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Description
Category Category
Overhauling of CAT
Alternator Model # 800S -
725kw - 1800rpm -
380/220V - 60Hz.- EQ #
12725136 - Job No. -
PR/JH.48719 - Scope of
works: 01. Pick‐up alternator
from Taaqa without panel.
02. Complete dismantling of
alternator & perform
electrical & mechanical
inspection. 03. Cleaning of
all the parts. 04. Complete
overhauling of alternator. 05.
Rewinding of PMG rotor as
per original design &
standard. 06. Supply &
installation of main rotor
terminal leads. 07. Steam
cleaning of all the windings
Pre‐heating apply class F
epoxy varnish & baking. 08. Heavy
Heavy
Spray coat red‐oxide epoxy Machinary
Equipment
varnish for moisture &
& Machine
protection. 09. Dynamic Mechanical
Maintenance
balancing of rotor assembly. Equipments
10. Removing of old bearing
Supply & installation of new
bearing. Size: 6322 C3
Make: SKF or FAG. 11.
Replacement of diode &
surge suppressor assembly.
(Customer will supply new
parts) 12. Inspection &
polishing of bearing housing
& shaft journal. 13. Perform
following electrical Static
test i. Winding resistance
test. ii. Insulation resistance
test. iii. PI Test. 14. Re‐
assembling of alternator &
Transport back. - Warranty:
Six Month warranty for
rewinding to be entertain free
of cost If any fault occurred
due to poor quality of
rewinding work.
Rewinding & OH of CAT
Alternator CAT C9 - 275kw
- Includes ( Pick‐up
alternator from Zahid &
transport to our workshop./
Perform electrical &
mechanical inspection./ Heavy
Heavy
Steam cleans all the Machinary
Equipment
mechanical parts cleaning of &
& Machine
all contacts & terminals./ Mechanical
Maintenance
Cleaning and washing up the Equipments
main Exciter stator & exciter
rotor with appropriate
cleaning solvent. / Bake in
oven at 100°C. Flushing up
all the windings with anti‐
tracking Varnish./ Spray coat
red‐oxide epoxy varnish for
moisture protection./
Cleaning of rust formation
over existing copper lugs./
Removing of existing NDE
bearing & installation of new
bearing by induction heating
process. (Customer will
supply new bearing)/
Inspection of surge
suppressor & diode
assembly./Rewinding of
main stator as per the
original design & marine
standards. Apply extra epoxy
coating on stator for moisture
protection/Rewinding of
exciter stator as per the
original design & marine
standard/Dynamic balancing
of rotor assembly/Removing
of old bearing & installation
of new bearing. (New
bearing & grease to be
sullied by Customer)/Re‐
assembling alternator
Perform final test & deliver )
Overhauling CAT Alternator
Model: 3516B - 1825kw -
Includes ( Pick‐up alternator
from Zahid Tractor &
transport to our workshop. /
Complete dismantling of
alternator & perform
electrical & mechanical
inspection. / Steam cleans all
the mechanical parts cleaning
of all the contacts &
terminals. / Cleaning and
washing up the main rotor
Exciter rotor exciter stator &
PMG Coil with chemical
Mega Boost and steam
cleaner. / Bake in oven at
120°C. Flushing up all the
windings with anti‐tracking Heavy
Heavy
Varnish. / Spray coat red‐ Machinary
Equipment
oxide epoxy varnish for &
& Machine
moisture protection. / Mechanical
Maintenance
Removing of existing NDE Equipments
bearing & installation of new
bearing by induction heating
process. / Rewinding of main
stator by using double
enameled round copper
conductor with class H
insulation & epoxy varnish
coating as per the original
design and standard. /
Rewinding of PMG stator as
per original design &
standard. / Dynamic
balancing of rotor assembly /
Replacement of varistor &
rectifier assembly. /
Reassemble the alternator
perform final static test &
deliver. )
Repair AC alternator -
Model: P200-3 -
Heavy
FGWPEP48ARPC00854 - Heavy
Machinary
Includes: (Rewind main Equipment
&
stator - Replace alternator & Machine
Mechanical
bearing - Main rotor Maintenance
Equipments
balancing - Start/test unit -
Labor charge)
BASIC OVERHAULING
OF CAT 3412 Heavy
Heavy
ALTERNATOR + Machinary
Equipment
REWINDING PMG Stator + &
& Machine
REWINDING Exciter stator Mechanical
Maintenance
+ Housing resleeving as per Equipments
bearing size
Overhauling Of
CAT Alternator C18
