] 257
57 WACO & WAPS - 5.10.3 kg. Check DBP {yellow End Hewo) f° [sae ee
IW ral Loco, check Psaure swith ve lose ac O8820. KG/CM [trass07S | ge Ay
fir Tie: 35a MprSw Loco Bk. Ke
Bk Gylinder Pressure Switch SOF Open at 0.20.1 Ra/CMt
Fa: 000 Mpr Sw Loco Bk oat aR
«© Fl Gn, Reeord Brake Cylinder Fin Ti MaxB Sec
412,871 For Cab-2 ignore Direct Brake Pipe Check
5:7 lelate- 13, 14,7 OF Drain Main Reservoir Equalizing Pipe by, TSCPAW/Si5 35h
jy “uh Direct Brake in Cab gauge Full Brake Cylinder. Pressure came’s
¢€ 1.15 ka tn Bria Hose Yellow NO Pressure. psP-000K—¢ | pre
"Shi E01 Meads Apply 3.5 Kg Bx Alin DBP. BCP come 35/5415 ece-35/535| 5,
i TV ky
ake Caniponant
iO Wi Ta Freight TaU,
iM In Passenger (WAPS) Disk =
‘peration (Set Brake Frame for trailing Loco operation)
ing Walt 2 Mits to fill R No Leak in Brake Rack (Pr Pane!)
2g Brake Cylinder Pressure comes
iAGE/WAPS -2.00 Kg BC-1,0/2.0 Kg|
TE iO Ke Brake Cylinder Pressure comes BCAS/S.i5 (Notes
Keane ee Re
<5 ES Wk Brake Onder Pressure Comes a an ZOD
: fae i "a osoKe
sro to Kp Brake Cylinder Pressure tomes OR 00
ym ‘-se.oww 2 Se from Aux Reservoir Isolating Cock in Pn Panel 70F, 74F, ,
ae aa a ah
| ot
be rete CVinder comes Above
a Drape Sopig he UME Brke Cinder Presse comes 25 KE BWA [RCRSISIS | LY yy
rs td Kg Brak Cynder Pressure comes ess than TP
waist WARS = Less than 4 Kg Poses
ae i615" kg Brake Cynder Pressure COMneEO RS oo Ces
sition 47 Closed
32.0 Lavine (Cab-t |e
7 a ben poston, ress sander adele such In Forward [Sane On Rall | 2]
hg "zi Loring Pes BEPSanest&a(To Confirm EP Vane Operate) | Sroct
12.7 ‘coed position, Press sander Paddle switch in Reverse ‘Sand On Rail ak ae).
Fite: BEPSand-286 (To confirm EP Valves Operate) (Page-10)
Document No. -L/INS/LTS-Mech.-O1
jo. -11of 15,
Date of origin- 04.01.2020
Version -4.0
Effective Date-16,03,2023
Pog
Issued by CEE/INSPECTION.
Test to be Conducted
Standard
feab-1_ | cab2
[cat Eaulamene’s (Cab Gauge Check)
suge with Test Gauge Against the Value Shown.
) oth Cab (Permitted Errors®.15 Ka/CM)
20s, [Permitted Error-#0.15 Ke/CM)
bs, (Permitted Error 40-10 Ke/CMA)
(erm ror 205 Ky BCT RBC
wl Cabs. (Permitted Frror#0.15 Ke/CM]
‘he (Permitted Error-20.15 Ke/CM) at TOTP
‘ratio Time Dependent Controller Operation) In case oF
6c (ONLY FOR KNORR BRIMSE SYSTEM).
GH £27.15 in AB panel
Panel Knob POS Horizontal,
in 8 Xplem® & BC comes to'0' (Note: If direct Brake
a+ 20-67 on PsP aaa
\ = by moving handle of PTOC in slightly towards Pos V. BP Pr!
it look Out Glass Cleaning,
LDL Wave Driver Side Horn 2 Way Valve Randle ih
314. 120/ 2 Mave Dr Horn 9 Way Vaive Handle
{1 io.1 Sound Close isolating Cock Horn Won't Sound
HT Horn Sound
UT Horn Sound
Cab-1 cy
1272 Move Assistant Driver Side Horn 2 Way Valve
35.2 Penh ciish HF Horn Sound. Mave Asst. Dr. Horn 2 Way.
uy act Divection LT Horn sound, Clese isolating Cock Hora
- nt ‘Washer, [Wiper Make)
HT Horn Sound
LT Horn Sound
Make
Vertical 30
weck Wipar’s Stoke Per Minute 35 to 55. Stroke/Minute
GIL g Ze dle is 35 per Requirement ( Tightens] Chik to Tight
ei Rrnor Test Spec. CLW/CR. Water Spray a
‘on of Wiper Arm in Both Cabs.
