Panzerflex cables catalogue

Flexible power and control cables for mobile application and heavy duty service
PANZERFLEX CABLES CATALOGUE

EDITION 2015

PALAZZO has a history of producing special purpose cables for special applications.
For cables that will be continuously flexed, reeled, tensioned and installed in
demanding and harsh environments, PALAZZO has developed a flexible cable that
excels in its use.

PALAZZO PANZERFLEX is the cable and its reliability is very well known throughout
the world.

There is virtually no limit to the types of flexible cables that PALAZZO can produce.
Specially designed cables can be manufactured according to a wide range of
specific application.

This specialization means that PALAZZO cables are more able to meet every
customer’s particular requirements and demands than general purpose flexible
cables, helping customers to improve performance while reducing down time.

PALAZZO understands the needs of customers to have local approvals and actively
works in order to obtain the Approvals when needed. For the latest technology
of cables for indoor applications, PALAZZO can produce the halogen free Mobile
Cable. This cable has no toxic gases and opaque fume emission as per the most
severe international standards. Palazzo is a Trade Mark owned by Prysmian.

The product information given in this catalogue represents only a first step in
introducing our cables.
Our ongoing efforts to provide our customers with not only the best products but
also the right information.

Do not hesitate to contact our Sales Office for any additional information regarding
any flexible cable application you may have.

Sales Head Office

Prysmian Cavi e Sistemi Italia srl
Viale Sarca 222, 20126 Milan, Italy
tel. +39 02 64491, fax +39 02 64494610
cranes.palazzo@prysmiangroup.com

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 PANZERFLEX CABLES CATALOGUE

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INDEX

Benefits, Standards, Services 4

References and Quality certificates 5
Cable use guide 7

Low voltage reeling 9

PANZERFLEX-L 0,6/1 kV (N)SHTÖU-J / -O 10
PANZERFLEX-L 0,6/1 kV (N)SHTÖU-JZ/ -OZ 12
PANZERFLEX-SIGNAL 0,6/1 kV (N)SHTÖU-JZ/ -OZ 14

Low voltage festooning 17

FESTOONFLEX-LX 0,6/1 kV (N)3GRD3GÖU-J / -O 18
FESTOONFIBERFLEX 20
FLEXIFLAT 450/750 V (N)GFLGÖU-J / (N)GFLGÖU-JZ 22

Vertical application and high tensile load 25

PANZERFLEX-L VS 0,6/1 kV (N)SHTÖU-J/ -O; (N)SHTÖU -JZ / OZ 26
PANZERLITE 0,6/1 kV 28

Basket application 31
BASKETHEAVYFLEX 300/500 V 3GRDGÖU 32

Medium voltage reeling and festooning 35

PANZERFLEX-ELX 3,6/6 ÷ 12/20 kV (N)TSCGEWÖU 36
PANZERFLEX-ELX+OF 3,6/6 ÷ 12/20 kV (N)TSCGEWÖU 38
PANZERFLAT-ELX 3,6/6 ÷ 12/20 kV (N)TMFLCGEWÖU 40

Technical information 43
Bending Radii 44
Handling and installation 45
Electrical 54
Drum dimensions and weight 61

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Benefits
According to PALAZZO philosophy and technology, PANZERFLEX cables can
offer several important benefits:

. High duration under constant, severe, movable conditions;

. Tinned copper conductors provide easy soldering ability and corrosion
resistance;
. Easy stripping;
. Outstanding mechanical and electrical properties;
. Ozone resistant;
. Extremely resistant to inducted twisting and corkscrewing;
. Increased vertical suspension performance and conductor life;
. Excellent resistance to heat, oil, gasoline, kerosene, and alkalis in both severe
indoor and outdoor applications;
. Short manufacturing length availability.

Standards
Our cables follow - as main line - the design regulation given by the DIN VDE
standards.

DIN = German Standard Institute.

VDE = Association of German Electrical Engineers.

You will find the specific reference to the standards in each cable description.

Services
At request, we can provide cable terminations and a specialized splice
technology for power reeling cables even with integrated fibers by keeping
diameter and cable characteristics.

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PANZERFLEX CABLES CATALOGUE

References
Palazzo PANZERFLEX cables are installed on some of the fastest and tallest
cranes in today’s market.

We supply some of the worldwide well known crane producers such as SPMP,
ZPMC, Hyundai, Konecranes, Krupp, Impsa, Liebherr, Mitsubishi, Samsung,
Terex-Noell.

Also, the major reel constructors such as Cavotec/Specimas, Conductix,

Wampfler and Stemmann are our regular customers.

Our Panzerflex cables are also installed at major harbours (Thames Port, Los
Angeles, Haifa Port, Hong Kong, Shanghai, Singapore, West Port in Malaysia,
Hamburg, Sydney, TCT Taranto, VTE Genoa, MED CENTER Gioia Tauro, etc.)
and in heavy industrial facilities such as steel mills (ILVA-Riva Acciai, Techint,
Arcelor), paper mills, platforms, shipyards, etc.

Quality certificates

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 PANZERFLEX CABLES CATALOGUE

Main applications

REELING CABLE CHAIN

BASKET

FESTOON CABLE VERTICAL REELING

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Cable use guide

CABLE WINDING REELS

cable tender guide pulley pendant push cable carrier

festoons cable laid ground in conduit vertical cable systems systems buttons chains basket

PANZERFLEX-L 0,6/1 kV
(N)SHTÖU
HORIZONTAL APPLICATION

FESTOONFLEX-LX
0,6/1 kV
(N)3GRD3GÖU

FESTOONFIBERFLEX
LOW VOLTAGE CABLES

FLEXIFLAT 450/750 V
(N)GFLGÖU

PANZERFLEX-L VS 0,6/1 kV
(N)SHTÖU
VERTICAL APPLICATION

PANZERLITE 0,6/1 kV

BASKETHEAVYFLEX
300/500 V
3GRDGÖU

PANZERFLEX-ELX up to
20 kV
MEDIUM VOLTAGE CABLES

(N)TSCGEWÖU

PANZERFLEX-ELX+FO
up to 20 kV (N)TSCGEWÖU

PANZERFLAT-ELX
up to 20 kV
(N)TMFLCGEWÖU

MAIN APPLICATION SUITABLE NO APPLICATION

The above table is designed in order to give an easy reference in cable selection for the main mobile equipment application.
Please keep in mind that when using this guide all the concurrent factors are to be considered: bending radii, speed, ambient temperature
and tension. Even if only one of these parameters stands outside the given data of this catalogue, please contact our sales department
for gaining further information.

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PANZERFLEX CABLES CATALOGUE

Low voltage festooning

PANZERFLEX CABLES CATALOGUE

Low voltage festooning

FESTOONFLEX-LX 0,6/1 kV (N)3GRD3GÖU-J / -O 18

FESTOONFIBERFLEX 20

FLEXIFLAT 450/750 V (N)GFLGÖU 22

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 PANZERFLEX CABLES CATALOGUE

LOW VOLTAGE FESTOONING

Power cables in line with VDE 0250 part. 814

Cable type
FESTOONFLEX-LX 0,6/1 kV
(N)3GRD3GÖU -J / -O rubber cables suitable for festoon systems

Main application
Flexible power and cables for use on festoon system and for connecting movable parts of machine tools and any material handling equipment with
fast movement strong acceleration and frequent bending during operation.

Construction

Conductor: Bare copper conductor, flexible cl. 5 IEC 60228

Insulation: EPR compound better than 3GI3
Specially developed crushproof compound with improved electrical and mechanical characteristics
Cores identification: Colours according to DIN VDE 0293 part 308 / HD 308 S2
Standard colours:
- 1 core: black
- 3 cores: brown, black, grey
- 3 + 3 cores: brown, black, grey + 3 green/yellow
- 4 cores: green/yellow, brown, black, grey
- 5 cores: green/yellow, blue, brown, black, grey
- >5 cores: black with printed numbers, with (G) or without (x) green/yellow core in the outer layer
Screen: For individually screened pairs
Made of tinned copper, surface covered: approx 80%
Laying-up: Short lay length for better flexibility
Cores arrangement in maximum 3 layers
Separation (if any): Tape(s)
Outer sheath: Black polychloroprene rubber based compound
UV resistant, oil and chemical resistant better than 5GM3
Marking: PALAZZO - FESTOONFLEX-LX 0,6/1 kV nc x (or G) cross section

Parameters

Electrical
Rated voltage Uo/U = 0,6/1 kV
Maximum permissible operating voltage in AC systems Um = 1,2 kV
AC test voltage over 5 minutes 3,5 kV - power cores & control
2,5 kV - screened pairs cables
Current Carrying Capacity According to DIN VDE 0298 part 4

Thermal Fully flexible operation - 30 °C

Fixed installation - 40 °C
Maximum permissible operating temperature of the conductor 90 °C
Short-circuit temperature of the conductor 250 °C

Mechanical Tensile load Up to 15 N/mm2

Minimum bending radii According to DIN VDE 0298 part 3
Reeling operation (Gantry) 60 m/min
Festoon systems (Trolley) Up to 240 m/min

Chemical
Resistance to oil According to VDE / IEC standard
Weather resistance Unrestricted use outdoor and indoor,
UV resistant, moisture resistant.

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LOW VOLTAGE FESTOONING

Power cables in line with VDE 0250 part. 814

Table 1: FESTOONFLEX-LX 0,6/1 kV (N)3GRD3GÖU-J/ -O

N. of cores Main conductor Protective Overall diameter Net weight Maximum Current carrying capacity at 30 °C*
and nominal D.C. resist. nom. diam. min.
earth cond. max. approx. permissible Laid Suspended
section at 20 °C nom. diam. tensile force straight in free air
(n·mm2) Ohm/km mm mm mm mm kg/km N A A

1x16 1,21 5,1 9,9 12,0 233 240 141 148

1x25 0,780 6,5 11,8 13,9 333 375 187 196
1x35 0,554 7,5 12,8 14,9 425 525 231 243
1x50 0,386 9,1 15,3 17,4 603 750 288 302
1x70 0,272 10,8 17,1 19,2 816 1.050 357 375
1x95 0,206 12,1 18,4 20,5 1.012 1.425 430 452
1x120 0,161 14,3 21,4 23,5 1.323 1.800 503 528
1x150 0,129 16,1 23,6 25,7 1.627 2.250 577 606
1x185 0,106 17,5 25,8 27,9 1.950 2.775 658 691
1x240 0,0801 19,9 28,0 31,2 2.466 3.600 771 810
3x25+3G16/3 0,780 6,5 3,0 25,5 27,6 1.354 1.125 131 138
3x35+3G16/3 0,554 7,5 3,0 27,4 30,6 1.685 1.575 162 170
3x50+3G25/3 0,386 9,1 4,0 32,0 35,2 2.329 2.250 202 212
3x70+3G35/3 0,272 10,8 4,9 36,2 39,4 3.188 3.150 250 263
3x95+3G50/3 0,206 12,1 5,4 39,9 43,1 4.032 4.275 301 316
3x120+3G70/3 0,161 14,3 6,6 46,3 50,3 5.382 5.400 352 370
4x1,5 13,3 1,5 11,5 13,6 201 90 23 24
4x2,5 7,98 2,0 12,5 14,6 260 150 30 32
4x4 4,95 2,4 14,1 16,2 354 240 41 43
4x6 3,30 3,0 16,4 18,5 476 360 53 56
4x10 1,91 4,0 19,2 21,3 696 600 74 78
4x16 1,21 5,1 22,3 24,4 1.020 960 99 104
4x25 0,780 6,5 27,2 30,4 1.536 1.500 131 138
4x35 0,554 7,5 30,0 33,2 1.963 2.100 162 170
4x50 0,386 9,1 35,4 38,6 2.764 3.000 202 212
4x70 0,272 10,8 40,2 43,4 3.798 4.200 250 263
4x95 0,206 12,1 44,0 48,0 4.764 5.700 301 316
5x4 4,95 2,4 16,0 18,1 450 300 41 43
5x6 3,30 3,0 17,8 19,9 565 450 53 56
5x10 1,91 4,0 20,1 22,2 835 750 74 78
5x16 1,210 5,1 24,3 26,4 1.232 1.200 99 104
5x25 0,780 6,5 29,7 32,9 1.860 1.875 131 138
5x35 0,554 7,5 33,1 36,3 2.408 2.625 162 170
7x1,5 13,3 1,5 15,0 17,1 340 158 23 24
12x1,5 13,3 1,5 20,0 22,1 573 270 23 24
18x1,5 13,3 1,5 20,5 22,6 637 405 23 24
24x1,5 13,3 1,5 23,8 25,9 837 540 23 24
30x1,5 13,3 1,5 27,2 29,3 1.090 675 23 24
36x1,5 13,3 1,5 27,0 30,2 1.135 810 23 24
7x2,5 7,98 2,0 16,4 18,5 443 263 30 32
12x2,5 7,98 2,0 22,4 24,5 785 450 30 32
18x2,5 7,98 2,0 22,6 24,7 868 675 30 32
24x2,5 7,98 2,0 27,1 29,2 1.203 900 30 32
30x2,5 7,98 2,0 29,7 32,9 1.495 1.125 30 32
36x2,5 7,98 2,0 29,9 33,1 1.582 1.350 30 32
3x(2x1)C 19,5 1,3 18,5 20,6 500 90 - -
4x(2x1)C 19,5 1,3 20,5 22,6 615 120 - -
6x(2x1)C 19,5 1,3 24,1 26,2 850 180 - -
3x(2x1,5)C 13,3 1,5 19,6 21,7 563 135 - -
4x(2x1,5)C 13,3 1,5 21,7 23,8 693 180 - -
6x(2x1,5)C 13,3 1,5 26,4 28,5 1.003 270 - -

* Tabulated values are valid up to 3 loaded conductors with or without earth core.
Derating factor shall be applied for multicores cables depending on loaded conductor. See page 57.
Correction factor for temperature other than 30 °C, see page 57.

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 PANZERFLEX CABLES CATALOGUE

LOW VOLTAGE FESTOONING

Festoonfiberflex loose tube optical cable for data transmission

Cable type
FESTOONFIBERFLEX
Rubber sheathed exible bre-optics cable

Main application
Flexible signal and data transmission cables for use on cranes and material handling equipment, suitable for use on festoon systems, simple reeling.
Fibre-optics for absolute immunity from electrical interferences.

Construction

Fibre optics: Core diameter: 50 μm, 62,5 μm, 9μm

Cladding 125 μm, coating 250 μm
Main type 62,5/125, the others on request
Tubes: Basic material PBTF
Hollow core with filling compound
Cores identification: Color code for tubes (pilot directional system)
Different fibre colour in case of 2 o 3 fibres per tube
Tubes arrangement: Six tubes specially laid-up around a central support element
- main construction 6 fibre-optics (1 fibre per tube)
- on request 12, 18 fibre-optics (2 or 3 fibres per tube)
Antitwisting protection: Double layer of synthetic yarns af aramidic fibres
Outer sheath: Black polychloroprene based compound
UV resistant, oil and chemical resistant better than 5GM2 compound
Marking: PALAZZO - FESTOONFIBERFLEX n. of fibres than type

Parameters

Optical
Graded index fibre Single mode fibre
Fiber type 50/125 62,5/125 E9/125
Max attenuation at 850 nm dB/km 2,8 3,0 -
Max attenuation at 1300 nm dB/km 0,8 0,9 -
Max attenuation at 1310 nm dB/km - - 0,4
Max attenuation at 1550 nm dB/km - - 0,3
Bandwidth at 850 / 1300 nm MHz ≥ 400/800 ≥ 160/500 -
Numerical aperture 0,200 ± 0,02 0,275 ± 0,02 -
Mode field diameter at 1310 nm μm - - 9,2 ± 0,4
Chromatic dispersion
at 1300 nm ps/(nm x km) - - < 3,5
at 1550 nm ps/(nm x km) - - < 18

Thermal Fully flexible operation - 25 °C to +60 °C

Fixed installation - 40 °C to +80 °C

Mechanical Tensile load 1200 N max

Minimum bending radii 200 mm
Reeling operation Up to 120 m/min
(NO RANDOM WOUND REEL)
Festoon /cable tender systems Up to 240 m/min

Chemical
Resistance to oil According to VDE / IEC standard
Weather resistance Unrestricted use outdoor and indoor,
UV resistant, moisture resistant.