Includes :( Pick up alternator
- Electrical & Mechanical
inspection - Cleaning - Bake
Heavy
in Oven-Dynamic Balancing Heavy
Machinary
of Rotor Assembly - Equipment
&
Reassembling of Alternator - & Machine
Mechanical
Spray Coat Red Oxide Maintenance
Equipments
Epoxy Varnish - Rebuilding
of Bearing Housing -
Rewinding of Exciter Stator
& Rotor - Testing & Deliver
)
Dismantled the alternator &
performed electrical &
mechanical inspections for
CAT Alternator Model: 3412
794kw 380Volts & 60Hz +
Cleaning of panel cleaning of
all the contacts & terminals.+
Wet cleaning of windings by
using electro cleaning
solvent. + Pre-heating re-
varnishing & baking all the
windings. + Spray coat red- Heavy
Heavy
oxide epoxy varnish for Machinary
Equipment
moisture protection + &
& Machine
Rewind the PMG stator as Mechanical
Maintenance
per the original design & Equipments
standard + Rebuilding
bearing housing sleeve of DE
& NDE end shield +
Dynamic balancing of rotor
assembly + Removing of old
bearings & installation of
new bearing by induction
heating process. (To be
supplied by Customer) + Re-
assembling alternator
Perform final test & deliver
Overhauling of CAT
Alternator 1000KW - 4000V
- Includes ( Steam Cleaning
of Main Stator & Exciter Heavy
Heavy
Stator and PMG / Rewinding Machinary
Equipment
of Exciter Rotor / Dynamic &
& Machine
Balancing of Rotor / Mechanical
Maintenance
Replacement of NDE Side Equipments
Bearing / Replacement of
NDE Side HUB /
Metallization and Machining
NDE Side Bearing Seat /
Assembly of Alternator )
135kw Overhauling of CAT
Alternator - Model XQP150
- perform electrical &
mechanical inspection /
Cleaning of all the contacts
& terminals / Rewinding of
exciter stator as per original
design & standard / Pre‐
heating all the windings Heavy
Heavy
apply class F epoxy varnish Machinary
Equipment
& baking / Spray coat red‐ &
& Machine
oxide epoxy varnish for Mechanical
Maintenance
moisture protection / Equipments
Dynamic balancing of rotor
assembly / Removing of old
bearing Supply & installation
of bearing / Perform
following electrical Static
test / Re‐assembling of
alternator paint with original
colour & Transport back
Overhauling of CAT
Alternator Model:
CAT00C13LDH400469 -
350kw - Includes ( 01. Pick‐
up alternator from TAAQA
without panel. 02. Complete
dismantling of alternator &
perform electrical &
mechanical inspection. 03.
Rewinding of exciter stator.
04. Wet cleaning of windings
by using electro‐cleaning
solvent. 05. Pre‐heating all
the windings apply class F
epoxy varnish & baking. 06.
Spray coat red‐oxide epoxy
varnish for moisture Heavy
Heavy
protection. 07. Dynamic Machinary
Equipment
balancing of rotor assembly. &
& Machine
08. Removing of old bearing Mechanical
Maintenance
Supply & installation of new Equipments
bearing. 09. Inspection of
NDE shaft journal &
polishing. 10. Cleaning of all
the contacts & terminals. 11.
Replacement of surge
suppressor new surge
suppressor to be supply by
customer or customer will
install by themselves. 12.
Perform following electrical
Static test i. Winding
resistance test. ii. Insulation
resistance test. iii. PI Test.
13. Re‐assembling of
alternator paint with original
colour & Transport back )
350kw overhauling of CAT
Alternator Model:
Heavy
CAT00C13LDH400469 - Heavy
Machinary
includes ( 01. Pick‐up Equipment
&
alternator from TAAQA & Machine
Mechanical
without panel. 02. Complete Maintenance
Equipments
dismantling of alternator &
perform electrical &
mechanical inspection. 03.
Prepare the initial inspection
report along with the
photographs & submit to
customer. 04. Rewinding of
exciter stator. 05.
Replacement of main stator
terminal leads. 06. Wet
cleaning of windings by
using electro‐cleaning
solvent. 07. Pre‐heating all
the windings apply class F
epoxy varnish & baking. 08.
Spray coat red‐oxide epoxy
varnish for moisture
protection. 09. Dynamic
balancing of rotor assembly.
10. Removing of old bearing
Supply & installation of new
bearing. Make: SKF 11.
Inspection of NDE shaft
journal & polishing. 12.
Cleaning of all the contacts
& terminals. 13.
Replacement of surge
suppressor new surge
suppressor to be supply by
customer or customer will
install by themselves. 14.
