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KENR5938-02
BRAKE CLR-GA
E-C40
WIRE NAME POS TERM/PLUG CLR-GA
E-C5
WIRE NAME POS TERM/PLUG CLR-GA
E-C8
WIRE NAME POS TERM/PLUG CLR-GA
E-C11
WIRE NAME POS TERM/PLUG December 2008
Harness And Wire Electrical Schematic Symbols
SOLENOID 5&6
BRAKE
BRAKE IVA 4 E-C12 IVA 6
BR-16-NW
GN-16-NW
K737-E23
K738-E2
1
2
180-9340
180-9340
BR-16-NW
OR-16-NW
X987-E15
X985-E6
A
B
154-2389
154-2389
PU-16-NW
WH-16-NW
X988-E19
T856-E9
A
B
154-2389
154-2389
GN-16-NW
BU-16-NW
K738-E2
K739-E20
A
B
154-2389
154-2389 Symbols
SOLENOID 1&2 IVA 5 BU-16-NW K739-E4 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
IVA 2 IVA 3 SOLENOID 3&4
IVA 1 E-C10 E-C7 E-C9 BU-16-NW X983-E5 4 180-9340 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
E-C11 E-C8 OR-16-NW X985-E6 5 180-9340 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
E-C4 E-C5 E-C6 YL-16-NW X986-E7 6 180-9340 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
BR-16-NW X984-E8 7 180-9340 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 T
WH-16-NW T856-E9 8 180-9340
GN-16-NW T857-E10 9 180-9340
Pressure Temperature Level Flow Circuit Breaker
E-S2 BR-16-NW X987-E11 10 180-9340 Symbol Symbol Symbol Symbol Symbol
OR-16-NW X989-E12 11 180-9340
(X989-OR) E-C6 E-C9 E-C12
PU-16-NW X988-E13 12 180-9340
ACCESSORY TABLE
CLR-GA
OR-16-NW
WIRE NAME POS TERM/PLUG
X989-E17 A 154-2389
CLR-GA
PU-16-NW
WIRE NAME POS TERM/PLUG
X988-E18 A 154-2389
CLR-GA
BR-16-NW
WIRE NAME POS TERM/PLUG
K737-E3 A 154-2389 Symbols and Definitions
QTY PART NAME P/N YL-16-NW X986-E7 B 154-2389 GN-16-NW T857-E10 B 154-2389 BU-16-NW K739-E21 B 154-2389
1 PLUG AS. 155-2252 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
E-S1 E-S4 200mm PAINT/PRO 110-3202 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
E-S3 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
(X987-BR) (K739-BU) E-S5 1 WEDGE 155-2258 through it.
(X988-PU) 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
(K737-BR) 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
E-C4
circle indicates that the component has screw terminals and a wire can be disconnected from it.
CLR-GA WIRE NAME POS TERM/PLUG
Harness 292-0645 Connector and Splice Locations BR-16-NW
BU-16-NW
X987-E14
X983-E5
A
B
154-2389
154-2389
E-C7 E-C10 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG No circle indicates that the wire cannot be disconnected from the component.
OR-16-NW X989-E16 A 154-2389 BR-16-NW K737-E1 A 154-2389
QTY PART NAME P/N BU-16-NW K739-E22 B 154-2389
BR-16-NW X984-E8 B 154-2389
E-C40 1 PLUG 153-9693
ACCESSORY TABLE ACCESSORY TABLE Ground (Wired): This indicates that the component is connected to a grounded wire. The
1 SEAL 154-0877 QTY PART NAME P/N
1 CLIP 154-3769
QTY PART NAME P/N grounded wire is fastened to the machine.
EXTERNAL ENGINE 1 PLUG 153-9693 1 PLUG 153-9693
1 SEAL 154-0877
HARNESS INTERFACE 1 1 SEAL 154-0877
1 CLIP 154-3769 1 CLIP 154-3769 Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
C15 On-highway Engine Sender: A component that is used with a temperature or pressure gauge. The sender
Electrical System
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
J-S17
(T989-BU) Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
J-S J-S4
(T858-GY) (T859-WH) J-S5 J-S18 It has a coil that makes an electromagnet when current flows through it. The
(T860-OR) (T990-BR) SDP823-11499 electromagnet can open or close the switch part of the relay.
J-S7 J-S6 B5R1-340 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
(T957-PU) (T864-YL) Harness 292-0644 Connector Tables coil that makes an electromagnet when current flows through it. The electromagnet
J-S8 can open or close a valve or move a piece of metal that can do work.
J-S9 J-C4 J-C7 J-C38
(T958-YL) J-C9
J-C4 (T959-BR) J-C6 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
J-C5 INJECTOR 3 J-C7 J-C8 INJECTOR 6 GY-16-HF T858-J20 1 291-9856 WH-16-HF T859-J25 1 291-9856 PU-16-NW T957-J1 1 180-9340 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
INJECTOR 1 J-S10 INJECTOR 4 INJECTOR 5
INJECTOR 2 J-S3 BU-16-HF T862-J22 2 291-9856 GN-16-HF T863-J23 2 291-9856 YL-16-NW T958-J2 2 180-9340
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
(T960-BU) PU-16-HF T957-J31 3 291-9856 BU-16-HF T960-J34 3 291-9856 BR-16-NW T959-J3 3 180-9340
(T863-GN) that make electromagnet when current flows through them. It also has an internal switch that places
WH-16-HF T985-J37 4 291-9856 PU-16-HF T988-J40 4 291-9856 BU-16-NW T960-J4 4 180-9340
J-S2 ACCESSORY TABLE ACCESSORY TABLE GN-16-NW T961-J5 5 180-9340 the latch coil circuit open at the time the coil latches.
