Professional Documents
Culture Documents
. . .- . .. _-_... . - .. -".
- ---. ---~ " - = -.. = ' = ' : ' .
niICKNES5-mm THICKNESS---mm
Ma. . Mass
Pr@ferred Se<::ond ThIrd _kgfm!. Proferre::!t Second third kglml .
Thlc:kne$$ Preference . Preference th ickness Preference . Preference
O.,S .. .. 0.432 ·. 42 .. ".34
.. 0,18 .. 0.486 4.5 ·. ·. 12.15
0.20 ·. .. 0 .540 .. 4.8 .. 12.96
.. 0.22 .. 0.594 5.0 ·. .. 13.5
025
. .
.. .. 0.675 ·. 5.5 ... ._. ...... lA.85 -. -
.. 028 .. 0.756 6.0 .. ·. 162
0.30 .. .. 0.810 .. .. 6.5 17.55
.. 0.35 .. 0.945 7.0 ·. .. .. 18.9
0.40 ·. .. 1.08 ·. 7.5 20.25
.. 0.45 .. 1215 8.0 .. .. 21.6 .,
March,2003 7·23
i;heet and plate/weight conversion, bend radii l
TABLE 7.5 Mass Conversion Factors
Where the mass of aluminum sbee, and plate have been
computed on the basis of2.70 x 10' lalograms per cubic
dctcnnined by means of the "Mass Conversion Factors"
listed in the following table:
I
metre, as in Table 7.4, the mass for
- specific
- -- alloys
- .. - ...
can
---be
I
-
- - -- . ..
I -- -
ALUMINUM
ALLOY
OE.N&rrY
at20·C ! MASS CONVERSIO~
····FACTOR ·
ALUMINUM
AllOY
DENSITY
8120·C
MASS-CONVERSION
FACTOR
(kgl';ix 10' (kg/mIl x , tt
1060
1100
'3SO
2.705
2.71
2.705
'.002
1.004
1.002
. 5'54
- 5252
5254
- -2.66
-2.67
2.66
0.985
0 .98S
0.£35
J
2014 2.B0 1.037 5454 2.69 0 .996
J
, .030 545£
,
2024 2.78 2 .66 0.985
2036 2-75 1.019 5457 2.69 0 .996 .
2124
2219 _ .. --
2.78
2.84
' .030
'.052 .5£52
5657
2 .07 - .. . 0.9a9 . -
2.69 0 ,996
3003 2.73 1.011 1.000
606' 2 .70
,
3004 2.72 1.007 7049 2.84 1.052
3005 2.73 , .011
70SO 2 .83 1.048 .,
3105 2.72 1.007 7075 2.81 1.041
5005 2-70 '-000 7178 2.83 1.048 -
5050 2.69 0.996 7475 2.81 1.041
,
S052 2-68 0 .993
5083 2.68 0.985 Example: Find Ihe mass per square metre of 0.80 sheet in alloy 3003. The
5086 2.66 0 .985 mass per square rt:letre listed lor this thidtness on page 7·23 is 2.16 kg.
Multiplying thIS mass by the factor 1.011 given above for alloy 3003 gives
2..1 e kg per square metre.
)
TABLE 7.6 Recommended Minimum Bend Radii for SO-Degree Cold Forming of Sheet and
Plaie <D ® <D 0 (i) ,
~}O)'
1100
__ . . Temper
0
H12
H'4
O.40mm
0
0
0
0
RADII FOR VARIOUS THICKNESSES EXP..RESSEO IN TERMS OF THICKNESS "t"
0.80 mm
0
0
O. )
1.6mm
0
0
0"
11
3.2mm
0
1\ .'"
4.8mm
1\
1\
'"
6.0mm
1\
1\
""
10mm
1\
,'"
2t
12mm
""
2t
2'"
,
H'6
HIe 11 11 '" _ . . ll7f 1'"
2'" ''''
31
2",
3'"
31
4' .,,'
4'
2014
0
-:'3
0
,'"
0
2)'"
0
31 .
4, '" H
5, 5'
"
£.7;1
6'
41
7, J
T4
'''I 2'" 31 4'
5'
51 : 5, 6' 7,
•
T6 31' 4, 41 61.- Bt e", 9'"
,- .. 0 0 0 4,
;
T3
0
31 4, 5, '" 1\
5,
11 2",
7, rn,
202' ns'(l)
T4
2'"
31
2",
4'
31
5",
..
5' 61
51
6'
5'
Bt
6'
61-
e",
71
9'"
7'"
---.
Ta1 ' 4", 6' ,.", e, . 91 101 10l2t
.. .
