OMESETL rus SERVICE 152 Oliver Street To. sro-s23-6181 ee INSTRUCTION DATE: January 27, 2006 Service Instruction No. 11541. (Supersedes Service Instruction No. 1154K. and Supplement No, | to Service Instruction No. 1154K) SUBJECT: FAA Approved Starters, Generators, Alternators, Regulators and Relays MODELS AFFECTED: Lycoming engines as herein specified. TIME OF COMPLIANCE: As required for replacement. ‘The following is a list of FAA approved starters, generators, altemators, regulators and relays for Lycoming engines. Current and interchangeable part numbers are listed as an aid in ordering replacement items, NOTE Delco-Remy starters, generators, alternators, and related regulators and relays are no longer available from Lycoming. Lycoming will, however, continue to supply mounting brackets and attaching parts for the life of units now in use. STARTERSs PARTNUMBER DESCRIPTION Weise Lycoming | _Vendor_| VendorNo. | Type | Voltage | Pinion Pitch | (Lbs, INE SERIES 935 Deleo-Remy [1109669 | Direct Drive | 24v. | 10712 | 18.0] 935,290, 320 T2279 Deleo-Remy [1113471 | Geared inv. | 1042 | 180 | 720 75659 ‘Mz-1207 | Geared Tv. | Tana Lw-12211 mz-inia | Geared nv. | ins | iso | iosia LW-15575 7.405 __| Geared nv. | ne 75700 MHB-4002 | Geared Rav. | iad Lw.14212 Mup«o11 |Gered | 2av. | aaa | 180 | Tro-st-e LW-15576 MHB-4017 | Geared aay | ina 75787 Kelly [z-a208 1BV__| 16 Pith | 180 VO-SE-BTA 76210 Aerospace [MZ=#208 | Din 1BV_| 10712 | “180 | 235,290, 320 7621 Power MZ-4206 Geared 12. 124 LWw-14207 | Systems Inc.* | Mz-4218 Geared, 12V. 12é 18.0 | 235,290,320,340,360,540 Lw-15371 zs202__| Geared nv. | ine 76212 ‘MHB-4001 | Geared av. | 1a Lw-14208 MuB-4010 | Geared | 24v. | 124 | 180. | 320,340,360, 540 Lwet5s72 ap-4ois | Geared | 2sv._| 12a 76213 MZ-A05 | Geared Tv. | 13d Lw.14209 Mzi217 | Geared nv. | its | 180 | 360 LW-15873 z-4201__| Geared nv. | wna 1 Starters to be ordered by using Lycoming part numbers. * Formerly Electosystems, Ine Page 1 of 6 Enyce “AR RaeSTARTERS (Cont.)m Service Instruction No. 1154L PART NUMBER, DESCRIPTION Lycoming | Vendor | VendorNo. | Type | Voltage | Pinion | Weight | ENGINE SERIES Pitch} (Lbs.) or MHB-4003 | Geared BW. 12 LWw-14210, MHB-4012 | Geared Dav. ins | 180 | 360 LW-15574 MHB-4019__| Geared Dav. wna 77879 MHI-4004 | Geared 2aV. | 10712 (Sup. by 31822462) 31822462 [mmap4016A | Geared 24Vv. won2_| 180 | 720 “78791 MHB-4005 | Geared. 24V. iaié_| 18.0 | TIGO-Sai LW-10556" MZ-4216 | Geared DV. 12 Lw-14215* Mz.4220__| Geared. v. | 1214 | 180_| 110-320,L0-360.L10-360 LW-11936 MHB-4007 | Geared 2a. | las Lw-14213, ‘MHB-4013 | Geared av. | i2n4 | 180 | s40 Lw.15577 Kelly | MB -4018_| Geared av. | iia Lw-12023| Aerospace [uiH-4008 | Geared. 24. 