J-S11 (T862-BU) QTY PART NAME P/N QTY PART NAME P/N WH-16-NW T962-J6 6 180-9340
(T961-GN) 1 PLUG AS. 264-2407 1 PLUG AS. 264-2407 WH-16-NW T985-J7 7 180-9340
4 SEAL 291-9857 4 SEAL 291-9857 GN-16-NW T986-J8 8 180-9340 Harness and Wire Symbols
J-S12 GY-16-NW T987-J9 9 180-9340
J-S13
(T985-WH)
(T962-WH) Harness 292-0644 Connector and Splice Locations PU-16-NW
BU-16-NW
T988-J10
T989-J11
10
11
180-9340
180-9340 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
J-S14 BR-16-NW T990-J12 12 180-9340 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
J-S15 (T986-GN)
J-C5 J-C8
ACCESSORY TABLE 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
(T987-GY) GY-16-HF T858-J19 1 291-9856 OR-16-HF T860-J28 1 291-9856 QTY PART NAME P/N
BU-16-HF T862-J21 2 291-9856 YL-16-HF T864-J30 2 291-9856 1 PLUG AS. 155-2252 Harness Identification Letter(s):
J-S16 120mm PAINT/PRO 289-5151 Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
YL-16-HF T958-J32 3 291-9856 GN-16-HF T961-J35 3 291-9856
(T988-PU) 1 WEDGE 155-2258 Includes Harness Identification Letters and Harness
GN-16-HF T986-J38 4 291-9856 BU-16-HF T989-J41 4 291-9856
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
ACCESSORY TABLE ACCESSORY TABLE for "Connector" and the number indicates which
QTY PART NAME P/N QTY PART NAME P/N connector in the harness. (C1, C2, C3, .....)
1 PLUG AS. 264-2407 1 PLUG AS. 264-2407 Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
4 SEAL 291-9857 4 SEAL 291-9857 J-C39 Connector Recepticle
CLR-GA WIRE NAME POS TERM/PLUG 130-6795 130-6795 111-7898 3E-5179
EXTERNAL ENGINE
HARNESS INTERFACE 2 GY-16-NW T858-J13 1 180-9340
325-AG135 PK-14 1 5A
WH-16-NW T859-J14 2 180-9340
OR-16-NW T860-J15 3 180-9340 Pin Socket
J-C6 J-C9 Receptacle Fuse
J-C38 BU-16-NW T862-J16 4 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG Pin or Socket (5 Amps)
GN-16-NW T863-J17 5 180-9340 Single Wire 9X-1123
WH-16-HF T859-J26 1 291-9856 OR-16-HF T860-J27 1 291-9856 Number
YL-16-NW T864-J18 6 180-9340 Connector
GN-16-HF T863-J24 2 291-9856 YL-16-HF T864-J29 2 291-9856 Component
ACCESSORY TABLE
BR-16-HF T959-J33 3 291-9856 WH-16-HF T962-J36 3 291-9856 Plug Part Number
GY-16-HF T987-J39 4 291-9856 BR-16-HF T990-J42 4 291-9856 QTY PART NAME P/N
J-C39 ACCESSORY TABLE ACCESSORY TABLE 1 PLUG AS. 155-2273
Harness identification code: 2 200-L32 BK-14
120mm PAINT/PRO 289-5151
This example indicates wire
EXTERNAL ENGINE QTY PART NAME P/N QTY PART NAME P/N
1 WEDGE 155-2263
135 in harness "AG".