- TB6'Cll
T4
- -
5, - .
-
- - 6'
71' e."L 9'" -. ---101 - - - 11".--' --Tf~t-
2036 . 11 1\ . . . . .
0 0 0 0
"'"
0
•p
11
) 3003 H12 0 0 " 1'"
,2'"''""
0 11 21
H14
H,6
0 0 0 11 11
,31'" ''''
21 2'"
4\
H1e 11 '" 11
"" "
21
2",
3'" 4'"
11 ___ _
3",
5", 6'"
0 0 0
H32
0
0 O·
'" '"
,,
,'"
"11 ,2'"'"
11
,'" 1'"
21
,
H34 0
3004
H36
11
""" ''''
31
2'" 31
.. ·3-r0:5
H36
11 ..
0
. . . .
,'"
"'"
11
H'2 0 0 0 ", "
1\ ,'" 2t
.... . Hl4.
H16
0
",
0 0 1\' ;~I
,31'" 21 2'"
4,
5005 HIe 1\
11
,0'"
1\
21 ""
2",
2'"
3'" .,,' 3",
5'" 6'"
~
H32 0 0
'" 1\ 1\ 1Y.!t 21
,2'"'"
,
H34 0 0 0 11 21
H36
H38 '"
1\
1\
,'"
1\
21
,'"
2", 3'"
1'"
31
4'"
3'"
5'"
2'"
41
6'"
For art num~red loo!note-s, see page 7·25.
~' ;
7-24.... March,2003
,
=....--
-
bend radii/sheet and plate
TABLE 7.6 Recommended Minimum Bend Radii for SO-Degree Cold Forming of Sheet and
Plate (j) (j) (j) 0 @ (continued)
Alloy Temper · ·OAOmm" -
RADII FDA VARIOUS THICKNESSES EXPRESSED IN -TERMS OF THICKNESS '"1"
. -- . - _.. 12 mm
.. -
O.8Dmm .1.6 mm'~ _ 3.2mm 4.8mm 6.0mm 10mm
"
11
51
11
..
I>'"
..
HSI
""'" ""
H32 0 0 11 I "'I ""I 21
S052 H34 0 11 ''''1 21 21 2"'1 2"'1 3t
H36 11 11 1"'1 2",1 31 3" 1 41 4~t
H38 11 '''1 2" 1 3t 4, 51 5" 1 6"1
·· 5083 . o· ., ., -- - Y.tl - -- . 1t - 1t 11 - I "I .. 1 Y.tt · . ,
..
H32 0 lit 11· 1111 1111 21 2111 3111
5254 H34
H36 .,
1I1
11
1t
11I1
".,
21
21
31
2"1
3111
31 3"1
4"1 "
51 . ~'t
H38 --- -...l J7t 2"1 3t 41 51 5t 6Y.tt .~ . 6"f~:I( f:
,
0 0 "I 11 11 1t 1 lit lY.1t ~ . ',; ' ~'\ 2'i:' .
' 5454 ' H32 ' .. lit . . . 1I1 . --- n .- - - , , ' 21 ' 21 ' .. . ,
. 2Y.rt 3t ~i~, . .,' 41 '
, .
' H34 lit 11 1"t 21 2"1 31 3"1 41
5456 0 .. .. 1t 11 1111 1 ~t 21 21
H321 .. .. .. 21 21 2111 3t 3"1
5457 0 0 0 0 .. .. .. .. .. I
0 0 0 0 1I1 11 11 1111 1"I
H32 0 0 11 1111 1111 1111 1111 21
H34 0 - iJ.olI 2t 2"1 2"1 31
H36 "11 1 Y.tt '"2111
5652
5657
H38
H25
11
11
0
'''t
0
2"1
'0 ·
3t
11
3t
41
..
3"1
51
..
"
5111
..
4111
611t
..
H28 It 1"I 2"1 3t .. .. .. ..
0 0 . . 0 o' 11 11 11 1111 21
---T4 .. -,-_U._ _
8061 .. 0 .. .. 0 , . . . 1111 .2Y.!t , - 3t 3Y.z~ ,41
T6 11 11 1111 2"1 3t 3111 4"1 51
_70sa :r+ - .... .. - .. - .. .. .. 8t - 9t 1-. -9Y.tt
0 0 0 .. .. .. .. .. ..
I 7072 H14 0 0 .. .. .. .. .. ..
H18 11 11 .. .. .. .. .. ..
