Wag9hc CLW

CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
(WEST BENGAL)
INSPECTION CERTIFICATE
OF
(TG-3196)
LOCOMOTIVE No. : 38217 N.E.Rly./IZN

CLASS : WAG-9
TYPE : Co-Co
Date of Despatch: 06/07/2023
RAILWAY BOARD ORDER No.:
INDIAN RAILWAYS / 1-117atfta.
CHITTARANJAN LOCOMOTIVE WORKS /1- 1- 1.-1 -40\71.1 ct)1.41-11
P.O. -Chittaranjan, Dist:- Paschim Barddhaman/ Sici)tH- trtilT

PinCode:- 713331 / f0-1 ct>16-713331
LOCOMOTIVE INSPECTION CERTIFICATE

P414flif trq
LOCOMOTIVE CLASS: WAG-9 Dated: 12/09/2023

)(-1vt.-1 1 :3 7.4-9 f.M.Ti: 12/09/2023
LOCOMOTIVE No.: 38217

r1 viii ‘
1-k_441: 38217
Exhibited Drawings & Specifications: CLW's drawing sets and Specifications for
Bogies, Shell, Electrical Equipment etc. have been followed (CLW's drawing and
specifications are prepared on the basis of RDSO's key drawings and specifications).
14-4-Dfa. 7-4 raPaRt : trit, 6144) u4 fo-q 4-azzi): L;ci cpi argRirr fT
ILH ct-)H--ozzi'Nci faf4--vr 3-r.3T.Tir.t. ly df T 3-rruR z=rR f+-t 4 0 )1
1 We hereby certify that the Locomotive No. 38217, has been manufactured, following
the above specifications and generally within the limit laid down except where in covered
by relaxations granted by us.
1. '-kY-1138217, 4)11 -14fuT T). r fclf
.611-11-gd:Uftfft-1731" litdRf+-EFT i 1 11 tl
2. CLW certify to the best of their knowledge that there are no other deviations on this
Locomotive which have a bearing on its satisfactory performance.
3-117FR q 4-1D1c1 1 -Err wldl -4) TF - clui-1 -14 3F4 4 t itTit
Pu-11-114 cLicitiFt I
3. Feedback rating may please be filled in regularly as per "Google Form" shared through
e-mail ID available with us.
3.454) v-1icPu1,`40010 ct)c) aficr Vrff T-R-r t=17 t, -aTf# qqicr tr '474
cpqi
4. This has the approval of Competent Authority.

4. TM114 aff -Tt 4)13-ViTi tI
Prepared by: 4 Checked by

WI
'i --; 6';t:;21.C' oes ),
SQAM/QAM Signature of CQAM
03
CHITTARANJAN LOCOMOTIVE WORKS 0330
CHITTARANJAN
INDEX FOR QUALITY CONTROL CHECK SHEETS

OF WAG-9 TYPE LOCO NO. 38217(TG- 3196)
SL DESCRIPTION FORMAT No. REALTED PAGE No.
No. SHOPS
01. Particulars of equipment 04 – 05
02. Testing and Commissioning F.60E.305 16,19 06 – 40
03. Assembly of Cubicle HB-1, HB-2, Filter F.60E.309, 19
Block 307, 308 41 – 44
respectively
04. Assembly of Panel ‘F’ F.60E.313 19 45 – 47
Inspection of Cable Laying F.60E.318 19
05. Central Under Frame before machining F.60.783 17
Central Under Frame after Machining F.60.788 17
Central Under Frame Assembly F.60.781 17
USD Stage Inspection F.60.767 17
06. Head Stock Assembly F.60.780 17
Bolster Assemblies F.60.784 18
Hatch Seal Channel Assembly F.55.414 12 48
07. Roof Gutter Assembly F.55.415 12
Stage Inspection of Roof F.55.416 12
Stage Inspection Report of Cab F.55.303 12
08. Body Side Assembly LH & RH F.60.782 26
Inspection of Shell Assembly F.60.785 26
WHEEL & AXLE:
Identification Nos. of Wheel & Axle Assly. F.54.029 09
09. Press in Force Wheel & Gear F.54.028 09 49 – 54
Finished Wheel Set Assembly F.54.027 09
BOGIE PARTICULARS:
Bogie Machining F.60.786 18
Bogie Fabrication F.60.787 25 55 – 57
10.
Stage Inspection for Pinion fitment & Gear F.60.797 18
Case Assembly
After Wheeling on motorized Bogie F.60.810 18 58 – 66
11. Under Gear Items fitted in Shop-16 F.60.815 16
12. TRACTION MOTOR:
i) Rotor Core Assembly for TM F.53.102
ii) Stator Assembly (machined) for TM F.54.023
iii) Final Despatch of Three Phase Stator F.53.113 20,08,21,23 67 – 85
iv) Routine Test for Three Phase TM F.21.101
v) Final Inspection of Three Phase TM F.53.114
CH1TTARANJAN, WEST BENGAL
Testing & Commissioning section- Shop-19
WA 4 91*C- LOCO NO. '3 2- 1 7 DESP. TO 12 N / IrE120-N 6 ' 7 • 2-3

EQUIPMENT PARTICULAR of 3 PHASE LOCOS
SL Name of Equipments Name of the Maker's SL No. P.O. No. & Date
no. Manufacturer
1 Pantograph -1 r4 114 3 to ! 3 y -at 2_979 /4
2 Pantograph -2 7 1
.3 I Lfr ) A- .6-t 2_
3 PT -Transformer Sill'T E Ni 6 4 13 6 5 2-22-So 5 tov-6,
4 VCB N/o5/23/0Io/VL M/O O 3 ty
A 1- 2- g LI
5 Earthing Switch --T-P,0L- E-)( 23 0 4- 167 - ,c3-11 22,2-s?217 0:
05?
6 Main Transformer
t
iet
TFP (1 H E 1- - (3C - ° 5 - .23 - 2-°55°2-.5 ---70 72 try S I
7 Wheel Bogie 1 \,' D V S - 124 g ( 122_
V--5 2-2,3 7-6-0 gro
8 Wheel Bogie 2 ...7,/ ' VS - 14 82 -_1_ _ 2.4-1 /23
9 Traction Motor - 1 c-i-u, -VrITcl - ! g6. 2-
10 Traction Motor - 2 //
e.it..1 (
,) (260O/
11 Traction Motor - 3 S j '-' ri E NS
G5-399500 ,--- 7-022,ero s 20 91
apt, - cPf - .4. 121 2 2
12 Traction Motor - 4 iy 65399 50")i
13 Traction Motor - 5 c_ I._ Lc) --r-r-r-i- crr 1& g/-43
- -_ ct-,-.1(( ,t2
14 Traction Motor - 6 •5 t L- " E NS 6 c----; 53 94---/ — 7 72erD5710 20 9 I
15 Main Compressor unit-1 ' E LC5-1 I EUIS 91
-9g53 1 '
7 7-11 2i i Erg
16 Main Compressor unit-2 7493 16
tert1
2-4-
..,,, E 1,J- S 9J-c) ? 9 5 -et - 9-4? 4 121
17 Baby Compressor ,, glAI AS (06835-
18 TM Blower 1 F r"-, T r2- 3 - 9-- 4 j g I I 5f/ 2-22-5/ 2, drliO 2go4
19 TM Blower 2 / 1 )--e - 4 f 92 / -9.0 - & - 9/2 2
20 M/c room BI-1 'D4/7 4 r72- — 342
S- 1-4 2- 2._- IK1 1,6
21 Mic room BI-2 21 41 - - 4 ) 3 4- .---'
9/ 14- - g i 22-
22 Scavenge Motor TM BI-1 P.FiNZAN 2-3 - 0 4 - 12D -7 1(2z29, trio-17-
23 Scay. Motor TM BI- 2 .f / Er),-041 - 9g> - v
_ _, ,.
24 Scay. Motor MR BI-1 S s' I-) 'D 30 5-8 - 15 ---- 39 2-4 Lseg /,
25 Scay. Motor MR BI-2 >> ly;o - 5g05 — --0-0 -- u114
-8
26 Oil Pump TFP-1 -F1,0 t'-'W 1L L 9.156--- 576 :'- t./ 242_6 2:5 Irt2t:
27 Oil Pump TFP-2 ) , 2_30/2_6 O —
28 Coolant Pump SRI N I L-
29 Coolant Pump SR2 1 1 L-
p,
30 OCU-1 frame Se 1 N 1 '-13°211F-1-C1C) --- ,li fif2..„-5.29 cre-cog 7-J
31 OCU-I-MOTOR 1) .)>5.133 1)S-9O `-' ,Thfflc)- ty 11 1 24
32 OCU - 2 frame 50)Ni 3):301.-PF 9-5g5 _p0 -
33 OCU -2 -MOTOR ,, -4..\-0\1-S-g5- — 4r- 9-0---
34 OCU - l -Radiator ALLC ) 23,-13/ 1085 ,59 2_2_2_1,3-44 t , LS 2. cLir-
35 OCU -2 -Radiator 1 i 1.
1--- ')--3 i 07 0-o - 12-4 'LZ_
36 Tr. CONVERTER - SR1 AL S TOM --T. I PL 03- 2_c13 25 pgopo A 73031
7-0 .2_2_113t
37 Tr. CONVERTER -SR2
).; MITT I PL/ 05/2c23 /PP-CP0 A [30
61) -1--.5-'w *7016

„cf.. • c,i-icztgei-A
ccE-IEL-c11 90-7.
1 csi 4
-psi -31(36
CHITTARANJAN, WEST BENGAL
Testing & Commissioning section- Shop-19
Page - 2 Page-02 of 02
EQ PARTICULAR of 3 PHASE LOCOS
SL Name of Equipments Name of the Maker's SL No. P.O.No. / Date
r
nno,. , Manufacturer
38 AUX. CONVERTER - 1 11 1 P-1- G T 2023e/1010/3A/0 6 ;-9 27022, A
39 AUX. CONVERTER - 2& 3 ,/ 9_02:3 P 11011 i t -3g /0659 in Ts 4-
40 ELECTRONICS AUX
NIL , ter/4 /23
CONV.- 1
41 Electr. AUX Cony. -2 IN) ) 1 ---
42 Electr. AUX Cony. -3 N II.-- 22-11t34,117),Fge°
10=6
L Z3
43 V.Control Electr.-Cell-1 A L... 7 0 1.-.) A VTIpL/05/2.0 3 .371;lacp,.) A [3027'
44 V.Control Electr.-Cell-2 / f 6 KT I P1--F-61517-C1 iI-e / PP-cPu A/3r32'
45 Max Current Relay AAL 9.,),),11_07 69 1412
46 Min Voltage Relay - ,4R
e..61,1.1-tt.IA E Flcsits1 ? f21.12.
47 FIRE DETECTION UNIT-FDU '.
1.-Al.q E. 1, 0 9g 3 7`Z3
48 Vigilance Control Unit F-Rf4E1-ENI N.2-01.G ,li.2.2241-10 tov.
49 Pneumatic Brake Panel .9 7t122066./ tot.
r---P; 1) - 59-- WIPC-(15 - 3- Sic5-
Pi -21--t
50 Aux. Transformer pA TM / g. C RR f•rDA 29, 7[2L — 3 ti 24 2_59 o ta
51 Flasher Cab-1 S CS Fl-F0 4 675" — :,_- LI 22 ' '-t
52 Flasher Cab-2 / , Fl- E O 4 7 110 ..--y) 0 ---I-t- z3 I 712 2-
53 Cab 1 - Heater & Ventilation --ropcji p,1 V 7i25 111'2-- j-3 147'2-2- 59 t' 07 226
54 Cab 2 - Heater & Ventilation // 94 3 11122- d4-22itti 12_
55 Cab Fan - 1/1 V ENT H Et L D.;,1)-0410`)-- --P 4,222.670A HS/
56 Cab Fan - 1/2 ../ , .1. 1-1_ C 3 -777 •b-, Af-- - to-1114 2. 2_
57 Cab Fan - 2/1 ,,9 ..Z1- V1._ C''C
43,-7. ,C
58 Cab Fan - 2/2 ,, a_. \Z 03 68 5
59 Speedometer Recorder-Master
A AI' N-1-61- ft) - 230 35/ 0 --7 5y 222 7--
60 Speedometer Indicator - Stave l', M-rel- s- - 236 35-2LI --'-0-6 - 72--1 al- 2-1
L-
61 CAB 1 - AC Unit S .Frbkv-) L-- ),)-I---i - C 0 ° 1 ,a ty 262_9.3A t '0
'"- 62 CAB 2 - AC Unit c :)-• ri - )- '-; 0 >c)
iMY1 -1545
) 1 ._ P t - nq
63 H/L Converter - 1 N I L-
64 HL Converter - 2 NI I i---
65 CAB 1- A Panel CLW '--- 3 7 0 5
66 CAB 1 - C Panel CLW
? 7 61
67 CAB 1- D Panel CLW -; 7 05
68 CAB 2 - A Panel CLW -37 C' >
69 CAB 2 - C Panel CLW 37 6 I
70 CAB 2- D Panel CLW 3 7o c
71 CAB 1- F Panel assly CLW 3 $ oJ
72 CAB 2- F Panel assly CLW ,,
73 HB 1 Panel assly CLW 12_0_0 g' bolo
5i- le A I 00 s
74 HB 2 Panel assly CLW c LH 13x0e 121C gc,eig
75 SB 1 Panel assly CLW 3 6 4 I v- ,F---(
76 SB 2 Panel assly CLW i,
77 Filter Block cubicle CLW 741
78 Copy to Insp. 60E : Loa) 5ke — CF18 t \ID A k-nYcX-5-1 3 .F3/33
41. 8 Q4 I e_-y-i7 Box —A • • 1 - Pi+
SSE/BLS/ 19 )
t 9G
CHITTARANJAN
No.SSE/60E/01 Date : 01.08.2023

SSE/IC Cell
CLW/CRJ
Loco No : 38217
In the above Locomotive (TG-3196) dispatched from CLW/CRJ in the month of

July-2023, cubicles HB-1 & HB-2 fitted are of Trade Supply.
Consequently, format No. F60.309 for HB-1 & F60.307 for HB-2 could not be
issued for the mentioned locomotive.
This is for your information and necessary action pls.
SSE/INSP-60(E)
CLW/CRJ
CHITTARANJAN
INSPECTION FORMAT FOR THREE PHASE ELECTRIC LOCOMOTIVE
FORMAT NO. : F60E.308 Ref. W.I. No. : W.60.308
Type of Loco: WAG 9HC VERSION : 02
ASSEMBLY OF FILTER BLOCK
Loco No :38217 Effective date : 09/02/2022
Date of Inspection:28.06.23 PAGE : 01 of 03
Filter Cubicle Assembly Serial No: 3741

Type of Locomotive in which it will be fitted: WAG 9HC
Spec No : CLW/ES/3/0193 Alt-G
I. Fitment of the sub-components

Check the fitment of all the sub-components of the Filter cubicle as per apparatus list 3EHP
130 170 (for WAP5) and 3EHP 130 280 (for WAG9). Check the following items compulsorily.
Sl.No. Description Standard Make Remarks

1 FB Bare Panel As per Spec KAYSON'S As per Spec
2 Primary Current Sensor (2 nos.) As per Spec AAL Fitment Satisfactory
3 Discharging Resistor for Capacitor Bank As per Spec ELECOS Fitment Satisfactory
4 Contactor Filter ON/OFF (1 no.) As per Spec AAL Fitment Satisfactory
5 Contactor Filter Adaption (1 no.) As per Spec AAL Fitment Satisfactory
6 Contactor for Hotel Load (for WAP-5) ITEM NOT REQD N/A ITEM NOT REQD
7 Current sensor for Hotel Load ITEM NOT REQD N/A ITEM NOT REQD
8 Contactor for Discharging Resistor As per Spec SCHALTBAU Fitment Satisfactory
9 Earth Fault Relay for Harmonic Circuit (1 no) As per Spec WOAMA Fitment Satisfactory
10 Earthing Resistor (4 nos.) As per Spec RGE + SURE Fitment Satisfactory
11 Capacitor Harmonic Filter (6 nos.) As per Spec TIBCON Fitment Satisfactory
12 Copper bus bars fitted with nuts having knurling. As per Spec N/A Fitment Satisfactory
13 Panel Doors As per Spec Same as Bare Panel Fitment Satisfactory
14 Pneumatic pipe for E.P. contactors. As per Spec N/A Fitment Satisfactory
15 Cable ties and base for cable ties As per Spec N/A Fitment Satisfactory
Bunching, numbering and laying of cables size 0.5, 1.5, As per cable
Checked &
16 2.5, 10, 25 and 150 Sq mm cut to specified length as list 3EHP 431 N/A
found OK
loom. 449
As per cable
Checked &
17 Inter-link cables and earth cables list 3EHP 431 N/A
found OK
449
End connections by crimping sockets. Pull out force
certificate of each new lot received is to be checked.
18 As per drg. N/A NA
From the trade (for each make). Record should be kept
at Shop-19
II. *Continuity test of the cables
Sl.No. Description of the test Reference Remarks

As per cable list 3EHP 431 449 Certified by
1 Continuity test of power cables and schematic Production & found
OK
As per cable list 3EHP 431 449 Certified by
2 Continuity test of the auxiliary cable Production & found
and schematic OK
Signature of Inspector
Date: 29.06.23
CHITTARANJAN
INSPECTION FORMAT FOR THREE PHASE LOCO
FORMAT NO. : F60E.308 Ref. W.I. No.: W.60.308
Type of Loco: WAG 9HC VERSION: 02
ASSEMBLY OF FILTER BLOCK
Loco No :38217 Effective date: 09/02/2022
Date of Inspection:28.06.23 PAGE: 02 of 03
Sl.No. Description of the test Reference Remarks

Certified by
As per cable list 3EHP 431 449 and
3 Continuity test of control cable Production & found
schematic OK
*Contunuity test is to be conducted and certified by Shop-19 and the test results to be recorded in a separate register.
Inspection department may check the register and also carry out the continuity test on 10% of total cable of the panel
as an audit check.
III. Check the fire extinguishing property of following insulating materials
Check the inspection crtificate (supply & lot wise) and sometime perform the sample test also at regular
interval of time. Certificate to be made available by Shop-19 during inspection.
1 Insulating element A&B Facility Unavailable
2 Cables of all sizes Facility Unavailable
3 Cable ties & Base for cable ties Facility Unavailable
4 Cable conduit Facility Unavailable
5 Sleeves Facility Unavailable
6 Expandable insulating tube Facility Unavailable
7 Pneumatic pipe for EP contactor Facility Unavailable
8 Insulating separator Facility Unavailable
9 Front Door Facility Unavailable
IV. Contact Resistance

Operation of all contactors are to be checked manually with the help of external air pressure and contact resistance is
to be measured by bridge method.
Sl.No. Contactor Name Measured Contact Resistance

1 Contactor 8.41 Facility NA
V. Measurement of the capacitance by L-C-R meter

Capacitor Standard values Measured value
Harmonic filter capacitor 66.6 μF each 66.5 μF each
VI. Checks
Items to be checked
Creepage distance: 50 mm Creepage distance : 65mm
Clearance distance: 30 mm Clearance distance : 55mm
Check copper end sleeves have been provided in the cable ends of all the cables Checked &
ending into MCBs and their aux. Contacts and record the make Make:na
found OK
Check the tightness of all the connections of bus bar and contactors, insulators Properly tightened
Check the cable looms are properly laid and are not fouling with sharp edge. Checked & found OK
Pull out force certificate of each new lot received is to be checked. NA
Check the tightness of the fast-on lug connection and record the make of fast-on lug. Make:na OK
Check the portion of metallic sleeves, non-metallic sleeves, EIT, Separator of MCBs,
Checked & found OK
Covers etc (as applicable)
Date: 29.06.23
CHITTARANJAN

Type of Loco: WAG 9HC ASSEMBLY OF FILTER VERSION: 02
Loco No: 38217 BLOCK Effective date: 09/02/2022
Date of Inspection: 28.06.23 PAGE: 03 of 03
**Items to be checked
Record the make of following items:
1 Insulating element A & B
2 Cables of all sizes
3 Cable ties & Base for cable ties Make is not available or
4 Cable conduit visible at assembled
5 Sleeves stage.
6 Expandable insulating tube
7 Pneumatic pipe for EP contactor
8 Insulating separator
9 Cable lugs of different sizes
10 Cable lugs from the size 50 Sq mm and above).
** As the make of these items are not visible after fitment in the panel, Shop-19 is
required to record the make of these items before fitment of the items in the panel in a
separate register. Inspection department may varify the records.
Digital LCR Meter : Make-Metravi 4070D