Ground Circuit Identification
1 PLUG AS. 264-2407 1 PLUG AS. 264-2407
HARNESS INTERFACE 1 Connection Number Wire Color Wire Gauge
4 SEAL 291-9857 4 SEAL 291-9857
NOTE K A-C35
A-C40
A-C38
A-C32 A-C31
NOTE J
A-C39
A-S13 A-S12 Harness 305-5318, 305-5337, 300-4510, 286-8225 & 291-9156 Connector Tables
(386-PU) (K739-BU)
NOTE K NOTE K A-C1 A-C1 (continued) A-C7 A-C14 A-C21 A-C27 A-C38
CLR-GA WIRE NAME POS TERM/PLUG BR-16-HV T990-A84 100 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A5 1 180-9340 GY-16-HV T987-A85 101 180-9340
2 8T-8737 BU-16-HV T989-A86 102 180-9340 BU-18-GXL E965-A48 1 180-9340 OR-18-GXL Y736-A50 1 180-9340 WH-18-GXL Y748-A67 1 180-9339 OR-18-GXL C801-A98 1 180-9340 PU-16-HV T957-A16 1 180-9339
GY-18-GXL T852-A32 3 180-9340 PU-16-HV T988-A87 103 180-9340 YL-18-GXL E966-A49 2 180-9340 BU-18-GXL Y734-A104 2 180-9340 GN-18-GXL Y749-A55 2 180-9339 GY-18-GXL C800-A97 2 180-9340 YL-16-HV T958-A17 2 180-9339
4 8T-8737 GY-16-HV T858-A23 104 180-9340 ACCESSORY TABLE ACCESSORY TABLE OR-18-GXL Y753-A82 3 180-9339 ACCESSORY TABLE BR-16-HV T959-A18 3 180-9339
A-S11 A-C26 A-C18 A-C20 GN-18-GXL A778-A127 5 180-9340 WH-16-HV T962-A29 105 180-9340
6 8T-8737 BR-16-HV T959-A18 106 180-9340 QTY PART NAME P/N QTY PART NAME P/N 4 8T-8737 QTY PART NAME P/N BU-16-HV T960-A19 4 180-9339
(G829-GN) A-C10 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011 ACCESSORY TABLE 1 PLUG AS. 238-8247 GN-16-HV T961-A28 5 180-9339
7 8T-8737 GN-16-HV T961-A28 107 180-9340
NOTE J BR-16-HV K737-A54 8 180-9340 BU-16-HV T960-A19 108 180-9340 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150 QTY PART NAME P/N 120mm PAINT/PRO 289-5150 WH-16-HV T962-A29 6 180-9339
A-S6 9 8T-8737 YL-16-GXL Y750-A111 109 180-9340
1 PLUG AS. 239-7349 WH-16-HV T985-A89 7 180-9339
(G828-WH) OR-18-GXL C801-A98 10 180-9340 110 8T-8737
120mm PAINT/PRO 289-5150 GN-16-HV T986-A90 8 180-9339
KENR5938-02
120mm PAINT/PRO 289-5150 A-C39
NOTE Y A-C22 29 8T-8737 A-C9 A-C16
PK-18-GXL G833-A47 30 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
A-C14 YL-16-HV X986-A22 31 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG A-C31 (NOTE K) GY-16-HV T858-A23 1 180-9339
32 8T-8737 A-C2 BU-18-GXL C967-A15 1 180-9340 GN-18-GXL A778-A127 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG WH-16-HV T859-A24 2 180-9339
A-C3 YL-18-GXL E795-A80 33 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PK-18-GXL G833-A45 2 180-9340 YL-18-GXL H807-A128 2 180-9340 PK-18-GXL 386-A119 1 180-9340 OR-16-HV T860-A25 3 180-9339
34 8T-8737
WH-18-GXL G828-A34 1 180-9340 ACCESSORY TABLE ACCESSORY TABLE A-C23 BU-16-HV K739-A116 2 180-9340 BU-16-HV T862-A78 4 180-9339
WH-18-GXL E964-A26 35 180-9340
YL-18-GXL G857-A9 36 180-9340 PK-18-GXL G833-A21 2 180-9340 QTY PART NAME P/N QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE GN-16-HV T863-A75 5 180-9339
37 8T-8737 PK-18-GXL U773-A57 3 180-9340 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011 YL-16-GXL Y750-A111 1 180-9340 QTY PART NAME P/N YL-16-HV T864-A71 6 180-9339
GN-18-GXL C829-A66 38 180-9340 4 8T-8737 120mm PAINT/PRO 289-5150 1 SEAL CAP (2) 274-3780 BK-16-GXL 200-A79 2 180-9340 1 PLUG_AS. 155-2269
39 8T-8737 ACCESSORY TABLE
A-S2 40 8T-8737 ACCESSORY TABLE 120mm PAINT/PRO 289-5150 OR-16-GXL Y751-A88 3 180-9340 1 CAP-CONNECTOR 274-3774 QTY PART NAME P/N
(G829-GN) A-S4 BR-18-GXL C803-A99 41 180-9340 QTY PART NAME P/N ACCESSORY TABLE 120mm PAINT/PRO 289-5150 1 RECEPTACLE AS. 3E-3382
A-S5 GN-16-HV T857-A36 42 180-9340 1 PLUG AS. 230-5008 QTY PART NAME P/N 1 WEDGE 155-2261
A-S1 (U781-YL) GY-18-GXL U775-A68 43 180-9340 120mm PAINT/PRO 289-5151
A-C9 (Y748-WH) 120mm PAINT/PRO 289-5150 1 PLUG AS. 230-4013
(G828-WH) 44 8T-8737
A-C10
1 WEDGE 3E-3383
A-S8 PK-14 Y735-A126 45 126-1768 120mm PAINT/PRO 289-5150
YL-18-GXL E966-A49 46 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C17
(Y749-GN) BU-18-GXL E965-A48 47 180-9340 YL-18-GXL F421-A13 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
A-C13 48 8T-8737 PK-18-GXL G833-A46 2 180-9340 YL-18-GXL Y737-A105 1 180-9340 A-C32
49 8T-8737
BU-16-HV X983-A7 50 180-9340 A-C3 ACCESSORY TABLE GY-18-GXL Y738-A106 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C40
BU-18-GXL U774-A58 51 180-9340 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N ACCESSORY TABLE WH-18-GXL G828-A121 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
GY-18-GXL Y738-A106 52 180-9340 A-C24
PU-18-GXL Y733-A103 1 180-9340 1 PLUG AS. 230-4011 QTY PART NAME P/N GN-18-GXL G829-A122 2 180-9340 BR-16-HV K737-A54 1 180-9339
YL-16-HV T864-A71 53 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
OR-18-GXL Y736-A50 2 180-9340 120mm PAINT/PRO 289-5150 1 PLUG AS. 238-8245 YL-18-GXL E795-A80 3 180-9340 GN-16-HV K738-A5 2 180-9339
CONNECTOR DESCRIPTIONS BU-18-GXL G827-A69 54 180-9340 BU-18-GXL U774-A58 1 180-9340
YL-18-GXL T846-A100 55 180-9340 ACCESSORY TABLE 120mm PAINT/PRO 289-5150 ACCESSORY TABLE BU-16-HV K739-A56 3 180-9339
A-C1 A-C1 ENGINE CONTROL MODULE (ECM) CONNECTOR YL-18-GXL Y741-A61 56 180-9340 QTY PART NAME P/N
GY-18-GXL U775-A68 2 180-9340
QTY PART NAME P/N
ACCESSORY TABLE BU-16-HV X983-A7 4 180-9339
A-C12 A-C2 CGI TEMPERATURE SENSOR CONNECTOR BR-18-GXL U779-A6 57 180-9340 1 PLUG AS. 230-4011 1 PLUG AS. 230-4013
PU-16-HV X988-A52 58 180-9340 QTY PART NAME P/N OR-16-HV X985-A14 5 180-9339
A-C3 ARD PILOT FUEL CONTROL VALVE CONNECTOR 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
PU-18-GXL Y733-A103 59 180-9340 1 PLUG AS. 238-8247 YL-16-HV X986-A22 6 180-9339
A-C4 ENGINE OIL PRESSURE SENSOR CONNECTOR BU-18-GXL Y734-A104 60 180-9340 A-C11
120mm PAINT/PRO 289-5150 BR-16-HV X984-A30 7 180-9339
A-C5 CGI ABSOLUTE PRESSURE SENSOR CONNECTOR GN-16-HV T863-A75 61 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C18
A-C28 BR-18-GXL Y776-A81 62 180-9340 WH-16-HV T856-A31 8 180-9339
A-C6 INLET MANIFOLD AIR PRESSURE SENSOR CONNECTOR BU-18-GXL 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
OR-18-GXL Y753-A82 63 180-9340 GN-16-HV T857-A36 9 180-9339
PK-18-GXL G833-A44 2 180-9340 WH-18-GXL Y748-A73 1 180-9340
A-C15 SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR 64 8T-8737 BR-16-HV X987-A37 10 180-9339
A-C7 A-C4 ACCESSORY TABLE GN-18-GXL Y749-A59 2 180-9340 A-C33
A-C24 (CAMSHAFT) 65 8T-8737
OR-16-HV X989-A51 11 180-9339
A-C4 PK-18-GXL Y746-A92 66 180-9340 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N BR-18-GXL C803-A99 3 180-9340
A-C25
CLR-GA WIRE NAME POS TERM/PLUG
A-C33 PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR OR-16-HV X989-A51 67 180-9340 PU-16-HV X988-A52 12 180-9339
A-C8 WH-18-GXL G828-A38 1 180-9340 1 PLUG AS. 230-4011 ACCESSORY TABLE WH-18-GXL G828-A65 1 180-9340
(CRANKSHAFT) BR-16-HV X987-A37 68 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
