PEM Lab 2023-24

D. Y. Patil College of Engineering, Akurdi, Pune.
Instrumentation & Control
D Y Patil College of Engineering, Akurdi,

Pune Department of Instrumentation &
Control Academic Year:
Laboratory Manual
Name:-
Class:- Batch:-
Year:- Roll No.:-
Subject:-
Project Engineering & Management 2023-2024

D. Y. Patil College of Engineering, Akurdi, Pune. Instrumentation & Control
D. Y. PATIL COLLEGE OF ENGINEERING

Akurdi, Pune – 44
DEPARTMENT OF INSTRUMENTATION &
CONTROL LABORATORY JOURNAL
SUBJECT: Project Engineering & Management
INDEX
Sr. Date of Title of Experiment Page Remarks
No. Performance No.
Develop SOW, project specifications and WBS for
1.
any instrumentation project
Preparation of Inquiry, Quotation, Comparative
2.
statement, Purchase orders
Study of standards and symbols (ANSI/ISA S-5.1).
3.
Development of Process & Instrument diagram of
4.
typical process
Prepare a loop wiring diagram and Cable schedule
5.
Prepare a Hook up drawings for installation of

6.
transmitters control valve
Develop GA and mimic diagram of a control panel
7.
Prepare documents required for FAT of a control

8.
panel
Certificate
Certified that Mr./Miss.
Roll. No. of S.E. /T.E. /B.E. Class has carried out above
Practical/Term Work within the four walls of the college. His / Her performance is
satisfactory & attendance is %
Date Faculty Member in – Charge Head of the Department Principal

D. Y. Patil College of Engineering, Akurdi, Pune-44

Department of Instrumentation & Control
Vision of the Institute:

Empowerment through Knowledge.
Mission of the Institute:

To educate the students to transform them as professionally competent
and quality conscious Engineers by providing conducive environment for teaching,
learning and overall personality development, culminating the Institute into an
International seat of excellence.
Vision of the Department:

Strive for excellence in the multidisciplinary field of Instrumentation and
Control Engineering.
Mission of the Department:

M1: To imbibe competent professional skills in students to meet ongoing and
succeeding demands of industry, academia and society in the multidisciplinary
field of Instrumentation and Control engineering.
M2: To accentuate collaborations with industry and academic institutes to
inculcate real time learning in automation in line with future needs of
globalization.
M3: To induce the thirst of entrepreneurship and enterprise inclination pertaining
to automation requirements in industry and society.
M4: To engender the spirit of research and higher studies amongst students to
align with national and international developments.
M5: To initiate contemplative thinking within students regarding their prospective
forthcoming career in upcoming technologies like IoT, AI and Data Science.
Roll No:-
Date:-
Experiment No: - 1
Aim of the experiment: Develop SOW, project specifications and WBS for any
instrumentation project.
Statement of work (SOW): Waste Collector Robot using IoT
Project specifications:
The garbage which is present on land is seen in camera and picked by robotic arm and
garbage is directed in trash bin present on robot’s back.
 Arduino : ATmega 328p
 ESP8266 wifi module
 4 DC motors.
 Control mechanism: IoT
 Controller: Arduino
 Robotic Arm
 Smartphone’s Camera
Work Breakdown Structure (WBS):

Project Specifications:
Work Breakdown Structure (WBS):

SOW, Project specification and WBS of final year project:
Conclusion:

Roll No:-
Date:-
Experiment No: - 2
Aim of the experiment: Preparation of Inquiry, Quotation, Comparative statement,

Purchase orders.
Preparation of Inquiry:
Hindustan Electronics pvt. Ltd. Date : 29/ 9/2023

Address: Ravet , Akurdi ,Pune
Contact number: 9112874339
To
Bharat instruments
MIDC Bhosri
Enquiry will be sent

Dear Sir,
Kindly send the quotation of the following items as earliest.
Thank you
Sr. No Product name Specification Quantity
01 Container 1. Material : Plastic
2. Thickness: 30cm 01
3. Height: 3ft
02 Wifi-Module 1. Model: ESP8266
2. Input: 16 GPIO
3. Type: 32-bit Microcontroller
01
4. CPU: @80MHz or 160MHz
5. RAM: 32KB
6. SPI,UART
03 Arduino 1. Model: 328p
2. Analog I/O: 6
3. Digital I/O: 14 01
4. UART: 1
5. PWM: 6
04 DC motors 1. Operating Voltage: 12V DC
2. RPM: 10
3. Weight: 82gm 04
4. No load current: 60mA
5. Load current : 300mA

