 860mm high.
Description: Open ambient unit is completely made of (304 AISI CrNi 18/10)
stainless steel with Scotch-Brite finishing.
Features: Front and rear longitudinal stainless steel c-channel basement
reinforcement 15/10 thickness (16 gauges).
The internal sides, which support the structure, have a 3 level
position 30 mm high middle-shelf in AISI 304 stainless steel with a
central S/S support to avoid twisting.
Sound deadening reinforcements between internal and external side
panels, strengthen the structure.
Ambient units are mounted on 150 mm height adjustable
(0/+90mm) oversized (65x65 mm) feet.
Stainless steel plinth to be provided
Model: Electrolux, Model: TERG12, or equal and approved
11. ITEM 14.11: Modular Stainless Steel Ambient Unit with Drawers & Stainless Steel Plinth
Dimensions: 400X680X860MM
Quantity: 2no
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness
18mm under panel made of sound deadening material according to
E1 European specifications.
Front and rear longitudinal stainless steel c-channel reinforcement,
15/10 (16 gauges).
Special shaped front and rear profiles, without burrs, to avoid water
leakages on the underneath modules
Splash back rear part completely covered by stainless steel profile
100 mm boxed heavy duty splash back with a 45° degrees top angle.
The splash back is folded directly from the worktop and has fully
welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA28A, Tournus, Mareno or equal and
approved
17. ITEM 14.17: Self Contained Gstronorm GN 2/1 Stainless Steel Internally &Externally
Reach-In Freezer, With One Door, 600L
Quantity: 1no
Approximate Size: 700-737mm wide x 800-824mm deep x 1970-2100mm high
Description: 600 Liter capacity mobile upright deep freeze cabinet designed for
frozen food storage and to maintain -18O/-21OC in the compartment.
Cabinet having an integral top mounted air-cooled compressor and
Gastronorm 2/1-size cupboard storage compartment under.
Features: To be supplied with, and incorporate, the following:
a. Shelves: 4no 2/1-size Gastronorm nylon coated wire
shelves on fully adjustable non-tilt trayslides, mounted on
removable shelf supports. Maximum loading 35kg per
shelf. Shelves adjustable at a maximum of 85mm intervals.
b. Door: Full height lockable door, fitted with a removable
magnetic gasket. Door to be right hand hinged.
c. Castors: Mounted on chemically resistant polyurethane
castors. Front castors to be lockable.
d. Refrigeration System: With integral top mounted air-
cooled removable forced air refrigeration systems that
operate using R134a refrigerant gas and meet ISO climate
Class 5, operating up to +43oC ambient. With automatic
off-cycle defrost.
Manufacturing Detail: Cabinet to be to current European standards, be CE approved and
designed to ISO 9001 standards, using CFC free polyurethane
insulation and refrigerant. Manufacturing details and technical
elements are to comply with all currently applicable hygiene and
safety standards.
Electrical Supply: To operate from a 13amp 240volt single phase electrical supply and
be supplied complete with a helicoil mains lead and socket
connector.
Other: To be installed with temperature monitor probes associated with
item B-53.09.
Serviceable Period: 2-year parts and labor.
Accessories: To be supplied complete with:
1. 10no Gn 1/1 nylon coated wire shelves.
2. Helicoil mains lead.
Model: Foster: BCF36 + Accessories, or Williams: WBCF30, or equal and
approved
20. ITEM 14.20: Modular Refrigerated Counter with Built in Unit, Three Doors and
Stainless steel Plinth, 1700X680X860 mm
Quantity: 1no
Approximate Size: 1700x680x860 mm
Description: Modular refrigerated counter with integrated refrigeration unit and
three hinged doors and no top
435-510 Liter counter refrigerators each designed to maintain food
at +1O/+4OC. Having integral air cooled compressor mounted to the
facing right side and 3no cupboard compartment with hinged doors
adjacent to the compressor section.
Features: To each be supplied complete with and incorporate:
a. Cupboards: 3no cupboard compartments, each complete
with 2no 2/1 size Gastronorm nylon coated wire shelves on
fully adjustable non-tilt tray slides, mounted on removable
ladderack uprights.
b. Doors: Doors to each be complete with lock and removable
magnetic gasket.
c. Castors: Mounted on chemically resistant low profile
polyurethane castors. Front castors to be lockable.
d. Compressor: With air cooled refrigeration system
operating using R134a refrigerant gas and which meets
ISO climate class 5, with operation up to +43OC ambient.
To have the compressor mounted to the facing right side of
the unit.
Manufacturing Detail: To be designed and built to ISO 9001 standards, using CFC and
HCFC-free insulation and refrigerant. To be CE approved.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. With stainless
steel grade 304 exterior and interior. Interior surfaces are to have
coved corners.
Electrical Controls: To comply with EN 60335-2-38: European standard for the safety
of electric appliances. To operate from a 13amp 240volt single
phase electrical supply and be supplied complete with a helicoil
mains lead and 3-pin socket
Fan cover to be removable for cleaning, Evaporator coils to be
coated to protect against corrosive foods.
Control Panel: Control panel to be water resistant, flush finish touch pad operated
type and to incorporate LED display showing temperature. To have
automatic defrost with status display
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To generally be
in all 304 (18/10) stainless steel construction with seam welded
frame1-3mm thick and 2-3mm thick worktop.
Other: The item is to be installed, tested and commissioned by the
Foodservice Equipment Contractor To suite with adjacent cooking
appliances with common manufacturer. Width to be adjusted to suit
the manufacturer’s dimensions for the adjacent cooking appliances
to achieve an overall island dimension of 1900mm wide
Model: KUPPERSBUSCH, Model: FUZ040, or MKN: Optima Series
850mm, or AMBACH, or equal and approved
28. ITEM 14.28: Electric Grill Plate on Open Cabinet, Dimensions: 700X850X900 MM
Quantity: 1no
Approximate Size: 700mm wide x 850mm deep x 900mm high.
Description: Free standing grill plate electric heated, grill surface (634 x 670
mm) made of nickel-chromium steel 1.4301, with a side and rear
splash guard, made of nickel-chromium steel 1.4301.
Features: Appliance supplied on height-adjustable plastic legs (diameter:
upper part 70 mm, inserted part 50 mm)
Appliance body, basin, supporting parts and screw connections as
well as the
bottom, top and walls of the open cupboard all made of CrNi steel
1.4301.
Outer surfaces ground with 240-grain sandpaper and then Scotch-
taped.
Cover plate canted 20 mm up at rear, canted 50 mm down on three
sides, with rectangular edge at front. Control panel 150 mm high,
designed as desk panel,
with 14° inclination to the operating staff. Panel with no visible
screws or gap.
Recess of the control panel lower edge to the top 10 mm.
Ergonomically designed control knobs indicate the switch position
even at a distance.
In the upper unit:
Grill surface (634 x 670 mm) made of nickel-chromium steel
1.4301, with a side
and rear splash guard, made of nickel-chromium steel 1.4301.
Discharge through a discharge shaft (ø 50 mm) located at the centre
front of the
GN 1/1-65 drip pan. Container can be removed from the guide
mechanism.
Controlled by thermostat 50-300 °C
In the bottom unit:
Open bottom structure 640 x 700 x 400 mm in the hygiene standard
design (transition between the base and the rear and side panels is
rounded, no seams).
Designed for the installation of height-adjustable, insert able shelves
(ZUB D59).
The appliance has potential-bearing connections for energy
optimization systems.
2.015 AREA 15.0: CART RETURN BAY & CART WASH AREA
1. ITEM 15.01: Ceiling or Wall Mounted Insect Killer, 30W
Quantity: 1no
Approximate Size: 315-385mm wide x 140-186mm deep x 410-435mm high
Description: 22-50 Watt output wall mounted white polyester finish insect
destroyer.
Features: To be supplied complete with and incorporate:
a. Interlocked safety system.
b. Shatterproof lamp option.
Manufacturing Detail: To be CE and NF approved and comply with European standard EN
335-2-59. Manufacturing details and technical elements are to
comply with all currently applicable hygiene and safety
standards.Housing to be finished in white polyester on aluminum or
zintec steel.
Electrical Services: Unit having ultra-violet elements with approximately 22-50 Watt
output and an approximate electrical rating of 38-80 Watts, with a
minimum area of coverage of 50m2. Unit to have an electrical
interlocking device that isolates the power to the item when the
safety grid is removed. To be installed to a spur outlet located to the
left side of the unit.
Other: To be wall or ceiling mounted with the underside at approximately
2600mm above floor level.
Serviceable Period: 3-year parts and labor (excluding light tubes).
Accessories: Shatterproof Lamp to be included in price.
Model: Tournus: 806 943 + Shatterproof Lamp, or Insect-O-Cutor: SE22
(white) + Shatterproof Lamp, or equal and approved
2. ITEM 15.02: Retractable Hose Reel With Heavy Duty Spray Gun- 10 meter
Quantity: 1no
Approximate Size: 168mm wide x 366mm deep x 391mm high.
Description: Stainless steel open retractable hose reel suitable for operation from
a hot water supply. To be mounted to the underside of the sink, item
B-1.05.
Features: To be supplied complete with and incorporate:
a. Hose: 10.5 metre hose.
b. Bracket: Stainless steel pivoting bracket.
c. Gun: Heavy duty spray gun.
Manufacturing Detail: To incorporate:
Hose: To have 15mm bore with 10.5 meter reach and built-in recoil
system. Hose to be blue color reinforced rubber, with a food quality
liner. Reel to be mounted on a stainless steel wall mounted pivoting
bracket.
Hose Gun: To be fitted with a heavy duty spray gun which has a
non-marking rubber case, automatic shut-off and adjustable power
and spray angle.
Locating Hook: With a locating hook for the spray head/controller
mounted adjacent to the hose unit.
Other Details: To be installed to a 15mm hot water and cold water supply.
Serviceable Period: 2-year parts and labor.
Features To be knee operated, achieving ‘hands free’ water controls, with the
waterspout being operated by pressing a panel to the front of the
basin with the knee or upper leg. To incorporate:
a. Basin: 350mm x 275 x 100mm deep.
b. Water Controls: Mixer valve with linking pipe and non-
return valve, concealed behind apron, to provide single
feed supply to tap.
c. Sink Fittings: Knee operated single 15mm tap and 32mm
waste.
d. Soap Dispenser: Integral liquid soap dispenser with a 0.5L
capacity.
e. Refuse Bin: With stainless steel housing and a refuse bin
for the collection of used paper towels. Housing
dimensions 240 x 3300 x 360mm (Reference 806.409).
f. Up stand Panel: With a 440 x 200 x 580mm stainless steel
rear upstand panel complete with 170mm diameter paper
towel dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved
2. ITEM 16.02: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105
Liters
Quantity: 1no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
3. ITEM 16.03: 2-Bay Interlinked Stainless Steel Louvered 5-Tier Shelving Units
Quantity: 1no
Approximate Size: 1x1500 wide x 600mm deep x 2000mm high+1x1000 wide x
600mm deep x 2000mm high
Description: 2-bay interlinked stainless steel 5-tier shelving unit arranged in a U-
shape configuration and having a stainless steel frame and stainless
steel louvered shelves. Shelving uprights are to be designed for a
1200 kg section load per bay.
Description: Stainless steel multi cassette for 8 GN 1/1 for pots, pans, bowls,
dough hooks, etc. and all types of 1/1 and 2/1 GN containers,
stacked directly in the lower part of the cassette without accessories
Serviceable Period: 2-year parts and labor.
Model: GRANULDISK, Model: GD975 or equal and approved
12. ITEM 16.12: Stainless Steel Vapor Exhaust hood, Dimensions: 2000X1700X500 MM
Refer to Ventilation canopies Specifications No. 11425
2.017 AREA 17.0: DETERGENT AND JANITOR STORE
1. ITEM 17.01: Wall Mounted Hand Wash Sink Knee Operated W/Paper and Soap
Dispenser
Quantity: 1no
Approximate Size: 440mm wide x 385mm deep x 790 high.
Description: Stainless steel wall mounted hand basin with apron support, knee
operated mixer tap valve, stainless steel up stand with paper towel
dispenser and integral refuse bin for paper towels.
Features To be knee operated, achieving ‘hands free’ water controls, with the
waterspout being operated by pressing a panel to the front of the
basin with the knee or upper leg. To incorporate:
a. Basin: 350mm x 275 x 100mm deep.
b. Water Controls: Mixer valve with linking pipe and non-
return valve, concealed behind apron, to provide single
feed supply to tap.
c. Sink Fittings: Knee operated single 15mm tap and 32mm
waste.
d. Soap Dispenser: Integral liquid soap dispenser with a 0.5L
capacity.
e. Refuse Bin: With stainless steel housing and a refuse bin
for the collection of used paper towels. Housing
dimensions 240 x 3300 x 360mm (Reference 806.409).
f. Up stand Panel: With a 440 x 200 x 580mm stainless steel
rear upstand panel complete with 170mm diameter paper
towel dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved
2. ITEM 17.02: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105
Liters
Quantity: 1no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
3. ITEM 17.03: Mop Trolley with Mop Bucket
Quantity: 1no
Approximate Size: 600mm wide x 450mm deep x 600mm high.
Description: Mobile trolley to hold and be supplied complete with two 18 Liter
buckets and a mop wringer. To be all in polypropylene, supplied
with grey color mobile trolley, one red bucket and one blue bucket
Wringer to be manufactured using non-magnetic components and
be designed for ‘down pressure’
Serviceable Period: 2-year parts and labour.
Accessories: To be supplied complete with Mop Trolley handle.
Model: Rubbermaid: F109/2000 + F111, or equal and approved
4. ITEM 17.04: Wall Mounted Broom/Equipment Holder
Quantity: 1no
Approximate Size: 475mm wide x 83mm deep.
Description: Wall mounted closet organizer.
Features: To be supplied complete with and incorporate:
a. ‘S’ Hooks: hold 1.6cm to 3.2cm handle diameters.
b. Deep Double Hooks: afford easy accessibility.
Manufacturing Detail: Generally constructed from grey polypropylene, with steel hooks.
Model: Rubbermaid model 199200 Gray or equal and approved
5. ITEM 17.05: Combination Janitor Sink with Hand wash basin over
Quantity: 1no
Approximate Size: 500mm wide x 570-600mm deep x 850-880/560mm high.
Description: Stainless steel construction janitor/mop sinks with integral hand
basin over. Entire assembly to be mounted on a stainless steel foot
frame
Features: To be supplied complete with and incorporate:
a. Legs: Front and rear legs with chrome plated adjustable
feet that are capable of being fixed to the floor.
b. Hand Basin: To be located at upper level, approximately
340mm x 240 x 150mm deep.
c. Janitor Sink: Approximately 370mm x 340mm x 150mm
deep, complete with 38mm dome grated waste/strainer.
d. Splash Back: Vertical section between the lower janitor
sink and the upper hand basin is to be fitted with stainless
steel up stand panels.
e. Grid: Janitor sink fitted with a stainless steel hinged grid.
2. ITEM 18.02: Stainless Steel Wheeled Waste Bin with Pedal Operated Lid Capacity: 105
Liters
Quantity: 2no
Approximate Size: Ø375mm wide x 700mm high.
Description: 1no Stainless steel 105 -liters capacity refuse bin on wheels and
pedal operated lid
Manufacturing Detail: The container of CNS 18/10 has neither seams nor joints where dirt
could settle. It is equipped with stable carrying handles on both
sides. The lid has a folded-down edge that projects over the
container and is provided with a deep-drawn recessed handle in its
centre. Thanks to a hanging device on the lid's underside, the lid can
be hung up either at the outside container rim or vertically at one of
the container handles.
Model: Tournus: 80.440.7, Hupfer or equal and approved
3. ITEM 18.03: Stainless Steel Mobile Rack Cart with Handle
Quantity: 12no
Approximate Size: 710/530mm wide x 580/530mm deep x 920/1025mm high.
Description: Low-level basket dollies, with handle.
Features: To be supplied complete with and incorporate:
a. Construction: Base to be of all stainless steel construction
with a platform base plate that has an all-round rim and is
fitted complete with 4no corner bumpers.
b. Drip Tray: With a removable polypropylene drip tray.
c. Capacity: Capable of accepting 12no 500 x 500 dishwash
baskets 115mm high or 20no 500 x50mm dishwash baskets
75mm high and having a load capacity of 80kg..
d. Special Castors: Mounted on 125mm diameter all-swivel
stainless steel non-marking heavy-duty type castors
complete with revolving mark proof protection buffers.
The castors are to be suitable models from Tente
International or equal and approved and be:
Fitted by tapered screws.
2no castors are to be fitted with brakes.
Designed for use on a hard floor and to have a
hard noise-dampening wheel with a polyamide
tread and a soft rubber core (model: HUR).
Non-marking and leave no discolouration behind
as they travel.
washable
Manufactured with high quality stainless steel
stems, plastics and rustproof components.
Suitable for use in a low temperature
environment.
e. Handle: To be fitted with a stainless steel 860mm high
tubular handle.
Model: COMENDA, Model: CAR-1, or Blanco: KWT 5 x 6, or Hupfer:
Kr50/50, or equal and approved
4. ITEM 18.04: Stainless Steel Mobile Dish Cart with Stainless Steel Back 7 Carrier Panels
Dimensions: 800X560X860 MM
Quantity: 4no
Approximate Size: 980-1000mm wide x 360-495mm deep x 743mm high.
Description: High bay mobile plate carts, suitable for single sided stacking, with
capacity to hold approximately 150no 150mm-diameter plates on a
stacking base set approximately 400mm above finished floor level.
Features: To be supplied complete with and incorporate:
a. Construction: Stainless steel solid internal base, back and
sides, located onto framing and slotted to accept a
removable divider.
b. Dividers: Supplied with 2no stainless steel wire dividers.
c. Castors: Mounted on castors, two fitted with brakes.
b. Capacity: 120kg load capacity.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To incorporate:
Construction: To be of all stainless steel construction with 25mm
diameter welded 18/10 framing. Framing to be mounted on 4no
125mm diameter all swivel castors with revolving polypropylene
bumper discs, two fitted with brakes.
Base: Stainless steel base to be set 400mm above finished floor
level.
Wire Dividers: To be in 5 mm stainless steel, be removable for
cleaning and be adjustable to accommodate various plate sizes.
Accessories: To be supplied with:
1. 2no stainless steel wire dividers.
2. 1no stainless steel wire front retainer.
Other: To be fully co-ordinated with the dish wash handling equipment,
which is to all be from the same manufacturer?
Model: COMENDA, Model: CAR-3, or Blanco: TWH-1 Special, or
Hupfer: TETW 1/26 HOCH equal and approved
5. ITEM 18.05: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
6. ITEM 18.06: Variable Speed Motor Drive Rack Conveyor with Start Unit, End length
With Limit Switch, 2Nos.Intermediate Unit with Motor, 5 Nos.90° Curve 750X750MM, 2
No, Straight Through Unit 2000 mm, Inverter Speed Control, welder for Polycord Belt
and Puller for Polycord Belt
Quantity: 1no
Approximate Size: 13600mm wide x 488-500mm deep x 900mm high.
Description: Powered twin cord tray transport conveyor designed to transfer
Gastronorm Gn1/1 trays or 460 x 340mm cafeteria trays along a
straight sorting line.
Features: Incorporating:
a. Transport System: 2no 15mm diameter polyurethane cords
running 165mm apart.
b. Speed: Conveyor to move at 7000mm /minute driven by a
helical geared motor.
c. Framing: To have a stainless steel square tube under
structure with all other components in corrosion resistant
steel. The conveyor edges are to have 50mm lateral
profiles and elevated angles for the correct setting of the
tray.
Description: Basket over shelf capable of supporting one dish wash basket in an
angled position during the sorting process and presenting the basket
at an ergonomic level to permit loading
Floor mounted shelf for glass rack placement. Top shelf for empty
racks, lower inclined shelf for glass rack preparation capacity n° 2
racks. Construction Aisi 304 stainless steel
Features: All stainless steel 25mm polished tubular frame and cross supports.
Framing to be set to allow the positioning of the dishwash basket in
a secure angled position. The base is to be fitted with an angled
stainless steel shelf, with front retaining lip and drain outlet. To be
fabricated on a channel frame securely fitted to the rear wall using
stainless steel fixings.
A detailed working drawing is to be submitted for review and
authorisation prior to manufacture. It is show co-ordination and
interface with all associated adjacent elements.
Model: Comenda: 770269, or Meiko, or Winterhalter, or equal and
approved
8. ITEM 18.08: Stainless Steel Scraping Trough conveying System and Powerful Magnets,
Dimensions: as per Drawing
Quantity: 1no
Approximate Size: 2600mm wide x 270mm deep x 900mm high.
Description: Stainless steel trough on stainless steel legs, Recalculated Water
used for scrapping typically reduces water.
Features: Trough Water Velocity with the Trough Veyor is 70 gallons per
minute.
This velocity swiftly propels food waste down the trough and into
Pulper with no additional hand movement, leaving both hands free
for high-volume scrapping.
The Trough Veyor lets you keep up with large conveyor or flight
dish machines.
Other: Installation of the conveyor is to be fully co-ordinated with the dish
wash equipment, which is to all be from the same manufacturer.
Detailed working drawings are to be submitted for review prior to
manufacture. They are to show co-ordination and interface with all
associated elements.
Model: Comenda, or Meiko, or Winterhalter, or equal and approved
9. ITEM 18.09: Waste Handling System, Pulper - Food Waste Capacity: 320 Kg/h
Quantity: 1no
Approximate Size: 1250-1500mm wide x 700-87-mm deep x 1550-1610mm high
Description: To be supplied complete with and incorporate:
a. Handing: Suitable for left hand operation.
b. Trough: Flushing trough.
c. Grinding Mechanism: Grinding mechanism that consists of
a rotating grinding disc with sieve ring, pump housing and
motor.
d. Motor: 4.0-6.0 kW grinding motor capacity: food residues
up to 450 kg/h, mixed food waste up to 320 kg/h.
e. Cleaning: Facility to clean the grinding tank via a
removable wire sieve basket.
f. Cutlery Saver: Magnetic cutlery saving device.
Construction: The machine shall have an all stainless steel housing that is
supported by a stainless steel solid frame sub-structure (also of
stainless steel), the separation points of which are to be flanged. The
sub structure shall be completely clad providing sound and heat
insulation. The exterior and interior machine housing and the
interior machine fabrication shall be manufactured entirely of high
grade stainless steel. Access to all washing and rinsing zones and to
the tanks shall be by vertically sliding and counter-balanced doors,
that are provided with safety interlock switches to close down wash
and rinsing systems in the event of door being raised.
Double Wall Insulation The machine panels are to be double wall insulated to the wash and
rinse zones, being insulated with CPC free Styroduc 2000 insulation
material. The “K” factor (density) is to be between 0.033 and 0.040
per meter square. The insulation is to reduces the external
temperature of the machine to approximately 30ºC, whilst
simultaneously reducing the area noise level for by approximately 2
Decibels when measured at 1.5 meters from the exit tunnel.
Tanks: The machine tanks shall be ‘V’ shaped to permit easy
cleaning. Evacuation of the tanks shall be via interior mounted drain
controls. The tanks shall be completely accessible. Access is to be
such that every individual part of each tank can be easily checked
for cleanliness, and be accessible to the hand. Complete evacuation
of the 'V' tanks is to be achieved by means of interior mounted drain
controls. All working parts are to be mounted on one side of the
machine's sub-structure behind snap lock doors, providing
completely unobstructed and hygienic stainless steel surfaces for
ease of cleaning, and completely eliminating possible exterior dirt
traps.
The machine shall incorporate a central drain pipe work system
with overflow ensures a clear 150 mm distance from the machine
sub frame to the finished floor level.
Transport Belt: Transport through the machine shall be by means of
an appropriately heavy duty Cam conveyor belt, on both sides of
which are to be roller chains and guide rollers. The conveyor belt
shall be driven by means of a gear motor of three phase current,
which shall be protected against overcharge by blockage, or any
other reason, by a safety clutch mounted between the gear motor
and drive shaft.
Maximum usable belt width: 620 mm
Maximum usable passing height: 400 mm
The transport belt shall run the entire length of the machine, from
the commencement of the feeding section to the end of the
discharge section. Items to be cleaned are to be conveyed through
the machine by means of a special conveyor belt with retaining
fingers, having spacing of 54 mm.
To ensure that dish racks of glasses, cups etc., do not become
entangled on the conveyor fingers, the belt is to be provided with a
series of laterally mounted basket roller supports at 250 mm spacing
along the full length of the belt.
The machine shall incorporate a safety stop switch at the end of the
discharge section, which will automatically stop the transport of the
conveyor in the event that dishes, trays, containers etc., are not
removed following cleaning.
As the entire transport belt shall run from the point of loading to
point of discharge, the belt itself shall be subjected to the washing
and rinsing zones of the machine and is therefore to be self
cleaning.
H. Clear Wash Zone: In this section, water is to be sprayed over dishes from both sides
and upper and lower wash systems, ensuring a uniform distribution of the clear wash
water over the products, thus avoiding blind spots or dead corners. Filtration of the
wash water is to be by means of sieve baskets and both wash systems are to be
manifolded in one piece for simple and speedy removal. The wash pump shall have a
circulation capacity of 1380 litres of water per minute through the wash system and be
provided with lens type slit nozzles to avoid clogging.
Component overall length 900 mm
Wash tank capacity 115 liters
Wash pump motor rating 2.2 kW
Wash pump recirculation rate 1380 lt/min
Tank heating 43,4000kj/hr
I. Fresh Water Final Rinse: The final rinsing is to be effected with fresh water at
approximately 85OC and be sprayed over the dishes from above and below by means
of water pressure through the specially designed nozzles. After fresh water rinsing,
the hot water is to then be used for continuous regeneration of the wash water.
Component overall length 400 mm
Rinse tank water capacity 45 litres
Rinse pump rating 0.55 kW
Rinse pump recirculation rate 60 lt/min
Rinse water consumption 380 lt/hour
Booster heater rating 76,000kj/hr
J. The hot water apparatus (boiler) is to be provided complete with temperature control,
safety overloads, and thermostats.
K. Heated Dryer Zone: A heated drying section with an overall length of 1200mm is to
be provided as an integral part of the machine. This is to ensure that products exit the
machine in a practically dry condition, thereby eliminating excess water from falling
to the floor of the working area.
L. The air required for the drying process is to be drawn in by a radial blower, and be
heated to a temperature of approximately 60o/70oC by means of an integral heating
register.
Component overall length 1200 mm
(mounted on discharge table)
Radial blower fan rating 1.5 kW
Heating register rating 32,600kj/hr
Machine Discharge Section:
Free conveyor discharge length 1100 mm
Operator working height 900 mm
Length of exit vapour hood 300 mm
Component overall length 2600 mm
M. Final Rinse Booster Pump: The machine shall incorporate a factory fitted and wired
double stage booster pump, complete with motor, providing a minimum pressure for
rinsing of 2.5 bar. The pump is to be rated at 0.33 kW and be designed to run at 227
volts.
After fresh water rinsing, the hot water is to be then used for the continuous
regeneration of the wash water.
The cold water supply is to be installed using stainless steel pipe work to maintain the
integrity of the cold water discharged from the reverse osmosis unit.
U. Drainage: Supplied with all drains manifold together to permit a single drain
connection. Drain pipe work to be laid to fall throughout its length with a trap fitted as
close as possible to the dishwasher drain outlet
V. Machine Separation: The machine is to be provided with a factory prepared separation
between the final rinse zone and the discharge section to facilitate ease of handling
from delivery transport into the wash-up area. The connection flanges are to be pre-
drilled and fixing nuts, bolts etc., are to be provided loose within the machine for the
re-assembly process.
W. Other: The complete electrical and plumbing installation is to meet all EEC
regulations and requirements. The item is to be co-ordinated with adjacent tabling,
fully installed, tested and commissioned by the Catering Equipment Contractor.
X. Serviceable Period: 2-year parts and labour.
1. Testing and Commissioning: Provision shall be made for the testing and
commissioning of the machine to be by the dish wash machine
manufacturers personnel.
2. Belt Interruption Switch: To be fitted with a belt interruption switch to close
down the wash pumps after a preset time if no product is being processed.
3. Belt: To be type suitable for the items being processed in a hospital
environment with a series of laterally mounted support rollers to
accommodate patient meal trays and 500 x 500mm dish wash baskets.
Y. Model: Comenda: NE7002ECO2 or Meiko: B690 VAP, CSS Top-WR1 +
Accessories, or Winterhalter, or equal and approved
11. ITEM 18.11: Electric Tray Washer With Magnetic Silver Ware Handler and Rinse
Control device and Back Up Tray Accumulator Capacity: 650-1000Tray /h
Quantity: 1no
Approximate Size: 3105mm widex700mm deepx1950mm height
Length of machine loading section 1500mm
Length of wash 1300 mm
Length of Rinse zone: 800 mm
Overall length of basic machine 3105mm
Overall working height: 850 mm
Description: Fully automatic electric heated Tray washing machine with two
tanks and drying section, designed to process trays with wash and
rinse systems mounted above and below the trays. The first tank is
to have a re-circulating wash pump and motor is to be designed as a
standard duty washing zone. Operating in a left to right direction
with standard duty washing zone and final fresh water rinse sections
Machine to be capable of processing a minimum of 650-1000
trays/hour
Each tray is washed with detergent and then rinsed with fresh water
at 85°C for sanitization.
Detergent and water proof, inoxidizeable, and warp proof at high
temperatures,
Machine body and paneling all in satin finish 18/10 stainless steel.
Wash and
Features: To be CE approved and incorporate:
12. ITEM 18.12: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
13. ITEM 18.13: Stainless Steel Self Leveling Tray Cart, Tray Carrier Spring Loaded,
Capacity: 110 Trays, Dimensions: 560X770X930MM
Quantity: 4 no
Approximate Size: 770-805mm wide x 545-560mm deep x 930mm high.
Description: Mobile column type tray dispensing trolleys, having open sides and
capacity to hold a minimum of 110trays.
Features: To incorporate:
a. Platform: Tray stacking base mounted on a self-supporting
platform having an adjustable tension spring system.
b. Castors: Mounted on castors, two fitted with brakes.
c. Capacity: 120kg load capacity.
Manufacturing Detail: To be of all stainless steel construction and incorporate:
a. Dispenser: Platform base to be mounted on a suitable
number of adjustable steel tension springs to allow for
different weights and for a constant dispensing height. The
springs are to be adjustable for constant dispensing height
and varying weight, up to a maximum stacking/dispensing
height of 690mm.
b. Platform Base: Stainless steel platform base approximately
540mm wide x 380mm deep.
c. Castors: Mounted on 4no 125mm diameter castors with
rustproof wheel fittings, 2no steerable castors fitted with
brakes. To have 2no steerable wheels and 2no non-steering
wheels. To be fitted with screw connections/bolts (to
ensure that the wheels can be easily changed) and with
strengthening steel plates under.
d. Handles and Bumpers: To be fitted complete with impact
resistant PU corner bumpers on the front of the base with a
further two bumpers integrated with the handles at the top.
The handles are to have stainless steel inserts.
Other: To be fully co-ordinated with the tray assembly equipment, which is
to all be from the same manufacturer?
Model: Comenda: CAR-8, or Blanco: Ecoline 564-313, or Hupfer:
OTA/53-37 (01.1663.2)
14. ITEM 18.14: Retractable Hose Reel With Heavy Duty Spray Gun- 10 meter
Quantity: 1no
Approximate Size: 168mm wide x 366mm deep x 391mm high.
Description: Stainless steel open retractable hose reel suitable for operation from
a hot water supply. To be mounted to the underside of the sink, item
B-1.05.
Features: To be supplied complete with and incorporate:
a. Hose: 10.5 metre hose.
b. Bracket: Stainless steel pivoting bracket.
c. Gun: Heavy duty spray gun.
Manufacturing Detail: To incorporate:
Hose: To have 15mm bore with 10.5 meter reach and built-in recoil
system. Hose to be blue color reinforced rubber, with a food quality
liner. Reel to be mounted on a stainless steel wall mounted pivoting
bracket.
Hose Gun: To be fitted with a heavy duty spray gun which has a
non-marking rubber case, automatic shut-off and adjustable power
and spray angle.
Locating Hook: With a locating hook for the spray head/controller
mounted adjacent to the hose unit.
Other Details: To be installed to a 15mm hot water and cold water supply.
Serviceable Period: 2-year parts and labor.
Model: IMC: RK35, or Nederman, or Mechserflec: B-1535C-22, or equal
and approved
15. ITEM 18.15: Stainless Steel Sink Unit with Three Large Basins, up stand Height 100 mm
and Stainless Steel under Shelf
Quantity: 1no
Approximate Size: 1900mm wide x 750mm deep x 900/910mm high (including rear up
stand).
Description: Stainless steel Triple bowl sink unit with up stand and under shelf
Features: To be supplied complete with and incorporate:
a. Top: 304-grade stainless steel top, with special 100mm
high rear up stand to all sides abutting the adjacent walls.
With a 55mm bullnose turndown to front.
b. Sink Bowls: 3no Gn2/1 size 530 x 530 x 300mm deep
bowls inset into top. With a drip fillet all around sink
bowls and 10mm high raised tap ledge to the rear. Bowls to
each be capable of supporting 3no Gn1/1 Gastronorm pans.
c. Sink Waste Fittings: Bowls to each be fitted with an
integral lever action gate valve waste outlet complete with
strainer and overflow outlet fitted within the sink bowl.
d. Valance Panel: To be fitted with a concealed fixed 300mm
deep valance panel to the front and sides of the sink
section.
e. Under: stainless steel under shelf
f. Sealant: Up stand to be silicone sealed to adjacent wall.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. Manufactured all
in 18/10 304-grade 16-gauge stainless steel with 18/10 304-grade
14-gauge (2mm) stainless steel top. To incorporate:
a. Top: The top is to be reinforced and soundproofed with a
16-19mm thick rot-proof insulated panel finished with a
stainless steel cladding panel that is securely fixed under.
All profile details are to match those of adjacent specially
fabricated tables and sinks. The top is to be fully welded,
without butt joints and be braced in appropriate positions
under to prevent the top from buckling or distorting. With
55mm bull nose section turndown to the front and a
350mm high fully boxed up stand with angled top profile
to all sides abutting adjacent walls. The sink bowls shall be
surrounded by a 45O drip fillet, turned up to the up stand.
b. Up stand: 100mm high boxed and returned up stand to all
sides abutting adjacent walls, having an angled top profile
forming a 50mm apex. The taps and spray rinse arm are to
be mounted on the rear up stand return, which is to be
suitably reinforced to accept the tap installation.
c. Frame: Mounted on 38mm stainless steel frame/legs, with
25mm tie bars. To be mounted on 180mm high adjustable
legs.
Paper Filter Pack Product No. : 20115.0000, 10 cases + Easy Pour® black decanter:
Product No. : 06100.0101, quantity: 24 no
Serviceable Period: 2-year parts and labor.
Model: BUNN: AXIOM 4/2 TWIN or CURTIS, or BLOOMFIELD or
equal and approved
D. ITEM 1.04: HOT WATER DISPENSER
Quantity: 1no
Approximate Size: 180mm wide x 363mm deep x 610mm high.
Description: Stainless steel hot water boiler, Capacity: 2 Gallon
Features: Two gallons (7.6 liters) of hot water in a space saving machine just
7.1”
(18.03 cm) wide to fit any counter.
The unit is hooked to water line.
High quality stainless steel exterior and tank for a long life
Includes drip tray.
Other Details: Easy Clear® EQ-17-TL, Product no: 30200.1000
Serviceable Period: 2-year parts and labor.
Model: BUNN: HW2A or CURTIS, or BLOOMFIELD or equal and
approved
E. ITEM 1.05: AUTOMATIC COFFEE MACHINE W/ MILK REFRIGERATION UNIT
& CUP WARMER
Quantity: 1no
Approximate Size: 840mm wide x 600mm deep x 675mm high.
Description: Automatic Coffee Machine with refrigeration unit and cup warmer
Features: Fully electronic control board with illuminated graphic display;
programming by chip-card or via USB
8 product buttons for coffee/milk products
Up to 32 different beverages with coffee and/or milk individually
programmable at four display levels
Functional Pre-Selection Plus operating panel with up to 16 pre-
select buttons, e.g. for beverage sizes, second type of milk, decaf
coffee beans, etc.
Automatic rinsing, cleaning and sanitizing program (ARCS)
Customized product labeling
High-performance piston coffee machine with pre-brewing and
constant piston heater, Low-noise precision grinder with direct
grinding, 2 high-grade steel tanks for coffee, hot water & steam
Height-adjustable coffee/milk dispenser, Funnel for filling ground
coffee manually, Dry coffee grounds ejected into tray holding 50
portions, with electronic overfill safeguard
Plastic coffee bean container, capacity 1.3 kg, removable-2 numbers
Coffee bean level monitoring, Internal counter functions for each
product, Prepared for connection to standard commercial dispensing
and billing systems, Stainless steel and plastic casing in black
Machine provide with one milk refrigerator and Cup warmer
Serviceable Period: 2-year parts and labor.
Model: FRANKE: AII2MHDCF+KE320 or MELITTA, or LA CIMBALI
or equal and approved
B. ITEM 2.02: Wall Mounted Hand Wash Sink Knee Operated W/Paper and Soap
Dispenser
Quantity: 1no
Approximate Size: 440mm wide x 385mm deep x 790 high.
Description: Stainless steel wall mounted hand basin with apron support, knee
operated mixer tap valve, stainless steel up stand with paper towel
dispenser and integral refuse bin for paper towels.
Features To be knee operated, achieving ‘hands free’ water controls, with the
waterspout being operated by pressing a panel to the front of the
basin with the knee or upper leg. To incorporate:
a. Basin: 350mm x 275 x 100mm deep.
b. Water Controls: Mixer valve with linking pipe and non-
return valve, concealed behind apron, to provide single
feed supply to tap.
c. Sink Fittings: Knee operated single 15mm tap and 32mm
waste.
d. Soap Dispenser: Integral liquid soap dispenser with a 0.5L
capacity.
e. Refuse Bin: With stainless steel housing and a refuse bin
for the collection of used paper towels. Housing
dimensions 240 x 3300 x 360mm (Reference 806.409).
f. Up stand Panel: With a 440 x 200 x 580mm stainless steel
rear upstand panel complete with 170mm diameter paper
towel dispenser (Reference 806.572).
Manufacturing Detail: To be CE approved. To be approved to NF Food Hygiene Standard.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. To be
manufactured in stainless steel 18/10.
Water Connections: To be installed to 15mm hot and cold water supplies using flexible
hoses with quick-disconnect fittings.
Other Details: To incorporate:
To be wall mounted, supplied complete with wall support frame and
with the bowl mounted at 865mm above finished floor level.
Weight and fixing details are to be co-ordinated by the Catering
Equipment Contractor to ensure that any strengthening requirements
are incorporated within the wall construction.
Model: Tournus: (806.385 or Equal and approved
C. ITEM 2.03: Not included in Foodservice Equipment Package; Refer to Plumbing
Specifications
D. ITEM 2.04: Mobile Heated Service Cart, Capacity: 5XGN 1/1-200 Containers Capacity:
132.5 Liters
Quantity: 2no
Approximate Size: 490-540mm wide x 738-815mm deep x 1394-1495mm high.
Description: Front loading insulated and heated meal distribution carts.
Features: To be supplied complete with and incorporate:
a. Internal Dimensions: Sized for Gastronorm Gn1/1
container combinations, up to maximum 5xGn1/1x200mm
deep, with a storage capacity of 130 Liters.
b. Runners: 20no pairs of support rails.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA18A, Tournus, Mareno or equal and
approved
M. ITEM 2.13: AISI 304-18/10 Stainless Steel Work Top with Splash Back 16 Gauges
Thickness and 40 to 50 mm height, 2100X700mm
Quantity: 1no
Approximate Size: 2100x700x40(50) mm
Description: Top: 304-grade stainless steel top, with special 350mm high rear up
stand to all sides abutting the adjacent walls. With a 55mm bull
nose turndown to front
Features: Worktop in AISI 304 stainless steel CrNi 18/10 40 mm high, 15/10
(16 gauges) thickness
18mm under panel made of sound deadening material according to
E1 European specifications.
Front and rear longitudinal stainless steel c-channel reinforcement,
15/10 (16 gauges).
Special shaped front and rear profiles, without burrs, to avoid water
leakages on the underneath modules
Splash back rear part completely covered by stainless steel profile
100 mm boxed heavy duty splash back with a 45° degrees top angle.
The splash back is folded directly from the worktop and has fully
welded sides.
The rear part of the splash back is completely covered with a S/S
profile to avoid water spillage onto the modules underneath.
Manufacturing Detail: Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TPLA21A, Tournus, Mareno or equal and
approved
N. ITEM 2.14: Modular Stainless Steel Ambient Unit with Drawer & Stainless steel Plinth
Dimensions: 400X680X860MM
Quantity: 1no
Approximate Size: 400x680x860 mm
Description: Ambient unit with 3 drawers accept GN containers up to 150 mm
high.
Manufacturing Detail: Ambient units with drawers are completely made of 304 AISI CrNi
18/10 stainless steel with Scotch-Brite finishing.
Units incorporate front and rear longitudinal stainless steel c-
channel basement reinforcement 15/10 thickness. Sound deadening
reinforcements between internal and external side panels strengthen
the structure. Drawers made in 304 AISI stainless steel, Telescopic
runners to ease extraction of GN containers, Stainless steel plinth
will be provided
Other: To be fabricated in accordance with the requirements of the general
specification. A working drawing is to be submitted for review and
authorization prior to manufacture.
Model: Electrolux, Model: TE3C4, Tournus or equal and approved
O. ITEM 2.15: Modular Refrigerated Counter with Built in Unit, Three Doors and Stainless
steel Plinth, 1700X680X860 mm
Quantity: 1no
Approximate Size: 1700x680x860 mm
Description: Modular refrigerated counter with integrated refrigeration unit and
three hinged doors and no top, 435-510 Liter counter refrigerators
each designed to maintain food at +1O/+4OC. Having integral air
cooled compressor mounted to the facing right side and 3no
cupboard compartment with hinged doors adjacent to the
compressor section.
Features: To each be supplied complete with and incorporate:
a. Cupboards: 3no cupboard compartments, each complete
with 2no 2/1 size Gastronorm nylon coated wire shelves on
fully adjustable non-tilt tray slides, mounted on removable
ladderack uprights.
b. Doors: Doors to each be complete with lock and removable
magnetic gasket.
c. Castors: Mounted on chemically resistant low profile
polyurethane castors. Front castors to be lockable.
d. Compressor: With air cooled refrigeration system
operating using R134a refrigerant gas and which meets
ISO climate class 5, with operation up to +43OC ambient.
To have the compressor mounted to the facing right side of
the unit.
Manufacturing Detail: To be designed and built to ISO 9001 standards, using CFC and
HCFC-free insulation and refrigerant. To be CE approved.
Manufacturing details and technical elements are to comply with all
currently applicable hygiene and safety standards. With stainless
steel grade 304 exterior and interior. Interior surfaces are to have
coved corners.
Electrical Controls: To comply with EN 60335-2-38: European standard for the safety
of electric appliances. To operate from a 13amp 240volt single
phase electrical supply and be supplied complete with a helicoil
mains lead and 3-pin socket, Fan cover to be removable for
cleaning, Evaporator coils to be coated to protect against corrosive
foods.
Control Panel: Control panel to be water resistant, flush finish touch pad operated
type and to incorporate LED display showing temperature. To have
automatic defrost with status display
Temperature Recording System: The counter is to be installed to the temperature recording
system (supplied by Specialist Refrigeration Package Contractor,
with temperature and plant status data transferred via a data link to
the Chef’s Office and the Catering Manager’s Office.
Serviceable Period: 2-year parts and labor.
Accessories To be supplied complete with:
1 2 meter helicoil mains lead.
2. 3no additional grid shelves.
3. Castors for 850mm height.
Other: To be supplied complete with flat square edges that permit the
addition of the special top that is proposed to be mounted over each
item.
Model: Electrolux, Model: TRGS3V7T, Foster: PREM 1/3H + Accessories
(without top), or Williams: HO-3-U + Accessories (without top), or
equal and approved
P. ITEM 2.16: Stainless Steel Wall Mounted Cupboard with Sliding Doors and Middle Shelf
1600X400X600 mm
Quantity: 1no
Approximate Size: 1600mm wide x 400mm deep x 600mm high
Description: Stainless steel wall mounted cabinet with sliding doors, sloped top
and one adjustable shelf.
Features: Wall cupboard units with hinged doors are completely made of 304
AISI with Scotch-Brite finishing.
600 mm body height is surrounded by a s/s structure.
Front and rear longitudinal stainless steel c-channel reinforcement
15/10 thickness strengthen the structure.
The internal sides, which support the structure, have a 3 level
position 30 mm high middle-shelf in AISI 304 stainless steel with a
central S/S support to avoid twisting.
Sliding doors, with sound deadening internal and external panels,
run on the upper part on the s/s bearings and on the lower part on a
hidden runner.
Serviceable Period: 2-year parts and labor.
Model: Electrolux, Model: TAPC16, Tournus, Mareno or equal and
approved
Q. ITEM 2.17: Modular Stainless Steel Ambient Unit Stainless steel Plinth Dimensions:
600X680X860MM
Quantity: 1no
Approximate Size: 600mm wide x 680mm deep x 860mm high.
Description: Open ambient unit is completely made of (304 AISI CrNi 18/10)
stainless steel with Scotch-Brite finishing.
Features: Front and rear longitudinal stainless steel c-channel basement
reinforcement 15/10 thickness (16 gauges).
The internal sides, which support the structure, have a 3 level
position 30 mm high middle-shelf in AISI 304 stainless steel with a
central S/S support to avoid twisting. Sound deadening
reinforcements between internal and external side panels, strengthen
the structure. Ambient units are mounted on 150 mm height
adjustable (0/+90mm) oversized (65x65 mm) feet. Stainless steel
plinth to be provided
Model: Electrolux, Model: TERG06, or equal and approved
R. ITEM 2.18: Modular Stainless Steel Ambient Unit Stainless steel Plinth Dimensions:
400X680X860MM
Quantity: 1no
Approximate Size: 400mm wide x 680mm deep x 860mm high.
Description: Open ambient unit is completely made of (304 AISI CrNi 18/10)
stainless steel with Scotch-Brite finishing.
END OF SECTION
SECTION - 11405
REFRIGERATION EQUIPMENT
PART 1 - GENERAL
1.01 INTRODUCTION
A. The Specification for specialist refrigeration equipment and its installation described in this
section applies only to this specialist package and should be read in conjunction with the
Contract conditions and Contract particulars prepared by the Contract Administrator. The
Tenderers should note the sections which detail the Main Contractor's special attendance for
this sub-contract.
B. Should the Tenderers find any discrepancy or divergence between the Contract conditions,
Contract particulars and specialist refrigeration equipment package specification, he shall
immediately notify the Contract Administrator. The Tenderers is advised to familiarize himself
with the documents and the requirements set out therein.
C. The specification contained in this document relates to that specialist refrigeration equipment
required to be supplied new, all to suit the proposed catering facilities that are proposed within
the kitchen area of the proposed new ROP, OMAN
D. The fit-out encompasses the cold room structures and refrigeration equipment and services that
are required in the following areas of the Kitchen:
Area Description
E. Reference should be made to the building drawings for the overall facility locations and to the
Consulting Engineer’s drawings, which detail the design of the service infra structure.
F. Consultant's Intention: The Food Service Design Consultant has produced a design for the
catering facilities and refrigeration within this development. It is the successful Refrigeration
Equipment Sub Contractor's responsibility to understand the aforementioned, be aware of any
implications, co-ordinate and design this package and conclude the project in a professional
manner.
G. The Refrigeration Equipment Sub Contractor shall supply, deliver, off-load, carry onto site to
point of use, all materials and equipment, install, connect, progressively test and finally test
and commission all works indicated on the Tender Drawings as described in this Specification.
Upon completion of the installation, all systems shall be proved and demonstrated with training
provided as required and the works left in proper working order in accordance with the
contract documentation and to the satisfaction of the Project Manager.
H. The Refrigeration Equipment Sub Contractor's responsibilities shall include, but not be limited
to:
1. Production of drawings, especially services layouts, which should check and verify all
information shown by the consultant.
2. Production and checking of fabrication drawings to ensure that they meet
specification and suit site conditions, to include electro-mechanical services runs and
other equipment.
3. Appointment of experienced Project Manager and installation team.
4. Proposal of solutions to problems where they arise.
1.02 INTERPRETATION WITHIN THIS SPECIFICATION
A. The headings of the section/clause in this specification shall not affect the interpretation
thereof. All sections of this specification shall be read in conjunction with each of the other
sections and with the Refrigeration Equipment Tender drawings, read together. All sizes
specified within this document are metric and in millimeters unless otherwise stated.
B. Where the work described in this document is undertaken by the Refrigeration Equipment
Contractor as a Specialist Package Contract, the term 'Contractor' shall mean 'Specialist
Refrigeration Equipment Package Contractor'.
1.03 SCOPE OF WORKS OF SPECIALIST REFRIGERATION EQUIPMENT
A. Contractor
1. The work covered by this specification is for the installation of refrigeration
equipment to terminated services in predetermined positions within 2000mm of the
final connection point of positioned refrigeration equipment. It should be noted that
allowance shall be made for an additional 1000mm between the services termination
points and the appliance connection point than the usual industry norm, to allow
flexibility in the installation.
2. It shall be incumbent on the Contractor to verify that the services requirements as
shown on refrigeration equipment services requirements drawings, and which are
included with this package, meet the contractor’s requirements. Variations should
only be made if absolutely necessary.
3. Unless specifically stated otherwise, this specification is for:
a. Provision of layout, electro-mechanical and fabrication drawings
b. Site supervision
c. Manufacture
d. Works testing
e. Supply and delivery to site
f. Site movement
g. Provision of all necessary labor and materials to form a complete installation
of the works.
C. No fixed external scaffolding shall be used without the permission of the Project Manager. All
necessary licenses shall be obtained with all fees paid by the Contractor.
D. The use of external ladder shelters is forbidden. Ladders, steps or trestles in temporary use
shall, at the close of each day’s work, be returned to a lock-up store or removed from site.
1.11 SITE ACCOMMODATION - SEE MAIN CONTRACT PRELIMINARIES
1.12 POWER/WATER - SEE MAIN CONTRACT PRELIMINARIES
1.13 INSURANCE/BONDS
A. The Contractor is to insure during the execution of the works against all liability arising from
any Workman’s Compensation Act etc which may be in force and lawful during the period of
the contract, in respect of workmen employed by him, and shall secure the Employer against
penalty from all claims in respect of accidents to workmen employed on the works and for
injuries sustained by any other person during the course of the contract and attributable to the
work in progress.
B. The Contractor shall insure, under approved policies, the work, material, equipment, plant, etc
until the end of the making good defects at the expiry of the defects liability period, against all
risks of injury, fire, accident or damage and in such a manner absolve the employer from all
lose, claim, demands or expenses for which he might otherwise be liable in connection with the
work covered by the contract.
1.14 SUPERVISION
A. The Food Service Equipment Contractor shall provide the services of a qualified supervisor
who is fully conversant with the details of the works and is conversant in the erection of
Specialist refrigeration equipment.
B. The supervisor shall supervise and control the work during the whole of the installation period
(during all phases of construction) and attend such meetings as requested by the Client.
1.15 FIRE PRECAUTIONS
A. The Food Service Equipment Contractor shall ensure that safe methods of working are adhered
to when using any equipment or materials that may involve danger to life or property. He shall
take all necessary precautions to safeguard against damage by fire or explosion where the
execution of the work may involve the presence of flame or sparks.
B. Petroleum products and other inflammable or vaporizing liquids, gases or solids shall only be
used in accordance with the regulations applicable to storage and use of these products.
C. All flammable material, gas cylinders and the like, shall be locked into a purpose-
made/constructed enclosure, in accordance with the Contract Administrator, Local Authority
Fire Officer and Health and Safety Executive requirements. The Food Service Equipment
Contractor shall be responsible for the transfer of these materials to/from the enclosure.
3.08 SAMPLES
A. The Food Service Equipment Contractor shall submit two (2) identical finished samples of the
materials that he proposes to use on the Contract, for written authorization prior to the
commencement of manufacture.
3.09 INSPECTION OF EQUIPMENT DURING MANUFACTURE
A. The Contract Administrator/Client’s Representative Team including the Food Service Design
Consultant, shall visit the fabrication works at any time during manufacture, to assess progress
and the quality of work.
3.10 SETTING OUT OF THE WORKS
A. The Food Service Equipment Contractor shall be responsible for setting out all items
associated with the refrigeration equipment installation and for ensuring that equipment is
fixed correctly in relation to the building or any special features/fittings attached to it.