YL-18-GXL Y737-A105 69 180-9340 GN-18-GXL G829-A43 2 180-9340 120mm PAINT/PRO 289-5150 QTY PART NAME P/N GN-18-GXL G829-A64 2 180-9340
A-C9 INLET MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR YL-18-GXL U781-A3 1 180-9339 QTY PART NAME P/N
PK-18-GXL U773-A57 70 180-9340 GY-18-GXL 994-A10 3 180-9340 1 PLUG AS. 230-4013 WH-18-GXL U780-A62 3 180-9340
A-C10 FUEL TEMPERATURE SENSOR CONNECTOR 71 8T-8737 PK-18-GXL U782-A91 2 180-9339 1 RECEPTACLE AS. 3E-5179
ACCESSORY TABLE 120mm PAINT/PRO 289-5150 ACCESSORY TABLE
WH-18-GXL G828-A1 72 180-9340 PK-18-GXL Y746-A92 3 180-9339 120mm PAINT/PRO 289-5151
A-C23 A-C11 COOLANT TEMPERATURE SENSOR CONNECTOR QTY PART NAME P/N QTY PART NAME P/N
73 8T-8737 YL-18-GXL Y741-A61 4 180-9339 1 WEDGE 3E-5180
A-C12 TIMING CALIBRATION (TC) PROBE CONNECTOR OR-18-GXL T853-A11 74 180-9340 1 PLUG AS. 237-0227 1 PLUG AS. 230-4013
A-C12 GN-18-GXL Y742-A76 5 180-9339
A-C13 IVA OIL PRESSURE SENSOR CONNECTOR 75 8T-8737 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
A-C14 ARD MAIN FUEL CONTROL VALVE CONNECTOR
YL-18-GXL H807-A33 76 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PK-18-GXL U782-A113 6 180-9339 Related Electrical Service Manuals
BU-16-HV T862-A78 77 180-9340 WH-18-GXL G856-A8 1 180-9340 A-C19 (NOTE Y) ACCESSORY TABLE
A-C11 A-C2 A-C16 A-C15 IVA EOR CONNECTOR 78 8T-8737 QTY PART NAME P/N Title Form Number
YL-18-GXL H807-A128 79 180-9340 YL-18-GXL G857-A9 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
A-T1 A-C16 ARD NOZZLE CLEANING SOLENOID CONNECTOR
ACCESSORY TABLE WH-18-GXL G828-A129 1 180-9340 1 RECEPTACLE AS. 230-5011 A-C41
(200-BK) A-C17 ARD FUEL ENABLE VALVE CONNECTOR
BR-18-GXL
WH-18-GXL
G826-A70
Y748-A109
80
81
180-9340
180-9340 120mm PAINT/PRO 289-5151 CLR-GA WIRE NAME POS TERM/PLUG Troubleshooting RENR9343
A-C5 QTY PART NAME P/N GN-18-GXL G829-A130 2 180-9340 A-C35 (NOTE K)
A-C18 ARD PILOT FUEL PRESSURE SENSOR CONNECTOR YL-18-GXL U781-A96 82 180-9340 1 8T-8737
GN-18-GXL Y749-A110 83 180-9340
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 155-2269 PK-18-GXL C991-A131 3 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BK-14 229-A101 2 E3-5226
Systems Operation / Testing and Adjusting RENR9813
A-C19 FUEL PRESSURE SENSOR CONNECTOR BU-18-GXL 995-A12 84 180-9340 WH-18-GXL G828-A40 1 180-9340 1 CAP-CONNECTOR 274-3774 ACCESSORY TABLE PK-18-GXL 386-A118 1 180-9339
RD-14 101-A102 3 E3-5226
A-C20 ARD MAIN FUEL PRESSURE SENSOR CONNECTOR OR-18-GXL Y777-A95 85 180-9340 GN-18-GXL G829-A42 2 180-9340 120mm PAINT/PRO 289-5150 QTY PART NAME P/N 2 8T-8737
86 8T-8737 PK-14 Y735-A126 4 E3-5226
A-C21 ARD BOUNDARY TEMPERATURE SENSOR CONNECTOR BR-18-GXL U779-A6 3 180-9340 1 WEDGE 155-2261 1 PLUG_AS. 237-0227 ACCESSORY TABLE
87 8T-8737 A-C26 ACCESSORY TABLE
A-C8 ARD TURBO OUTLET AND FLAME DETECT TEMPERATURE OR-16-GXL Y751-A88 88 180-9340 ACCESSORY TABLE QTY PART NAME P/N
A-C41 A-C22 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
CONNECTOR BR-18-GXL Y747-A108 89 180-9340 QTY PART NAME P/N 1 RECEPTACLE_AS. 3E-3364
YL-18-GXL U781-A94 1 180-9339 1 PLUG AS. 177-9654
A-C5 A-C23 ARD IGNITION COIL CONNECTOR
90 8T-8737 1 PLUG AS. 237-0227 120mm PAINT/PRO 289-5150
OR-18-GXL Y743-A107 91 180-9340 PK-18-GXL U782-A93 2 180-9339 120mm PAINT/PRO 289-5150
120mm PAINT/PRO 289-5150 1 WEDGE 3E-3365
A-C24 CGI ACTUATOR CONNECTOR 92 8T-8737 OR-18-GXL Y777-A95 3 180-9339 1 WEDGE 177-9655
A-C13 A-C20
PK-18-GXL U782-A83 93 180-9340
A-C25 PARTICULATE TRAP 1 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG GY-18-GXL Y754-A72 4 180-9339
GN-18-GXL Y742-A76 94 180-9340
A-C37 A-C26 PARTICULATE TRAP 2 BU-18-GXL C967-A15 95 180-9340 BR-18-GXL G826-A70 1 180-9340 WH-18-GXL Y748-A63 1 180-9340 BR-18-GXL Y776-A81 5 180-9339
A-C27 ARD COMBUSTION AIR CONTROL VALVE CONNECTOR YL-18-GXL F421-A13 96 180-9340 BU-18-GXL G827-A69 2 180-9340 GN-18-GXL Y749-A35 2 180-9340 PK-18-GXL U782-A114 6 180-9339
97 8T-8737 ACCESSORY TABLE
ARD COMBUSTION MAF DELTA PRESSURE SENSOR 98 8T-8737 A-C6 OR-18-GXL T853-A11 3 180-9340 BR-18-GXL Y747-A108 3 180-9340 A-C37
A-C28 QTY PART NAME P/N
CONNECTOR OR-16-HV T860-A25 99 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG A-C42
A-C27 1 RECEPTACLE AS. 239-7353
AIR INLET SHUTOFF RELAY CONNECTOR WH-18-GXL G828-A39 1 180-9340 QTY PART NAME P/N QTY PART NAME P/N GN-18-GXL C829-A66 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
A-C31
GN-18-GXL G829-A41 2 180-9340 1 PLUG AS. 230-4013 1 PLUG AS. 237-0227 120mm PAINT/PRO 289-5151 PK-18-GXL G833-A77 2 180-9340 RD-14 101-A102 1 126-1767
A-C32 CRANKCASE PRESSURE SENSOR CONNECTOR
PK-18-GXL R746-A20 3 180-9340 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150 ACCESSORY TABLE BK-14 229-A101 2 126-1767
A-C33 CGI DELTA PRESSURE SENSOR CONNECTOR
ACCESSORY TABLE QTY PART NAME P/N ACCESSORY TABLE
A-C35 MANUAL AIR INLET SHUTOFF CONNECTOR
QTY PART NAME P/N 1 PLUG AS. 230-4011 QTY PART NAME P/N
A-C37 AIR INLET TEMPERATURE SENSOR CONNECTOR 1 PLUG AS. 237-0227 120mm PAINT/PRO 289-5150 1 RECEPTACLE AS. 3E-3364
Harness 305-5318, 305-5337, 300-4510, 286-8225 & 291-9156 A-C38
A-C39
FORE INJECTOR HARNESS CONNECTOR 2
FORE INJECTOR HARNESS CONNECTOR 1
120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
1 WEDGE 3E-3365
Connector and Splice Locations A-C40 AFT INJECTOR HARNESS CONNECTOR
A-C41 ARD PURGE AIR PUMP CONNECTOR
ENGINE CONTROL MODULE A-C1 J-C4
2629112 2645732
J-S1 T858-J19 GY-16-NF 2642407
ECM P2 J2 FORE INJECTOR CONNECTION 2 T858-J13 GY-16-NW
J-S4
T858-J20
T859-J25
GY-16-NF
WH-16-NF T858-J20 GY-16-NF 1
IVA 1 RETURN X983-A7 BU-16-HV C967-A15 BU-18-GXL K739-E22 BU-16-NW B SOLENOID 1&2 101-RD INPUT #15 POSITIVE
50 E963-A27 BK-18-GXL 1 SIGNAL
TEMPERATURE SENSOR X983-E5 BU-16-NW 10A 70 58
CGI ACTUATOR + 51 U774-A58 BU-18-GXL E964-A26 WH-18-GXL G833-A45 PK-18-GXL 2 GROUND
X984-E8 BR-16-NW INPUT #15 NEGATIVE
2566453 E-C5 14 AWG GXL
ARD ACTUATOR RETURN (ARD VALVES) 52 Y738-A106 GY-18-GXL E965-A48 BU-18-GXL X985-E6 OR-16-NW 101-RD INPUT #10
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE T864-A71 YL-16-HV A-C10 1539693 10A
53 E966-A49 YL-18-GXL X986-E7 YL-16-NW INPUT #9
PRESSURE SENSOR RETURN (IVA) 54 G827-A69 BU-18-GXL F421-A13 YL-18-GXL 2304011 X987-E15 BR-16-NW A IVA 2 14 AWG GXL
EXHAUST GAS TEMPERATURE 1 (TURBINE OUTLET TEMP) 55 T846-A100 YL-18-GXL G826-A70 BR-18-GXL F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENS0R E-S1 X985-E6 OR-16-NW B
10A 101-RD L994-YL CHECK ENGINE LAMP
PARTICULATE TRAP #1 INTAKE TEMPERATURE 56 Y741-A61 YL-18-GXL G827-A69 BU-18-GXL G833-A46 PK-18-GXL 2 GROUND 2566453 X987-E11 BR-16-NW X987-E14 BR-16-NW E-C6 14 AWG GXL 659-PK WARNING LAMP
CGI ABSOLUTE PRESSURE 57 U779-A6 BR-18-GXL G856-A8 WH-18-GXL X987-E15 BR-16-NW 101-RD K998-BU HIGH EXHAUST TEMPERATURE LAMP
IVA 5+6 HIGH SIDE X988-A52 PU-16-HV A-C37 1539693 10A
58 G857-A9 YL-18-GXL E-S3 14 AWG GXL