Test & Monitor Unit €U-148 of D&M,
VCU Ok / Not
lok
Al
is On. Activate Loco in Simulation Position Ih
Fr any aly Check No Air Leakage From Exhaust Valve-
Srake Pipe Pr Fal through Valve 71 Turn switch
« (o'te. Brake Pipe Now Re Chargel Vig By-2ssed )
Set up for Check]
Loco Normal
aA
r clstion Switch 237.tt0 ‘O'-Pos PSU Green Lamp in VCU Unit
aad Exceeding 10 kmph After 6+8 Sec NoVig
, 0 5. 237.1 ta Normal, Vigilanee isin service Vig,
tion in DDS Screen,
[74 isolated
[2c
oh
eager) A [ok _|
oh
ge
oh
oA
Signature of indeed
w
JOD» ASTD (Page-11)
Document No. -L/INS/LTS-Mech.-02
PageNo. 12 of 15
Date of origin- 04.01.2020,
Version 40
Effective Date-16,03,2023
\ssued by-CEE/INSPECTION
Test to be Conducted ‘Standard Fea
| Cab-i
Tabz
bows 30 Kev After 6035 Sec Alarm Sound After 61010 See Penal
4 2s Auplied to 2.5/ WAPS-5.15kg/em Reset possible after LAs Sec
‘gp AES 20" Holt Depressed Poddie Sug Attar 60" ce
fro Bloud See Panalty Bx Applied BP Fall 1a 4 oRa/er Reoa
50 Sac. Return Power Cont to OFF, Press BOVE Omarie on
Knnph After 20°Press/Rel Sander Vig Reset for 60" Further
«© Throttle Cont One Notch Vig Reset for 60"
Pee! © Speed Above 10 kmph Aiter Wait Alarm Cony
«1 Prine/Rel Gander Vig Boss not Reset Than
Possible after 195 Sec
abe
Off Speed Above 10 Kmah After Walt Alarm Come Presal
poly, Alte Bk Above. 2
ean Bc Pr Con
2 kg After 90° See Vig No Alar
12 Less than 1.3Ks, 5
cod KMPH N
O°. GEST OF Speed Above 10 Wnph after Wal Alam Comat
ace Boaly Auto Gk ahtove de Kg After SO See Vig Nel
U
4s 10 kmah After 20” Press/Rel Sander Vig Reset for 60" Further
‘arse Cont One Notch dut Not in Off Vig Reset for 80 bres
a Badet Next on Alarm Press/Rel BPVG Asst Dr V1
ien BC Pr Come Less than 1.3K3. Speedo
ssteva. { FDU ) & Co2 Fire System.
“08 QM al wn Machine rom @ Holes are | REGEP
i fs ae rg Aad go Pipe we Carneros gS Ike
fee {| ah
«- ‘rtzing System, properly Rited Ta Both Cab litle operated
SESE Gas Bes from aac Raed (NER
rd Co? Gas Pressure in Co2 Gas Cylinder Gauge
"Gas Is Harmful to Human / Live Personal
24 I Svstorn Works Properiy In Lecomative:
Works Progeriy In Locomotive.
> not. out following tests unless you are sure
29 ERP Para SE) oe ou are erg
-20lNng mode and try to drive. t should not be possible,
1 LS 3
1» och Filton and functionality of mechanical brake. Thi
1/5 gu" en natn cabs, Set up loco in otving mode
\o ait brake in initial Brake Cylinder Pressar
‘ecegtuge in gane! 8) Start Run Interlock will Come,
2 Gh, set throttle 150 and move loco with a To
‘ageamerseney Stop in Operating Cab VCB mt
. Emergency brake Apalied & loco must stop.
‘hove. Raise pantogragh and close VCB. Move Toco with
#2 wai IL kerf). Brake loco by using the Direct Brake lo
" i Come,
‘aw speed (More than 10 K/h). Brake Teco by using
| 6; servce. coun must brake and stop & Start Run Interlock wil
Signature Ke
AE STRIT (Page-12)
Document No.-L/INS/LTS-Mech.-01
PageNo. -13 of 15
Date of rign- 0.01 2020
Vesion 40
Effective Date-1,03.2023
ie teed by-CSE/INSPECTION
. Result
Test to be Conducted Standard
— Cab-t_| Cab-2
NY brake (In this test the following cab controls, which
vency Breke, must be Tested of their Functionality on both
cine a6ianrwerCameny ite Cok Des acon dhl
st equiv lent preumatic loco brake. (Setup; loco in driving mode.
loco with e speed around 20 km/hr. Starta slightly regenerative braking
‘8 by sevting e braking effort cemand Theough throttle 150 more than 10KN.