B. Fixed items shall be erected plumb in the position detailed within a tolerance of 1:1000 with a
maximum divergence from the true position of +/-10mm, except where otherwise detailed in
the specification. Dimensions for setting out shall not be scaled from drawings.
C. The dimensions given in this specification are approximate only, and in all cases where
equipment is intended to occupy fixed locations and spaces, the physical conditions of the
building are to control the absolute sizes.
D. The Food Service Equipment Contractor shall be responsible for taking and/or agreeing all
necessary site measurements and shall ensure that all specially manufactured items are
fabricated to those measurements. Where requested, the Food Service Equipment Contractor
shall provide timber templates, free of charge, to assist with setting-out/co-ordination.
E. The installation shall be completed to ensure that the equipment can be easily cleaned and
maintained to standards acceptable to an Environmental Health Officer.
C. The Food Service Equipment Contractor will be required to supply all isolators, distribution
boards, control panels, and interconnect wiring, piping and cable trays associated with the
refrigeration equipment installation.
D. The Food Service Equipment Contractor shall make adequate provision in his price for the
refrigeration equipment installation for:
1. All refrigeration lines between the compressors, evaporators and condensers;
2. All inter-connect wiring from the primary incoming supply;
3. All control wiring;
4. Pipe work and wiring laid in proprietary cable trays, sized, supported and fitted as part
of this contract.
4.04 LOCATION OF COMPRESSORS
A. All refrigerated rooms shall be refrigerated via remotely located water cooled plant, located in
the plant room that is specifically designated for the compressors. The Contractor shall
determine the suitability or otherwise of inclusion of refrigeration pack in lieu of individual
combined compressor/condensers.
B. The determination of the size and type of plant required and most suitable for this installation
shall be detailed within the Food Service Contractor’s Tender.
C. The plant is to be located internally within a plant room adjacent to the kitchen area, at
basement level, as indicated on the associated drawings.
D. The Contractor is to design and supply complete all support structures for
compressors/condensers.
4.05 LOCATION OF EVAPORATORS
A. Evaporators required within all rooms shall be located in the most suitable locations to suit the
efficient operation of the refrigeration system(s). They shall generally be located as shown on
drawings.
B. The evaporators shall be suspended and supported from the structural steelwork trusses, with
holes cut through insulated ceiling panels to suit support rod. The Contractor is to design and
supply all support structures for evaporators/coolers.
4.06 SELECTION OF PLANT
A. The refrigeration machinery should be selected to maintain room temperatures as specified
while operating in a maximum ambient temperature of 35°C with air onto the condensers also
not exceeding 35°C.
B. The heat load calculations for each area should take into account the following:
1. Heat leakage through insulated walls, ceilings and floors where applicable.
2. Lighting Load @ 8 Watts per square meter.
3. Product cooling as given on the schedule.
4. Machinery gains.
5. Personnel Loads.
6. Fan Motor Loads.
C. The heat load for each area should be calculated using medium air changes allowing for good
door management.
4.07 REFRIGERATION MACHINERY
A. The refrigeration equipment consists of multiple weatherproof air-cooled condensing units
serving the chiller, freezer, blast freezers and preparation rooms.
D. The Operation and Maintenance Manual shall have the following sections:
1. Operating guides, sub-divided into areas with a key and location drawing.
2. List of precautionary safety measures, encompassing responsibilities within CDM
regulations.
3. Glossary of names and addresses of suppliers.
4. Detailed maintenance information, including wiring diagrams.
5. List of recommended spare parts.
6. Certification of completion of commissioning.
E. Keys: At handover keys shall be handed to the Client. They shall be keys tagged with an
equipment reference for ease of identification.
4.16 COMMISSIONING
A. In respect to all major items of equipment, commissioning shall be carried out by engineers
employed by the equipment manufacturer or trained by the manufacturer for such
commissioning activities. In respect to the later, certification of training shall be provided. This
requirement applies without exception to all ventilation canopies, ware washing equipment,
cooking equipment and refrigeration equipment.
B. Once the equipment under this contract has been erected, positioned and connected to services,
it is this Refrigeration equipment Sub Contractor's responsibility to fully test and commission
both the equipment and services connections. Where it is felt to be beneficial, because of
specialist knowledge, the Sub Contractor shall seek the assistance of the Manufacturer's
Representative/Service Agent.
C. The object of this testing is for the Sub Contractor to confirm to the Main Contractor/Client’s
Representative that the equipment is:
1. Free from all manufacturing defects, including leaks, blockages, component failures,
etc.
2. Connected to all necessary services, and that these services are adequate to provide
the equipment with the required power, water, waste and ventilation under full
capacity working conditions.
3. Completely safe to operate.
4. Functioning to the manufacturers, and/or specification, performance criteria.
5. Will pass any subsequent testing from outside agencies, e.g., Insurance, Public Health,
Water Authority, etc.
D. Before testing/commissioning commences, the following shall be confirmed in writing:
1. All services are available with any pressure tests, chlorination periods and the like
complete.
2. Seven days notification, to the Main Contractor/Client’s Representative, that
commissioning will commence.
3. Operation of the equipment for the purposes of testing will not affect the
commencement of the extended warranty period.
4. No engineers will operate or adjust the equipment unless they are fully conversant
with the item, have studied the manual, and are not infringing any Health and Safety
at Work Regulations.
E. The Sub Contractor must allow all equipment to operate until fully warmed up/bedded in, and
should endeavor to operate all items at full capacity, simultaneously. It should be recognized
that this procedure takes time, and this should be allowed for in any works programme.
F. Once the equipment is fully warmed up, all final balancing, adjustments, valve settings, etc.,
shall be made and Test Certificates shall be completed. The Main Contractor/Client’s
Representative should then be notified, in writing, that all equipment is fully tested.
G. Any specially fabricated equipment shall be tested before it leaves the manufacturer's works,
but should also be re-tested on site.
H. Continuity of programme for testing should not be assumed.
I. Immediately before the expiry date of the Defects Liability Period, the Sub Contractor shall re-
visit site to demonstrate that the installation is still functioning efficiently.
J. Under no circumstances shall the installation be used for any purpose other than those listed
above, and under no circumstances should any other contractor or kitchen operative be allowed
to tamper with the equipment.
K. The Main Contractor/Client’s Representative shall witness all testing and commissioning and
shall have access at all reasonable times to such parts of the Sub Contractor's works and of any
sub-contractors' and suppliers' works as may be necessary for the purpose of inspecting,
examining and testing the materials, workmanship and performance of the plant.
L. The Sub Contractor shall give the Main Contractor/Client’s Representative seven days' written
notice of the intention to carry out any test, and shall have carried out all necessary adjustments
prior to commencing such test.
M. In the event of the Works being incomplete and causing a postponement of the notified test
date, of the installation failing to pass the test or commissioning, the Main Contractor/Client’s
Representative shall be at liberty to deduct from the Sub Contractor's account reasonable costs
and expenses incurred by the Main Contractor/Client’s Representative in having his
representative attending the repetitions of the test.
4.17 HYGIENIC DEEP CLEAN
A. Immediately prior to handover the Food Service equipment Contractor is to undertake a
hygienic deep clean of all catering areas included in this contract.
B. Surfaces and structures are to be cleaned using effective degreasing and sterilizing products
that have been analyzed to BS3286 standards to remove dust, dirt and grease from work
surfaces, walls, floors, ceilings and less accessible areas such as pipes.
4.18 PROJECT CLOSE-OUT
A. The Food Service equipment Contractor shall make allowance as necessary to fill out and carry
tests as required to comply with the Main Contractor’s specific commissioning requirements
and forms.
4.19 STAFF TRAINING
A. Prior to commencement of operation of each area, and on completion of commissioning, the
Food Service equipment Contractor shall organize a minimum of two training sessions for
catering staff over two separate days, at a mutually convenient time.
B. The Food Service Contractor shall also have a supervisor conversant with the works in
attendance at all times during the staff training period. The Contractor shall co-ordinate the
scheduling of staff training via the Contract Administrator. The operating and maintenance
manuals are to be supplied during the training sessions and used as the base material for
training. The Food Service equipment Contractor shall satisfy him self that the Client’s staff
are capable of taking over the installation.
C. Training shall be recorded for the future use of the Client.
4.20 OPENING OF FACILITIES
A. The Specialist refrigeration equipment Contractor shall allow for the attendance of a fully
qualified engineer conversant with the installation over 3 days after the opening of the kitchen.
F. All terminations for services will be not greater than Two meters from the final connection
point on the sited equipment.
G. All services except where specified to the contrary or where agreed by the Contract
Administrator, shall be concealed, thereby providing a completely flush installation. Exposed
water and waste pipe runs shall be eliminated or minimized wherever practical.
H. All exposed pipe work shall be self-finished in Polybutylene or High Density Polyethylene
(HDPE), Chromed Copper or stainless steel according to the specific area of installation.
Pipe Materials Pipe Size Maximum Support for Maximum Support for
(mm) Distance Horizontal Distance Vertical Pipes (m)
Pipes(m)
B. Pipe work shall be securely fixed at the maximum distance described above. Extra support
shall be given at ends and junctions. Vertical pipe work shall be fixed straight and plumb.
Discharge pipes shall be laid to falls as recommended in BS5572. Overflow pipes shall be laid
with a slight fall in order to facilitate self-drainage towards the discharge point. Access fittings
shall be provided so that all lengths of discharge piped are roddable.
C. Pipe supports are to be of proprietary type in chrome plated steel or nylon, to suit the pipe
material and support the pipe work without sags a minimum of 25mm off the adjacent surface
for cleaning purposes. Pipe supports, hangers and brackets etc are to be to BS3794.
6.06 PERFORMANCE CRITERIA: DRAINAGE INSTALLATION
A. Pipe work, fittings and accessories shall be installed to ensure that:
1. Condensate drains quickly, quietly and completely at all times without nuisance or
risk to health, trapped to ensured ambient air is not drawn into the cold room space.
2. Discharge is conveyed without cross flow, back fall, leakage or blockage.
3. Air from drainage system does not enter the building.
4. Pressure fluctuations in pipe work do not vary by more than + or -38mm water gauge
and traps retain water seal of not less than 25mm.
5. The system can be adequately tested, cleaned and maintained.
6. All traps to wastes above finished floor level shall have deep seals and comply with
BS3943.
6.07 TESTING AND COMMISSIONING
A. The Contract Administrator shall witness all testing and commissioning and shall have access
at all reasonable times to such parts of the Specialist Refrigeration Equipment Package
Contract works and of his suppliers’ works. All as may be necessary for the purpose of
inspecting, examining and testing the materials, workmanship and performance of the plant.
B. Testing and commissioning shall include but not be limited to the witnessed operation of each
piece of equipment, running through the full range of features exhibited by each item.
C. The Specialist Refrigeration Equipment Package Contractor shall give the Contract
Administrator seven days written notice of his intention to carry out any test and shall have
carried out all necessary adjustments prior to commencing such test.
D. The Specialist Refrigeration Equipment Package Contractor shall allow for testing and
commissioning the installation in sections as required in order conforming to the Contract
Administrator programme. This shall include for and co-ordinate the testing and
commissioning of specialist systems as called for under the specification.
6.08 MANUFACTURER'S TEST CERTIFICATES
A. Where systems are commissioned by the manufacturer of specific equipment items, the Food
Service Equipment Package Contractor shall obtain certified Test Certificates covering the part
of the works.
B. The Certificates shall be incorporated within the operation and maintenance manual.
B. The work must also be carried out in accordance with the following British Standards:
1. Vessel and Heat Exchangers
a. BS3274 Tubular heat exchangers for general purposes.
b. BS5500 Specification for unfired fusion welded pressure vessels.
2. Piping
a. BS2871 Pt 2 Copper and copper alloys. Tubes for general purposes.
b. ANSI B 31.5 Refrigeration piping (Section 5 Code for pressure piping).
3. Safety
a. BS4434 Requirements for refrigeration safety: Part 1 – General.
b. BS5304 Code of practice for safeguarding of machinery.
c. BS5643 Glossary of refrigeration, heating, ventilating and
d. air conditioning terms.
8.04 REFRIGERANT LINES AND ELECTRICAL CABLES
A. All pipe work and cable connections fixed between the cold room cooling systems, the remote
compressors, the remote condensers (where applicable) and monitoring/control systems are to
be routed in galvanized cable trays. All cables and pipe work are to be installed in suitably
sized trays in a neat and orderly manner, to agreed routs. The cable trays and refrigerant line
routing is to be co-ordinated by the Contractor with all other cables and pipe work supplied by
other specialist Contractors and also to be co-ordinated with roof truss locations.
B. Refrigerant lines are to include pumps and oil traps as necessary and are to be installed with
the minimum possible joints consistent with available pipe lengths. Oil traps should be
installed every 6-7 meters.
8.05 CABLE TRAYS
A. Refrigerant lines between compressors and evaporators shall be routed in cable trays sized,
supplied and fixed complete by the Refrigeration Contractor.
B. The cable trays shall be heavy duty, galvanized finish with return flange. They shall be
securely fixed to the building structure both vertically and horizontally with due allowance for
building movement and all in accordance with the requirements of the Project Manager. There
shall be sufficient supports to ensure that there is no undue stress on the cable tray, particularly
at joints and corners. The tray supports shall be proprietary Unistrut system or similar, fixing
details to be agreed prior to installation.
C. The refrigerant lines are to be laid in the cable trays such that no electrolytic action can occur
between the copper tubing and the tray; the liquid suction lines shall be prevented from
potential contact with the cable tray.
D. Any mechanical cuts shall be treated with Galvafroid paint to prevent rust occurring.
E. The Refrigeration Contractor shall provide details of his proposed method of securing trays
with his returned Tender.
F. Where pipe work is not laid in a tray it shall be secured to the building structure using
hydrosorb fittings.
8.06 INSTALLATION PARTS
A. All refrigeration pipe work is to be the relevant British Standard for refrigeration quality; sizes
1.4 and 3/8 OD to be soft drawn and not less than 22 gauge, size 3/4 OD and above to be hard
drawn and not less than 18 gauge.
B. All main pipe work is to be complete with brazed connections. Whilst brazing is in progress
dry nitrogen shall be introduced through the pipe work to eliminate oxidation.
C. Provision is to be made for liquid line solenoid valves appropriate to each system.
D. All suction lines are to be insulated with not less than 19mm thick Armaflex insulation, Class
0. Where exposed to direct sunlight an additional cladding of reflective foil is to be supplied.
Suction lines are to incorporate strainers on all vertical routes, located at every 3 meters.
8.07 REFRIGERATION SYSTEMS
A. The refrigeration systems for the high and low temperature cold rooms shall be supplied and
installed by the Food Service Contractor based on the refrigerant CFC R404A fro freezers and
R 407C for chillers. the Employer may wish to incorporate technical developments available at
the time of order.
B. The following internal temperatures are to be achieved as indicated in the item Specification:
1. Cold Room: Chill Store/WIP Rooms 0/+2°C
2. Cold Room: Meat -2/+2°C
3. Cold Room: Vegetable +2/+4°C
4. Cold Room: Deep Freeze -18/-20°C
5. Blast Freezer: Operating temperature to meet with design criteria
6. Blast Chillers: Operating temperature to meet with design criteria.
C. The supply and installation of the system are to apply to current available technology in
compliance with the Montreal Protocol.
D. A full specification of the proposed equipment manufacturer's with relevant models references
and refrigerant proposed by the Contractor is to be submitted with the Tender.
8.08 REFRIGERANT AND OILS
A. An initial charge of refrigerant R404A & R407Cand suitable lubricating oils for each system
shall be provided during commissioning.
I. Defrost: On all units defrost is to be controlled by a 24 hour clock time with ten (10)
programmable channels. Each channel is to have an isolated high current single pole change
over output to drive defrost solenoids, heaters, etc.
9.03 EVAPORATORS TO DEEP FREEZE ROOMS AND COLD ROOMS
A. All evaporators are to be ceiling mounted pod type, capable of being serviced from outside of
the room unless otherwise specified and enclosed by white PVC coated metal panels. They
shall be supported via the cold room ceiling structure.
B. The evaporators are to be fitted tight to the underside of the ceilings and are to have all
refrigeration pipe work and electrical cables contained within the evaporator casing. The
coolers are to have easily cleanable quick release drain pans. Drainage pipe work as previously
detailed
C. Evaporator models are to incorporate the facility for withdrawing heaters from behind where
appropriate.
D. Defrost: All evaporators shall be supplied with heavy duty electric defrost facilities having
stainless steel sheathed heater elements inserted directly into the fins.
E. The Tenderer is to advise proposed units with returned Tender documentation.
C. The foamed polyurethane insulation shall be fire retardant and meet the further requirements of
British Test Method BS4735 and American ASTM D 1692. The panel itself shall meet the
further requirements of BS476 part 7 Class 2.
11.06 DOORS
A. Doors shall be hinged or sliding as indicated on the layout drawing and shall be fitted with
vinyl balloon gaskets to the top and sides with a sweeper gasket to the base.
B. Doors shall be of the flush fitting type, 75-90mm thick and be finished to match the wall
panels. Door jambs shall be finished in the same material as adjacent panels and shall be fitted
with concealed heater wires as applicable.
C. Door snubbers shall be fitted to ensure positive closing against the high pressure within the
room.
D. Doors shall be lockable via heavy-duty type door furniture, with chromium plated finish.
Positive closing devices shall be included and the doors shall be fitted internally with a push-
rod pattern safety release mechanism, which opens the door even if locked on the outside.
E. The door mullions to the deep freeze and sub zero storage rooms shall be fitted with anti-
condensation and threshold heaters, wired for a 240 volt, 50 Hertz, single-phase electrical
supply.
11.07 FINISHES
Exterior and Interior Walls All external and internal visible panels are to be finished in 0.5mm 304
Grade stainless steel. Concealed panels are to be in 0.7mm White PVC
Coated galvanized steel.
Ceilings: Ceilings to be finished internally in white PVC coated 0.7mm
galvanized steel and externally in 0.7mm galvanized steel.
Infill Panels: In 0.5mm (304 Grade) stainless steel to match adjacent cold room
panels.
Floor: Where specified, the individual cold rooms (deep freeze rooms and
those operating below 0OC shall be fitted with an insulated floor that is
incorporated with the builders work slab. It is to be formed within a
200mm slab recess and be fitted complete with a heater mat and
100mm thick polyurethane slab insulation, laid as two overlapping
50mm thick layers. The insulation is to be left ready for finishing with
a 100mm thick reinforced concrete structural topping and finished with
floor tiling, provided by the Main Contractor. The wall panels to these
rooms are to be 2700mm high, being laid into the full depth of the floor
recess and being set within a U channel angle frame.
11.08 HEATER MAT
A. "Fleximat" heater mat is to be supplied and fitted within the deep freeze and sub-zero cold
room compartment floors, mounted between the insulation and the floor slab. To have
associated control panels mounted at high level adjacent to the main cold room control panel.
B. Any external visible wiring is to be sleeved in a stainless steel cover.
11.09 LIGHTING
A. Each room shall be supplied complete with ceiling mounted, low temperature, vapor proof
fluorescent tube light fittings, capable of maintaining a lighting level of 400 lux. Wiring to the
fittings shall be taken through the roof of the cold room and switched at the master control
panel.
B. The light switches shall be mounted externally adjacent to the doors and wiring between the
switches and the light fittings shall be concealed, routed within conduit allowed during the
forming of the cold room panels.
C. Emergency Lighting: Each room shall also be complete with a dedicated emergency lighting
supply.
E. All alarms are to have both indicator lights and an audio system.
F. Both trapped personnel and high/low temperature alarm systems are to be key operated such
that they can only be cancelled through use of a key. Separate keys shall be provided to cancel
personnel and temperature alarms.
G. The control panels are to be mounted in a neat and tidy fashion with all controls clearly
identified by screwed on signs both internally and externally. All wiring is to be taken into the
panels through the top face.
H. No-volt contact switches for temperature alarms and system failure are to be included for
connection to the building BMS system (interconnect wiring by others). Food Service
Equipment Package Contractor shall install all wiring between the control panels and
monitored points.
11.14 TEMPERATURE INDICATORS
A. A digital temperature indicator is to be fitted in the master control panel.
11.15 HIGH TEMPERATURE ALARMS
A. Each cold room is to be fitted with an audible alarm, indicating when the internal temperature
of the room exceeds 5 C, above or below its normal operating temperature.
B. The alarm and reset button are to be located within the main control panel. The alarm system is
to be for mains supply, with a battery standby for use in the event of a mains supply failure.
11.16 INFILL PANELS
A. Vertical infill panels shall be provided and installed where applicable by the Food Service
equipment Contractor. These are to extend from finished floor level to beyond false ceiling
level (3000mm AFFL) and allow for a neat and tidy junction along the entire exposed sides of
the assembly.
B. Infill panels shall be solid pattern and match adjacent walls and the front exterior finish of the
assemblies. Any and all such joints shall be covered by a matching cover strip/molding, which
shall be concealed fixed.
11.17 EVAPORATOR UNITS
A. All units shall be of the forced air evaporator type, rather than static plate. They shall be ceiling
mounted ‘pod’ type, low profile type or low silhouette type according to the manufacturer
selected, and have a stainless steel casing or pos liner, to match the cold room panels. The
evaporators are to be capable of being serviced from inside the rooms.
B. Unit coolers in low temperature situations shall have automatic electric defrost system
providing application of heat and shall consist of the unit cooler, with electric defrost heaters,
suction-liquid heat interchange, drain line heater cable, timer and safety heat thermostat. The
defrost system shall be provided with temperature termination to prevent excessively long
defrost periods.
C. The evaporator coils shall be constructed of copper tubes and aluminum fins (6 per 250 mm)
with stainless steel sheathed electric heating elements (12 mm OD), enclosed within the
collared fin holes. The drain pans shall be heated by stainless steel sheathed elements held in
place by spring clips.
D. The casings shall be aluminum with a baked enamel finish and stainless steel hardware. Fan
motors shall be drip proof, continuous fan duty type operating at no more than 1500 RPM.
E. Installation of the electric defrost systems shall be in accordance with the manufacturer's
recommendations. The electric defrost system shall be Searle or Dunham-Bush ECLS type or
equal and approved.
F. Unit coolers in high temperature locations shall be designed for installation at the junction of
wall and ceiling. Unit shall be so constructed that air is drawn in through the finned surface and
is discharged above the coil parallel to the ceiling with the electric fan motor on the air intake
side of the coil. Finned coil shall be drip-proof, continuous fan duty type, operating at no more
than 1000 RPM.
G. Casing shall be aluminum with baked white enamel finish. The unit cooler hardware shall be
stainless steel. Casing shall include split drain pan to allow access without disconnecting drain
line. A suction liquid heat exchanger shall be mounted within the casing. Wherever possible,
for energy efficiency, defrost and evaporation of defrost water shall be by hot gas.
H. Evaporators models, size are shown in design drawings and details
11.18 DRAIN LINES
A. Defrost water from the evaporators of walk-in cold rooms/freezers shall pass from the
collection tray, which shall slope to a waste and then via a pipe to a floor drain sited outside the
room. Lines shall exit the room as soon as possible.
B. Condensate piping in areas operating below freezing point shall be provided with suitable drain
line heater tape.
C. Drain lines that are routed within the cold rooms shall be run in stainless steel and be fitted
with internal trace heaters where necessary. Drain lines that run externally to rooms shall also
be routed in stainless steel.
11.19 REFRIGERANT LINES AND ELECTRICAL CABLES
A. All cables and pipe work are to be installed in a neat and orderly manner to agreed routes, with
all lines identified by cold room/compartment designation. All refrigerant lines and wiring
shall be to the requirements of the general specification.
B. Refrigerant Lines: Refrigerant lines shall be manufactured from best quality copper insulated
with Class 'O' Armoflex, and shall be fully labeled in accordance with current Local Code
Standards or BS guidelines.
C. All pipe work shall be installed in accordance with BSEN 378. All refrigeration pipe work
shall be phosphorous de-oxididized non-arsenical copper, and shall be manufactured to BS
2871 Part 2: 1972, C106, CIN 8905, DIN 1754 and ASTM B280-86 with internal bore
cleanliness. Sizes up to 7/8” O/Dia. may be run in a soft drawn copper and anything above
will be half hard.
D. Copper pipe which may at any time be subject to high side pressure (in excess of 12 bar gauge)
will be selected for maximum wall thickness. Line sizes above 4 1/8” O/Dia. will not be used
in copper on the high side of the system.
E. Cleanliness and dryness is essential at all stages of installation and dry Nitrogen purging must
be used during brazing operations. Pipe work shall be kept sealed as much as is practical at all
times. Brazed joints to be inspected in accordance with BS: 1723 Part 1 as required by BSEN
378. All bends and fittings to be ‘refrigeration quality’ copper suitable for brazing or silver
solder jointing. Flare connections to be kept to a minimum and used only when plant operation
or maintenance dictates.
F. The number of joints are to be kept to a minimum by careful design and using the longest
possible pipe lengths. Pulled bends or swaging of pipes one into another should be limited to
pipe sizes up to and including 2 1/8W O/Dia. only; appropriate long radius elbows and other
such fittings shall be used otherwise. In exceptional circumstances joints may be made, but
these locations must be clearly indicated and they shall be executed with wrought type copper
fittings.
G. All joints, unless specified otherwise, will be made by brazing using high melting point non-
ferrous filler metal. Brazing, and this term shall include the process known as silver soldering,
shall be done using rods which shall be to BS: 1845 and Cadmium free.
H. BS: 1723 shall be the guide for brazing procedures and only operators conversant with this
standard should execute the works.
I. All copper pipe work shall be of the correct grade and thickness to withstand the design and
test pressures, in accordance with BSEN 378.
J. All pipe work diameters and wall thicknesses must be selected in accordance with the method
described in the “BRA Commercial Refrigeration Guidelines to BSEN 378”.
K. All pipe work shall be installed in a workmanlike manner and to good standards of
refrigeration practice (i.e. allowing constant fall to compressor packs and incorporating oil
traps etc as necessary) and shall be pressure tested fully prior to being put into commission.
Pressure test certificates relating to all new and re-used pipe work will be required to handover
by the refrigeration contractor. The Client/Client’s Representative reserves the right to inspect
and test a sample of brazed pipe work joints should it be deemed necessary.
L. All high level pipe work shall be supported either on cable tray or on suitably sized hangers at
not more than 2 meter centers on Insuload brackets and where pipe work passes through walls
or partitions it shall be sleeved.
M. All low level pipe work shall be supported at not more than 2 meter centers on Insuload.
N. The Specialist Installer shall include for all necessary valves, i.e., shut off, thermostatic,
solenoid, and shall pressure test all joints to 6.9 bar minimum. The lines shall then be cleaned
and dehydrated by maintaining a vacuum of 50 microns or lower for five hours. Thereafter, the
system shall be fully charged with suitable refrigerant and lubricating oil, tested and left in full
working order.
O. Refrigerant shall be R407C and R404A
11.20 REFRIGERANT AND OILS
A. An initial charge of refrigerant and suitable lubricating oil for each system shall be provided.
11.21 REFRIGERANT LINE INSULATION
A. All refrigerant lines running between evaporators and compressors, are to be insulated in
19mm thick Armaflex Class 0.
11.22 WIRING
A. The Food Service Equipment Contractor is to ensure that qualified electricians employed by
him or will make all internal connections and carry out testing and commissioning. Tenderers
shall be deemed to have made themselves aware of all relevant standards, prior to submitting
their tender.
B. The Food Service Equipment Contractor will be provided with mains coiled cable, which will
be located by others in agreed positions, and will carry out all wiring from these to cold room
units and to the remotely located cold room compressors.
11.23 CABLE TRAYS
A. The Refrigeration equipment Package Contractor shall be responsible for sizing, supplying and
installing cable trays. They shall be as supplied by the appropriate channel manufacturer and
shall comply with their current specifications. All threads shall be metric.
B. The route for all cable trays and wiring shall be fully co-ordinated with the Main Contractor.
11.24 REFRIGERATION PLANT CONDENSING UNITS
A. The refrigeration condensing units shall be air cooled pack systems and be remotely positioned
in plant room located in basement.
B. The Food Service Equipment Contractor shall be responsible for the correct sizing of the
refrigeration plant/systems. His calculations shall allow for the rooms to be well stocked with
a continuous turnover of product and assume that the doors will be continuously opened in the
environment of a busy kitchen. Copies of these calculations shall be submitted on request.
C. The units shall be mounted on suitable feet and anti-vibration pads. They shall each be
installed in such a manner that easy access is maintained for their routine servicing, cleaning,
general maintenance and repairs.
D. The Food Service Equipment Contractor shall include for making final refrigerant line
connections to the units complete with all cable trays, cable tray hangers and other fixings as
necessary. A suitable route for pipe work and control electrics is to be agreed and fully co-
ordinated with other Contractors prior to any work on the site.
E. All refrigeration equipment shall comply with the Montreal protocol. The plant shall all
include air cooled, low noise (low speed) type condensing units, compressors designed for
operation with refrigerant R407C and R404A. The Refrigeration equipment Contractor shall
select the refrigeration plant suitable for maintaining the specified internal temperature of the
rooms within a high external ambient of +50OC.
F. The plant shall be sized to suit the room sizes/storage conditions specified and to maintain the
following room temperatures:
1. Deep Freeze Rooms: -18/-21OC
G. The compressors shall all be supplied complete with factory mounted pre-wired panels, each
with a magnetic starter, three leg overhead protection, pull-out fused control circuit safety
switch, isolation switch, and a defrost clock.
H. The compressors shall also each include a factory mounted discharge line vibration eliminator
and a approved suction vibration eliminator. The steel base shall be firmly anchored to the
structure via anti-vibration pads. All necessary fittings shall be incorporated to complete the
work to a high quality specification including: liquid line with sight glass and dryer, expansion
valve, solenoid valve, high and low pressure controls, and an expansion valve. Low
temperature room plant shall be fitted with a crank case heater if necessary.
I. The compressors shall be Bitzer or Dunham-Bush or equal and approved, but all of one
manufacturer.
J. Cable Trunking and Cable Trays: All cable trunking and cable trays for refrigerant lines shall
be provided and fitted by the Refrigeration equipment Contractor.
K. Compressor Frame: It should be noted that if it is necessary for the compressors to be
accommodated in a stacked arrangement then the framing support is to be supplied within this
package. The units shall be mounted on suitable feet and anti-vibration pads and installed in a
stacked arrangement; frame supplied within this Contract. The condensing units shall each be
installed in such a manner that easy access is maintained for their routine servicing, cleaning,
general maintenance and repairs with access from the adjacent plant room platform.
L. The Food Service Equipment Contractor shall include for making final refrigerant line
connections to these condensing units complete with all cable trays, cable tray hangers and
other fixings as necessary. A suitable route for pipe work and control electrics is to be agreed
and fully co-ordinated with other services prior to any work on the Site.
M. Two Air condensers one for chiller rack and one for freezer rack and to be installed on roof of
the building
N. Warranty: 2 years parts and labor and 5 years for compressors
11.25 WALK-IN COLD & FREEZER ROOMS DETAIL
A. Refer to cold rooms drawings and compressors details
END OF SECTION
SECTION - 11425
VENTILATION CANOPIES
PART 1 - GENERAL
1.01 INTRODUCTION
A. This specification must be read in conjunction with the, The specification for specialist
ventilation canopies and services distribution risers and their installation described in this
section applies only to this specialist package and should be read in conjunction with the
Contract conditions and Contract particulars prepared by the Contract Administrator. The
Bidder should note the sections which detail the Main Contractor's special attendance for this
sub-contract.
B. Should the Bidder find any discrepancy or divergence between the Contract conditions,
Contract particulars, specialist ventilation canopy and services distribution riser package
specification, he shall immediately notify the Contract Administrator. The Bidder is advised to
familiarise himself with the documents and the requirements set out therein.
C. The specification contained in this document relates to those specialist ventilation canopies and
services distribution risers required to be supplied new, all to suit the proposed catering
facilities that are proposed within the kitchen area of the proposed new ROP, Oman.
D. The fit-out encompasses the ventilation canopies and services distribution riser equipment and
services that are required in the following areas of the Main kitchen area:
Area Location Description
12.03 Hot Cooking Area Wall Mounted Self Cleaning Canopy
W/Make-Up Air, 6000X1735X500mm
12.16 Hot Cooking Area Island Self Cleaning Canopy W/Make-Up Air,
4400X2980X500mm
12.25 Ho Cooking Area Island Self Cleaning Canopy W/Make-Up Air,
4400X2980X500mm
14.30 Diet Kitchen Area Wall Mounted Self Cleaning Canopy
W/Make-Up Air, 4250X1500X500mm
16.09 Pot Wash Area Wall Mounted Vapor Hood, 2000X1700X
500mm
E. Reference should be made to the building drawings for the overall facility locations and to the
Consulting Engineer’s drawings, which detail the design of the service infra structure.
F. Consultant's Intention: The Food Service Design Consultant has produced a design for the
catering facilities and exhaust hoods (canopies) within this development. It is the successful
Specialist Ventilation Canopy Sub-Contractor's responsibility to understand the
aforementioned, be aware of any implications, co-ordinate and design this package and
conclude the project in a professional manner.
G. The Specialist Ventilation Canopy Sub- Contractor shall supply, deliver, off-load, carry onto
site to point of use, all materials and equipment, install, connect, progressively test and finally
test and commission all works indicated on the Tender Drawings as described in this
Specification.
H. Upon completion of the installation, all systems shall be proved and demonstrated with training
provided as required and the works left in proper working order in accordance with the
contract documentation and to the satisfaction of the Project Manager.
I. The Specialist Ventilation Canopy Sub- Contractor's responsibilities shall include, but not be
limited to:
1. Production of drawings, especially services layouts, which should check and verify all
information shown by the consultant.
2. Production and checking of fabrication drawings to ensure that they meet
specification and suit site conditions, to include electro-mechanical services runs and
other equipment.
3. Appointment of experienced Project Manager and installation team.
4. Proposal of solutions to problems where they arise.
1.02 INTERPRETATION WITHIN THIS SPECIFICATION
A. The headings of the section/clause in this specification shall not affect the interpretation
thereof. All sections of this specification shall be read in conjunction with each of the other
sections and with the Specialist Ventilation Canopy and Services Distribution Riser Tender
drawings, read together. All sizes specified within this document are metric and in millimeters
unless otherwise stated.
B. Where the work described in this document is undertaken by the Specialist Ventilation Canopy
Sub- Contractor as a Specialist Package Contract, the term 'Contractor' shall mean (Specialist
Ventilation Canopy Sub- Contractor) of The Food Service Contractor.
1.03 SCOPE OF WORKS OF SPECIALIST VENTILATION CANOPY SUB- CONTRACTOR
A. The work covered by this specification is for the installation of specialist ventilation canopies
to terminated services in predetermined positions within 2000mm of the final connection point
of positioned specialist ventilation canopies. It should be noted that allowance shall be made
for an additional 1000mm between the services termination points and the appliance
connection point than the usual industry norm, to allow flexibility in the installation.
B. It shall be incumbent on the Contractor to verify that the services requirements as shown on the
catering equipment services requirements drawings, and which are included with this package,
meet the contractor’s requirements. Variations should only be made if absolutely necessary.
C. Unless specifically stated otherwise, this specification is for:
1. Provision of layout, electro-mechanical and fabrication Drawings supervision;
2. Manufacture;
3. Works testing;
4. Supply and delivery to site;
5. Site movement;
6. Provision of all necessary labor and materials to form a complete installation of the
works.
7. Installation and/or erection;
8. Final connection;
9. Commissioning, including all tests required to achieve Project Close-out and as
required to comply with the Main Contractor’s specific commissioning requirements
and forms;
10. Making good any defects to installed equipment that occur during the defects liability
period;
11. Provision of operating and maintenance manuals;
12. Preparation of 'as installed' drawings;
13. Provision of a complete set of manufacturer’s recommended spare parts.
14. Provision of all maintenance during the warranty period.
D. All as described in this document, referred to hereafter as 'supply and install'.
3. The following features are considered by the Client to be of importance, and the Food
Service Equipment Contractor shall ensure that equipment supplied meets the highest
level of:
a. Quality of materials
b. Fuel efficiency
c. Ease of operation
d. Health & safety features
4. Materials are to be supplied in the following order of priority unless otherwise
specified:
a. Complying with British Standards;
b. Complying with DW/172
c. Complying in general with British Standards.
G. Branded Materials, Proprietary Articles and Systems
1. The Specification of branded materials and of proprietary articles and systems
supplied or supplied and fixed complete by particular firms is intended as a guide to
the type of article or quality of material. Provided that authorization is obtained from
the Project Manager, the Contractor may order from other sources which supply
articles or materials of equal quality. Full detail of alternatives and/or samples shall be
submitted when the substitution is requested. The decision as to the acceptability, or
otherwise, of alternatives will be made by the Project Manager. When returning the
Tender, the Contractor will be deemed to have priced the items specified and not any
proposed alternatives.
2. The Contractor shall obtain the manufacturer’s printed instructions relating to all
branded materials and proprietary systems employed in the works and shall take all
precautions to ensure that these recommendations are followed. Copies of such
instructions shall be kept on site during the installation of the works, for reference,
and produced when requested.
3. All manufacturers’ literature shall be compiled into a handbook by the Contractor and
handed to the Project Manager at the time of the handover of equipment and the
installation. This shall be in the form of an Operation and Maintenance Manual, as
detailed in Section 1-4.
H. Metric/Imperial Equivalents
1. The Project Manager’s prior authorization is to be obtained on the substitution of any
equivalent metric/imperial sized materials or components.
1.05 STANDARD OF WORK
A. Standard Generally
1. The standard of work shall comply with applicable requirements of all laws, codes
and regulation of the governing authorities and bodies having jurisdiction, including
the requirements of DW/172. The Contractor shall obtain necessary approvals from
such authorities and make due allowance in the Tender for compliance with their
requirements.
2. Where specific standards are referred to in this Specification, other authoritative
standards that ensure an equal or higher quality than the standards mentioned will also
be acceptable. It will be incumbent on the Contractor to verify the equal or higher
quality, and to submit comparative standards (both specific and proposed), for review.
3. Works shall be to an acceptable standard throughout, commensurate with the nature of
the works, particularly with regard to the accuracy of dimensions, lines, plans, levels
and the quality of surface textures. The Contractor shall do all that is necessary to
ensure that the standard of finish demanded by this contract is achieved.
2. Where, in the opinion of the Contract Administrator, the finished works or the
materials or standard of work of any part of the works fails to comply with this
specification, then that part of the works will not be accepted and will be deemed to
be defective work.
C. Extent of Installation
1. The specification of the installation of items detailed on the following pages relates to
the installation of electrical, water and waste services complete.
2. Tundish gulley waste outlets will be provided by others, as indicated on drainage
drawings.
3. The Specialist Ventilation Canopy and Services Distribution Riser Package
Contractor will be required to supply all isolators, distribution boards, control panels,
and interconnect wiring associated with the ventilation canopy and services
distribution riser installation.
D. Location of Ventilation Canopies
1. Ventilation Canopies shall be located in the most suitable locations to suit the efficient
operation of the refrigeration system(s). They shall generally be located as shown on
drawings.
2. The canopies shall be suspended and supported from the structural steelwork trusses.
The Contractor is to design and supply all support structures for the ventilation
canopies.
E. Equipment Protection
1. The Bidder shall include for the full protection of equipment during delivery, storage
and both during and after installation. Aside from the plastic film protection provided
to stainless steel sheet, additional protection is to be provided in the form of plywood,
MDF or Corex. Polythene shrink-wrapping and cardboard packaging alone is not
acceptable. The protection shall be carried out to the satisfaction of the Contract
Administrator.
2. Any damage caused by the lack of appropriate protection being applied shall be the
responsibility of the Food Service Equipment Contractor and shall be made good, to
the satisfaction of the Contract Administrator, at the Specialist Ventilation Canopy
and Services Distribution Riser Package Contractor's expense.
F. Cleaning of Materials and the Works
1. The Food Service Equipment Contractor shall clean each item of the ventilation
canopy and services distribution riser Contract works immediately prior to practical
completion and project handover. This clean shall ensure that equipment is clean and
free from plastic coatings, dust, dirt, moisture or other foreign matter. Suitably trained
and qualified personnel shall carry out the clean.
2. Any damage caused by the foregoing conditions not having been achieved shall be the
responsibility of the Food Service Equipment Contractor and shall be made good, to
the satisfaction of the Architect/Client’s Representative, at the Food Service
Equipment Contractor's expense.
G. Operation and Maintenance Manuals and 'As Built' Drawings
1. Three (3) sets of the Manufacturer's Operating and Maintenance Guides together with
'As Built Drawings' shall be handed to the Client at the time of handover or within a
period not exceeding four weeks after the successful handing-over of the project.
2. A draft of the manual shall be submitted for authorization 6 weeks prior to handover.
Data and drawings are to be provided both as hard copies and also electronically on
CD discs.
3. The Manufacturer’s Operation and Maintenance Guides and the 'As fitted' drawings
shall be suitably bound in a hard-backed ring binder, having an index for ease of
reference. Data and drawings are also to be provided electronically on CD discs.
4. The Operation and Maintenance Manual shall have the following sections:
a. Operating guides, sub-divided into areas with a key and location drawing.
b. List of precautionary safety measures, encompassing responsibilities within
CDM regulations.
c. Glossary of names and addresses of suppliers.
d. Detailed maintenance information, including wiring diagrams.
e. List of recommended spare parts.
f. Certification of completion of commissioning.
5. Keys: At handover keys shall be handed to the Client. They shall be keys tagged with
an equipment reference for ease of identification.
H. Commissioning
1. In respect to all major items of equipment, commissioning shall be carried out by
engineers employed by the equipment manufacturer or trained by the manufacturer for
such commissioning activities. In respect to the later, certification of training shall be
provided. This requirement applies without exception to all ventilation canopies.
2. Once the equipment under this contract has been erected, positioned and connected to
services, it is this Food Service Equipment Contractor's responsibility to fully test and
commission both the equipment and services connections. Where it is felt to be
beneficial, because of specialist knowledge, the Sub Contractor shall seek the
assistance of the Manufacturer's Representative/Service Agent.
3. The object of this testing is for the Sub Contractor to confirm to the Main
Contractor/Client’s Representative that the equipment is:
a. Free from all manufacturing defects, including leaks, blockages, component
failures, etc.
b. Connected to all necessary services, and that these services are adequate to
provide the equipment with the required power, water, waste and ventilation
under full capacity working conditions.
c. Completely safe to operate.
d. Functioning to the manufacturers, and/or specification, performance criteria.
e. Will pass any subsequent testing from outside agencies, e.g., Insurance,
Public Health, Water Authority, etc.
4. Before testing/commissioning commences, the following shall be confirmed in
writing:
a. All services are available with any pressure tests, chlorination periods and
the like complete.
b. Seven days notification, to the Main Contractor/Client’s Representative, that
commissioning will commence.
c. Operation of the equipment for the purposes of testing will not affect the
commencement of the extended warranty period.
d. No engineers will operate or adjust the equipment unless they are fully
conversant with the item, have studied the manual, and are not infringing any
Health and Safety at Work Regulations.
5. The Sub Contractor must allow all equipment to operate until fully warmed up/bedded
in, and should endeavor to operate all items at full capacity, simultaneously. It should
be recognized that this procedure takes time, and this should be allowed for in any
works programme.
6. Once the equipment is fully warmed up, all final balancing, adjustments, valve
settings, etc., shall be made and Test Certificates shall be completed. The Main
Contractor/Client’s Representative should then be notified, in writing, that all
equipment is fully tested.
7. Any specially fabricated equipment shall be tested before it leaves the manufacturer's
works, but should also be re-tested on site.
8. Continuity of programme for testing should not be assumed.
9. Immediately before the expiry date of the Defects Liability Period, the Sub Contractor
shall re-visit site to demonstrate that the installation is still functioning efficiently.
10. Under no circumstances shall the installation be used for any purpose other than those
listed above, and under no circumstances should any other contractor or kitchen
operative be allowed to tamper with the equipment.
11. The Main Contractor/Client’s Representative shall witness all testing and
commissioning and shall have access at all reasonable times to such parts of the Sub
Contractor's works and of any sub-contractors' and suppliers' works as may be
necessary for the purpose of inspecting, examining and testing the materials,
workmanship and performance of the plant.
12. The Sub Contractor shall give the Main Contractor/Client’s Representative seven
days' written notice of the intention to carry out any test, and shall have carried out all
necessary adjustments prior to commencing such test.
13. In the event of the Works being incomplete and causing a postponement of the
notified test date, of the installation failing to pass the test or commissioning, the
Main Contractor/Client’s Representative shall be at liberty to deduct from the Sub
Contractor's account reasonable costs and expenses incurred by the Main
Contractor/Client’s Representative in having his representative attending the
repetitions of the test.
I. Hygienic Deep Clean
1. Immediately prior to handover the Food Service Equipment Contractor is to undertake
a hygienic deep clean of all catering areas included in this contract.
2. Surfaces and structures are to be cleaned using effective degreasing and sterilizing
products that have been analyzed to BS3286 standards to remove dust, dirt and grease
from work surfaces, walls, floors, ceilings and less accessible areas such as pipes.
J. Project Close-out: The Food Service Equipment Contractor shall make allowance as necessary
to fill out and carry tests as required to comply with the Main Contractor’s specific
commissioning requirements and forms.
K. Staff Training
1. Prior to commencement of operation of each area, and on completion of
commissioning, the Food Service Equipment Contractor shall organize a minimum of
three training sessions for catering and engineering staff over three separate days, at a
mutually convenient time.
2. The Food Service Equipment Contractor shall also have a supervisor conversant with
the works in attendance at all times during the staff training period. The Contractor
shall co-ordinate the scheduling of staff training via the Contract Administrator. The
operating and maintenance manuals are to be supplied during the training sessions and
used as the base material for training. The Food Service Equipment Contractor shall
satisfy himself that the Client’s staff is capable of taking over the installation.
3. Training shall be recorded for the future use of the Client.
L. Opening of Facilities: The Food Service Equipment Contractor shall allow for the attendance
of a fully qualified engineer conversant with the installation over 3 days after the opening of
the kitchen.
M. Equipment Warranty
1. As minimum 2-years parts and labor warranty shall be provided for all items of
equipment.
2. This duration and coverage of equipment warranty shall be the manufacturer standard
warranty on the condition that it, as a minimum, meets or exceeds the requirements
specified in the contract document, failing that, the warranty shall be in accordance
with the conditions stipulated in contract document.
N. Spare Parts
1. The Food Service Equipment Contractor shall advise a separate price for the supply of
a complete compliment of those spare parts as recommended by each manufacturer
for the entire installation to permit the continued use of each appliance.
2. The spare parts shall be held on site for draw-down as necessary by the Food Service
Equipment Contractor during the first and second year warranty period and thereafter
for draw down by nominated service engineers. The spare parts shall all be fully
catalogued, indexed and sorted according to the equipment supplier and equipment
type.
3. Any spare parts used that are covered by the manufacturer’s warranty shall be
replaced by the Specialist Ventilation Canopy and Services Distribution Riser
Package Contractor.
O. Maintenance
1. The Food Service Equipment Contractor shall provide a separate price to directly
provide comprehensive after sales support for the equipment supplied within this
contract covering routine maintenance repairs and further operator training for a
period of 2-years after handover.
2. This is to include a comprehensive preventative maintenance programme to ensure the
safe and efficient operation of the ventilation canopies and services distribution risers
and reduce the risk of unexpected breakdown of key appliances. Servicing is to occur
during 'off peak' periods, overnight or at weekends to suit the kitchen schedule.
Service and repairs is to always be carried out by factory trained and equipped
engineers.
3. There are to be a minimum of two planned inspection visits per year and the
maintenance provision is to also include the cost of all labour and travelling for
emergency visits which may be needed outside planned visits. Equipment is to be
covered against all mechanical and electrical failures, inclusive of all labour and any
parts used for two years after handover.
4. Each machine/item is to have its own unique checklist which is to include:
a. Calibration of moving parts
b. Calibration of thermostats
c. Lubrication where necessary
d. Descaling of equipment
e. Electric safety checks
1.07 RELATED WORKS BY OTHERS
A. This section comprises the works that will be complete or be in the process of completion by
other Trades at the time of installation by Food Service Equipment Contractor. The Main
Contractor or his Package Contractors will be responsible for:
B. The building and building finishes, including walls, floors, ceilings and paintwork
1. The provision of the first and second fix electrical installation up to and including
suitable agreed connection points.
2. The provision of all mechanical services, including but not limited to, water and waste
services, ventilation ductwork and plant and waste pipe work up to and including
suitable terminations in agreed positions, approximately two meters from the point of
connection.
3. All terminations for services will be not greater than two meters from the final
connection point on the sited equipment.
4. All services except where specified to the contrary or where agreed by the Contract
Administrator, shall be concealed, thereby providing a completely flush installation.
Exposed water and waste pipe runs shall be eliminated or minimized wherever
practical.
9. Tubing shall be seamless drawn or seam welded, ground and polished smooth finish.
All joints between legs and attachments to equipment shall be welded, ground smooth
and polished. Whenever joints are required to be welded, they shall be ground and
polished finished.
10. All Hardware/Fittings: All hardware, and other fittings used in connection with the
equipment shall be stainless steel, unless such fittings are unobtainable, when chrome
plated brass or bonze may be submitted for approval.
11. Handles and Drawer Pulls: To be folded pattern, formed integrally to the door/drawer
front. Drawer pulls shall run horizontally. Door pulls shall run vertically.
12. Handles: Where handles are required to be fixed to materials other than metal they
shall be Standard-Kiel model 12270 or similar approved and fixed using stainless
steel screw/bolts as appropriate.
13. Hinges: Hinges shall be concealed type in nickel bronze or heavy stainless steel
material. Hinges may be welded or bolted to the doors and bodies. Bolts shall be
stainless steel. Alternatively the hinges may be fastened with stainless steel,
countersunk rivets, ground flush and polished smooth.
14. Locks: To be stainless steel heavy duty, Fermod or equal and approved.
15. Feet: To be 180mm high bullet stainless steel heavy-duty adjustable type.
D. Welds
1. The words 'weld' or 'welded' used in this specification mean that metal joints shall be
continuously welded on the exposed parts, ground smooth and polished to match
adjoining surfaces.
2. Where metal to metal joints occur on all fabricated items, the joints shall be properly
welded.
3. All welded joints shall be homogeneous with the parent metal itself.
4. Where spot welding is necessary, the welds shall be at a maximum spacing of 75mm,
dressed smooth on visible surfaces.
5. Where tack welding is necessary, the pieces welded shall have at least 12mm length
of welding material at maximum spacing of 100mm.
6. All welding shall be done with welding rod of the same composition as the stainless
steel sheet.
7. Welds shall be strong and ductile, with excess metal and any discoloration ground off
and joints finished smooth to match adjoining surfaces.
8. Welds shall be free of imperfections such as pits, runs, splatters, cracks, warping or
discolorations.
9. All exposed welded joints shall be ground flush with the adjoining materials and
neatly finished. All ground surfaces shall then be polished or buffed to match the
adjoining surfaces. Care shall be exercised in all grinding operations to avoid
excessive heating of the metal causing metal discoloration.
10. Abrasive wheels and belts used in grinding shall be removed by successive finer
polishing. The texture of the final polishing operation shall be uniform and smooth.
11. In all cases, the grain or rough grinding shall be removed by successive finer
polishing operations. The texture of the final polishing operation shall be uniform and
smooth.
12. All exposed surfaces shall be commercial mill finish, Matt DP1 for corrosion resisting
steel.
13. Where brake bends occur, they shall be free of open texture or orange peel
appearance. Where such brake work does mark the uniform appearance of the
material, all marks shall be removed by grinding, polishing and finishing.
14. Sheared edges shall be free of burrs, fins or projections. Where mitre or bullnosed
corners occur, they shall be neatly ground to a uniform condition. Over-lapping
materials are not acceptable.
15. Exposed surfaces of equipment shall be free of bolt, screw or rivet heads. Whenever
bolts are used to fasten trims to the panelling and body of warmers, counters, cabinets
and similar equipment, or to fasten tops of counters and tabletops to framing, such
bolts and screws shall be of the concealed type.
16. Where threads of bolts and screws occur on the inside of fixtures and are either visible
or might come in contact with a wiping cloth, such bolt and screw threads shall be
ground smooth so as not to create a hazard to food service employees.
E. Frames
1. The ducts shall comprise of stainless steel support frames fixed to fabricated plinths
and to structural walls where appropriate. Support frames shall vary in length, height
and depth as shown on drawings, but shall be not less than 70mm deep.
2. Frames shall be constructed from stainless steel channels or angle not less than 3mm
thick and shall be manufactured in sections so as to permit site access, but which form
a rigid structure when assembled and fixed in position on site. The frame shall provide
the support for all enclosure panels and for cable trays, support hangers etc.
3. The front and sides of the exposed section of frame shall be clad with panels
constructed of grade DP1 finish stainless steel. Panel size shall be uniform in height
and joints shall be on equal centers. The polished grain on all exposed panels shall be
horizontal.