Perform following electrical
Static test i. Winding
resistance test. ii. Insulation
resistance test. iii. PI Test.
15. Re‐assembling of
alternator paint with original
colour & Transport back.
Rewinding & basic
overhauling of CAT
Alternator 455kw - Includes
( 01. Pick‐up alternator from
Taaqa without panel. 02.
Complete dismantling of
alternator & cleaning of all
the parts. 03. Perform
electrical mechanical
inspection & prepare the
report. 04. Strip down the
exciter stator winding Clean
the exciter stator core. 05.
Re‐wind the exciter stator as
per the original design & Heavy
Heavy
standard. 06. Wet cleaning of Machinary
Equipment
main stator main rotor &
& Machine
exciter rotor windings by Mechanical
Maintenance
using electro‐cleaning Equipments
solvent. 07. Pre‐heating all
the windings apply class F
epoxy varnish & baking. 08.
Spray coat red‐oxide epoxy
varnish for moisture
protection. 09. Inspection of
NDE shaft journal &
polishing. 10. Dynamic
balancing of rotor assembly.
11. Removing of old bearing
Supply & installation of new
bearing. Size: 6315 ZZ C3
Make: SKF. 12. Perform
following electrical Static
test i. Winding resistance
test. ii. Insulation resistance
test. iii. PI Test. 13. Re‐
assembling of alternator
paint with original colour &
Transport back. )
Rewinding & Basic
overhauling of CAT
Alternator Sr. L5A03439 -
275kw - 380V - 1800Rpm -
60Hz - Includes ( Pick‐up
alternator without panel from
TAAQA Yanbu / Complete
dismantling of alternator &
cleaning of all the parts /
Perform electrical
mechanical inspection &
prepare the report /
Removing of exciter rotor
assembly hub & ventilation
fan from the rotor shaft /
Strip down the existing
winding from the exciter
stator Clean the exciter stator
core / Re‐wind the exciter Heavy
Heavy
stator as per the original Machinary
Equipment
design & standard / Wet &
& Machine
cleaning of main stator main Mechanical
Maintenance
rotor exciter rotor windings Equipments
by using electro‐cleaning
solvent / Pre‐heating all the
windings apply class F epoxy
varnish & baking / Spray
coat red‐oxide epoxy varnish
for moisture protection /
Dynamic balancing of rotor
assembly / Removing of old
bearing Supply & installation
of new bearing / Inspection
& polishing of bearing
housing & shaft journal. /
Installation of new terminal
plate / Perform following
electrical Static test / Re‐
assembling of alternator
paint with original colour &
Transport back to Yanbu )
Heavy
Basic Overhaul of Alternator Heavy
Machinary
+ Bearing Housing Re- Equipment
&
Sleeve + Rewind of Stator & Machine
Mechanical
Exciter - 455 KW Maintenance
Equipments
Heavy
Heavy
Basic Overhaul of Alternator Machinary
Equipment
1000KW with Rewinding of &
& Machine
CAT / 3512 Mechanical
Maintenance
Equipments
Rewinding & Basic
overhauling of CAT
Alternator Model : 300 -
Heavy
275kw - Includes ( Pick‐up Heavy
Machinary
alternator from Taaqa Equipment
&
without panel / Complete & Machine
Mechanical
dismantling of alternator & Maintenance
Equipments
cleaning of all the parts /
Perform electrical
mechanical inspection &
prepare the report /
Removing of exciter rotor
assembly hub & ventilation
fan from the rotor shaft. /
Strip down the existing
winding from the exciter
stator Clean the exciter stator
core / Re‐wind the exciter
stator as per the original
design & standard / Wet
cleaning of main stator main
rotor exciter rotor windings
by using electro‐cleaning
solvent. / Pre‐heating all the
windings apply class F epoxy
varnish & baking. / Spray
coat red‐oxide epoxy varnish
for moisture protection. /
Dynamic balancing of rotor
assembly. / Removing of old
bearing Supply & installation
of new bearing. Size: 6315
C3 Make: SKF. / Inspection
of NDE shaft journal &
polishing. / Installation of
surge suppressor. (New surge
suppressor to be supplied by
Customer) / Perform
following electrical Static
test i. Winding resistance
test. ii. Insulation resistance
test. iii. PI Test. / Re‐