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LOW VOLTAGE FESTOONING

Festoonfiberflex loose tube optical cable for data transmission

Table 1: FESTOONFIBERFLEX
N. of fibers Fibre x tubes Overall diameter Net weight Max. permissible
and dimension min. value max. value approx. tensile force

(n)
mm mm kg/km N

6G62,5/125* 1 13,0 15,0 230 1.200

6G50/125 1 13,0 15,0 230 1.200
6E9/125 1 13,0 15,0 230 1.200

12G62,5/125 2 13,0 15,0 230 1.200

12G50/125 2 13,0 15,0 230 1.200
12E9/125 2 13,0 15,0 230 1.200

18G62,5/125 3 13,5 15,5 230 1.200

18G50/125 3 13,5 15,5 230 1.200
18E9/125 3 13,5 15,5 230 1.200

* Main type.

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LOW VOLTAGE FESTOONING

Flexible power and control flat cables in line with CEI 20-19 part. 4

Cable type
FLEXIFLAT 450/750 V
(N)GFLGÖU- J/ (N)GFLGÖU- JZ flat rubber cables for festoon system

Main application
Flexible power and control cables for use on connecting movable parts of machine tools and any material handling equipment.
Suitable for power and signaling supply on festoon systems with fast movement with strong acceleration.

Construction

Fibre optics: Plain or tinned copper conductor, flexible to IEC 60228 cl. 6 up to 6 mm2, cl. 5 from 10 mm2
Specially designed for mobile application
Insulation: EPR compound better than 3GI3
Specially developed compound with improved electrical and mechanical characteristics
Cores identification: Colours according to HD 308 S2
Standard colours:
- 4 cores: green/yellow, brown, black, grey
- ≥ 6 cores: black with printed numbers + green/yellow
Green/yellow approximately in the middle
Core arrangement: Parallel, starting from 12 cores in parallel bundle
Green/yellow approximately in the middle of the cable
Separation (if any): Tape(s)
Outer sheath: Black polychloroprene rubber compound
UV resistant, oil and chemical resistant better than 5GM2
Marking: PALAZZO - FLEXIFLAT 450/750 V n. of cores x cross section

Parameters

Electrical
Rated voltage Uo/U = 450/750 V
Maximum permissible operating voltage in AC systems Um = 900 V
AC test voltage over 5 minutes 2,5 kV
Current Carrying Capacity According to DIN VDE 0298 part 4
Bus compatibility Cable with twisted and individually
shielded pairs can be used
for bus systems

Thermal Fully flexible operation - 25 °C

Fixed installation - 40 °C
Maximum permissible operating temperature of the conductor 90 °C
Short-circuit temperature of the conductor 250 °C

Mechanical Tensile load Up to 15 N/mm2

Minimum bending radii According to DIN VDE 0298 part 3
Reeling operation NO APPLICATION
Festoon systems Up to 180 m/min

Chemical
Resistance to oil According to VDE / IEC standard
Weather resistance Unrestricted use outdoor and indoor,
UV resistant, moisture resistant.

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PANZERFLEX CABLES CATALOGUE

LOW VOLTAGE FESTOONING

Flexible power and control flat cables in line with CEI 20-19 part. 4

Table 1: FLEXIFLAT 450/750 V (N)GFLGÖU-J (N)GFLGÖU-JZ

N. of cores Max. D. C. electr. Nominal Nominal overall Weight Max. permissible
and nominal res. at 20 °C conductor diameter dimensions for 1000 m tensile load
cross section WixTh
(n·mm2) (Ohm/km) (mm2) (mm) (kg/km) (N)

3x4x1,5 13,7 1,5 15 x 35 810 270

4x4x1,5 13,7 1,5 15 x 45 1.055 360

3x4x2,5 8,21 2,0 17 x 41 1.125 450

4x4x2,5 8,21 2,0 17 x 53 1.465 600

4x10 1,95 4,2 11 x 35 870 600

4x16 1,24 5,4 13 x 41 1.250 960
4x25 0,795 6,7 14,9 x 48 1.785 1.500
4x35 0,565 8,2 16,8 x 52 2.330 2.100
4x50 0,393 9,6 19,5 x 61 3.200 3.000
4x70 0,277 11,6 22 x 70 4.280 4.200
4x95 0,210 13,2 24 x 79 5.550 5.700

With integrated fibre-optics on request.

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Sales Head Office
Prysmian Cavi e Sistemi Italia srl
Viale Sarca 222, 20126 Milan, Italy
tel. +39 02 6449 1, fax +39 02 6449 4610
cranes.palazzo@prysmiangroup.com

www.prysmiangroup.it