ARD FUEL PRESSURE CONTROL 59 Y733-A103 PU-18-GXL H807-A33 YL-18-GXL 2304011 A-C19 X989-E17 OR-16-NW A IVA 3 229-BK G880-PK AFTERTREATMENT REGENERATION LAMP
AIR INLET X988-E13 PU-16-NW X988-E18 PU-16-NW 14 AWG GXL 230-5011
ARD FUEL PRESSURE CONTROL RETURN 60 Y734-A104 BU-18-GXL H807-A128 YL-18-GXL C829-A66 GN-18-GXL 1 SIGNAL 2370227 X988-E19 PU-16-NW X986-E7 YL-16-NW B
229-BK G808-BU VEHICLE SPEED IN POSITIVE
TEMPERATURE SENSOR 14 AWG GXL
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE 61 T863-A75 GN-16-HV R746-A20 PK-18-GXL G833-A77 PK-18-GXL 2 GROUND
G828-A129 WH-18-GXL 1 + VOLTS E-S2 E-C11 229-BK G809-GN VEHICLE SPEED IN NEGATIVE
PARTICULATE TRAP #2 OUTLET TEMPERATURE 62 Y776-A81 BR-18-GXL T846-A100 YL-18-GXL 2566453 FUEL PRESSURE SENSOR ENGINE
G829-A130 GN-18-GXL 2 GROUND X989-E12 OR-16-NW X989-E17 OR-16-NW 1539693 14 AWG GXL K990-GN J1939 DATA LINK NEGATIVE
EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY) 63 Y753-A82 OR-18-GXL T852-A32 GY-18-GXL C991-A131 PK-18-GXL 3 SIGNAL 2842728 X989-E16 OR-16-NW BLOCK 229-BK
64 T853-A11 OR-18-GXL A-C13 K738-E2 GN-16-NW A BRAKE C978-BR CRUISE CONTROL SET
65 U773-A57 PK-18-GXL 2304013 K739-E20 BU-16-NW B SOLENOID 3&4 C974-PU SPEEDOMETER POSITIVE
NOTE Y C978-BR C978-BR
PARTICULATE TRAP #1 DELTA PRESSURE 66 Y746-A92 PK-18-GXL U774-A58 BU-18-GXL E-C7 H795-PK
IVA 3+4 HIGH SIDE X989-A51 OR-16-HV G826-A70 BR-18-GXL C979-OR C979-OR C973-GN SPEEDOMETER NEGATIVE
67 U775-A68 GY-18-GXL 1 + VOLTS
IVA OIL PRESSURE SENSOR 1539693
IVA 1+2 HIGH SIDE 68 X987-A37 BR-16-HV U779-A6 BR-18-GXL G827-A69 BU-18-GXL 2 GROUND A-C16 450-YL TACHOMETER POSITIVE
ARD FUEL ENABLE VALVE Y737-A105 YL-18-GXL T853-A11 OR-18-GXL 2842728 X989-E16 OR-16-NW A IVA 4 SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
69 U780-A62 WH-18-GXL 3 SIGNAL
2304011 451-BR TACHOMETER NEGATIVE
CGI TEMPERATURE 70 U773-A57 PK-18-GXL Y733-A103 PU-18-GXL ARD NOZZLE X984-E8 BR-16-NW B
A778-A127 GN-18-GXL 1 GN-16
H795-PK C992-PU C992-PU E717-GN RETARDER SOLENOID MED/HI SWITCH
71 Y734-A104 BU-18-GXL A-C4 H807-A128 YL-18-GXL 2 GN-16 CLEANING SOLENOID E-C8
SENSOR +5V(OIL;IMAP;CGI ABS;CGI DP,CGI TEMP;CCP) 72 G828-A1 WH-18-GXL Y735-A126 PK-14L E971-GN INPUT #11
2370227 1539693
73 Y737-A105 YL-18-GXL A-C27 A249-BK J1939 DATA LINK SHIELD
IVA OIL PRESSURE 74 T853-A11 OR-18-GXL Y738-A106 GY-18-GXL G828-A38 WH-18-GXL 1 + VOLTS X988-E19 PU-16-NW A IVA 5 (PEDAL RELEASED POSITION)
ENGINE OIL PRESSURE SENSOR 2388247 T856-E9 WH-16-NW
75 Y741-A61 YL-18-GXL G829-A43 GN-18-GXL 2 GROUND ARD COMBUSTION AIR B
(IVA EOR) RETURN H807-A33 YL-18-GXL 994-A10 GY-18-GXL 2935535 C801-A98 OR-18-GXL H795-PK C975-WH C975-WH C979-OR CRUISE CONTROL RESUME
76 Y742-A76 GN-18-GXL 3 SIGNAL 1 RD-16
CONTROL VALVE E-C12
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE 77 T862-A78 BU-16-HV Y743-A107 OR-18-GXL C800-A97 GY-18-GXL 2 RD-16 C992-PU SERV. BRAKE PEDAL POSITION SWITCH
3000512 1539693 CRUISE CONTROL ON/OFF SWITCH
78 Y746-A92 PK-18-GXL A-C5 INPUT #7
ARD NOZZLE CLEANING SOLENOID RETURN 79 H807-A128 YL-18-GXL Y747-A108 BR-18-GXL A-C3 K737-E3 BR-16-NW A BRAKE
2370227 LO INPUT #5
SENSOR +5V IVA OIL PRESSURE 80 G826-A70 BR-18-GXL Y750-A111 YL-16-GXL 2304011 ARD PILOT FUEL K739-E21 BU-16-NW B SOLENOID 5&6 E716-GY 239-7353
SENSOR +5V ARD 81 Y748-A109 WH-18-GXL Y751-A88 OR-16-GXL G828-A40 WH-18-GXL 1 + VOLTS CGI ABSOLUTE Y733-A103 PU-18-GXL 1 GN-16 MED 101-RD UNSWITCHED + BATTERY