assembling of alternator
paint with original colour &
Transport back )
1600 KW Complete
Rewinding of Starter for
Heavy
Alternator - Includes ( Cost Heavy
Machinary
of Formed colls with Equipment
&
winding kits + custom duty & Machine
Mechanical
& Clearing Expenses ) - Maintenance
Equipments
Varnish Treatment - Dry
Even & Epoxy Coating )
Heavy
Heavy
Machinary
Basic Repair of Alternator Equipment
&
with Rewinding ( 1600 KW ) & Machine
Mechanical
Maintenance
Equipments
Inspections & Cleaning of
CAT Alternator with
Cleaning + Complete
Rewinding of Exciter
Stator/Exciter Rotor/PMG
Stator + Rebuilding of Shaft
At NDE Bearing Seat &
Exciter Rotor Seat +
Heavy
Installation of PMG + Heavy
Machinary
Welding and Finishing the Equipment
&
Crack and Shied + rebuilding & Machine
Mechanical
of NDE Bearing Housing + Maintenance
Equipments
repair damaged grease cover
+ remove of existing NDE
bearing + Supply and
Installation of Damaged
Bolts + Re-assembling
Alternator - Perform Final
Static Test & Deliver - 1000
KW
 Heavy
Basic Overhauling and Heavy
Machinary
Repair with Rewinding of Equipment
&
Alternator ( Cat / 3512 / & Machine
Mechanical
1000 KW ) Maintenance
Equipments
Heavy
Heavy
275 KW Overhauling of Machinary
Equipment
CAT Alternator with &
& Machine
Rewinding Mechanical
Maintenance
Equipments
Heavy
Heavy
Machinary
545 KW Basic Overhaul of Equipment
&
Alternator with Rewinding & Machine
Mechanical
Maintenance
Equipments
overhauling of CAT altenator
model :C18
SR.CAT00C18VLXK00365
545Kw 240 Volts.60Hz
1638A 1800Rpm (Pick‐up
alternator from
Taaqa+Complete
dismantling of alternator &
perform electrical &
mechanical inspection+.
Prepare the initial inspection
along with the photographs
& submit to
customer+Rewinding of
exciter stator+Replacement
of main stator damaged
terminal leads with cable
lugs +Replacement of main
rotor leads re‐insulate &
apply epoxy Heavy
Heavy
coating+Cleaning of all the Machinary
Equipment
contacts & terminals+Wet &
& Machine
cleaning of windings+Pre‐ Mechanical
Maintenance
heating all the windings Equipments
apply class F epoxy varnish
& baking+Spray coat red‐
oxide epoxy
varnish+Dynamic balancing
of rotor assembly+Removing
of old bearing+Inspection of
diode assembly & cleaning
of all the
contacts+Replacement of
surge suppressor. (New surge
suppressor to be supplied by
Customer)+Inspection of
NDE shaft journal &
polishing+Winding
resistance test+Insulation
resistance test+PI Test+Re‐
assembling of alternator
paint with original colour &
Transport back.
Basic Overhauling for CAT
Alternator Model: C13
320kw 220/127V 1050A - Heavy
Heavy
Includes ( 01. Pick‐up Machinary
Equipment
alternator from Taaqa &
& Machine
without panel. 02. Complete Mechanical
Maintenance
dismantling of alternator & Equipments
perform electrical &
mechanical inspection. 03.
Cleaning of all the parts. 04.
Strip down the damaged
winding from the main stator
& exciter stator Clean the
stator slots & inspection of
core lamination. If found any
abnormality report to
customer for further
approval. 05. Re‐wind the
main stator as per the
original design & standard.
06. Rewinding of exciter
stator as per original design
& standard. 07. Wet cleaning
of main rotor & exciter rotor
windings by using electro‐
cleaning solvent. 08. Pre‐
heating all the windings
apply class F epoxy varnish
& baking. 09. Spray coat red‐
oxide epoxy varnish for
moisture protection. 10.
Dynamic balancing of rotor
assembly. 11. Removing of
old bearing Supply &
installation of new bearing.
Size: 6315 C3 Make: SKF
12. Inspection of diode
assembly & cleaning of all
the contacts. 13. The surge
suppressor found damaged
new surge suppressor to be
supply by customer or
replace by themselves. 14.
Inspection & polishing of
bearing housing & shaft
journal. 15. Perform
following electrical Static
test i. Winding resistance
test. ii. Insulation resistance
test. iii. PI Test. 16. Re‐
assembling of alternator &
Transport back.)