121180 _| TVS, VOSS LWw-i2iser] _ Power TyiiB-4009 | Geared av. [124 Lw.14214+ | Systems Inc** | y4p-4014_| Geared Dav. ine | 180 | Lrio-s40 LW-12787 MHJ-2005 | Geared DAV. vori2 [18.0 | 720. EWe15483 ‘MHB-4015 | Direct Drive | 24V. [10712 [| 18.0 | 235, Lwe14447 ‘MHB-EO- 26102 Geared av. | ina | 180 | 360 LW-16207, MMU-#001 | Direct Drive | _24V. Tonia [18.0 | 235 EW=16460) Mz-4228 | Geared DV. ina [180 | 320. Ew-18047, Mz-4205 | Geared. wv. [ian 180 | 360 LW-18989, MzZ-4226 | Geared rv. 18.0 [360 LW-18990, ‘MHB-4020 | Geared DAV. rang [18.0 | 360. 3IA2I210 Geared Tv. 10712 [12.0 | 235, 390, 360, 540 31A21198 | Lycoming Geared wv. | ina | 120 | 235,320, 360, 540 SIA2I02, T2eT2PM | Geared rv. } 10712 [80 SIA22106 122-1218 | Geared pv. | ion | 80 SIAZ 112 122-12HT | Geared TV. 1oris [10.5] 235, 320, 360, 540 31823590 T22NL ‘Geared Iv.naV_| 102 [9.4 SIA2100 | Sky-Tee[149-12PM | Geared wv. [12/14 | 80 BIA22104, 149-1218 _ | Geared wv. | ins | 80 SIA22110 149-19 | Geared 1aV._[ 12714 [10.5] 235, 320, 360, 540 31823592 TONE ‘Geared Tava | ena [74 31A22206 PMi201__| Geared WV. [12d [11.5 | 320,360, 540 SIA22361 Lamar [PMi203 | Geared IDV. yoni2—|11.5[ 235,320 SIA24T0, Kelly | Mz-6222 | Geared 1V._| 12 | 8.0 | 335,290,390, 300,560,540 SIA2ATi | Aerospace [1-624 | Geared Tv. _[12ia_[ 80 | 320 SIAzA7" | Power [1Mz-6220 | Geared Tv. [12/14 [8.0 | 1.10-320,10-360,110-360 SIA22473 | Systems Ine.** [17-6204 | Direct Drive | _12V. Tora | 8.0[ 235, 290, 320 SBD 1064 Geared 2av. | i2fia [12.0 31B21211_| _Lycomin Geared Dav. yont2_| 12.0 | 235,320, 360, s40 3182207 Lamar | PMa01 | Geared 2av._| Iara [11.5 [320,360,540 31822103 122-24PM | Geared av. | 10712 | 80 3122107, 123.2418 | Goared Dav. 1oi2_| 8.0 _| 235,320, 360, s40 31822113 122-2487 | Geared DAV. 1ori2_[ 105 31B22101 Sky-Tec [149-24PM | Geared BV. 124] 80 31822105 149-248 _ | Geared 2av. | 124 | 8.0_| 235,320, 360, s40 3122111 149-24HT | Geared 2AV. iia_[ 105 i Starters ip be ordered by using Lycoming part numbers. © Reverse rotation Page 2 of 6 Formerly Electrosystems, Ine.Service Instruction No. 1154L STARTERS (Cont.)m PARTNUMBER DESCRIPTION Lycoming | Vendor | VendorNo. | Type | Voltage | Pinion | Weight | ENGINE SERIES Pitch | (Lbs.) BIBI TONER | Geared TRVRWV. | 1214 | 9.4 | L10-320,360,LF10-360, Shy-Tee 10-360, LTIO-540 31B2036 Lamar | PNia403 | Geared @av__[-worig_[143_[235.320 31822462 ‘MHB-4016A | Geared 2A. yona_[ 180 | 720. 31B22474 Kelly | B-6016 | Geared 2av. | iania [8.0 [720 31B22475| Aerospace [MMU-6001 | Direct Drive | _24V. | 10/12] 8.0 | 320, 340, 300, 540 31B22476 Power | MHB-6018 | Geared 2av. | 1a/i4_| 8.0 | 235 31822477" _| Systems Ine-** [y4H4B-6014 | Geared av. | i2na | 8.0 [540 31822553" PM24o4 | Geared 2av. | ana [ 11s | bT0s40 31A22552° | Lamar _[PMi204 | Geared Tov. | 13g | 11.51 320, 360, 540 im Slarters io be ordered by using Lycoming part numbers. * Reverse rotation. ‘*Formerly Electrosystems, Inc. GENERATORSa PARTNUMBER Lycoming “Vendor Vendor Ne, DESCRIPTION ENGINE SERIES. 68768 1101859) T2V 20, 235,290, 320, 340, 360, 540 (68767 1101900, TV 354, 235, 290, 320, 340, 360 TTA 1101915 12V=50A 235,290, 320, 540 T1980 Deleo-Remy 1105052, 2aV.=40A. 320, 360, $40. 72695 1105055 2AV.=50A. 320, 360, $40, 720 TW-11429% 1101923 12V.-50A. 110-320 iz Generaiors ao Tonget available from Lycoming, * Reverse rotation, ALTERNATORS« Lycoming Vendor - Lycoming Basie Alternator Assy. | Alternator Assy ‘Alternator PIN | Vendor PIN® PIN PIN Description ENGINE SERIES 74319) T00717____| 74880 T2V.-70A. | 330, 360, $40, 720 74319, 1100717 "76165. 12V.=70.__| 360. Ta884 1100749) 75273 12V.-70A._| TIO-S4T T3808 ALE: S406 12V.40A._ | 235, 320, 360, 540 LW-14300 ALE-8420 12v..40A._ | 235, 320, 360, 540 LW-14308 ‘ALY-8520, 12V.-60A. | 235, 320, 360, 540 LW-14313, ALY-8520L$_| LW-143714 12V.60A.__| 235, 320, 360, $40 T3810 ALX-8403 T2V=70A.. | 320, 360, 540, 720 LW-14316 ALX.8421 12v.-70A._| 320, 360, 540, 720, TLW-18316 ALX-8421 T2V.-70A. | 235, 320, 360, 540, 720 Lw-14318, ALX-8521L8_| 328195498. 12V.-70A._| 235, 320. 360, $40, 720 78312 ‘ALT-B404 24V.-SOA. | 235, 320, 360, $40, 720 | Lw.14319 ALT-8421 — 2av.-SOA. | 235, 320, 360, 540, 720 LW-14321 ALT-8421L8_| 32C19551¢ 24V.-50A._| 236, 320, 360, 540, 720 i Alternators to be ordered by using Lycoming part numbers. * Seven digit numbers are Deloo-Remy. Letter prefix numbers are Kelly Aerospace Power Systems Inc. ‘*Assemibly includes ground strap 4 Assembly includes Lycoming supplied pulley. Less blast tube, Page 3 of 6Service Instruction No. 1154L ALTERNATORS (Cont Lycoming Vendor Lycoming Basic Alternator Assy. | Alternator Assy ‘Alternator PIN | Vendor PIN® PIN Description ENGINE SERIES 78314 ALU-8403 24V-=-70A. | 320, 360, $40, 720 LW-14324 ‘ALU-8421 24V-70A. | 235, 320, 360, 540, 720 Lw-14326 ALU-8S21L8 | 32€295536 2av.-70A_| 235, 320, 360, 540-, 720 784010 ‘ALE-6405 T2V-40A. | 235, 320, 360, 540 ALE-6420 1v.-40A,_| 235, 320, 360, 540, ALZ-B401 1BV.-50A._| 320, 360, 540, ALZ-8423 12V.-50A. | 320, 360, 540. 784056 EO-20041-18 320, 360, 540 LW-143060 =, 320, 360, 540, "78407 ALY-8403 — T2V.-60A. | 235, 320, 360, 540 Lw-14308, ALY-8420__| Lw-12832+4 12v.-60A._| 235, 320, 360, $40 784098 ALY-6403 —— 12V-60A. | 235, 320, 360, 540 LW-14310e | ALY-6420 | Lw-i2s34v# | aLy-ss20«G" | 12v-60a. | 235, 320, 360, $40 LWw-143108 | ALY-6420 | LW-15404 12v-60A. | 360 Lw-14310e | ALy-6420L8_| LW-143736. 12v.-60A._| 235, 360, 540 7841 ALXSMOGL | LW-12819% | ALX-O404L"G> | 12V-70A. | GO-480, VO-135 Lw.14220f | ALX-94721_| CW-12843** | ALX.9422L"G" 60-480, VO-435, 73412 ‘ALX-8403LS — 360 LW-14318, ALX-8521L8 | LwW-12842%* | ALX-8521 “ 360 LW.14318, ALX-8s71Ls_| LwW.14353¢ | aLx.8521 360 78414 ALT-B404C$ | CW-133520 =| 24V-50A, | 720 LW-14321 ALT-8421LS | LW-143616 24V.-S0A. | 720 Grooved Pulley LWw-14321 ALT-8421L8_| LW-143586 2av--S0A._| 360 Steel Pulley 79036 ‘ALU-8403LS — | 24V-0A. | 360, $40 LW-14326 ALU-8S21LS | Lw-12847%%¢ | ALU-8521SG" | 24V.70. | 540 Lw-12849%6 | ALU-85215G" | 24V.-708. | 360 Lwe128s0%%6 | ALU-8521°G" | 24v-70a. | 360 LW-143540 — | 24v-70a. | $40 LW-14356¢ | ALU-8521 24V.-T0A. | $40, 720 Grooved Pulley LW-14357¢ | ALU-8521 2aveToa. | 360 ALU-8521L8_ | LW-14363¢ 2aveT0A. | 540 320195536. 235, 320, 360, 540, 720, Tw-T0009 | ALY-6406 — = T2V.60A. | S40, w-1431se | avy-6527__| Lw-12836"__| aty-6s27%G"_|_12v.60a_| 540 LW=10256 ALV-S401L5 2AV.-100A. | TIGO-S4T LW-18873 ALV-95101, 2av.-1008. | T1GO-s41 LW=12882 ALV-9405L_ 2aV.-100A. | VO-3S LW-18874 ALV-9511L. 2av.-1004. | vo.435 LW=10372, ALY-8405 12V-60A. | 320, Lw-14312 ALY-8526 | Lw-12839%" | ALy-8426“G" | 12v.60a. | 320 Lw-14335, ALY-8526Ls_| Lw-14375¢ | ALY-8526¢6" | 12v.-60A. | 320, EW-10511 ALY-8403LS | LW-10513¢ 12V.60A._ | 360 Stel Pulley LW-14313 ALY-8520LS | LW-128374"@ | ALY-8520“G" 360 Steel Pulley Lwe14351¢ | ALY-8520 12v.-60A._| 360 Stee! Pulley Tw-l0sie | ALV-G403L5_| LW-10979¢6 2aV.=100A. | 360, $40, 720 Lw-18888e __| ALV-8512 _| Lw-1890400 2av.-100A. | 360, 540, 720, = Alternators to be ordered by using Lycoming part numbers. * Seven digit tumbers are Deloo-Remy. Letter prefix numbers are Kelly Aerospace Power Systems nc. ‘Assembly includes ground strap. 4 Assembly includes Lycoming supplied pulley. © Less bast tube, Flanged. Page 4 of 6Service Instruction No. 1154L ALTERNATORS (Cont.)m Lycoming Vendor Lycoming Basic Alternator Assy. | Alternator Assy. Alternator P/N | Vendor P/N PN PIN Description ENGINE SERIES TW-10966 ALV-8402L DAV.-100A..| 360 (Rit, LW-13479) LW-14817 2aVv--t00A. | 540 LW-10967 2av.-100A. | $40,720 TW=1888S ALV-BSiT | LW-18905 DAV.=100A._| 360 (Kit, LW=IS479 LW-18906" 2aV.-100A. | 540 LW-18900" 24V.-100A. | $40,720 Lw-1i6%83 | ALU-9404L, ——— 2AV.-70A. | VO-435, TVO-435, CO-480 Lwe142223 | aLu-ga2at_| Lw-12851¢* 24V.-70A._| VO-435, TVO-435, GO-480 LW-11884 ALV-9406L, 2AV.-100A. | 1GO-540 LW-18871 ALV-9412L, 24Vv.-100A. | 1G0-540 LW-12277 “ALT-8404, 24V.-S0A. | 540 1w14322 ALT-8421, en 540 TW-143296 | ALU-65215_| Lw-14365¢ TIO, LTO-S#-U2A LW-14367¢ 360, 540 LW-143696 540 (Pack, 0519403) TLWa1536 ALU-BSDILSe | 325195500 235, 320, 360, 540 EW-14327 ALU-BS2iLSe | 32C1955¢¢ 235, 320, 360, $40, 720, LW14335, ALY-6420L8 | 31BI9353¢ 360 LW-14336 ALX-BS2ILS@ | 325195600 360 LW-14318 ALX-852iL8 | 328195616 360 TLW-14326 ALU-BS2ILS | 32C195560 “340 320195586 540 320195596 540 Lw-14327 ALU-8521LSe | 32C195626 540 320195656 540 32021355 Es.d01sLs | 32C19563 540 320195646 540 32C213566 540 32C21673¢ 540 BaCaOITs ESAOIILS | 320227860 540 B2C2447 ESAONILS® | 320214486 320, 360, 540, 750 32020114 ES4011LS | 32C21681¢ 320, 360 (Kit, 05K21701), 540, 720 320223756 540 SCRA ESA0ISES [320217036 — 2BV=130A. | 320, 360, 540 32C21997 ALU | —— — 24V=-75A. | 360 a — 2av-75A_ | 360 33023005, ES-A0TOLSe | 320220300. == | 28V.-130A_ | 360, 340 32022491 ES-A01I-ILS | 320224926 = 540 (Pack, 05122487) 320229516 ‘540 (Kit, 05K22787) BCS ALUAASSOLS | 320225276 24V-75A._| S40 Lt. 320225286 24V-75A_| S40 RL ean ES-A019L8 — 2AV.=130A_ | 360 (Kit, 05K22759) HI0-360-DIA '= Altemators to be ordered by using Lycoming part numbers. * Seven digit numbers are Deleo-Remy. Letter prefix numbers are Kelly Aerospace Power Systems Ine ++ Assembly includes ground strap. Assembly includes Lycoming supplied pulley. © Less blast tube, Flanged. | + Thermocoupled, Page 5 of 6Service Instruction No. 1154L VOLTAGE REGULATORS: PART NUMBER Tyeoming Wendor | VendorNe, | DESCRIPTION ENGINE SERIES TITAS Deleo-Remy [1119224 2AV.-50A. | 333,300,320, 340, 360, $40 [72205 Deleo-Remy | 1119226 T2V.-20A.* | 235, 290, 330, 340, 360, 540 62833 Deleo-Remy —| 1118704 I2V.=35A.7 | 235, 290, 320, 340, 360, 540 68263 Bendix 1589-15 2AV.-50A.__ | GO-435, GO-480. 68872, Deleo-Remy | 1118799. 2AV.-25A." | 235,200,320, 340, 360, 340 68626 Deleo-Remy | 1119145 I2V.-35A."* | 320, 340, 360, 540 68810, Deleo-Remy | 1119139) T2V.20A.7* | 320, 360. 540. 71350, ‘Deleo-Remy | 1118976 2AV.-25A.5* | 320, 360, 540 71978, ‘Deleo-Remy | 1119237, 2AV.-40A.5* | 320,360, 540 72077 Deleo-Remy | 1119246) T2V.-50A.5* | 320,340, 360, 540 72311 Delco-Remy | 1119273, 2aV.-40A* [320,360,540 73340 Deleo-Remy = 24V.-50A.* | 320, 360, 540 74291 9000590 IBV. 320, 360, VO-435, 540, 110-541, 720 TTT VSF-7403, 2AV.e 235, 320, 360, VO-435, TVO-435, 540, LW-10179 VSP-7403 2aV.6 1G0-540, TIG0.541, 720, TED 9000951 24.0 320, 360, 540, 720 LW-11140, E0-20713 BaV."¥8 | Optional twin e 72696 1119656 2aV0 360, $40, 720 LW-10185 | Prestolite | VSF-7203 12V.0 235, 320, 360, GO-480, 540, 720 LW-11139_| Prestolite 1E0-20803 T2V.2*¢ | Optional twin engine installations. LW-12749__| Prestolite FVR-40027 Tav#¢ | 235, 320, 360, $40, 720 LW-11357 | Wico X-179900 DV 235, 320, 360, 540, VO-135, 720, LW-12747 | Prestolits | FVR-4004 Tv 235, 320, 360, 540, VO-435, 720 Lw-15895__| Prestolite FVR4224 12.00 235, 320, 360, $40, VO-435, 720 LW-12748 | Prestolite FYR-4005e. HV. 235, 320, 360, $40, VO-A3S EW-12750___| Prestolite | FVR-4003$ Bav."*@ (320, 360, 540. LW-12364 | Lear-Siegler | 51565 AV. 360 7 i Voliage Regulators no longer available fom Lycoming. * Non-paralleling, **Paralleling 4 Transistor. «Single engine, internally grounded field alternator installations only. Twin engine, intemally grounded field alternator installations onl RELAYSm PART NUMBER Lycoming Vendor | VendorNo, | DESCRIPTION ENGINE SERIES 8628 | Deico-Remy | 1116887 12 Volt___| 390, 320, 340, 360, $40 71349) Delco-Remy | 1116902 24 Volt__| 320, 360, $40, 720 74461 Delco-Remy | 1115831 12 Volt | 320, 360, VO-435, 540, 720 74804 Deleo-Remy | 1115832 24 Volt 320, 360, $40, 720 78059 Prestolite | FOC-4002 12 Volt | 235, 320, 360, VO-B35, 60-480, 540 78060 Prestolite | FOC-4003A 24 Volt | 320, 360, TVO-435, 540, 10-540, T1GO-S41, 720 ‘z Relays no longer available from Lycoming: NOTE: Revision “L” adds new Sky-Tee starters and Kelly Aerospace Power Systems Inc. starter from Supplement No, | to Service Instruction No. 154K. Page 6 of 6