7075 0 0 3111
0 11 11 2111
"
,
'''1
T6 3t 4t 51 61 61 81 9t 9Y.zt
7179 0 0 0 11 I "I I lit 2111 3"'1 41
T6 31 41 - 51 .. -_. 61 . ..6t -_._ .. .. 8J.. 9t , . 9Y.zt. .
CD The radii rested are tI"Io minimum recommended for bending Sheets and (D Heat-treatable arroys can be formed over appreciably smaller radii
ptatBS without fractuting in a standard press brake with air bend dies.. ethel imm&diate'Y after solutio(fheat treabllenl .
t'/pes of bentfLng operations may-requtre larger radii or permit smaller radiI. CD The H 112 lemper (applicable lo-non-heal treatable alloys) is supplied in
The minimum permissible radii wlll also vary with the design and concfrtiOfl the as-fabrlcaled o:>ndltion without special property control but usually can
01 the tool"cng.· - -. be formed over radii apprlCabfe to the H14 (or H34) temPer or sma/ler.
CD AJcIad sheel in the heat-treatable alloys can be bentoversligtlUy smaller m Tempers T361 and T861 formerly-d esignated T36 and T86. respectively.
radii than !he corresponding tempers otthe bara alloy. . -® The reference lest method is ASTM E?90.
.5
+12 I .
..
..
~.t4-:..
... . '
.. -'
- .....
March. 2003 7·27
sheet and plate/standard tolerances
TABLE 7.7a Sheet and Plate Thickness Tolerances (j) (Applicable to All Alloys Not Included in the
Aerospace Alloys Table 7.7b or Not Specified for Aerospace Applications)
NOTE.: ALSO APPUCABLE TO ALlOYS WI-IEN SUPPUED AS ALCLAO
TABLE 7.7b Sheet andJ'Jate Thtckn~ss ToJ~!ances(j) (Applicable to All Alloys Specified for
Aerospace Applications)
(INQUDES AEROSPACE ALLO YS 201 4,2 024,2124,2219.2324,2419.7050, 7075.7150, 7178 and 7475)
SP ECIFIED
. .- ..
nilCKNESS Ovor Over Over Over Over Over Over Over Over Over Over
Up , 500
1000 1200 I 8llO 2000 2200 2500 3000 3500 4000
mm tlvu
thro thro 1'hro
"'" thro thru thro thro thru 'hru thru thru
1000 1.500 I BIlO 2200 4500
1200 1..a0 2000 2$00 3000 3500 4000
Qyor Thru TOLERANCE-mm Ius and m inus
.. ..
- 0.15
.025
·.();40- -
L025
_.0 .40 .
. o.s3
0.035
.. O.~ . 0.07.
- 0.040 , - 0:07-
0.06 0.06 ...
0 .07. .
r--O.ci-7-
0.06
0.07
-- -0:07-
.. .
":.~ r-~- . .. ..
..
..
"
..
..
..
-~- - ..
. .
..
..
. . -- ..
---- ._
..
- ..
..-- ..
..
.-.
.. .. .. ..
0.63
0.80
0.8ll
1.00
O. ~
0.040
0.040
. 0 .040
0.06
0.06
0.08
0.08
0 .08
0.08 0.10
..
0.10 020 .. ..
·.
.. ....
1.00 120 0.05ll O.OSO 0.06 0.08 0.08 0.10 0 .10 022 026 0.30 .. "
120 1.60 0.050 0.()5() 0.08 0.08 0.08 0 .10 0.10 024 0.30 0.34 .. ..
1.S() 2.00 0.05ll 0.050 0 .08 0.09 0.09 0.10 0.10 026 0.34 O...a ·... ..
2.00 2.SO 0.065 0.065 0.09 0.11 0.11 0. 12 0 .12 0.30 0.38 0 .46 ..
2.SO 320 0.09 0.09 0.10 0 .12 0 .12 0.12 0 .12 0.34 0.42 0.52 .. ..
- O:n -.
. 320 4.00 0.f1 d.f2 0.18 0.18 ('-25 025 O...a 0.48 0.58 .. ..
4.00 5.00 0.15 0.18 0.18 023 023 0.30 0.30 0." 0.56 0.66 .. ..
5.00 6.30 024 0.32 0.32. 0.32 . 0.44 0." 0.54 0.54 0.64 0 .76 - .. ~ .