Name & UID of Measuring Instruments SL No:210513680
VII. Abnormality, if any

Recorded in Inspection Format F-99.001
Date: 29.06.23
CHITTARANJAN
Type of Loco : WAG 9HC VERSION : 00
ASSEMBLY OF PANEL "F"
Loco No :38217 Effective Date: 17/04/2002
SL No : 3849
Reference Drawing No. 3EHP 130 221- Cubicle Driver's Cab
3EHP 431 432 - Cable List WAG - 9
3EHP 431 307 - Cable List WAP - 5
Spec No : CLW/ES/3/0652, Alt-D
SL.NO. DESCRIPTION STD. ACTUAL REMARKS

1.0 Transit damage / Breakage Zero Damage Zero Damage No Damage
2.0 Traceability As per Spec As per Spec OK
2.1 Supplier's name / Rating Plate As per Spec As per Spec Provided
2.2 CLW's Inspection Stamp As per Spec As per Spec Provided
2.3 CLW's Name Plate As per Spec As per Spec Provided
Dimensions in mm
i) Overall LxBxH 560x240x700
Already
3.0 ii) Mounting As per Spec
530
Inspected
a) Centre to centre
b) Hole size
4.0 Proper provision of equipments and accessories as under
Module Primary Voltage Transformer & 240 V AC 240 V AC
4.1 Resistance
Provided
1 mA 1 mA
4.2 Five Nos. of terminals strips As per Spec As per Spec Provided
One bar, 8 Nos. bush, three sockets, five Nos.
4.3 plugs and one sub 'D' plug
As per Spec As per Spec Provided
Spring loaded switch (located at D/Cab) Sanding/ 110 V DC
4.4 Vigilance/Fault Ack
NA Item Not Reqd
0.8A
Cables cut to size, marked, numbered for inter
link & looms including earthing connection by
5.0 bunching with expandable insulated sleeves and
As per Spec As per Drg. Provided
ties. and looms by bunching & ties.
Provision of Name Plate and 11 Nos. Rating
6.0 plates
As per Spec As per Spec Provided
Certified by
7.0 Test cables for continuity Schematic Schematic
Production
8.0 Abnormalities, if any Recorded in Inspection Format F-99.001
Implementation of design
9.0 modification/improvement introduced by D&D Modifications, if any are recorded
centre vide periodic report No.
Ensure entry of booking on deficiency/defect/
deviations, if any on paras 1.0 to 9.0 as above
10.0 Recorded in format F-99.001
in form No. F99.001 based on format No.
F60E.300
Date: 29.06.23
CHITTARANJAN
INSPECTION OF POWER & AUX.
CABLE LAYING ONLY IN M/C ROOM
Loco No :38217 Effective Date:
EXCEPT SIDE WALL
1.0 Reference Documents No.

Sl.No. DESCRIPTION REF.No.
1.1 Cable layout
(i) Disp. Machine Room 3EHP 130 265 Sheet No. 1 of 3-E0.31.(3)K1
(ii) Cable Duct Power Circuit 3EHP 130 266 Sheet No. 1 of 3-E0.32.(8)K1
(iii) Cable Duct Body Side 3EHP 130 267
(iv) Driver's Cab 3EHP 130 247
1.2 Cable schematics
(i) Main Power Circuit 3EHP 281 141
(ii) Auxiliary Circuit 3 - phase 3EHP 281 142
(iii) Auxiliary Circuit 1 - phase 3EHP 281 143
(iv) Control Circuits 3EHP 281 144
(v) Control Main Apparatus 3EHP 281 145
(vi) Control Pneumatic Device 3EHP 281 146
(vii) Lighting Control 3EHP 281 147
(viii) Traction Control 3EHP 281 148
(ix) Power Supply Bus Stations 3EHP 281 149
(x) Speedometer 3EHP 281 150
(xi) Vigilance Fire Detection 3EHP 281 151
(xii) Actual Value Detection 3EHP 281 152
(xiii) Train Bus UIC line 3EHP 281 153
(xiv) Control Converter 3EHP 281 156
(xv) Special Modes 3EHP 281 157
(xvi) Earthing 3EHP 281 162
(xvii) Pin Assign. E1.Components 3EHP 281 164
(xviii) Pin Assign. E1.Components 3EHP 281 165
(xix) Pin Assign. E1.Components 3EHP 281 166
(xx) Pin Assign. Third party 3EHP 281 167
(xxi) Pin Assign. MICAS S2 3EHP 281 168
(xxii) List of Apparatus WAG-9 3EHP 480 951/751
SL.NO. DESCRIPTION STANDARD ACTUAL REMARKS