CONTROL VALVE E-C9 H795-PK
SENSOR +5V DPF 82 U781-A96 YL-18-GXL Y753-A82 OR-18-GXL G829-A42 GN-18-GXL 2 GROUND PRESSURE SENSOR Y736-A50 OR-18-GXL 2 GN-16 HI ENGINE COOLANT LEVEL NORMAL
ARD SENSOR RETURN Y749-A110 GN-18-GXL U779-A6 BR-18-GXL 2842728 1539693
83 Y754-A72 GY-18-GXL 3 SIGNAL 2968060 RETARDER SOLENOID ON/OFF SWITCH LO K900-YL J1939 DATA LINK POSITIVE
COOLANT TEMPERATURE 84 995-A12 BU-18-GXL Y776-A81 BR-18-GXL A-C14 X988-E18 PU-16-NW A IVA 6
2304011 T857-E10 GN-16-NW MED
PARTICULATE TRAP #2 DELTA PRESSURE 85 Y777-A95 OR-18-GXL Y777-A95 OR-18-GXL NOTE A A-C6 ARD MAIN FUEL B
E717-GN
86 Y923-A74 PU-18-GXL 2370227 1 GN-16 HI 101-RD UNSWITCHED + BATTERY
CONTROL VALVE
87 Y734-A104 BU-18-GXL 2 GN-16
CLUTCH PEDAL POSITION SWITCH N/C 101-RD
ARD IGNITION PRIMARY RETURN 88 Y751-A88 OR-16-GXL G828-A39 WH-18-GXL 1 + VOLTS INLET MANIFOLD AIR 2986488 UNSWITCHED + BATTERY
ARD MAIN FUEL PRESSURE 89 Y747-A108 BR-18-GXL A-S13 G829-A41 GN-18-GXL 2 GROUND PRESSURE SENSOR A-C17 H795-PK C977-BU C977-BU ENGINE COOLANT LEVEL LOW
90 386-A117 PU-16-HV 386-A119 PU-16-HV R746-A20 PK-18-GXL 3 SIGNAL 2935534 2388245 101-RD UNSWITCHED + BATTERY
EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION) 91 Y743-A107 OR-18-GXL 386-A118 PU-16-HV Y737-A105 YL-18-GXL 1 RD-16 ARD FUEL ENABLE VALVE (12V) RD-16 ARD FUEL ENABLE VALVE (24V) (PEDAL RELEASED POSITION)
Y738-A106 GY-18-GXL 2 RD-16 3000510 RD-16 2865784 INPUT #1
92
NOTE K A-C33
PARTICULATE TRAP SENSOR RETURN 93 U782-A83 PK-18-GXL 2304013
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94 Y742-A76 GN-18-GXL A-S1 INPUT #2
INTAKE MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL G828-A1 WH-18-GXL G828-A40 WH-18-GXL G828-A65 WH-18-GXL 1 + VOLTS CGI DELTA A/C HIGH PRESSURE SWITCH N/C C975-WH CRUISE CONTROL ON/OFF SWITCH
FUEL TEMPERATURE 96 F421-A13 YL-18-GXL G828-A65 WH-18-GXL G829-A64 GN-18-GXL 2 GROUND PRESSURE SENSOR
97 U780-A62 WH-18-GXL 3 SIGNAL
2946119 H795-PK E971-GN E971-GN INPUT #3
Y750-A111 YL-16-GXL 1
304mm PIGTAIL 1 IVA 2
P-C1 P-C2 ARD IGNITION COIL IVA 1 IVA 6
A-C25 200-A79 BK-16-GXL 2 2
2967724
CONNECTOR IVA 5 237-0227 230-4013
2305011 2305010 2305010 2305011 Y751-A88 OR-16-GXL CONNECTOR
20 Page, Color (Dimensions: 39 inches x 24 inches)
3 3
E-C5 CONNECTOR CONNECTOR
U781-A3 YL-18-GXL 1 1 U781-P1 WH-16 1 G-T1 128-4182
IVA 3
E-C4 E-C9
U782-A91 PK-18-GXL 2 2 U782-P2 GN-16 2
PARTICULATE TRAP #1 E-C8
Y746-A92 PK-18-GXL 3 3 Y746-P3 PK-16 3 200-G1 BK-4 CONNECTOR IVA 4
Y741-A61 YL-18-GXL Y741-P4 YL-16 SINGLE FILTER CONNECTION 239-7349
4 4 4 SPARKPLUG WIRE G-T2
BRAKE SOLENOID 1&2 E-C6 CONNECTOR BRAKE SOLENOID 5&6
Y742-A76 GN-18-GXL 5 5 Y742-P5 GN-16 5 286-7949
1
U782-A113 PK-18-GXL 6 6 U782-P6 BU-16 6 SPARKPLUG CONNECTOR BRAKE SOLENOID 3&4 E-C7 CONNECTOR
A-T1 131-1505 2775439
E-C10 GRAY RED
200-A79 BK-16-GXL CONNECTOR E-C12 3 2 1
GND 3 2 1
E-C11
H-C3 H-C4 C-T1 131-1505 C-T2 7H-1176
A-C26 PRIMARY COIL
200-C1 BK-14-NCC
2397353
U781-A94 YL-18-GXL 1 1
2397352
U781-H1 WH-16
2397352 2397353
1
GROUND
SPARKPLUG WIRE
TOP VIEW
U782-A93 PK-18-GXL 2 2 U782-H2 GN-16 2
ENGINE BLOCK GND CRS GND
Y777-A95 OR-18-GXL 3 3 Y777-H3 PK-16 3 PARTICULATE TRAP #2
Y754-A72 GY-18-GXL 4 4 Y754-H4 YL-16 4 DUAL FILTER CONNECTION NOTE H
Y776-A81 BR-18-GXL 5 5 Y776-H5 GN-16 5 155-2269 3E-3364
U782-A114 PK-18-GXL 6 6 U782-H6 BU-16 6
OEM SUPPLIED
JUMPER
ARD FUEL
ENABLE VALVE ACRONYM DESCRIPTION 2 1 1 2