6.30 8.00 . 0.32. . _ _ 0040_ _ _ 0.40 _•.•. 0040 0.50 0.50 O.S> 0.62- - 0 ,74 - . -0;86" .. :.:1.05 1.30
8.00 10.00 0." 0." 0.46 0.46 0.58 058 0 .72 0.72 0 .86 1.00 120 1.50
10.00 16.60 0.60 0.6ll 0.60 0:60 0 .72 0.72 0.85 0:86 1.00 120 1.5() 1.Bll
16.00 25.00 O.Bll 0 .80 O.Bll 0.8ll 0.94 0.94 1.10 1.10 1.3ll 1.55 1.90 220
25.00 40.00 1.00 1.00 1.00 1.00 120 - . 120 1.40 1...a '1.65 1.95 2.30 2.70
..a.oo S().OO 1...a 1.40 1...a 1.40 1.60 1.90 1.90 1.90 2.30 2.S() 3 .00 ..
S().OO Bll.OO 2.00 2.00 2.00 2.00 2.10 2.10 2.Bll 2.Bll 3.30 3.3ll · . ... ..
Bll.OO 100.00 2.S() 2.60 2.60 2.S() 2 .95 2.95 3.40 3. ..a 3.90 4.1 0 .. ..
100.00 160.00 ..a
3. 3.40 3.40 3040 3 .80 3.80 4.30 4.30 .. .. .. ..
Note: Capabllity to prQllide ~ter tolerances may vary with sup~ier.
<D 'Nhen It dimension tolerance is specified other tha n as equal bilateralloleranee. the value 01 the standarcltolerance is that whiCh applie-s 10 ltIe m ea n 01
the maximum at'Id minimum d"mef\Slon permissible under the lolerance for ltIe dimension under consideration.
7-26
~ ......
March. 2003
sheet and plate/standard tolerances
TABLE 7.1 3 Lateral Bow Tolerances-flat Sheet and Plate
1
ALLOWABLE DEVIATION OF A SIDE EOGE FROM A STRAIGHT LINE
-----;-SPECIFlED
THICKNESS
mm i
-
SPECIAED
WJDTH
.m_fn.
- ._ _..
I -- --A
t;.
- -
-I =
Maximum allcwabl@:value of AA
SPECIFIED LENGTH-mm
Up thnJ Over 1000 Over 2000 Over 3000 Dver4000 Over 5000 r
1000 thru 2000 thru 3000 thrv 4000 ."lJ 5000 thnJ 6000
0.., I Th'lJ o.e, Tnm TOLERANCE-mm
0.15 320 - 100 3 11 25 45 70 100 (I)
100 250 1 3.5 8 13 21 30(1)
-0- _ _ - - - 250 900 1 -2.5 - . 5 9 14 30(1)
0_5 12 (I)
900 - 1.5 3 5 8
320 6.30 100 400 1 3 6 11 17 25 <1>
400 - 0.5 1.5 3 5 8 12@
6.30 150.00 250 3 11 25 45 70 ,00<1>
250 400 1 3 6 11 17 25(1)
400 -
0_5 2 3_5 6 10 14 <ll
G) Wnen 8. dimeflSlon tOlerance IS specified other than as an equaf bilaterai (j) If specified width is other than an exact multiple of 100 mm, toleran"ee is
tolerance, the maximum value 01 the ·standard tolerance is that which determined by using the ne:x:l largest ex:ad multiple. For example, "
applies to the mean olthe maximum and minimum dimensions permissible specified width is 750 mm and...6Pecffied length is 2800 mm, the tolerance
under the tolerance Ipr the dimension under consideration . is 0.8 mm x e:
6.4 mm. This reSiin.1f not a 'Whole mm, is TOt.6'lded to upward
. <D Tolerances applj~e at ambient milt temperatures. A change tn 10 the nearest mm. .~,
cfunension of 024 mm per metre per 10"C must be recognized: - . ® Use values for calculating only. Round result upwaId to nearest mm.
® ALso applicable 10 any 6 000 nun increment of longer sheet or plate.
-
-' 50
TEMPER
I~ over Ihru
min. 1 m... 1 min. I· max.
-.
SOmm (5.65/A)
II
5050-0 0.15 0.32 125 165 40 .. 15 ..
0.32 0.63 125 165 40 .. 17 ..
125 165 40 .. ..
0.63
120
6.30
120
6.30
80.00
125
125
165
165
40
40
..
..
19
20
20
..
18
1
5OSo-H32<D 0.40 0.63 150 195 110 .. 4 ..
0.63 120 150 195 110 .. 5 ..
I 120 6.30 150 195 110 .. 6 ..
S05O-H34® 020 0.32 170 215 140 .. 3 ..
0.32 0.63 170 215 140 .. 3 ..
.. . _. 0.63. _ 120 - .... 170
· 170' - .
215
... . - ....
140 .. 4 ..
120 6.30 215 140 .. 5 - - ...... .
