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Compressive Performance of New Types of Load-Bearing Horizontal-Hole Interlocking Concrete Hollow Blocks
Compressive Performance of New Types of Load-Bearing Horizontal-Hole Interlocking Concrete Hollow Blocks
Abstract
Two series of load-bearing horizontal-hole interlocking hollow concrete blocks, referred to as H-shaped series and cross-shaped
series, were developed, including three geometric types: type BH-290 (H-shaped), type BH-240 (H-shaped), and type BC-240 (cross-
shaped). The research presented in this article investigated the compressive behavior of the proposed load-bearing horizontal-hole
interlocking hollow concrete blocks and aimed at analyzing the influence of geometric parameters on the block capacity. First, com-
pressive tests of the horizontal-hole interlocking hollow concrete blocks were carried out. The compressive strength, elastic modulus,
and compressive failure mechanism were analyzed. Second, the feasibility of the finite element analysis model was verified by experi-
mental results presented in this article, as well as by available test data from other researchers. The influences of vertical ribs, horizon-
tal ribs, and concrete strength on the compressive strength of horizontal-hole interlocking hollow concrete blocks were investigated.
Ultimately, based on the numerical modeling results, linear equations were proposed to predict the compressive strength of H-shaped
series and cross-shaped series blocks. The results show that the compressive strengths of types BH-240, BH-290, and BC-240 are
15.9, 13.4, and 13.0 MPa, respectively. For the H-shaped series, the core horizontal rib is the key part that can significantly constrain
the vertical ribs so that the block can achieve higher compressive bearing capacity. For the cross-shaped series, core horizontal ribs
cannot improve the compressive strength of the block because core horizontal ribs and joints near them become damaged early.
Improving the concrete strength and the width of the vertical rib can effectively improve the compressive bearing capacity for both H-
shaped and cross-shaped series blocks. The accuracy of the proposed equations for predicting the compressive strength of H-shaped
and cross-shaped blocks is acceptable, according to the current verification.
Keywords
compressive strength, finite element model, horizontal-hole interlocking concrete hollow block
Figure 1. Block geometries (mm) and masonry wallettes of (a) BC-240, (b) BH-290, and (c) BH-240.
consisted of more than six million square meters by HHIBs exhibit excellent thermal insulation. H-shaped
2012 (He, 2012). series blocks have a longer heat transfer path than
Based on Wu’s blocks, our team developed two vertical-hole blocks, and a better heat insulation per-
H-shaped blocks and one cross-shaped load-bearing formance will be obtained if insulation materials are
HHIB (Zhou et al., 2012a; Zhou et al., 2012b). To placed in horizontal holes (Figure 1) (Zhang et al.,
increase the bearing capacity and to be used as load- 2015). (3) Compared with the ordinary earth brick
bearing masonry units, these blocks contain more masonry, the amount of masonry mortar can be
vertical and horizontal ribs. The geometries and con- reduced by more than 50% under the same conditions.
struction of the proposed load-bearing HHIBs are Due to the flatness of the HHIB wall surface, the
shown in Figure 1. amount of plastering mortar is lower for the HHIB
The load-bearing HHIB has the following advan- than for the vertical-hole block and earth brick
tages. (1) Blocks are convenient and quickly used in masonry.