‘Auto brake Controller to full service. Brake pine pressure|
(rssh Cvthder pressure does not develop.
2 cquiprent {As per Specification of D & M).
ma — =
fhe No vigilance warning,
hhat 2 kin/he- After 60 sec vigilance warring another 8 5
/ 36 possible after 125 £5 sec.(falveley) & 3442 sec (knorr),
Rotary Switch 237
witch Position-0"
‘vir After 60 sec No vigilance warning. Nermal
q Switch Pes" Move Loco more that 10 Km/hr = After 60
ng tone,
“SI Ss
ss
Ke
Bink ex a, OF
wt 9/949 OF LOCOMOTIVE AFTER TEST. /
- or -ctvonic Enclosure of Pneumatic Panel in Closed Position.
srgels—
Signatiire of inspector
Neme-srpsusttg——~ Document No. = L/INS/LTS-Mech02
Bpue Yee
: tale oii oh
vat a
Prete Dat 308.2008
1000 No, «3882 lsued by CEEMNSPCTION
MEL SHOWER TEST 0) WAP7/WAGSH LOCOMOTIVES
{ Hotel
msm | | seam | lanl] ST 7
| L [ | | a
7 |e} vom. | 6 e| canaes
|
. Tarmon—]
ea | ET see [ae | | scavenge
o | || see | | ere | samme Py
a il
OBSERVATION
{No leakage/Drop by drop leakage/Heavy leakage)
~baek de fom ade wall
1 side wall -
‘onic filter from OCU Duct.
‘matic panel and ba
ON
B joint.
by compressor from OCU
Tia Seavenge Hower botiom aide
© de from side wall,
oth Took out glass
oth eab AC
of on Driver desk.
‘th Hatel load window.
of near PT pipe
~-thiniddle roof joint
“Toad contacter,
of lent near machine oem door Both Cab)
per servomotar (SM)
‘of near speedometer and Cab fa
5 door glass and w
dow glass (Page-14)
Document No.: L/INS/LTS-Mech-02
PageNo. : 150f15,
Date of origin-: 04.01.2020
Version 4.0
Effective Date*16.03:2023
1.0 INTRODUCTION: Rood ftun Trial Report (Mech.) For Electric Locomott 6)
20 MEHOD: As given bellow
Issued by: CEE/INSPECTION
*TiOWN OF TEMS "Actual Status Remarks
- _ | Actual Status _| Remarks
se (SA-9) Application & Release lov tyfcrot—|
©, Application & Release © bea =
1 Operation oo
> Workin — cs
vai: oka /ie-Generative Brake Release inter Lock Working |
* a Apply Up To Auto Full ow
2.2.5 (|i) drake She analy At Emergency Application tii} Independent Brake
Se-$ Shosne ® yng i ny Condition | |
a) tn neler 2xe (Sa-9) Should Apply in Any Condition
2.2.6 Stake Ay oF (HC QSST & SA-9 (BCORTat location Band ensure
. ssure should be zero (Driver also sigh? @n remarks
P> PR: Singh |
Operation ration (only for Knorr Bremse) ~
uto or Di Emergeney Brake Application OW c
8D)/ Unloader Vaive Operation Cw
E — - : ow
vation ek
oonage Status no loakee Jeden
er “oolant Level & Leal | Fatt no bacge
ol & Leakage - Une desta 32
am under frame 0m,
i
— = - :
ono Spates
Verifies Name ineth kx.
( Lisfech seu) wn ae Document No. L/INS/LTS-Mech /SUPER
e
(Page-15)
ageNo. _-20f2
Date of origin- 04.02.2020
Version 1a
O4G-38Y- Effective Date-12.06.2023
£000 No, o-oo
Roud No, 43382
‘Lie: SUPER CHECK OF LTS/INSPECTION MECHANICAL FOR WAP7/WAGSHC LOCO
Issued by CEE/INSPECTION
- INSPECTOR
ofan: sonmanny 7 SECTOR REMARKS
10 | Checle bo-» side BP & FP angle cock operates freely ees FOL
O) | zo | Ersure 90 2 fallsenvice, Be pressure in range 3.5+0.20 kg/cm? Working to aK Hat
“ | be chee -
k bot cab BC gauge working properly.
ov s. pH
"11 horn working and ensure no air leakage from H.1 horn
ov. s.pgel
‘i ur leakage from throttle vaive and ensure no any thread defect
{2° found in throttle valve during fitment
‘yer “C” cock position fitted in correct position.
cit leakage from air dryer and ensure humidity indicator to be
colour,
Snsure any alr leakage from pneumatic brake panel.
1. 5S. gauge fitted in pneumatic panel
coding in 8P & FP angle cock. (BP-Green and FP-White)
ting cock working to be check
‘both compressors,
alk 5 Ful
cf auxiliary compressor.
_jers.psull
Verified
JE/SSE/INSP/LTS (Page-16)
Document No. = L/INS/SM5/29
PageNo. -20f2
Date of origin -04.02.2020
Version 2.0
Effective Date -14.122022
Issued by -CEE/INSPECTION
LOCO No. 43382
STAGES
TITLE: - Trimming/Lining works of CAB ‘of WAP7/ WAG9 Locos, Ref. Drg. No. 18081-00393 &
18081-00394,
‘SPECIFIED [OBSERVED Size
DESCRIPTION OF ITEr
SCRIUON OF TENS . size [caps | cap | Remark
STAGES
T
Checking the application of insulating material
1p | Sees val | ob | ge [>
‘Checking the application of Insulating material Cae
[2° | snack al Vow! | ok, | ot |
[ STAGE _|
Checking the application ofS Nos alingpanel | ys, Coe
49 | for bulging and fitting ete. Mew ot | on |
Checking the application of panel S Nes at
2.0 | back upper and lower for bulging and fiting Visual (=
” hee " ” ok | ow :
Checking of Flat mould Aluminium on eeling fad |
280 | panel oresp ata eigeaie wiv | 6&| #& | Qpoiot
Checking orlat mould aluminium on back wall
“© | upper andiower panelfor gap sharpedaeets | Visual ot] OM | Giga
‘Checking of serew fitting on lt mould of celia
5.0 | janet or proper tgtaning Wsvat | GW |e | Guelos
Checking of crew iting on at mould oEaGE
6.0 | wall upper and lower panel for proper Visuat ek [ot oo
70 | feng fo uy, shart eden re wolf ote Joe rr
‘heckng of corer Tim and screw iting Tor 3 r Ge
= gap,sharp edge overlap etc, Senal ek
9.0 _| Checking of Cover Assembly and screw fitting Visual v | oil te
| for gap, sharp edge, bulging, fitting ete,
Checking of Plt Lo, ig and ser
100 | ftingfor gop, shrp edge, bend, ery vot | oT ge |Qeatoh
paintings
snares mies es
nares: Loaley name Qimesh yas
date.) 2°. pate [4-08-29 LOCO No.
ROAD No. 43382
Document No.
Page No.
Date of origin
Version,
WAGs - 884 Etfective Date
Issued by
Page-17
-L/INS/TMS
2ofS
05.01.2020
3.0
08.07.2022
-CEE/INSPECTION
TITLE: CHECK SHEET OF BOGIE ASSEMBLY STAGE INSPECTION WAP7/WAGO
OBSERVE | SIGNATURE
SINo | SECTION=23/04 STAGE-|
Check & Record finish axle dimensions. Ensure Ultrasonic test has
1 | been done. Axle no., Heat Cast no & details has been punched.| Ol | 4
|__| (Record R/INSP/TMS-1) “ =
Check wheel profile & record wheel dimensions. Ensure Ultrasonic | J PS
2 | test has been done. Wheel no., Heat Cast no & details has been
punched. (Record R/INSP/TMS-2)
SECTION ~ 23/06 STAGE-II
Ensure Gear teeth and Gear bore are cleaned properly before presing
1 | Record Gear number, make & pressure during Gear pressing (Pressure 90- ale A
106 Tonnes) _ A
2 | Check all components of MSU are cleaned thoroughly before assembly. | ale
Check grease filling nipple is removed and clean with air pressure.