05 Robotic Arm 1. Zero board: 11cm*7cm

2. Servo motors
3. Silicon material or rubber 01
4. PVC pipe arm holder
Quotation
Bharat Instruments
Date : 29/9/2021
Address:- MIDC Bhosri
Contact number:-9579170458
Ref No: 0120-96548
To
Hindustan Electronics pvt.Ltd
Ravet ,Akurdi ,Pune
Kind Attention: Ritesh Pawar
Dear Sir,
We are very thankful for your valuable enquiry regarding the subject requirements; we are
pleased to submit our offer as below for your ready reference.
We have taken care to provide you with all relevant details, but if you have any further
questions, comments or concerns, Pls. do not hesitate to contact us at any time.
We are sure you will find our offer most competitive & inline with your requirement. Now
look forward to receive your valuable purchase order.
Thanking you and assuring you of our best services at all the time, we remain.
With Regards,
Bharat Instruments Pune
Mr.Sartaj Singh
Mobile No:-9561887983

Sr. Name of the Specification Make Qty. Price

No component
01 Container 1. Material : Plastic 01 Rs.299/-
2. Thickness: 30cm
3. Height: 3ft
02 Wifi-Module 1. Model: ESP8266 Shanghai 01 Rs.169/-
2. Input: 16 GPIO Manufacturer
3. Type: 32-bit
Microcontroller
4. CPU: @80MHz or
160MHz
5. RAM: 32KB
6. SPI,UART
03 Arduino 1. Model: 328p ATmega 01 Rs.466/-
2. Analog I/O: 6
3. Digital I/O: 14
4. UART: 1
5. PWM: 6
04 DC motors 1. Operating Voltage: Soumik 04 Rs.1012/-
12V DC Electricals
2. RPM: 10
3. Weight: 82gm
4. No load
current:60mA
5. Load current : 300mA
05 Robotic Arm 1. Zero board: Arm Welders 01 Rs. 1099/-
11cm*7cm Pvt.ltd
2. Servo motors
3. Silicon material or
rubber
4. PVC pipe arm holder
Total Rs: 3045/-
COMMERCIAL TERMS AND CONDITIONS:

1. GST :- 18%
2. Freight: Inclusive
3. Payments : 100% Against Proforma prior to dispatch.
4. Delivery: 4-5 weeks from the date of Confirmed PO
5. Validity: Written quotations are valid for 30 days from issue unless otherwise stated. All
typographical and clerical errors are subject to correction.

Comparative statement
Hindustan Pvt.Ltd. Friends Corner, Akurdi, Pune Date:
Name of the project: Waste Collector Robot using IoT
Comparative statement
Sr. No Name of the quantity Cost Remarks

product
Bharat Trivedi
Instruments Electronics
Pune Pvt ltd
01 Container 01 Rs.299/- Rs.400/- Bharat
Instruments
02 Wifi- Rs.169/- Rs.245/- Bharat
01
Module Instruments
03 Arduino Rs.466/- Rs.472/- Bharat
01
Instruments
04 DC motors Rs.1012/- Rs.1456/- Bharat
04
Instruments
05 Robotic Rs. 2099/- Rs. 1560/- Bharat
01
Arm Instruments
TOTAL Rs. 4045/- Rs. 4133/-

Purchase orders
Bharat Instruments Pune Po No: EP0785

MIDC Bhosri Date: 26/10/2020
Quotation: 4045/-
Quotation date: 25/07/18
With reference to your above mentioned quotation we are pleased to give you this purchase order
to supply following items subject to the terms and condition mentioned below
Sr. No Description Quantity rate Amount

1 Container 01 Rs.299/- Rs.299/-
2 Wifi-Module 01 Rs.169/- Rs.169/-
3 Arduino 01 Rs.465/- Rs.465/-
4 DC motors 04 Rs.1012/- Rs.1012/-
5 Robotic Arm 01 Rs. 2099/- Rs. 2099/-
Total: 4045/- Rs. 4045/-
(Total value of P.O is Three thousand and fourty five)
Terms and condition

1. Payment: 50% advance, 50 % after all items received and tested
2. Tax: GST 18%
3. Delivery: Within 1 week
For :- Hindustan Electronics Pvt.Ltd
Conclusion:

Roll No:-
Date:-
Experiment No: - 3
Aim of the Experiment: Study of standards and symbols (ANSI / ISA S-5.1)
ISA S- 5.1
 The purpose of this standard is to establish a uniform means of designating
instruments and instrumentation systems used for measurement and control.
 The standard is intended to provide sufficient information to enable anyone
reviewing any document depicting process measurement and control (who has a
reasonable amount of process knowledge) to understand the means of measurement
and control of the process.
 The standard is suitable for use in the chemical, petroleum, power generation, air
conditioning, metal refining, and numerous others, process industries.
Identification letter:

Instrument type and location:

Measurement Symbols:

Line Symbols:

Final Control Element:

Final Control Element Actuator Symbol:

Electrical Schematic Symbol:
Conclusion:

Roll No:-
Date:-
Experiment No: - 4
Aim of the Experiment: Development of Process & Instrumentation diagram of typical

process
A piping and instrumentation diagram (P&ID) is defined by the Institute of

Instrumentation and Control as follows:
 A diagram which shows the interconnection of process equipment and the

instrumentation used to control the process. In the process industry, a standard set of
symbols is used to prepare drawings of processes. The instrument symbols used in
these drawings are generally based on International Society of Automation (ISA)
Standard S5.1
 The primary schematic drawing used for laying out a process control installation.
 They usually contain the following information:
 Process piping, sizes and identification, including:
 Pipe classes or piping line numbers
 Flow directions
 Interconnections references
 Permanent start-up, flush and bypass lines
 Mechanical equipment and process control instrumentation and designation (names,
numbers, unique tag identifiers), including:
 Valves and their identifications (e.g. isolation, shutoff, relief
and safety valves)
 Control inputs and outputs (sensors and final elements, interlocks)
 Miscellaneous - vents, drains, flanges, special fittings,
sampling lines, reducers and increasers
 Computer control system
 Identification of components and subsystems delivered by others
 P&IDs are originally drawn up at the design stage from a combination of process
flow sheet data, the mechanical process equipment design, and the instrumentation
engineering design. During the design stage, the diagram also provides the basis for
the development of system control schemes, allowing for further safety and
operational investigations, such as a Hazard and operability study (HAZOP). To do
this, it is critical to demonstrate the physical sequence of equipment and systems, as
well as how these systems connect.
 P&IDs also play a significant role in the maintenance and modification of the

process after initial build. Modifications are red-penned onto the diagrams and are
vital records of the current plant design.

P&ID for Heat Exchanger:

P&ID for Chemical Reactor Temperature Control System:
Conclusion:

Roll No:-
Date:-
Experiment No: - 5
Aim of the Experiment: Prepare a loop wiring diagram and Cable schedule
Loop wiring diagram:
Loop diagrams serve many purposes. Several of these stated below:
 Design
 An extension of P&IDS, which show the components and accessories of the
instrument loop, connections between devices, and identification of
component action.
 The specification of instrument hardware items and a means of
communicating requirements to vendors
 Construction
 Panel instrumentation interconnections and checkout diagram
 Instrumentation installation references
 Instrumentation interconnections
 Instrumentation loop checkout
 Inspection and documentation
 Start-up
 Pre-start-up commissioning and calibration
 Training tool and aid
 Maintenance
 Troubleshooting
 Routine calibration
 Preventative and corrective maintenance tool
 Modification
 Rearrangement
 Reconstruction
 Enhancement

Loop wiring diagram example:

Cable Schedule:
 Cable Schedule is a document containing list of instrument cable. This document shows
cable as well as gland required by each instrument or connection. The information of the
cable schedule shall consists:
 Cable Number
 Cable Type / Specification
 Cable Size
 Cable Length
 Source and destination termination description
 Cable gland type and size for each incoming cable
 Purpose of Cable Schedule
 Estimate quantity of cable and total costs for a given job
 identify termination points from plan to actual job
 Identify specific cable during diagnosis and/or testing

Cable Schedule example:
ID Cable Type/Size Colour From device Terminal To device Terminal Voltage Length
(Tag) (Tag)
01L PVC insulated and R/G/B Main switch 01L-MSB Light batten 01L-BH- 240AC 6m
sheathed 2 core + board holder-room A104S
earth flat 450/750 building A104 S side
1.5mm2 A
02P PVC insulated and R/G/B Main switch 02P-MSB Power outlet 02P-ONW 240AC 25m
sheathed2 core + board-
earth flat 450/750 building A
2.5mm2
03C PVC insulated and B/W Public address 04A- Speaker- 04A- Comms 35m
sheathed, low loss - office 1, OF1/A10 room A104 A104/OF1
fig. 8 OFC speaker building A 4
cable,
315 x 0.12mm
conductors, 3.5mm2
Conclusion:

Roll No:-
Date:-
Experiment No: - 6
Aim of the experiment: Prepare a Hook up drawings for installation of transmitters and
control valve.
 Hook-up drawing is a detailed drawing showing typical installation of instrument in a
correct manner so that instrument operates properly (gives accurate indication and prevent
any issued which could potentially affect the measurement such as liquid trap in gas
impulse line).
 Hook-up drawing indicates tubing slopes, position of instrument in reference to process
tapping point, scope break between instrument vs piping.
There are two types of hook-up drawing:
 Process Hook-Up
This hook-up drawing contains typical installations for instrument which connects to the
process
 Pneumatic Hook-Up
This hook-up drawing contains typical installations for instrument which requires
instrument air such as control valve, actuated valve

Hook up drawings for installation of transmitters:
Sr. No Description Size Material Qty.