construction. The upper and bottom surfaces of the According to the previous studies of other research-
blocks can be easily aligned by the interlocking keys of ers, failure of masonry structures mainly includes kine-
the blocks, which lower the skills required of workers. matic mechanisms and material crushing (Blasi and
Moreover, using type BH-290 (290 mm 3 240 mm Foraboschi, 1994). For brickwork and stonework
3 190 mm) as an example, one HHIB is equivalent to structures, the compressive stress is drastically lower
nine ordinary earth bricks in volume, so the time than the crushing strength because the masonry cross
required to retrieve bricks and apply mortar is signifi- sections are large to shelter a building and to separate
cantly reduced in construction. One HHIB may have a one internal area from another. Because masonry can-
volume similar to the volume of a vertical-hole block, not fail by crushing, failure occurs only when the
but it is more convenient to apply mortar on interlock- masonry structure becomes an unstable kinematic col-
ing keys than on face shells of vertical-hole blocks. (2) lapse mechanism (Foraboschi, 2013, 2016, 2017;
Liu et al. 3
Block type Initial cracks Developing cracks Failure cracks Failure pictures
BH-290
BH-240
BC-240
were found in the core horizontal rib. As the load were generated. As the axial stress increased, tension
increased, the block failed when cracks, BC1, extended stress was generated in the core horizontal ribs, caus-
outward through the horizontal and vertical ribs, as ing the damage in the core horizontal rib and joints
shown in Table 1. near the core horizontal ribs, and then the constraint
The compressive failure mechanism of the two series of the core horizontal ribs basically vanished. After the
of blocks was analyzed according to the test observa- initial cracks extended outward and cut through the
tions. For the H-shaped block, the side vertical ribs vertical ribs, type BC-240 failed. Core horizontal ribs
deformed outward at the elastic stage. Consequently, in type BC-240 did not improve the compressive
tensile stress and initial cracks at the side horizontal rib strength of the block considering that the core hori-
were generated. Subsequently, the initial cracks devel- zontal rib and joints near them were damaged early.
oped, and the constraint of side horizontal ribs on ver-
tical ribs was significantly reduced. As the axial load
continuously increased, two side vertical ribs collapsed Compressive strength. The results of the compressive
first, and the block reached the ultimate bearing capac- strength of blocks are shown in Table 2. Type BH-240
ity. The test results show that the core vertical ribs were had the greatest compressive strength, and types BH-
slightly damaged, while the side vertical ribs were seri- 290 and BC-240 had comparable compressive
ously damaged because the side horizontal ribs and the strengths. The compressive strength of type BH-290
core horizontal rib restrained the core vertical ribs. The and type BC-240 was 84.3% and 81.8% of the com-
core horizontal rib improved the compressive bearing pressive strength of type BH-240, respectively.
capacity of the block by limiting horizontal deforma- The most essential value of concrete blocks is com-
tion of core vertical ribs. pressive strength: fb = F/A, where F is the ultimate
For the cross-shaped block, the side vertical ribs force and A is the section area of blocks, as defined in
also deformed outward at the elastic stage. Figure 4. However, when studying the compressive
Consequently, tensile or compressive stress and initial performance of HHIBs, comparing only fb values is
cracks at the inner surface of the block horizontal hole not enough because the horizontal ribs restrain the
6 Advances in Structural Engineering 00(0)
Block type F (kN) fb (MPa) Av (mm2) V (mm3) Vh (mm3) fv (MPa) Eff (MPa/mm)
Figure 5. Observed compressive stress–strain curves for (a) BH-240, (b) BC-240, and (c) BH-290.
peak stress, when the initial cracks occurred. Strains Wu (He, 2012). In this section, we use three types of
corresponding to peak stress were different and mostly proposed load-bearing HHIBs as examples to present
in the range of 0.001–0.003. Some descending branches the modeling method.
were not obtained due to the sudden collapse of some The model consists of two parts: block and rigid
blocks. platen. After leveling, the whole block was assumed to
Differences among the three types of blocks in be made of concrete, considering the mortar used in
ascending branches of stress–strain curves are not sig- the test had strength and mechanical properties similar
nificant, but descending branches show that the resis- to concrete. HHIBs, after leveling, were symmetric
tance of BC-240 decreases more slowly than the along the X-, Y-, and Z-axes. Hence, only 1/8 of the
resistance of H-shaped series blocks, though the com- block was modeled by imposing suitable boundary
pressive bearing capacity of BC-240 is lower. This conditions along the symmetry axes. The finite element
could be because the width of vertical rib of BC-240 is models of three types of blocks are shown in Figure 6.
larger than that of H-shaped blocks. After the blocks
damaged, the vertical rib with lower aspect ratio may Element types and meshes. An eight-node three-dimen-
have a better post-damage performance. sional (3D) solid element with reduced integration
The elastic modulus of masonry is typically deter- (C3D8R) was applied for modeling the concrete. The
mined from the secant modulus of the linear part of rigid platen was also meshed with C3D8R elements. A
the compressive stress–strain curve, which is typically medial axis algorithm and a global mesh size of 5 mm
defined at a stress level equal to 40% of the ultimate were applied for the block and platen. The total num-
compressive strength elsewhere (Barbosa and Hanai, ber of elements is 11,640, 12,560, and 13,272 for types
2009; Zhou et al., 2017). Table 2 shows that the aver- BH-240, BH-290, and BC-240, respectively.
age elastic modulus of types BH-290, BC-240, and
BH-240 is similar at 11,603, 12,131, and 11,199 MPa,
respectively. The modulus of elasticity of types BH- Boundary conditions and interaction. Considering that the
290 and BC-240 was slightly larger than that of type HHIBs were symmetric along the X-, Y-, and Z-axes,
BH-240. only 1/8 of the block was modeled, and the corre-
sponding symmetry boundary conditions in the sym-
metry surface of type BH-240 are shown in Figure
Numerical analysis 6(d). Surface A is the symmetry face of BH-240 in the
Z-axis; hence, a Z-axis symmetry boundary condition
Finite element analysis model was applied in Surface A. The displacements in the Z-
The analysis was conducted in ABAQUS/Standard direction and rotations around the X- and Y-axes are
module (Hibbitt, Karlsson and Sorensen, 2001). Both all constrained, that is, Uz = URx = URy = 0.
the material and geometric nonlinearities were consid- Similarly, the X-axis symmetry boundary condition
ered in the calculation, and the Newton–Raphson (Ux = URy = URz = 0) and the Y-axis symmetry
incremental iteration method was used in the solution. boundary condition (Uy = URx = URz = 0) were
Five concrete blocks were simulated, including three applied to Surface B and Surface C.
types of proposed load-bearing HHIBs, traditional The side length of the rigid platen was 2 cm longer
hollow blocks from Barbosa’s research (Barbosa and by the side length of the blocks, which was consistent
Hanai, 2009), and box-shaped HHIBs presented by with the experiment. The prescribed compressive
8 Advances in Structural Engineering 00(0)
Figure 6. A general view of the FEA model for (a) BH-290, (b) BH-240, and (c) BC-240, and (d) symmetry boundary conditions for
type BH-240.
displacement of the platen was 0.4 mm to obtain the Ultimate uniaxial compressive strength is taken as
descending branch of blocks with an initial and maxi- the cylinder compressive strength fc. Elasticity modulus
mum time step of 0.01. During the loading process, all is determined by E = 4700fc0:5 (MPa), Poisson’s ratio is
degrees of freedom of the rigid platen were restricted. selected as 0.2, and ultimate uniaxial tensile strength is
In this model, special attention was devoted to the determined by ft = 0:21fc2=3 (MPa) according to the
problem of platen–concrete contact, considering the ACI code (ACI 318-08, 2008) and Neville’s (1995)
effect of end friction confinement on the compressive study. Ratio of the tensile to the compressive meridian
strength of the specimen (Indelicato and Paggi, 2008). A Kc = 0.667, ratio of biaxial compressive strength to
penalty method was used for the contact between the uniaxial compressive strength is taken as 1.16, eccentri-
steel plates and the concrete block. The coefficient of sta- city is taken as 0.1, viscosity parameter v = 0.0005,
tic friction between steel plates and concrete was selected and dilation angle is selected as 30° according to the
as 0.6, according to the studies of other researchers default values provided in the ABAQUS/Standard
(Indelicato and Paggi, 2008; Rabbat and Russell, 1985). user’s manual (Hibbitt et al., 2001). The stress–strain
relationship proposed by Sargin (1971), which has been
widely used, was applied for concrete in this model
Material modeling of concrete. The concrete damage plas-
ticity model in ABAQUS was adopted to simulate the 2
concrete material. The yield function was proposed by A eec + (D 1) e
ec
s = fc 2 ð2Þ
Lubliner et al. (1989) and elaborated by Lee and
1 + ðA 2Þ eec + D eec
Fenves (1998). This model uses the flow potential func-
tion, which is a non-associated Drucker–Prager hyper-
bolic function. Isotropic damage was also assumed in where A = E/Es, E is the initial elastic modulus; the
this model. secant elastic modulus is defined as Es = fc =ec ; fc is the
Liu et al. 9
ultimate uniaxial compressive strength; and ec is the shows that tension cracks occurred in these two areas.
