Installation Instructions

Removing and Replacing the

Line Interface Module
Internal Components

(Catalog Numbers
2094-AL09 and -AL75S
2094-BL02 and -BL75S
2094-XL75S-C1 and -XL75S-C2)

Inside…
Introduction....................................................................................................... 2
Related Documentation.................................................................................... 3
Field Replaceable Components ........................................................................ 3
Removing/Replacing the Front Cover............................................................... 4
Removing Circuit Breakers ............................................................................... 6
Replacing Circuit Breakers ............................................................................... 9
Removing the Auxiliary Contact ..................................................................... 10
Replacing the Auxiliary Contact ..................................................................... 12
Removing and Replacing the Fuse Block........................................................ 14
Replacing (FB1) Fuses..................................................................................... 14
Removing the Cooling Fan.............................................................................. 15
Replacing the Cooling Fan.............................................................................. 17
Block Diagrams............................................................................................... 18

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2 Removing and Replacing the Line Interface Module Internal Components

Introduction This publication provides removal and replacement procedures for

components internal to the Allen-Bradley® Bulletin 2094 Line
Interface Module (LIM). Use these instructions when replacing
components internal to the LIM as specified in Field Replaceable
Components on page 3.

LIM catalog numbers and descriptions are listed in the table below.

Description Catalog Number

Line Interface Module, 230V, 75A, 230V ac auxiliary power output • 24V dc power output with 20A current capacity 2094-AL75S
Line Interface Module, 460V, 75A, 230V ac auxiliary power output • Branch circuit protection and disconnect 2094-BL75S
Line Interface Module, 230/460V, 75A, 110V ac auxiliary power input • Power to multiple 2094 power rails 2094-XL75S-C1
• DC line filter
Line Interface Module, 230/460V, 75A, 230V ac auxiliary power input • External Line Filter 2094-XL75S-C2

Line Interface Module, 230V, 20A • 24V dc power output with 8A current capacity 2094-AL09
Line Interface Module, 460V, 30A • Internal Line Filter 2094-BL02

For installation instructions regarding the products listed above refer

to Line Interface Module Installation Instructions (publication
2094-IN005x-EN-P).

IMPORTANT Procedures in this publication apply to all 2094-xLxx,

2094-xL75S, and 2094-XL75S-Cx Line Interface
Modules, except where noted otherwise.

ATTENTION
This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. You are required to
follow static control precautions when you install,
test, service, or repair this assembly. If you do not
follow ESD control procedures, components can be
damaged. If you are not familiar with static control
procedures, refer to Allen-Bradley publication
8000-4.5.2, Guarding Against Electrostatic Damage
or any other applicable ESD Protection Handbook.

Publication 2094-IN009B-EN-P — December 2004

 Removing and Replacing the Line Interface Module Internal Components 3

Related Documentation The following documents contain additional information concerning

related Allen-Bradley products. To obtain a copy, contact your local
Allen-Bradley distributor, Rockwell Automation® sales office, or
download them from www.rockwellautomation.com/literature.

For: Read This Document: Publication Number:

The instructions needed for the installation and wiring of your
Kinetix 6000 Installation Manual 2094-IN001x-EN-P
Kinetix® 6000
Information on configuring and troubleshooting your Kinetix 6000 Kinetix 6000 Integration Manual 2094-IN002x-EN-P
The instructions needed for the installation and wiring of your Line Line Interface Module Installation Instructions 2094-IN005x-EN-P
Interface Module
Descriptions and specifications for the 2094 drive family including
motors and motor accessories Kinetix Motion Control Selection Guide GMC-SG001x-EN-P

Field Replaceable This section provides descriptions and catalog numbers for the field
replaceable components internal to the Line Interface Modules.
Components
Field replacement parts for the 2094-AL75S, -BL75S, and -XL75S-Cx
Line Interface Modules are listed in the table below.

Reference Bussmann Part

Catalog Number Quantity Designator Description A-B® Part Number Number

1 CB2 Circuit Breaker, 2 Pole, 20A 1492-SP2D200 —

2094-AL75S 1 CB3 Circuit Breaker, 2 Pole, 16A 1492-SP2C160 —
2 FB1 1 Fuse, 10A, Class CC — FNQ-R-10
1 CB2 Circuit Breaker, 2 Pole, 4A 1492-SP2D040 —
2094-BL75S 1 CB3 Circuit Breaker, 3 Pole, 6A 1492-SP3C060 —
2 FB1 1 Fuse, 3.5A, Class CC — FNQ-R-3.5
1 CB2 Circuit Breaker, 2 Pole, 20A 1492-SP2D200 —
2094-XL75S-C1 1 CB3 Circuit Breaker, 2 Pole, 16A 1492-SP2C160 —
2 FB1 1 Fuse, 15A, Class CC — FNQ-R-15
1 CB2 Circuit Breaker, 2 Pole, 20A 1492-SP2D200 —
2094-XL75S-C2 1 CB3 Circuit Breaker, 2 Pole, 16A 1492-SP2C160 —
2 FB1 1 Fuse, 10A, Class CC — FNQ-R-10

Common LIM 1 FB1 Fuse Block 1492-FB2C30-L —

Components 1 CB2A Auxiliary Contact 1492-ASPH3 —
1
Fuses for FB1 are accessible from the front of each LIM. Refer to figures 3 and 4 for the location of FB1.

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4 Removing and Replacing the Line Interface Module Internal Components

Field replacement parts for the 2094-AL09 and -BL02 Line Interface
Modules are listed in the table below.

Vendor Part
Catalog Number Quantity Description A-B Part Number Number
2094-AL09 1 Circuit Breaker, 3-phase, 25A, 460V 1492-CB3H250 —
1 Circuit Breaker, 3-phase, 32A, 460V 1492-CB3H320 —
1 Finger Guard, Fan, Wire, 80 mm — 8172 (Qual-Tek)
2094-BL02
1 Fan, 80 mm, 230V — UF80B23-BTH
(Mechatronics®)

Common LIM 2 Circuit Breaker, 2-phase, 3A, 460V 1492-CB2H030 —

Components 1 Circuit Breaker, Auxiliary Contact, N/O 1492-ACBH1 —

Removing/Replacing the To perform all component removal/replacement procedures, you

need to remove power and the front cover first as described in the
Front Cover steps below. Exceptions to this are otherwise noted.

There are no tools needed to remove the front cover. To remove the
LIM front cover:

1. Remove all input power to the LIM.

ATTENTION
To avoid shock hazard or personal injury, assure
that all power has been removed before
proceeding. This system may have multiple
sources of power. More than one disconnect
switch may be required to de-energize the
system.

2. Allow five minutes for the 24V power supplies to completely

discharge before proceeding.

ATTENTION
To avoid hazard of electrical shock, verify that all
voltage on the capacitors has been discharged
before attempting to service, repair, or remove
this unit. This product contains stored energy
devices. You should only attempt the procedures
in this document if you are qualified to do so and
familiar with solid-state control equipment and
the safety procedures in publication NFPA 70E.

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 Removing and Replacing the Line Interface Module Internal Components 5

3.
If you have this LIM: Then:
1. Open the IO (IOL) connector access
door.
2094-AL75S, -BL75S, or
-XL75S-Cx 2. Disconnect the IO (IOL) connector.
3. Go to main step 4.
2094-AL09 or -BL02 Go to main step 4.

4. Locate the two bail fasteners (lower front cover) and rotate them
one quarter turn in either direction, as shown in Figure 1.

Figure 1
Front Cover Latches

Line Interface Module

(2094-AL09 shown)

MAIN VAC AUX VAC BRAKE-I/O VAC

Closed Open

Bail Fasteners

5. Slide the cover away and down from the LIM as shown in
Figure 2.

Figure 2
Removing the Front Cover

Line Interface Module, right side view

(2094-AL09 shown)

6. To replace the LIM front cover, reverse steps 3, 4, and 5 above.

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6 Removing and Replacing the Line Interface Module Internal Components

Removing Circuit Breakers You will need a flat-blade screwdriver to remove circuit breakers. To
remove LIM circuit breaker(s):

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Locate the Main VAC (CB1), Control VAC (CB2), and Brake - I/O
(CB3) circuit breakers and Fuse Block (FB1) as shown in the
figures beginning below.
Note: Fuse block FB1 is present only in the 2094-AL75S, -BL75S,
and -XL75S-Cx.
Figure 3
Locating CB3, FB1, CB2A, and CB2 (2094-AL75S and -XL75S-Cx)

CB3 FB1 CB2 (assembly)

WIRE_10 COIL_A2
WIRE_9 WIRE_7
WIRE_2 WIRE_11
WIRE_1 WIRE_12
12
1 3 14 1 3
1 3
Fuse access compartments 11
(pull down to open)

2 4 2 4 2 4

WIRE_3
WIRE_19
WIRE_4
WIRE_18
Line Interface Module
(2094-AL75S is shown)
WIRE_11
WIRE_12

Brake and I/O Control VAC

Fuse Block (CB2)
(24V ac)

Auxiliary Contact
(CB2A)

IMPORTANT Main VAC (CB1) in 2094-AL75S, -BL75S, and

-XL75S-Cx models is not field replaceable.

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 Removing and Replacing the Line Interface Module Internal Components 7

Figure 4
Locating CB3, FB1, CB2A, and CB2 (2094-BL75S)

CB3 FB1 CB2 (assembly)

WIRE_10
WIRE_9 COIL_A2
WIRE_7
WIRE_2
WIRE_1 WIRE_X3
WIRE_15 WIRE_X4
12
1 3 5 14 1 3
1 3
Fuse access compartments 11
(pull down to open)

2 4 6 2 4 2 4

WIRE_16
WIRE_19
WIRE_3
WIRE_18
WIRE_4 Line Interface Module
(2094-BL75S is shown)
WIRE_X1
WIRE_X2

Brake and I/O Fuse Block Control VAC

(24V ac) (CB2)

Auxiliary Contact
(CB2A)

IMPORTANT Main VAC (CB1) in 2094-AL75S, -BL75S, and

-XL75S-Cx models is not field replaceable.

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8 Removing and Replacing the Line Interface Module Internal Components

Figure 5
Locating CB1, CB2_AUX, CB2, and CB3 (2094-AL09)
CB1 CB2 (assembly) CB3

WIRE_2 AUXSTAT_1
L3 WIRE_6
L2 WIRE_7
WIRE_1 WIRE_8
L1 WIRE_9

1 3 5 1 1 3 1 3

2 4 6 2 2 4 2 4

WIRE_3 WIRE_14
WIRE_4 WIRE_16
WIRE_5 WIRE_13
AUXSTAT_2 WIRE_15 Line Interface Module
(2094-AL09 is shown)
230VAC_L1
230VAC_L2
Main VAC Control VAC Brake and I/O
(230/460V ac) (CB2) (24V ac)

Auxiliary Contact
(CB2_AUX)

Figure 6
Locating CB1, CB2_AUX, CB2, and CB3 (2094-BL02)
CB1 CB2 (assembly) CB3

WIRE_2 AUXSTAT_1
L3 WIRE_8
L2 WIRE_9
WIRE_1 WIRE_10
L1 WIRE_11

1 3 5 1 1 3 1 3

2 4 6 2 2 4 2 4

WIRE_5 WIRE_16
WIRE_6 WIRE_18
WIRE_7 WIRE_15
AUXSTAT_2 WIRE_17
230VAC_L1 Line Interface Module
230VAC_L2 (2094-BL02 is shown)

Main VAC Control VAC Brake and I/O

(230/460V ac) (CB2) (24V ac)

Auxiliary Contact
(CB2_AUX)

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 Removing and Replacing the Line Interface Module Internal Components 9

3. Remove wiring from the top and bottom circuit breaker terminals
and label each wire if not already done.

4. Using a flat-blade screwdriver, release the spring latch beneath

each circuit breaker while pulling the breaker up and away from
the DIN rail (refer to Figure 7).

Figure 7
Releasing Circuit Breakers
13.0 mm
(0.51 in.)

Removing/Inserting
wires

Turn screw clockwise to tighten,

Releasing the counter-clockwise to loosen
spring latch

Note: You may need two screwdrivers to release the control circuit breaker (CB2) and auxiliary contact latches at
the same time.

Replacing Circuit Breakers You will need a flat-blade screwdriver to replace the circuit breaker(s).
To replace LIM circuit breaker(s):

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Insert the screwdriver (as shown in Figure 7) and release the

spring latch while setting the replacement breaker into position on
the DIN rail.

Note: For replacement component part numbers, refer to the

tables on page 3.

3. Remove the screwdriver to set the latch.

4. Reconnect the circuit breaker wiring. Torque set screws to

2.3 - 2.5 Nm (20 - 22 lb-in.).

Note: Refer to the wire labels (as shown in the figures beginning on
page 6) and/or Block Diagrams (beginning on page 18) when
reconnecting the circuit breaker wiring.

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10 Removing and Replacing the Line Interface Module Internal Components

Removing the Auxiliary You will need a flat-blade screwdriver to remove the auxiliary contact
from the control circuit breaker.
Contact

Removing the Auxiliary Contact (2094-AL75S, -BL75S, or

-XL75S-Cx)

To remove the auxiliary contact:

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Remove the CB2 assembly (refer to Removing Circuit Breakers

beginning on page 6 for instructions).

3. Locate the clip fastener on the bottom side of the auxiliary contact
and use a screwdriver to gently pry the clip downward to release
the contact. Refer to Figure 8 for an illustration.

Figure 8
Removing and Replacing the Auxiliary Contact

Top clip pivots in slot

1492-ASPH3
Auxiliary Contact (CB2A)
1492-SP
Circuit Breaker (CB2)

Pins align in holes

Hang top clip in slot and

Bottom clip latches when contact snap together when replacing.
and circuit breaker are pressed together
(releases when gently pried apart). Release clip and pivot apart to remove.

4. Go to Replacing the Auxiliary Contact (2094-AL75S, -BL75S, or

-XL75S-Cx) on page 12.

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 Removing and Replacing the Line Interface Module Internal Components 11

Removing the Auxiliary Contact (2094-AL09 or -BL02)

To remove the auxiliary contact:

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Remove the CB2 assembly (refer to Removing Circuit Breakers

beginning on page 6 for instructions).

3. Pry the auxiliary contact away from the adjacent circuit breakers
using a screwdriver as shown in Figure 9. Refer to the figures
beginning on page 6 to identify the auxiliary contact for your Line
Interface Module.

Figure 9
Removing the Auxiliary Contact

Twist screwdriver in
counter-clockwise direction

Pry contact away from circuit

breaker assembly

4. Pry the auxiliary contact away from the circuit breaker assembly.

5. Go to Replacing the Auxiliary Contact (2094-AL09 or -BL02) on

page 13.

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12 Removing and Replacing the Line Interface Module Internal Components

Replacing the Auxiliary You will need a flat-blade screwdriver to replace the auxiliary contact
from the control circuit breaker.
Contact

Replacing the Auxiliary Contact (2094-AL75S, -BL75S, or

-XL75S-Cx)

To replace the auxiliary contact:

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Hook the replacement auxiliary contact in the top slot (refer to

Figure 8 for an illustration).

3. Align pins and press CB2A and CB2 together until the bottom clip
latches. You will hear an audible click and the sides of the
breakers will be flush.

Note: For replacement component part numbers, refer to the

tables on page 3.

4. Replace the CB2 assembly (refer to Replacing Circuit Breakers on

page 9 for instructions).

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 Removing and Replacing the Line Interface Module Internal Components 13

Replacing the Auxiliary Contact (2094-AL09 or -BL02)

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Remove the tab from the left side of the auxiliary contact, as
shown in Figure 10.

Figure 10
Replacing the Auxiliary Contact

Switch to OFF position (lever down)

Remove tab Slide contact

into position

3. Slide the replacement auxiliary contact into position until it

latches. You will hear an audible click and the sides of the
breakers will be flush.

Note: For replacement component part numbers, refer to the

tables on page 3.

4. Replace the CB2 assembly (refer to Replacing Circuit Breakers on

page 9 for instructions).

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14 Removing and Replacing the Line Interface Module Internal Components

Removing and Replacing You will need a flat-blade screwdriver to remove and replace the fuse
block from the DIN rail.
the Fuse Block
IMPORTANT This procedure only applies to FB1 in 2094-AL75S,
-BL75S, or -XL75S-Cx models. Other Line Interface
Modules do not have a field replaceable fuse block.

To remove and replace fuse block FB1:

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Locate FB1 inside your LIM. Refer to figures 3 and 4 for the
location.

Note: The fuse block (FB1) is mounted to the DIN rail in the same
way as circuit breakers CB2 and CB3.

3. Follow the circuit breaker removal and replacement procedures

beginning on page 6.

Note: Refer to the wire labels (as shown in the figures beginning on
page 6) and/or Block Diagrams (beginning on page 18) when
reconnecting the fuse block wiring.

Replacing (FB1) Fuses No tools are required to replace FB1 fuses.

Note: It is not necessary to remove the LIM front cover to access FB1
fuses.

IMPORTANT This procedure only applies to 2094-AL75S, -BL75S,

or -XL75S-Cx models. There are no field replaceable
fuses in other Line Interface Modules.

To replace FB1 fuses:

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Locate FB1 inside your LIM. Refer to figures 3 and 4 for the
location.

3. Pull down on the FB1 access compartments and replace fuses, as

shown in Figure 4.

4. Push access compartments closed.

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 Removing and Replacing the Line Interface Module Internal Components 15

Removing the Cooling Fan A cooling fan is only included with the 2094-BL02 (460V) LIM.
Whenever input power is applied to the LIM, the cooling fan will
operate (even if the LIM circuit breakers CB1, CB2, and CB3 are
turned off). Fan life is approximately 20,000 hours.

To avoid damage to your 2094-BL02 (460V) LIM,

ATTENTION
ensure the cooling fan is operational. Damaged or
inoperable fans will cause the LIM to fail.

You will need a #2 phillips screwdriver to remove the cooling fan. To

remove the LIM cooling fan:

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Locate the cooling fan (refer to Figure 11).

If access to the fan is: Then:

1. Remove the LIM from the
Limited (insufficient clearance to cabinet.1
access fan screws)
2. Go to main step 3.
Not limited (adequate clearance
Go to main step 3.
to access fan screws)
1
For Kinetix 6000 system component removal/replacement procedures, refer to the Kinetix
6000 Multi-Axis Servo Drive Integration Manual (publication 2094-IN002x-EN-P).

Publication 2094-IN009B-EN-P — December 2004

16 Removing and Replacing the Line Interface Module Internal Components

3. Remove the four phillips screws that hold the finger guard and fan
in place (as shown in Figure 11).

Figure 11
Removing the Finger Guard

Line Interface Module (460V)

2094-BL02

4. Set the finger guard aside.

5. Pull the fan away from the LIM and disconnect the power cord, as
shown in Figure 12.

Figure 12
Removing the Cooling Fan

Line Interface Module (460V)

2094-BL02

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 Removing and Replacing the Line Interface Module Internal Components 17

Replacing the Cooling Fan You will need a #2 phillips screwdriver to replace the cooling fan. To
replace the LIM cooling fan:

1. Ensure that all power is removed from the LIM as described in

Removing/Replacing the Front Cover on page 4.

2. Connect the replacement fan to the power cord and place the fan
back inside the LIM.

ATTENTION
To avoid damage to equipment ensure the fan is
positioned so that airflow is in an outward
direction (arrow on fan points away from the
LIM).

3. Replace the finger guard and the four phillips screws. Torque
screws to 0.9 Nm (8 lb-in.).

ATTENTION
To avoid injury or damage to equipment, ensure
the finger guard is in place before replacing the
four screws.

4.
If you: Then:
1. Replace the LIM inside the
Removed the LIM from the cabinet.1
cabinet in step 2 2. You have finished replacing
the LIM cooling fan.
Did not remove the LIM from You have finished replacing
the cabinet in step 2 the LIM cooling fan.
1 For Kinetix 6000 system component removal/replacement procedures, refer to the Kinetix
6000 Multi-Axis Servo Drive Integration Manual (publication 2094-IN002x-EN-P).

Publication 2094-IN009B-EN-P — December 2004

 18

Interface PCB

OPL
OPL
1 CONSTAT_12
1 Interface PCB
2 L3' CONSTAT_22
2
3 L2' CONSTAT_32
3 24V Status LED
L1'
Block Diagrams

4 CONSTAT_54 IOL: STATUS I/O

4 IOL
COIL_A2 IOL Pin 1 IO_PWR1
OPL: VAC LOAD Pin 2 IO_COM1
1 1
Pin 1 PE N/C 2 2 Pin 3 IO_PWR1
COIL_E2
Pin 2 L3' 2 4 6 12 22 32 42 54 A2 E2 3 Pin 4 IO_COM1
COIL_E1
Pin 3 L2' E1 4 Pin 5 IO_PWR1
Pin 4 L1' CR1 100-JE 5 Pin 6 IO_COM1
CONSTAT_54
6 Pin 7 COIL_E1
1 3 5 11 21 31 41 53 A1 A1 CONSTAT_32
7 Pin 8 COIL_E2
CONSTAT_22

Publication 2094-IN009B-EN-P — December 2004

IPL 8
IPL N/C CONSTAT_12 Pin 9 ALRM_M
1 CB1 9
1 ALRM_COM Pin 10 SHIELD
10
2 L1 1 2 ALRM_B Pin 11 ALRM_B
2 11
COIL_E1 Pin 12 ALRM_COM
3 L2 3 4 12
3 CONSTAT_53 CONSTAT_53
13 Pin 13 CONSTAT_11
4 L3 5 6 CONSTAT_31 CONSTAT_31
Figure 13

14 Pin 14 CONSTAT_12
4 CONSTAT_21 CONSTAT_21
ALRM_B 15 Pin 15 CONSTAT_21
1c B CONSTAT_11 CONSTAT_11
ALRM_COM 16 Pin 16 CONSTAT_22
IPL: VAC LINE
M ALRM_M 17
Pin 1 PE AL ALRM_M Pin 17 CONSTAT_31
18
L3 COIL_E2 Pin 18 CONSTAT_32
Pin 2 140U ALRM_M 19
Pin 3 L2 20 Pin 19 CONSTAT_53
ALRM_COM 20
Pin 4 L1 ALRM_B 21 Pin 20 CONSTAT_54
21
Pin 21 SHIELD

CB 2 P2L P2L P2L: AUXILIARY PWR OUTPUT

LF 1
FB1 11 12 Pin 4
L1 COIL_A2 4 AUX1_L2
LIM Block Diagram (2094-AL75S)

4
Single Phase, 1-Stage
Removing and Replacing the Line Interface Module Internal Components

L1 1 2 14 3 Pin 3 AUX1_L1
L2 Line Filter (230VAC) 2 3 Pin 2
1 2 AUX2_L2
L2 3 4 1
L1 1 3 L1' 2 Pin 1 AUX2_L1
3 4 CTRL1
L2 2 4 L2'
5 PE CTRL2 1

CPL CPL CPL: CONTROL PWR OUTPUT

AUX1_L2 and AUX2_L2
AUX1_L1 and AUX2_L1 2 2 Pin 2 CTRL 2
1 Pin 1 CTRL 1
LF 2 1

Three Phase, 1-Stage PS1

CB 3 P1L: BRAKE AND I/O OUTPUT
Line Filter (460VAC) P1L P1L
20A Power Supply 6
1 2 IO_PWR1 6 Pin 6 IO_COM2
L1 1 6 L1' L1 24+ IO_COM1 5 Pin 5 IO_PWR2
3 4 L2 2 7 L2' L2 24- 5
IO_PWR2 4 Pin 4 IO_COM2
L3 3 8 L3' 24+ IO_COM2 3 Pin 3 IO_PWR2
N 4 9 N' PE 24- 4
2 Pin 2
10 PE IO_COM2
1 3 Pin 1 IO_PWR2
2
1
Block diagrams for the LIM are shown in the figures starting below.
 Interface PCB

OPL
OPL
1 CONSTAT_12
1 Interface PCB
2 L3' CONSTAT_22
2
3 L2' CONSTAT_32 24V Status LED
3
4 L1' CONSTAT_54 IOL IOL: STATUS I/O
4
COIL_A2 IOL Pin 1 IO_PWR1
OPL: VAC LOAD 1 Pin 2 IO_COM1
1
N/C 2 2 Pin 3 IO_PWR1
Pin 1 PE COIL_E2
2 4 6 12 22 32 42 54 A2 E2 3 Pin 4 IO_COM1
Pin 2 L3' COIL_E1
E1 4 Pin 5 IO_PWR1
Pin 3 L2' CR1 100-JE 5 Pin 6 IO_COM1
Pin 4 L1' CONSTAT_54
6 Pin 7 COIL_E1
1 3 5 11 21 31 41 53 A1 A1 CONSTAT_32
7 Pin 8 COIL_E2
IPL CONSTAT_22
IPL N/C 8
CB1 CONSTAT_12 Pin 9 ALRM_M
1 9
1 ALRM_COM Pin 10 SHIELD
10
2 L1 1 2 ALRM_B Pin 11 ALRM_B
11
2 COIL_E1 Pin 12
L2 3 4 12 ALRM_COM
3 CONSTAT_53 CONSTAT_53
3 13 Pin 13 CONSTAT_11
4 L3 5 6 CONSTAT_31 CONSTAT_31
14
Figure 14

CONSTAT_21 CONSTAT_21 Pin 14 CONSTAT_12

4 15
ALRM_B CONSTAT_11 CONSTAT_11 Pin 15 CONSTAT_21
1c B 16
ALRM_COM Pin 16 CONSTAT_22
IPL: VAC LINE ALRM_M 17
M ALRM_M Pin 17 CONSTAT_31
Pin 1 PE AL 18
COIL_E2 Pin 18 CONSTAT_32
Pin 2 L3 140U ALRM_M 19
20 Pin 19 CONSTAT_53
Pin 3 L2 ALRM_COM
20 Pin 20 CONSTAT_54
Pin 4 L1 ALRM_B 21
21
Pin 21 SHIELD

CB 2 P2L P2L P2L: AUXILIARY PWR OUTPUT

L3 LF 1
FB1 11 12 Pin 4
L1 TX1 COIL_A2 4 4 AUX1_L2
LIM Block Diagram (2094-BL75S)

L1 1 2 Single Phase, 1-Stage 3 Pin 3 AUX1_L1

14
L2 Line Filter (230VAC) 2 3 Pin 2
1 2 AUX2_L2
L2 3 4 1
L1 1 3 L1' 2 Pin 1 AUX2_L1
3 4 CTRL1
L2 2 4 L2'
460V :: 230V 5 PE CTRL2 1
750VA

CPL CPL CPL: CONTROL PWR OUTPUT

AUX1_L2 and AUX2_L2
2 2 Pin 2 CTRL 2
AUX1_L1 and AUX2_L1 1 Pin 1 CTRL 1
LF 2 1

Three Phase, 1-Stage PS1

CB 3 P1L: BRAKE AND I/O OUTPUT
Line Filter (460VAC) P1L P1L
20A Power Supply 6
1 2 IO_PWR1 6 Pin 6 IO_COM2
L1 1 6 L1' L1 24+ IO_COM1 5 Pin 5 IO_PWR2
3 4 L2 2 7 L2' L2 24- 5
IO_PWR2 4 Pin 4 IO_COM2
L3 3 8 L3' L3 24+
Removing and Replacing the Line Interface Module Internal Components

5 6 IO_COM2 3 Pin 3 IO_PWR2

N 4 9 N' PE 24- 4
2 Pin 2
10 PE IO_COM2
1 3 Pin 1 IO_PWR2
2
1

Publication 2094-IN009B-EN-P — December 2004

19
 20

Interface PCB

OPL
OPL
1 CONSTAT_12
1 Interface PCB
2 L3' CONSTAT_22
2
3 L2' CONSTAT_32 24V Status LED
3
4 L1' CONSTAT_54 IOL IOL: STATUS I/O
4
COIL_A2 IOL Pin 1 IO_PWR1
OPL: VAC LOAD 1 Pin 2 IO_COM1
1
Pin 1 PE N/C 2 2 Pin 3 IO_PWR1
COIL_E2
Pin 2 L3' 2 4 6 12 22 32 42 54 A2 E2 3 Pin 4 IO_COM1
COIL_E1
E1 4 Pin 5 IO_PWR1
Pin 3 L2'
CR1 100-JE 5 Pin 6 IO_COM1
Pin 4 L1' CONSTAT_54
6 Pin 7 COIL_E1
1 3 5 11 21 31 41 53 A1 A1 CONSTAT_32
7 Pin 8 COIL_E2
CONSTAT_22

Publication 2094-IN009B-EN-P — December 2004

IPL 8
IPL N/C CONSTAT_12 Pin 9 ALRM_M
CB1 9
1 ALRM_COM Pin 10 SHIELD
1 10
2 L1 1 2 ALRM_B Pin 11 ALRM_B
11
2 COIL_E1 Pin 12
L2 3 4 12 ALRM_COM
3 CONSTAT_53 CONSTAT_53
3 13 Pin 13 CONSTAT_11
4 L3 5 6 CONSTAT_31 CONSTAT_31
Figure 15

14 Pin 14 CONSTAT_12
4 CONSTAT_21 CONSTAT_21
ALRM_B 15 Pin 15 CONSTAT_21
1c B CONSTAT_11 CONSTAT_11
ALRM_COM 16 Pin 16 CONSTAT_22
IPL: VAC LINE ALRM_M
M 17
PE AL ALRM_M Pin 17 CONSTAT_31
Pin 1 18
COIL_E2 Pin 18 CONSTAT_32
Pin 2 L3 140U ALRM_M 19
20 Pin 19 CONSTAT_53
Pin 3 L2 ALRM_COM 20 Pin 20 CONSTAT_54
Pin 4 L1 ALRM_B 21
21
Pin 21 SHIELD

APL FB1 CB 2 P2L P2L P2L: AUXILIARY PWR OUTPUT

APL L1 LF 1
2 1 2 11 12 COIL_A2 4 Pin 4 AUX1_L2
2 L1 4
Removing and Replacing the Line Interface Module Internal Components

Single Phase, 1-Stage 3 Pin 3 AUX1_L1

1 L2/N 14
3 4 Line Filter (230VAC) 2 3
LIM Block Diagram (2094-XL75S-Cx)

1 L2/N 1 2 Pin 2 AUX2_L2

3 1 Pin 1 AUX2_L1
L1 1 L1' 2
3 4 CTRL1
L2 2 4 L2'
APL: AUXILIARY PWR INPUT 5 PE CTRL2 1
Pin 2 L2/N
Pin 1 L1
CPL CPL CPL: CONTROL PWR OUTPUT
AUX1_L2 and AUX2_L2
2 2 Pin 2 CTRL 2
AUX1_L1 and AUX2_L1 1 Pin 1 CTRL 1
LF 2 1

Three Phase, 1-Stage PS1

CB 3 P1L: BRAKE AND I/O OUTPUT
Line Filter (460VAC) P1L P1L
20A Power Supply 6
1 2 IO_PWR1 6 Pin 6 IO_COM2
L1 1 6 L1' L1 24+ IO_COM1 5 Pin 5 IO_PWR2
3 4 L2 2 7 L2' L2 24- 5
IO_PWR2 4 Pin 4 IO_COM2
L3 3 8 L3' 24+
5 6 IO_COM2 3 Pin 3 IO_PWR2
N 4 9 N' PE 24- 4
2 Pin 2
10 PE IO_COM2
1 3 Pin 1 IO_PWR2
2
1
 OPL: VAC LOAD OUTPUT CONSTAT_12
Pin 4 PE
CONSTAT_22
Pin 3 L3'
OPL Pin 2 L2' CONSTAT_32 24V Status LEDs
Pin 1 L1'
4
CONSTAT_42
L3_OUT
3
L2_OUT COIL_A2
2
L1_OUT
1
2 4 6 12 22 32 42 A2
IOL: STATUS I/O
D1 Pin 1 N/C
CR1
IPL: VAC LINE INPUT Pin 2 N/C
Pin 1 PE Pin 3 N/C
5 31 Pin 4 COIL_A2
Pin 2 L3 1 3 11 21 41 A1
Pin 5 N/C
Pin 3 L2
IOL Pin 6 CONSTAT_12
Pin 4 L1 COIL_A1
Pin 7 CONSTAT_22
CONSTAT_42 Pin 8
CONSTAT_41 CONSTAT_32
Three Phase, 1-Stage CONSTAT_41
Pin 9 CONSTAT_42
Line Filter (460VAC) CONSTAT_32
9

IPL
18

1 2 Pin 10 N/C
26

L1_IN CONSTAT_31 CONSTAT_31

4 L1 L1' Pin 11 N/C
CONSTAT_22
L2_IN 3 4 CONSTAT_21 Pin 12 N/C
3 CONSTAT_21
L2 L2'
Figure 16

CONSTAT_12 Pin 13 COIL_A1

2 L3_IN
5 6 CONSTAT_11 Pin 14 N/C
L3' CONSTAT_11
L3 Pin 15 CONSTAT_11
1
Pin 16 CONSTAT_21
CB1 PE COIL_A2 Pin 17 CONSTAT_31
1

COIL_A1
19
10

LF1 Pin 18 CONSTAT_41

IO_PWR Pin 19 N/C
IO_COM Pin 20 IO_COM
CB2_AUX
Pin 21 IO_COM
1 2 Pin 22 IO_COM
Pin 23 N/C
Pin 24 IO_PWR
LIM Block Diagram (2094-AL09)

Pin 25 IO_PWR
Pin 26 IO_PWR
Single-Phase, 1-Stage
Line Filter (230VAC)
1 2
IO_PWR
L1 L1' L1 24+
3 4 6A Power Supply IO_COM
L2 L2' L2 24-
PE PSL
PE
CB3 1 PSL: I/O 24V DC OUTPUT
PS2
LF2
2 Pin 1 MBRK_PWR
MBRK_PWR Pin 2 MBRK_COM
L1 24+ 3 Pin 3 MBRK_PWR
2A Power Supply MBRK_COM Pin 4 MBRK_COM
L2 24- 4
PE

PS1
Removing and Replacing the Line Interface Module Internal Components

CPL
CPL: CONTROL POWER
1 2 L2/N
1 Pin 1 L2/N
3 4 L1 Pin 2 L1
2

CB2

Publication 2094-IN009B-EN-P — December 2004

21
 22
OPL: VAC LOAD OUTPUT CONSTAT_12
Pin 1 PE
CONSTAT_22
Pin 2 L3'
OPL Pin 3 L2' CONSTAT_32 24V Status LEDs
Pin 4 L1'
1
CONSTAT_42
L3_OUT
2
L2_OUT COIL_A2
3
L1_OUT
4
2 4 6 12 22 32 42 A2
IOL: STATUS I/O
CR1 D1 Pin 1 N/C
IPL: VAC LINE INPUT 100S-C85 Pin 2 N/C
Pin 4 PE Pin 3 N/C
5 31 Pin 4 COIL_A2
Pin 3 L3 1 3 11 21 41 A1
Pin 5 N/C
Pin 2 L2
IOL Pin 6 CONSTAT_12
Pin 1 L1 COIL_A1
Pin 7

Publication 2094-IN009B-EN-P — December 2004

CONSTAT_22
CONSTAT_42 Pin 8
CONSTAT_41 CONSTAT_32
Three Phase, 1-Stage CONSTAT_41
Pin 9 CONSTAT_42
IPL Line Filter (460VAC) CONSTAT_32
9
18

L1_IN 1 2 CONSTAT_31
26
Pin 10 N/C
CONSTAT_31
1 L1 L1' Pin 11 N/C
CONSTAT_22
L2_IN 3 4 CONSTAT_21 Pin 12 N/C
2 CONSTAT_21
L2 L2'
Figure 17

CONSTAT_12 Pin 13 COIL_A1

3 L3_IN
5 6 CONSTAT_11 Pin 14 N/C
L3' CONSTAT_11
L3 Pin 15 CONSTAT_11
4
Pin 16 CONSTAT_21
CB1 PE COIL_A2 Pin 17 CONSTAT_31
1

COIL_A1
19
10

LF1 Pin 18 CONSTAT_41

IO_PWR Pin 19 N/C
IO_COM Pin 20 IO_COM
CB2_AUX
Pin 21 IO_COM
1 2 Pin 22 IO_COM
Pin 23 N/C
Pin 24 IO_PWR
LIM Block Diagram (2094-BL02)

Pin 25 IO_PWR
Pin 26 IO_PWR
Removing and Replacing the Line Interface Module Internal Components

Single-Phase, 1-Stage
Line Filter (230VAC)
1 2
IO_PWR
L1 L1' L1 24+
3 4 6A Power Supply IO_COM
L2 L2' L2 24-
460V to 230V PE PSL
750VA XFMR PE
CB3 1 PSL: I/O 24V DC OUTPUT
PS2
TX1 LF2
2 Pin 1 MBRK_PWR
MBRK_PWR Pin 2 MBRK_COM
L1 24+ 3 Pin 3 MBRK_PWR
2A Power Supply MBRK_COM Pin 4 MBRK_COM
L2 24- 4
PE

PS1
CPL
CPL: CONTROL POWER
1 2 L2/N
1 Pin 1 L2/N
3 4 L1 Pin 2 L1
2

CB2
Removing and Replacing the Line Interface Module Internal Components 23

Publication 2094-IN009B-EN-P — December 2004

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Publication 2094-IN009B-EN-P — December 2004

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