3 | During assembly of MSU, ensure correct process Is being followed for the | yy. _
fitment of components, heating / cooling method of components | ¢ |
4 _| Check the specified grease is applied on roller bearing at NDE side, It oe Be
should be Long Term2 Plus or Servoplex SHC-120 brand 1
5 | Check 8 mm “O” ring fitted and also Check Clamping Labyrinth Ring OK a
__9,10,11 with Allen screw M 6x20 mm and torque with 7 ft Ibs A
Check Clamping Labyrinth Ring 15 with H Bolt M 12x40 mm and torque Z
6 oR. —
with 59 ft Ibs _
7 _| Check Clamping Labyrinth Ring 9 supporting ring and Labyrinth Ring 13
__| with Allen screw M 12x30 mm and torque with 59 ft lbs ok
Check wheel tread diameter for making pair for wheal set (maximum
difference in tread diameter of wheel in same axle is 0.5 mm). Check wheel A
8 | bore and wheel seat of axle is cleaned before pressing. Applications of | alt A
white lead powder paste are in correct ratio during pressing & record all
|__| the related data with pressing pressure (80-104 Tonnes). _|
g__| Check distance between wheel hub face to Labyrinth Ring face at NDE side aie AE
(109% 1.0mm) _ =
30 _ | Check wheel distance at four locations and maintain wheel distance 1596 a
__| 0.50 mm after pressing (maximum permissible limit in same axle is 0.5mm) ee
yn of MSU and also check lateral clearance of MSU
1 | (Lateral clearance 0.010019") {| ee |
12 _| Ensure application of Thread Locker 271 in all bolts. oe | TITLE:
Document No,
Page No.
Date of origin
Version
Effective Date
Issued by
‘CHECK SHEET OF BOGIE ASSEMBLY STAGE INSPECTION WAP7/WAG9
Page-18
-UINS/TMS
-30f5,
05.01.2020
3.0
08.07.2022
-CEE/INSPECTION
SECTION~ 23/06 STAGE-II
OBSERVE
‘SIGNATURE
B
Check cleaning of axle journal & CRU bearing before assembly of axle
‘box and apply lubricant (AL temp QNB-50) in CRU beating,
ow
4
Check application of Axle Box Front and Rear bolt M 16x45 and torque |
with 74 ft lbs
cole,
Be
15
Check End Cap clamping with screw M 20x50 and torque with 244-259
ftlbs
ale
16
Check & record lateral play of Axle Box (Lateral play 0.016-0.028")
ow
7
Check °C” clearance between supporting ring (Item-02) and MSU dive’
{end face (0.004” to 0.036") RDSO TC No, RDSO/2019/EL/TC/O151 (Rev.
“0") Dared 26.04.2019
ole
SECTION ~ 23/05 STAGE-IIL
Pinion pressing records has been kept for all 6 pinions.
(Record R/INSPTMS-3)
iA
SECTION - 23/09 STAGEIV
Inspection of Traction Motor & Gear case Assembly,
Check Bull Gear and Pinion of Traction Motor before motoring, It should |
be cleaned properly.
OK
Check torque of MSU with TM bolt (08 no. M30 x 140) Torque at 922
ftlbs. ow
Check & Record backlash between Bull Gear and Pinion [for WAPT Loco T
0.020°-0.018"(0.25-0.046mm) & WAGSH Loco 0.011-0.018"(0.29- ole
0.49mm|]
Check the cleanliness of gear case, breather pipe and glow glass of Gear
case. Glow glass should be cleaned & visible, ok
Check the application of Sealant is properly applied on both part of gear
case before assembly. Ensure application of Antiseize compound Loctite
767 in gear case bolts
ole
Apply Gear case with Traction motor Bolt (Hex head 04 nos. Mi6x200) |
and Torque at 300 NM (223 ft.lbs).
elt
Check Gear case two half assembly is applied with socket head cap
‘Screw M12 x 70/30 & M16 x 200 and torque at 59 ft.lbs.
ole
Inspection of oil level in gear case;
Check the filing of gear oll in gear case (6.50 Itrs/gear case). Check that
any leakage of oil and also checks oil level in gear case.
OK
Check that oll level indicator is protected by mounting of cover. OK Page-19
Document No. L/INS/TMS
Page No. -4of5
Date of origin -05.01.2020
Version 3.0
Effective Date -08.07.2022
Issued by -CEE/INSPECTION
* CHECK SHEET OF BOGIE ASSEMBLY STAGE INSPECTION WAP7/WAGO
Inspection of Truck Frame Assembly; STAGE-V_
OBSERVE | SIGNATURE
>
10 | Check the mounting of springs at end axle and middle axle (Outer & Inner) | OK. ApS
heck the Fitment of complete brake gear arrangement and also check all
|__| the lock pins are applied & E- clamps are welded propery [ok NS |
|12_| Check all the split pins / cotter pins are applied and proper splitting of legs, OK YE
Check wheel set Guide and mount on bogie bracket with Hex Head bolt =
13 | M2aca00 and Torque at 480 felbs & axle box with Hex Head bolt |g \_ SI
124x100 and Torque at 494 ft-lbs 4
Apply Torque support with TM holder Bolt (Hex Head 02 nos. M24x100) n g
44 | and Torque at 490 ftlbs & with Truck Frame Bolt (Hex Head 02 nos. | OK _|
_| M24x100) and Torque at 490 ft.lbs_ _ |
15. | Check Axle Damper & Axle holder with axle box and bogie frame bracket oe ft
| | and Torque at 142 ft.lbs _ ui
Check torque of Spacer & TM holder with TM bolt (08 nos. M30 x 160) g
18 | Torque at 981 ftlbs. — — oe Ss |
17 _| Check the Fitment of Axle damper and Torque at 142 ft.lbs Ne _|
| Check Lateral stop & Vertical stop with Bogie bracket and Torque at 59
18 | ane ° ok TINY
Inspection of Sand box assembly;
19 _| Check the fitment of sand box with bogie frame, Toe No |
| Check “T” type sand ejector with protector plate is properly fitted
20 | BY M0 hex. Head screw and M10 helical spring washer and lock ok, Nv
nut M10 applied. Bogie Frame with Hex Head bolt M16x35 and
Torque at 142 ft.lbs _ _ -
Check that send spout holder is properiy tightened with adopter NS
21 | assembly of sand box along with gasket by M12 lock nut and spring) GK —+4 |
| washer M13. (qty 4 Nos./sand ejector)
Inspection of Pivot Assembly; STAGE-V
22 | Assembly of pivot ring with pivot and housing ring with pivot | ow. ys
housing with hex head screw M12 x35 at 59 ft Ibs |
23 | Check the Fitment of complete pivot assembly ok
24 | Check the application of safety sling in Traction Motor and Brake hanger
lever.
OK Page-20
Document Ne, —-L/INS/THS
age No. “515
Date oforign 05.01.2020
Version 30
EtfectiveDate -08.07.2022
Issued by -CEB/INSPECTION
TITLE: CHECK SHEET OF BOGIE ASSEMBLY STAGE INSPECTION WAP7/WAG9
SECTION - 23/09 STAGE-V [_ovseave | sicnaTure
Inspection of Bogie Asm in Loco at LTS; STAGE-VI
Measure & Record Vertical Clearance between Axle Box and Bogie
2 | Frame (Vertical Clearance 30:35 mn) _ OK w
Measure & Record Horizontal Clearance between Adie Box and Bogle
25 | Frame (Horzontal Clearance 1519 !mm) On we
‘Check the Fitment of Sand Box assembly and also check the alignment of
27 | sander nozzle — | ok | W
Check that spouts are projected on rails and rail level clearance is ye
28 30mm (+ 2.0 mm). Oe
Check the complete brake gear arrangement with Slack adjuster top and \s
22 | potion ok | Ww
Check the movement of Brake cylinder piston and also check any
2° | ebstrution during movement OK | |
31_| Check all the Brake blocks are in proper position. ok No
‘Check any leakage/seepages of gear oil from gear case also check oil
= levelin gear cass up tothe mark Check da lig fly tghenea. | OK | ON? 1
Check overall position of Bogie visually and record the Bogie serial >
33 | number (Front Rear) of loco _ on |
Check all the incomplete work which is not done during the assembly of "|
134 | truck frame, ok we
Status of SMI/MS Implementation _ _ [Yes/No | _
[35 [sma ozez ves De
ature OE) Signature of inspector vl
-PYNA
ame Carrey nameDihGesn KUMAR Sapna
Oi) .
bate heh an vare—L2}oe} 2
39. Records
| SI.No. | Name of records _ Location -
2 F/INS/TMs-1 Loco history File and Section in charge _
2 | F/ins/tms-2 | Loco history File and Section in charge
3 | R/INS/TMS-1 | Section in charge
4 | R/INS/Tms-2 | Section in charge _
(5 TRans/tms-3 Section in charge Loco wo,-hil.93- 963
4339)
ROAD No.
Page-21,
Document No. -L/INS/TMS/SUPER
Page No. =20f2
Dete of origin 04.01.2020
Version 30
Effective Date 30.11.2022
Issued by .CEE/INSPECTION
TITLE: SUPER CHECK OF BOGIE ASSEMBLY FOR WAP7/WAGSHC LOCO
S.N_| DEFICIENCY
BOGIE
FRONT | REAR
; -
BOGIE | REMARKS | SIGNATURE
1.0 | Ensure UST of axle and wheel
Oe | Ole Sodsfadoy wy
20 | Checking M-20 Tapped hole with 20x75 mmbott | oie | ele i ww
3.0 | Checking of loose lip of CRU Besring ok | ot. ‘ ye
40 | Checking of “O’ Ring OK | old. 4 w
50 oo clearance between pinion face and oe ok n w
eu Checking free ‘movement of Brake cylinder and om | oe) Top
70 | To check rimarysuspensonspringcrac/ Damage | pg | ol | mL a>
a0 | 1 check oil leakage and proper fitment of all
fastners of Damper.