corresponding strain. D is the parameter that affects For the cross-shaped block, the simulated result shows
decreasing domain, and D = 0.5 is used in this model. that the damage occurred at region 1 in the horizontal
The uniaxial stress–strain response of concrete rib and regions 2 and 3 in the vertical ribs. For the
under tension is linearly elastic up to its tensile box-shaped block, the simulated result shows that the
strength. After cracking, a simple descending line is damage occurred at regions 1 and 2 in the joints of the
also used in tension stiffening. The default value of the vertical and horizontal ribs. In summary, generally
strain, at which the tension stiffening is reduced to good agreement was achieved between the failure
zero, is 0.001. modes simulated by the current model and those
Damage parameters for compression and tension observed in the test.
were also introduced. The compressive damage para-
meter is defined in equation (3) (Li and Han, 2011)
Load versus displacement relations. The stress and strain
s + nc f c relations of the blocks calculated by the FEA model
dc = 1 ð3Þ are compared with the measured curves in Figure 9.
E(nc fc =E + e)
We found that the stress–strain curves were basically
In addition, through extensive finite element analysis consistent with the experimental results. We again
(FEA) trials, nc = 1 was the accepted value of uncon- found that generally good agreement was obtained
fined concrete (Li and Han, 2011). between the measured and simulated compressive
We assumed the tension damage occurred in the strength. The errors of compressive strength between
softening range and then decreased linearly. The ten- the calculated values and experimental results are in
sion damage parameter (dt) was equal to 0.9 when the the range of 29% to 2%. Therefore, this finite element
tension strain reached 0.001. The stress–strain relation- model is on the safe side and can be used as the basis
ships for concrete are illustrated in Figure 7 using fc = of subsequent parameter analysis.
27.4 as an example.
Parameter analysis
Verifications The influencing factors of the compressive strength of
Failure modes. Comparisons between the experimental the block are material properties and block geometries.
and simulated failure modes are shown in Figure 8. The geometrical parameters of blocks are shown in
The left part of each figure is the block tension damage Figure 10. Geometries of the blocks must satisfy the
factor nephogram (tensile cracking generally occurs in Standard for Modular Coordination of Building (GB/
areas with large tensile damage), and the right part is T 50002-2013, 2013). Hence, the height of the blocks
the crack patterns in the test. must be an integral multiple of 100 mm. For the
For the H-shaped block, the simulated result indi- HHIBs proposed, the height should maintain 200 mm
cates that region 1 in the core horizontal rib and region (l1 should be 200 mm before block leveling). In addi-
2 in the side vertical rib were greatly damaged, which tion, the radius of the round edge of the hollow holes
10 Advances in Structural Engineering 00(0)
Figure 8. Comparison of observed and predicted failure modes for (a) BH-290, (b) BH-240, (c) BC-240, and (d) box-shaped block
(He, 2012).
should be larger than 20 mm. Therefore, w2 and w3 l2/l1 (l2 = 60–80 mm and l1 = 200 mm) in the numer-
should be larger than 40 mm. ical simulation.
Based on the consideration above, a numerical According to Figure 11(a), the length of side hori-
simulation method was used to analyze the main influ- zontal rib has almost no effect on vertical ribs. Hence,
encing factors of compressive properties of HHIBs we chose the ratio of width of side horizontal rib and
and to optimize the best block type from the compres- length of the vertical rib (w2/l1) as the parameters eval-
sive efficiency point of view. uating the influence of side horizontal ribs.
The fv of the H-shaped block increased with increas-
ing w2/l1 and fv of the cross-shaped block increased
Effect of horizontal rib. The horizontal ribs of the HHIBs first then decreased with increasing w2/l1, as shown in
were divided into the side horizontal rib and the core Figure 11(a). During the selected range of w2/l1, the
horizontal rib. We choose the type BH-240 and type variation of fv of H-shaped blocks was 1.63 MPa,
BC-240 as the benchmarks and side horizontal ribs and which is approximately 5.6% of type BH-240, and the
core horizontal ribs of type BH-240 and type BC-240 variation of fv of cross-shaped blocks is 2.04 MPa,
were adjusted in the numerical analysis. which is approximately 8.6% of type BC-240.