F. Electrical Distribution Boards
1. Electrical distribution boards shall be provided as indicated on the drawings, being
concealed behind lockable hinged access doors, with identification labels affixed to
the doors.
2. Electrical isolators and outlets shall be provided as indicated on the drawings, the
isolators being identified previously and being capable of locked in the 'off' position.
Generally, the Specialist Ventilation Canopy and Services Distribution Riser Package
Contractor shall complete all wiring between the incoming supply, the distribution
board, isolators and outlets.
G. Water Services
1. Water services shall be distributed through the service duct, to feed equipment being
supplied by the Food Service equipment Contractor.
2. Distribution is to be as indicated on the drawings and this specification. Provision
shall be made for draining the water services at the end of the pipe run.
H. Services Isolation
1. Where main services are terminated at high level, others shall provide these with
means of isolation.
2. The Specialist Ventilation Canopy and Services Distribution Riser Package
Contractor shall install low-level isolation points. These shall be lever action type,
accessed via doors at intermediate/low level providing easy access for
maintenance/repair work.
I. Fixing Detail
1. Where services ducts are formed as a vertical connection between either the floor or
fabricated base units to the underside of ventilation canopies, or a suspended ceiling
they shall not form a support of such for either canopy or ceiling. They shall be fixed
to such structures for stability.
2. Pipe clips, conduit clips, and any other support systems shall be concealed fixed to the
frame of the duct. Under no circumstances shall the fixings be exposed, neither shall
they extend into cupboards, shelving or any section which is subject to internal
cleaning by food service operating staff. At junctions to suspended ceilings or
ventilation canopies, the duct shall be fitted with an all welded angle section surround
in matching material. These shall be screw fixed to the duct where false ceilings occur
and to either or both the duct and the ventilation canopy where these occur.
3. In all instances, the duct shall extend 50mm above the false ceiling level, subject to
local dimensional constraints.
4. Following installation of all piped and electrical services, the tops of all services
riser/distribution ducts shall be in filled with standard or purpose-made close mesh
steel inserts. These shall be suitably treated and of either solid format or of sufficient
density to prevent the movement of, or the ingress of all insects, vermin and the like.
The Consultant's opinion and views in this context shall be final.
5. Unless absolutely necessary, no exposed fixings shall be permitted.
J. Co-ordination: The Food Service equipment Contractor shall liaise with the Catering
Equipment Contractor, the Electrical Services Contractor and the Mechanical Services
Contractor to ensure that any vertical ducts are accounted for within the design of the
ventilation canopies/ceilings.
1.12 VENTILATION CANOPY FABRICATION STANDARDS
A. General
1. The Food Service Equipment Contractor shall be responsible for the design of the
items specified and the selection of suitable and appropriate components to suit the
conditions specified.
2. All canopies shall be the product of one manufacturer to ensure consistency of design
details and components. The Bidder shall confirm compliance with these conditions
with his returned bid.
3. All canopies shall be designed and manufactured to have a safe, hygienic finish and
be:
a. Capable of being easily cleaned;
b. Suitable for use in a heavy-duty catering environment;
c. Constructed of non-combustible materials;
d. Located so as not to interfere with the cooking process.
B. Materials and Finishes
1. All fabricated elements shall be constructed in 1.2mm thick stainless steel to BS 1449
Part 2 and grade 304 S16 (EN 58 E) Matt DP2 composition, unless otherwise
specified. The stainless steel is to be polished on both sides where visible. The
stainless steel shall be selected so that no distortion occurs through either welding of
the weight of the panel itself.
2. Surfaces that are polished shall be protected with a laminate PVC film until after the
installation.
C. Perforated Sheet
1. 0.8mm perforated sheet shall be used for the diffusion or equalisation of air within the
supply plenums of the canopies.
2. The holes shall be sized and pitched to provide a face velocity of approximately
0.7m/s to minimise noise generation. The face velocity shall not exceed 0.9m/s.
D. Insulation
1. Those canopies specified to be supplied with a supply air plenum shall be fitted with
thermal insulation to all internal surfaces of the plenum. The insulation shall be a rigid
foil faced non-fibrous slab, with a class 1 spread of flame.
2. The insulation shall be fixed with a combination of adhesive, tape and stickpins.
E. Construction Detail: The canopies shall all incorporate:
1. Manufactured in an all-formed, folded and welded construction with joints made such
that there are no obstructions or obtrusions likely to cause injury or harbour growth of
bacteria.
2. All external canopy faces shall be vertical to facilitate cleaning and maximise the
internal collection volume.
5. The filters must be easily removable for cleaning and installed so as to minimise air
leakage around the perimeter. They must be installed at an angle of not less than 45
degrees from the horizontal.
6. Continuous Cold Water Mist: The water mist system shall be used to compliment a
water wash system, where the grease extraction is enhanced by means of a cold water
spray that runs continuously during the cooking operation. The vapor entering the
canopy shall pass through the ‘mist’ which shall cause the grease particles in
suspension to drop in temperature, solidify, increase in size and then drop into a
drainage trough from which they are flushed to a drain.
7. On completion of the cooking cycle a hot water and detergent self-cleaning cycle shall
be initiated to remove any remaining effluent. The water mist system shall be between
90-98% efficient.
H. Ventilation Canopy Grease Filtrations: UV-C Type Canopies: Where specified the grease
filters shall be as follows:
1. Filters: To comprise of removable stainless steel cartridge filters which have a grease
extraction efficiency of 98% (ULC tested) and be suitable for use in conjunction with
ultra-violet UV-C cassettes. The combined use of high efficiency filters and ultra-
violet `UV-C' technology is to be capable of destroying airborne grease and odors.
Airborne contaminants are to be arrested at source and not conveyed by the ductwork
system to atmosphere. Grease is to be prevented from entering the exhaust ductwork.
2. The filters must be easily removable for cleaning and installed so as to minimise air
leakage around the perimeter. They must be installed at an angle of not less than 45
degrees from the horizontal.
3. The grease-laden air shall pass through the filter and shall separate the grease in the
air stream. The grease shall be deposited on the base of the filter and be drained off
through a series of weep-holes spaced at adequate intervals and into a collection
drawer. The capacity of the collection drawer shall be sufficient to suit the type of
cooking and frequency of cleaning. It shall be located so that it is isolated from the
extract air stream to prevent re-entrainment.
4. Ultra Violet UV-C Cassettes: The ultra violet UV-C system shall be used to
compliment the grease filtration system The dirty air containing vaporized cooking
oil, water, vapor and entrained fats and odours shall be passed over the UV light tubes
which shall break down the remaining organic material using a combination of
photolysis and ozonolysis, to leave carbon dioxide and water vapor as end products.
5. The systems shall be supplied complete with stainless steel finish control panels
identifying that the UV-C tubes are operational and being complete with fault finding
diagnostics.
I. Ventilation Canopy Internal Lighting
1. The canopies shall be fitted with integral lighting to provide an average illumination
level of approximately 500-lux at the working surface. They shall be standard
fluorescent type fittings with the appropriate colour rendering and installed at
approximately 1200mm above the cooking surface. They shall be incorporated into a
suitable housing to render them shatterproof.
2. The light housings shall be recessed into the canopy to provide an easily cleanable
surface, devoid of unnecessary and inaccessible joints and seams. It shall have an
easily removable cover to provide ready access and replacement of the fluorescent
tubes. The housings shall be designed with adequate ventilation at both ends. The
light housings shall be manufactured from a material or colour, which will ensure
maximum light reflection downwards towards the working surface.
3. The light enclosure shall be sealed against ingress of grease and moisture and
designed to achieve a rating of IP55. All sealing gaskets between the removable
reflector and the light housing shall be of food quality neoprene and be able to
withstand temperatures of up to 100OC.
4. The lighting reflector glass/polycarbonate shall be made from temperature resistant
material such as polycarbonate sheet. The outer surface shall be of a smooth and easy
to clean finish.
5. Wiring from the light fittings to a junction point on the canopy shall be heat resistant
and installed in a low smoke and fume (LSF) material.
J. Ventilation Canopy Fire Suppression Systems
1. The ventilation canopies shall incorporate a liquid agent fire suppression system.
2. The system is to be capable of being activated either manually or automatically in the
event of a fire. Thermal fusible links, calibrated for varying temperatures are to be
strategically located in the extract air path above the cooking equipment that is to be
protected.
3. When the fire suppression system is activated the mains energy supplies (both gas and
electricity) shall be immediately automatically shut-off and isolated.
4. The chemical agent that is stored within the system is to be released along the run of
pipe work and be discharged at high velocity through spray nozzles toward the
appliances that require protection. When the extinguishing agent comes into contact
with the cooking surface a foam is to be formed which that will suppers the
combustible vapours and prevent the fire from restarting.
5. The systems are to also be capable of being activated manually by a remotely located
pull station positioned adjacent to exit doors along the escape route.
6. An approved fire suppression contractor who is capable of preparing the design and
obtaining his equipment from a single source shall complete the installation. All work
must be carried out in accordance with the technical manuals of the equipment
manufacturer/supplier.
7. Once the system has been installed it shall be commissioned and tested in accordance
with the manufacturer’s recommendations. The release assembly mechanism shall be
tested before the gas cartridges are installed. Individual components, e.g. Pull stations,
mechanically or electrically activated valves, electrical switches, pressure switches
and the detection system shall be fault-tested in-situ.
8. Once the system testing and commissioning process is complete, acceptance
certificates for the installation shall be completed for approval and signature.
6) At the conclusion of the wash cycle the damper shall remain closed,
in the ‘System off’ position, preventing conditioned air from
escaping the occupied space via thermal draughts, and then re-open
when the exhaust fan is started. All controls and components are to
be housed in the canopy control cabinet.
7) Make-up Air: The canopy shall incorporate full-length integral fully
insulated make-up-air plenums inside the vertical and horizontal
front face, parallel to the filters. To be internally lined with 25mm
thick insulation and fitted with removable stainless steel perforated
plate diffusers in the outer face and internal induction flow.
8) Hanging Brackets/Rods: Welded hanging cleats shall be fitted to the
canopy in each corner section, for ceiling mounted installation.
They are to be pre-drilled to accept M10 diameter drop rods. The
Catering Equipment Contractor shall supply and fit all hanging rods
required in association with the canopy; they shall be 13mm
diameter with double nuts and threaded 102mm minimum for
vertical adjustment.
9) Lights: The canopy shall be fitted with 3no 1220mm long recessed
vapour proof fluorescent luminaires that are recessed into the
ceiling of the canopy and have twin fluorescent tubes. The light
fittings are to be fitted with toughened glass lenses. The entire
assembly is to be manufactured to IP65 and in accordance with the
latest edition of the IEE regulations.
10) Enclosed Drainage Panels: To have enclosed stainless steel panels
running along the base of the extract filter apron that is to conceal a
sloped gutter and all drainage pipework/fittings. The drainage
pipework is to run in this panel to the services riser duct sections to
provide a clean appearance. The panels are to be integrated with the
framing and filter bank structure. The gutter is to have a 25mm
slope to the drain opening.
f. Fire Protection System: The filter ‘pod’ shall be equipped with a UL/ULC
listed self-closing, spring-loaded fire damper assembly that shall be activated
by a listed fusible link, rated at 141OC. The system shall be activated by
thermostat(s) located at the duct collars. When the temperature of the exhaust
air reaches the set point the fire damper shall automatically close the
direction of the exhaust air flow, sealing against the back wall of the canopy
and acting as a barrier to prevent flames from entering the extraction
chamber and the duct system. The exhaust and make-up air systems shall be
shut off and the water wash system shall be initiated to operate acting as a
deterrent to fire in the plenum and the exhaust ductwork. In addition the
internal water sprays shall continuously bathe the fire damper to eliminate
warping of the damper during severe fire conditions. The water sprays shall
remain on until the thermostat temperature drops below its set point, then
stay on for a 2-minute cool down. During the cool down cycle the damper
shall open and upon completion the water sprays shall shut off and the
exhaust fan re-start.
g. Water Wash Control Panel: The associated water-wash control panel shall be
mounted within the facing left hand services distribution riser column. With
the plumbing and electrical elements in separate compartments. The canopy
shall be programmed for a cleaning programme to automatically activate, to
properly clean all internal surfaces. To be programmed to cycle is sequence
with the other canopies in the basement kitchen so as to not compromise the
hot water supply. The panel is to be capable of controlling and connected to:
1) Operation of the bakery exhaust/supply air fans. The Specialist
Ventilation Canopy and Services Distribution Riser Package
Contractor shall install and connect interconnect wiring to the fans
such that the operation of the fans shall be shut down when the
wash cycle is in operation.
j. The release assembly mechanism shall be tested before the gas cartridge is
installed. Individual components, e.g. Pull station, mechanically or
electrically activated valves, electrical switches, pressure switches and the
detection system shall be fault-tested in-situ.
k. Installation: The nozzles are to be located as high as possible above the
appliance, within the parameters set by Ansul. A copy of the test certificate
and notification that the system has been activated shall be passed to the
Client prior to operation of the kitchen.
l. Model: Ansul: R102, or equal and approved
4. ITEM 12.16:
5. ITEM 12.25: Self Cleaning Exhaust Hood with Make-Up Air through Perforated
Front Panel (ISLAND TYPE)
a. Quantity: 1no
b. Approximate Size: 4400mm wide x 2980mm deep x 500mm high.
c. Description: Suspended double wall-type stainless steel ventilation canopy
with make-up air facility within an all stainless steel external finish housing,
for use over cooking equipment mounted in a back-to-back configuration and
with a central 250mm wide void section that is designed to be integrated with
the services riser ducts. To be suitable for island mounting. Each side is to
have two back-to back 2200mm wide and two back-to-back 1490mm wide
sections. Make-up air compensation zone and induction flow, To be water
wash type, daily hot water and detergent wash cycle. Canopy to be designed
to remove heat, grease, combustion gases and odor from the cooking
equipment without the use of filters
d. Features: To be supplied with and incorporate:
1) Mounting Height: Mounted approximately 2100mm above finished
floor level.
2) Vertical Infill Panels: Supplied with 300mm high stainless steel
vertical infill panels that match the adjacent panels so that the entire
assembly is fitted to rise 50mm above the suspended ceiling, which
will be mounted at 3000mm above floor level.
3) Horizontal Infill Panels: Supplied complete with a full length
central 250mm deep stainless steel vertical infill panel that extends
over the central services distribution spines and that matches the
adjacent panels so that the entire assembly is fitted on the underside
as a single unit.
4) Mounting Fittings: Canopy to be suspended via hangers fitted to a
P1000 Unistrut system, supplied and fitted complete in this contract.
5) Filters: full-length high-velocity single-side stainless steel slot-type
extraction baffles suitable for ‘wash’ application. To be designed to
have 99% grease removal efficiency.
6) Light Fittings: Fitted with 6no recessed vapour-proof fluorescent
light fittings with electronic starting switches, each having double
1830mm long tubes and being capable of effecting a lighting level
of 500 Lux at work surface height. To be pre-wired to a single
connection point, for connection to the main kitchen lighting system
by the Electrical Sub-contractor.
7) Enclosed Drainage Panels: To have enclosed stainless steel gutter
panels running along the base of the extract filter banks to enclose
all drainage pipework, which is to run in these panels to the services
riser duct sections and to provide an architecturally ‘clean’
appearance.
9) The light fittings are to be fitted with toughened glass lenses. The
entire assembly is to be manufactured to IP65 and in accordance
with the latest edition of the IEE regulations.
10) Enclosed Drainage Panels: To have enclosed stainless steel panels
running along the base of the extract filter apron that is to conceal a
sloped gutter and all drainage pipework/fittings. The drainage
pipework is to run in this panels to the services riser duct sections to
provide a clean appearance. The panels are to be integrated with the
framing and filter bank structure. The gutter is to have a 25mm
slope to the drain opening.
f. Fire Protection System: The filter ‘pod’ shall be equipped with a UL/ULC
listed self-closing, spring-loaded fire damper assembly that shall be activated
by a listed fusible link, rated at 141OC. The system shall be activated by
thermostat(s) located at the duct collars. When the temperature of the exhaust
air reaches the set point the fire damper shall automatically close the
direction of the exhaust air flow, sealing against the back wall of the canopy
and acting as a barrier to prevent flames from entering the extraction
chamber and the duct system. The exhaust and make-up air systems shall be
shut off and the water wash system shall be initiated to operate acting as a
deterrent to fire in the plenum and the exhaust ductwork. In addition the
internal water sprays shall continuously bathe the fire damper to eliminate
warping of the damper during severe fire conditions. The water sprays shall
remain on until the thermostat temperature drops below its set point, then
stay on for a 2-minute cool down. During the cool down cycle the damper
shall open and upon completion the water sprays shall shut off and the
exhaust fan re-start.
g. Water Wash Control Panel: The associated water-wash control panel shall be
combined with that for item 32.04 and be mounted within the facing right
hand services distribution riser column associated with item 32.05. With the
plumbing and electrical elements in separate compartments. The canopy
shall be programmed for a cleaning programme to automatically activate, to
properly clean all internal surfaces. To be programmed to cycle is sequence
with the other canopies in the basement kitchen so as to not compromise the
hot water supply. The panel is to be capable of controlling and connected to:
1) Operation of the hot kitchen exhaust/supply air fans. The Specialist
Ventilation Canopy and Services Distribution Riser Package
Contractor shall install and connect interconnect wiring to the fans
such that the operation of the fans shall be shut down when the
wash cycle is in operation.
2) Cold water supply to the canopy.
3) Automatic wash-down cycle with adjustable wash timer and low
detergent alarm.
h. The control panel shall be connected to provide automatic operation of the
exhaust and supply air fans in addition to the cold water and wash cycles of
the ventilators.
i. The control panel shall be connected to provide a selector switch with
individual run, wash indicator pilot lights and ‘hand/off/auto’ audible alarm.
j. The panel shall contain and be connected to all services to ensure the correct
operation of the canopy and the wash cycle.
k. It shall include hand shut-off valves, hot and cold water solenoid valves (to
regulate the water pressure to the canopy), detergent pump, wash timer, wash
time delay, low detergent alarm, and hot and cold water pressure reducing
valves complete with line strainers and check valves.
l. The panel shall have the facility to be electrically interlinked with the fire
alarm system (connection by the Electrical Services Contractor) and, in the
case of fire, to initiate the wash cycle. It shall be of stainless steel
construction, fully integrated with the Ansul cabinet adjacent and be factory
wired and tested, ready for mechanical and electrical circuit connections.
m. Water Services: To be suitable for a 15mm incoming cold water supply and a
28mm incoming hot water supply. All pipe work from the control panel to
the canopy is to be by the Specialist Ventilation Canopy and Services
Distribution Riser Package Contractor.
n. Electrical Services: To be suitable for operation from a 240volt 13amp
single-phase electrical supply.
o. Water Services: The Specialist Ventilation Canopy and Services Distribution
Riser Package Contractor shall plumb hot and cold-water services from the
control panel to the canopy. The canopy shall be plumbed with 15mm hot
and cold water connections.
p. Drainage: The drains from the canopy are to be in stainless steel. The drains
are is to be routed within the services riser voids. They shall be equipped
with a pre-flush line to purge the drain during a wash cycle.
q. Installation: The canopy and all associated services are to be installed by the
Specialist Ventilation Canopy and Services Distribution Riser Package
Contractor. The canopy is to be installed level and plumb. All junctures at
the interface with adjacent builders work are to be fully sealed.
r. Other: The Food Service Equipment Contractor is to install all water services
and Ansul pipe work between the control panel and the ventilation canopies.
A detailed working drawing is to be supplied for review and authorization
prior to manufacture.
s. The item is:
1) To be fully co-ordinated with the equipment proposed to be located
under to ensure that their juncture does not compromise detailing to
either the canopy or the services installation.
2) To be supplied complete with 3no 4-litre containers of detergent.
t. Serviceable Period: 2-year parts and labour.
u. Model: Gaylord or Halton or Luis Capdevila or equal and approved
6. ITEM 12.17
7. ITEM 12.26: Exhaust Hood Automatic Water Wash System and Control Panel (Refer
to specifications in item # 12.16 and 12.26)
8. ITEM 12.18:
9. ITEM12.27: Exhaust Hood Fire Suppression System
a. Quantity: 1no
b. Description: Suitably sized Ansul R102 liquid agent surface fire suppression
system provided for use in association with the ventilation canopy in the
Bakery associated with the wall cooking suite. The control panel and
canisters for the system shall be mounted within a specially manufactured
cupboard integrated with the services distribution spine located adjacent
directly under ventilation canopy 24.22 to the facing left end.
c. Features: The fire suppression system shall incorporate the following:
1) Nozzle protection over:
2) 1no Pair of Electrically Heated 20L Tilting Kettles on Stand
B. DIET KITCHEN
1. ITEM 14.30: WALL TYPE SELF CLEANING EXHAUST HOOD W/ MAKE-UP
AIR INTERNALLY & EXTERNALLY
a. Quantity: 1no
b. Approximate Size: 4250mm wide x 1500mm deep x500 high.
c. Description: Suspended wall-type stainless steel ventilation canopy with
make-up air compensation zone and induction flow, for use over cooking
equipment mounted against wall. To be water wash type and daily hot water
and detergent wash cycle. Canopy to be designed to remove heat, grease,
combustion gases and odor from the cooking equipment without the use of
filters
d. Features: To be supplied with and incorporate:
1) Mounting Height: Mounted approximately 2100mm above finished
floor level.
2) Vertical Infill Panels: Supplied with:
300mm high stainless steel vertical infill panels that match
the adjacent panels so that the entire assembly is fitted to
rise 50mm above the suspended ceiling, which will be
mounted at 3000mm above floor level.
A 250mm wide x 950mm high stainless steel infill panel to
the facing right hand end section where there is no
interface with a services riser.
3) Horizontal Infill Panels: Supplied complete with a 250mm deep
stainless steel vertical infill panel that matches the adjacent panels
so that the entire assembly is fitted to the rear wall and extends to
the rear over the services distribution spine.
4) Mounting Fittings: Canopy to be suspended via hangers fitted to a
P1000 Unistrut system, supplied and fitted complete in this contract.
5) Filters: Full width active section, with full-length high-velocity
single-side stainless steel slot-type extraction baffles suitable for
‘wash’ application. To be designed to have 99% grease removal
efficiency.
6) Light Fittings: Fitted with 3no recessed vapor-proof fluorescent
light fittings with electronic starting switches, each having double
1220mm long tubes and being capable of effecting a lighting level
of 500 Lux at work surface height. To be pre-wired to a single
connection point, for connection to the main kitchen lighting system
by the Electrical Sub-contractor.
7) Enclosed Drainage Panels: To have enclosed stainless steel gutter
panels running along the base of the extract filter bank to enclose all
drainage pipe work, which is to run in these panels to the services
riser duct sections and to provide an architecturally ‘clean’
appearance
e. Manufacturing Detail: To be CE approved. To incorporate high-efficiency
grease filtration using UL and NSF classified filters. To be constructed in
accordance with the following details:
k. Water Services: To be suitable for a 15mm incoming cold water supply and a
28mm incoming hot water supply. All pipework from the control panel to the
canopy is to be by the Specialist Ventilation Canopy and Services
Distribution Riser Package Contractor.
l. Electrical Services: To be suitable for operation from a 240volt 13amp
single-phase electrical supply.
m. Water Services: The Specialist Ventilation Canopy and Services Distribution
Riser Package Contractor shall plumb hot and cold-water services from the
control panel to the canopy. The canopy shall be plumbed with 15mm hot
and cold water connections.
n. Drainage: The drains from the canopy are to be in stainless steel. The drains
are is to be routed within the services riser voids. They shall be equipped
with a pre-flush line to purge the drain during a wash cycle.
o. Installation: The canopy and all associated services are to be installed by the
Specialist Ventilation Canopy and Services Distribution Riser Package
Contractor. The canopy is to be installed level and plumb. All junctures at
the interface with adjacent builders work are to be fully sealed.
p. Other: The Specialist Ventilation Canopy and Services Distribution Riser
Package Contractor is to install all water services and Ansul pipe work
between the control panel and the ventilation canopy. A detailed working
drawing is to be supplied for review and authorization prior to manufacture.
q. The item is:
1) To be fully co-ordinated with the equipment proposed to be located
under and adjacent builders work walls to ensure that their juncture
does not compromise detailing to either the canopy or the services
installation.
2) To be supplied complete with 3no 4-litre containers of detergent.
r. Serviceable Period: 2-year parts and labor.
s. Model: Gaylord or Halton or Luis Capedvila or equal and approved
2. ITEM 14.31: Exhaust Hood Automatic Water Wash System and Control Panel (Refer
to specifications in item # 14.30)
3. ITEM 14.32: Exhaust Hood Fire Suppression System
a. Quantity: 1no
b. Description: Suitably sized Ansul R102 liquid agent surface fire suppression
system provided for use in association with the ventilation canopy in the
Bakery associated with the wall cooking suite. The control panel and
canisters for the system shall be mounted within a specially manufactured
cupboard integrated with the services distribution spine located adjacent
directly under ventilation canopy 24.22 to the facing left end.
c. Features: The fire suppression system shall incorporate the following:
1) Nozzle protection over:
2) 1no Pair of Electrically Heated 20L Tilting Kettles on Stand
3) 1no Electrically Heated 2-Ring Boiling Table on Mobile Stand
d. The nozzles are to be located as high as possible above the appliances, within
the parameters set by Ansul.
1) Control cabinet.
2) Fuse link detection.
1) Mounting Height: Mounted above the Pot wash machine, fitted with
300mm high infill panel and rising 50mm above the suspended
ceiling, which will be at 3000mm above floor level.
2) Vertical Infill Panels: Supplied with
300mm high stainless steel vertical infill panels that match
the adjacent panels so that the entire assembly is fitted to
rise 50mm above the suspended ceiling, which will be
mounted at 3000mm above floor level.
Infill panels to the rear to be fitted between the rear of the
canopy and the rear wall, dimensions to suit site
conditions.
3) Horizontal Infill Panels: Supplied complete with a stainless steel
vertical infill panel that matches the adjacent panels so that the
entire assembly is fitted to the rear wall and extends to the rear
adjacent to the column.
4) Construction: Canopy to be of all-welded construction, suspended
via hangers fitted to a P1000 Unistrut system supplied and fitted
complete by the Catering Equipment Contractor.
5) Extract Grille: With aluminum egg crate type extract grille with
opposed blade damper inside the extract spigot.
6) Light Fitting: Fitted with 1no recessed vapour-proof fluorescent
light fitting with electronic starting switches, each having double
1520mm long tubes and being capable of effecting a lighting level
of 500 Lux at work surface height. Pre-wired to a single connection
point, for connection to the main kitchen lighting system by the
Electrical Sub-contractor.
e. Construction: To be CE approved. Incorporating:
1) Canopy: Constructed from 16g 1.5mm thick grade 304 satin-finish
stainless steel with a 50 x 25mm condense channel around the
perimeter that has a 25mm high lip turned at 60O for ease of
cleaning. All joints and seams shall be welded and/or liquid tight.
2) Hanging Brackets/Rods: Welded-hanging cleats shall be fitted to
the canopy in each corner section, for ceiling mounted installation.
They are to be pre-drilled to accept M10 diameter drop rods. The
Catering Equipment Contractor shall supply and fit all hanging rods
required in association with the canopy; they shall be 13mm
diameter with double nuts and threaded 102mm minimum for
vertical adjustment.
f. Other: A detailed working drawing is to be supplied for review. Allowance
should be made for installation of the item in advance of the catering
equipment installation.
g. Model: Gaylord: Condense Extract Ventilator, or Halton: Condense Canopy,
or Luis Capedvila or equal and approved
END OF SECTION
SECTION - 11460
KITCHEN CABINETS
PART 1 - GENERAL
1.01 SUMMARY
A. Provide labor, materials, equipment and services for installation of kitchen modular units, and
related work as indicated on the drawings and specified herein.
B. Work Included: The work of this section shall include, but not be limited to, the following:
1. Floor and Wall mounted Cabinets, Including shelving and accessories.
2. Counter Top.
3. Accessories for Kitchen modular units: Kitchen Sink
C. Coordinate the following Works with other trades
1. Architectural Finishes
2. Installation and connection of Electrical Service Fixtures and Fittings
3. Installation and connection of Mechanical Service Fixtures and Fittings
1.02 QUALITY ASSURANCE
A. Kitchen cabinets specified herein shall be new factory shipped models. Floor and showroom
models are prohibited.
1.03 SUBMITTALS
A. Product Data: Copies of manufacturer's latest published literature specified herein shall be
submitted for approval, and approval obtained before kitchen cabinets are delivered to the site.
1.04 DELIVERY, STORAGE AND HANDLING
A. Deliver kitchen cabinets specified herein in manufacturer's unopened containers, labeled with
manufacturer's name and point of origin. Stack in accordance with manufactures instructions.
B. Store kitchen cabinets off the floor in a dry climate controlled environment.
PART 2 - PRODUCTS
2.01 FLOOR AND WALL MOUNTED CABINETS: Cabinets including shelving and accessories
A. Manufacturer / supplier
1. Al Turki Enterprises LLC (Carpentry Division), Ghala, P.C.: 112, P.O. Box: 2803,
Tel: 24590140, Fax: 24594112
2. Teejan Furnishing LLC, http://www.teejanfurnishing.com/
3. Mohsin Haider Darwish LLC, www.mhdoman.com
4. Bahwan Furnishing / Arabian Caravans, Furnishing Co LLC, Rusayl Industrial Estate,
Road No 2, Muscat, P.C.: 100, P.O. Box: 169, Tel : 99246685, Fax: 24446820
5. Al-Halabi Refrigeration and Kitchen Equipment LLC. Tel: 00968-24614183, Fax:
00968-24614182. P.O. Box: 1791, Code130, Muscat, Oman. http://www.al-
halabi.com/
6. Or Contractor shall propose three names for Engineer’s approval.
B. Melamine laminated chipboard Kitchen base and top cabinet types: (Refer to Drawings for
Kitchen Details)
1. Base Cabinets
a. Cabinets comprising 16 mm thick Melamine laminated chipboard (Particle
board) flush panel sides, top, bottom, 18 mm Thick common vertical
divisions, shelves and 4 mm thick veneered finish back.
b. 18mm thick particle board cabinets with medium density fiberboard (MDF)
melamine laminated doors and front, with plastic corner braces stapled into
sides and frame, and 16mm white laminated particle board adjustable shelves
with edge banding, and white dual locking shelf clips and white laminated
back, and aluminum laminated board bottom.
c. Provide solid wood brace for cabinets larger than 750mm. Lamination color
and pattern as approved by the engineer.
2. Top Cabinets
a. Cabinets comprising 16 mm thick Melamine laminated chipboard (Particle
board) flush panel sides, top, bottom, 18 mm Thick common vertical
divisions, shelves and 4 mm thick veneered finish back.
b. 18mm thick particle board cabinets with medium density fiberboard (MDF)
melamine laminated doors and front, and 16mm white laminated particle
board adjustable shelves with edge banding, and white dual locking shelf
clips and white laminated back, and laminated board bottom.
c. Lamination color and pattern as approved by the engineer.
C. Stainless Steel (ST/SL) Kitchen base and top cabinet types: (Refer to Drawings for Kitchen
Details)
1. Stainless steel sheet (18 gauge) Nourishment area base and wall units complete with
Single or Double doors sides, bottom, back, common vertical divisions where occurs,
adjustable shelves, drawer units, glazing, support legs including sealing, plugging,
screwing, making good, all required fixing accessories, all as shown on drawings
2. Stainless Steel: AISI Series 300 Types 302, 304 or 318. Provide manufacturer's
standard acid bath treatment and No. 4 satin finish.
3. Sealants: Provide manufacturer's standard chemical and acid resistant sealants.
4. Miscellaneous Items: Provide miscellaneous items, best suited for intended use and
service environment, as shown or as required for location of use indicated.
D. Kitchen Sinks
1. Stainless steel (Type 304) sink sizes 1200 mm long having Two bowls and 800 mm
long having single bowl complete with tap holes, mixtures, valves, domestic water
filter, water supply and waste fitting with provision for dish washer inlet and outlet
connection etc.
2. Polished stone (20 mm thick or a thickness as described in drawings) as described in
drawings common work top for base units with shaped corner where shown on
drawings.
3. Sinks shall be 18 gauge, with horizontal and vertical corners rounded and coved to at
least 15 mm radius.
4. Slope sink bottoms to pitch to outlet.
5. Kitchen Sinks supplier
d. Roca, Spain
e. Carron, UK
f. Peka, Spain
g. Or Approved Equal
2.02 COUNTER TOPS:
A. Stone supplier (for type and thickness of stone refer drawings)
1. Sile Stone
2. LG Chem.
3. Corian by DuPont, www.corian.com
4. Samsung
5. Or approved equal
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine conditions at the job site where work of this section is to be performed to insure
proper arrangement and fit of the work. Start of work implies acceptance of job site conditions.
3.02 INSTALLATION
A. Installations shall be in strict accordance with manufacturer's specifications.
B. Coordinate kitchen cabinets works with other Works to provide for reception and installation of
items pertaining to Architectural finishes, plumbing and HVAC, and electrical works.
C. Clean work of this section and leave same in clean, undamaged condition, satisfactory to the
Employer.
END OF SECTION
SECTION - 11461
KITCHEN APPLIANCES
PART 1 - GENERAL
1.01 SUMMARY
A. Provide labor, materials, equipment and services for installation of kitchen appliances, and
related work as indicated on the drawings and specified herein.
B. Work Included: The work of this section shall include, but not be limited to, the following:
C. Accessories to fit Kitchen appliances in place
D. Coordinate the following Works with other Works
1. Architectural Finishes
2. Installation and connection of Electrical Service Fixtures and Fittings
3. Installation and connection of Mechanical Service Fixtures and Fittings
1.02 QUALITY ASSURANCE
A. Appliances specified herein shall be new factory shipped models. Floor and showroom models
are prohibited.
B. Items shall be furnished with applicable UL listing.
1.03 SUBMITTALS
A. Product Data: Copies of manufacturer's latest published literature, operating and maintenance
manual for appliances specified herein shall be submitted for approval, and approval obtained
before appliances is delivered to the site.
1.04 DELIVERY, STORAGE AND HANDLING
A. Deliver appliances specified herein in manufacturer's unopened containers, labeled with
manufacturer's name and point of origin. Stack in accordance with manufactures instructions.
B. Store appliances off the floor in a dry climate controlled environment.
1.05 MANUFACTURER
A. Approved Manufacturer
1. ZANSSI
2. BOSCH
3. AEG
4. SIEMENS
5. L.G.
6. Or approved equal
B. Manufacturer names mentioned on Documents are for the purpose of establishing quality,
structure and color only.
C. The Contractor shall submit for Engineer’s approval alternative products meeting the quality
requirements for brand names indicated on drawings.
D. Refer to drawings for equipment layout and details. The Engineer shall have the right to
rearrange appliances layout during the Mock-Up inspections without additional cost to the
Employer.
PART 2 - PRODUCTS
2.01 EQUIPMENT
2.02 SINK
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine conditions at the job site where work of this section is to be performed to insure
proper arrangement and fit of the work. Start of work implies acceptance of job site conditions.
3.02 INSTALLATION
B. Coordinate unit kitchen appliances with other trades to provide for reception and installation of
items pertaining to Architectural woodwork, plumbing, and electrical work.
C. Clean work of this section and leave same in clean, undamaged condition, satisfactory to the
Employer. Demonstrate operation of appliances to the Owner.
END OF SECTION
SECTION - 11480
HYDROTHERAPY EQUIPMENT
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A. The general provisions of the contract, including General and Supplementary Conditions and
Division 1, General Requirements, apply to the work specified in this section.
1.02 DESCRIPTION OF WORK
A. The work of this section shall include but not be limited to the following: Hydrotherapy pool
installation complete with all equipment, components, accessories and electrical connections:
1. Height adjustable suspended swimming pool
2. Electronic depth indicator
3. Underwater treadmill
4. Underwater Cameras
5. Underwater lights
6. Underwater jets (counter current)
7. Filtration System
8. Ceiling mounted lifting system
9. Stretcher universal
10. Pulley cord for stretcher
11. Trolley
12. Mobile chair rig with foot rests
13. Pulley cord for chair rig
14. Lift hanger medium
15. Wall mounted stainless steel pipe railing
1.03 RELATED WORKS SPECIFIED ELSEWHERE
A. Electricity
B. Plumbing
1.04 SUBMITTALS
A. Submit catalogue cuts to the Engineer in accordance with these specifications, showing all
details of installation and furnishing of all requirements for work by other trades.
B. Product Data: Manufacturer's product specifications, standard details and recommendations for
project conditions; indicate selected sizes and installation details specific to the project.
C. Shop Drawings
1. Plans: Scale 1:20; indicate locations, dimensions, and required associated construction
activities.
D. Quality Assurance/Control Submittals
1. Manufacturer's certification that installer of manufacturer's product is approved.
E. Close out Submittals
1. Manufacturer's printed operation manual and maintenance data
2. Warranty or Guarantee Documents; Issued and executed by the manufacturer and
installer of the system.
PART 2 - PRODUCTS
2.01 MANUFACTURERS/SUPPLIERS
A. EWAC MEDICAL, The Netherlands. Dulleweg 18, 1721CT Langedijk, Trade reg. no.:
370.72.585, Mob: +31 653 78 8195, Tel: +31 226 34 3693, Fax: +31 226 34 3543, E-mail:
nbeukel@ewac.nl, Website: www.ewac.com
B. Or approved Equal by the Engineer.
2.02 DISCRIPTION
A. Exercise pool with adjustable floor size 4 x 5 m inside with skimmers locally made of concrete
with tiles:
1. Adjustable base 4180 x 5055mm
2. Dept adjustment 0-170mm
3. Complete system including:
a. Stainless steel frame AISI 316
b. Water hydraulic lifting system
c. Non-skid tiles 30 x 50 cm
d. 4 wall anchors
e. Hydraulic wall duct
f. Compression unit
g. Relay box
h. Control box
4. Electronic depth indication with small display for depth in cms in the control box and
large wall display (10cm digits) for depth in 0,0 m
5. Integrated underwater treadmill, including all options and accessories
6. Handrail at three sides inside the pool
7. Set of piping, inserts and skimmers for the filtration system
8. Filtration system with sand filter 15m3/h including two circulation pumps, control
cabinet, automatic dosing for chlorine and pH, electrical heat exchangers, automatic
level controller, piping, cables, test kit and immersion pump
9. Set of three underwater LED lights 20W 12V
10. Set of two underwater cameras complete with power box, encoders, PC and monitor
11. Ceiling mounted lifting system GH3, including 4m rail with brackets, infrared remote
control and horizontal motor drive, lifting capacity 250 kg.
12. Rail extension
13. Bracket for rail joint
14. Standard ceiling bracket
15. Lift hanger medium for 350 kg
16. Pulley cord with hooks for yoke
17. Trolley
18. Stretcher universal including accessories
19. Mobile chair rig ST/SL with foot rests
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verification of conditions: Area in which system is to be located is correct size and location,
and is prepared for installation.
B. Installer's examination
1. Have installer of this section examine conditions under which construction activities
of this section are to be performed, then submit written notification if conditions
under which construction activities of this section are to be performed are
unacceptable.
2. Beginning construction activities of this section before unacceptable conditions have
been corrected is prohibited.
3.02 INSTALLATION
A. Install and place of the system and their components in accordance with the drawings.
END OF SECTION
SECTION - 12340
MODULAR LABORATORY AND WORK STATION SYSTEM
PART 1 - GENERAL
1.01 DESCRIPTION
A. Section includes:
1. Furnish all labor, materials, equipment, design and installation services for all modular
laboratory systems as indicated, and in accordance with provisions of Contract
Documents.
2. Completely coordinate with work of all other trades.
3. Although such work is not specifically indicated, furnish and install all supplementary
or miscellaneous items, appurtenances, and devices incidental to or necessary for
sound, secure, and complete installation.
4. Provide a qualified foreman to supervise all installation.
5. Provide a room-by-room presentation of products to be installed under this
specification.
1.02 SYSTEM DESCRIPTION
A. Support Components
1. Horizontal Support Elements
B. Laboratory Module Assembly
1. Basic Lab Modules
2. Pass-Through Module
3. Support Panels
4. Access Panel
5. Storage Units
6. Related Products
C. Counter Surfaces
1. Work Surfaces
2. Tables
D. Storage Assemblies
1. Materials Handling Components
2. Shelving Systems (Shelf Storage Units)
E. Locking and Keying
1.03 REFERENCES AND QUALITY ASSURANCE
A. References
1. National Sanitation Foundation (NSF 30)
2. Building and Institutional Furniture Manufacturer’s Association (BIFMA)
3. National Electrical Code (NFPA 70-1990)
4. Underwriter's Laboratory (UL)
5. Electrical Testing Laboratory (ETL)
B. Design Criteria
1. The intent of this specification is to provide quality and functional laboratory
furnishings. These products should enable the laboratory to avoid product replacement
costs and at the same time avoid product obsolescence and enjoy a positive economic
outcome over the life of the facility. The laboratory furnishings must respect this intent
in addition to providing maximum product integration and flexibility to accommodate
changing medical technology. The products must have the inherent qualities of
durability, aesthetic value, and safety while being most functional within the
laboratory setting.
2. The laboratory has been designed to be space efficient and permit maximum internal
flexibility which will facilitate cost efficient reconfiguration of space and traffic
patterns. For example, an administrative area within the laboratory may be converted
to a stat laboratory or expanded to accommodate another laboratory division.
3. Additionally, a wide selection of components and accessories are required to solve the
laboratory, administrative and material handling requirements. Products must be fully
compatible and interchangeable with each other to avoid costly reconfiguration
expenses. All components shall exhibit a high degree of modularity so that
components can be used anywhere within the laboratory. Components shall be
specifically designed to accommodate material movement and perform in areas of
large material flow such as laboratory. A complete line of products must provide the
benefits to the entire organization from the open-station accession areas of the
laboratory to the most technical laboratory areas.
4. The laboratory system will allow the hospital to be space efficient by making
maximum use of vertical space and by providing a highly organized and versatile way
of storing and transporting materials.
5. All components shall be modular and shall be interchangeable.
6. Laboratory products shall be designed for seven-day, multi-shift operation of
laboratories and are constructed of materials chosen specifically for use in healthcare
settings.
C. Installer/erector qualifications
1. Furnish proof of familiarity with equipment to be installed.
2. Provide list of at least three previous projects, giving names of projects, scope, and
name and telephone number of individual at facility to contact.
3. Furnish proof of financial and technical resources to assure prompt performance in
delivery and installation and in-service training of hospital personnel.
4. Provide competent supervision and installation persons.
D. Source quality control
1. Modular Laboratory System manufacturer must have minimum five years continuous
experience in manufacture of all systems components and accessories.
2. Manufacturer furnish proof of successful completion of at least three projects of
similar scope within that time; furnish names of projects, scope, and name and
telephone number of individual at facility to contact.
3. Furnish proof of financial and technical resources to assure prompt performance in
production and delivery.
4. Furnish proof manufacturer produces products specifically designed for functional
disciplines of laboratory, materials handling, paper and data processing, and
administration.
1.04 SUBMITTALS
A. Shop drawings
1. Provide complete shop and installation drawings, giving all dimensioning, details of
construction, and accessory items.
2. Indicate electrical, mechanical, and telecommunication entry locations.
3. Indicate wall reinforcement and anchorages.
4. Provide Owner a listing of components not included in this specification but required
to operate system to.
B. Product data
1. Provide catalog and model numbers for all components.
2. Provide addresses and phone numbers of nearest stocking/service parts locations.
C. Samples
1. Provide samples of all fabrics, finishes, and colors as requested by Owner.
2. Provide samples of chemical resistant materials.
D. Project information
1. Certificates: copies of UL and/or ETL cards on listed components.
E. Project close-out data
1. Operating and maintenance data
(a) Provide technical and operational instruction and user's manuals for all
components.
(b) Provide physical demonstration of interchangeability of components.
2. Warranties See Section 1.07
3. Minimum of two copies of manufacturer's complete catalogs and price lists.
4. Provide final drawings of all of spaces illustrating where product has been installed
under this specification..
5. Provide location and phone of nearest service organization.
1.05 DELIVERY STORAGE AND HANDLING
A. Deliver all components to site in manufacturer's clearly identified containers.
B. Time deliveries to assure components are available at site when required for installation.
1.06 JOB CONDITIONS
A. Existing conditions
1. Assure that walls scheduled to receive attachment of system components are
adequately reinforced to accept installation of this work.
2. Assure that wall, floor, and ceiling work are finished.
3. Report all deficiencies to Contractor.
B. Protection
1. Assure that adjoining work is not damaged by installation of this work.
2. Provide temporary protection as required, and repair all damage to such work.
C. Sequencing
1. Sequence this work to allow work by other contractors to be performed without
interference.
2. Coordinate this work with other operations in same area to avoid conflicts.
1.07 WARRANTY
A. All warranties run from date of substantial completion.
B. Written warranty on entire system, signed jointly by installer, manufacturer, and contractor, for
period of one year.
C. Written warranty on all system components from manufacturer, for a period of 10 years, with
24-hour-per-day, 7-days-per-week usage.
D. Written warranty on items incorporated into system, not manufactured by contractor or
subcontractor for a period of one year.
PART 2 – PRODUCTS
2.01 ACCEPTABLE MANUFACTURERS
A. Modular Laboratory System
1. The Contractor shall submit for Engineer’s approval products meeting the
specifications requirements
2. Other manufacturers desiring approval shall demonstrate compliance of essential
characteristics with requirements of this section and contract documents and drawings.
2.02 MODULARITY REQUIREMENTS
A. All Modular Laboratory System components must be provided by one manufacturer.
1. If products of several manufacturers are used to satisfy this section, then all items shall
meet the specified flexibility and interchangeability requirements.
2. Supplier of the system is responsible for performance of all components.
B. All Modular Laboratory System components shall be modular, on 24", 30”, and 48" increments
and shall be interchangeable to form a flexible system which will accommodate change.
1. Dimensions of products are nominal and are located on the appropriate equipment
drawings and schedules.
C. All hanging components must also be modular on same increments.
1. Provide units which are selectively removable and replaceable, without disturbing
adjacent components.
2. Provide modular containers of various sizes to store and to transport medical forms,
lab slips, and patient charts.
3. Also provide containers to accommodate other materials handling components for
other supplies.
D. Vertical support elements
1. All vertical support elements must support all hanging components.
2. All vertical support elements shall support the same maximum loading of all hanging
components, i.e. floor to the top of the unit.
2.03 FABRICATION
A. Support components
1. Horizontal Support Elements
(a) Frame Support
(1) Shall be available in a minimum of four modular widths from 30" to
96". Please refer to the equipment drawings for specific finishes and
sizes.
(2) Shall provide horizontal interface capability to suspend under the
work surface storage units.
(3) Material shall be steel, or aluminum material.
2. Hardware
(a) Connectors shall be made of a material to withstand the weight of loaded
components and the stress of movement under loaded conditions. Connectors
shall accommodate a variety of panel configurations, including:
(1) Straight line connection (180 degrees) of two panels
(2) L connections (90 degrees) of two panels
(3) T connections (all 90 degrees) of three panels
(4) X connection (all 90 degrees) of four panels
(b) Connectors shall be able to connect panels of differing heights. Connector
system shall allow continuation of electrical and communications wiring
within a work station and from work station to work station. Connectors
shall be reusable.
(c) The finish of all filler posts shall have the capability to match the finish and
the color of the panel trim.
(d) Right angle (90 degrees) connections shall not interfere with the capability to
hang work surfaces and other components on any adjacent panel.
2.03 LABORATORY MODULE ASSEMBLY
A. Basic Lab Module
1. General Performance Requirements
(a) Lab modules are to be used to form laboratory work area configurations that
are easily rearranged to meet changing functional needs.
(b) Modules will be arranged as wall-attaching structures and in various
freestanding configurations, all of which may be altered for a change of
function.
(1) Modules must support modular storage components and work
surfaces, enclose plumbing and electrical lines, and hold fixtures.
(2) Modules must provide for hospital grade receptacles at the work
surface.
(c) Types Required
(1) Modules shall be available in nominal heights of 48" and in widths
of 24”, 30", and 48”. Please refer to the equipment drawings for
specific finishes and sizes.
(2) Modules shall be constructed of a minimum of 16-gauge, cold-rolled
steel tube to insure structural integrity and safety and shall have at
least four 1-3/4" adjustable glides in the corners,
(c) Shall be of sufficient width to permit one person to easily carry, skid,
transport or relocate with minimum risk of bodily strain or harm.
(d) Shall be capable of being installed on top of finished flooring without the
penetration of the finished floor or the use of floor fasteners; shall have
complete flexibility for future changes without having to patch floor material
2. Types Required
(a) They shall be available in nominal heights of 48" and 80" and in widths of 2',
30" and 4'. Please refer to the equipment drawings for specific finishes and
sizes.
(b) Panels shall be constructed of a minimum of 16-gauge, cold-rolled steel tube
to insure structural integrity, and shall have at least two 1-3/4" adjustable
glides in the corners,
(c) Panels shall be shipped completely finished from the manufacturer,
pre-assembled, and ready for installation.
(d) The pre-assembled unit shall consist of steel hanger frames with slots at 1" or
less intervals for suspension of hanging components, and two adjustable floor
glides, providing height adjustment to compensate for uneven floors.
(e) Panels shall be coated with a finish that makes them stain resistant.
(f) Power entry support panels shall be available to allow the routing of both
electrical and telecommunications wires to the work surface level from either
the floor or the ceiling. The entry wire chase shall be UL listed and capable
of being divided into two separate raceways to accommodate high and low-
voltage cabling.
D. Access Panels
1. General Performance Requirements
(a) Access panels shall close off the interior chase of the lab module, and shall
be available in several sizes to allow maximum accommodation of laboratory
needs regarding equipment and utility arrangements.
(b) Access panel shall be used to close off the service chase area of the lab
module. They shall be capable of being removed easily to permit access to
utility systems enclosed within the chase.
(c) The use of brackets, at least one on either side, shall attach the access panel
securely to the lab module, allowing easy installation and removal for repair
or later modification. All access panels shall be supported individually, and
not tie into each other in any way. This shall allow a panel in any position to
be removed quickly and easily for access into the interior chaseway with no
need to remove shelves or bottom, end, and center enclosures.
(d) Access panels shall be made of a minimum of 20-gauge cold-rolled steel
panels, with steel upper and lower clips for attaching to modules. Access
panels shall have manufacturer's standard baked enamel and chemical
resistant finish.
2. Types Required
(a) Access panels shall be designed to be installed either as flush or recessed and
shall include laser cutouts for standard electrical duplex outlets.
(b) Low cup sink access panel assemblies shall provide a complete package for a
low cup sink within the chase area of a module. This panel can be mounted
recessed or flush and shall include laser cutouts for standard electrical duplex
outlets
(c) Recessed access panels shall provide rear clearance.
E. Storage Units
1. General Performance Requirements
(a) Storage units shall attach to and be interchangeable with the basic lab module
and support panels.
(b) Storage unit’s exposed edges shall be finished with a bonded PVC edging or
similar material to minimize moisture damage.
2. Types Required
(a) Undercounter Storage Units
(1) Units shall provide at least four cubic feet of storage and a load
capacity of approximately 200 pounds.
(2) Units shall provide for space for drawers and shall have an interior
adjustable shelf.
(3) Units shall have a nominal size of 25" high, 22" wide and 16" deep.
Units shall be constructed of high-pressure laminated finished
particle board.
(b) Overhead Storage Units
(1) Units shall be mounted above the work surface and shall have
available sliding laminated safety glass doors, hinged doors that are
all laminate or a laminate frame with a glass insert. Please review
equipment drawings for the specific type.
(2) Units shall come in nominal widths of 30" and 48" and have a
nominal depth of 15" and nominal height of 21". Please refer to the
equipment drawings for specific finishes and sizes.
(3) The 30" unit shall have a capacity of approximately four cubic feet
and a maximum load capacity of 70 pounds.
(4) The 48" unit shall have a capacity of approximately seven cubic feet
and a maximum load capacity of 140 pounds.
(5) The unit shall be constructed of high-pressure laminated finished
particle board with the bottom being reinforced with 16 gauge cold-
rolled steel.
(6) The unit shall permit additional shelves, adjustable in three inch
increments.
3. Specialty Storage Units
(a) Units shall be mounted below the work surface and shall accommodate a left
or right hand swing door or specialized shelving and drawers.
(b) Units shall be of a warp-resistant three-ply 5/8" medium-density particle
board with both surfaces bound in melamine or similar material. All edges
shall be finished with a bonded polyvinyl chloride (PVC)
(c) Units shall come in nominal widths of 22" and have a nominal depth of 24"
and 30" and nominal height of 25".