1
2
3
4
5
6
7
8
9
10
11
12

Hook up drawings for split range control valve:
Sr. No Item Size Description

1
2
3
Conclusion:

Roll No:-
Date:-
Experiment No: - 7
Aim of the experiment: Develop GA and mimic diagram of a control panel.


Conclusion:

Roll No:-
Date:-
Experiment No: - 8
Aim of the experiment: Prepare FAT of a control panel.

Factory Acceptance Test (FAT):

TEST REPORT
MANUFACTURE :
CUSTOMER :
USER :
P.O.NO.
W.O.NO.
Tests performed Description Remark

A: Visual Checks
a Panel dimensions as per G. A. drawing O.K.
b Internal Layout as per G.A. Drawing. O.K.
c Door Cut-outs as per G.A. Drawing BALANCE
d Mounting of components as per G.A. Drawing O.K.
e Checking of components rating as per bill of materials O.K.
B: Continuty Checks
a Continuity check as per circuit diagram O.K.
C: Megger Test
a This test is performed with 500V DC megger after shorting all input and outputs O.K.
D: Operational Tests :
a Checking of volatges 415V AC/230V AC/ 24V DC at respective components O.K.
b Operation of contactors & relays as per circuit diagram O.K.
c Checking of digital inputs status on PLC by operating respective devices and connecting
+24V DC supply at respective terminals. ( Test is Performed by test Program) O.K.
d Checking of +24V DC output Voltages as per circuir diagram at respective terminals by
forcing digital outputs from PLC. (Test is performed by test Program) O.K.
e Checking of relay operations driven by digital outputs of PLC. O.K.
f Checking of relay operations driven by connecting +24Vdc /230 v AC at respective O.K.
g Checking of +24V DC /230 V AC at respective terminals by operating no. of relays at a
time as per circuit diagram. O.K.
Tested by Checked by
TECH services pvt.ltd Hindustan pvt.ltd
Conclusion:

PEM Lab 2023-24

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D. Y. Patil College of Engineering, Akurdi, Pune.

Instrumentation & Control

D Y Patil College of Engineering, Akurdi,

Year:- Roll No.:-

Project Engineering & Management 2023-2024

D. Y. PATIL COLLEGE OF ENGINEERING

Prepare a Hook up drawings for installation of

Prepare documents required for FAT of a control

Certified that Mr./Miss.

satisfactory & attendance is %

Date Faculty Member in – Charge Head of the Department Principal

Project Engineering & Management 2023-2024

D. Y. Patil College of Engineering, Akurdi, Pune-44

Vision of the Institute:

Mission of the Institute:

Vision of the Department:

Mission of the Department:

Statement of work (SOW): Waste Collector Robot using IoT

Work Breakdown Structure (WBS):

Project Engineering & Management 2023-2024

Work Breakdown Structure (WBS):

Project Engineering & Management 2023-2024

SOW, Project specification and WBS of final year project:

Project Engineering & Management 2023-2024

Aim of the experiment: Preparation of Inquiry, Quotation, Comparative statement,

Hindustan Electronics pvt. Ltd. Date : 29/ 9/2023

Enquiry will be sent

Project Engineering & Management 2023-2024

05 Robotic Arm 1. Zero board: 11cm*7cm

Project Engineering & Management 2023-2024

Sr. Name of the Specification Make Qty. Price

Total Rs: 3045/-

COMMERCIAL TERMS AND CONDITIONS:

Project Engineering & Management 2023-2024

Hindustan Pvt.Ltd. Friends Corner, Akurdi, Pune Date:

Name of the project: Waste Collector Robot using IoT

Sr. No Name of the quantity Cost Remarks

Project Engineering & Management 2023-2024

Bharat Instruments Pune Po No: EP0785

Sr. No Description Quantity rate Amount

(Total value of P.O is Three thousand and fourty five)

Terms and condition

For :- Hindustan Electronics Pvt.Ltd

Project Engineering & Management 2023-2024

Project Engineering & Management 2023-2024

Instrument type and location:

Project Engineering & Management 2023-2024

Project Engineering & Management 2023-2024

Project Engineering & Management 2023-2024

Final Control Element:

Project Engineering & Management 2023-2024

Final Control Element Actuator Symbol:

Project Engineering & Management 2023-2024

Electrical Schematic Symbol:

Project Engineering & Management 2023-2024

Aim of the Experiment: Development of Process & Instrumentation diagram of typical

A piping and instrumentation diagram (P&ID) is defined by the Institute of

 A diagram which shows the interconnection of process equipment and the

Project Engineering & Management 2023-2024

Project Engineering & Management 2023-2024

P&ID for Heat Exchanger:

Project Engineering & Management 2023-2024

P&ID for Chemical Reactor Temperature Control System: