Electrical Integrations General - Customized Avionics: Content: 1

AVIONIC MANUAL
AVIONIC(AVM) BK117
MANUAL D-2/BK117
(AVM) 2m/ 3/ D-2
3m
Electrical Integrations General – Customized Avionics
1. Content:
This AVM subpart shows the electrical integration of customized avionic systems, basically by
means of wiring diagrams, drawings and parts lists. Information about the mechanical integration
of system components into the aircraft (e.g. exploded assembly drawings, mounting material, etc.)
is included in subpart “Mechanical Integrations”. For software configurations and information about
supplemental, software based system hardware like data cards, etc., see AVM part C “System
Settings”.
Take also account of possibly installed aircraft retrofits and the related information listed in AVM
part D “Aircraft Retrofits Customized Systems”.
2. General Information and Safety Advices:
Prior to any maintenance and repair actions pay attention to the general information and safety
advices included in section 00-10-20!
3. Introduction to the Modular Wiring Diagram System:
Airbus Helicopters has installed a modular wiring diagram system, consisting of module wiring
diagrams and interconnection wiring diagrams. The modular wiring diagram system together with
the wire designation explained in paragraph 4. shall provide an easy and detailed signal tracing in
case of component or system failure.
A. Module Wiring Diagrams:
Main units are represented on their own specific wiring diagrams. These wiring diagrams are
called module wiring diagrams and enclose the units themselves and all connection lines
necessary for operation such as power lines, signal lines, control lines etc.. These lines are
drawn as solid lines in the module wiring diagrams.
Solid drawn components are included in the corresponding parts list of the documentary unit.
B. Interconnection Wiring Diagrams:
The interconnection between the particular module wiring diagrams is done in different
interconnection wiring diagrams. In these wiring diagrams, the wires of the module wiring
diagrams are drawn as dashed lines.
Standard interconnection wiring diagrams:
Wiring diagram “ANTENNA INTERFACE” shows the interconnection between the receiver
/ transmitter and their antennas.
Wiring diagram “ANTENNA INTERFACE TAIL-BOOM” shows the interconnection of the

antennas mounted on the tail-boom.
Wiring diagram “INDICATOR INTERFACE” shows the interconnection of the signal and
control lines between the associated systems.
Electrical Integrations General 89-00-10 Page 1/7

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AVIONIC MANUAL
AVIONIC(AVM) BK117
MANUAL D-2/BK117
(AVM) 2m/ 3/ D-2
3m
Wiring diagram “ANTENNA AND INDICATOR INTERFACE” is the content of the

“ANTENNA INTERFACE” and “INDICATOR INTERFACE” combined in a single drawing.
Wiring diagram “COMM.SYSTEM INTERCONNECTION” shows the interconnection of the

audio signals between the modular wiring diagrams and the intercom system.
Wiring diagram “MODIFICATION CIRCUIT BREAKER & SWITCH PANEL COMM/NAV”

shows the wiring of the overhead panel in terms of customized avionic systems.
Wiring diagram “GROUND SYSTEM COMM/NAV” shows the ground terminals where the
respective ground lines from the separate modular wiring diagrams are connected to.
The drawings “COMM/NAV SYSTEM” show the locations of customized avionic

equipment installed in the helicopter (e.g. LRU’s, antennas, relays, terminal blocks, etc.).
Following schematic diagram gives an example for the modular wiring diagram system:

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AVIONIC MANUAL
AVIONIC(AVM) BK117
MANUAL D-2/BK117
(AVM) 2m/ 3/ D-2
3m
Module 1 Module 2
e. g. FMS e. g. ATC
Indicator Interface
TB9xxx
Module 3 Display System
MFDs
9xFNA
e. g.
ACCESSORY
AMCs
45xxVVA
46xxVVA
4. Standards for Maintenance and Repairs concerning the Electrical

Integration of Customized Avionics:
This paragraph describes additional standards for maintenance and repair concerning the
electrical integration of customized avionics. Common standard procedures for maintenance or
repair work on electrical systems are defined in the Standard Practices Manual (MTC).
For maintenance procedures concerning system main units (e.g. transceivers, receivers,
processing units, indicators, controls, antennas, etc.) refer to the corresponding system
description sections of the Avionic Manual.

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AVIONIC MANUAL
AVIONIC(AVM) BK117
MANUAL D-2/BK117
(AVM) 2m/ 3/ D-2
3m
A. General Hints:
Electrical components are marked with an electrical identifier according the related wiring
diagram to ensure their correct identification in the aircraft. Installation information, wiring and
part numbers are included in the documents of the AVM subparts “Electrical Integrations” and
“Mechanical Integrations”.
NOTE If a component part number has been replaced by another part number, the replaced
part number is listed with the hint “replaced by …” and quantity “0” in the
corresponding parts list of the Avionic Manual.
Notice, unless otherwise stated, parts with the replaced part number are still usable
spare parts.
B. Wiring:
(1) Wire identification:

The wire designation consists of two blocks with four characters each. The first block
refers to the respective system; the second block is a numerical wire designation, starting
from 0000.
Example for wire designation:
2313-9600
Wire number
Wire-prefix (ATA)
Additional designation in wiring diagrams:
2313-9600BU-TS20
AWG diameter
Wiring type identifier
Strand color code for multi-core conductors
BU: Blue
RD: Red
YE: Yellow
GN: Green
(2) Wire and cable types:

Standard wiring type identifiers in wiring diagrams of the Avionic Manual:
M: Single wire
S: Single wire shielded
T: Twisted pair
TS: Twisted pair shielded
US: Twisted wires, 3 cores, shielded
VS: Twisted wires, 4 cores, shielded

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AVIONIC MANUAL
AVIONIC(AVM) BK117
MANUAL D-2/BK117
(AVM) 2m/ 3/ D-2
3m
Standard wiring material used for electrical integrations of customized avionics:
Wiring type Description Ident. No Manufacturer part

identifier number
M8 CABLE,ELECTRIC,1 LINE 1305723 EN2267-010A090S
S12 CABLE,ELECTRIC,1 LINE 1305642 EN2714-013A030F
T12 2-COND. ELECTRIC CABLE 1305744 EN2267-009B030P
TS12 2-COND. ELECTRIC CABLE 1305645 EN2714-013B030F
US12 3-COND. ELECTRIC CABLE 1305649 EN2714-013C030F
VS14 4-COND. ELECTRIC CABLE 1305654 EN2714-013D020F

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AVIONIC MANUAL
AVIONIC(AVM) BK117
MANUAL D-2/BK117
(AVM) 2m/ 3/ D-2
3m
Information about other wire types referenced in the wiring diagrams of the Avionic
Manual is included in the corresponding AVM parts lists.
(3) Maintenance and repair of wiring:

Information about standard methods and tools for wiring maintenance and repair is
included in section 20-80-20 of the Standard Practices Manual (MTC).
WARNING FOR ALL WIRING REPLACEMENTS OR REPAIRS, CHECK THAT THE

SPARE WIRING IS OF THE SAME TYPE AND SIZE AS STATED IN THE
CORRESPONDING WIRING DIAGRAMS OF THE AVIONIC MANUAL.
After maintenance or repair actions it has to be ensured, that the wire harnesses are
correctly routed and secured:
 If attachment parts used to secure a wire harness are removed (e.g. ty–raps, spacers,
lacing cords, etc.), these attachment parts have to be installed again.
 Ensure that there is enough distance between wire harnesses and components.
 If necessary, attachment parts or chafing protection have to be installed additionally.
C. Relays:
Information about type, electrical and mechanical integration is included in the corresponding
sections of the Avionic Manual. A procedure for replacement is described in section 20-80-20-
413 of the Standard Practices Manual (MTC).
D. Terminal Blocks:
sections of the Avionic Manual. A procedure for replacement is described in section 20-80-20-
413 of the Standard Practices Manual (MTC).
E. Connectors:
Information about types, electrical integrations and if necessary also information about
mechanical integrations is included in the corresponding sections of the Avionic Manual.
Standard procedures needed to replace connectors are described in section 20-80-20 of the
Standard Practices Manual (MTC).

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AVIONIC MANUAL
AVIONIC(AVM) BK117
MANUAL D-2/BK117
(AVM) 2m/ 3/ D-2
3m
F. Electrical Contacts and Sealing Plugs:
In any case, electrical contacts are not enclosed to the part number of an electrical component
or the needed contacts differ to the enclosed standard contacts information about the
necessary contact types is included in the respective AVM parts list. The quantity of contacts
referenced in the parts lists is usually the maximum quantity of contacts for the component
and is not derived from the really installed number of contacts. For information about
replacement of electrical contacts and sealing plugs see section 20-80-20 of the Standard
Practices Manual (MTC).
Sealing plugs for MBBN3495 modules:
Contact size Description Ident. No Manufacturer part number

AWG
12 DUMMY PLUG 1431015 E0616BB1200
16 DUMMY PLUG 1519489 E0616BB1600
20 DUMMY PLUG 1431013 E0616BB2000
22 DUMMY PLUG 1431014 E0616BB2200
G. Indicator Lamps and Illuminated Switches:
sections of the Avionic Manual. For maintenance procedures to replace indicator lamps or
illuminated switches see section 20-80-20-437 of the Standard Practices Manual (MTC).
H. Safetying and Locking Assemblies:
Unless otherwise stated in the corresponding sections of the Avionic Manual, safetying and
locking assemblies, e.g. installation of safety wires, should be executed in accordance with
section 20-02-06 of the Standard Practices Manual (MTC).
I. Installation, Maintenance and Repair of Other Parts and Consumables:
Unless otherwise stated in the Avionic Manual, the installation, maintenance and repair of
parts and consumables used to integrate customized avionics should be in accordance with
the Standard Practices Manual (MTC) and section 20-00-00 of the Aircraft Maintenance
Manual (AMM).

Issue 2020-07-07

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AVIONIC MANUAL

Electrical Integrations General – Customized Avionics

2. General Information and Safety Advices:

3. Introduction to the Modular Wiring Diagram System:

A. Module Wiring Diagrams:

B. Interconnection Wiring Diagrams:

Wiring diagram “ANTENNA INTERFACE TAIL-BOOM” shows the interconnection of the

Electrical Integrations General 89-00-10 Page 1/7

Wiring diagram “ANTENNA AND INDICATOR INTERFACE” is the content of the

Wiring diagram “COMM.SYSTEM INTERCONNECTION” shows the interconnection of the

Wiring diagram “MODIFICATION CIRCUIT BREAKER & SWITCH PANEL COMM/NAV”

The drawings “COMM/NAV SYSTEM” show the locations of customized avionic

Electrical Integrations General 89-00-10 Page 2/7

Module 3 Display System

4. Standards for Maintenance and Repairs concerning the Electrical

Electrical Integrations General 89-00-10 Page 3/7

(1) Wire identification:

Example for wire designation:

Additional designation in wiring diagrams:

Wiring type identifier

Strand color code for multi-core conductors

(2) Wire and cable types:

Electrical Integrations General 89-00-10 Page 4/7

Standard wiring material used for electrical integrations of customized avionics:

Wiring type Description Ident. No Manufacturer part

Electrical Integrations General 89-00-10 Page 5/7

(3) Maintenance and repair of wiring:

WARNING FOR ALL WIRING REPLACEMENTS OR REPAIRS, CHECK THAT THE

Electrical Integrations General 89-00-10 Page 6/7

F. Electrical Contacts and Sealing Plugs:

Sealing plugs for MBBN3495 modules:

Contact size Description Ident. No Manufacturer part number

G. Indicator Lamps and Illuminated Switches:

H. Safetying and Locking Assemblies:

I. Installation, Maintenance and Repair of Other Parts and Consumables:

Electrical Integrations General 89-00-10 Page 7/7

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