(d) Units shall support a maximum load capacity of 200 pounds.
(e) Units shall accommodate fixed shelves that are 24" or 30" deep and support
100 lbs on each shelf.
(f) Units shall accommodate pullout shelves that are 24" which are equipped
with drawer slides nylon rollers and support 100 lbs on each pullout shelf.
Pullout shelves shall be flat.
(g) Units shall accommodate box drawers that are a nominal 24" deep and 5",
7.5" and 10" high and support 50 lbs, Drawers shall be constructed of a 3/4"
thick medium-density particle board with an interior that is finished in
melamine or similar finish. Drawer fronts are finished in high-pressure ¾”
laminate and door pulls are constructed of extruded aluminum.
(h) Units shall accommodate drawers which hold bottles. These drawers shall be
available in 5" and 7.5" high to provide for different bottle heights. Bottle
drawers shall be full-extension slides to gain full access to their contents. At
least three adjustable dividers must be provided with each bottle drawer.
4. Sink Storage Unit
(a) The unit shall be provided without tops to accommodate customer’s choices.
(b) The unit shall have available Corian® or other solid surface material as its
work surface. Please refer to equipment plans which will detail the type of
solid surface material to provide.
(c) The unit shall be free standing with built-in levelers and is attached to a
panel. The back of the unit shall be closed.
(d) The unit shall come in widths of 24" and 30" with nominal depths of 24" and
30". Please refer to the equipment drawings for specific finishes and sizes.
(e) The unit shall have a separate back splash to aid in preventing water damage
to other surfaces. The back splash shall be available in Corian®. The kick
base and unit bottom shelf is made of a high-grade finished that is resistant to
heat, scratching, impact and water (melamine).
(f) The doors and outside panels of the unit shall be of a high-grade laminated
finished particle board.
F. Related Products
1. General Performance Requirements
(a) Additional components shall be available to provide stability, flexibility and
more complete utilization of the lab modules and access panels.
2. Types Required
(a) Connectors for lab module or support panel shall be designed to permit them
to be connected to each to other insure the panels are aligned properly.
(b) Connectors to provide for a smooth transition from a low to a high lab
module.
(c) Stability accessories
(1) Deck anchoring
(2) Wall attachment bracket
(3) Work surface support leg
(4) End panels (also provide for storage)
(d) Service line covers (chase) to enclose ceiling originating services
(e) Reagent resistant shelves (Chemsurf ) mountable at 1" or less increment,
and 12" deep.
(f) Work surfaces from 24" to 96" wide with standard laminate, and high
chemical resistance tops mountable at 1" or less increment. Please refer to the
equipment drawings for specific finishes and sizes.
(f) Unit to have a fine grain textured finish with integral color
and density throughout to maintain an acceptable
appearance, adequately hide scratches, chipping, abrasions,
and prevent pores for dirt and bacteria accumulations.
(g) Units to be available that are capable of accepting lockable
lids and locks to secure drawers into large storage modules,
crash carts and enclosed mobile storage units. Unit must be
one piece unit. Drawer front must be added to drawer if it
is not part of the drawer.
(4) Sub containers and Dividers
(a) Dividers to provide a mechanism to organize and store
various quantities of small, loose, or irregularly shaped
items used in materials processing and distribution
functions.
(b) Units to have smooth edges for safety, and fully accessible
rounded corners for manual washing.
(c) Exact sizes to be a function of maximum cubic space
utilization as required by shelves and drawers.
(d) Finish to be an integral color throughout to maintain an
acceptable appearance if the surface is scratched or marred.
(e) A minimum of nine (9) sizes shall be available. Please refer
to the equipment drawings for specific finishes and sizes.
J. Shelving Systems (Shelf Storage Units)
1. General Performance Requirements
(a) Shelf Storage Units shall have rounded exposed surfaces free from sharp
edges to prevent injury to patients, visitors and staff. Shelf Storage Units
shall operate safely under maximum load and readily installed, removed, and
relocated without disturbing adjacent modular componentry.
(b) Shelf Storage must be able to attach and be interchangeable on panel
systems, wall strips, and lab modules.
2. Types Required
(a) General purpose shelving
(1) Unit to be available in a minimum of four nominal widths from 2' to
4'. Please refer to the equipment drawings for specific finishes and
sizes.
(2) Unit to be available in a minimum of two nominal depths, including
a depth to accommodate a standard 3 ring binder for 8 1/2" x 11"
paper and a depth to accommodate a large binder of approximately
15" x 15"..
(3) All units shall have door covers available with locks for security and
cleanliness. Door shall recede on top of units to allow maximum use
of interior cubic space. Covering on door shall be either fabric or
vinyl for wet environments.
(4) Selected units shall be available without additional hardware to be
converted to angled display shelving, with front lip.
PART 3--EXECUTION
3.01 INSPECTION
A. Inspect areas in which work is to be performed for acceptability to receive work. Report all
discrepancies to Contractor for correction. Proceeding with work constitutes acceptance of
existing conditions.
3.02 INSTALLATION
A. Assemble and install all items in strict accord with manufacturer's printed instructions.
1. Anchor all fixed components firmly, square, level, plumb.
B. Horizontal support elements
1. Install at heights indicated with all tops, shelves, and writing surfaces level within 1/8"
across width.
C. Vertical support elements
1. Install plumb, spaced as indicated on shop drawings.
2. Align slots to assure hanging units are level.
3.03 FIELD QUALITY CONTROL
A. Adjust components to assure proper alignment and operation. Repair, if acceptable, or replace
all damaged or improperly operating items.
3.04 CLEANING
A. Immediately after installation and adjustment; clean all surfaces to remove all marks, soil, and
foreign matter.
B. Just prior to Substantial Completion, recheck all components and perform all required
additional cleaning.
END OF SECTION
SECTION - 12345
KITCHEN ALUMINUM FURNITURE SYSTEMS
PART 1 - GENERAL
1.01 SUMMARY
A. Provide Kitchen Aluminum furniture Systems and related Work in accordance with the
requirements of the Contract Documents.
B. Work Included: The Work of this Section shall include, but not be limited to, the following:
1. Aluminum Kitchen Furniture
a. Wall Mounted Cabinets, Including shelving and accessories.
b. Floor Mounted Cabinets, Including shelving and accessories.
c. Stone Counter Top specified elsewhere.
2. Accessories:
a. Sinks.
C. Related Work Specified Elsewhere
1. Installation and connection of Mechanical Service Fixtures and Fittings
2. Stone works.
3. Sealants
1.02 QUALITY ASSURANCE
A. Qualifications
1. Provide Kitchen furniture system as a complete system from a single manufacturer to
provide undivided responsibilities for this Work.
2. Kitchen furniture system manufacturer shall meet the following qualifications:
a. Minimum of five years experience in the manufacture of furniture system and
fittings as specified herein.
b. Minimum of five completed installations of equal size and requirements
which can be inspected prior to the award of the contract.
B. Job Mockup
1. After approval of product data, shop drawings and samples, arrange for a site mockup.
Kitchen furniture shall be complete with granite top and sink. Do not deliver
remaining furniture until approval of mockup has been obtained.
2. Retain mockup during construction as standard for judging completed work. Do not
alter, move or destroy mockup until work is completed and accepted. Mockup may,
with approval of the Engineer, become part of the complete work.
1.03 SUBMITTALS
A. Shop Drawings: Submit for Shop Drawings prior to fabrication and shipment of materials to the
job site.
1. Shop Drawings shall show locations of Work in the Project, plans and elevations.
2. Floor plans shall show room number and names; location of assemblies, locations of
sink. Scale shall be 1:20.
3. Coordinate Shop Drawings with other Work involved.
B. Samples: Submit samples of specified finishes, including top material.
PART 2 - PRODUCTS
2.01 GENERAL
A. Provide Kitchen furniture systems and all related work specified from a single manufacturer.
Provide standard and custom components as required, as indicated or as required to fulfill the
Project requirements.
B. Approved Manufacturers: Contractor shall propose three names for Engineer’s approval.
2.03 TOPS
A. Provide stone tops as specified in section 04400.
2.04 SINKS
A. Provide stainless (Type 302/304) steel service sink where indicated.
B. Sinks shall be 18 gauge, with horizontal and vertical corners rounded and coved to at least 15
mm radius. Slope sink bottoms to pitch to outlet.
C. Kitchen Sinks supplier:
1. Roca, Spain.
2. Carron, UK.
3. Peka, Spain
4. Or Approved Equal
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine conditions at the job site where Work of this Section is to be performed to insure
proper arrangement and fit of the Work. Start of Work implies acceptance of job site
conditions.
3.02 PREPARATION
A. Examine the Contract Drawings and specifications in order to insure the completeness of the
Work required under this Section.
B. Verify measurements and dimensions at the job site and cooperate in the coordination and
scheduling of the Work of this Section with the Work of related Trades, so as not to delay job
progress.
C. Furnish templates as required to other trades for location of inserts, support and anchorage
items.
END OF SECTION
SECTION - 12346
MODULAR STEEL LABORARORY AND WORKSTATION SYSTEM
PART 1 - GENERAL
1.01 SUMMARY
A. Provide Prefabricated Metal Furniture Systems and related Work in accordance with the
requirements of the Contract Documents.
B. Work Included: The Work of this Section shall include, but not be limited to, the following:
1. Metal Laboratory Furniture: Components for both adjustable and modular systems:
a. Wall Mounted Cabinets, and Full Height Storage Cabinets; Including
shelving and accessories.
b. Chemical Storage Cabinets, Sealed Types.
c. Cabinet Understructure For Fume Hoods and Special Equipment.
d. Balance, Utility and Instrument Tables: Movable.
e. Service Cores/Chases and Exposed Support Structures.
f. Service Drop Enclosures.
g. Open Shelving Units
h. Racks and Pegboards
i. Adjustable Cart Workstation Unit
j. Microscope Countertop
2. Accessories for Laboratory Furniture:
a. Sinks.
b. Mechanical Service Fixtures and Fittings for installation by other trades.
C. Related Work Specified Elsewhere
1. Installation and connection of Mechanical Service Fixtures and Fittings
2 Installation and connection of Electrical Service Fixtures and Fittings
3. Firestopping.
4. Special Laboratory Equipment.
5. Canopy Hoods.
6. Laboratory Fume Hoods
7. Electrical Fixtures and Fittings
1.02 SYSTEM DESCRIPTION FOR ADJUSTABLE LABORATORY FURNITURE SYSTEM
A. Modular dimensioned system of core and panel style support structures and tables.
B. Cores: Support structure for tables, storage units and shelves, and service chase for all service
and drain lines.
1. Modular units shall be suitable for, peninsula for island configurations.
2. Cores can be supported with floor plates bolted to floor or with structural tables.
3. Equipped with easy to remove access panels with integral fasteners.
B. Do not deliver Work until painting, wet Work, taping and spackling of gypsum wallboards and
similar operations which could damage, soil or deteriorate Work have been completed in
installation areas and buildings HVAC system is in operation.
C. Coordinate on location of storage facilities for the Work of this Section. Coordination shall
include security provisions.
D. Advise of temperature and humidity requirements for installation areas. Do not deliver Work
until required temperature and relative humidity have been stabilized and will be maintained in
installation areas.
1.06 JOB CONDITIONS
A. Coordinate the Work of this Section with the Work of other Sections.
B. Protect finished surfaces from soiling and damage during handling and installation. Keep
covered with polyethylene film or other protective covering.
1.07 WARRANTY
A. In addition to the general warranty provisions of the Contract Documents, warrant the work
provided under this Section and the associated sections 11650 and 11610, to be free from
defects in materials or workmanship for a period of three (3) years from the date of final
acceptance.
B. Execute and deliver to the Employer with copies to the Engineer before final payment is made,
a written warranty in a satisfactory form, stating that labor and materials furnished, and work
performed are in accordance with the Contract Documents and authorized alterations and
additions thereto. Also, should any defects develop during the warranty period and upon
written notice from the Employer, the defective item shall be replaced or satisfactorily repaired,
including adjustments to adjacent work as required. This will be at the convenience of, and
without expense to, the Engineer or Employer.
1.08 PERFORMANCE REQUIREMENTS
A. System Performance Requirements: Design, engineer, fabricate and install the laboratory
furniture system; including the work of Sections 11610 and 11650, to withstand the assemblies
dead loads, use loads and the following structural loads without exceeding the allowable design
working stress of the materials involved, including anchors and connections and without
permanent deformation or breakage.
B. Dead Loads: Design to sustain the dead load created by the individual item of laboratory
furniture system, including dead load from fume hoods, laboratory services and other work
incorporated into the furniture system.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. General: Provide laboratory furniture systems and all related work specified from a single
manufacturer for undivided responsibilities; including casework, fume hoods, countertops,
fixtures and fittings. Provide standard and custom components as required, as indicated or as
required to fulfill the Project requirements. Where manufacturer's published catalog data and
customary construction standards vary from the requirements specified, provide items
complying with the more stringent requirements as determined by the Engineer.
B. Metal Laboratory Furniture
1. Adjustable / Modular Casework: Provide a complete system as manufactured by one
of the following:
a. Hamilton Industries: Adjustable system “Max Lab”
b. Kewauhee: Adjustable system “Alpha 2000”
c. Riyadh Furniture
o. Ethyl acetate.
p. Ethyl alcohol.
q. Ethyl ether.
r. Formaldehyde.
s. Hydrogen peroxide.
t. Methyl alcohol.
u. Methyl ethyl ketone.
v. Kerosene.
w. Phenol.
x. Silver nitrate.
y. Trichloroethylene.
z. Xylene.
aa. Zinc chloride.
4. Finish: Provide epoxy surfaces cast with very smooth surfaces.
B. Chemical Resistant Plastic Laminate Tops: Chemical Resistant Plastic Laminate: similar or
equal to "Chemsurf" by WilsonArt, NEMA Publication LD3. Provide chemical resistant
plastic laminate sheet, with satin finish, in standard colors as selected. Provide chemical
resistant plastic laminate in all surfaces of all components (Exposed, Semi-Exposed and
Concealed) indicated to receive plastic laminate finish.
1. Core Material: Provide marine grade exterior plywood or phenolic resin particleboard
core plywood for plastic laminate tops. Tops shall be 31.4 mm thick.
2.05 HARDWARE AND ACCESSORIES
A. General: Provide manufacturer's standard stainless steel, satin finish hardware units, unless
otherwise indicated. Where specific hardware is not indicated provide hardware items best
suited for function and service. Provide hardware of heavy duty service grade.
1. Hinges: Institutional type, 5 knuckle. Provide one pair for doors less than 1220 mm
high and 1-1/2 pair for doors over 1220 mm.
2. Rectangular Pulls: Provide 8 mm square by 100 mm wide satin finished stainless steel
pulls for drawers and doors. Provide 2 pulls each for all drawers over 610 mm wide.
3. Door Catches: Nylon roller spring catch or dual self-aligning permanent magnet type.
Provide 2 catches on doors over 1220 mm high.
4. Drawer Slides: Provide heavy duty full extension drawer slides sized to the anticipated
drawer loading and shall permit easy removal, and yet prevent inadvertent drawer
removal. Provide slides in black chemical resistant finish.
a. Drawers 75 mm or deeper inside and up to 915 mm wide or not greater than
667.5 N load; similar or equal to Accuride No. 4034.
b. Drawers 75 mm or deeper inside and over 915 mm wide or not greater than
890 N load; similar or equal to Accuride No. 3640.
5. Label Holders: Provide where indicated, size to receive standard label cards
approximately 25 mm by 50 mm nominal size, finished to match other exposed
hardware.
7. Filler Strips: Provide where required for closing space between cabinets and walls and
ceilings, of same material and finish as cabinets. Hem exposed edges. Job fabricated
fillers not acceptable.
8. Utility Space: Provide space, cutouts and holes for pipes, conduits and fittings in
cabinet bodies to accommodate services and their support-strut assemblies.
9. Service Drop Enclosures: Provide full height service drop enclosure matching
adjacent casework construction in all respects. Provide access. panels at countertop
and at ceiling terminations.
B. Special Cabinets
1. Solvent Storage Cabinets: Cabinets shall conform to NFPA 30 and certified by
Factory Mutual or Under-Writers Laboratory. Construct cabinet bottoms, tops, doors
and sides of No. 1.3 mm sheet steel and double walled with 38 mm air space. Joints
shall be riveted or welded. Provide door with a three-point latch arrangement and the
door sill shall be raised at least 50 mm above the bottom of the cabinet to retain
spilled liquid within the cabinet.
a. For hoods specified with solvent or waste solvent storage base cabinets.
Refer to Section 11610 Laboratory Fume Hood for venting requirements.
2. Acid Storage Cabinets
a. “Resisto-Roc” lining and shelf surface
b. Shelf adjustable in 2.5mm increments.
c. Leveling glides provided for exact alignment.
d. Optional vent fabricated from polypropylene.
C. General Requirements For Tables
1. Work surface support frame: 3.0 mm cold rolled steel tubing. Cabinet support
channels: 2.0 mm cold rolled steel. Weld members using the inert gas process.
2. Support Arms
a. Cantilever support arms: 3.0 mm cold rolled steel.
b. 4 leg adjustable height support arms: 3.0 mm cold rolled steel.
3. End Caps: Flame resistant ABS plastic, color matched.
4. Finish: Chemical resistant powder paint finish in manufacturer’s standard color to be
selected.
D. Cantilever Table Frame
1. Capable of vertical adjustment in 25mm increments.
2. Hanging Hook: Five support fingers of 3.0 mm cold rolled steel.
3. Leveling/Locking Stud: Provide in leg member and design to engage the upright and
provide a positive means of locking the cantilever table frame to the upright. Stud
shall be capable of raising front edge of the work surface 3 – 3.8 mm for leveling
purposes.
4. Cantilever table frame shall provide support channels from which suspended cabinets
can be hung and adjusted horizontally.
5. Total width of suspended cabinets must be less than the table width to allow for
clearance for table frame uprights on 600 mm deep table frames.
6. Weight Capacity: Work surface plus 2670 N.
F. Stainless Steel Sinks: 18 gauge, Type 302/304 or 316. Fabricate with horizontal and vertical
corners rounded and coved to at least 16 mm radius. Slope sink bottoms to pitch to outlet.
Provide double wall construction for sink partitions with top edge rounded to at least 13 mm
diameter. Continuous butt weld joints and provide factory punching for fixtures.
1. When stainless steel sinks are part of stainless steel tops, weld sink units to tops and
finish to produce an integral unit with invisible joint line.
2. Provide approximately 3.2 mm thick heat-resistant underseal to undersink surfaces for
condensation prevention and sound-deadening.
3. Trims: Provide stainless steel sinks with integral rim or sink ring, for setting in mastic
or sealant to form a positive seal with top, when sink units are secured to tops of other
than stainless steel.
G. Cup Sinks: Provide cast epoxy resin [stainless steel] cup sinks, where indicated on Drawings.
Conform sinks to requirements specified for tops of same material; if different material
conform to manufacturer recommendations.
1. Stainless Steel Cup Sinks: Where stainless steel cup sink is installed in stainless steel
top, weld thereto and finish to produce invisible joint without solder or fillers. Furnish
with tailpiece integral with cup sink units.
2.09 SPECIALTY ITEMS
A. Fixtures and Fittings: Fabricate laboratory furniture system and fume hoods to receive
Laboratory Fixtures and Fittings. Furnish Laboratory Fixtures and Fittings to other trades for
final connections.
B. Fume Hoods: Provide Fume Hoods in accordance with Section "Laboratory Fume Hoods".
C. Reagent Racks: Single-face or double faced units as required fabricated of manufacturer's
standard design to suit type and composition of top units.
1. Provide reagent shelves of same material and construction as contiguous tops.
D. Pegboards: Provide 25 mm thick white epoxy resin pegboards for glassware, and other items as
indicated. Provide glassware pegboards 610 mm long by 875 mm high, unless otherwise
indicated. Finish face back and edges of all surfaces. Provide polypropylene pegs 13 mm
diameter with glassware protector base. Base of pegs shall be two prong type for mechanical
embedment into pegboard. Provide pegboards with a sloped bottom channel of satin type 302
stainless steel, sloped to sink drain and secured with flush stainless steel fasteners.
E. Wall Mounted Shelving
F. Microscope Countertop: To match epoxy top specifications of this Section with 280 mm
diameter cot-out having apron on back portion. Provide under-counter supports.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine conditions at the job site where Work of this Section is to be performed to insure
proper arrangement and fit of the Work. Start of Work implies acceptance of job site
conditions.
3.02 PREPARATION
A. Examine the Contract Drawings and specifications in order to insure the completeness of the
Work required under this Section.
B. Verify measurements and dimensions at the job site and cooperate in the coordination and
scheduling of the Work of this Section with the Work of related Trades, so as not to delay job
progress.
C. Furnish templates as required to other trades for location of inserts, support and anchorage
items.
3.03 INSTALLATION
A. Pre-Installation Meeting: Meet at project site prior to delivery of Work and review coordination
and environmental controls required for proper installation and ambient conditioning in areas to
receive Work. Include in meeting the Construction Manager, Contractor, Engineer and other
Employer Representatives, installers of Work, wet Work such as plaster patching, taping and
spackling of gypsum wallboard, other finishes, painting, mechanical Work and electrical Work,
and firms or persons responsible for continued operation (whether temporary or permanent) of
HVAC system as required to maintain temperature and humidity conditions. Proceed with
Work installation only when everyone concerned agrees that required ambient conditions can
be properly maintained.
B. Install the laboratory furniture system in strict accordance with manufacturer's installation
instructions under the direct supervision of a manufacturer's representative.
C. Install Work plumb, level, true and aligned with no distortions. Shim as required, using
concealed non-corrosive metal shims. Where laboratory furniture system abuts other finished
Work, scribe and apply filler strips for accurate fit with fasteners concealed where practicable.
D. Adjustable / Modular Furniture system
1. Install framework and countertops straight, plumb and level. Adjust Work within 1/16
inch (1.6 mm) of a single plane. Provide provisions for installation of flexible
cabinetry. Do not secure elements of flexible furniture system designed to be removed
to building structure.
2. Assemble units into one integral unit with joints flush, tight and uniform. Align similar
adjoining doors and drawers to a tolerance of 1/16 inch (1.6 mm).
E. Adjust casework and hardware so that doors and drawers operate smoothly without warp or
bind. Lubricate operating hardware as recommended by manufacturer.
F. Sinks
1. Set top edge of sink unit firmly pressed to underside of countertop, set in
manufacturer's recommended chemical resistant sealing compound to produce a tight
and fully leakproof joint. Adjust sink and securely support to prevent movement.
2. Underside Installation: Use manufacturer's recommended adjustable support system
for table-type and cabinet-type installations.
3. Semiflush Installation: Use stainless steel sink frame, complete with clamping lugs and
pads. Before setting, apply a full coat of manufacturer's recommended sealant under
rim lip and along top. Omit sink frame if sink fabricated with integral rim seal.
G. Accessories: Install accessories units in accordance with manufacturer's directions. Turn
screws to a flat seat; do not drive. Adjust moving parts to operate freely without excessive
bind.
3.04 DEMONSTRATION
A. The laboratory furniture system Manufacturer shall provide technically qualified
representatives for a period of seven (7) full business days, minimum, to thoroughly instruct the
Employer's personnel in correct procedures of operating and maintaining materials and fixtures
and fittings installed under this Work.
B. The instruction period shall be set at the times, locations and calendar dates, not necessarily
consecutive, as required by the Employer.
3.05 CLEANING AND PROTECTION
A. Upon completion of the installation in any area, remove waste and excess materials and
equipment. Leave installation in a clean and finished condition. Maintain factory applied
protective wrapping and coverings to work. Remove debris and waste materials daily.
END OF SECTION
SECTION - 12347
MODULAR WOOD LABORARORY AND WORKSTATION SYSTEM
PART 1 - GENERAL
1.01 SUMMARY
A. Provide Laboratory Furniture Systems and related Work in accordance with the requirements of
the Contract Documents.
B. Work Included: The Work of this Section shall include, but not be limited to, the following:
1 Wood Laboratory Casework: A complete system of modular, adjustable components
including, but not limited to, the following:
a. Base Cabinets, Wall Mounted Cabinets, Freestanding Cabinets and Full
Height Storage Cabinets; Including shelving and accessories.
b. Chemical Storage Cabinets; Sealed and Vented Types.
c. Cabinet Understructure for Fume Hoods and Special laboratory Equipment.
d. Balance, Utility and Instrument Tables; Fixed, Movable and Rolling.
e. Service Head Walls and Chases.
f. Service Drop Enclosures.
g. Ceiling Mounted Service Fixture Panels.
h. Shelving Units; Open and Concealed.
i. Racks and Pegboards.
j. Other Items As Indicated.
2. Countertops; cantilevered and freestanding and cabinet mounted.
3. Sinks
4. Mechanical Service Fixtures and Fittings for installation by other trades.
5. Electrical Service Fixtures and Fittings for installation by others.
C. Related Work Specified Elsewhere
1. Installation and connection of Mechanical Service Fixtures and Fittings
2. Connection of Fume Hoods to ductwork
3. Installation and connection of Electrical Service Fixtures and Fittings
4. Firestopping.
5. Special Laboratory Equipment.
6. Understructure support system for laboratory services and equipment, when not
required or specifically provided by Laboratory Furniture System manufacturer.
1.02 QUALITY ASSURANCE
A. Materials and Work shall conform to the latest edition of reference specifications specified
herein and to applicable codes and requirements of local authorities having jurisdiction,
whichever is more stringent.
B. Qualifications
1. Provide laboratory furniture system as a complete system from a single manufacturer
to provide undivided responsibilities for this Work.
2. Laboratory furniture system and fitting manufacturer shall meet the following
qualifications:
a. Minimum of five years experience in the manufacture of furniture system and
fittings as specified herein.
b. Minimum of five completed installations of equal size and requirements
which can be inspected prior to the award of the contract.
c. Technical resources of sufficient scope to assure prompt and satisfactory
performance in the production and delivery of Work specified so as not to
delay the progress of the Work.
d. Technical resources of sufficient scope to assure prompt and satisfactory
installation of the laboratory furniture system and fittings.
C. Catalog Standards
1. Manufacturer's catalog numbers may be shown on Drawings for convenience in
identifying certain laboratory furniture system components. Unless modified by
notation on Drawings or otherwise specified, catalog description for indicated number
constitutes requirements for each such cabinet.
2. The use of catalog numbers and specific requirements set forth in Drawings and
specifications, are not intended to preclude the use of any other approved
manufacturer's product or procedures which may be equivalent, but are given for
purpose of establishing standard of design and quality for materials, construction and
workmanship.
E. Job Mockup
1. After approval of product data, shop drawings, samples and certificates specified
herein, supply laboratory service fixtures and fittings for mockup lab. Lab shall be
complete with materials, equipment and work specified herein. Do not deliver
remaining materials, equipment and items until approval of mockup has been
obtained.
2. Provide special features as directed by the Engineer for contiguous work. Reconstruct
mockup when directed by the Engineer until it meets with the approval of the
Engineer.
3. Retain mockup during construction as standard for judging completed work. Do not
alter, move or destroy mockup until work is completed and accepted. Mockup may,
with approval of Engineer, become part of the complete work.
1.03 SUBMITTALS
A. Product Data: Submit copies of manufacturer's latest published literature on materials specified
herein for approval, and obtain approval before materials are fabricated and delivered to the
site. Data shall include the following:
1. Design and functional features of each item.
2. Data on each material and item to be incorporated into the Work, the location of each
material and item and its relationship to adjacent Work of this Section and other
sections.
3. Submit with product date sample copies of warranties to be issued.
B. Shop Drawings: Submit for Shop Drawings prior to fabrication and shipment of materials to the
job site.
1. Shop Drawings shall show locations of Work in the Project, plans, elevations, ends,
cross sections, service run spaces, location and type of service fixture with lines
thereto. Indicate materials, sizes, shapes, thicknesses; location and installation
requirements for fasteners and anchors; joint and connection to other Work. Include
layout of units with relation to surrounding walls, doors, windows, and other building
components.
2. Floor plans shall show item with sheet number, room number and names; location of
assemblies, center line locations of sink, cup sink, service fittings from wall to wall.
Services shall be identified by type numbers.
3. Coordinate Shop Drawings with other Work involved.
C. Samples: Submit 150 mm by 150 mm samples of specified finishes, including top material.
Samples will be reviewed by Engineer for color, texture and pattern only.
1. Submit one full-size sample of finished base cabinet unit complete with hardware,
doors and drawers, without finish top.
2. Submit one full-size sample of finished wall-mounted cabinet unit complete with
hardware, doors and adjustable shelves.
3. Furnish both hinged and sliding door samples.
4. Submit full-size samples of sink units and accessories.
5. Acceptable sample units will be used for comparison inspections at Project. Unless
otherwise directed, acceptable sample units may be incorporated in Work. Notify
Engineer of their exact locations. If not incorporated in Work, retain acceptable
sample units in building until completion of Work and remove sample units from
premises when directed by Engineer.
1.04 DELIVERY, STORAGE AND HANDLING
A. Exercise proper care in the handling of Work so as not to injure the finished surfaces, and take
proper precautions to protect the Work from damage after it is in place. Do not deliver Work
until painting, wet Work, taping and spackling of gypsum wallboards and similar operations
which could damage, soil or deteriorate Work have been completed in installation areas and
buildings HVAC system is in operation. Coordinate on location of storage facilities for the
Work of this Section. Coordination shall include security provisions. Advise of temperature and
humidity requirements for installation areas. Do not deliver Work until required temperature
and relative humidity have been stabilized and will be maintained in installation areas.
1.05 JOB CONDITIONS
A. Coordinate the Work of this Section with the Work of other Sections. Protect finished surfaces
from soiling and damage during handling and installation. Keep covered with polyethylene film
or other protective covering.
1.06 WARRANTY
A. In addition to the general warranty provisions of the Contract Documents, warrant the work
provided under this Section, to be free from defects in materials or workmanship for a period of
three (3) years from the date of final acceptance.
B. Execute and deliver to the Employer with copies to the Engineer before final payment is made,
a written warranty in a satisfactory form, stating that labor and materials furnished, and work
performed are in accordance with the Contract Documents and authorized alterations and
additions thereto.
C. Also, should any defects develop during the warranty period and upon written notice from the
Employer, the defective item shall be replaced or satisfactorily repaired, including adjustments
to adjacent work as required. This will be at the convenience of, and without expense to, the
Employer.
PART 2 - PRODUCTS
2.01 WOOD CASEWORK (LABORATORY FURNITURE)
A. General
1. All casework shall be of modern design and in accordance with the best practices of
the wood laboratory furniture industry.
2. Construction and design shall result in "Built-in" installation cabinetry with the
appearance of flush overlay construction without protuberances.
3. Reveals shall be 10mm wide, spaces between doors & drawers shall be 2mm vertically
between doors, and 3mm horizontally between doors and/or drawers.
4. Reveals shall be continuous and uniform throughout.
5. All base units shall have an internal toe spaces of 10.2cm high x 7.6cm deep
6. All casework shall be of rigid box construction and self-supporting for use
interchangeably in a group or for use as single units.
7. All screws to be of die cast steel.
B. Countertops
1. Cast Epoxy Resin: Provide monolithic, seamless cast epoxy tops.
a. Factory molded tops of modified epoxy resin formulation, uniform mixture
throughout full thickness. Color, non-glaring White.
b. Physical Properties: Flexural strength – 27560 kPa; compressive strength –
96460 kPa; hardness, Rockwell M - 197; water absorption in 24 hours - 0.05
percent; heat distortion point – 204 degrees C; highly resistant to thermal
shock.
c. Chemical Resistance: Spot test of following reagents in standard laboratory
concentrations, in contact with finished top for 24 hours; top shall be entirely
unaffected or show only slight dulling of finish:
1). Glacial acetic acid.
2). Hydrochloric acid.
3). Nitric acid.
4). Phosphoric acid.
5). Sulphuric acid.
6). Chromic acid.
7). Ammonium hydroxide.
8). Calcium hypochlorite.
9). Sodium hydroxide.
10). Acetone.
11). Amyl acetate.
12). Aqua regia.
13). Benzene.
14). Butyl alcohol.
15). Ethyl acetate.
16). Ethyl alcohol.
7. Provide solid members for base unit top, bottom, front, back and side horizontal and
vertical rails, front side and back rails of intermediate frame below drawers, toe space
rails, table frame, door frames, divider frame, upper and tall case top and bottom rails.
8. Provide finished plywood for exposed ends on base units, wall, upper and tall cases;
unexposed ends of wall, upper and tall cases with swinging or sliding glass doors;
open units; wall, upper and tall case shelves in cases with swinging or sliding glass
doors; drawer fronts; top and bottom of open units wall, upper and tall cases with
swinging or sliding glass doors; drawer sides and drawer backs; doors for base units,
wall and upper doors for tall cases.
9. Provide plywood for unexposed base cabinet ends; unexposed ends of wall, upper and
tall cases with solid swinging or sliding doors; base unit, wall, upper and tall case
shelves in cases with solid swinging or sliding doors; tops and bottoms of tall cases
with solid swinging or sliding doors; top and bottom of wall, upper cases; base unit
bottoms.
10. Wood Finishing: Provide complete factory finish to comply with chemical and
physical resistance requirements as specified. Provide wood finishing as follows:
a. Preparation: Sand wood surfaces, using machine and hand methods. Remove
machine marks, cross sanding, tool marks or other surface blemishes.
b. "Exposed" Finishes: Carefully sand finishes after each surface treatment.
Finishes wood casework to match approve samples. Provide finishing as
follows:
1) A series of toner and sealer coats to provide a uniform base to
receive subsequent finishing.
2) Stain as required to match approved sample(s).
3) Mineral filler, to fill open grained woods.
4) Multiple coats of highly chemical resistant finish, heat dried and
sanded between each coat to produce a smooth, satin luster free of
imperfections.
c. "Semi Exposed" Finishes: Apply sealer coats, colored to match exposed
portions, and follow with heavy application of clear, water repellent finish
coat to provide a smooth, washable surface.
d. "Concealed" Portions: Provide a heavy coat of clear water repellent finish.
2.05 SPECIALTY ITEMS
A. Fixtures and Fittings: Fabricate laboratory furniture system and fume hoods to receive
Laboratory Fixtures and Fittings. Furnish Laboratory Fixtures and Fittings to other trades for
final connections.
B. Fume Hoods: Provide Fume Hoods in accordance with Section "Laboratory Fume Hoods".
C. Reagent Racks: Single-face or double faced units as required, fabricated of manufacturer's
standard design to suit type and composition of top units.
1. Provide reagent shelves of same material and construction as contiguous tops.
D. Pegboards
1. Provide 25 mm thick white epoxy resin pegboards for glassware, and other items as
indicated.
2. Provide glassware pegboards 610 mm long by 875 mm high, unless otherwise
indicated. Finish face back and edges of all surfaces.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine conditions at the job site where Work of this Section is to be performed to insure
proper arrangement and fit of the Work. Start of Work implies acceptance of job site
conditions.
3.02 PREPARATION
A. Examine the Contract Drawings and specifications in order to insure the completeness of the
Work required under this Section.
B. Verify measurements and dimensions at the job site and cooperate in the coordination and
scheduling of the Work of this Section with the Work of related Trades, so as not to delay job
progress.
C. Furnish templates as required to other trades for location of inserts, support and anchorage
items.
3.03 INSTALLATION
A. Pre Installation Meeting
1. Meet at project site prior to delivery of Work and review coordination and
environmental controls required for proper installation and ambient conditioning in
areas to receive Work.
2. Include in meeting the Construction Manager, Contractor, Engineer and Employer’s
Representative, installers of Work, wet Work such as plaster patching, taping and
spackling of gypsum wallboard, other finishes, painting, mechanical Work and
electrical Work, and firms or persons responsible for continued operation (whether
temporary or permanent) of HVAC system as required to maintain temperature and
humidity conditions.
3. Proceed with Work installation only when everyone concerned agrees that required
ambient conditions can be properly maintained.
B. Install the laboratory furniture system in strict accordance with manufacturer's installation
instructions under the direct supervision of a manufacturer's representative.
C. Install Work plumb, level, true and aligned with no distortions. Shim as required, using
concealed non-corrosive metal shims. Where laboratory furniture system abuts other finished
Work, scribe and apply filler strips for accurate fit with fasteners concealed where practicable.
D. Fixed Furniture system
1. Assemble units into one integral unit with joints flush, tight and uniform. If units
exceed maximum handling size, assemble in longest lengths possible. Align similar
adjoining doors and drawers to a tolerance of 1.6 mm
6. Provide holes and cutouts as required for casework, Service Fixtures and Fittings, and
for accessories and equipment indicated by others.
7. Provide scribe moldings for closures at junctures of top, curb and splash with walls as
recommended by manufacturer for materials involved. Use chemical resistant,
permanently elastic sealing compound where recommended by manufacturer.
H. Sinks
1. Set top edge of sink unit firmly pressed to underside of countertop, set in
manufacturer's recommended chemical resistant sealing compound to produce a tight
and fully leak proof joint. Adjust sink and securely support to prevent movement.
2. Underside Installation: Use manufacturer's recommended adjustable support system
for table type and cabinet type installations.
3. Semi flush Installation: Use stainless steel sink frame, complete with clamping lugs
and pads. Before setting, apply a full coat of manufacturer's recommended sealant
under rim lip and along top. Omit sink frame if sink fabricated with integral rim seal.
I. Accessories: Install accessories units in accordance with manufacturer's directions. Turn screws
to a flat seat; do not drive. Adjust moving parts to operate freely without excessive bind.
3.04 DEMONSTRATION
A. The laboratory furniture system Manufacturer shall provide technically qualified
representatives for a period of seven (7) full business days, minimum, to thoroughly instruct the
Employer's personnel in correct procedures of operating and maintaining materials and fixtures
and fittings installed under this Work.
B. The instruction period shall be set at the times, locations and calendar dates, not necessarily
consecutive, as required by the Employer.
3.05 CLEANING AND PROTECTION
A. Upon completion of the installation in any area, remove waste and excess materials and
equipment. Leave installation in a clean and finished condition. Maintain factory applied
protective wrapping and coverings to work. Remove debris and waste materials daily.
B. Protection
1. Additionally furnish advise of procedures and precautions for protection of laboratory
furniture system from damage until acceptance of the Work by the Employer. Advise
of the required temperature/humidity conditions which must be maintained during the
remainder of the construction period.
a. Cover furniture system with a minimum protection of 6 mil (0.15 mm)
polyethylene film for protection against soiling from construction activities
during the remainder of the Project construction period.
b. Maintain strippable protective wrapping in place until time of final cleaning.
C. Cleaning
1. Just prior to request for Final Acceptance, clean laboratory furniture system, inside
and out. Remove protective wrapping and coverings and repair minor imperfections.
Verify that all components are fully functional and that movable items are in free
working order.
a. Make provisions to secure area until time of review for Final Acceptance by
the Employer.
D. Defective Work
1. Repair or replace defective Work as directed.
2. Repairs shall be of same quality as new.
3. Repairs not acceptable to the Employer shall be removed and replaced with new items
to match original non-defective work in all respects.
E. Finish Repair
1. Touchup finishes as required and as directed.
2. Repairs shall be of same quality as new.
3. Repairs not acceptable to the Employer shall be removed and replaced with new items
to match original undamaged work in all respects.
END OF SECTION
SECTION - 12600
FURNITURE AND ACCESSORIES
PART 1 - GENERAL
1.01 SUMMARY
A. General: Provide and install all custom and standard furniture, furnishings, equipment and
accessories in accordance with the attached FF&E data sheets and the requirements of the
Contract Documents.
B. The extent of furniture, furnishings and accessories is shown on the drawings.
C. Provide miscellaneous component parts required to assemble and support the work and to
ensure the completeness of each item.
D. Include all anchors, braces, spacers, plates, attachments, clips, bolts, washers, shims and
miscellaneous fastenings.
E. The work provided under this Contract shall include all shop fabrication and finishing, storage,
delivery, site modification and installation for each item shown, scheduled and/or specified,
complete in place and ready for use.
F. All cut-outs and reinforcement for cut-outs in furniture shall be provided by the Contractor in
accordance with the templates furnished or approved by the respective trades.
1.02 PERFORMANCE REQUIREMENTS
A. Furnish all equipment items, labour, materials and tools, transportation and perform all
operations necessary to properly execute and complete all furniture.
B. In addition to requirements shown and specified, and except as modified by governing Codes,
conform to applicable provisions and recommendations of the following standards:
1. Industry Standards: National Woodwork Manufacturer's Association (NWMA).
2. Voluntary Product Standards: U.S. Department of Commerce.
3. Quality Standards: Architectural Woodwork Institute (AWI).
4. Technical Manual (AATCC)
5. The Business and Institutional Furniture Manufacturer’s Association (BIFMA)
6. ACT – Association for Contract Textiles
7. NFPA 260
8. ASTM Standards:
a. ASTM F 782: Standard specification for Doors, Furniture.
b. ASTM F 825: Standard specification for Drawers, Furniture.
c. ASTM F 826: Standard specification for tops, Furniture.
d. ASTM D 3751: Standard practice for Evaluation of Furniture Polish.
e. ASTM D 2571: Standard guide for Testing Furniture Lacquers.
f. ASTM F 1178: Standard specification for Enamelling System, Baking,
Metal Joiner Work and Furniture.
C. Materials, construction methods, tolerances, joining and assembly of woodwork shall conform
to the requirements of the above standards except that, in case the requirements of the drawings
and the following Specifications are more stringent and precise than the above standards, the
more stringent requirements shall apply to this work.
D. The Contractor may request the approval of an alternative of a product, which in his opinion is
equal or superior to that indicated on drawings or specified in this Section. The Engineer
reserves the right to reject the proposed alternative on either performance or aesthetic grounds.
E. Specified items are for quality standard and design intent. If the materials, details or
dimensional properties are at variance with the Contractor's or manufacturer's
recommendations, alternative details will be considered for review by the Engineer when
submitted in accordance with the Contract Documents.
F. It shall be the responsibility of the Contractor and manufacturer to guarantee that the furniture
and equipment will have proper support, stability and fault free performance. Alternative
recommendations for major design changes will not be considered.
G. Make design modifications of the work shown only as may be necessary to meet the
performance requirements and coordinate the work. Variations in details and materials, which
do not affect appearance, durability or strength, shall be submitted to the Engineer for review.
Maintain the design concept without increasing or decreasing size of members or altering
profiles and alignments shown.
H. Manufacturer's nameplates, logos, or stamped or printed markings, shall not be exposed on any
item of furnishing provided under this Contract.
I. Verify all dimensions before proceeding and obtain measurements at the job site for all work
required to be accurately fitted to the building.
J. The Contractor shall be responsible for the accuracy of all such measurements and for the
precise fitting of the work.
1.03 QUALIFICATIONS
A. Employ only experienced tradesmen in the fabrication and installation of furnishing, and who
are capable of producing work of the highest standard of quality in the industry.
B. The Tenderer must submit a letter of certification verifying that the furniture specified would
be provided exactly as specified.
C. This certification must be submitted with the Tenderer's proposal, if his Tender is to be given
consideration.
1.04 SUBMITTALS
A. Submit a complete listing of manufacturers or fabricators for the furniture and furnishings
together with brochures and photographs of manufactured products with completed tender
documents for preliminary approval.
B. Manufacturer's Data: Submit to the Engineer, copies of manufacturer's specifications and
installation instructions and/or maintenance manuals for each item required, including
certification or laboratory test reports as may be required to show compliance with the Contract
Documents.
C. Samples: Submit to the Engineer, in accordance with the requirements of the Contract
Documents for approval before beginning shop drawings.
D. Submit samples of all furniture, furnishings and accessories in all specified finishes and
materials as required by the Engineer. Submit samples of normal fabric width and at least one
meter in length, but not less than one complete repeat for each colour and / or pattern of all
finish fabrics specified.
1. Fabric and Leather Samples: Submit four (4) cuttings of each fabric (upholstery and
covering) in full repeat (if any) and with min dimensions300x300mm including
technical information for Origin of Supply, fabric composition, fabric tests etc;
properly tagged and identified with the job name, Contractor's name, item description
and Engineer's identifying code.
2. Frame Material: Submit manufacturer’s standard-size unit.
3. Metal Finish Samples: Submit two (2) coupon samples as follows, of each metal
finish and colour, including custom and standard colours.
4. Wood Finish Samples: Submit two (2), 300 x 300 mm samples of each specie and
special finish specified, including veneers and solid stock. Where the finishing
process or products vary from those specified, indicate the process and products used.
5. Submit other samples as may be required by the Engineer.
E. Mock-ups
1. Following review of samples and prior to shop drawing submittal, construct mock-ups
at the fabricator's yard, as directed by the Engineer.
2. Assemble mock-ups to simulate final conditions, indicating finish, joints conditions,
use of anchorage, supports and all other features of finished work.
F. Shop Drawings
1. Submit to the Engineer, in accordance with the requirements of the Contract
Documents, shop drawings showing the design and dimensions, and clearly
indicating, in large scale, the construction of the various components, method of
assembly, thickness of materials, finishes, reinforcements and all other pertinent data
and information.
2. Submit shop drawings with jointing and special details in full scale. Show complete
information concerning fabrication, materials, finish, attachment, hardware, fixing
details, upholstery material pattern placement, direction of wood grain and other
information as requested.
G. Submit complete instructions for handling, storage, installation and protection.
H. In an area as directed by the Engineer, apply materials of this Section under direction of
manufacturer of materials, until a level of workmanship approved by the Engineer is reached.
Material improperly installed shall be removed and replaced to approved standards.
I. Submit in accordance with the Contract Documents copies of the following information from
the Manufacturer to the Engineer. Confirm that one (1) copy of each item has been distributed
to the Fabricators using the fabrics specified in other sections of the Specification.
1. Certificate (in the form of standard data sheet or letter) that product to be used
complies with the specifications. Include Certificate to prove the Country of Origin.
2. Statement that each product to be supplied is recommended for the application
specified.
3. Complete instructions for handling, storage, fabrication and protection. Include
precautions against materials and methods which may be detrimental to finishes and
performance.
J. Maintenance Instructions
1. Submit to the Engineer, copies of the manufacturer's maintenance instructions
including information needed for the cleaning and removal of common stains from
each type of fabric used.
1.05 INSPECTION
A. The items will be inspected and tested at the Engineer and/or Employer's option to determine
compliance with the standards with respect to the workmanship, materials, colours and
installation.
B. Inspection Visits
1. Arrange for Employer’s Representatives and Engineers (2 persons) to visit the place
(s) of manufacturer of the furniture as follows:
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. Refer to the attached FF&E data sheets for approved manufacturers and products list
B. Items selected from the specified manufacturers are for quality, performance and design intent.
C. Equivalent products from approved manufacturers are acceptable subject to the approval by the
Engineer.
2.02 GENERAL
A. Manufacturers: The products and manufacturers are specified for the purpose of establishing
minimum quality standards and design intent. Products equal in quality to, or better than those
specified, will be considered for approval on submission of detailed technical literature and/or
mock-up for Engineer's approval.
B. Following are the minimum requirements for cabinet construction unless otherwise indicated:
1. Body members – ends, divisions, bottoms & tops – minimum 19mm thick panel
product.
2. Face frame, rails – minimum 19mm thick lumber or panel product.
3. Shelves – minimum 19mm thick medium density chipboard or lumber.
4. Backs – minimum 6mm panel product.
5. Drawer sides, backs and subfronts – 12mm lumber or panel product.
6. Drawer bottoms – 6mm panel product.
7. Drawer fronts – 19mm panel product.
8. Cabinet door – minimum 19mm MDF with like materials and thickness both faces.
2.03 GLASS
A. Except as modified by governing codes and by the Contract Documents, comply with the
applicable provisions and recommendations of FGMA "Sealant Manual" and "Glazing
Manual" and GTA "Engineering Standards Manual".
B. Comply with the following standards:
1. ASTM C1036 – Float Glass
2. ASTM C1048 92 – Heat Treated Glass (FT and HS)
3. ASTM C1172 – Laminated Glass
4. 16 CFR 1201, ANSI Z 97.1 1984 and BS 6262 - Safety Glass
5. EN 14179 – Heat Soak Test
2.04 STEEL
A. Structural Steel Shapes and Plates: ASTM A 36.
B. Cold-Rolled Carbon Steel Strips: ASTM A 109.
C. Cold-Rolled Carbon Steel Sheets: For concealed surfaces, commercial quality, ASTM A 366.
For all exposed parts, open-heart, full pickled, annealed stretcher-levelled standard or flatness,
furniture steel, free of waves and other defects and/or impurities.
D. Hot-Rolled Carbon Steel Sheets: Commercial quality, ASTM A 569, may be used for
concealed parts only.
E. Galvanized Carbon Steel Sheets: ASTM A 526, commercial coating class (1.25 oz. per sq. ft.).
F. Steel Bars: Cold-finished, carbon steel, ASTM A 108, hot rolled.
G. Rolled Steel Formed Channels: Cold-rolled steel, best commercial grade.
H. Steel Tubing: Cold-rolled steel seamless welded, best commercial grade, not less than 0.065"
thick.
2.05 STAINLESS STEEL
A. Tubing: ASTM A 554, Grade MT 316.
B. Pipe: ASTM A 312/312 M, Grade TP 316.
C. Castings: ASTM A 743/A 743M.
D. Plate: ASTM A666, Type 304.
2.06 WOOD
A. Wood shall be manufacturer’s standard species unless otherwise indicated. Wood veneers shall
be manufacturer’s standard species; stain, lacquer and tone of veneers as specified and to
match approved samples.
B. All wood finishes within a designated area shall have same finish, whether it requires to be
customized or not, and shall be provided at no additional cost.
2.07 SOLID LUMBER STOCK
A. Exposed Hardwood: Premium Grade.
B. Unexposed Hardwood: Custom grade.
C. Softwood: Custom grade.
2.08 PLYWOOD
A. Exposed Veneered Plywood
1. Architectural specialty Grade hardwood plywood with face veneers of wood
specified. Pre-selection and acceptance of veneer by the Engineer will be required,
and book-matching of veneers will be subject to Engineer's acceptance.
2. Plywood cores shall be balanced 5-ply lumber of 7-ply veneer plywood construction
with a maximum content of 7%.
3. Solid wood or veneer edge treatment, of species to match face veneer, plywood cores
shall be balanced 5-ply lumber of 7-ply vendor plywood construction with a
maximum content of 7%. Solid wood or veneer edge required for Premium Grade
construction.
4. Thickness of plywood shall be as shown on Drawings, or as accepted on final shop
drawings.
B. Concealed plywood, for internal furniture construction, shall conform to standard
specifications for interior.
2.09 HIGH - PRESSURE DECORATIVE LAMINATE (SCRATCH - PROOF)
A. To comply with NEMA LD 3.
2.10 MEDIUM-DENSITY FIBERBOARD (MDF)
A. Product made without formaldehyde and complying with ANSI A208.2, product class MD.
B. All MDF to be fire retardant quality. Must have class 3 surface spread of flame rating when
assessed by the method of BS 476 Part 7. Class 1 rating to be achieved by the addition of
appropriate fire retarding chemicals at the time of board manufacture.
2.11 MISCELLANEOUS MATERIALS AND HARDWARE
A. Gaskets and Spacers required for the installation shall be formed of neoprene and shall be of
the durometer and hardness recommended by the manufacturer for each use.
B. Fastenings: Non-corrosive metal which will not cause galvanic action or rusting. Standard
commercial items suitable for the intended purpose.
C. Adhesives for each use shall be products recommended by the manufacturer of the materials
being attached.
D. Hardware shall be of the type, material and manufacture reviewed on the final shop drawings.
All exposed surfaces shall be given a finish to match adjacent metal finishes.
E. Chair Casters: Twin roller bearing casters unless otherwise specified against each item.
F. Furniture Casters: 50 mm Diameter heavy duty lockable casters unless otherwise specified
against each item.
G. Furniture Locks: Repetition of same lock /key will not be allowed within the entire FF & E
package.
H. Materials or accessories not listed above shall be provided as per manufacturer’s first quality
standard product range and to Engineer’s approval.
2.12 FINISHES (IN GENERAL)
A. Finishes shall be Manufacturer’s standard finish for types and colors specified and to match
approved samples unless otherwise specifically indicated against each item.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine substrates and adjoining construction, and conditions under which work will be
installed.
B. Do not proceed with work until unsatisfactory conditions detrimental to proper and timely
completion of work have been corrected.
C. Inspect areas to receive furniture and furnishings and verify that construction is complete and
finishes in place and ready to receive furniture and furnishings.
3.02 INSTALLATION
A. Do not install furniture or furnishings until building air-conditioning system is in continuous
use and until all other construction work is complete in each area where furniture and
furnishings are to be installed.
B. Verify dimensions before proceeding and obtain measurements at job site for work required to
the accurately fitted to other construction. The Contractor shall be responsible for accuracy of
such measurements and precise fitting and assembly of finished products.