Therefore, the geometry of the side horizontal ribs did
Side horizontal rib. For H-shaped blocks, 0.15, 0.175, not significantly influence the compressive strength of
0.2, 0.225, and 0.25 were selected for w2/l1 (w2 = 30– the H-shaped and the cross-shaped blocks.
50 mm and l1 = 200 mm) and 0.2, 0.25, and 0.3 were According to Figure 11(b), the Eff of blocks
selected for l2/l1 (l2 = 40–60 mm and l1 = 200 mm). decreased with increasing w2/l1. Eff with larger l2/l1 is
For cross-shaped blocks, 0.1, 0.125, 0.15, 0.175. 0.2, smaller because the more weight will be gained with
and 0.225 were selected for w2/l1 (w2 = 20–40 mm and the same increasing w2/l1. Although it seemed that the
l1 = 200 mm) and 0.3, 0.35, and 0.4 were selected for blocks with smaller side horizontal rib are more
Liu et al. 11
Figure 9. Comparison of experimental and predicted stress–vertical strain curves for (a) BH-24, (b) BH-290, (c) BC-240, and
(d) vertical-hole block (Barbosa and Hanai, 2009).
efficient, the side ribs should not be too thin consider- Hence, the design of horizontal rib of proposed
ing the other mechanical properties of the blocks. HHIBs was reasonable.
12 Advances in Structural Engineering 00(0)
Figure 11. Relationship between (a) w2/l1 and fv, (b) w2/l1 and Eff, (c) w3/l1 and fv, and (d) w3/l1 and Eff.
Core horizontal rib. For H-shaped blocks, 0, 0.05, 0.1, was 8.6 MPa, which is approximately 30% of type
0.15, 0.2, 0.25, 0.3, 0.35, and 0.4 were selected for w3/l1 BH-240, and the variation of fv of cross-shaped blocks
(w3 = 0–80 mm and l1 = 200 mm) and 0.2, 0.3, and is 2.7 MPa, which is approximately 11% of type BC-
0.4 were selected for l3/l1 (l3 = 40–60 mm and 240. The core horizontal rib, as a key part of H-shaped
l1 = 200 mm). For cross-shaped blocks, 0, 0.05, 0.1, and cross-shaped blocks, played an important role in
and 0.15 were selected for w3/l1 (w3 = 0–30 mm and restraining the vertical ribs and improving fv.
l1 = 200 mm) and 0.3, 0.35, and 0.4 were selected for According to Figure 11(d), the Eff of H-shaped
l3/l1 (l3 = 60–80 mm and l1 = 200 mm) in the numer- blocks increases with increasing w3/l1. Eff with l3/
ical simulation. l1 = 0.2 is larger than Eff with l3/l1 = 0.3 because the
According to Figure 11(c), the length of core hori- more weight will be gained with the same increasing
zontal rib has almost no effect on vertical ribs. Hence, w3/l1. When w3/l1 increased from 0 to 0.15, Eff
we chose the ratio of width of core horizontal rib and increased significantly. The growth rate slowed down
length of the vertical rib (w3/l1) as the parameters eval- when w3/l1 exceeded 0.15, and Eff tended to become
uating the influence of core horizontal ribs. constant after w3/l1 exceeded 0.3, which showed that it
The fv of the H-shaped block increased with increas- is less efficient if w3/l1 is larger than 0.3. Therefore,
ing w3/l1, while fv of the cross-shaped block exhibited a the design of core horizontal ribs of type BH-240
descending trend, as shown in Figure 11(c). After w3/l1 (w3/l1 = 0.3, l3/l1 = 0.2) is reasonable.
exceeded 0.05, fv of the H-shaped block became higher The Eff of cross-shaped blocks decreases distinctly
than the fv of cross-shaped blocks. During the selected with increasing w3/l1 because the fv decreases, while the
range of w3/l1, the variation of fv of H-shaped blocks weight increases with increasing w3/l1. The Eff is lower
Liu et al. 13
Figure 12. Relationship between (a) w1/l1 and fv of blocks, (b) w1/l1 and Eff of blocks, and (c) concrete strength and fv and Eff of
blocks.
with higher l3/w3 because more weight will be gained BH-240 and BC-240, showing that w1/l1 should not be
when w3/l1 increases. Considering the core horizontal too low, otherwise, strength will be compromised.
ribs may have a good influence on vertical ribs when However, the w1/l1 cannot be increased immoderately
horizontal impact is applied during the interior decora- because when the vertical rib is too thick, the block
tion, the core horizontal ribs of the type BC-240 should will be too large for workers to carry. Considering the
remain unchanged or thinned to 10 mm. The horizon- two aspects above, the current w1/l1 of the vertical rib
tal ribs can also be removed if only the compression of HHIBs is reasonable.
performance is taken into consideration.