5050-H3S® 0.15 0.32 185 230 lSO .. 2 .. -1
0.32 0.63 185 230 lSO .. 2 ..
0.63 . 120 __ _ J.SS 230 150 ..
- ..
-----
3 ..
120 4.00 185 230 150 . -4- - ..
5050-H38 0.15 0.32 200 .. .. .. 1 ..
0.32 0.63 200 .. .. .. 2 ..
0.63 120
-
200 .. .. - .. .. 3 . .
7-8 March,2003
p
. ...
'. ,,
1 min.
YIELD
.1 . max.
50 rnm 5D
(S.65IA)
..
lQ60-0 0.15
0.32
0.32
0.63
55
55
95
95
15
15 ...... 15
18
23
..
..
0.63 1.20 55 95 15
120 6.30 55 95 15 .. 25 ..
6.30 80.00 55 95 15 .. 25 22
f06G-HI2@ 0.40 0.63 75 110 60 .. 6 ..
0.63 120 75 110 60 .. 7 ..
120 . 6..30 75 110 60 12
6.30 50.00 75 110 60 .. 12 . '-'0"
1060-H14Q) 0.20 0.32 85 120 70 .. 1 ..
0.32 0.63 85 120 70 .. 2'
0.63 1.20 85 120 70 .. 6 ..
120 6.30 85 120 70 .. 10 .. "
6.30 25.00 85 120 70 .. 10 9
1060-H16Q) 0.15 0.32 95 130 75 .. 1 ..
0.32 0.63 95 130 75 .. 2 ..
0.63 120 95 130 75 .. 4 ..
1.20 3.20 95 130 75 5 ..
i6O-H18 CD 0.15 0.32 110 .. 85 .. 1 ..
0.32 0.63 110 .. 85 .... 2 ..
0.63 120 110 .. 85 3 ..
1.20 3.20 110 .. 85 4 ..
1060-H112 6.30 12.50 75 .. .. .. 10 ..
12..50 40.00 70 .. .. .. .. 18
40.00 80.00 60 .. .. .. .. 22
1100
..
1100-0 0.15 0.32 75 105 25 .. 15 ..
0.32 0.63 75 105 25 .. 17 ..
0.63 120 75 105 25 .. 22 ..
120 6.30 75 105 25 .. 30 ..
6.30 80.00 75 105 25 .. 28 25
l100-HI2<D 0.40 0.63 95 130 75 .. ·3 ..
0.63 1.20 95 130 75 .. 5 ..
120 S.~0 ~5 '30 75 . .. 8 ..
~
• • 0. 6.30 50.00 95 . 130 75 .. 10 iI
.
95 ' .,/ ..
f
•
l100-H14@ 020
0.32
0.63 .
0.32
0.63
120
110 J
110
110
145
145
145
95
95
..
..
..
2
9
1
..
..
120 6.30 110 145 95 : .. 5 ..
6.30 25.00 110 145 95 .. 7 6
"OQ-H16@ 0.15 0.32 ----130 165 -- .., 15 .. 1 ..
.. ..
-
0.32
---- ._ - -'Mr' 0.63 - 130·
-' '-20- ------,30 - -
165
---165--
_. 115
.. ..1-.- - 1.15 _ . - -- .. _ 2
. .. _ _ . 3 _
-- - .-._ .
120 4.00 130 165 115 .. 4 ..
li)O.Hle 0.15
0.32
0.32
0.63
150
150
..
..
..
..
.... 1
1
..
..
0.63 120 150 .. .. .. 2 ..
120 320 150 .. .. .. 4 ..
1100-H19 0.15 1.60 165 .. .. 1
l1QO.:H112 6.-3 0 -12.50 90 . .. •.9- 9 ..
12.50 .w.00 85 .. 40 .. .. 12
40.00 80.00 80 .. 30 .. .. 18
1350 - - .-.
~
..
135Q.O 0.15 0.32 55 95 .. .. 15 ..
0.32 0.63 55 95 .. .. 17 ..
0.63 120 55 95 .. .. 22 ..
.. 120 6.30 55 - 95 .. .. 30 ..
6.30 80.00 55 95 .. 28 25
13SO-H12 0.40 0.63 80 115 .. .. 3 ..
0.63 120 80 115 .. .. 5 ..
120 6.30 80 115 .. 8 ..
6.30 50.00 80 115 .. 10 9
.. ..
lL
135Q.H14 020 0.32 95 130
0.32 0.63 95 130 .. 2 ..
0.63 1.20 95 130 .. .. 3 ..
120 6.30 95 130 .. 5 ..
6.30 25.00 95 130 .. .. I 7 6