C. Install furniture and furnishings in locations shown on drawings and schedules or as directed
by the Engineer.
D. Items of furniture that are to be field assembled shall be assembled in accordance with the
Manufacture’s instructions and by the Manufacturer’s own skilled operatives.
E. Level and adjust all units of furniture. All operating parts shall be lubricated as required.
Provide suitable protectors for the respective floor covering.
F. Restore and/or replace finished surfaces damaged as a result of furniture installation. Remove
and refinish or replace damaged work when directed by the Engineer.
G. Items of furniture that are to be boxed and stored as a spare shall be checked by the Engineer
and stored in accordance with the manufacturer’s recommendations and clearly labeled for
identification.
H. Items shall be stored as directed by the Engineer.
I. Coordinate work with that of other trades affected by this installation.
J. Give particular attention to timely furnishing of supporting and attachment steel embedded in
concrete and to providing of wood grounds, nailers and blocking so as not to delay job
progress.
K. Install work plumb, level, true and straight with not distortion.
L. Cutting, trimming, fitting and matching of prefinished work will not be permitted.
M. Special care shall be taken in the handling of the furnishings to avoid its being scratched or
otherwise defaced during the course of installation.
N. Any materials showing evidence of such mishandling shall be replaced at the expense of the
Contractor.
O. Do not install units which have members that are warped, bowed, deformed or otherwise
damaged or defaced.
P. Remove and replace such members as directed.
Q. The method of levelling all floor supported units must be of a concealed, adjustable type
acceptable to the Engineer.
R. Exposed shims will not be allowed. Shims may be used only where acceptable to the Engineer,
and then only if the Contractor guarantees that shims used will be totally concealed and
attached with adhesive or 2-sided tape so that shim cannot become dislodged.
3.03 CLEANING AND PROTECTION
A. Upon completion of the installation, remove all debris from the building created by work
provided under this Section and leave and areas clean.
B. Remove any soiled spots from the face of finished surfaces using processes recommended by
the manufacturer, and in a manner acceptable to the Engineer.
C. Replace any areas of finish surfaces where cleaning has failed to restore appearance and
quality satisfactorily, as determined by the Engineer.
D. Clean exposed finishes as recommended by the manufacturer or processor using care to avoid
abrasion of the finish.
E. Protect all adjoining work from abrasion, soiling, staining and other damage resulting from the
furnishings installation work. Exercise extreme care during installation to avoid soiling or
damaging other work. Repair or replace damaged work as directed without additional cost.
F. Protect all items of work so that it will be without damage at the time of handing over.
END OF SECTION
SECTION - 12610
FIXED AUDIENCE SEATING
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Particular Conditions
and Division 1 Specification Sections, apply to this Section.
1.02 SUMMARY
A. This Section includes auditorium seating.
B. Related Sections include the following:
1. Division 16 Sections for electrical connections for power wiring and data cables.
1.03 SUBMITTALS
A. Product Data: Include construction details, material descriptions, dimensions of individual
components and profiles, and finishes for seating.
B. Shop Drawings: Plans, elevations, and sections through rows showing seating layout; chair
widths; accessories, accessibility provisions; aisle widths; and attachments to other Work.
C. Samples for Verification: For each type of exposed finish required, prepared on Samples of size
indicated below and of same thickness and material indicated for the Work.
1. Full size with finishes and accessories specified.
a. Approved Sample may become part of completed Work.
2. Upholstery Fabric: Full width sample, not less than 900 mm long, with fabric
treatments applied. Show complete pattern repeat. Mark top and right side.
3. Metal Finishes: Manufacturer's standard-size unit, not less than 3 inches (75 mm)
square.
4. Exposed Fasteners: Full-size units of each type.
D. Maintenance Data: For seating to include in maintenance manuals specified in Division 1.
Include the following:
1. Methods for maintaining upholstery fabric.
2. Precautions for cleaning materials and methods that could be detrimental to seating
finishes and performance.
1.04 QUALITY ASSURANCE
A. Installer Qualifications: An experienced installer who has specialized in installing work similar
in material, design, and extent to that indicated for this Project and who is acceptable to
manufacturer.
B. Obtain each type of seating required, including accessories and mounting components, through
one source from a single manufacturer
C. Upholstery Fabric: Obtain fabric of a single dye lot for each color and pattern of fabric
required.
D. Fire Safety: Comply with flammability compliance with California Bulletin 117.
E. Mockups: Before installing seating, install mockups for each type of seating required to verify
selections made under sample Submittals and to demonstrate aesthetic effects and qualities of
materials and execution. Install mockups to comply with the following requirements, using
materials indicated for the completed Work:
1. Install mockups in the location and of the size indicated or, if not indicated, as
directed by Engineer.
2. Notify Engineer seven days in advance of dates and times when mockups will be
constructed.
3. Obtain Engineer's approval of mockups before starting installation.
4. Maintain mockups during installation in an undisturbed condition as a standard for
judging the completed Work.
1.05 PROJECT CONDITIONS
A. Environmental Limitations: Do not install seating until space is enclosed and weatherproof; wet
work in space is complete and dry; finishes, including painting, are complete; and work above
ceilings is complete. Do not install seating until ambient temperature and humidity conditions
are continuously maintained at the levels anticipated for final occupancy.
B. Field Measurements: Verify seating layout by field measurements before seating fabrication
and indicate measurements on Shop Drawings. Coordinate fabrication schedule with
construction progress to avoid delaying the Work.
1.06 COORDINATION
A. Coordination of Electrical Work: Coordinate electrical and data wiring with seating layout.
PART 2 - PRODUCTS
2.01 AUDITORIUM SEATING
A. Refer Architectural drawings for description. System to include integral data cabling and power
wiring. Manufacturers, subject to compliance with requirements
1. Concerto, mnf: Arseline
2. Lamm, Italy
3. Figueras, Spain
4. Castelli, Italy
5. Riyadh Furniture Industries, Riyadh. KSA
5. Or Equal Approved.
2.02 FABRICATION
A. Upholstery: Fabricate fabric-covered items free of welts, creases, stretch lines, and wrinkles.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements, accurate locations of electrical connections and other conditions affecting
seating. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02 INSTALLATION
A. Install seating in locations indicated and fastened securely to substrates according to
manufacturer's written installation instructions.
B. Install seating so moving components operate smoothly and quietly.
3.03 ADJUSTING
C. Repair minor abrasions and imperfections in finishes with coating that matches factory-applied
finish. Replace upholstery fabric damaged during installation.
END OF SECTION
SECTION - 12670
FLOOR MATS
PART 1 - GENERAL
1.01 SUMMARY
A. Provide recessed Doormat in accordance with Contract Documents.
B. This Section includes:
1. Frames to be set in concrete floors to receive recessed floor mats.
C. Related Sections
1. Stone
2. Concrete
1.02 SUBMITTALS
A. Product data for each type of floor mat and frame specified, including manufacturer's
specifications and installation instructions, details of construction relative to materials,
dimensions of individual components, profiles, and finishes.
B. Shop drawings showing layout of floor mat and frames, full-scale sections of typical
installations, details of patterns or designs, anchors, and accessories.
1. Coordinate shop drawing submittal with concrete work shop drawings showing
oversized recess for deferred installation of frames.
C. Samples for initial selection purposes in form of manufacturer's color charts consisting of actual
sections of floor mat and frame materials.
D. Samples for verification purposes in form of 300 mm x 300 mm assembled section of floor mat
and frame members with selected tread surface showing each type of metal finish and color of
exposed floor mat, frames, and accessories required. Where finishes involve normal color and
texture variations, include sample sets showing full range of variations expected.
E. Maintenance data in form of manufacturer's printed instructions for cleaning and maintaining
floor mats.
1.03 PROJECT CONDITIONS
A. Field Measurements: Check actual blocked-out openings in floors by accurate field
measurements before fabrication of frames and mats; show recorded measurements on final
shop drawings. Coordinate fabrication schedule with construction progress to avoid delay of
Work.
1.04 QUALITY ASSURANCE
A. Single-Source Responsibility: Obtain floor mats and frames from one source from a single
manufacturer for each type of mat.
1.05 SEQUENCING AND SCHEDULING
A. Provide oversized recesses in concrete work to receive frames. Defer frame installations until
building enclosure is completed and related interior finish work is in progress.
1. Install frames integrally with principal placing of concrete floor system. Locate, align,
and level frame members accurately. Recess in-fill concrete where required for
placement of concrete topping.
PART 2 - PRODUCTS
2.01 COMPONENTS
A. Recessed Mat Frames: Provide manufacturer's standard design, of size and style to fit floor mat
type and match approved sample for permanent recessed installation in floor, complete with
corner pins or reinforcing and installation anchorages.
2. Provide frame members in single lengths or, where frame dimensions exceed
maximum available lengths, provide minimum number of pieces possible, with
hairline joints equally spaced and with pieces spliced together by means of straight
connecting pins.
B. Doormats: Provide manufacturer's standard, constructed from ADO public SGCB with grooved
rubber inset and cassette-brush.
2. Roll-up doormat, especially reinforced and loadable for frequently used entrances in
the outside area.
2.02 FABRICATION
A. Shop fabricates units of floor mat work to greatest extent possible in sizes as indicated. Where
not otherwise indicated, provide single unit for each mat installation, but do not exceed
manufacturer's maximum size recommendation for units intended for removal and cleaning.
Where joints in mats are necessary, space symmetrically and away from normal traffic lanes.
Miter corner joints in framing elements with hairline joints or provide prefabricated corner
units without joints. Where possible, verify sizes by field measurement before shop fabrication.
PART 3 - EXECUTION
3.01 INSTALLATION
A. Install recessed frames and mats to comply with manufacturer's instructions, at locations
indicated and with top of frames and mats in proper relationship to one another and to
adjoining finished flooring. Set mat tops at height recommended by manufacturer for most
effective cleaning action; coordinate top of mat surfaces with doors that swing across mats to
provide under door clearance.
1. Where frame is embedded in grout, provide necessary shims, spacers, and anchorages
for proper location and secure attachment.
3.02 PROTECTION
A. Upon completion of frame installations and concrete work, provide temporary filler of plywood
or fiberboard in recesses, and cover frames with plywood protective flooring. Maintain
protection until construction traffic has ended and project is near time of Substantial
Completion.
B. Defer installation of floor mats until near time of Substantial Completion for project.
END OF SECTION
SECTION - 13030
WALK-IN COLD ROOMS
PART 1 - GENERAL
1.01 SUMMARY:
A. Provide labor, materials, equipment and services, and perform operations required for
installation of Walk-in Cold Rooms and related work as indicated on the drawings and
specified herein. Materials and work shall conform to the applicable codes and standards.
B. Work Included: The work of this section shall include, but not be limited to, the following:
1. Supplying and setting in place all new walk-in cold rooms, Cooling Criteria,
equipment and appliances as shown on the drawings and listed herein after ;
Hospital (Basement-1) Refrigerated store/food waste (B1-616) +2 to +5 Cº
Hospital (Basement-1) Refrigerated store/Infectious (B1-603) +2 to +5 Cº
Forensic (Ground floor) Walk in room (00-50) -2 to +5 Cº
Incinerator (Ground floor) Cold waste storage (Room 00-05) +2 to +5 Cº
C. Size and Shape of Equipment: Size of walk-in Refrigerators / Freezer shall be as shown on
drawings, Height shall be 2500mm or as enginner’s approved.
D. Related Work specified elsewere
1. Electrical service and connection to all Cold Rooms and Equipment, overload
protection requirements wiring between starters, when starters and controls are not
integral with equipment.
2. Plumbing work and connections, including fittings, floor drains, water and waste lines
to refrigeration compressors including their connections, and miscellaneous plumbing
works.
3. Heating, ventilating and air conditioning except as otherwise specified in this Section.
4. Concrete, masonry and miscellaneous metals, except as otherwise specified in this
Section.
5. For shelves and trays refer to Section 11400.
1.02 QUALITY ASSURANCE
A. Manufacturers Instructions: In addition to the requirements of these specifications, comply
with manufacturer's instructions and recommendations for all phases of work.
B. Standards: Construction shall conform, as applicable, to the requirements of the following;
1. National Sanitation Foundation Testing Laboratory
2. Underwriters Laboratories
3. Class One Building Type construction of Factory Mutual approval standard #4411 for
insulated wall construction. Walk-in Cold Rooms shall be prefabricated, all metal clad,
sectionally constructed, and designed for easy and accurate field assembly.
4. American Society of Mechanical Engineers
5. National Fire Protection Association Standards Pamphlet No. 96.
6. National Electrical Code.
7. All applicable National and Local Codes.
1.03 SUBMITTALS
A. Product Data: Submit manufacturer's latest published literature for materials specified herein
shall be submitted. Data shall include certificates showing compliance with the specifications.
B. Shop Drawings: Submit Shop Drawings indicating details for Walk-in Cold Rooms, complete
in detail. Indicate thickness, type, grade, and dimensions; and shall show construction details
and installation with relation to the building construction.
1. Floor plans, showing detailed dimensions for floor depressions, locations of partitions
and wall reinforcing as related to cold rooms supplied under this Section, to a scale of
1:20. These dimensions shall be taken from finished walls and columns and include all
electrical connections
2. Shop drawings shall be in accordance with section 01300.
3. Submit manufacturer's latest technical catalog cuts sheets. Catalouges shall include
the manufacturer's name and all options and accessories specified.
4. Schedule of Rooms and Equipment: A schedule similar to what is shown on Drawings
including all remarks and room craiteria as stipulated on the HVAC drawings and
depression as shown on Structural drawings.
C. Certificates: Walk-in Cold Rooms shall be certified to be suitable for the service intended by
the manufacturer, based on not less than 5 years' satisfactory operation in a similar application.
D. Samples: Applicable samples shall be submitted for Engineer’s approval.
E. Installation Instructions: A complete set of instructions covering both assembly of the walk-in
and installation of the refrigeration equipment shall be supplied.
F. Contractor shall furnish to Engineer three (3) booklet containing instructions covering
assembly of walk-in, installation of refrigeration equipment, wiring diagrams, operating and
maintenance instructions, and other data pertaining to proper upkeep and operation of the
Walk-in Freezers and Coolers.
G. Warranty: Contractor shall guarantee, for a period of one (1) year after equipment has been
accepted, all materials and workmanship included in his contract. He shall guarantee all
requirements included in his contract and bidding documents; he shall further guarantee that all
equipment, materials, and workmanship be free from defects that may arise during the period
of guarantee, except that which may be due to misuse. The compressor units are to carry a five
(5) year manufacturer's warranty. The panels of the Walk-in are to carry a fifteen (15) year
manufacturer’s warranty.
H. All equipment in this specification, unless otherwise stated, shall be as manufactured by
"Insulated Structures", “Thermo Kool” “ Colpak” or an approved equal.
I. Warranty Service Rider: Where the manufacturer supplies or relays refrigeration system
warranties, the authorized factory service agency shall be certified with accredited training
pertaining to refrigerant recovery procedures in effect as of January 2002; the service agency
shall at all times utilize approved refrigerant recovery systems and shall properly dispose of
used refrigerants and refrigerant oil in accordance with Hazardous Material Regulations in the
State; and shall comply with EPA Federal guidelines.
1.04 PRODUCT HANDLING
A. Protection: Use all means necessary to protect the materials of this Section before, during, and
after installation and to protect the installed work and materials of all other trades.
B. Replacement: In the event of damage, immediately make all repairs and replacements
necessary to the approval of the Engineer and at no additional cost to the Employer.
1.05 QUALIFICATION
A. To be considered eligible to work on this project, the Sub-Contractor for the work of this
Section of the Specifications for each Walk-in Cold room must:
1. Be a fully recognized Contractor experienced in installation of standard and custom
fabricated Walk-in Cold rooms and Equipment for a period of five (5) years.
2. Have successfully completed similar projects of the same scope within the last two (2)
years.
PART 2 - PRODUCTS
2.01 MATERIALS
A. Stainless steel, where specified, shall be Type 302, No. 4 satin finish.
B. Galvanized steel sheets shall conform to ASTM-A164, Type RS. Where galvanized steel has
been welded, seams shall be thoroughly cleaned and finished with one coat of zinc-rich primer
(70% zinc). Galvanized structural steel shall conform to ASTM-A123 and A-153. Hot dip
galvanization shall conform to ASTM-A386.
C. Steel pipe shall be fully galvanized. All threads are to be cleaned and coated with rust-resistant
coating.
D. Structural Shapes: All angles, band channels, etc., used for framing shall conform to ASTM-
A36.
E. Fastenings: All bolts, screws, nuts, and washers shall be galvanized or cadmium-plated steel,
except that where brass or stainless steel is fastened, the fastenings shall be brass or stainless
steel respectively. Where dissimilar metals are fastened, bolts, screws, and nuts shall be made
of an approved non-corrosive metal.
2.02 WALK-IN COLD ROOM PARTITIONS:
A. Insulation: Insulation shall be the rigid higher density STE PAN FOAM R1-959915 Urethane
foam poured-in-place, not frothed. Overall thickness shall be 100mm minus metal thickness. It
shall conform to ASTM Test Nos. 1622 and have a Dimensional stability @ 28 days @ 200°F.
of 5.3%, ASTM D-2126 and K Factor ASTM C-518, BTU IN/HR 0.145 FT sq. ft. Also to be
F.M. Approved as a Class One Building Type Construction.The manufacture of this insulation
is completely free of CFC ozone depleting chemicals using state of the art HCFC blowing
agent at a reduced rate.
B. CFC Compliance: Walk-In insulated panels shall comply with current EPA Regulations and
the Clean Air Act; Manufacturer shall supply Notarized Affidavit that the insulated panels are
a CLASS I foam type that conforms to current statues in effect at date of job site arrival; CFC
emission compliance foam type must be UL LISTING 7 + 4; MEA 184-85-E. The affidavit
shall hold harmless and indemnify the Employer, and the Engineer from any fines, summons or
liabilities which may result from a violation.
C. EPA "Venting" requirements: Provide the Engineer with a certificate of one job site mechanic
has received accredited training conforming to the EPA and Clean-Air Act July 1, 1992;
Contractor shall assume full responsibility for the actions of the employees or casual helpers in
respect to "Venting" of EPA regulated refrigerant gases.
1. Furthermore, Supply the Engineer with an affidavit which specifically indemnifies and
holds Harmless the Employer and the Engineer from any fines, summonses or
liabilities which may result from "Venting" Controlled Refrigerants. Supply with bid
documents certified statement by issuing agencies that Walk-in Manufacturer has been
issued certificates as listed above. Panels shall conform to both national and local
Building Department Approval.
D. Insulated metal clad sections shall be provided to form separate compartments within the
Walk-in. Construction and insulation shall be as herein before specified. A nonconductor strip
must be built into all exterior sections at the joints where partitions butt, to prevent transfer of
heat from one compartment to another. Necessary fastening devices shall be supplied.
E. Sections shall be made of 300, 600 and 1200mm widths and to be interchangeable for fast,
easy assembly. Sections shall contain no internal wood or metal structural members with 100%
of each section, exclusive of metal skins, being urethane insulation. Section edges must have
tongues and grooves foamed-in-place with gaskets on each edge to assure airtight joints.
F. Walk-in sections shall be assembled with Non-Corrosive Cam-Lok joining devices. Distance
between locks shall not exceed 1200mm. Cam-Lok joining devices shall be rigidly connected
from one joining edge to the other joining edge of the same section by use of double steel
straps set into the insulation, forming perimeters of steel for extra strength.
G. To assure perfect alignment and maximum strength, “L” shaped panels shall be provided for
each corner. The exterior horizontal dimension of each side of this corner shall be
300mm.Walk-in shall be constructed in accordance with National Sanitation Foundation and
Underwriters Laboratories.
H. Finishes:
1. Embossed Aluminum on all internal and external exposed surfaces
2. Bright Galvanized Steel on all non-exposed surfaces
2.03 FLOOR CONSTRUCTION:
A. Less Floor Screeds: Vertical panels 100mm thick with 100mm partitions shall be manufactured
with a flat bottom and shall be designed to anchor directly into the floor upon which they sit.
These panels shall be supplied with a screed anchor, machine bolt and lok-bolt for anchoring
these panels. Screed anchor locations shall be on 600mm centers.
B. Floor Insulation: Install 75mm slab urethane in refrigerator and freezer, one ply of asphalt felt
base paper or one ply of 0.15mm thickness polyethylene sheets shall be placed under
insulation and extended up interior sides. All joints shall be sealed. Contractor to run tile
into refrigerator and freezer 75mm bed and tile with cove up sides on interior and exterior.
Concrete setting bed to be reinforced with wire mesh, 50X50mm.
C. Electric Sub-Floor Heating: Provide electrical heat below the slab and below the insulation
located in a sub-slab of approximately 50mm thick concrete, minimum 25mm rigid conduit to
be placed in the sub-slab on 600mm centers. All the conduit will terminate on one end of the
“Insulated Structure”. The opposite end of each conduit length will return with a 610mm.
sweep to form a loop. All loops will terminate into 100x100mm water tight electrical raceway.
Pull wires will be inserted during the construction and then suitable electrical heat trace wires
will be inserted into the concrete. I.S. model XL-6000 heating cable at 208/230/1 wiring will
then be formed into a conduit within the raceway and connected via electrical contactor
activated by a thermostatic switch set at + 40° F. The probe for the thermostatic switch is also
located in an independent conduit in the sub-slab as close to the center of the Freezer as
possible. See drawing for details
2.04 STEEL SUPPORT ASSEMBLY:
A. The necessary supporting angles for use on ceiling sections that are over 11'-7" (3531mm) in
size will be furnished by walk-in manufacturer. These supporting angles are to be suspended
type. Verify existing building ceiling loads prior to utilizing suspended prefab ceiling.
2.05 DOORS: REVERSALATED - BOTH COOLER AND FREEZER:
A. Provide 1750mm wide section entrance opening. The door shall be in-fitting flush mounted
type. Construction of door frame's as stated in hereinbefore. To have "U" channel type,
reinforced stainless steel frame of not less than 12 gauge thickness around entire perimeter of
the door opening to prevent racking and twisting. Sill plates shall include safety walk strips.
Opening size: 900mm x 2100mm Cut For Tile
B. All hardware shall be made of satin finish aluminum. Each door shall have three (3) hinges,
self closing and spring loaded type with stainless steel pin and Delrin cam type bearing and
mortise deadbolt lock. Latch shall have cylinder type lock with provision for padlock. Shall
include an inside safety release handle to revent anyone from being locked inside by cylinder
lock, padlock or locking bar. A thermoplastic gasket with magnetic steel core shall be mounted
on top edge and along both sides of the door. The bottom of the door shall contain a wiper
gasket.Each walk-in door shall have two sets of heaters to prevent condensation and frost
formation. One (1) set of heaters shall be concealed behind the metal edge of the door jamb on
all four (4) sides and be thermostatically controlled. The second set of heaters shall be
concealed beneath the exterior edges and around the entire door perimeter. Both heaters and
elements are 300 watts. Door shall be Reversalated “Insulated Structure” door capable of
reverse hinging in field:
C. Factory installed vaporproof incandescent light fixture mounted on the interior surface of door
panel. Light fixture to be provided with 75-100 watt light with wire guard over shatter proof
enclosure. Light fixture may be mounted adjacent to door on interior wall surface. Light fixture
shall be mounted 1900mm above finished floor. Lights to be controlled by "Hands Free"
internal switching device which will activate based on motion.
D. Mortise Lock and Pull Handle: Provide High Security Lock dead-bolt lock. This offers top
security against pilferage, burglary or tampering. A safety release is mounted on the inside of
the door cap to prevent entrapment of personnel.
E. Extra Vapor Proof Lights Ceiling sections shall contain incandescent vaporproof lamps, as
shown on drawings, connected to a switch and pilot light which shall be mounted in door
sections on the exterior. Inlet box shall be provided for 115 volts, 60 Hz, 220 Volt, 60 Hz,
single phase electric. Installation and interfering shall be provided.
F. All doors shall conform to Local Electrical Code.
G. Pressure Relief Port: Pressure relief port must be used for all freezers operating at temperature
of 0° F or lower. A relief port shall be provided to equalize the difference in exterior and
interior pressure caused by sudden temperature changes. The relief port shall be located in a
side panel away from the direct air stream flowing from the evaporator coils. It must be located
away from obstructions so that air can freely move into or out of the freezer. Electrical service
required is 220 Volt, 60 Hz, single phase, A.C., 0.4 amps.Wattage on P.R.P. - 40 Watts.
H. Standard Door Mounted Digital Thermometer: Thermometer shall be digital and have remote
probe terminating at interior top of panel out of work zone. Provide for extension option to
further locate probe at suitable location within box.
I. Dial Thermometers: Provide surface mounted dial thermometers with a range of -40° F to
+100° F. Thermometers shall be 100mm diameter, surface mounted, chrome plated. Capillaries
shall be long enough to extend from door to inlet air of blower coil, armor sheathed. Capillaries
shall be fully encased in conduit. Provide one (1) additional thermometer for each
compartment.
J. Vision Panel: All Doors: Vision panel 350mm X 350mm to be provided in center of door. A
glass unit consisting of at least three panels of glass with sealed air spaced between glass unit,
to be removable for replacement and heated.
K. Super Door: Each door shall have 3mm diamond tread on interior and exterior of lower portion
900mm high and to be known as "Super Door". Door shall be provided with Kason 1092 door
closers.
L. Strip Curtains: Energy saving strip curtains to be mounted on door frame. Strip shall be
200mm wide and .06 thick and overlap by 50mm. Strip curtain shall be assembled and
installed by refrigeration approved installer.
M. Modularm Audio Visual Alarm Model #75: Modularm to be installed for each compartment
and to work in the following manner: When refrigeration failure causes temperature to
approach the undesirable range, red indicator light goes on and horn alarm sounds
instantaneously. Alarm shall be stainless steel exterior with illuminated digital readout. It shall
be surface mounted and it shall have a remote takeoff. Feeler bulb shall be located at air intake
of evaporator coil.
N. Fan Control Switch:Install at entrance of freezer door time switch toggle and pilot light, to shut
off blower fan motor of freezer to allow entrance by personnel without fan blowing on them.
Use M.H. Rhodes series #74702 Flush Mounted.
O. Drain Line Heater: Freezer drain line shall be wrapped over interior length with an electric
heater cable 165 watts/m² suitable for 220 Volt, 60 Hz, single phase electric. After heater is
installed, connected and tested it shall be covered with 12.5mm thick insulation.
2.06 FITTINGS:
A. Provide the number of "seal-off fittings" required to prevent condensation in electrical junction
boxes; one (1) fitting for each penetration on conduit through refrigerator and freezer walls,
partitions and ceilings.
B. Furnish and install all necessary trim of the same material and finish of the exterior walls to
finish off unit in a workmanlike manner. Trim shall include all sectional removable panels
750mm max. length between top of refrigerator and finished ceiling and at ends where cold
rooms abut masonry walls and partitions. When compressors are to be mounted above the cold
rooms, these panels shall be louvered for proper ventilation of compressors.
C. Bumper Rails: Rub rails to be 180mm high x 50mm deep channel made of 12 gauge
aluminum, double bumper rails on all exposed sides. Rails to be mounted at 450mm and
900mm above finished floor. These dimensions to be verified with Engineer.
2.07 PRE-ASSEMBLED REFRIGERATION SYSTEM:
A. Pre-assembled refrigeration systems consist of two major assemblies. One is the condensing
unit assembly with all necessary components. Factory installed and wired, including electrical
box, time clock, drier sight glass and necessary tubing. The other is the refrigeration coil
assembly with expansion valve, temperature control and heat exchanger completely factory
mounted.
B. Condensing Unit: Shall be provided complete with motor, water cooled condenser, receiver,
compressor and all other necessary components mounted in a flexible manner on a common
base. Compressor shall be semi-hermetic type. The unit shall be designed for 16 to 18 hours
operation at the specified evaporating temperature in a 90° F. ambient temperature. Where
motor starters are required, they shall be furnished for installation on an electrical control
board. Units to be remote type. All units to have liquid line assemblies consisting of shut-off.
valve, moisture indicating sight glass, and drier mounted and piped by “Insulated Structures”,
or an approved equal.
C. Pre-assembled system controls are supplied pre-wired. Fractional through two (2) horsepower
systems are connected directly to the compressor contactor. From three (3) horsepower
systems and higher disconnect switches are supplied. On medium temperature systems a
solenoid valve is supplied so wiring between evaporator and condensing unit is not necessary.
On low temperature systems control wiring is required between evaporator and condensing
unit to allow for proper operation especially during the defrost cycle.
D. Evaporator: Shall be forced - convection, unit cooler type, made to be suspended from the
ceiling sections. They shall be complete with forced air circulation, arranged so that cooled air
is discharged parallel to the ceiling. Air circulating motor, multi-fin and tube type coil and grill
(when required for safety) shall all be assembled within a protective housing.
E. The expansion valve, with strainer, heat exchanger, and inlet and outlet connections shall also
be contained within this housing. Air circulation motors must be lifetime sealed and the entire
unit cooler assembly must be readily accessible to cleaning. A drip pan and drain connection
shall be provided. Unit coolers shall be equipped with mounting brackets for installation and
all controls necessary for safe and satisfactory operation.
F. When the Walk-in is used for freezing, an automatic system for defrosting the unit cooler,
including heaters and time control, shall be supplied. Unit coolers above 200 lbs. each to be
hung on rods from building hoist are not to be supported from refrigerated room ceiling
sections.
G. Vibration Isolation: Compressors to be supplied with vibration eliminators.
H. Controls: The temperature of each Walk-in Room shall be controlled by means of a thermostat
wired to actuate a solenoid valve in the liquid line, with the compressor operation controlled by
the low pressure cutout switch. Thermostats and low pressure controls shall be adjusted to
maintain the room temperature specified herein.
I. Piping: Refrigerant drain piping shall be Type L, hard-drawn seamless copper tubing, with
sliver soldered joints.
1. All refrigerant suction lines outside of Walk-in cold rooms shall be insulated with
20mm Armstrong Armaflex insulation, applied in accordance with the manufacturer's
recommendations.
2. All condensate drain lines outside Walk-In Cold Rooms shall be similarly insulated
with 12.5mm insulation.
3. Each refrigeration system shall include a dehydrator, liquid line sight glass, shut-off
valve, liquid line solenoid, thermostatic expansion valve at each evaporator, vibration
insulator, and other fittings and accessories as required. Refrigerant lines shall extend
vertically from condensing units to above the hung ceiling, then horizontally to the
above evaporators, then piped in accordance with manufacturer's instructions and
good practice as set forth in ASHRAE Guide and Data Book. All work shall be done
in a workmanlike manner.
J. Test: Each system shall be cleaned and dehydrated by maintaining a vacuum of 500 microns,
or lower, for a minimum period of five hours. The vacuum pump used shall itself be capable of
developing a vacuum of 50 microns with its valve in a closed position. The required operating
charge of refrigerant and oil shall then be added and each system shall be tested for
performance.
PART 3 - EXECUTION
3.01 INSTALLATION
A. The installation and erection of all walk-in cold rooms and equipment specified in this section
shall be performed under the supervision of an approved engineer and in strict accordance with
the specifications, comply with the latest printed manufacturer’s letreture and approver by the
Engineer.
B. All mechanical and electrical works and requirements for all Walk-in cold Rooms listed under
"Paragraph 1.01.B.1" shall be, in every respect part of this Contract.
3.02 PROTECTION OF WORK
A. For the period during which other trades shall be on or near equipment and/or work covered by
this Contract, cover and protect the exposed surfaces of such equipment in a manner that shall
preclude injury to the finish by absorption of oil, grease, chemicals, etc., contact from tools and
machinery, and from all other causes which may be incidental to operation performed in the
area. Should the Contractor fail to protect his work in the specified manner, he shall absorb all
expenses for such work.
3.03 CLEANING
A. When all the work covered by this Contract, together with the work of other trades has been
completed, clean each and every item of equipment so that all traces of grease, stains,
protective coatings, abrasive dust, markings, scratches, and other foreign matter are completely
removed. The cleaning process shall be one which shall eliminate any further cleaning on the
part of the Project with the exception of that which would ordinarily be undertaken daily to
maintain accepted standards of sanitation and appearance.
3.04 TESTINGS
A. Tests of all equipment shall be performed in the presence of the authorized representative of
the respective manufacturers. All defects disclosed by the tests shall be eliminated to the
satisfaction of the Engineer and the corrected areas retested. Provide necessary technicians,
materials, and equipment required to conduct these tests. A statement shall be furnished by the
Contractor to the Engineer showing the schedule of testing, date, and results.
3.05 MAINTENANCE
A. Equipment described herein shall be provided with service at no cost to the Employer, for a
period of two years after the issuance of TOC “Taking Over Certificate”. This service shall
also include repair or replacement of walk-in cold room parts whenever this is required during
Defects Liability Period.
B. For the refrigeration systems, local service at no cost to the Employer, on a twenty-four hour
per day call basis shall be provided for a period of two years from date of TOC. A
representative of the local servicing organization shall be present at a start-up and adjustment
of the various systems and shall become thoroughly familiar with the requirements and
characteristics of each system.
C. Provisions shall be made for properly trained authorized personnel to demonstrate to the
Employer's operators the operation of refrigeration systems. In addition, three (3) complete
printed copies of the instructions shall be furnished to the Employer, covering the operation
and maintenance of all equipment. This information shall be submitted in the following manner
for initial review by the Engineer, prior to use by the Employer:
1. A covered, bound booklet containing Manufacturer's current printed Installation,
Operation, Maintenance and Parts manuals for all componants of walk-in cold rooms
and equipment hereinbefore specified (including all accessories). Each manual shall be
clearly labeled with their respective item number designation.
2. Booklet shall include a Table of Contents listing each equipment item included within
the booklet, complete with corresponding item number, quantity and description as
specified.
3. Booklet shall also include a Service Agency Listing. This listing shall include the
complete name, address and phone number of the local Service Agency for all
equipment included within the booklet.
END OF SECTION
SECTION - 13080
PART 1 - GENERAL
1.01 SUMMARY
A. Provide vibration isolation systems in accordance with the requirements of the Contract
Documents.
B. Work Included: The Work of this section shall include, but not be limited to, the following:
1. Vibration isolation pads for equipment and systems of the Project including, but not
be limited to, the following:
2. Coordinate size and location of vibration and noise generating MEP equipment with
respective package contractor.
C. Related Work Specified Elsewhere: The following related items are specified in other Sections
of the Specifications.
3. Concrete
4. Roofing systems
5. Sealants
A. Materials shall conform to the latest edition of reference specifications listed below, specified
herein and to applicable codes and requirements of local authorities having jurisdiction.
B. Vibration requirements for the Project are based upon the Code as administered by the local
authorities having jurisdiction. The term "Code" as used in this document shall mean the
Building Code as administered by the local authorities having jurisdiction of the Project.
1.03 SUBMITTALS
A. Product Data: Submit manufacturer's latest published literature for materials specified herein
shall be submitted. Data shall include certificates showing compliance with the specifications.
B. Shop Drawings: Submit Shop Drawings indicating details for vibration isolation systems,
complete in detail. Indicate thickness, type, grade, and dimensions; and shall show construction
details, reinforcement, and installation with relation to the building construction.
C. Certificates: Floated floors shall be certified to be suitable for the service intended by the
manufacturer, based on not less than 5 years' satisfactory operation in a similar application.
A. System Description: The floated concrete floor system shall be provided as a base for
mechanical and electrical equipment.
PART 2 - PRODUCTS
2.01 MATERIALS AND EQUIPMENT
A. Materials shall be applied in the following systems
1. Over roofing system
a. 200 mm thick reinforced concrete slab. Finished with traffic resistant
polyurethane paint.
1) Float slab shall be cast over 2 layers of 1000 gauge polyethylene
sheets.
2) Provide compressible filler between the soffit of floating slab and
top of surrounding curb.
3) Seal all joints around slab with silicone sealant to the engineer’s
approval.
4) Provide 50 x 50 x 5 mm steel angle all around at top and bottom of
the floating slab.
b. 20 mm thick marine plywood with staggered joints
c. Vibration isolating pads
d. Acoustical infill material
e. 100 mm thick reinforced concrete slab. Cast on rigid insulation
f. 75mm rigid insulation
g. 1000 gauge polyethylene sheet
h. Water proofing membrane; provide reglet and sealant at membrane
terminations.
i. Screed and light weight concrete to slope.
2. Inside building
a. 200 mm thick reinforced concrete slab. Finished with traffic resistant
polyurethane paint. Float slab shall be cast over 2 layers of 1000 gauge
polyethylene sheets.
b. 20 mm thick marine plywood
c. Vibration isolating pads (100 mm wide strips, 300 - 600 mm O/C)
d. Acoustical infill material
e. All above the structural framing slab.
f. Seal all joints around slab with polyurethane sealant to the engineer’s
approval.
3. Miscellaneous Items: Provide miscellaneous items as required to complete the
installation. Provide products best suited for intended use and capable of sustaining all
imposed loads.
B. Approved manufacturers:
1. Vibration attenuating isolator pads
a. Kinetics www.kineticsnoise.com
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine substrates, areas, and conditions under which waterproofing systems will be applied,
with Installer present, for compliance with requirements. Do not proceed with installation until
unsatisfactory conditions have been corrected, and until after the minimum concrete curing
period. Verify substrate is visibly dry and free of moisture.
3.02 SURFACE PREPARATION
A. Clean and prepare substrate according to manufacturer's recommendations. Provide clean,
dust-free, sound and dry substrate for system application.
B. Mask off adjoining surfaces to prevent spillage or concrete splashes affecting other
construction.
C. Concrete surfaces must be free of cavities and projections.
D. Close off floor drains and other penetrations to prevent filling with concrete.
E. Remove fins, ridges, and other projections and fill honeycomb, aggregate pockets, and other
voids.
F. Apply systems as illustrated on the drawings and as recommended by the suppliers. To assure
maintaining the required attenuation.
3.03 FIELD QUALITY CONTROL
A. On completion of System installation, perform acoustical and vibration attenuation tests as
required by the manufacturer’s literature.
END OF SECTION
SECTION - 13090
RADIATION SHIELDING
PART 1 - GENERAL
1.01 SUMMARY
A. Provide radiation shielding in accordance with the requirements of the Contract Documents. In
areas where radiation shielding is required as per the medical consultant drawings and/or the
Omani regulations (x-ray, CT, Fluoroscopy, cath labs, hybrid OR, interventional endoscopy,
nuclear (PET/CT, gamma cameras, hot lab, injection and hot waiting rooms, etc.), dental and
panoramic, radiotherapy (linear accelerators, CT simulator), cyclotron department, etc.), it is
the responsibility of the BP2 contractor to coordinate with medical equipment suppliers and / or
medical consultant specifications to receive technical information pertaining to the type of
radiation emitted by the equipment, the power, duration, as well as other information of
relevance for the purpose.
B. Work Included: The Work of this section shall include, but not be limited to, the following:
1. Provide radiation shielding as required by the local authorities complete and ready for
use.
2. Related Work: Coordinate with radio frequency (RF Shielding) for Magnetic
Resonance Imaging (MRI) equipment.
3. Coordinate with the selected medical equipment suppliers for the final implementation
of site works in accordance with their submitted and approved shop drawings.
A. Materials shall conform to the latest edition of reference standard listed below, specified herein
and to applicable codes and requirements of local authorities having jurisdiction.
B. Applicator’s Qualifications: Shall have been engaged in installation of lead shielded enclosure
of like size & complexity of that required for the project for a period of not less than Ten years.
1.03 SUBMITTALS
B. Shop Drawings: Submit Shop Drawings indicating details showing arrangements, description of
installations and weights and thickness of lead.
C. Calculations and Certifications: Submit radiation shielding calculations and corresponding shop
drawings and related approvals and certification from an Oman - certified medical physicist and
all necessary Omani authorities.
PART 2 - PRODUCTS
2.01 RADIATION SHIELDING
A. Subject to compliance with the requirement provide following product
1. Sheet Lead: Federal Specification (FS) QQ-L-201E Grade C, radiation protection
type, rolled from 99.9 percent pure virgin lead free from dross, scales, inclusion,
blisters, and cracks. Thickness: As required by local authorities.
2. Lead-Bonded Gypsum Board: Factory laminated meeting ASTM C36 with un-pierced
sheet lead in thickness and height as shown on the Shop Drawings.
3. Lead-Backed Furring Channels: 25 gage zinc-coated steel, "hat shaped" with lead
weight equivalent to wall wrapped around back.
4. Polyethylene: 5 percent boron content. Manufactured for radiation protection.
5. Steel Framing: ASTM A36, structural steel shapes as required at interlocking brick
walls, provide tubes, angles, and channels as shown shop drawings or as required.
6. Radio Isotope Shielding: Provide lead shielding as required.
7. Fasteners: Of type and size to secure components in manner required to provide
complete lead shielding equivalent to wall
8. Adhesive: 3M No. 871, roller applied
9. Lead Lined Metal (and or Wood) Doors: Provide 18 gage, 44 mm thick of sizes
specified, bearing manufacturer's label.
a. Construction
1). Lead: One piece lead, of thickness as specified in Physicist Report,
fastened with poured lead fasteners.
2). Design: Comply with ANSI/SDI 100.
3). Hardware: Furnish as specified in Section 08710 for installation
under this Section. Completely line mortises with sheet lead, forced
into place. Cut mortises carefully for spindles, cylinders. Where
necessary, cut lead patch in manner to not break continuity of lead.
10. Lead Lining For Door Frames: Provide sheet lead in metal door frames as shown.
Lead of same thickness as in doors
11. Lead Glass: High content polished float glass of uniform thickness. Lead equivalent in
glass: not less than wall in which installed. Other requirements per NCRP Report No.
49 and ASTM C1036
12. Clear Lead Acrylic: Nuclear Association "Clear-Pb", Radiation Protection Products
"Clear-Pb Lead-Acrylic", or equal
13. Lead Lining Behind Electrical Boxes: Provide sheet lead behind any electrical boxes
penetrating radiation protection Work.
14. Radiation shielding at penetration of HVAC, Plumbing and Electrical Services: All
penetrations precautions shall be taken for HAAC ducts, Plumbing pipes and electrical
conduits etc. as per details shown on drawings.
15. Radiation shielding to bunkers (cancer department-room B1-100, B1-101 & cyclotron
room B1-680): Density/ thickness of concrete/thickness of steel should conform to the
physicist calculation report and/or other approved shielding shop drawings.
PART 3 - EXECUTION
3.01 PREPARATION
A. Verify thickness and location of lead protection conforms to requirements of the local authority.
3.02 INSTALLATION
A. Install radiation protection in accordance with requirements of NBS Handbook No. 76.
B. Implement radiation shielding as per the approved shop drawings.
3.03 FIELD QUALITY CONTROL
A. Radiation Shielding Tests: After radiation emitting equipment are installed in operating
condition, test radiation protection Work by registered medical physicist as approved, certified
by Omani authorities, in accordance with provisions for inspection, testing in National Council
on Radiation Protection (NCPR) and Measurements Report No. 49.
B. Conduct, at Contractor’s expense, proper testing and commissioning of the shielding by a third
party or a governmental agency or both (whichever is required by Omani authorities to validate
and approve the site for the safe and efficient use of the intended medical equipment). Same
applies for lead shielded doors, windows, viewing glass panels (leaded windows), lead-lined
control partitions or consoles, concrete bunkers, etc.
C. Replace defective Work including other work affected thereby at no increase in the Contract
Sum. The Employer will retain physicist, bear all costs in connection with above testing.
Contractor shall bear all costs of retesting of Work which does not pass shielding test.
D. Deliver a final finished room ready for commissioning and operation as per architectural,
interior design and finishing schedule and material selection
END OF SECTION
SECTION - 13100
WATER TANK STORAGE SPECIALTIES
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A. Provide labor, materials, equipment and services, and perform required for installation of water
tank storage specialties and related works.
B. Drawings and general provisions of the Contract, including General and Particular Conditions
and Division 1 Specification Sections, apply to this Section.
1.02 SUMMARY
A. This Section includes the followings:
1. Re-injectable hose water stop for construction and cold joints in concrete.
2. Low viscosity injection resin system
3. Reinforcing mesh
B. Related Works Specified Elsewhere
1. Section 03300 - Concrete
2. Section 07140 - Liquid Applied Waterproofing
1.03 REFERENCES
A. American Society for Testing and Materials
1. ASTM C836 – Standard Specification for High Solids Content, Cold Liquid-Applied
Elastomeric Waterproofing Membrane for Use with Separate Wearing Course
2. ASTM E 695 – impact resistance.
3. ASTM D822 – Standard Practice for Conducting Tests on Paint and Related Coatings
and Materials Using Filtered Open-Flame Carbon-Arc Exposure Apparatus
4. ASTM D3468 – Standard Specification for Liquid – Applied Neoprene and
Chlorosulfonated Polyethylene Used in Roofing and Waterproofing.
5. ASTM E96 – Standard Test Methods for Water Vapor Transmission of Materials
1.04 SUBMITTALS
A. Product Data for each type of specialty product specified, including manufacturer's printed
instructions for evaluating, preparing, and treating the substrate, technical data, and tested
physical and performance properties.
B. Shop Drawings showing locations and extent of specified systems, including details for
substrate joints and corners, mesh reinforcement, penetrations treatment, and other termination
conditions.
1.05 QUALITY ASSURANCE
A. Installer Qualifications: Engage an experienced Installer who has completed similar
waterproofing to that indicated for this Project and who is acceptable to concrete and
waterproofing manufacturer.
B. Samples: Apply specialty systems field sample to 1 sq m of substrata as selected by the
Engineer, to demonstrate surface preparation, joint and crack treatment, thickness, texture, and
standard of workmanship.
PART 2 - PRODUCTS
2.01 WATER PROOFING MATERIALS
A. General: Provide specialty systems materials as specified and, as demonstrated by specialty
systems manufacturer based on testing and field experience.
B. Re-injectable hoses: To be used in strict accordance with manufacturer guidance and only as
system compatible with resin.
1. Provide the following accessories:
a. Green and transparent vent hoses
b. Shrink on sleeve
c. Connecting nozzle
d. Closer plugs
e. Anchor clips.
2. Approved Manufacturers:
a. Masterflex 900 by BASF
b. Fosroc Nitofill WS60
c. Sika® Injectoflex-System Type HP by Sika
d. or approved equal
C. Injection Resin:
1. It shall be a reswellable type made of an acrylate hydrogel, capable of being
vacuumed out of the hose with water (not flushed), before it gels. It should be of a low
viscosity 50 CPS to enable maximum penetration of very narrow fissures.
2. The system shall be placed in 18-20 meter lengths with entry port and vent ends
terminating in a junction box and shall offer the user the option of vacuuming and re-
injection (should this be necessary). The junction box shall be placed in vertical
elements adjacent to the joint. Should this not be possible the junction box and its
cover should be installed flush with the floor level and should be able to tolerate
vehicular traffic.
3. The system should be used to seal off the construction joints permanently thus
providing protection to the steel reinforcement. If need be, the re-injectable nature of
the hose shall be demonstrated in live situation until the engineer is satisfied and job
references of at least three projects with contact details of the consultants shall be
provided.
4. The product shall be installed by an experienced specialist applicator. The system
shall carry a guarantee of twenty years from the specialist applicator backed by a
material warranty from the supplier for a similar period.
5. For injecting re-injectable hoses use
a. Approved Manufacturers:
1) Masterflex 801 by BASF
2) Nitofill UR63 by FOSROC
3) Sika Injection-29 subject to demonstration of the above
4) or equal approved and compatible with system of reinjectable hose
D. Reinforcing Mesh: Open wave glass, fiber reinforcing mesh, twisted multi-end strands treated
for compatibility with liquid applied water proofing, coated with a pressure sensitive adhesive.
1. Approved Manufacturers:
a. Senergy Reinforcing Mesh by BASF
b. or equal approved and compatible with CIM 1000 system
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine concrete works shop drawings, casting levels and construction joints, do not proceed
with concreting until re-injectable hoses are at site, and location of injecting niches is located.
B. Examine formwork to assure fixing of water stop bars on the formwork at the approved casting
levels.
C. After removal of interior shutter, examine concrete surfaces which specialty systems will be
applied to assure an adequate substrate to receive water proofing system. Do not proceed with
installation until unsatisfactory conditions have been corrected, and until after the minimum
concrete curing period. Verify substrate is visibly dry and free of moisture.
3.02 PREPARATION FOR RE-INJECTABLE HOSES
A. Upon casting the first segment of concrete, fix re-injectable hoses using anchor clips all around
construction joints.
B. Re-injectable hoses shall run from one injection niche the other, and shall start with green vent
hose, and end with transparent vent hose with closure plugs.
3.03 INJECTION OF LOW VISCOSITY RESIN
A. Immediately, after the concrete is cured, inject all re-injectable hoses with an approved resin as
directed by resin manufacturer.
B. Clean hoses with clean water after the approval on injection to the satisfaction of the Engineer
C. Plug hose ends, and cover the injection niches with 300X300mm 2mm thick stainless steel
cover secured to the concrete edges.
3.04 PREPARATION FOR WATER PROOFING SYSTEM
A. Refer to section 07140 for wall and floor preparation
B. Provide continuous smooth cants at vertical and horizontal corners
C. Apply primer over prepared substrate. Mix materials according to manufacturer's instructions
D. Apply one coat of approved waterproofing materials 300mm each side of the corner and cover
the continuous cants.
E. Immediately and while the waterproofing is tacky, apply the reinforcing mesh with 150mm
overlap each side of the continuous cants, unless shown otherwise on the drawings.
F. Apply other coats of waterproofing in accordance with section 07140.
3.05 FIELD QUALITY CONTROL
A. carry field test as called for in section 07140
B. Flood to full depth of designed water level with clean water. After 72 hours or as recommended
by the manufacturer, check for leaks.
C. If leaking is found, re-inject with polyurethane resin, patch using new specialty systems
materials; repeat flood-test. Repair damage to building.
D. When area is proved watertight, drain water and remove damp.
END OF SECTION
SECTION - 13130
PRE-ENGINEERED FABRIC STRUCTURE
PART 1 - GENERAL
1.01 SCOPE OF WORK
A Provide labour, materials, equipment and services and perform operation required for
installation of pre-engineered fabric structures, as shown on the drawings and specified herein.
1. Work Includes
a. Tensile Fabric
b. Painted Steel Columns
c. Stainless steel tension Cables
d. Stainless steel cable contacting parts and plates
2. Related Works
a. Cast in place Concrete
b. Exterior Stone
c. Structural steel
d. Miscellaneous Metal
e. Paints
1.02 PERFORMANCE REQUIREMENTS
A. General
1. Provide the manufacturer's pre-engineered fabric structures, adapted to the application
indicated, that complies with performance requirements specified as demonstrated by
design calculations.
a. Wind loads for the structural design are to be calculated in accordance with
BS6399-2:1997 or ASCE7.
b. Basic wind speed at the project site is 24 m/s expressed as mean hourly wind
speed to be used with BS6399-2:1997
c. Basic wind speed at the project site is 42m/s expressed as fastest mile wind
speed (or 50m/s for 3 second gust) to be used with ASCE 7
2. Allow for impact, suction, and gusting of wind and consider building height and the
proximity of adjacent buildings.
1.03 QUALITY ASSURANCE
A. Materials and work shall conform to the latest edition of reference specifications specified
herein and to applicable codes and requirements of local authorities having jurisdiction,
whichever is more stringent. Consistency is required within applied material and design
standards. Allowable standards are relevant American or European or British Standards.
B. Qualifications
1. Fabrication of Pre-engineered Fabric Structures shall be performed by a firm which has
successfully fabricated Fabric Structures similar to quality specified herein, for a
period of not less than 5 years and is equipped to supply quantity shown.
2. The Contractor shall have been engaged in the installation of Fabric Structure works of
this character for at least five (5) years and shall submit evidence of several
satisfactory installations completed by him in the past two (2) years.
B. Materials shall be stored in a dry location, off the ground and in such a manner as to prevent
freezing, damage or the intrusion of foreign manner.
C. Materials which have become damaged or otherwise unfit for use during delivery, or storage,
shall be replaced at the expense of the Contractor.
PART 2 - PRODUCTS
2.01 MATERIALS AND COMPONENTS: Higher or Lower strength types of same manufactures of similar
specification maybe used subject to specialist fabricator’s design verification and approval by the
Engineer
A PVC-PVDF Fabric to be made of polyvinylchloride coated polyester fabric with PVDF lacquer.
UV stabilized membrane such as PCV-PVDF VALMEX FR 900 Type II. Strength type to be
determined by specialist sub contractor, the following data is for initial costing and based on the
preliminary design.