or] ok ne | gys
9.0 | 1 check bogie frame Transition Beam and Damper
| Base crack/Damage before fitment
om fom | on | we |
Ensure Gap 10 mm between Brake block and
ano Wheel
oO
| OK. 4 we
11.9 | Check Motor Support bracket Profile before
‘Traction Motor Mounting,
oe] on | on | ye
12.9 | Check Traction Motor holder Plate Radius before
Oo] on oe
fitment Ok 7
| ssn aa emit of Traction Motor safety sling oe | ok ye
Verified ov
oe ati
Wi
nome DULGESH foun Srncun
JE/SSE/INSP/TMS [Document No. FINS!
age no. Of of ot
Date of Origin: os/ov/202d
Version 1.0
Etecve Date 05/01/2020
[ssued by: CEE Inspection
WHEEL SET PRESSING DETAILS OF ELECTRIC LOCO
LOCO NO: TPP-G9-884 ROAD NO 43382
BOGIE FRAME NO & PO FRONT VED-a22 REAR AGPL-A736
z GEAR WHEEL(DE) WHEEL (NDE) AXLE BOX (DE) MSU BT]
= = 8
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+ [rosral BESTA] 101 | G-11932 | 1092.8] 102 | ,,&,,| 10822 | 100 | awase |N8C2240) 49 | o.025 | arws20 |N8C22) 4s | 0026 |rac| FAG] 1596.5
‘ecag oe NaC22L0 Nac221,
2 [1.9520] se] 96 | G-11159 | 10822] @7 | 355] 10924 | 92 | KPE7260)NECZ29! a5 | core | xpev267|NBC241 0 | ooze |eAG| FAG| 15961
cag o Bst22K01| NeC22L0 BSL22K04] NBCZ2L
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4 |rasrs|eies| 96 | G-11280 | 10022] 97 |S. 10923 | 23 | curzat |racotss) 50 | 002s] curzss |FAC"S| 50 | 0.025 |raa| rac | 15983
ERE NBC22F0 NBC22k
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6 |r-9431] SSAC! 100 | c-rto7e | 10922] 95 | S| 10922 | 88 | curts2 |Facoss2| 45 | 0019} curses |FASO48) ge | 0.020 [rac] Fac | 1596.3
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ISIONATURE OF SOENGE-TMS SIGNATURE OF INSPECTOR
piling. Ak Mh wore DuCGESH Home SHagmn
w Document No: FINSPTWS-2
Page ne, creo a. t. OT.
Date of Origin: 05/01/2020
Version +0
Effective Date: 05/01/2020
lesued by: CEE/nspecton
BOGIE ASSEMBLY INSPECTION OF ELECTRIC LOCO(WAP-7/WAG-9HC)
LOCO NO TPP-G9-884 ROAD NO 43382
|BOGIE FRAME NO & PO. FRONT. VED-422, REAR ACPL-1735
x gf | = VERTICAL HORIZONTAL
Zz & g 5 3 CLEARANCE. CLEARANCE
ie 2 BETWEEN AXLE BETWEEN AXLE
5 2 wnesino | wuesoxso | 2 | Bin] Be | cou | sormoscce | conmpscce
@ | AxLENO & 3 2S] 25 |caseno| FRAME (0mm. | FRAME (15mm-
y 8 5 g Pe 25 35mm) 18mm)
z z xs | 8
De NDE ve | noe g2 | 2 rs | is | rs | us
oe
4 T-9574 | KPC23A1214 | G-11332 | G-11010 | AEW439 | AEWS520 oe 0.014 | KPE4790 | TACPLO8| 34.05 34.85 18.05 16.91
£ T-9520 | GGAG12175 | G-11158 | G-11159 | KPE7260 | KPE7257 ee 0.014 | KPE4723 | KPE4578} 32.31 34.02 15.08 18.29
|/BSL22K01{BSL22K04{ MEDHAGFRA|
3. | 17-9877 | Geact2200 | 6.11258 | c-1izs7 [P5122 Z2KOAMEDHASERA) coors | xwst7 | ceess | 2434 | 3450 | 1353 | 1549
4 | T9573 | kpczaatsot | G-11260] G-r2e2 | curzat | curzse |MEMAEFRAL cota | xpessoz| rasta | 2488 | s4o1 | 15.11 | 1898
5 | T-8593 JaHeLaseaz7e) 0372 | 037s | Kmsse | Kwrss [MED'AGFEA) ota | asusie |Kpessre] 2423 | soo2 | 1883 | 1593
8 | 17-9431 | eoactazas | o-11079| -11078 | curts2 | curtes [MEDHACFRA! gore | kreaaao| Kreds71| 3373 | sas | 17.83 | 16.35
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QIGNATURE OF SSEANGP-TMS SIGNATURE OF INSPECTOR
NAME, \ Nera name JuRGesH Kuma Sip em
B.L.W.