350 KVA Basic overhaul for
Heavy
CAT 3406 alternator - Heavy
Machinary
includes: (repair bearing Equipment
&
housing - main rotor & Machine
Mechanical
dynamic balancing - exciter Maintenance
Equipments
stator rewind )
Inspection and cleaning of
CAT Alternator Model: 350
Sr. CAT00C13LDH401248
320kw 220/127V 1050A
1800rpm 60hz / Pick‐up
alternator from Taaqa
without panel / Complete
dismantling of alternator & Heavy
Heavy
perform electrical & Machinary
Equipment
mechanical inspection / &
& Machine
Cleaning of all the parts / Mechanical
Maintenance
Strip down the damaged Equipments
winding from the main stator
& exciter stator Clean the
stator slots & inspection of
core lamination. If found any
abnormality report to
customer for further approval
/ Re‐wind the main stator as
per the original design &
standard / Rewinding of
exciter stator as per original
design & standard / Wet
cleaning of main rotor &
exciter rotor windings by
using electro‐cleaning
solvent / Pre‐heating all the
windings apply class F epoxy
varnish & baking / Spray
coat red‐oxide epoxy varnish
for moisture protection /
Dynamic balancing of rotor
assembly / Removing of old
bearing Supply & installation
of new bearing. Size: 6315
C3 Make: SKF / Inspection
of diode assembly &
cleaning of all the contacts /
Inspection & polishing of
bearing housing & shaft
journal / Perform following
electrical Static test /
Winding resistance test /
Insulation resistance test. / PI
Test / Re‐assembling of
alternator & Transport back.
455 KW Basic overhaul Heavy
Heavy
main alternator for CAT 15 Machinary
Equipment
genset + new bearing / &
& Machine
bearing housing repair / Mechanical
Maintenance
exciter stator rewind Equipments
Basic Overhauling Of CAT
Heavy
3412 Alternator ( SN Heavy
Machinary
4BZ10480 )+ Rewinding Equipment
&
PMG Stator + Housing & Machine
Mechanical
resleeving as per bearing Maintenance
Equipments
size.
Basic Overhauling of 2MW
ALTERNATOR - Includes
Cleaning & Re-Insulation
(Re-Varnish) & Heat Heavy
Heavy
Treatment for: Main Stator / Machinary
Equipment
Main Rotor/ Exciter Stator - &
& Machine
Exciter Rotor Rewind - Main Mechanical
Maintenance
Rotor Insulation repair of Equipments
Damaged Parts (Apply
Nomex / Fiber sleeve &
Epoxy Varnish)
Inspections & Cleaning for
CAT C15 - Pick-up
alternator from Zahid Tractor
& transport to our workshop.
Perform electrical &
mechanical inspection /
Steam cleans all the
Heavy
mechanical parts cleaning of Heavy
Machinary
all contacts & terminals. Equipment
&
Cleaning and washing up the & Machine
Mechanical
main stator main rotor Maintenance
Equipments
Exciter rotor & exciter stator
with appropriate cleaning
solvent. Bake in oven at
100°C / Flushing up all the
windings with anti-tracking
Varnish / Spray coat red-
oxide epoxy varnish for
moisture protection /
Cleaning of rust formation
over existing copper lugs /
Removing of existing NDE
bearing & installation of new
bearing by induction heating
process. (Customer will
supply new bearing /
Inspection of surge
suppressor & diode assembly
/ Apply thick layer of epoxy
coating for additional
protection from moisture
over complete windings /
Rewinding of exciter stator
as per original design &
standard / Dynamic
balancing of rotor assembly /
Reassembling of alternator /
perform final static test &
deliver - 455KW
2050 KVA Dismantle &
Assemble of Alternator for
CAT 3516 with Bearing Heavy
Heavy
Housing Repair & New Machinary
Equipment
Bearing Replacement + &
& Machine
Rewinding of Rotor Exciter / Mechanical
Maintenance
Stator Exciter / PMG Exciter Equipments
+ Damper Bars Insulation +
Labor Charge
Complete dismantling of
Alternator CAT
3516/1825KW - perform
electrical and mechanical
inspection - cleaning and
washing of main stator / Professional MOTOR
main rotor / pmg coil + & Out REBUILDS
flushing up all windings with Sourced AND
anti-tracking varnish (8000- Services REWINDS
45%) + fabricate new cover
bushing for both sides (3200-
40%) - dynamic balancing of
the rotor (3500-40%) +
reassembling of the generator
Dismantling of alternator
725KW and inspection +
check and record electrical
and mechanical
measurements + cleaning
and oven dry of main stator Professional MOTOR
and rotor windining & Out REBUILDS
including exciters + resleeve Sourced AND
NDE bearing housing + Services REWINDS
replace bearing (6318z - 1
PC) + dynamic balancing of
rotor assembly + assembling
final electrical test and
delivery.