Effect of concrete compressive strength. The selected com-
Vertical ribs. The values 0.1, 0.125, 0.15, 0.175, and pressive strengths of the concrete cylinder in the
0.2 were selected for the w1/l1 of vertical ribs (w1=20– numerical simulation were 20, 30, 40, and 50 MPa,
40 mm and l1 = 200 mm) in the numerical simulation. and the results are shown in Figure 12(c). According
The results are shown in Figure 12(a) and (b). to Figure 12(c), the fv and Eff of H-shaped and cross-
Figure 12(a) shows that the average compressive shaped blocks increased linearly with the increase in
the concrete strength. Therefore, fv/fc was mostly
strength of the vertical rib of both types of blocks
related to the geometrical shape of blocks.
increased with increasing w1/l1. When w1/l1 is in the
range of 0.125–0.175, increasing w1/l1 can significantly
improve fv. After w1/l1 reaches 0.175, the growth Compressive strength prediction of load-bearing
becomes slow. In the range of selected w1/l1, the change HHIBs
in the average compressive strength of the vertical rib
for H-shaped blocks was 5.92 MPa, which was approx- An equation for determining the compressive strength
imately 20% of the average compressive strength of the of HHIB is shown in equation (4)
vertical rib of type BH-240. The change in the average
F Av
compressive strength of the vertical rib for cross- P= = fv ð4Þ
shaped blocks was 6.02 MPa, which is approximately S A
25% of the average compressive strength of the vertical Define
rib of type BC-240. Therefore, w1/l1 had an obvious
improvement in fv of HHIBs. Av
a1 =
According to Figure 12(b), the compressive effi- A
ð5Þ
ciency increased with increasing w1/l1, and the Eff of fv
a2 =
H-shaped blocks is 1.6–1.9 times than that of cross- fc
shaped blocks. Hence, the H-shaped blocks have a bet-
Substituting equation (5) into equation (4) gives
ter compressive efficiency than cross-shaped blocks.
When w1/l1 of the H-shaped and cross-shaped blocks P = a1 a2 f c ð6Þ
was 0.1, fv was 25.51 and 17.65 MPa, which are 93%
and 64%, respectively, of the cylindrical compressive where fv is the average compressive strength of the ver-
strength fc (27.41 MPa). The Eff was 15.56% and tical rib, Av is the compression area of the vertical
8.15%, which are 77% and 55.4% of the Eff of types rib, A is the compression area of the block, a1 is the
14 Advances in Structural Engineering 00(0)
Figure 13. Relationship between w1/l1 and a2 for (a) H-shaped blocks and (b) cross-shaped blocks.
experimental results. Error rate is in the range of with the error rate in the range of 21.04% to
21.04% to 29.50%, which shows an acceptable accu- 29.50%.
racy. In addition, the predicted values were found to be
smaller than the experimental result, which makes for a
conservative and safer design. Thus, the accuracy of Declaration of Conflicting Interests
this method for predicting the compressive strength of The author(s) declared no potential conflicts of interest with
H-shaped and cross-shaped series blocks is good so respect to the research, authorship, and/or publication of this
far. After more types of load-bearing HHIBs are man- article.
ufactured, this model needs to be verified further.
Funding
Conclusion The author(s) disclosed receipt of the following financial sup-
port for the research, authorship, and/or publication of this
Based on the experimental and numerical analyses of article: This work was financially supported by The National
the compressive behavior of the three types of HHIBs, Natural Science Foundation of China (no. 51678283) and
the following conclusions can be drawn: New Building Materials and Construction Energy
Conservation Key Laboratory Open Foundation of Gansu
1. The average compressive strengths of types Provence (GSJC2016-2).
BH-240, BH-290, and BC-240 are 15.9, 13.4,
and 13.0 MPa, respectively. The average elastic References
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