Oo (Poge-2a)
Document No: -L/INS/LTS-Elect.
aw Page No. -20f17
Date ofcrigin-04.01,2020
Version tt
Effective Date-05.06.2020
Issued by -CEE/INSPECON
= Loco No.43382
Roitway NER,
| sw | Parano. | Activities | Page no.
— LOCO TEST (BEFORE CHARGING)
E | 20 [een Tet aft ret cai -
‘Low Tension test 1
erent of resistor in OHMS [0
22 [neta Cas a SSR z
a
Cc | Keke .
aa
fennel saree zs
| Tet wiring aux wansformer s00V/a35V-110y [pox 6}
Minimum voltage relay Pox BE)
Maximum earente
[ fat crane sensoes
| Sequence af BUR contadors
oe LOCO Test OCO TEST (AFTER C CHARGING)
| Commi ioning with High V ‘High Voltage
Checklist
[ Safety ert ain creuit braaker
Ail Converr conning
| 5.3.1 | Running test of 3 ph.
[533 [Peronmame cre —
C r Perera o SUR wher oe goes 2
- | Auxiliary circuit 415/110. 9-10
‘Traction Converter Commiss —
Traction Converter=18 2 =
\ Traetion Converter =2
5:3 | Test proteaive shutdown ALG _ B
t ‘Test Harmonic Filter 7 13-14
| | Tet iran components afte ocomive ——— aes
[$30 | Teektest — i536
& |= | Final Cheese ae]
? [Safety check Point of 7 a (Page-25)
Document No. -L/INS/LTS-Elect.
PogeNo. —-3af17
Date of origin - 04.01.2020
Version
Exfective Date -05.06.2020
stag ‘sued by ~CEE/INSPECTION
a = _
[0 [ continu ty Test of Baer Circut Cables —
‘Check continuity of | following cables as per Para 2.3 of document no. SEHX 610-200
fom to sax ——_ -Senstion contin GRMGTORy
r Circuit breakers 770.2, ‘By opening and.
| Battery (wire no 2093) | 4121-4. 3104-1 losing MCB 112 ok
T | By opening ana
[moe s12 Cones sox pele ok
| Battery (uke re 2052) | Connestr 0K7-2
[882 tren 2087 Connector s5K7-3
20_| Low Tension Test 2
| Measurement of resistor In OAMS (Gy Moasura he ieaaiae
Sousa Sor gees Pima carer artarmer ana Resaty nenone eS TS
24. | decumentna s tisk sto
[Name of the resistor ————-—— Prescribed Value | Measured Value
| Ressores meus uremeni ea rum bashes Pes ars em
| Resistance measurement earth relum ‘brushes Pos. 10/2. = 030
| Rasitnce mesutenent oahu trshes Poe Toa — -
| Resislance measurement aarth rum brushes Pos 104 -
a -
Low Tension Tes its (thou control elect
| eoamest 2° one wih the hap lhe pel ype et op foxes 8p procedure gen in Para 36 of the
docurent ro. 3 SK 1028 a
_Namo of he tost | Senematicuses = ommorox
Test 26 V supply — — Sheet O4F and cnernked sheets | ae
Test 48 supoy — Sheet oa sheets of (ek
[Rest wacion cnt tees of nu [ek
Test power supply bus satons Sheets of Group de =
Test contol ain spares Sheets of Group 66 eK
[Test earn taut detection vatoy oval by making | ox
mil ent auto ast te war fautdtecten | sreetoac -
Test cont Preumatie devices Gian o8 2K
feat ighing oni) Shoet of roip 7] “35
[Pretest speedomaur | Sheet of Grows 19” {248
_Pieeslvoierescondalandtve gate awsstgr eee ek
[reer ans Stes ofereip ra 24
[Prstat cons Sheet of Group 16 =
Test speaai moc [ Sheet of Grup 17 . (Page-26)
Document No. - Y/INS/LTS-Elect,
PageNo. -40f17
Date of erigin- 04.01.2020
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