1. Base Material: Polyvinylchloride coated polyester fabric with PVDF
2. Fibre type of base fabric: PES (DIN ISO 2076)
3. Coating Type: PVC with PVDF Lacquer on both sides
4. Weight: 900 g/m²
5. Warp Tear Resistance: 500 N
6. Weft Tear Resistance: 450 N
7. Tensile Strength Wrap: 4200 N/5cm strip
8. Tensile Strength Weft: 4000 N/5cm strip
9. Yarn count per cm : 1100 DTEX (DIN ISO 2060)
10. Weave P 2/2
11. Adhesion N/5cm: 20 N/cm (LB 3.04-1 Complan)
12. Cover Factor: 95%
13. UVR Block: 95%
14. Fire Behaviour according to: DIN 4102 Part 1 B1; BS 476 Part 3,4,5,6,7,; ASTM E
108; NFP 92507 M2; ASTM E 136 FAB
15. Weld ability: Weld able
16. Recommended Supplier: Mehler Texnologies, Middle East ( Branch ), Dubai Airport
Free Zone, P.O. Box: 293634, Dubai – UAE, Tel:+971 4 2045657, Fax: +971 4
2045660
B. Stainless Steel: Provide austenitic stainless steel in form indicated complying with the
following requirements or equivalent European Standards:
1. Sheet: ASTM A167, stainless steel sheet of selected quality, fully stretcher leveled to
perfect flatness.
2. Tubing: ASTM A554, Grades 316L as standard with manufacturer.
3. Pipe: ASTM A312, Grade 316L.
4. Plate: ASTM A167, Type 31L.
5. Bar Stock: ASTM A276.
6. Castings: ASTM A743, Grade CF 8 or CF 20.
C. Steel Substructure: where applicable shall be designed and constructed per the most current
version of BS 5950, Eurocode3 or AISC "Code of Standard Practice for Steel Buildings and
Bridges" and "Specifications for the Design, Fabrication, and Erection of Structural Steel".
Refer to section 05120 of the project specification
D Structural steel shapes and plates shall conform to EN 10025-2 Grade S355 JO or ASTM A572
Grade 50 (minimum yield strength 355 N/mm2 or 52000 psi) unless noted otherwise. Where
ASTM 572 is used the Nitrogen content of the chemical steel composition shall not exceed
0.012%, copper (C) content shall be limited to 0.55% and the sulphur content of the alloy shall
be limited to 0.03%. Submit mill certificates with summary of chemical alloy composition.
1. Hot-Formed Welded and Seamless Carbon Steel Structural Tubing: EN 10210 Grade
S355 J0H or ASTM A501, Grade 50.
E Embedded Plates and rods shall be galvanized to conform with the requirements ASTM A53
grade B. Galvanizing shall be in accordance with BS EN ISO 1461 with limitations to the
content of
1. Lead: Pb < 0.8%
2. Tin: Sn < 0.05%
3. Bismuth: Bi <0.1%.
4. Follow guidance on Liquid Metal Assisted Cracking published by BSCA and GA
publication no. 40/05.
5. Complete all cutting, drilling and shop welding before galvanizing. Provide necessary
vent and drain holes, and submit proposals for locations. Seal holes by hammering in
oversized aluminium plug.
F All bolts, nuts and washers shall conform to the requirements of BS EN 20898 or ASTM A490
and A325. All bolts shall be grade 8.8 black bolts to BS EN 20898 unless noted otherwise.
Where indicated on drawings use HSFG bolts to BS 4395 and BS 4604-1:1970
G Rods and Anchors Bolts: per ASTM A50, unless noted otherwise.
H All Fasteners Exposed to the exterior environment shall be stainless steel, bolts shall be ASTM
FS93. Alloy Group 1, nuts shall be ASTM FS94, Alloy Group 1, and washers shall be type 18-
8.
I Other Bolts and Nut: shall be ASTM A307, zinc plated or cadmium plated.
J Gasketing: shall be a cellular Elastomeric compound manufactured in preformed shapes for uses
as gasket material per ASTM C509. It shall be homogeneous, free from defects and shall be
compounded and cured to meet the special requirements.
K Flashing: shall be Teflon coated fibreglass, by the same manufacturer; heat-sealed and installed
per the manufacturer's recommendations. Black non-reinforced EPDM Carlisel Syntec System
or equal. Bonding adhesive, slicing cement, and lap sealant to be as specified by the
manufacturer.
L. Cables: All cables to comply with current and appropriate American and/or European Standard.
All cables to be spiral strand by Bridon International Ltd (or similar approved supplier)
1. Sockets: all visible connection to be Bridon “Stylite” sockets and fittings. The load
carrying capacity of the sockets and fittings shall be at or exceed the minimum
ultimate tensile strength of the cables
2. Capping Metal: Capping metal shall be 99.5% purity Zinc to BS 3436 and this shall be
poured at a temperature of 440° ±10°C. The socketing shall be carried out to have the
correct alignment of the cable in the socket and the cable is the indented length after
socketing.
3. Prestressing: All cables shall be prestressed at the works to remove inelastic stretch.
The prestressing shall cyclically load the cables from 10% to 50% of their ultimate
tensile strength until a near linear load /extension relationship has been established.
The load shall be reduced to the marking load as specified by the Contractor.
4. Marking: Marking loads shall be accurate to 0.5% and marking to be accurate to 1mm
to a method agreed with Contractor prior to commencement of the work
M. Paint all exposed steel with two coats of polyurethane paint with epoxy base coats as specified
in section 09900.
PART 3 - EXECUTION
3.01 FABRICATION AND ERECTION
A Technical Representative: provide a competent technical representative of the manufacturer
permanently on site during fabrication and erection.
B Assembly of components is to be and approved hard standing.
C Erection: the work described in the specification shall be factory installed.
D Stability: provide temporary bracing and supports as required during erection.
E Cutting Patterns: shall be derived from a computer model and shall allow for the biaxial
elongation characteristics of the glazing.
F All Seams shall be overlapped and heat bonded and shall be capable of carrying the full static
load indicated for the material specified.
G Fabricated Panels shall be free of patches and non-designed warp splices or random warp
splices.
H Folds in the Panels shall be well padded to reduce crease fold damage. Completed units will be
either crated and skid mounted, or rolled on pipes. In either case, adequate over packaging is
required to prevent damage during shipping.
I The Fabricator will maintain complete tractability in the form of documentation which will
provide a means of locating which roll of goods was used in any panel in the installed work.
J Erect The Work free of visible wrinkles when viewed from normally occupied space, and leave
wiped clean of any dirt.
K After tile and grout have set and cured, sponge and wash tile thoroughly with approved neutral
cleaner, in accordance with manufacturer's directions. Polish finally with clean dry cloths. Do
not use acid or acid cleaners on tile
END OF SECTION
SECTION - 13650
SOLAR PHOTOVOLTAIC ON GRID SYSTEM FOR BUILDING ROOF TOP
PART 1 - GENERAL
1.01 SCOPE OF WORK
A. The Specialized Solar Contractor will be responsible for providing a complete and operable
photovoltaic (PV) System (System) that meets the contract requirements and the latest
available regulations.
B. The Specialized Solar Contractor will be required to design the photovoltaic system (MAX
OUTPUT), select the most appropriate photovoltaic equipment, install the photovoltaic system
and undertake all requisite activities on behalf of the owner to provide a turnkey photovoltaic
system.
C. The Specialized Solar Contractor shall provide qualified and experienced staff for all aspects
of the Project, and such staff shall be specifically qualified and experienced in the engineering,
design, installation, and operation of photovoltaic systems.
D. The Specialized Solar Contractor shall submit his scope of work during tender stage
encompassing his scope, terms , conditions and specifications. Any work excluded by the
specialized Solar contractor will be part of the Main Contractor's scope.
E. Provide approvals from Electrical Authorities in Oman, MEW and other relevant authorities.
Also provide power purchase agreement documentation and arbitration with the Electrical and
MEW authorities of Oman.
F. Provide initial two years operation maintenance including all necessary spare parts. Provide
Operation and Maintenance contract after expiry of initial maintenance period : this shall be for
3 periods each two years long. The cost of the additional maintenance shall be seperately
included in the Bills of Quantities.
G. Provide Carbon Credits registration for Renewable energy according to KOYOTO protocol.
1.02 GENERAL
A. Design, install, commission and test a complete photovoltaic power generation system that
operates in an ‘ON GRID’ configuration.
B. Project Location and data: Seeb ( Near international airport), Muscat ,Oman
Latitude 23.58 N , Longitude 58.28 E , Elevation 8 Feet
PV modules installation height is 120 ft above sea level approximately
Outdoor condition in Muscat ,Oman are 115 F dry bulb and 86 F wet bulb.
Extreme outdoor conditions : 121 F Dry bulb, 92 F Wet bulb ( Non Coincident)
Seismic Zone : UBC-97-2005 CLASS 2A
C. Approved Subcontractors
1. ENVIRONMENA UAE
2. ACEA GROUP SPAIN
3. ECOTHERM AUSTRIA
D. Each separate and independent Solar Arrays shall include but not limited to the following::
1. Mono Crystalline photovoltaic panels having latest and proven technology for solar
energy collection photovoltaic panels at the time of execution
2. On Grid Inverters
3. DC Disconnecting and protective devices, cabling and termination boxes
4. String Control Box
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5. Support system to both PV panels and access and maintenance walkways that is
supported from the building roof
6. Access/ maintenance walkways
7. Surge Protection Devices
8. Appropriate parallel connection protection equipment including loss of mains
detection, over voltage, under voltage, over frequency, under frequency and earth
fault protection functions to be provided for each and every inverter to grid
connection to the requirements of the Oman MEW.
9. Energy meter for each 415 V feeder as per specification Division16.
10. Grounding system
11. Specific metering details
E. Special Solar Contractor must include a description of the Proposed System. The system
description shall include the PV panel/module size (in kW and physical dimensions) and
layout, the mounting details of the arrays, the electrical interconnection strategy, construction
means and methods, and energy production calculations. The Specialized Solar Contractor is
responsible to verify the site conditions.
1. PV Panel/Module Size and Layout –Specialized Solar Contractor shall include a
description and show a layout of all the PV panels/modules and all other System
components, including utility required disconnect switches proposed for the Project.
Include the kW produced for the Proposed System as well as the physical dimensions
of the panels/modules and the physical dimensions of the space needed to mount the
panels/modules.
2. PV Array Mounting Details –Specialized Solar Contractor shall include a detailed
description of, and drawings of, the structural attachment details of the System. The
solar array shall be a roof mounted system.
3. Electrical Interconnection –Specialized Solar Contractor shall include a description of
the schematic strategy for the proposed System. This shall include single-line
electrical drawings showing the System output (voltage, phase and current) and the
method of connecting the System. The Specialized Solar Contractor will be
responsible to coordinate with the electrical contractor for connecting the System to
certain loads at the Project site, as shown in electrical contract drawings and as
directed by the engineer. The solar arrays shall maintain the integrity and reliability of
the Project Site electrical system. The Specialized Solar Contractor shall carefully
inspect the electrical system and design to ensure against harmonic distortion, fault
protection issues, and interconnect problems. The arrays shall integrate with the
power system that supports the facility. The interconnection with the Grid supply and
production of power shall be as per the regulatory norms laid down by the Electrical
authority of Oman and MEW.
4. Production of Electricity –Specialized Solar Contractors must provide evidence of
total kW (ac) installed and anticipated annual kWh (ac) production for the proposed
System. Specialized Solar Contractor shall furnish “PV Watts” electrical production
results, including internet platform for monitoring and analyzing PV system with
ambient and wind information. The interconnection with the Grid supply and
production of power shall be as per the regulatory norms and power quality
requirements laid down by the Electrical authority of Oman and MEW.
5. Energy (KWH) Measurement – Specialized Solar Contractor shall furnish the PV
system with KWH meters that measure the power produced by PV system and
consumed by the facility, in addition to KWH meter measure the extra power
produced by the PV system and that could be sold to the electricity grid (subject to
authority approval) .
6. Provide potential free contacts and connect to BMS.
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b. Shading analysis.
c. DC, AC wiring and sizing calculations.
d. The Specialized Solar Contractor will be required to perform an assessment
of the system and proposed interconnection along with the existing electrical
distribution system to ensure the System may be interconnected in a safe and
code compliant manner. This assessment must be performed by a qualified
electrical engineer.
e. Grounding wire sizing calculations.
f. PV system design basis and simulation
g. Energy yield and losses calculations
h. System utility power consumption, losses and efficiency calculations
i. System electrical protection scheme calculations
j. Payback, ROI and TCO estimation and analysis
H. Operation and Maintenance Manuals
1. Furnish O&M manuals including the following information:
a. Manufacturer’s O&M data for each component
b. System narrative description of operation
c. Warranty information with contact information.
d. As-built drawings
e. Safe system operation information.
f. Factory test reports
g. Field Test reports
h. Spare parts list.
i. Factory test reports for each PV module indicating performance at Standard
Test Conditions (STC).
I. Testing and Commission Plan
1. Special Solar Contractor shall develop and submit a detailed written testing and
commissioning plan that will consist of the following:
a. System installation checks.
b. System functional checks including all operational and safety checks
c. Comprehensive performance test to verify system capacity has been
achieved.
2. Special Solar Contractor shall maintain a written log of issues identified and corrected
during the testing and commissioning process.
J. Out of Country Equipment Inspection and /or Test Witness.
1. The Specialized Solar Contractor shall arrange for out of country factory
inspection/test/visit subject to Engineer’s approval and as specified in section 01 45
29.
1.03 PHOTOVOLTAIC ARRAY DESIGN CRITERIA
A. General
1. Measure, monitor and evaluate the peak kW generating capacity and the annual
energy generation of the proposed system (per installed string).
2. System must be rated at minimum output 1.1 MW peak of ac power. In addition, “PV
Watts” calculations need to be provided.
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4. The solar arrays shall maintain the integrity and reliability of the buildings electrical
system. The Specialized Solar Contractor shall carefully inspect the electrical system
and design to ensure against harmonic distortion, fault protection issues, and connect
problems. The arrays shall integrate with the power system that supports the plant.
5. The solar arrays shall be roof mounted.
6. System has to fit within the area identified on the roof for the system.
7. Special Solar Contractor must provide detailed solar calculations.
8. Photovoltaic panels must provide at least a 25 year manufacturer’s warranty.
9. Specialized Solar Contractor is responsible to coordinate with the electrical contractor
to test and commission and connect PV system on grid, to the facility electrical
network, the Specialized Solar Contractor shall provide all required breakers, cabling,
wiring, devices, switch gear panels, to ensure full efficient system.
10. Energy KWH meters shall measure the power generated from PV system and
consumed by the facility, and another KWH meters shall measure power generated by
PV system and sold to the National electricity grid, as required by authority of
electricity, Employer and directed by the Engineer.
11. Provide full Control and monitoring network, including controlling AC and DC
Breakers, on grid inverters, monitor Solar panel status, inverters, and switches.
12. Provide all required measuring devices, CT’s. VT’s, meters to make synchronization
with national electricity network, to ensure fully controlled efficient system.
13. System Output
a. Energy supplied to the load by the Photovoltaic Power System shall be at
least 1800 MWH Net per annum. Energy produced by the photovoltaic
system that is not used by the load cannot be included in the calculation.
b. The output voltage and frequency to every sub-system shall be 415Vac ±6%
and 50Hz ±1%, 3phase, four wire.
c. The peak power output for each sub-system shall not be exceed
manufacturer’s recommendations.
d. The Specialized Solar Contractors specialist supplier shall justify his final
equipment selection and system configuration with calculations to
demonstrate clearly how the specified system output will be achieved. These
calculations shall be submitted to the Engineer for review.
B. Array Layout
1. Array shall be located at the designated roof area to obtain a minimum output 1.2 MW
Peak. Specialized Solar Contractor shall furnish “PV Watts” electrical production
results.
2. Array layout shall account for obstructions, access to equipment, degrees and safety
perimeter clearances. Walking space shall be provided throughout the PV array to
facilitate installation, inspection and maintenance access to all modules.
3. Array shall be designed to minimize shading of the solar modules. System shall be
designed so that shading will not occur between 9:00 am and 3:00 pm on winter
solstice (Shortest day of the year).Specialized Solar Contractor shall perform a
detailed shading assessment, which will be required in their design package submittal.
4. The array shall be mounted horizontally preserving bearing assembly of the
construction without interfusing the roof in such a way that the normal drainage of the
roof is not affected.
C. De-rating Factors: A number of loss factors shall be applied in order to estimate a realistic
output of a PV array.
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1. A normalized derating factor soiling due to dirt, dust, sand and other sources of
fouling is 0.8. Regular cleaning of panels will be required to maintain energy yields
by limiting the level of dirt accumulation. It is critical that PV arrays are designed and
installed to be easily cleaned.
2. The assumed dating factors associated with the electrical conversion are shown
below:
Photovoltaic Inverter 0.94
Mismatch & Quality Loss 0.961
Diodes and Connections 0.994
DC Wiring 0.987
AC Wiring 0.987
D. System Design Criteria
1. System shall conform to all applicable codes, standards including point and overall
loads, wind and seismic load requirements. Wind uplift resistance shall meet expected
160 km/hr.
2. System shall maintain roof integrity and warrantee. The Specialized Solar Contractor
will provide a letter from the roofing Specialized Solar Contractor and/or roofing
manufacturer indicating that the roof warranty is not affected by the installation by the
PV system, or will provide a replacement warranty of equivalent value and complete
roof design shall preserve bearing assembly of construction without interfusing the
roof.
3. System loading shall meet roof structural loads, both point and overall loads. The
entire system shall not weigh more than 14kg/m2 including PV- module and chairmat
for roof covering over the array area. Specialized Solar Contractor shall furnish
calculations confirming this is met with their detailed design submittal. Specialized
Solar Contractor is responsible for any structural modifications necessary to support
the system.
4. The mounting structure /support system shall be PV – IFIX. Non-penetrating roof
covering remains intact light, low ballasted type. Specialized Solar Contractors design
incorporate roof penetrations, he must meet conditions in section “B” above.
5. System shall elevate panels off of the curved roof for proper solar module cooling and
allow for proper roof inspection and drainage. Mounting systems completely covering
the roof surface (other than support feet) will not be accepted.
6. The system shall be connected to the BMS for monitoring and metering.
E. Mounting System Details
1. Orientation and circuiting of PV panels
a. The Engineers drawings indicate those zones on the roof where PV panels
may be located and indicative mounting and access arrangements.
b. The tendered must note that the PV panels will not be located at optimum
angles of elevation/ tilt and more typically will be at an elevation of between
5 and 15 degrees.
c. Also the PV panels will not always be oriented due south, rather a range of
azimuths dictated by the building and roof geometry.
d. The Architects drawings show the locations and general arrangements for the
orientation and tilt of the PV panels in more details. However these are not
necessarily final.
e. The Specialized Solar Contractor shall verify the proposed PV panel position
avoiding positions that affected by shading or are otherwise unsuitable.
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Issued for Contract 290/2011
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PART 2 - PRODUCTS
2.01 SYSTEM EQUIPMENT
A. Photovoltaic (PV) Panels/Modules
B. PV Panel Support Equipment
C. String Control Box
D. DC Surge Arrestors
E. DC Power Disconnecting Switches
F. AC Power Collection Panel
G. DC Cabling
H. AC Cabling
I. Grounding System
J. Inverter Equipment
K. Changeover Panel
L. Monitoring and Control Network with software.
2.02 APPROVED MANUFACTURER’S (OR EQUAL AND APPROVED)
A. Photovoltaic (PV) Panels/Modules from U.S, Japan and Europe only
1. SHARP JAPAN
2. BOSCH GERMANY
3. SOLARDAY EUROPE
4. ECOTHERM AUSTRIA
5. ASTRONERGY EUROPE
6. ACEA GROUP SPAIN
7. SUNPOWER EUROPE
B. Inverter Equipment, from U.S, Japan and Europe only
1. FRONIOUS AUSTRIA
2. SMA EUROPE
3. STUDER SWITZERLAND
4. MITSUBISHI JAPAN
5. POWER SINES USA
C. PV Panel Support Equipment
1. HILTI
2. UNIRAC
3. ECOTHERM – PVFIX
4. OPTIMA RENOVADLES SPAIN
D. AC-DC Cabling, Socket plugs
1. FR – FRANKEN SOLAR GERMANY
2. POLYONE U.S.A
3. FERRAZ – SHAWMUT FRANCE
4. KBE GERMANY
5. AMPHENOL GERMANY
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Issued for Contract 290/2011
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Issued for Contract 290/2011
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Issued for Contract 290/2011
PART 3 - EXECUTION
3.01 INSTALLATION
A. Secure PV mounting support system securely to roof structure to withstand earthquakes and
storm force winds. Secure cabinets to withstand earthquakes.
B. Demonstrate parallel connection protection systems to the Engineer and OMAN MEW.
C. System Installation shall conform to Manufacturers Installation Manual and approved project
drawings and specifications.
D. Installing Specialized Solar Contractor shall receive manufacturer authorized training prior to
commencing operations, and provide proof of such authorized training to Owners staff prior to
commencing operation. The Specialized Solar Contractor shall ensure installing are familiar
with manufacturer’s installation guidelines.
E. Tie in point to the facilities electrical distribution system shall be selected to maximize systems
performance. Signage shall be applied in accordance the local regulations.
F. All required over-current protection devices shall be included in the system and accessible for
maintenance. Each shall have trip ratings no greater than the de-rated amperage of the
conductor it protects.
G. All mounting equipment shall be installed to the manufacturer’s specifications.
H. Installation should be organized and neat. Module connections and wiring should be neatly
prepared and easily accessed by service persons.
I. All cables, conduit, exposed conductors, and electrical boxes should be secured and supported
according to code requirements.
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Issued for Contract 290/2011
J. System switching equipment shall have convenient access for resetting or repair during
electrical outages.
K. Site shall be maintained and kept secure, free of excessive debris and in safe condition during
the construction period.
L. Special attention shall be paid to minimizing the risk from exposed fasteners, sharp edges, and
potential damage to the modules or support structures. Corrosion resistance and durability of
the mechanical hardware shall be emphasized – the use of stainless steel fasteners and
aluminum support structures are required. The use of ferrous metals, wood, or plastic
components is not acceptable.
M. The IP rating for all outdoor equipment shall be at least IP55.
3.02 DELIVERY, STORAGE AND HANDLING OF MATERIALS
A. Deliver PV modules and system components to their final locations in protective wrappings,
containers, and other protection that will exclude dirt and moisture and prevent damage from
construction operations. Remove protection only after equipment is safe from such hazards.
B. Modules may be delivered in containers that can be easily supported by the roof. Specialized
Solar Contractor shall insure proper placement of point loads on the roof from equipment
staging and installation.
C. Special Solar Contractor shall maintain the integrity of the roof surface during delivery,
handling and installation, including laying out mats, insulation/plywood layers, etc. Any
damage to the roof surface shall be identified and repaired by the Specialized Solar Contractor.
D. Each module shall be visually inspected for detects by the Specialized Solar Contractor and the
Engineer prior to installation.
E. PV modules shall be free of dirt and construction debris prior to system start up procedures.
3.03 SYSTEM COMMISSIONING
A. Commissioning Plan shall include checklists and verifications in the following Project Phases:
Design, Installation, Operation (Function and Performance Checks), and turn over.
B. System inspection and safety checks: Specialized Solar Contractor shall run through a checklist
of startup requirements and conduct a series of safety tests to ensure proper installation, safe
operation and specified performance.
C. The Engineer must be present during the commissioning process. Final acceptance of the
commissioning process will be by the Engineer.
D. String Voltage and Current Readings
1. Voltages will be recorded for each string, each sub-array, and the entire array using
calibrated instrumentation. Measurements will be recorded and provided to the Owner
in a clear, tabular format. Each voltage measurement will include the following
ancillary data: the date; the time of day that the measurement was taken; the ambient
temperature at the time; and the solar irradiation at the time. The strings that make up
each sub-array will be clearly identified on a drawing by number.
2. After inverter startup, current shall be recorded for each string, each sub-array, and
the entire array. Measurements will be recorded and provided to the Owner in a clear,
tabular format. Each voltage measurement will include the following ancillary data:
the date; the time of day that the measurement was taken; the ambient temperature at
the time. The strings that make up each sub-array will be clearly identified on a
drawing by number.
E. All inverter startup tests as specified by the inverter manufacturer in the inverter operation
manual and conducted by a factory-authorized technician.
1. Actual power .Vs. predicted power
2. Measure Voc of every source circuit and log it.
3. Measure ac power and compare to predicted power
© 01 International W.L.L Solar Photovoltaic on Grid System for Building Roof Top
13650-13
November, 2015 Royal Oman Police General Hospital
BP2 Package I - Document II - 2 (Civil Works) Muscat - Oman
Issued for Contract 290/2011
© 01 International W.L.L Solar Photovoltaic on Grid System for Building Roof Top
13650-14
November, 2015 Royal Oman Police General Hospital
BP2 Package I - Document II - 2 (Civil Works) Muscat - Oman
Issued for Contract 290/2011
g. Troubleshooting Guidelines.
h. System maintenance schedule and procedure.
i. Contact information for technical assistance and parts ordering.
j. Spare parts lists and prices for Ten years from date of commissioning.
k. Spare parts lists and their availability guarantee for Twenty years from
commissioning of the system.
l. Training
1) Provide copies of a training manual for operation and maintenance
of the PV system.
2) Conduct an onsite training class including a minimum 180 hours of
instruction. Training must be provided by factory-authorized
representatives of the System Equipment. Proof of such
authorization must be provided to the Engineer prior to
commencing the training.
The Training schedule and syllabus shall be submitted for approval.
3) A certified (Engineer level) training program for 2 ROP Engineers
shall be conducted/arranged by the System Integrator/ Specialized
solar contractor which shall cover training in areas such as extensive
knowledge being imparted on the sub-systems & components,
operation, maintenance, monitoring, diagnosis, troubleshooting of
the system. As mentioned earlier the syllabus/training schedule shall
be submitted beforehand & shall be subject to approval/
modification as per the requirement of Client's Project management
team. The training shall be conducted by a Certified Agency/team &
relevant proofs/ documentation shall also be submitted beforehand.
3.04 WARRANTIES AND SERVICE
A. Warrantees: The Specialized Solar Contractor must provide warranties on both the completed
System and the individual components. The methods for implementing the Terms and
Conditions of the warranty must be clearly established, and handled by the Specialized Solar
Contractor throughout the term of the warranty period, the following warranties are required:
1. Special warranties specified in this Article shall not deprive Owner of other rights
Owner may have under other provisions of the Contract Documents and shall be in
addition to, and run concurrent with, other warranties made by Specialized Solar
Contractor under requirements of the Contract Documents.
2. The overall system shall be warranted by the Specialized Solar Contractor for a
minimum period of five (5) years. Separate Manufacturer warrantees will be passed
through to Owner.
3. PV modules shall have a one year workmanship warranty that guarantees full module
replacement as a result of defective workmanship. Modules shall have a power
warranty that guarantees power output to be within 10% of original power during the
first 10 years of operation and 20% of original output during years 11 through 25 of
operation.
4. Mounting System – Manufacturer shall warrant the mounting system hardware to be
free from defects in material and workmanship for a period of five (5) years.
5. Inverters – Manufacturer shall warrant the mounting system hardware to be free from
defects in material and workmanship for a period of five (5) years and include an
extended warranty for an additional five (15) years.
© 01 International W.L.L Solar Photovoltaic on Grid System for Building Roof Top
13650-15
November, 2015 Royal Oman Police General Hospital
BP2 Package I - Document II - 2 (Civil Works) Muscat - Oman
Issued for Contract 290/2011
B. Service
1. Qualifications
a. Specialist Solar Contractor shall be locally based ( in Oman or in Arabian
Gulf), and have in-house first response Solar Specialist Engineers certified
by Solar system provider and inverter manufacturer. Specialized Solar
Contractor shall demonstrate locally based service capabilities like available
of technical manpower on the Project Team Organization Chart.
2. During the period of warranty, Specialized Solar Contractor shall conduct and
document all recommended preventative maintenance. Preventative maintenance shall
include the following and be performed no less than annually by direct qualified
employees of the Specialized Solar Contractor:
a. Visual and mechanical inspection of all equipment
b. Random checking of mounting system operation
c. Verification of electrical dc continuity via ammeter readings
d. Inspection and replacement of all fuses.
e. A Preventive Maintenance plan shall be submitted to the Engineer for review
and approval prior to being included as part of the O&M manual.
f. In case of breakdown the response time shall be 4 hours maximum and fixing
of the problem shall be 40 hours maximum.
3.05 ON-SITE SUPPLY OF SPARE MATERIALS
A. The Specialized Solar Contractor shall leave a supply of system materials on-site that match
the products that are installed in the System as follows:
1. Fuses. (1) for every (10) of each type and rating, but not less than (1) of each;
2. Indicator lamps (2) for every (6) of each type and size, but not less than (2) of each;
3. Inverters. (1) for each model used in the System.
4. DC Disconnect Switches. (1) for each model used in the System.
5. Solar Panel 10 nos. for each model.
END OF SECTION
© 01 International W.L.L Solar Photovoltaic on Grid System for Building Roof Top
13650-16
November, 2015 Royal Oman Police General Hospital
BP2 Package I - Document II - 2 (Civil Works) Muscat - Oman
Issued for Contract 290/2011
SECTION - 13670
THERMAL CHIILED WATER STORAGE TANK
PART 1 - GENERAL
1.01 SUMMARY
A. Documents Includes
3. Related accessories.
1.02 SCOPE
A. General
1. This specification states the conditions and requirements for furnishing, delivering,
erection, startup and placing in firm operation the Thermal Storage Tank complete
with all required accessories. Dedicated Direct Digital Controller (DDC) including all
sensors, hardware and software shall be provided by BMS supplier and the DDc shall
be connected to BMS. Coordinate with the BMS supplier to provide all graphics,
alarms, overrides, reports ..etc.
2. The specifications for the apparatus are descriptive of the requirements, but do not
attempt to enumerate all details of accessories and appurtenances.
3. The Supplier shall furnish the equipment and services including all necessary features,
components, accessories and appurtenances for the safe, efficient and reliable erection,
operation and maintenance whether specified in this specification or not.
B. Items Included
1. The Supplier shall design, furnish materials, fabricate, erection and test the equipment
suitable for the service intended and all conditions specified. The work to be furnished
by the Supplier shall include but not limited to the followings.
a. One(1) Thermal Storage Tank for 7000 ton-hour capacity Plant complete with
all required accessories.
5. Construction power
f. Level switches
g. Level Transmitter
A. Technical requirements for the thermal storage tank shall be in accordance with TS-ES310
Thermal Storage Tank.
B. The Supplier shall submit Project Safety Plan, Risk Management and Emergency Response
Plan.
C. References
1. American Society of Mechanical Engineers (ASME)
a. ASME B31.1 Code of Pressure Piping – Power Piping
2. American Water Works Association (AWWA)
a. AWWA D100 Welded Steel Tank for Water Storage
b. AWWA D102 Painting Water Storage Tank
3. American Society of Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE)
a. ASHRAE Application Handbook, Chapter 39, Thermal Storage
b. ASHRAE Design Guide for Cool Thermal Storage, 1993 Edition
4. Air Conditioning & refrigerant Institute (ARI)
a. Guideline T – Specifying Thermal Performance of Cool Storage Equipment
5. Steel Structures Painting Council (SSPC)
a. SSPC SP-10 Near White Blast Cleaning
6. International Standards Organization (ISO)
7. Japanese Industrial Standard (JIS)
8. Korean Industrial Standard (KS)
D. Definitions
1. Charging: Directing all or part flow from chillers into the bottom of storage tank at low
velocity to prevent mixing of cool and warm water inside storage tank and
simultaneously directing equal flow from top of storage tank into chilled water return
to chillers.
2. Discharging: Directing all or part flow from bottom of storage tank into chilled water
supply to building and simultaneously directing equal flow from chilled water return
into top of storage tank at low velocity to prevent mixing of warm and cool water
inside storage tank.
3. Off-Peak: Period of the working day during which an electrical utility does not foresee
high electrical demand, generally resulting in increased electrical consumption and
demand rates.
4. On-Peak: Period of the working day during which an electrical utility foresees high
electrical demand, generally resulting in increased electrical consumption and demand
rates.
5. Thermal Energy Storage (TES): The thermal storage tank installed, connected and
operational.
E. Submittals
1. Product Data: Submit Product Data for each factory-manufactured component
specified
a. Manufacturer’s specification and technical data.
b. Detailed specification of construction and fabrication.
c. Manufacturer’s installation instructions.
d. Certified test reports indicating compliance with specified performance
requirements.
2. Shop Drawings
a. Extent of Shop Drawings
1). Dimensions.
2). Description of materials and finishes.
3). Specific modifications.
4). Component connections.
5). Anchorage methods.
6). Hardware.
7). Installation procedures.
b. Submit Shop drawings for each of the following assemblies of shop-
fabricated and manufactured components
1). Tank, including penetrations for personnel access and control system
instrumentation, insulation, coverings and protective coatings.
2). Structural support system for shell and roof, Certified by
Professional Structural Engineer .
3). Internal flow distributors and header piping.
3. A Professional Engineer must certify Shop Drawings.
4. Samples
a. Submit 2 sets each of the required for selection or verification.
5. Quality Control
a. Test Reports
1). Mill certified test reports for steel plate, pipe and polycarbonate
board
2). Soil in-place densities.
3). Concrete compressive strengths.
4). Welding non-destructive examination.
5). Paint thickness readings.
6). Performance test .
b. Professional certifications.
c. Manufacturer’s field reports with field samples
d. Written report-certifying inspections.
e. Certification that painting meets AWWA D102 Specification.
f. Pre-qualification of welders
6. Contract Closeout Submittals
a. Project Records Documents
b. Operating and Maintenance Manuals
1). Testing, Cleaning and Maintenance Instructions.
2). Maintenance Materials List
3). Part List / Diagram
7. System Responsibility
a. Manufacturer to be responsible for design and construction of complete tank
system specified herein including tank, foundation system, tank fittings,
accessories, nozzles for gauging system, internal flow distribution piping,
water sampling system, insulation, coating, testing, etc., as required for a
complete installation ready for service.
b. Grounding
PART 2 - PRODUCTS
2.01 THERMALLY STRATIFIED CHILLED WATER STORAGE TANK
A. Foundation System Design
1. Design provided by tank manufacturer at a minimum as follows.
2. Coordinate foundation size, location, elevation, soil report requirement, mechanical
and electrical connections etc., with the Architect’s Representative.
3. The foundation, as a minimum, shall be a reinforced concrete ring wall meeting the
construction tolerance and design requirements of AWWA D 100 and ACI 318.
Verify with local soil report.
4. The foundation will be sloped to prevent the accumulation of rainwater. For
unanchored tank, the shell will be supported by an asphalt-impregnated fiberboard as
specified in AWWA D100.
5. The vertical surface of the ring wall shall be formed. The top surface of the ring wall
will be level +/- 1/8 inch in any 30 feet circumference from an established plane.
6. A minimum acceptable concrete mix is as follows
7. Concrete compressive strength, Fc of 3000 psi.
8. The inside of concrete ring wall shall be insulated with minimum 1.5 inch thickness of
polystylene board extending 32 inches below the top of the ring wall.
B. Tank Design: Vertical, cylindrical all-welded steel type with flat bottom and low conical fixed
roof. Bolted construction is not acceptable.
1. Bottom and roof plates joined to cylinder using lap joint welded from topside only.
2. Designed, constructed and tested per AWWA D100 by tank manufacturer.
a. Wind load: 160 km/h when filled with water
b. Seismic design: per AWWA D100 and verify with local seismic zone
requirements for entire tank including roof framing and column.
Manufacturer’s design shall account for a proper sloshing wave height
allowance to prevent roof damage.
3. Roof live load: Minimum 1.2 kPa. Verify with local code requirement.
4. Corrosion allowance: 1/8 inch corrosion allowance for tank bottom.
C. Tank Connections and Openings
1. Two shell access manholes : (One 24 inch and one 36 inch diameter)
a. Flanged and gasketed blank-off plates.
b. Install on opposite sides of tank.
2. One roof access manhole (One 36 inch square hatch)
a. Install one centered 60 inches from shell
3. One drain sump, located inside the tank near the shell manway
4. One 24 inch diameter roof vent opening with 36 inch diameter mushroom type roof
vent and No.4 aluminum bird screen. Locate near tank center.
5. All piping connections to be ANSI Class 150 welded flanges.
a. One chilled water supply inlet/outlet connection
b. One chilled water return inlet/outlet connection.
c. One 10 inch interior mounted overflow piping system with flap valve
mounted at the point of discharge exterior to the tank
d. 4 – 1 inch water sample connections.
e. 6 inch drain nozzle
D. Tank Fittings and Accessories
1. Provide exterior galvanized steel OSHA approved vertical ladder and cage, with
intermediate rest platform and 3’-6” high pipe guardrail. Also provide a 3’-6” high
safety railing around tank fittings at top of tank/ladder, approximately 12’0” wide by
5’-0” deep with grating surface. Provide pipe guardrail on 4 sides.
2. Provide interior galvanized steel vertical ladder and safety climb device.
3. One temperature transmitter insertion well coupling welded to shell at each 300 mm of
tank shell height. First coupling starts at 300 mm from bottom of tank.
a. For sensing internal water temperature
b. Locate immediately adjacent to exterior ladder.
4. Tank grounding system
a. Provide shell clips for electrical bond to electrical grounding system.
E. Water Level Gauging System
1. All connections to be provided by tank manufacturer. Locate on top of tank.
2. Provide 150 lb flanged steel pipe connection
3. Liquid level controller shall monitor high and low water levels, reporting abnormal
water level to the control automation system. Provide wiring to the building
automation system.
4. Liquid level controller shall also monitor the operating water level and maintain the
level 6 inches below overflow of the tank. When the water level drops below the
setpoint, make-up water valve shall open to supply water to the tank. Valve shall close
when water level reaches setpoint. Remote make-up water valve will be specified in
Controls.
F. Water Sampling Nozzles for Thermal Storage Tank
1. Provide 4 independent 1 inch stainless steel water sampling nozzles.
G. Internal Flow Distributors
1. Designed and constructed per ASHRAE Applications Handbook, 1995 Edition,
Chapter 40. Constructed with stainless steel pipe, plates and polycarbonate boards
which shall be removable for painting of the tank.
2. Slotted pipe diffusers are not allowed.
3. Head loss: The total hydraulic head loss from the tank inlet flange to the tank outlet
flange at the maximum design flow rate will be a maximum of 3.0 psi.
4. Acceptable specialist contractor are FT EnE, CB and I, Matrix, Natgun and Approved
Equivalent by the Engineer.
H. Coatings
1. In addition to standard AWWA weld clean up procedures, provide welds conforming
to manufacturer’s standard as welded samples for machine and hand welds.
2. Slag shall be cleaned from all welds. Welding joints shall be painted until after the
work has been completed and accepted. The surface to be painted shall be cleaned of
splatter, rust, loose scale, oil and dirt.
3. Blast clean surfaces prior to application to coatings per SSPC SP-10.
4. Apply coatings during temperature, humidity and cleanliness conditions within coating
manufacturer recommended limits.
5. Outside(under bottom) : heat resistant paint 1 shop coat of Carbon Zinc 11.
6. Outside(under insulation) 5 mil primer coat AWWA D102 system l-1-W.
7. Inside : AWWA D102 l-1-W.
I. Insulation: As required to meet the thermal performance specifications.
1. The insulation system shall meet or exceed the system performance requirements for
ambient heat gain to less than 1 % of rated thermal storage capacity in a 24 hour period
based on 130 degree F. ambient.
2. The insulation system shall be designed to withstand a 160 km/h wind loading. Verify
with code requirements.
3. Design for shell and roof insulation shall include the following.
a. A rigid insulation board, of polyurethane or polyisocyanurate, with pre-
attached aluminum foil vapor barriers. The board shall have a density of 2
PCF having an aged thermal conductivity value no less than 0.16 BTU-in/Hr-
ft2-degF (R=6.25/inch)
b. The insulating boards shall be installed as a single or multiple layer. The
edges of the board shall be tightly butted against each other. The joints of
adjacent layers shall be offset a minimum of 6 inches both vertically and
horizontally, during installation.
c. The metal cladding for the shell shall be of 0.6 mm (0.24 inch) thick
Aluminium corrugated sheet of 1 1/4 x 1/4 corrugation. Prior to cladding, a
40 mm wide x 1.2 mm thick stainless steel banding shall be installed over the
insulation at approximately 1.0 m spacing. These bandings shall act as
support ring for the cladding. The cladding for shell shall be riveted to the
banding at approximately 300 mm center circumferentially and cladding to
cladding shall be riveted at 200 mm center. The cladding shall have a
minimum overlap of 75 mm on vertical and 1 1/2 to 2 corrugation on
circumferential. All protrusions and terminations shall be sealed with metal
sealant Foster 95-44.
d. The flushing shall be provided with a minimum of 150 mm overlap, both at
the base and at the roof edge in such a way that no water seeps through.
e. The cladding for roof shall be of 1.0 mm thick plain aluminium sheet and
shall be installed with minimum overlap of 50 mm between adjacent sheets.
The cladding joints shall be staggered in respect to the previous row. The
cladding to cladding shall be stitched with stainless steel rivets of 4.8 mm x
13 mm at 150 mm spacing and cladding to support shall be secured with
stainless steel rivet of size 4.8 mm x 19 mm. All longitudinal and
circumferential overlaps shall be sealed by means of butyl gum tape and all
cut outs , protrusions and terminations shall be sealed with metal sealant
Foster 95-44.
PART 3 - EXECUTION
3.01 INSTALLATION
A. Provide 6 inch clean sand and cushion under tank bottom
B. Pipe, Fittings and Internal Flow Distributors: Per requirements of AWWA D100 and as
indicated. All piping, flanges, fittings, welding and welder qualifications shall be in accordance
with applicable standards.
C. Tank shall be constructed of steel in accordance with AWWA D100. Before any plate is welded
and before any new welding operator begins work on this project, manufacture to provide
copies of welders certification per ASME Section IX QW-303. Qualified welding operators
shall do all welding.
D. The following shall be welded by Automatic Machine
1. All horizontal welds for shell plates by Submerged Metal Arc.
E. The following shall be welded by Automatic Machine or manually.
1. All vertical welds 5/8 inch and larger by Electrogas Arc.
2. All vertical welds less than 5/8 inch by Shield Metal Arc.
3. All rectangular floor plate by Submerged Metal Arc or Flux Core Arc.
F. Coating: Per requirements of AWWA D102 and as indicated.
G. Overflow Drain: Internal piping to indirect drain near tank bottom as indicated with flapper
valve outlet.
H. Insulation: Apply per manufacturer’s recommendations.
3.02 CLEANING, FLUSHING AND FILLING
A. Perform procedure following completion of coating inside tank
1. Remove construction debris from inside tank and manways.
2. Pump or wet-dry vacuum inside of tank bottom and internals.
3. Contractor will inspect tank for cleanliness prior to filling
B. Fill tank with clean water prior to start-up and operating tests. Notify chemical treatment
contractor prior to fill allowing sufficient time for preparation and installation of treatment
program.
C. All water treatment and testing shall be continuous from the initial fill of water.
D. The tank shall not be allowed to be full of water without testing and treatment as required to
maintain water quality.
3.04 SCHEDULES
A. Chilled water Storage tank
1. Storage capacity 7000 ton-hours
2. Tank diameter 17 * meters
3. Tank height (straight side) 14 * meters
4. Chilled water supply temperature 42 deg. F.
5. Chilled water return temperature 56 deg. F.
6. Maximum discharge flow rate 1280 US-GPM
7. Maximum charge flow rate 1280 US-GPM
8. Maximum heat gain 1 to 2 % in 24 hours (@ 115 deg.F
ambient and @ 95 deg. F.
9. Maximum soil temperature
B. Contractor shall check by calculations and submit for approval of the Engineer. Provide two
original books for Stratified chilled water storage design and execution.
END OF SECTION
SECTION - 13750
RADIATION PROTECTION
PART 1 - GENERAL
1.01 SUMMARY
A. Provide labor, materials, equipment and services, and perform operations required for
installation of radiation protection and related work as indicated on the drawings and specified
herein.
B. Work Included: The work of this section shall include, but not be limited to, the following:
1. Radiation protected hardware.
1.02 STANDARDS
A. Except as modified governing codes and by the Contract Documents, comply with the
applicable provisions and recommendations of the following:
1. NCRPM "National Council on Radiation Protection and Measurement Report No. 49
'Structural Shielding Design and Evaluation for Medical Use of X-rays and Gamma
Rays of Energies of up to 10 MeV'."
1.03 SUBMITTALS
A. Shop Drawings: Submit shop drawings of radiation protection items. Include dimensioned
plans and elevations, details, connections and anchorages, relation to adjacent work and other
necessary data. Provide templates and drawings to locate items set in concrete or masonry.
B. Samples: Submit samples of each of the following items:
1. Lead lined doors and frames.
2. Lead lined gypsum drywall.
3. Lead glass.
4. Sheet lead.
5. Seals.
C. Manufacturer's Data: Submit the following information from the manufacturer:
1. Certification (in the form of standard data sheets, test results or letter) stating that each
item or material to be furnished complies with these specifications.
2. Statement that each product to be furnished is recommended for the application
shown.
3. Complete instructions for handling, installation and maintenance for each item of
radiation protection and accessory.
1.04 PRODUCT HANDLING
A. Deliver manufactured materials to the project site in original, unopened containers, clearly
indicating manufacturer's name, brand name, and other identifying information.
B. Protect items from damage from any source.
C. Store materials in a dry location, of the ground, and in such a manner as to prevent damage or
intrusion of foreign matter.
PART 2 - PRODUCTS
2.01 MATERIALS
A. Lead Sheet: Sheet material of virgin quality, analyzing 99 percent pure, free from dross, oxide
inclusions, laminations, scale, blisters, cracks, or other detrimental imperfections. Material shall
not vary more than 3 percent from thickness shown.
B. Lead Lined Concrete Masonry Units: Comply with requirements of Section 04200 "Unit
Masonry" and as follows: Fabricate units to develop a minimum compressive strength of 300
psi at 28 days when tested on edge. Fabricate units with a single thickness of unpierced sheet
lead vertically bonded or anchored permanently in center of block. Provide lead sheets sized to
permit a minimum of 25 mm overlap with adjacent units or supplemental lead to ensure
uninterrupted protection. Perform field cutting of units in a manner which will not affect bond,
lapping margin or shielding qualities of lead. Provide special shapes as required to maintain
proper bond and shielding protection.
C. Lead Lined Gypsum Drywall: Comply with Section 09250 "Gypsum Drywall" and as follows:
Laminate a single thickness of unpierced sheet lead to back of gypsum board units. Provide 50
mm wide lead strips for lapping at joints.
D. Lead Lined Lath: ASTM C37 modified as follows: Single thickness, unpierced sheet lead
laminated to gypsum lath 10 mm thick unless otherwise shown) so that lead extends 25 mm
beyond one side and one end to provide lead lap with adjacent lead protected lath units. Lead
sheet thickness as shown.
E. Lead Lined Doors and Frames
1. Hollow Metal Frames: Comply with Section 08100 "Hollow Metal Doors and
Frames" and as follows:
a. Provide additional reinforcements and internal supports to adequately carry
weight of lead lined doors. Perform such work prior to installation of lead
lining.
b. Line inside of frames with single unpierced strip of sheet lead of not less than
same thickness as doors and walls in which frames are used. Form lead sheet
to match contour of frame, continuous in each jamb and across head. Form
lead shields around areas prepared to receive hardware. Fabricate lead lining
wide enough to maintain an effective lap with lead of adjoining shielding
units.
2. Lead Lined Wood Doors: Comply with Section "Wood Doors" and as follows:
a. Fabricate doors of solid core flush construction with one or more continuous
unpierced lead sheets to make up total lead thickness as shown. Apply lead
sheet continuously from top to bottom and edge to edge. Lead lining may be
constructed in core or between core and cross banding at manufacturer's
option. Assemble lead lining and core with poured lead fasteners or steel
bolts. Space lead dowels not more than 455 mm from door edge and
approximately 200 mm o.c. Countersink bolt heads and cover with poured
lead.
b. Shield cutouts for locksets with sheet lead lapping lead lining of locksets and
door lining, of equal thickness as used in door.
c. Furnish face veneer of face quality and finish as shown or as required.
Prepare doors to receive viewing windows and louvers as shown.
3. Lead Lined Hollow Metal Doors: Comply with Section 08100 "Hollow Metal Doors
and Frames" and as follows:
a. Fabricate doors with one or more continuous unpierced lead sheets to make
up total lead thickness as shown. Apply lead sheet continuously from top to
bottom and edge to edge. Assemble lead lining with poured lead fasteners or
steel bolts. Countersink bolt heads and cover with poured lead.
b. Shield cutouts for locksets with sheet lead lapping lead lining of locksets as
used in doors. Prepare doors to receive viewing windows and louvers as
shown.
F. Lead Lined Panels
1. Not less than 10 mm thick hardwood panels complying with "NBS Voluntary Product
Standard, PS 51, Hardwood and Decorative Plywood" by U.S. Department of
Commerce, with a single piece of unpierced sheet lead laminated to back veneer.
Extend sheet lead full height and width of panels, except for applications at corners,
frames, and similar locations extend beyond panel edges to form lead laps.
2. Sheet lead strips may be used for laps at manufacturer's option. Veneer as shown or
specified.
G. Control Windows
1. Furnish control viewing windows where shown of sizes indicated. Fabricate window
frame of cold rolled steel or aluminum extrusions lead sheet lined not less than the
same thickness of the lead protection of adjacent construction to provide a continuous
radiation protection system. Form frame sill with horizontal trapped or baffled
opening for voice passage.
2. Construct frame to overlap lead glass perimeter not less than 10 mm and provide
removable glass stops.
G. Control Windows: Furnish control viewing windows where shown of sizes indicated. Fabricate
units of cast lead in one piece, without solder joints, and splayed on sides with voice
transmission slot across bottom where shown.
H. Lead Louvers
1. Fabricate of lead sheet or lead extrusions not less than thickness of lead in protection
system.
2. Fabricate louvers to be lightproof with fixed maze type blades allowing approximately
30 percent minimum free areas for air circulation. Sizes and types as indicated.
3. Factory fit and assembles louvers in doors before shipment to job site.
I. Isotope Storage Cover: Solid lead as detailed with appropriate sliding hardware.
J. Lead Glass: A clear X-ray proof glass of thickness to provide X-ray absorption equal to that
provided by the wall or door in which the glass occurs.
K. Cassette Transfer Cabinets: Manufacturer's standard products; strong, rigid, double wall, all
steel type with housing and structural parts welded. Doors shall be equipped with suitable hand
operated locking device which will prevent opening the door on one side when door on the
other side is open. Each door shall be hung on one pair of spring hinges, and provided with pull
knobs. Hardware shall be manufacturer's standard, finished to match adjacent hardware.
1. Sheet lead lining where shown shall provide X-ray absorption equal to that provided
by the partitions in which the cabinets occur.
2. Interior surfaces of Cassette Cabinets shall be factory finished. Exterior surfaces shall
be factory primed only. Finish painting of exposed exterior surfaces is specified under
the Painting Section.
L. Signs
1. Stainless steel plaques shall be 150 mm long, 75 mm high and 1.6 mm thick with
lettering acid etched in 12 point venus bold extended type and filled with a matte
black filler, as approved by the Architect. Attach plaques with an approved two way
tape.
2. Provide one (1) sign for each room having lead radiation protection and lettered as
follows:
a. "Surfaces of this room have sheet lead protection of the following thicknesses
to a height of 2135 mm:
b. Total Lead
c. Equivalent
d. Protection
e. Doors
f. Partitions
Where any wall within the above spaces differ, a separate plaque, appropriately
worded, and shall be installed on that wall.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine the substrates and adjacent construction and conditions under which the Work is to be
installed. Do not proceed with the Work until unsatisfactory conditions have been corrected.
3.02 INSTALLATION
A. Coordination: Coordinate radiation protection work with the adjacent work of other sections.
Provide items to be placed during the installation of other work at the proper time to avoid
delay. Coordinate placement of such items, including inserts and anchors accurately in relation
to the final location of radiation protection work.
B. Verify dimensions by field measurements so that radiation protection work and related items
will be accurately designed, fabricated and fitted the structure.
C. Lead Sheets in Concrete Slabs: Recessed concrete floor surfaces receiving lead lining must be
clean, dry, and free of depressions or sharp projections that could damage or penetrate lead
sheet. Apply coat of asphalt paint to dry concrete surfaces prior to installation of sheet lead.
Apply a coat of asphalt paint on top surface of lead sheet prior to application of concrete
surfacing.
1. Extend lead linings in floor slabs above shielded rooms not less than 305 mm beyond
vertical shielded walls of shielded room below.
2. Install sheet lead under 3 mm thick in a single layer with 50 mm minimum lap at
joints.
3. Install sheet lead over 3 mm thick in two or more layers with 50 mm minimum lap at
joints, or in a single layer with joints butted and covered with 100 mm wide lead strips
not less than the thickness required for floor lining.
4. Prior to installation of floor linings, place lead strips not less than 175 mm wide under
base of vertical wall shielding. Project lead strips approximately 75 mm into shielded
room area.
5. At door openings, extend lead lining not less than 305 mm beyond vertical shielded
walls and not less than 610 mm wider than opening.
D. Lead Lined Concrete Masonry Units: Generally lay course with a running bond and as follows:
1. For blocks designed to have lead laps at joints, erect units to form tight lead laps
without soldering or burning. For blocks designed to have lead bars in joints, lay units
to permit horizontal and vertical lead bars, of thickness not less than that in block, to
be inserted in each joint.
2. Place units with 13 mm thick, solidly filled mortar joints. Mortar between lead laps
will not be permitted.
3. Extend units into frame openings with lead projecting into rabbets of frames to
effectively lap with lead frames or frame linings.
4. Where pipe and conduit chases occur within blocks, facings may be removed from one
side to permit installation.
5. Where it is necessary to remove lead lining for pipe or conduit installation, install
continuous sheet lead and overlap adjoining lead protection as detailed.
6. Fill voids around pipe and conduit chases with mortar, finished flush with face of
partition. Do not locate pipe and conduit chases directly opposite each other within
same partition.
E. Lead Lined Panels: Install panels over wood furring or supports as indicated.
1. Predrill panels or drill pilot holes for fasteners to prevent deformation of fasteners and
distortion of panels.
2. Tightly butt panel joints with joints occurring over supports. Make lead laps at corners
and around frames with panels having lead extensions or with sheet lead strips not less
than thickness of lead in panel.
3. Set lead headed fasteners 1.6 mm below panel face or joint strip and finish with filler
or plugs to match panel finish. At intermediate points, fasteners panels in a uniform
pattern with lead headed fasteners approximately 400 mm o.c.
4. Provide fasteners at joints as follows:
a. For joints with lead lined joint strips: Fasten sides and ends of panels with
standard fasteners at approximately 200 mm o.c. Cover joints with 2 inches
(50 mm) wide lead lined joint strips of the same materials as panels, secured
to supports with lead headed fasteners at approximately 200 mm o.c. and
located in center of strip.
b. For joints backed with lead strips, use sheet lead not less than thickness used
in panels, not less than 38 mm wide. Secure lead strips to supports using
standard fasteners at outer edges of strips. Fasten sides and ends of panels
with lead headed fasteners at approximately 200 mm o.c. install molding
strips finished to match panels over joints and secure with lead headed
fasteners at approximately 200 mm o.c.
F. Lead Lined Lath: Install lead lined lath over supports as indicated.
1. Predrill lath or drill pilot holes for lead headed screws to prevent deformation of lead
headed screws and distortion of lath.
2. Apply lead lined lath with long edges at right angle to supports with lead lining facing
supports. Place end joints over supports and stagger in alternate courses. Overlap
lead extensions on adjacent lath to provide effective lead lap.
3. Do not permit joints in walls to coincide with ceiling joints.
4. Extend lath into frames of openings, effectively lapping with lead frames or frame
linings. Arrange lath around openings so that neither horizontal nor vertical joints
occur at corners of openings.
5. Reinforce external corners with corner beads and internal corners as recommended by
lath manufacturer, installed with lead headed nails or tie wire and lead clips.
6. Secure to metal supports with screws spaced as recommended by lath manufacturer,
with penetrations of lead linings completely covered with lead tabs or discs.
G. Lead Lined Gypsum Board: Install lead lined gypsum board over supports as indicated.
1. Predrilled gypsum board or drill pilot holes for lead lined screws to prevent
deformation of lead headed screws and distortion of boards.
2. Apply gypsum board with long edged parallel to supports and lead lining facing
supports. Provide blocking at end joints. Install lead strips 38 mm wide and same
thickness as gypsum board lead lining to face of supports and blocking where joints
occur. Secure lead strips to blocking and supports with screws along outer edge.
3. Screw gypsum board to supports with lead headed screws spaced as recommended by
board manufacturer.
4. In areas which show 2 layers of gypsum board apply facing sheet of lead lined gypsum
board over base sheet using manufacturer's recommended bonding adhesive. Maintain
pressure on finish panel until adhesive has set to ensure positive bond.
5. Refer to Section "Gypsum Drywall" for joint treatment and preparation for finishing.
H. Built-in Items
1. Install lead lined doors and lead lined hollow metal frames and view windows where
shown, securely fastened and anchored to the construction. Lead lined doors and
frames shall be fitted with the specified finishing hardware and left in perfect working
order.
2. Where built-in items penetrate lead linings, provide lead shields as required to
maintain continuity of shielding. Install in accordance with manufacturer's
instructions.
3. Where outlet boxes, junction boxes, ducts, conduit, and similar items prevent use of
shields, provide lead sleeves or lead linings as required.
4. Provide lead linings, sleeves, shields, and other protection of equivalent thickness of
lead as used in shielding system.
3.03 FIELD QUALITY CONTROL
A. After X-ray equipment has been installed and placed in operating condition, radiation shielding
will be tested by an independent health physicist, certified by nationally recognized agency.
B. Testing will be performed in accordance with requirements of NBS Handbook H-76 "Medical
X-ray Protection up To Three Million Volts". Decision of acceptability by health physicist shall
be binding on Contractor.
C. Repair or replace defective work including other work affected thereby and conduct additional
testing to satisfaction of health physicist, at no additional expense to Owner.
END OF SECTION
SECTION -14200
ELECTRIC TRACTION ELEVATORS
PART I - GENERAL
1.01 SUMMARY
A. General: Provide elevators in accordance with requirements of the Contract Documents
B. The elevator work includes, but is not limited to the following:
1. Four (4) Outpatient Elevators – 1,000 kg capacity @ 1.75 mps – OPE-01 to OPE-04.
2. Four (4) Patient/Staff Elevators – 2,000 kg capacity @ 1.75 mps – PTE-02, PTE-03,
PTE-05 and PTE-06.
3. Two (2) Trauma Elevators – 3,750 kg capacity @ 1.75 mps – PTE-01 and PTE-04
4. Four (4) North Passenger Elevators – 1,600 kg capacity @ 2.5 mps – PE-01 to PE-04
5. Four (4) South Passenger Elevators - 1,275 kg capacity @ 2.5mps – PE-05 to PE-08
6. Two (2) Central sterile supply (Dedicated soiled) Elevators – 1,000 kg capacity @
1.75 mps, CSSE-01 and CSSE-02.
7. One (1) Food Service Elevator – 1,275 kg capacity @ 1.0 mps – FSE-01.
8. One (1) VIP Patient Elevator – 2,000 kg capacity @ 2.5 mps – VPE-01.
9. One (1) VIP Patient Elevator – 1,600 kg capacity @ 2.5 mps – VPE--02.
10. Eight (8) Hospital Service Elevators – 2,000 kg capacity @ 1.75 mps, SE-01 to SE-
08.
11. One (1) Recruitment Passenger Elevator –1,000 kg capacity @ 1.0 mps – PE-09
1.02 RELATED WORK SPECIFIED ELSEWHERE IN THE CONTRACT DOCUMENTS)
A. Protecting hoistway during installation of equipment
B. Grouting hoistway door sills
C. Concrete pits and slabs
D. Shaft and machine room walls
E. Pit waterproofing
F. Ventilation of hoistway and machine room
G. Power feeders to starter panels through fused main line switches
H. Branch circuits through fused disconnects for car lights. (IF THIS IS INSIDE CAR THEN IT
IS BY ELEVATOR SUB CONTRACTIOR)
I. Lights and receptacles in machine room and pit
J. Emergency power branch circuit to elevator controller to initiate automatic elevator lowering
operation
K. Life safety system speakers (IF THIS IS INSIDE CAR THEN IT IS BY ELEVATOR SUB
CONTRACTIOR)
L. Shunt trip devices to automatically disconnect the main power supply to the elevators prior to
the activation of sprinkler system
M. CCTV systems, devices and their interface with the elevator system
N. PA system, device and their interface with the elevator system
10. Thirty (30) days before the annual renewal of this agreement, adjust monthly
maintenance price as follows:
a. Eighty percent (80%) of the current maintenance price based on current
straight-time hourly rate for a mechanic.
b. Twenty percent (20%) of the current maintenance price based on the
established difference in the “Producer Commodity Prices for Wholesale
Metals and Metal Products Index”.
c. Notwithstanding anything to the contrary, the maximum annual increase
shall not be more than three percent (3.0%) of the total contracted payment
for the preceding contract year.
11. Cancellation: The Employer has the right to cancel this contract on 30 days notice.
12. The Purchaser/Employer may have the Contractor's work and systems' performance
operation checked monthly to ensure the Contractor is performing in accordance with
this Contract, If the work requirements are not maintained, the Purchaser/Employer
will retain the monthly payment to the Contractor until the Consultant verifies that the
work and/or operating performance is back to standard. If three (3) consecutive
months of substandard maintenance is noted, the Employer has the right to
immediately cancel the Contract without notice to the Contractor.
a. The Consultant, Purchaser and/or Employer's Designee may withhold
approval for payment on any request to such extent as may be necessary to
protect the Employer from loss on account of:
1) Negligence on the part of the Contractor to execute the work
properly or failure to perform any provisions of the contract, The
Employer, after three (3) days written notice to the Contractor, may,
without prejudice to any other remedy make good such deficiencies
and may deduct the cost of the contract.
2) Claims filed or reasonable evidence indicating probable filing of
claims due to the Contractor's failure to perform.
3) Failure of Contractor to make payments properly to subcontractor
for material and labor used to fulfill contractual requirements.
4) Damage to the building as a result of work performed or another
subcontractor's failure to perform.
13. Contractor shall notify Purchaser and Consultant in writing regarding any necessary
services, coverage or times which may have been omitted from the maintenance
contract specifications and any irregularities, discrepancies or duplications that could
affect the full comprehensive intent of the agreement.
a. Any duplication of work or coverage is specified as a means of
demonstrating the contract requirements, but such duplication, if any, is not
intended to expand coverage or increase requirements for such work or
services and such duplication shall not increase costs or provide justification
for extra or additional charge to the Purchaser.
1.15 STRUCTURAL, MECHANICAL AND ELECTRICAL DESIGN PARAMETERS
A. The mechanical and electrical systems and the building structure have been designed and/or
modified for the following design loads:
1. Structural Loads: The pit and rail loads are shown on the drawings.
2. Power supply: 415-3-50
3. Electrical and Heat Loads: As shown on the drawings.
B. Submit a written statement with the bid that the above design loads are acceptable for the
proposed elevator equipment.
C. If, after the contract award, changes in the electrical, mechanical and structural systems are
required due to the type of elevator equipment provided, the Contractor shall be responsible for
all additional design and construction costs.
PART 2 - PRODUCTS
2.01 DESCRIPTION OF EQUIPMENT
A. Outpatient Elevators – OPE-01 to OPE-04
1. Quantity Four (4)
2. Type MRL Passenger with glass rear walls
3. Capacity (kg) 1,000
4. Speed (mps) 1.75
5. Travel in Meters 24.7 m
6. Number of Landings 6 @ B1, G, 1 to 4
7. Number of Openings Same as Landings
8. Front Openings All Landings
9. Rear Openings None
10. Home Landing Ground Floor
11. Operation Four (4) Car Group Automatic
12. Control Variable Voltage Variable Frequency
13. Control Features Peak Time Service, Balanced Traffic Service,
Distributed Parking, Independent Operation, Fire
Recall Service, Automatic Bypass, Variable Door
Times, Anti-nuisance Feature, Overload Stop,
Continuity of Service, Automatic Car Light and
AC controls, Emergency Power Operation
14. Fireman's Control Fire Recall Only
15. Number of push button risers Two (2)
16. Elevator Wellway (mm) ± 9200 w x 2105 d
17. Clear inside cab size (mm) 1600 w x 1400 d x 2700 h
18. Pit Depth (mm) 1800
19. Overrun (mm) 4750 – machine shall be located in the shaft
below the 5th floor.
20. Guide rails Steel tees at sides - provide rail backing as
required
21. Buffers Oil
22. Car door size (mm) 900 w x 2400 h
23. Hoistway door size Same as car
24. Door operation Single Speed Center Opening
25. Emergency Side Access Doors Not required
26. Emergency Top Exit Required
27. Machine Type Gearless Traction
40. Car Operating Fixtures Main and auxiliary car operating panels – Each
panel in full swing front return without faceplace,
as shown on drawings. LCD type car position
indicator with direction arrows incorporated into
each car operating panel.
41. Communication “Hands-free” Intercom with a station in each car,
a master station in each machine room, Fire
Command Center and Building Management
Office
42. Door Protective Device Infrared light curtain type
43. Emergency Light Fixture Front two cab light fixtures will be arranged to
operate as an emergency light fixture for at least 4
hours
44. Cab Air Conditioner Not Required
45. Cab Enclosure As further specified
E. South Visitor Passenger Elevators – PE-05 to PE-08
1. Quantity Four (4)
2. Type Passenger
3. Capacity (kg) 1275
4. Speed (mps) 2.5
5. Travel in Meters 37.9
6. Number of Landings 9 @ B3, B2, B1,G, and 1 to 5
7. Number of Openings Same as Landings
8. Front Openings All Landings
9. Rear Openings None
10. Home Landing Ground Floor
11. Operation Four car group automatic
12. Control Variable Voltage Variable Frequency
13. Control Features Peak Time Service, Balanced Traffic Service,
Distributed Parking, Independent Operation, Fire
Recall Service, Automatic Bypass, Variable Door
Times, Anti-nuisance Feature, Overload Stop,
Continuity of Service, Automatic Car Light and
AC controls, Emergency Power Operation
14. Fireman's Control Fire Recall Only
15. Number of push button risers Two (2)
16. Elevator Wellway (mm) 5350 w x 2300 d
17. Clear inside cab size (mm) 2000 w x 1400 d x 2700 h
18. Pit Depth (mm) 2500
19. Overrun (mm) 6500 – machine room shall be located above the
5th floor
20. Guide rails Steel tees at sides - provide rail backing as
required
45. Car Fan Two speed fan to provide at least 1.0 air change a
minute at low speed and 1.5 air changes a minute
at high speed.
46. Cab Enclosure As further specified
H. VIP Patient Elevator – VPE-01
1. Quantity One (1)
2. Type Patient/service
3. Capacity (kg) 2,000
4. Speed (mps) 2.5
5. Travel in Meters 37.9
6. Number of Landings 9 @ B3, B2, B1, G, and 1-5
7. Number of Openings Same as Landings
8. Front Openings All Landings
9. Rear Openings None
10. Home Landing G
11. Operation Duplex Selective Collective (With VPE-02)
12. Control Variable Voltage Variable Frequency,
13. Control Features Peak Time Service, Balanced Traffic Service,
Distributed Parking, Independent Operation, Fire
Recall Service, Automatic Bypass, Variable Door
Times, Anti-nuisance Feature, Overload Stop,
Continuity of Service, Automatic Car Light and
AC controls, Emergency Power Operation
14. Fireman's Control Fire Recall and Firefighter control
15. Number of push button risers Two (2)
16. Elevator Wellway (mm) 2500 w x 3300 d
17. Clear inside cab size (mm) 1500 w x 2700 d x 2700 h
18. Pit Depth (mm) 2500
19. Overrun (mm) 6500 – machine room shall be located above level
5
20. Guide rails Steel tees at sides - provide rail backing as
required
21. Buffers Oil
22. Car door size (mm) 1300 w x 2400 h
23. Hoistway door size Same as car
24. Door operation Two Speed Side Opening
25. Emergency Side Access Doors Not Required
26. Emergency Top Exit Required
27. Machine Type Gearless Traction
28. Machine Location In machine room above level 5
29. Counterweight Safety Not Required
30. Compensation Encapsulated chain
31. Elevator Shaft Lighting Required
43. Emergency Light Fixture Front two cab light fixtures will be arranged to
operate as an emergency light fixture for at least 4
hours
44. Cab Air Conditioner Not required
45. Car Fan Two speed fan to provide at least 1.0 air change a
minute at low speed and 1.5 air changes a minute
at high speed
46. Cab Enclosure As further specified
J. Hospital Service Elevators – SE-01 to SE-08
1. Quantity Eight (8) four duplex systems
2. Type Service Class ‘C3’ freight loading
3. Capacity (kg) 2,000
4. Speed (mps) 1.75
5. Travel in Meters 29.9
6. Number of Landings 7 @ B1, G, and 1-5
7. Number of Openings Same as Landings
8. Front Openings All Landings
9. Rear Openings None
10. Home Landing G
11. Operation Duplex Selective Collective
12. Control Variable Voltage Variable Frequency
13. Control Features Peak Time Service, Balanced Traffic Service,
Distributed Parking, Independent Operation, Fire
Recall Service, Automatic Bypass, Variable Door
Times, Anti-nuisance Feature, Overload Stop,
Continuity of Service, Automatic Car Light and
AC controls, Emergency Power Operation
14. Fireman's Control Fire Recall Only
15. Number of push button risers One (1) per duplex
16. Elevator Wellway (mm) 5150 w x 3300 d
17. Clear inside cab size (mm) 1500 w x 2700 d x 2700 h
18. Pit Depth (mm) 4000 – walk-in pit on the B2 level
19. Overrun (mm) 5250
20. Guide rails Steel tees at sides - provide rail backing as
required
21. Buffers Oil
22. Car door size (mm) 1300 w x 2100 h
23. Hoistway door size Same as car
24. Door operation Two Speed Side Opening
25. Emergency Side Access Doors Not Required
26. Emergency Top Exit Required
27. Machine Type Geared Traction
40. Car Operating Fixtures Main car operating panel –in full swing front
return without faceplate, as shown on drawings.
LCD type car position indicator with direction
arrows incorporated into each car operating panel.
41. Communication “Hands-free” Intercom with a station in each car,
a master station in each machine room, Fire
Command Center and Building Management
Office
42. Door Protective Device Infrared light curtain type
43. Emergency Light Fixture Two cab light fixtures will be arranged to operate
as an emergency light fixture for at least 4 hours
44. Cab Air Conditioner Not required
45. Car Fan Two speed fan to provide at least 1.0 air change a
minute at low speed and 1.5 air changes a minute
at high speed.
46. Cab Enclosure As further specified
2.02 FIXED HOISTWAY EQUIPMENT
A. Guide Rails, Inserts and Brackets
1. Provide machined, standard size steel T section guide rails with tongue and grooved
joints for the car and counterweight. Use not less than T160 car rails.
a. The car guide rails shall be as follows:
1) At operating speeds of 1.75 mps and below: Savera Super Line,
Monteferro S or approved equal
2) At operating speeds between 2.0 mps and 3.5 mps: Savera Extra
Line, Monteferro H or approved equal
2. The section modulus and moment of inertia of the fishplates shall not be less than that
of the rail. Connect rails to fishplate with four (4) bolts.
3. For concrete and concrete block hoistways furnish rail brackets and provide inserts
and an insert location drawing to Construction Manager or General Contractor
4. Brackets shall be used to support the rails from the hoistway framing and/or inserts.
Rails shall be attached to the brackets by heavy clamps or clips. Bolting or welding
rails to brackets shall only be allowed in special instances and will require specific
approval of employer's representative.
5. Provide divider beams and immediate rail support brackets as required for all
elevators and attach same to hoistway walls as approved by employer's representative.
6. Provide oversized steel members and brackets for the car and counterweight rails
where the mounting distance exceeds the manufacturer's standard dimensions.
7. Provide oversized steel members and brackets for the car and counterweight rails
where the mounting distance exceeds the manufacturer's standard dimensions.
8. Guide rail bracket connections shall be fitted with sliding clips. Provide for a
minimum of 300 mm clearance above guide rails to accommodate building
compression.
10. Support all guide rails from the pit level with jacking bolts or other approved means.
B. Buffers
1. Provide buffers with necessary blocking and horizontal steel braces under car and
counterweight.
2. Oil buffers shall bring the car and counterweight to rest from governor tripping speed
at an average rate of retardation not exceeding gravity. Oil buffers shall be of spring
return type and shall have means of checking oil supply level.
3. Use reduced stroke buffers with associated terminal slowdown devices where runbys
are restrictive.
4. The buffers shall been tested by a qualified test laboratory and approved as complying
with the ASME Code. Buffer marking plate shall indicate the manufacturer’s name,
identification number and stroke.
5. Coordinate design and installation of inspection platforms and ladders with
employer's representative.
6. Provide blocking under the counterweight to compensate for rope stretch and to
maintain code compliant runby clearances.
7. Coordinate the installation of pit equipment so that the integrity of pit waterproofing
is not comprised.
C. Normal and Final Terminal Stopping Devices
1. Provide normal terminal stopping devices to stop the car automatically from any
speed obtained under normal operation within the top and bottom over travels
independent of the operating devices, final terminal stopping device and the buffers.
2. Provide final terminal stopping devices to stop the car and counterweight
automatically from the speed specified within the top clearance and bottom over
travel.
3. Terminal stopping devices shall have rollers with rubber or other approved
composition tread to provide silent operation when actuated by the fixed cam in the
hoistway.
D. Interlocks, Contacts and Unlocking Devices
1. Equip each elevator hoistway door with a positive interlock which shall prevent
operation of the elevator unless all elevator doors are closed and maintained closed
when elevator is away from the landing. Interlocks shall also prevent the opening of a
hoistway door from the landing side unless the car is within the landing zone and is
either stopped or being stopped at that level. Design interlocks so that they are not
easily accessible from the landing side.
2. Provide electric contacts on top emergency exit to prevent the operation of the
elevator when the electric contacts are not closed.
E. Hoistway/Car Door Hangers, Sheaves and Tracks
1. Provide a sheave type two-point suspension hanger and track for each hoistway and
car door. Sheaves shall be hardened steel with polyurethane tire, not less than 75 mm
in diameter with sealed grease packed precision ball bearing.
2. Upthrust shall be taken by a roller mounted on hanger and arranged to ride on the
underside of track. The track shall be of formed cold rolled steel or cold drawn steel
and shall be rounded on the track surface to receive the hanger sheaves. The track
shall be removable and shall not be integral with the header.
F. Stop Switches
1. Provide a readily accessible switch for stopping and maintaining elevator out of
service at each of the following locations: in pit, on top of car, in machine room, in
overhead sheave rooms and in car operating panel.
G. Hoistway Entrance Structure
1. Frames - The frames shall be constructed of not less than 14 swg sheet steel.
a. Passenger Elevators – All Floors: Provide unit frames with mitered and
welded corners ground smooth. All frames will be stainless steel with a No.
4 finish.
b. Service Elevator – All Floors: Provide stainless steel with No. 4 finish bolted
type construction having matching end caps.
2. Doors - The hollow metal hoistway doors shall be constructed of 16 swg sheet steel,
not less than 30 mm thick, reinforced to accept hangers, interlocks or door closers.
Equip all hoistway landing doors with one-piece full height non-vision wings of
material and finish to match hall side of door panels. All passenger elevator doors
shall be stainless steel with No. 4 satin finish, hand rubbed long grain. The service
elevator doors shall be stainless steel with No. 4 finish.
3. Entrances shall bear rating labels of an approved testing agency consistent with a two
hour rated wall assembly.
4. Provide each door panel with two removable laminated plastic composition guides,
arranged to run in sill grooves with a minimum clearance. The guide mounting shall
permit their replacement without removing the door from the hangers. A steel fire
stop shall be encased in each guide.
5. Provide the leading edge of center opening doors and leading edge of side opening
doors with continuous rubber astragal bumper strips. The strips shall be relatively
inconspicuous when the doors are closed and shall be easily replaceable. Also,
provide rubber bumpers at the top and bottom of each section of door to stop them at
their limit of travel in opening direction.
6. Sills – Provide single piece sills with the nosing approximately 25mm deep and
running the full length of door travel. The sills shall be at least 10 mm thick. The
wearing surface shall be of a non-slip type with door guide grooves providing a
minimum clearance for guides. Rigidly secure sills to building construction by means
of steel sill support members or blocking with necessary metal shimming or
adjustments. Provide stainless steel sills for all passenger elevators and nickel silver
sills for all service elevators.
7. Provide door unlocking devices on each floor so that an authorized person can open
any landing door when car is elsewhere. The key hole metal ferrule shall match the
material and finish of its door panel.
8. Struts – Struts shall be hot rolled steel angles not lighter than 75 mm by 75 mm by 5
mm. Extend struts from top of sill to either bottom of floor beam or intermediate
framing above. Bolt struts in place with not less than two bolts at each end. Strut clip
angles or brackets shall have a thickness not less than thickness of supported strut.
9. Track Support – 5 mm thick steel track support plate shall extend between and be
bolted to vertical steel struts with no less than two (2) bolts at each end.
10. Track Covers – not less than 1.8 mm steel cover plates shall extend full travel of
doors. Covers shall be made in sections for service access to hangers, sheaves, tracks
and interlocks. Sections above the door opening shall be movable from within the
elevator car. Cover fastening devices shall be non-removable from the cover.
11. Fascias – not less than 1.8 mm steel fascia plates shall extend at least the full width of
door and be secured at hanger support and sill with oval head machine screws.
Reinforce fascia to allow not more than 10 mm of deflection.
12. Provide fascia plates where the clearance between the edge of loading side of platform
and inside face of the hoistway enclosure exceeds the code allowed clearance.
13. Toe Guards - Provide not less than 1.8 mm steel toe guards to extend 300 mm below
any sill not protected by fascia. Toe guards shall extend the full width of the door and
shall return to the hoistway wall at a 15 degree angle and be firmly fastened.
14. Dust Covers - Provide not less than 1.8 mm dust covers to extend 150 mm above any
header not protected by fascia. Dust covers shall extend to a full width of travel of
doors, return to hoistway wall at a 15 degree angle and be firmly fastened.
3. Provide elevator hoistway lighting for each car. Lighting shall be by means of
fluorescent luminaries with PL lamps spaced 500 mm from the pit floor, 500 mm
from the top of the hoistway and located every other floor in the hoistway. Provide
required switches to control hoistway lighting from the pit level and from within the
machine room. Identify switches with suitably engraved label. The circuit for the
lighting shall be taken from the distribution board in the elevator room. The pits shall
be provided with 13A socket outlets.
4. Install 13A socket outlets in machine rooms.
2.04 CONTROL EQUIPMENT AND FEATURES
A. Wiring (Coordinate with Electrical Engineer and Security Consultant)
1. Provide all wiring and conduit required for the operation of the elevators.
2. Wiring, conduit and all fittings shall be in accordance with requirements Electrical
Engineer Specifications.
3. Run all wiring in galvanized conduit or in metal wireways.
4. Flexible metal conduit with ground wiring may be used for short runs from main
hoistway wireway to interlocks, fixtures, limit switches and between control panels,
motors and brakes.
5. Provide traveling cables with polyvinyl chloride and flame resistant outer cover.
Prehang the cables for at least 24 hours with ends suitably weighted to eliminate
twisting during operation.
6. Provide at least 10%, but not less than two (2) spare conductors, in travel cables and
in all hoistway risers.
7. Provide ten (10) pairs of 16 gauge shielded cables in traveling cable for each car.
Terminate them to barrier-type terminal strip behind elevator return panel at one end
of cable and within a machine room security junction box at the other end.
8. Provide a video coaxial cable, type RG59/U or approved equal, in traveling cable for
each car. Leave 5.0 m of slack in the cab ceiling space on one end and 3.0 m slack in
machine room security junction box. Traveling cables are to be rubber or PVC
insulated with a braided textile finish with fire resisting compound and manufactured
to BS 6977.
9. Install CCTV cameras in elevator cabs as directed by the employer's representative.
The cameras shall be furnished under another section of these specifications.
10. Where the main elevator disconnect devices are not located in the machine room or
they are not in the view of the hoist machines, provide necessary auxiliary disconnect
means to meet the requirements of the Code.
11. Provide all wiring for card reader and CCTV camera as specified under another
section of these specifications. (coordinate with security contactor).
B. Two Stop Collective Operation
1. A car call or hall call registered by pressing a car or hall button will allow the car to
proceed to the destination after the hoistway door and car door automatically close
and the door interlock circuit is made.
2. Upon arrival at the landing, the doors will open automatically.
3. When the car is traveling away from a registered hall call, the call shall remain
registered and the car shall respond on the next trip.
4. Car and hall calls shall cancel automatically as the car stops at the respective
registered call.
4. When the "free car" is responding to registered calls, the Lobby Floor parking car
shall automatically start the "free car" under any of the following conditions:
a. Registration of hall call below the "free car" while it is traveling in the up
direction.
b. Registration of hall call above the "free car" while it is traveling in the down
direction.
c. Inability of the "free car" to move in response to a registered hall call within
a predetermined time.
5. When both cars are responding to registered car and hall calls, the first car to
complete its calls shall become the assigned Lobby Floor parking car and shall be
dispatched automatically to the Lobby Floor.
6. If either car is removed from service, the other car shall respond to all registered hall
calls and its own car calls.
7. When a car arrives at its last stop and reverses direction of travel, all previously
registered car calls shall be automatically cancelled.
8. When a car has responded to the highest or lowest call, and the hall calls are
registered for the opposite direction, the car shall reverse direction automatically and
respond to those registered calls.
9. When a car arrives at a landing where both up and down hall calls are registered, it
will answer the call in the direction of travel. If no car call is registered, the car shall
be assigned to respond to call registered for opposite directions; car doors shall close
immediately, re-open and respond to the call. Hall lantern operation shall always
correspond to direction of service.
10. When an empty car reverses direction at a landing with no hall calls, doors shall not
open and hall lantern shall not operate.
11. If a car has no car calls registered and arrives at a floor where both up and down hall
calls have been registered, the car shall respond to the hall call corresponding to the
direction of car travel. If, after making its stop, a car call is not registered and no other
hall calls exist ahead of the car corresponding to its original direction of travel, the
doors shall close and immediately reopen in response to the hall call for the opposite
direction.
12. The car shall maintain its original direction at each stop until the doors are fully
closed to permit a passenger to register a car call before the car reverses its direction
of travel.
13. Anti-Nuisance Feature: In the event car loading or operation is not commensurate
with the number of car calls registered, all car calls shall be canceled.
14. Load Weighing: Provide means for weighing passenger load. Design control system
to provide dispatching in advance of normal intervals and to provide landing call by-
pass when the car is filled to approximately 65% of full-capacity load. Settings shall
be individually adjustable from 60-80% of full load.
15. In the event that any car is delayed for more than a predetermined time interval after it
received a start signal, the system shall automatically permit the remaining cars in the
group to respond to signals and be dispatched in the specified manner.
16. Coincident calls: The dispatching system shall be designed with a 20 second
parameter whereby an elevator with a car call will receive priority to answer a
corresponding corridor call if it can do so within 20 seconds. If it cannot answer the
call within the prescribed time, the first available car shall be assigned. A continuous
reassessment of calls shall be made, with the processor having the capability of
reassessing five (5) times per second.
12. When a car arrives at a landing where both up and down hall calls are registered, it
will answer the call in the direction of travel. If no car call is registered, the car shall
be assigned to respond to call registered for opposite directions; car doors shall close
immediately, re-open and respond to the call. Hall lantern operation shall always
correspond to direction of service.
13. When an empty car reverses direction at a landing with no hall calls, doors shall not
open and hall lantern shall not operate.
14. If a car has no car calls registered and arrives at a floor where both up and down hall
calls have been registered, the car shall respond to the hall call corresponding to the
direction of car travel. If, after making its stop, a car call is not registered and no other
hall calls exist ahead of the car corresponding to its original direction of travel, the
doors shall close and immediately reopen in response to the hall call for the opposite
direction.
15. The car shall maintain its original direction at each stop until the doors are fully
closed to permit a passenger to register a car call before the car reverses its direction
of travel.
16. Anti-Nuisance Feature: In the event car loading or operation is not commensurate
with the number of car calls registered, all car calls shall be canceled.
17. Load Weighing: Provide means for weighing passenger load. Design control system
to provide dispatching in advance of normal intervals and to provide landing call by-
pass when the car is filled to approximately 65% of full-capacity load. Settings shall
be individually adjustable from 60-80% of full load.
18. In the event that any car is delayed for more than a predetermined time interval after it
received a start signal, the system shall automatically permit the remaining cars in the
group to respond to signals and be dispatched in the specified manner.
19. Coincident calls: The dispatching system shall be designed with a 20 second
parameter whereby an elevator with a car call will receive priority to answer a
corresponding corridor call if it can do so within 20 seconds. If it cannot answer the
call within the prescribed time, the first available car shall be assigned. A continuous
reassessment of calls shall be made, with the processor having the capability of
reassessing five (5) times per second.
20. Main Lobby Operation:
a. Only the "Next" designated car shall have its hall lantern illuminated and its
doors open.
b. When a "down" traveling car, which is not designated “Next”, arrives at the
main lobby with a lobby car call registered, it will open its door to discharge
the passengers but shall not illuminate its lantern.
1) The doors shall close one (1) second after the light ray is re-
established.
c. When a "down" traveling car with no car calls arrives at the main lobby and
is not designated "Next", it shall park without opening its doors.
21. The system described is intended to provide the basic requirements. The acceptable
systems are:
a. Mitsubishi A1 2100
b. Otis Elevonic 411
c. Schindler Miconic V
d. KONE TMS 9000
e. Approved equal
F. Independent Service
1. Arrange elevator controls to permit car to be removed from the group system and to
operate in response to car calls only. Door shall not close until car button for another
landing is pressed. Activation of this service shall be from a key switch in the car
station service panel.
G. Attendant Service – VPE-01 and VPE-02
1. Arrange the elevator for operation with or without an attendant. Accomplish the
transfer from automatic to attendant operation by means of a key operated switch in
the car station. Locate this switch behind a locked cover in the car station, which
shall also contain an "up" and a "down" direction button and a "Pass" button. A
service demand buzzer and up and down signal lights shall also be included in the car
station.
2. When the transfer switch is in the attendant position, the car shall answer calls
normally except, the attendant, operating either the "Up" or the "Down" button, shall
establish the direction of travel, close the doors and start the car after each stop. The
car landing and door opening shall be completely automatic. The doors shall remain
open until a direction is initiated by the attendant. If the button is released before the
doors are fully closed and interlocked the doors shall reopen. Continuous pressure on
one of these buttons shall cause the car to by-pass corridor calls and respond only to
pre-registered calls in the direction of travel. The by-passed calls shall remain
registered to be answered by another car or another trip.
3. The up and down signal lights indicate that an unanswered corridor call is above or
below the car and shall remain illuminated until all calls for that direction are
answered.
4. Operation of an "Up" or "Down" corridor push button shall momentarily sound the
service demand buzzer in the car if it is stopped at a floor with its doors open.
Register all car calls by the attendant as announced by entering passengers.
5. Provide an annunciator panel that shall be activated when the elevator is in attendant
operation. Provide green LED's for "up" and red LED's for "down" hall call
identifications. An electronic buzzer shall sound momentarily when a hall call is
registered.
a. Cancel annunciator signals as the calls are answered. Mount green and red
LED's vertically in a 3 mm thick stainless steel faceplate, and provide
engraved floor indications. The annunciator panel shall be the same width as
the car operating panel and be located above the operating panel.
H. Firefighter Operation
1. Activation of a smoke detector in any elevator lobby shall cause all cars that serve that
lobby to return nonstop to designated level. Activation of a smoke detector in any
elevator machine room shall cause all elevators having any equipment located in that
machine room, and any associated elevators of a group automatic operation, to return
nonstop to designated level. Activation of a smoke detector in any elevator hoistway
shall cause all elevators having any equipment located in that particular common
hoistway and any associated elevators in a group automatic operation, to return
nonstop to designated level.
2. If smoke detector at designated level is activated, cars shall return nonstop to an
alternate level approved by enforcing authority.
3. VPE-01, PTE-02, and PTE-05 shall be arranged to operate as a firefighter cars and be
provided with a dedicated intercom system in accordance with requirements of Code
and local authorities. The intercom system shall provide two-way communication
between the firefighter elevators, the fire service level and firefighter elevator
machine room.
4. Sub-contractor shall coordinate and provide signal wiring connections for firefighter
operation herein specified.
K. Special Features
1. In each car, install Public Address/Life Safety System speaker furnished by Others
and provide all necessary wiring and interfacing between elevator system and Life
Safety System as required.
L. Load Weighing Device
1. Provide means to measure the load in the car within an accuracy of 4% (plus or
minus) of elevator capacity.
2. Provide one of the following types of devices:
a. A device consisting of four strain gauge load cells located at each corner of
the car platform and supporting a free floating car platform and cab with
summing circuits to calculate the actual load under varying conditions of
eccentric loading. A strain gauge device located on the crosshead, arranged
to measure the deflection of the crosshead and thus determine the load in the
car. A device to measure tension in elevator elevator ropes and thus
determine the load in car.
3. Arrange that the output signal from the load weighing device be connected as an input
to the speed control system to allow for pre-torquing of the motors.
4. Provide audible and visual signals in connection with the overload device.
2.05 MACHINE ROOM EQUIPMENT
A. Hoisting Motors
1. Provide a 3 Phase AC induction motor with high starting torque and low starting
current rated for 50oC (90oF) during continuous operation, 210 starts per hour.
2. Motor shall have sufficient capacity and have suitable characteristics, in connection
with the type of control used, to produce an average rate of acceleration under full
load of not less than 3 feet per second and not more than2.0 m per second measured
from start of car motion to time of attaining contract speed. Rate of acceleration shall
be adjustable after installation is made and the final adjustment shall not produce any
objectionable physiological effect on the passenger.
3. Insulation resistance between conductors and frame of motor shall not be less than
one megohm. Dielectric shall successfully pass a breakdown test of twice the rated
voltage of the motor plus 1000 r.m.s volts, 50 hertz, alternating current applied for
one minute.
4. Alternatively, the hoisting machines may be provided with a permanent magnet
synchronous motor (PMSM) with high starting torque at low speed, rated for 50o C
(90o F) during continuous operation. The PMSM shall have rare-earth magnets,
employ multi-pole design, be designed for 210 starts per hour and operate with
minimal torque ripple.
B. Machine Beams
1. Provide support beams, angles, plates, bearing plates, blocking steel members to
support machine, governors, dead end hitches, deflector and overhead sheaves. Note
location of structural machine beam supports and advise if the top of support is not
adequate for the machine beams.
2. Fit each rope, cable and tape opening in machine room with 75 mm high 1.5 mm
minimum, galvanized guard.
3. Provide hoist cable guards at the car and counterweight drop side of the hoisting
machine sheave to prevent accidental contact with the hoisting cables. The guard shall
extend from the point where the hoisting cables penetrate the machine room floor slab
to a point beyond where the cables contact the traction and deflector sheaves. The
guards shall be constructed so as to conceal pinch-points between cables and sheave
grooves.
4. Where 2:1 roping is specified, orientate machine beams front to back as shown on the
design drawings. Provide a "fixed" 2:1 car sheave between the crosshead channels
shown on the design drawings. Locate hoist machine in a manner to eliminate any
interference with the machine room wall, and to provide proper clearance around the
machines.
C. Geared Traction Machine with Brake and Deflector Sheaves
1. Provide a worm-geared traction machine with a direct current brake and demountable
drive sheave, mounted in proper alignment on a common bedplate.
2. The worm shall be accurately machined from steel and provided with a single end,
double race ball bearing thrust.
3. The worm gear shall be made from a phosphor bronze rim, accurately cut, fitted and
bolted to a cast iron spider.
4. The drive sheave shall be a demountable casting from the best grade of metal with a
Brinell hardness of 215 to 230, and shall be machined with grooves, providing
maximum traction with a minimum of rope and sheave wear.
5. Provide means for lubricating the machine.
a) The gear housing shall have a gasketed hole to inspect the gear.
b) Provide machine with an electro-mechanical brake.
c) The brake shall be spring applied and electrically released where drum or
disk-type brakes are employed.
d) Design the brake electro-magnet for quick release and application of brake
shoes.
e) Swivel type brake shoes shall be applied to the braking surface (pulley or
disk).
f) The brake lining material shall be non-asbestos and shall be attached to two
(2) cast iron shoes.
g) The brake pulley or disk shall act as the coupling between the drive motor
shaft and the worm shaft.
6. Provide a raised machine arrangement so that the deflector sheave is located above the
machine room slab. Provide adequate steel blocking members to support the machine
assembly.
7. Provide sheave guards to prevent ropes from jumping off of the sheave grooves.
8. Provide hoist cable guards at the car and counterweight-drop side of the machine
sheave.
a) Guards shall cover cables from the point of slab penetration to the point
where the hoist cables contact the sheave.
b) Guards shall prevent access to cables at pinch points.
D. Gearless Traction Machine
1. Provide gearless traction machine, specially designed and manufactured for elevator
service. Traction driving sheave and brake drum shall be cast integral and bolted
securely to the main armature shaft. Securely mount machine frame, including motor
fields, bearing stands and brake on a heavy steel bedplate. Armature shaft shall be
supported in ball or roller type bearings.
2. Driving sheave shall be cast form the best grade of metal and shall be machined with
a Brinnell hardness of 215 to 230 and shall be machined with grooves, providing
maximum traction with a minimum of cable and sheave wear.
3. Span distance between car and counterweight with an accurately grooved deflector
sheave. Mount deflector sheave to bedplate in machine room. Provide sheave guards
to prevent ropes from jumping off grooves.
4. Select the machines to handle elevator cab enclosure as specified and shown on the
drawings.
E. Machine Brake
1. Provide machine with an electro-mechanical brake.
a. The brake shall be spring applied and electrically released where drum or
disk-type brakes are employed. Design the brake electro-magnet for quick
release and application of brake shoes.
b. Swivel type brake shoes shall be applied to the braking surface (pulley or
disk). The brake lining material shall be non-asbestos and shall be attached to
two (2) cast iron shoes.
c. The brake pulley shall act as the coupling between the drive motor shaft and
the worm shaft.Where disk brake is used, the disk shall be rigidly fastened to
the worm shaft and shall connect the motor coupling and motor to the worm
shaft. The disk brake shall have an expected service life of 20,000 hours, or
20 years, and shall operate below a noise level of 60dBA.
d. The brake shall have dual circuit functionality for the critical component
redundancy. In case of a brake circuit failure, the other brake circuit shall be
capable of stopping 125% of the rated load capacity.
e. The brake shall have the monitoring and controlling means to initiate an
emergency service call when the brake lining is worn out.
2. Brake shall be designed and adjusted to safely hold 125% of rated full load.
F. VVVF Drive
1. Speed control for stepless accelerations and decelerations shall be provided from a
VVVF power drive via regulated closed-loop speed monitoring control systems.
2. Incoming power feeds to each static motor drive unit shall be controlled by a
mechanical contractor and shall be disconnected when the elevator is not in motion.
3. Each static motor drive unit shall be provided with an isolation transformer on the
incoming power feeds and noise reduction chokes in series between the hoist motor
and the static drive unit. Level of noise as measured inside machine room shall not
exceed 70 dBa when cars are in operation.
4. Voltage and current distortion (notching) introduced into the incoming power supply
by the static drive system shall not exceed the recommended limits established by
Local Standards.
5. A variable voltage variable frequency, solid-state 3-phase motor drive control system
shall be provided as the only acceptable method of elevator speed control. Drive unit
shall utilize a 3-phase, full wave rectifier and capacitor bank to provide direct current
power for a solid-state invertor. Invertor shall utilize IGBT power semiconductors and
duty cycle modulation fundamental frequency of not less than one kilohertz to
synthesize 3-phase, variable voltage variable frequency output.
6. Drive shall:
a. Be configured as a complete digital drive system.
b. Utilize two (2) microprocessors - one for power conversion circuitry a 16/32
BIT Microprocessor controlled PWM output and one for drive signal control
circuitry.
c. Be totally software configurable through high level language.
b. Elevator machinery noise levels under normal operating conditions shall not
exceed 75dB(A) Leq 1 min. and 80dB(A) Lmax@ a m inside the plantroom.
c. Vibration level resulting from operation of elevator installation shall be less
than 0.01 mm/s RMS on any elevator shaft external surfaces.
3. Elevators Machinery, Drive Mechanisms and Switchgear
a. Elevator machine rooms shall be provided with sound insulating doors of a
standard sufficient to ensure that the above noise criteria are met.
b. The specified "vibration severity quality grades" of BS4999: Part 142: 1987
shall define the maximum acceptable vibration of any part of all electrical
motors in any direction, due to all sources.
c. Vibration isolation shall be provided in the form of resilient mounts such that
electric motor drive assemblies shall have a natural frequency of not more
than 35 Hz.
d. Motors, drives, gear, switchgear etc. and all associated services shall be
isolated from the building structure with resilient mounts or other appropriate
flexible connections so as to ensure that the specified noise and vibration
levels are not exceeded.
e. The elevator motor shall be fitted with vibration isolation mountings having
a static deflection of at least 10 mm. Provision shall be made for the control
of vibration transfer via electrical conduit and other flanking paths. The
vibration isolation measures employed shall be sufficient to ensure that
structure borne noise resulting from the operation of the elevator machinery
is not audible in any occupied areas.
f. The motor set shall be fitted with vibration isolation mountings having a
static deflection of at least 25 mm. Provision shall be made for the control of
vibration transfer via electrical conduit and other flanking paths. The
vibration isolation measures employed shall be sufficient to ensure that
structure borne noise resulting form the operation of the motor generator set
is not audible in any occupied areas. Bolts through isolation pads to use
resilient washers and bushing. Not withstanding, elevator manufacturer to
supply their most effective isolation systems.
4. Elevators Car Construction: All elements of the elevator car construction shall be
sufficiently rigid to avoid generation of noise by panel excitation as a result of
movement. The total noise level in a moving elevator car shall not exceed 50dB(A)
with the ventilation system operating. The contribution from the ventilation fan to the
in-car noise level shall not exceed 45dB(A).
a. All fittings including lights and indicators shall be designed to limit noise.
Ride comfort shall be good and based on BS6841:1987 "Measurement and
Evaluation of Human Exposure to Wholebody Mechanical Vibration and
Repeated Shock."
5. Elevators Shaft: Rope holes associated with electric elevators shall be kept to a
minimum size and fitted with acoustically lined upstand tubes to limit noise
transmission from the motor room into the elevator shaft.
a. Guides for the elevator cars and counterweight shall be designed to ensure
smooth running and to minimize the generation of structure borne noise.
b. Trips and switches shall be selected to minimize impact noise transmission.
c. All penetrations of the elevator motor room and elevator shaft shall be fully
sealed to maintain the acoustic integrity of these construction.
6. Air Movement and Shaft Ventilation: Provision shall be made to provide relief for air
pumping. Differential air pressure during car movements shall be kept below levels
sufficient to cause noise generation at slots and gaps.
7. Elevators Sounders
Noise from elevator sounders shall not exceed the following, where applicable:
Home Landing 75dB(A)
Landing at typical office floor 60dB(A)
The above levels shall be measured at 3 m from the sounder using a sound meter set
to "fast" response. Adjustable sounders shall be provided.
8. Information to be supplied: Supply details of the noise levels resulting from the
following:
a. Elevator traction motors and controllers.
b. Inside elevator cars during movements (including noise from elevator
ventilation fans).
c. Elevator sounders to be used in office and home landings.
d. Noise levels on the upper and lower landings of the escalators.
e. Noise level from elevator sounders to be used in office and home landings.
The Contractor shall also submit:
a. Details of any noise control measures to be employed.
b. Details of all vibration control measures to be employed.
9. The Contractor shall carry out noise tests to demonstrate compliance with the
performance criteria specified in this specification.
a. Prior to commissioning of noise levels, the Contractor shall submit to the
employer's representative a method statement detailing the procedures for
carrying out the tests.
b. Allow adequate time for commissioning of noise levels and shall co-operate
with, and attend in the presence of the employer's representative or
representatives of the Architect during noise measurement work to confirm
that acoustic criteria have been met.
c. Noise measurement shall be made using a meter complying with "Type 1"
requirements of IEC651 standard. The meter shall be calibrated using an
acoustic calibrator, before and after all sets of measurements.
2.06 FIXTURES – The fixtures shall be in accordance to drawings
A. Main Car Operating Panel
1. Provide a full height main car operating panel on the inside return front panel of each
car as shown on the drawings.
2. The call buttons provided for each floor served shall cause the car to travel to the floor
on momentary pressure of the call button.
3. The call buttons shall become individually illuminated as they are pressed. The
button lights shall be extinguished as the calls are answered.
4. The panel shall include:
a. A call button for each floor served
b. Door open /door close button
c. "Alarm" button
d. "Emergency Stop" switch
e. Intercom station for hands-free operation – Provide square drill hole pattern
in swing front return without faceplate for speaker and microphone.
f. LCD car position indicator with integral "overload" sign in a color to match
car call button illumination.
g. Card reader allocation and mounting provisions
h. The locked service cabinet, located below the car call buttons, shall be flush
and contain the key switches required to operate and maintain the elevator,
including, but not limited to:
1) Independent service switch
2) Light switch
3) Fan switch
4) Duplex receptacle
5) A port for hand-held service tool
6) Voice annunciation activation button
7) Emergency light test button or switch
i. Passenger Elevators – Swing front return type with only push buttons and
indicators protruding instead of individual floor call buttons.
j. Service Elevators – Flush mounted with hairline joint, swing type one-piece
faceplate with heavy duty concealed hinges.
B. Auxiliary Car Operating Panel: PE-01 to PE-09 and OPE-01-OPE-04
1. Provide an auxiliary car operating panel that contains those buttons and indicators
normally used by a passenger, i.e., call buttons, door open button, alarm button and
shall be of the same design, material and finish as the main operating panel.
C. Car Position Indicator
1. The position of the car in the hoistway shall be indicated by the illumination of the
position indicator numeral corresponding to the floor at which the car has stopped or
is passing.
2. LCD display shall have a 50 mm position indicator with direction arrow integral.
Mount LCD panel in the car operating panel without a separate faceplate.
3. The unit shall also incorporate a separate disappearing 25 mm high "overload" sign.
D. Hall Call Stations
1. Provide up and down buttons at intermediate landings and a single button at each
terminal floor.
2. The buttons shall become individually illuminated as they are pressed and
extinguished as the calls are answered.
3. Provide stainless steel faceplate with concealed fasteners for passenger elevators.
4. Provide stainless steel faceplate with tamperproof fasteners for Service elevators.
5. Include firefighter key switch and engraved firefighter instructions in the main lobby
level station for PTE-02, PTE-05, and VPE-01.
6. Include Hospital emergency key switch in hall call stations for PTE-01 to PTE-06 .
E. Car and Hall Call Buttons
1. The buttons shall become individually illuminated as they are pressed and
extinguished as the calls are answered.
2. Provide stainless steel with illuminating center jewel.
3. The call buttons shall have red LED call registered lights.
8. On all no-called master stations, the lamps corresponding to the calling and called
stations shall be illuminated as an indication that those stations are busy. By this it
shall be also indicated that the speech channel is busy.
9. Provide all wire, conduit, fittings, etc., for the system. Location of the stations, in the
specified rooms, shall be directed by the employer's representative. The intercom
system shall include the following features:
a. Test button to verify audio circuit path
b. All call buttons to initiate a call to all cars in the systems.
c. Priority button in the remote monitoring panel stations.
C. Elevator Security Interface Requirements
1. Card Reader Control of Selected Elevators
a. All elevators shall be card reader controlled by the security system.
b. The elevators shall be card reader controlled by the security system on an
individual floor programmable basis allowing the user to access only those
floors for which their access card is programmed.
1) The ground floor shall always be available without the need of an
access card.
c. The security system shall provide for control of the elevator on a time
programmable basis allowing access to certain floors/doors to be card reader
controlled while allowing free access to other floors/doors at the same time.
d. When an elevator is in the card reader control mode of operation, the
elevator user shall be required to hold their access card up to a card reader
mounted on the elevator return panel and push the desired floor/door select
button, even while in manual mode of operation.
1) The elevator control system shall light the select button from the
time of authorized floor/door selection until the elevator reaches the
selected floor.
e. To place the elevator in the card reader controlled mode of operation, a
maintained contact closure (provide by the security system) shall be
established across a pair of elevator controller terminals (provided by the
Elevator Contractor.
f. To provide for card reader control of elevators, the application of a dry
contact open and/or closed (provided by the security system) across a pair of
terminals per floor or door per elevator (provided by the Elevator Contractor)
shall enable the selection of the authorized floor/door select buttons in the
elevator.
1) When the elevator is in the card reader controlled mode, the
contacts provided by the security system shall be open and shall
close for five seconds upon reading a valid card to allow the floor to
be selected and the call for that floor registered.
2) When the elevator is in the non-reader controlled mode, the contacts
shall be closed, allowing the floor to be selected without a card
reader.
1. Card Reader and Remote Control of Elevators VPE-01, VPE-02, CSSE-01, and
CSSE-02 Hall Call Buttons.
a. Card readers will be required at the hall call stations at levels B3 and B2 for
VPE-01 and VPE-02; and at levels 1 and 2 for CSSE-01 and CSSE-02.
b. When the hall call button is in the card reader controlled mode of operation,
the elevator user shall be required to hold an access card up to a card reader
mounted adjacent to the hall call station to enable activation of the hall call
button.
1) The acknowledging light shall illuminate the time of authorized
activating until the elevator arrives.
c. The security system shall provide for card reader control of the elevator hall
call button on a time programmable basis.
d. To provide for card reader control of the elevator hall call button, provide a
pair of terminals such that the application of a dry contact closure across
those terminals by the security system shall enable the activation of the hall
call button.
e. When the hall call station is in the card reader controlled mode, the security
system shall place a closure across the contacts for five seconds upon reading
a valid card to allow for activation of the button.
f. When the hall call station is in the non-reader controlled mode, the security
system shall maintain a closure across the contacts allowing the hall call
button to be selected without a card read.
2. Monitoring of Elevator Duress Alarm Buttons
a. The security system shall provide auxiliary monitoring of the duress alarm
buttons in each elevator.
b. Activation of an elevator duress button shall cause an alarm indication on the
security system operator’s terminal.
c. To provide for monitoring of the elevator duress alarm button, provide a pair
of terminals per elevator such that when the duress button is activated, a
normally closed dry contact across those terminals shall open and remain
open for as long as the duress button is activated.
4. CCTV Camera Surveillance of Elevators
a. To provide for camera surveillance of all service elevators, a camera shall be
installed in each elevator in a corner-mounted housing.
b. To provide for surveillance of passenger elevators, a camera shall be
installed above the elevator cab in a flush mounted housing.
5. Bypass Keyswitch Override: Provide a keyswitch for each reader controlled elevator
in the main elevator control panel to bypass the reader controlled elevator function
and return the elevator to normal operation.
6. Firemen’s Override: Firemen’s override and automatic recall functions shall bypass
all security elevator control functions.
7. System Interface
a. To provide for elevator / security system interface and a terminal cabinet in
each elevator machine room. The terminal cabinet shall contain all terminals
required to interface the elevators served by the machine room to the security
system.
8. Submittals
a. Submit product specifications, fabrication shop drawings, and wiring
diagrams of the following:
1) Elevator / Security interface terminal cabinet
2) Card reader installation, CCTV camera installation, Traveling
Cables
b. Terminate the cables including the drain wire to dual screw barrier terminal
strips in the interface cabinet and provide 6 feet of excess cable behind the
elevator return panel.
c. The Elevator Contractor shall be responsible for connecting the cable behind
the return panel to the card reader under the direct supervision of the security
contractor.
d. Traveling cables for the CCTV camera shall extend from the elevator /
security interface terminal cabinet in the elevator machine room to the top of
the elevator cab. Provide an excess loop of 10 feet of cable at each end.
15. Conduit, Power and Wiring
a. Provide all conduit, power and wiring required for the installation of the
terminal cabinet, traveling cables and interfacing to the elevator control
system.
b. Provide one (1) 120V duplex unswitched outlet dedicated to security on top
of each elevator equipped with CCTV camera.
c. The security contractor shall provide all wiring from the interface terminal
cabinet to the security system.
16. Automatic Bypass of Card Reader Control of Elevators
a. The card reader control of elevators shall be automatically bypassed by the
security system upon a fire alarm condition. To provide for automatic
bypass, the fire alarm contractor shall provide a normally closed dry output
contact from the fire alarm system. Upon a fire alarm condition, the contact
shall open the elevator system shall bypass the card reader control of
elevators. The contact shall remain open until the fire alarm system is
manually reset.
17. System Interface
a. To provide for interfacing the dry contact output from the fire alarm system
to the elevator system. The fire alarm contractor shall provide an interface to
the elevator system for card reader controlled Elevators.
2.09 CAR ENCLOSURES
A. General
1. The design, materials and finishes of the cab enclosures shall be as specified here in
after. Comply with all requirements of Section 04400: Stone Work.
2. Steel Shell: Not less than 14 swg furniture steel reinforced and designed to accept
stainless steel wall panels. Finish shell panels with one coat of rust inhibitive primer
and two coats of enamel paint. Apply 3 mm thick, rubberized sound deadening
material to the hoistway side of the shell.
a. All panels shall have minimum radii. Apply sealant beads to panel joints
before bolting together with lock washers.
3. Wood Shell: Not less than 19 mm thick particleboard with backing laminate at both
sides designed to accept stainless steel finish wall panels. Apply 26 swg sheet steel or
fire proofing compound to the hoistway side of the shell.
4. Canopy: Canopy construction methods shall match the shell walls. Use 12 swg
furniture sheet steel and adequately support canopy to comply with the loading
requirements of the Code.
a. Provide necessary cutouts for the installation of fan and top emergency exit.
Arrange exit panel to swing up using a heavy duty piano hinge.
b. The exit panel shall have dual locks, necessary stops and a handle. When in
the locked position, the panel shall be flush with the interior face of the
canopy with hairline joints.
5. Base: Where finished base is provided under another section of these specifications,
recess and prepare the shell to accept the base.
a. Provide concealed vent slots above side and rear wall base for proper
ventilation. Arrange and size vent slots for quiet operation without any
whistling. Use 16 swg baffles to protect the hoistway side of the vent slots.
6. Flooring: Recess and prepare sub-flooring and provide 20mm thick granite stone
flooring.
7. Front Return Panels, Entrance Posts and Transom: Use not less than 14 swg furniture
sheet steel with proper reinforcing to prevent oil canning.
a. Swing front return panels shall have required cutouts for the car call buttons,
keyed switches, indicators, emergency light fixture, cabinets and the
specified special control and signaling devices.
1) Provide concealed full height stainless steel piano hinges of
sufficient strength to support the panel, without sagging, in the open
position.
2) The concealed locks shall secure the panel at two points with
linkage that shall be free of vibration and noise when in the locked
position.
3) When locked in the closed position, the front return panel shall be in
true alignment with the transom and base.
4) Lock release holes shall be not more than 1/4" diameter and be
located at the return side (jamb) of the panel.
5) Engrave the elevator identification number and capacity, no
smoking sign, firefighter instructions, and other code mandated
instructions and caution signs directly in the front return panel.
Applied panels are unacceptable.
b. Transom shall be not less than 14 swg, and be reinforced and constructed the
same as the front return panels.
c. Construct entrance posts for the passenger elevators from 12 swg sheet steel
and reinforce to maintain vertical alignment with the adjacent panels.
e. Provide channel post entrance jambs for the service elevators. Clad channels
with not less than 14 swg sheet steel and thru bolt channels to the floor and
to the reinforced header section.
8. Cab Doors: Standard 25 mm, not less than 14 swg hollow metal flush construction,
reinforced for power operation and insulated for sound deadening. Paint hatch side of
doors black and face cab side with not less than 16 swg sheet steel in selected material
and finish.
a. The door panels shall have no binder angles. All welds shall be continuous,
ground smooth and invisible.
b. Drill and reinforce doors for installation of door operator hardware, door
protective device, door gibs, etc.
9. Ceiling: Construction techniques for wall panels shall apply to ceiling panel
construction. Locate top emergency exit inconspicuously. Construct and mount the
exit panel to prevent light leakage around the perimeter of panel.
10. Ventilation: The ventilation system of the exhaust type shall be provided in each
elevator.
a. The system shall include a blower driven by a direct connected motor and
mounted on top of car with isolation to effectively prevent transmission of
vibration to the car structure. The blower shall have not less than two
operating speeds. The ventilation system shall be sized to provide 1.0 air
change per minute at low speed and 1.5 air changes per minute at high speed.
The unit design and installation shall be such that the maximum noise level,
when operating at high speed, shall not exceed 55 dBA approximately three
feet above the car floor. A three-position switch to control the blower shall
be provided in the car station.
b. The fan or blower shall start upon the pressing of a car or landing call button
and shall stop a predetermined time (approximately 2 minutes) after the car
has answered the last registered call.
c. VPE-01 and VPE-02 shall have manufacturer's standard air conditioning
unit.
1) Locate the A/C unit within the top shroud.
2) Provide a thermostat control in the service cabinet of the elevator.
3) The unit shall be the self-contained type, use rotary compressor
mounted on sound isolators and include a condensate evaporator.
11. Lighting: Arrange lighting fixtures and ceiling assembly to provide even illumination
without hot spots and shadows. Overlap fluorescent lamps where cove lighting is
specified.
a. Design and configure lighting system to facilitate maintenance of the
fixtures.
b. Elevators shall have not less than 40 foot candle illumination at 1200 mm
above the finished floor with the doors closed.
12. Handrails: All attachment hardware shall match the selected handrail and shall permit
handrail removal from within the cab.
a. Provide a minimum of not less than 10 swg plate at the hatch side of the
shell, aligned with the handrail attachment points, to assure secure handrail
mounting.
b. Design handrail attachment system to support the weight of a person (115
kilograms) sitting on it without any deflection and damage to the handrail,
cab panel and the shell.
c. Provide 32mm dia Stainless steel handrail.
13. Protective Pads and Pad Hooks: Provide pad hooks at locations as directed by the
Architect. Protective pads shall cover the front return panels, and the side and rear
walls. Provide cutouts in pads for access to the cab operating and signaling devices.
Pads shall be fire-resistant canvas with two (2) layers of cotton batting padding.
a. Identify each pad by elevator number and wall location.
14. Accessories
a. Construct elevator cab to accommodate the door operator, hangers, interlocks
and all accessory equipment provided under other sections of these
specifications, including firefighter phones, card readers and CCTV.
15. All cab materials shall conform to the code prescribed flame spread rating and smoke
development requirements.
B. Fabrication and Installation
1. Maintain accurate relation of planes and angles with hairline fit of contacting panels
and/or surfaces.
2. Any shadow gaps (reveals) between panels shall be consistent and uniform.
3. Unless otherwise specified or shown on the drawings, for work exposed to view use
concealed fasteners.
4. Maximum exposed edge radius at corner bends shall be 2mm. There shall be no
visible grain difference at the bends.
5. Form the work to the required shapes and sizes with smooth and even curves, lines
and angles. Provide necessary brackets, spacers and blocking material for assembly
of the cab.
6. Interior cab surfaces shall be flat and free of bow or oil canning. The maximum
overall deviation between the low and high points of 600 mm x 600 mm panel section
shall not exceed .8 mm.
7. Make weights of connections and accessories adequate to safely sustain and withstand
stresses to which they will be subjected.
8. All steel work except stainless steel and bronze materials shall be painted with an
approved coat of primer and one (1) coat of baked enamel paint.
9. Mock-up to be ready for review and approval before fabrication can proceed. Enough
time should be allowed by sub-contractor to allow the employer's representative at
thorough review of materials and workmanship.
C. Passenger Elevators
1. Passenger elevators will carry an allowance of $30,000 per elevator for a cab.
D. Service and patient transport elevators
1. Lower Wall Panels: Full-height, 6 mm thick diamond tread aluminum wainscoting on
all walls. Mount panels with countersunk stainless steel screws. The wainscoting
shall be demountable from within the car.
2. Provide vent slots as shown on the drawings.
3. Canopy: Paint canopy with a coat of primer and one coat of enamel paint.
4. Front Return Panels and Transom: Stainless steel with No. 4 finish.
5. Cab Doors: Stainless steel with No. 4 finish.
6. Lighting: Provide six (6) down lights with compact fluorescent lamps. The light
fixture shall have aluminum alzak reflector.
7. Flooring: Provide floor covering in 6 mm thick aluminum diamond tread flooring.
8. Handrails: Double row of 150 mm x 10 mm stainless steel bars at 300 mm and 900
mm above floor on side and rear walls. Mount rails to cabs at 300 mm on centers and
arrange them to be removable from within car. Suitably reinforce cab panel to provide
for secure handrail mounting.
2.10 ALTERNATES
A. Value Engineering Alternate
1. It is understood that the base specified reflects minimum standards. The Cost
Alternate allows individual contractors to suggest special performance criteria which
may be of interest to the Employer and may reflect a degree of quality above the
requirements of the base specification. Voluntary alternate prices are acceptable as a
deviation from, Not a Substitution For, the basis of bid work of this bid package. In
order to submit a voluntary alternate, the following must be provided at the time of
the bid.
a. A complete bid reflecting the requirements for the base specification. All
alternates must be accompanied with pertinent data, technical documentation
and reference/installation for review. Along with the pricing for voluntary
alternates submit the maintenance prices for each.
PART 3 - EXECUTION
3.01 INSPECTION
A. Study Sub-contractor Tender documents with regard to the work as shown and required so as
to insure its completeness. Examine surface and conditions to which this work is to be attached
or applied, and notify Employer's representative in writing, if conditions or surfaces are
detrimental to proper and expeditious installation of work. Starting the work shall imply
acceptance of surfaces and conditions to perform the work as specified. Verify, by
measurements at job site, dimensions affecting work. Bring field dimensions which are at
variance with those on accepted shop drawings to attention of Employer's representative.
Obtain decision regarding corrective measures before start of fabrication of items affected.
Cooperate in coordination and scheduling of the work of Sub-contractor with the work of
Others so as not to delay job progress.
3.02 INSTALLATION
A. Install elevator, using skilled workmen in strict accordance with final accepted shop drawings
and other submittals. Comply with code, manufacturer's instructions and recommendations.
Coordinate the work with the work of other trades for proper time and sequence to avoid
construction delays. Use lines and levels to ensure dimensional coordination of the work.
Accurately and rigidly secure supporting elements within shaft ways to the encountered
construction within tolerances established. Erect guide rails plumb and parallel to a tolerance
of plus or minus 1.5mm. Install rails so that joints do not interfere with brackets. Set entrance
plumb in Hoistway and in alignment with guide rails prior to erection of front walls. Arrange
door tracks and sheaves so that no metal to metal contact exists. Reinforce Hoistway fascias to
allow not more than 13mm of deflection. Pack openings around oil line with fire resistant,
sound isolating glass or mineral wool. Install elevator cab enclosure plumb on platform and
align cab entrance with Hoistway entrances. Sound isolate cab enclosure from car structure.
Allow no direct rigid connections between enclosure and car structure and between platform
and car structure. Isolate cab fan from canopy to minimize vibration and noise. Remove oil,
dirt and impurities and give a factory coat of rust inhibitive paint to all exposed surfaces of
struts, hanger supports, covers, fascias, toe guards, dust covers and or ferrous metal. Prehang
traveling cables for a least 24 hours with ends suitably weighted to eliminate twisting. Provide
isolation pad between platen head and car structure. Mount operating fixtures with tamper
proof screws unless specified otherwise. Coordinate fixture material and finishes with
Engineers and Design Consultants. Adjust passenger elevators to meet performance
requirements. Provide and install motors, switches, controls, safety and maintenance and
operating devices in strict accordance with submitted wiring diagrams and applicable codes
and regulations having jurisdiction. After installation touch up, in field, surfaces of shop
primed elements which have become scratched or damaged. Lubricate operating parts of
system as recommended by manufacturer.
3.03 PROTECTION AND CLEANING
A. Adequately protect surfaces against accumulation of paint, mortar, mastic and disfiguration or
discoloration and damage during shipment and installation. Upon completion, remove
protection and thoroughly clean work and have it free from discoloration, scratches, dents and
other surface defects. Finished installation shall be free of defects. Before final completion and
acceptance of building, repair and/or replace defective work, to satisfaction of Engineers and
Design Consultants and Employer at no additional cost.
END OF SECTION
SECTION - 14580
PNEUMATIC TRANSPORT SYSTEM
PART 1 - GENERAL
1.01 SUMMARY
A. General: Provide a Pneumatic Tube System (PTS) in accordance with the requirements of the
Contract Documents.
B. The PTS work includes, but is limited to a 62-station, 150 mm diameter, computer-controlled
PTS that is configured into six (6) zones. The system will have 3 more stations in the future.
1.02 RELATED WORK BY OTHERS SPECIFIED ELSEWHERE
A. Architectural enclosure of the stations and vertical tube risers.
B. Removal and replacement of ceilings, if and when required.
C. Sleeve openings through walls and floor.
D. Cutting, core drilling, patching or painting of walls, floors or ceilings required by the
installation.
E. Access panels for servicing the PTS.
F. Electrical power with emergency power provisions as follows:
1. 240/415 volt, 50 hertz, 3-phase power source and fused disconnect to support a 10 HP
motor within five feet of the blower package.
2. 240 volts, single phase, 50 hertz power source at each station, diverter and blower
package.
3. 240 volt, single phase, 50 hertz power source at the computer control area. This
power source shall be uninterrupted and dedicated.
4. Temporary power during the installation and testing of the system.
G. Safe and dry storage area for all materials at the job site during installation.
H. Clean off plaster, mortar and other debris on/in pneumatic tube equipment resulting from
activities of other trades.
I. Repair or replace any damage to pneumatic tube equipment resulting from activities of other
trades.
J. Ventilation and cooling system for the PT room and control area.
K. Signal wiring from fire alarm system to a junction box in the Pneumatic Tube Room at B2
Level.
1.03 QUALITY ASSURANCE
A. Basis of Design: When particular manufacturers' materials, products or processes are specified
for an item of Work, any one thereof is acceptable for the Contractor to choose. An alternative
material, product or process will be considered if the Contractor submits a written substitution
request together with such information as may be necessary to assist the Employer's Engineer's
representative in determining whether the proposed substitution is acceptable; the burden of
proof rests solely upon the Contractor.
B. Qualified Manufacturer/Installer: The work shall be performed by a company specialized in the
business of manufacturing, installing and servicing pneumatic tube systems required by these
specifications with a minimum of ten (10) years experience. The Contractor shall manufacture,
install, test, turn over and warrant the system.
1. Prior written acceptance is required for manufacturers other than the ones listed,
before quoting this project. Requests for acceptance will not be considered unless they
are submitted before bid date and are accompanied by the following information:
a. List of five (5) similar hospitals with over 250 beds having exact equipment
being proposed for this project arranged to show name of project, system
description and date of completed installation.
b. Complete literature, performance and technical data describing the proposed
equipment.
c. A reference list identifying the projects in the GCC meeting this
specification.
d. Location of closest service office from which PTS will be maintained.
e. Location of closest parts inventory for this installation.
C. The approved manufacturers for the pneumatic tube system are
1. Swisslog TransLogic
2. Approved equal
D. Regulatory Requirements: Comply with applicable requirements of the laws, codes (IBC –
Latest Edition), ordinances and regulations of authorities having jurisdiction. Obtain necessary
approvals from authorities having jurisdiction.
E. Tender Documents: The tender documents shall include:
1. Manufacturer/Installer’s location, size and capabilities of manufacturing facilities,
quality control programs, user and maintenance personnel training programs and
facilities, location and telephone number for the offices responsible for design,
engineering, installation, maintenance, spare parts, and as appropriate to support the
proposal offered. Similar data shall be provided for any subcontractor who would
provide content in excess of 10% of the base cost of the installed product.
2. CV’s of the Manufacturer’s local service technician located in the GCC.
3. A list of five hospitals over 250 beds currently using a system equivalent to that
specified to transport venial and arterial blood specimens, non blood specimens and
blood products. Include contact information for the listed hospitals.
4. A response to each paragraph of the General Conditions and Specifications. The
response shall also include any clarifications and exceptions to the PTS contract
documents.
5. A technical proposal submission including a schematic riser diagram and complete
engineering and technical data for the system components to be provided.
6. An installation schedule.
7. Provide a recommended spare parts list showing the quantities of each part hat should
be stocked on site to support the system on an ongoing basis. Include unit prices.
8. System Simulation: At the time of tender, provide a system simulation for the base
system and any alternate proposals that demonstrate the system can process 300
transactions per hour. Include a copy of the matrix of projected transactions used for
the system simulation. The simulation results shall include the following:
a. Average and maximum wait times for each zone.
b. Average and maximum carrier transaction times for the total system.
c. The number and percentage of transactions with wait times over 30, 60, 90
and 120 seconds.
9. A sample of the side-opening carrier and inserts to be provided with the system.
10. Samples of the training and maintenance manuals to be provided with the
F. Quality Control
1. Provide a full and complete quality control plan covering all components, assemblies
and final installed equipment for the Employer's Engineer's approval. No work shall
commence without Employer's Engineer's approval. The supplier / installer are to
ensure compliance to approved plan.
2. Outline all quality control steps and provide the Employer Engineer with complete
and updated copies of documentation every week during installation.
G. Pre-Installation Meeting: Prior to the start of the Work, meet at the Project site to review
methods and sequence of membrane installation, special details and conditions, standard of
workmanship, testing and quality control requirements, job organization and other pertinent
topics related to the Work.
1.04 REFERENCE STANDARDS
A. AISC - Specification for the Design, Fabrication and Erection of Structural Steel for Buildings.
B. ANSI A117.1 - Buildings and Facilities - Providing Accessibility and Usability for Physically
Handicapped People.
C. ANSI/AWS D1.1 - Structural Welding Code, Steel
D. ANSI/NFPA 70 - National Electrical Code
E. ANSI/NFPA 80 - Fire Doors and Windows
F. ANSI/UL 10B - Fire Tests of Door Assemblies
G. ASTM A139 - Electric-Fusion (ARC) Welded Steel Pipe (NPS 4 Inch and Over)
H. ASTM A167 - Stainless and Heat-Resisting Chromium Nickel Steel Plate, Sheet and Strip
I. ASTM A446 - Steel Sheet, Zinc Coated (Galvanized) by the Hot-Dip Process, Structural
(Physical) Quality
J. ASTM B221 - Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Shapes and Tubes
K. ANSI/IEEE - 519-1992
L. ANSI/IEEE - Guide for Surge Withstand Capability (SWC) Tests
M. Regulation issued by Oman Fire Brigade regarding PTS
N. Regulation issued by Ministry of Energy regarding Electric Installation
1.05 SUBMITTALS
A. Submittal shall meet all requirements of the specifications, drawings and related Contract
Documents for the project intended. Accuracy, timeliness and completeness of submittal is the
sole responsibility of the contractor.
B. Shop Drawings: Submit dimensioned drawings in plan and elevation showing all major
components, weights of equipment, reactions at points of support, clearances, number and size
of equipment items and major sub-assemblies, utility service locations and requirements and
other cuts and data in sufficient detail to determine compliance to Contract Documents. Show
routing and support of tubing including bends and offsets.
C. Communication Wiring Diagrams: Complete and detailed communications wiring diagrams,
updated, adjusted and corrected to account for field modifications shall be provided.
D. Riser Diagram: Complete riser diagram, showing all zones, inter-and intra-zone transport
tubing, location of major equipment and control items.
E. Provide sixty (60) bound, one (1) unbound and one (1) electronic copy set of the approved
operating instructions detailing, in simple English and with sketches, diagrams and / or
photographs, the methods and procedures needed to operate the equipment in an efficient and
safe manner.
B. Provide the spare parts inventory at the turnover the system for beneficial use. Spare parts used
from inventory for system maintenance during the warranty period shall be replaced, free of
charge, to the hospital.
C. System supplier / installer shall guarantee parts availability for a minimum of ten (10) years
immediately following system turnover to the Employer.
D. Maintenance Instructions
1. Provide five (5) bound, one (1) unbound and one (1) electronic copy of complete
maintenance instructions for the equipment supplied. Instructions shall include full
detailed parts list, exploded views of the equipment, wiring diagrams and similar cuts.
Instructions shall be written in simple English and in a manner that would be
understandable to maintenance personnel. Maintenance manuals shall be updated to
current conditions during maintenance service period.
2. Provide eight (8) hours of on-site classroom and eight (8) hours of "hands on"
maintenance training approximately one (1) week prior to the turnover the system to
the Employer for beneficial use.
3. Provide an additional sixteen (16) hours of "hands on" training to the Employer's
maintenance staff or others as directed by the Employer Engineer, upon completion
of the maintenance service period. The Employer reserves the right to film,
photograph or otherwise document the training sessions.
1.10 TRAINING
A. Provide eight (8) hours of user classroom and eight (8) hours of "hands on" training to hospital
personnel. The Employer reserves the right to film, photograph or otherwise document the
training sessions.
B. Provide three copies of a users training video including infection control packaging
procedures, instructions on how to send and receive carriers and use special features such as
Stat, Secure Send and Emergency Shutdown.
C. Provide an infection control procedures manual that will aid the Employer in developing
protocols for sending specimens.
1.11 UNIT PRICES
A. General: Unit prices for the following items, as set forth in contract conditions, will apply in
event additions to or reductions from pneumatic tube work are required and authorized by a
written order from the Employer. The contract price shall be adjusted by means of unit prices
entered on the Tender Documents in the manner described in the General Requirements.
1. Unit Price – 14 92 00.1: ______OMR for furnishing and installing a wall-mounted PT
station.
2. Unit Price – 14 92 00.2: ______OMR for furnishing and installing a 1 x 4 transfer
unit.
3. Unit Price – 14 92 00.3: ______OMR for furnishing and installing a 1 x 6 transfer
unit.
4. Unit Price – 14 92 00.4: ______OMR for furnishing and installing a blower.
5. Unit Price – 14 92 00.5: ______OMR for furnishing and installing a10.0 m long 150
mm steel tubing.
6. Unit Price – 14 92 00.6: ______OMR for furnishing and installing a 90° steel tube
elbow.
7. Unit Price – 14 92 00.7: ______OMR for furnishing and installing a remote personal
indicator.
PART 2 - PRODUCTS
2.01 DESCRIPTION OF SYSTEM
A. Number of Stations: 62 with 3 future
B. Number of Zones: Six (6)
C. Number of Carriers: 250
D. Tube Size: 150 mm
E. Payload: 3.0 kg
F. Carrier Speed: 7.0 mps
G. Power Supply 240/415 volts, 50 HZ
2.02 DESIGN AND PERFORMANCE REQUIREMENTS
A. Provide all motor starters with properly sized thermal overload protection in each phase at the
blower locations. Where the voltage rating of manufacturer’s equipment do not match the
building supply, provide set-up or step-down transformers.
B. Electrical
1. All communications wiring, Ethernet cables to conform to US standards.
2. Communications wiring and Ethernet cable routing subject to coordination drawings
and hospital’s approval.
3. System supplier / installer to furnish and install all Ethernet Cables from each
component to nearest hospital-provided connection.
4. Provide junction boxes for the remote station indicators.
5. Coordinate card reader location and the requirements of the card reader to properly
interface with the pneumatic tube system.
6. Guarantee the integrity of transmission joints throughout the system. All transmission
joints shall be airtight and have no sharp edges protruding into the carriers’ path.
7. System electronics shall not have RF leakage, and shall not interfere with telemetry
equipment.
8. The fire / smoke detector in the PT room on B2 level shall be provided under another
section of these specifications. The detector shall automatically shut down the
pneumatic tube system when activated.
9. Fire caulk at rated conditions all required openings in floors and fire walls after tube
and conduit is installed. U.L. approved fire caulking shall be used. Fire caulk must be
equivalent in rating to the surface the tube or conduit penetrates.
10. Install identification labels on all tube runs. Space the labels at 6m intervals on
straight tube runs, at the beginning and end of each bend and within 6m of all stations,
diverters and blowers. The labels shall identify the zone number and the unit numbers
(station, diverter(s) or blower) being connected by that length of tube run.
11. Provide identifiers on the ceiling showing the location of each diverter. Coordinate the
type, style and size of these identifiers with the architect and Employer Engineer.
12. Provide expansion / contraction joints in the tubing wherever the tube crosses building
expansion joints. Any distortion or breakage of these joints shall be detected and the
system control shall prevent the processing of any carrier through a failed expansion /
contraction joint.
13. Provide additional built in carrier storage at the Main Pharmacy, OR control and
Clinical Lab stations.
11. Carriers shall be rejected at the source station if they cannot be delivered to the
destination station.
12. Carriers in process shall be delivered to either the source station or destination station
if a failure occurs in the route while they are in transit.
13. Carriers in process or pending when any part of the system is signed off shall deliver
to their destinations. Any new request to send shall be rejected.
14. Carriers in process shall be returned to the source station if the destination station
becomes overloaded while they are in transit.
15. Carriers in process or pending when a power failure occurs at the control center shall
deliver to their destinations after the power is restored.
16. Station and system priorities shall ensure that carriers are processed to their
destinations in the shortest period of time. Empty carrier returns to take lowest
priority in the system.
17. A 240 VAC duplex receptacle and on / off switch shall be provided at each station,
transfer unit (diverter) and blower unit (air pump).
18. Capability to assign dispatch and receive priorities to each station in the system.
19. The system computer controls shall allow for "STAT" transactions. A code shall be
used by the system operators to identify a transaction as being a "STAT" transport.
The "STAT" transport shall take priority over all other system transactions. Codes
will be determined by the Hospital and inserted though keyboard entry.
20. Control shall interface with the maintenance paging system. A set of control center
contacts shall provide a signal to the paging system when an alarm occurs. The paging
system shall notify maintenance and inform them of an alarm condition in the system.
21. Stations shall inform system operators that a carrier has been returned to the sending
station when a carrier is unable to be processed to the destination station.
22. Capability to transport sensitive items through the system using a card reader to
control access to these items at the receiving station.
23. Pin numbers / identification code for maintenance personnel to allow access for
system diagnostics at the control center and to clear system alarms. Capability to
assign unique Pin numbers to each user and track the use of Pin numbers through
control computer.
24. Capability to assign any station into the carrier forwarding mode from that station or
the central computer. Any carrier sent to that station will be automatically sent to a
designated alternate station.
25. Capability to track the last ten transactions sent from a station on that stations control
panel.
26. Capability to shut down the entire system from selected stations or the control center
when a specimen or substance spill occurs in the system.
27. The destinations available at each station shall be determined by a send list at the
system control center.
D. Tubing
1. Tubing shall be 150 mm O.D., 16 gauge cold rolled, electric welded steel, galvanized,
flash removed and conforming to ASTM A787.
2. Bends shall be made of same material as straight tube formed on a radius of not less
than 1200 mm to centerline and a true 90 degrees. Maintain a uniform cross section
free from wrinkles and distortions. Factory formed partial bends may be furnished,
formed on a radius of not less than 1200 mm to centerline, as required by system
layout for offsets. Bends cut in the field shall be cut square, burrs removed and ends
mandrelled round. All lubricants used during manufacture are to be removed prior to
shipment to the job site.
3. Joints shall be made with solid steel drive sleeves, bolted couplings or with tubing
having one end expanded to receive the plain end of the next section. All joints shall
be sealed with a suitable mastic and wrapped with UL rated tape to assure an airtight
seal.
4. Install tubing supports not more than ten 3 m on center for horizontal lines, at each
floor for vertical lines and at each end of the bend. Additionally each full 90-degree
bend shall have a support installed at midpoint as a sway brace. Mount tubes using 10
mm galvanized threaded rods. Support tubing and bends by unistrut channel and tube
clamps, tube clamps or tear drop hangers. Provide sway bracing at every other pipe
support location.
5. Provide expansion / contraction joints at all building joint locations. These joints shall
be designed to fail, without damaging the adjacent tubing. These joints shall be
readily replaced using two bolted couplings to minimize system downtime. The joints
shall be designed to sense a separation of the joint. Any separation will be sensed by
the system control, which will reject transaction requests that have to use the tube line
with the separation.
6. Any tube or bends installed on a roof and exposed to the elements shall have all joints
brazed and covered with heat shrink sleeves. The tubing shall be pressure tested to
insure no moisture can enter through the joints. The PTS supplier shall submit heat
shrink sleeve and pressure testing details to hospital’s representative for approval
before proceeding with the installation.
7. Route tubes to avoid sensitive areas and possible noise issues within areas of
accommodation. Horizontal tubing and bends over the patient rooms and occupied
spaces shall be sound deadened by applying a 40 mm thick layer of 24 kg/cubic
meter, 1 ½ pcf density fiberglass insulation with dust cover and taped joints over the
tubing. Sound insulation shall not be less than 1.5 m outside the patient rooms and
occupied spaces.
E. Transfer / Diverter / Storage Units
1. Provide in the tubing network for routing carriers between stations or zones.
2. Mount and hang using 10 mm galvanized threaded rods. Sway brace at each end.
Connect to tube sections with bolted couplings.
3. Enclose in sheet metal housing complete with access panels on the sides for service of
mechanical and electronic parts.
4. Units to have electro-mechanical drives, operated by an AC or DC electric motor.
Non-contact sensors shall verify positioning.
5. Non-contact sensor for notification of carrier location.
6. Units shall be controlled through solid state control circuitry mounted on a
replaceable printed circuit board. Circuit board may be installed within the transfer
(diverter) unit or in the control panel of the station nearest the unit.
7. Units shall be designed in the modular concept to permit convenient removal for
maintenance and / or replacement.
F. Blower Units
1. Each system zone shall have a blower package operating in the vacuum or pressure
mode as required. Units shall supply sufficient air volume to move the carrier
successfully through the system at an average velocity of 7.0 mps.
2. Blower units to be factory assembled modules complete with blower, vibration
isolators, screen boxes, air shifting valves and intake / exhaust mufflers.
3. Motors shall operate on 415 VAC, 3 phase, 50 HZ.
4. Regenerative type blowers shall be provided.
5. Air piping to be the same as specified for the carrier transmission lines. Piping shall
be complete with necessary tees and elbows. Use 100 mm airline for each blower.
6. Provide automatic shut down when there is no demand.
7. Air piping connections to the power units shall be made with bolted couplings.
8. Blower units shall be floor mounted on house-keeping pads, unistrut stands or hung
from the slab above.
9. Blower units shall have an airflow detector monitored by the system control center to
indicate when the blower is on or off.
10. All blowers shall be adequately isolated from the building structure to avoid noise and
vibration transfer.
G. Station Equipment
1. All stations shall be a wall recessed, down receive, up dispatch style and shall be
designed for soft delivery of carriers.
2. Station units shall consist of a self-supporting enclosure and all operating sub-
assemblies, designed for easy installation, access and removal for maintenance and
service. The operating sub-assemblies shall be interchangeable, so that the station may
be kept in operation while sub-assemblies are serviced.
3. Sub-assemblies are not to be installed into enclosures until all construction work and
painting has been completed in the station area.
4. A trim frame shall be installed for final mating to the wall.
5. Electronic control units shall be solid state plug in units and shall be interchangeable
with units in other stations. The electronic units are not to be shipped to job site nor
installed into the stations until it is time to check out, start up and test the system.
Electronics shall not have RF leakage or cause interference with Telemetry
equipment.
6. All visible metal surfaces shall be factory powder-coat painted. The faceplate of
stations shall be stainless steel with no. 4 satin finish.
7. Carrier dispatcher shall contain one carrier at a time and shall have a solid state device
to signal carrier presence to the computer. Dispatch sequence shall not take place if
dispatcher does not have a carrier in it.
8. Carrier receiver to be independent of dispatcher and contain sufficient volume for the
receipt of at least four (4) carriers before becoming full and preventing the receipt of
additional carriers.
9. Station shall have overload sensor in the receive bin to notify staff when station is
full. Station shall become on alarm when station bin in full.
10. Empty carrier storage space for four (4) carriers shall be provided within the station
housing.
11. Station Bin shall be made of cleanable non-porous material to prevent contamination
and allow easy cleaning.
12. Station Control Panel to contain:
a. Touch-Screen Type – at least 250 mm, with readily replaceable circuit
boards.
b. Clear buttons with the following capabilities:
c. "SEND" Button.
d. "CANCEL" Button.
2. Molded plastic, full access, side opening type with positive latching closure.
3. Replaceable rubbing bands and latches. Rubbing bands shall not be velcro or carpet
type.
4. Bi-directional.
5. Capable of carrying X-ray film and 1000 ml IV bags.
6. Anti-microbial.
7. Carriers shall be either transparent or be provided with a clear window so that the
contents may be seen without opening the carrier.
8. Carriers shall be cleanable by ethylene oxide gas sterilization or the use of a ten
percent bleach solution. Submit any other cleaning processes to the Employer
Engineer for approval.
I. Control Center
1. The system shall be controlled by a computer capable of handling, without
modification, a minimum of eight (8) zones and 100 stations. The computers shall
perform all logic and control functions and provide permanent storage for the system
operating program. The main control center shall be located in the engineer’s office.
The PT room shall have a data port for a lap top computer to perform diagnostic work
on the system and reset alarms.
2. Provide a backup computer to be used when the main control center computer is
inoperative. The backup computer shall have a complete compliment of interface
hardware, operational software and configuration software so that it can be plugged to
minimize system downtime.
3. The computer system shall include
a. Computer: The minimum configuration shall be:
1) Intel i7 3.4Ghz, 8 MB
2) 4 GB of RAM.
3) 500 GB hard drive.
4) Read/write DVD drive.
5) One serial port, two PCI slots.
6) Mouse.
7) 104 key keyboard.
8) Uninterruptible power supply.
b. Monitors: Minimum configuration shall be 27.5 inch (698.5) widescreen
LCD flat panel monitors.
c. Printer
1) The System printer shall be a color ink jet type, 4800 x 1200 dpi
(color), 12 ppm (color) and one USB 2.0 port with built-in Ethernet.
2) The printer shall print any report or list on command from the
keyboard.
d. Software
1) The computer hard drive shall be loaded with:
(a) Microsoft© Windows 7 Professional (with latest service
pack) or Windows 7 Home Premium (32 bit).
PART 3 - EXECUTION
3.01 INSPECTION
A. Study Sub-contractor Tender documents with regard to the work as shown and required so as
to insure its completeness.
B. Examine surface and conditions to which this work is to be attached or applied, and notify
Employer's Engineer's representative in writing, if conditions or surfaces are detrimental to
proper and expeditious installation of work. Starting the work shall imply acceptance of
surfaces and conditions to perform the work as specified.
C. Verify, by measurements at job site, dimensions affecting work. Bring field dimensions which
are at variance with those on accepted shop drawings to attention of Employer's Engineer's
representative. Obtain decision regarding corrective measures before start of fabrication of
items affected.
D. Cooperate in coordination and scheduling of the work of Sub-contractor with the work of
others so as not to dela job progress.
3.02 INSTALLATION
A. Install the PTS, using skilled workmen in strict accordance with final accepted shop drawings
and other submittals.
B. Comply with code, manufacturer's instructions and recommendations.
C. Coordinate the work with the work of other trades for proper time and sequence to avoid
construction delays. Use the latest alignment and leveling tools to ensure coordination of the
work.
D. Accurately and rigidly secure supporting elements to the building structure within tolerances
established.
E. Remove oil, dirt and impurities and give a factory coat of rust inhibitive paint to all exposed
surfaces of struts, hanger supports, covers and ferrous metal.
F. Provide motors, switches, controls, safety, maintenance and operating devices in strict
accordance with submitted wiring diagrams and applicable codes and regulations having
jurisdiction.
G. After installation touch up, in field, surfaces of shop primed elements which have become
scratched or damaged.
H. Lubricate operating parts of system as recommended by manufacturer.
3.03 PROJECT CONDITIONS
A. Inspection: Report to hospital’s representative in writing those conditions that prevent or
interfere with correct installation of Work of this Section.
B. Field Measurements: Verify all dimensions by field measurements before fabrication and
indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction
progress to avoid delaying the Work.
1. Measurements of adjoining Work shall be taken, so that the Work specified in this
section shall fit closely into the spaces provided.
C. Coordinate installation of anchorages for PTS and accessories. Furnish setting drawings,
templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor
bolts, and items with integral anchors, that are to be imbedded in concrete or masonry. Deliver
such items to Project site in time for installation.
D. Furnish components of assemblies that are to be built into the Work specified as part of other
Sections. Supervise and be responsible for correct location and installation of such built-in
items.
3.04 ACCEPTANCE TESTING
A. System Test Plan
1. Submit a test plan describing how the system supplier will test the system to
demonstrate each system feature and how the reliability testing will be accomplished.
2. The test plan shall include forms and methods that will be used to record the number
of transactions dispatched from each station and log all malfunctions for reliability
and downtime calculations.
B. After completion of installation but prior to demonstration of that phase for Employer
Engineers acceptance, the supplier shall make all adjustments and run operational tests.
1. Testing shall be done with carriers provided by the supplier. Carriers furnished under
this contract shall not be used for these tests.
END OF SECTION
SECTION - 14640
GANTRY CRANES
PART 1 - GENERAL
1.01 DESCRIPTION OF WORK
A. The work covered by this specification shall be governed by the contract documents. Provide
all labor, materials, equipment and services necessary to furnish, deliver and install all work of
this section as shown on the drawings, as specified herein and/or as required by job conditions.
B. The work includes, but is not limited to, the following
1. One (1) Motor Operated, Concrete Column Mounted, Overhead Gantry Crane (10
Ton) lifting capacity for work space of approximately 63.60 m long x 7.20 m wide x
5.00 m high.
2. One (1) Motor Operated, Concrete Column Mounted, Overhead Gantry Crane (3 Ton)
lifting capacity for work space of approximately 55.70 m long x 7.20 m wide x 5.00 m
high.
1.02 QUALITY ASSURANCE AND QUALITY CONTROL
A. Qualifications
1. Manufacturer Qualifications: Company specializing in designing and manufacturing
cranes with 25 years successful experience.
2. Installer Qualifications: Company experienced in assembly and installation of cranes
with 5 years successful experience and acceptable to crane manufacturer.
a. Perform welding by certified operators in accordance with AWS D14.1.
b. Bolted connections shall be in accordance with torque tightening procedures
specified in AISC Manual, Part 5.
c. Clearly label crane with rated load capacity. Place label at height and
location easily read from floor level and loading position
3. The approved manufacturers are
a. For Gantry Crane
1). Looth – Lemmens LLC, www.lemmens-group.com
2). Gorbel Inc.
3). W. F. Welding
4). Kito
5). Harrington
6). Pelloby, UK
7). Or Equal and approved.
1.03 REGULATIONS/STANDARDS
A. All clearances, workmanship, construction, design and materials shall be in accordance with
the requirements of the latest Codes or Rules of the City or Country having legal jurisdiction,
and the Codes hereinafter named.
B. Reference Standards:
1. American Institute of Steel Construction (AISC) - Manual of Steel Construction, Part
5, Specification for Structural Joints Using ASTM A325 or ASTM A490 Bolts
2. American National Standards Institute (ANSI): ANSI B30.11 - Monorails and
Underhung Cranes.
3. Regulations of the Federation of European Hoist Manufacturers (FEM)
4. American Society for Testing and Materials (ASTM) A36 - Carbon Structural Steel.
5. American Society for Testing and Materials (ASTM) A325 - Structural Bolts, Steel,
Heat Treated, 120/150 ksi Minimum Tensile Strength.
6. American Society for Testing and Materials (ASTM) A490 - Structural Bolts, Alloy
Steel, Heat Treated, 150 ksi Minimum Tensile Strength.
7. American Society for Testing and Materials (ASTM) B221 - Aluminum-Alloy
Extruded Bar, Rod, Wire, Shape, and Tube.
8. American Welding Society (AWS) D1.1 - Structural Welding Code.
9. Occupational Safety and Health Administration (OSHA) - Specification 1910.179 -
Overhead and Gantry Cranes.
1.04 SUBMITTALS
A. Comply with the requirements of Section 01300.
B. Product Data: Manufacturer's data sheets on each product to be used, including:
1. Describe capacities, performance, operation, and applied forces to foundation.
2. Preparation instructions and recommendations.
3. Storage and handling requirements and recommendations.
4. Installation methods
C. Shop Drawings: Shop drawings showing configuration, dimensions, service area, and
construction and installation details.
D. Product Data and/or shop drawings shall
1. Be submitted for approval within fourteen (14) days from the date of Letter of
Acceptance.
2. Be marked or notated by the approving Authority that construction or installation may
commence or alternatively marked or notated "Resubmit", which automatically
require the Product data and/or drawing to be amended as required and resubmitted.
3. Be completed in detail to enable the approving Authority to determine whether they
comply with the requirements of the documents and whether they are suitable for their
intended use and location.
4. Be submitted for ALL equipment, accessories and systems for inspection prior to
installation.
E. Drawing shall
1. Supplied with a sufficient number of copies as may be required for coordination
purposes.
2. Be CADD to the following scales - 1:1, 1:5 for components, 1:10 for plans, and 1:20
for sections, except for wiring diagrams which need not be to scale.
3. Be amended as necessary and incorporated within the "as installed" drawing set.
F. Where an item of equipment is a standard item, copies of the manufacturers' catalogue or
brochures may be accepted provided that all relevant information are show in the catalogue or
brochures.
1.05 PERMITS, TESTING AND INSPECTIONS
A. Comply with the requirements of Division 1.
B. File necessary drawings for approval of all authorities having jurisdiction, obtain and pay all
required fees for permits and inspections, etc., which may be required for the execution of his
work. Copies of all permits shall be forwarded to the Engineer.
C. Obtain, arrange and/or pay for any necessary permits, tests and inspections.
D. Furnish all test instruments and materials required at the time of final inspection. Perform
inspection and testing of crane in accordance with the applicable codes.
1.06 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS
A. Delivery, Storage and Handling
1. Deliver materials to the site ready for use in the accepted manufacturer's original and
unopened containers and packaging, bearing labels as to type of material, brand name
and manufacturer's name. Delivered materials shall be identical to accepted samples.
Store products in manufacturer's unopened packaging until ready for installation.
2. Store materials under cover in a dry and clean location, off the ground. Remove
delivered materials which are damaged or otherwise not suitable for installation from
the job site and replace with acceptable materials.
3. Store and dispose of solvent-based materials, and materials used with solvent-based
materials, in accordance with requirements of local authorities having jurisdiction.
1.07 CONTRACT CLOSE-OUT
A. Guarantee and Warranties
1. Warrant the equipment installed under these specifications against defects in material
and workmanship and corrects any defects not due to ordinary wear and tear or
improper use which may develop within two year from the date of Substantial
Completion.
2. This warrantee shall be written and duly registered with the manufacture.
1.08 OPERATING AND MAINTENANCE DATA
A. Furnish neatly bound instructions giving the method of control and operation, together with
data on all switches, relays and other devices as will be needed for serving and for ordering
replacements.
B. Furnish bound instructions and recommendations for maintenance, with special reference to
lubrication and lubricants.
C. Furnish sets of complete and legible "as-built" field wiring diagrams, layouts and straight line
diagrams showing the electrical connections, functions, and sequence of operation of all
apparatus connected with the system, together with photographs or cuts of controller repairs
parts with part numbers listed.
1.09 MAINTENANCE
A. Provide full protective maintenance on the specified equipment for a period of twenty four (24)
months from the date of final acceptance of the entire installation.
PART 2 - PRODUCTS
2.01 DESCRIPTION OF EQUIPMENT
A. General: Bridge crane with two runways, bridge moving perpendicular to runways, and
equipped with enclosed track, end trucks, hoist and trolley, festooning system, bumpers, and
other accessories.
B. Performance
1. Construction: Fabricate from ASTM A36 steel sections with finished ends and
surfaces. Comply with the requirements of Section 05120.
2. Crane shall provide coverage of rectangular area of size indicated on Drawings and
consist of:
a. Two rigid, parallel runways.
b. Rigid, single girder bridge moving perpendicular to runways.
10. Festoon system: Provide enclosed track extension to provide for stacking festoon
carriers at end of runway.
a. Provide length of cable to supply lifting device. Supply shall be festooned
along bridge and runway. Wire and cables shall be designed in accordance
with IEC/BS relevant standard.
b. Festoon trolleys: Four-wheeled trolleys with pivoting saddle and applicable
attachment to support service run on runway or bridge and allowing
festooning as end truck or hoist trolley travels.
c. Festoon gliders: T-shaped gliders with adjustable applicable attachment to
support service runs on runway or bridge and allowing festooning as end
truck or hoist trolley travels.
d. Festoon clamp: Steel clamp assembly attached to track to prevent festoon
trolleys and gliders from exiting track.
11. Tractor Drive: Provide electric tractor drive for motorized operation of hoist trolley
and end truck.
a. Type: Variable frequency drive assembly with worm gear reducer molded
polyurethane tread, and adjustable counter-balance to ensure proper drive
wheel alignment.
b. Speed: as per Manufacturer’s recommendation for specified load capacities.
It shall meet torque and frequent starting requirements of hoist operation and
to operate without noise.
c. Motor: as per Manufacturer’s details and calculations for specified load
capacities, with thermal overload protection. It shall be Oman electrical
characteristics, Voltage 415 / 240 V + or – 6 %, Frequency 50 HZ + or – 4
%. It shall operate without overheating or other damaging effects
d. Controls: factory wired control package with control button, protection,
transformer, LED indication light, terminal strips, fusing, enclosure, and
mounting brackets.
e. Lifting device: Soft Touch pendant handle and shall have provisions for
following operations:
1) Hoist Up
2) Hoist Down
3) Traverse Forward
4) Traverse Reverse
5) Traverse sides
f. Brakes
1) Mechanically applied and electrically released type with capacity to
hold the hoist at any position with 125 % of design load
2) Brake shall be automatically applied in the event of interruption of
power supply.
3) Provision shall be made for operating the brake manually, at times
of crisis
4) Brake lifting device shall be so arranged that it will not be possible
to leave the brake in open position.
g. Provision shall be made for manually lowering the load to the floor, in the
event of power failure.
2.02 SHOP FINISHING
A. Steel: Steam wash steel crane components with iron phosphate solution and apply blue or
yellow baked enamel finish.
PART 3 - EXECUTION
3.01 INSPECTION
A. Do not begin installation until support structures have been properly prepared.
B. Design and construction of reinforced concrete footings, columns and slabs as detailed on
Drawings and specified in other sections. Verify that accurate crane applied forces and anchor
bolt patterns are provided for foundation design. Notify the Engineer in writing, if conditions
are detrimental to the proper and expeditious installation of the work. Starting the work shall
imply acceptance of the conditions to perform the work as specified.
C. Verify, by measurements at the job site, dimensions affecting the work. Bring field dimensions
which are at variance with those on the accepted shop drawings to the attention of The
Engineer. Obtain the decision regarding corrective measures before the start of fabrication of
items affected.
D. Cooperate in the coordination and scheduling of the work of this section with the work of other
sections so as not to delay job progress.
3.02 INSTALLATION
A. Install units and accessories in accordance with manufacturer's instructions using skilled
workmen in strict accordance with approved shop drawings other submittals.
1. 3 inches (76 mm) minimum vertical clearance from any overhead obstruction.
2. 2 inches (51 mm) minimum horizontal clearance from any lateral obstruction
B. Move bridge and hoist trolley through entire travel to ensure crane is clear of obstructions and
moves freely and smoothly.
C. Inspect installed crane. Verify all bolts are tight and lock washers fully compressed.
D. Field test crane and accessories for operating functions. Ensure crane movement is smooth and
proper. Adjust as required and correct deficiencies.
E. Clean surfaces. If necessary, touch-up paint damage, scratches, and blemishes with
manufacturer provided matching paint.
F. Protect crane from other construction operations
3.04 DEMONSTRATING AND TRAINING
A. Provide demonstration and training session for Employer's representative covering operation
and maintenance
END OF SECTION
SECTION - 14960
ELECTRIC CITY BUS
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A. The general provisions of the contract, including General and Supplementary Conditions and
Division 1, General Requirements, apply to the work specified in this section.
1.02 DESCRIPTION OF WORK
A. The work of this section shall include but not be limited to the following:
1. Provide Two (2 Nos.) Electric City Buses specified hereinafter.
2. Provide Two (2 Nos.) Electric Sightseeing Buses specified hereinafter.
3. Electrical charging station including all necessary charging devises, and all Civil
works deemed necessary for operation.
1.03 RELATED WORKS
A. Electrical works
B. Hard landscape (asphalt, interlocking pavers, road works etc.)
1.04 SUBMITTALS
A. Catalogue Cuts
1. Submit latest catalogues to the Engineer in accordance with these specifications,
showing all details of maintenance, charging, operation and all requirements for work
by other trades.
B. Product Data
1. Manufacturer's product specifications and recommendations for project conditions; to
suite topographic and climatically conditions of the project.
C. Close-out Submittals
1. Manufacturer's printed operation manual and maintenance data
2. Warranty Documents.
1.05 WARRANTY
A. Manufacturer's warranty
1. Furnish manufacturer's standard one (1) year warranty from date of temporary
certificate of occupancy or similar, locally mandated permission to use the project
common areas for their intended use.
2. Warranty shall apply to defects in product motors, batteries and body of the vehicles.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. Yangzhou Dawn Import and Export Co. Ltd, Jiangsu, China - Mainland
B. Shenzhen Marshell Green Power Co., Ltd. Shenzhen, Guangdong, China – Mainland
C. Guangzhou Langqing Electric Car Co., Ltd. Guangdong, China - Mainland
D. or Approved Equal by the Engineer
PART 3 - EXECUTION
3.01 DEMONSTRATION
A. Arrange demonstration of busses operation, Charging/recharging of batteries and standard
maintenance conducted by manufacturer's representative, to the Employer's drivers and
maintenance personnel.
END OF SECTION