2.0 Preparation of cables
Checked & found
2.1 Main power and control cables As per F60E.314 OK
Checked & found
2.2 Auxiliary cable/control cables As per F60E.314 OK
Checked & found
2.3 Control cables As per F60E.314 OK
Checked & found
2.4 Control sensor cables As per F60E.314 OK
Checked & found
2.5 Control cable - Driver's cab As per F60E.314 OK
Checked & found
2.6 Control cable battery box As per F60E.314 OK
Checked & found
2.7 Control cable/Roof As per F60E.314 OK
Date: 29.06.23
CHITTARANJAN
INSPECTION OF POWER & AUX.
CABLE LAYING ONLY IN M/C ROOM
Loco No :38217 EXCEPT SIDE WALL Effective Date:
SL.NO. DESCRIPTION STANDARD ACTUAL REMARKS

Proper laying of cables on cable base or in casings and clamps with requisite fittings and
3.0
stiffners for protection
Checked &
3.1 Disp. Machine Room As per para 1.1
found OK
Checked &
3.2 Cable Duct Power Circuit As per para 1.1
found OK
Checked &
3.3 Cable Duct Body Side As per para 1.1
found OK
Checked &
3.4 Driver's cab As per para 1.1
found OK
Checked &
4.0 Proper cable laying for earthing and adequacy As per para 1.2
found OK
RECORDED IN
5.0 Abnormalities, if any INSPECTION
FORMAT F-99.001
Implementation of design Design Modifications, if

6.0 modification/improvement any are recorded
introduced by D&D centre vide periodic report No.
Date: 29.06.23
Chittaranjan Locomotive Works
Chittaranjan
Loco No. 38217 TG(HC)-3196
The Shell of the Loco is supplied by M/s CHANDRA UDYOG PVT. LTD. as
per information noted from the register of ELF-26.
Format no(s). F60.767, 780, 781, 782, 783, 784, 785, 788 & F55.416. 415, 414.
303 is/are not attached herewith due to trade item, supplied by above stated firm.
_____________________________
Sr. Section Engineer/60(M)
IDENTIFICATION NOS. OF WHEEL-AXLE ASSEMBLY OF WAG 9/ WAP 7
FORMAT NO. 54.029 VERSION: 2.0 PAGE 01 OF 01
DRAWING NO. : 1209-01-111-001 & 1209-01-111-004 Alt-5
Loco No.38217(3196) Bogie No.VED-1491 Date:29-08-2023
AXLE NO. 1 AXLE NO. 2 AXLE NO. 3
Axle Nos.
TG 41-139 TG 53-139 TG 27-139
RH KM/7107/04/23 KM/7157/04/23 KM/7023/04/23

FAG(U/S) FAG(U/S) FAG(U/S)
BOX NO.&TYPE OF
BEARING KM/7058/04/23 KM/7062/04/23 KM/7084/04/23
LH FAG(U/S) FAG(U/S) FAG(U/S)
RH TG 18-141 TG 19-141 TG 64-140

TYRE CAST NO.
LH TG 02-141 TG 01-141 TG 67-140
KPCL-03/23 KPCL-02/23 GGAG-02/23

GEAR CAST NO.
SL-23C1642 SL-23B15201 SL-12143
GEAR RATIO
107:21 FOR WAG 9 & 107:21 107:21 107:21
72:20 FOR WAP 7
"O" _ RING
FITTED FITTED FITTED
8mm
LABYRINTH RING FITTED FITTED FITTED
SUSPENSION TUBE
OK OK OK
GROOVE
BRAND OF GREASE
NDE OF SUSPENSION SERVOPLEX SHC-120 SERVOPLEX SHC-120 SERVOPLEX SHC-120
TUBE
SUSPENSION TUBE NO.
KPE/522/02/23 KPE/533/02/23 KPE/588/02/23
TYPE OF BEARING RB/FAG RB/FAG RB/FAG

(SUSPENSION TUBE)
Cleaning DONE DONE DONE
Name & UID of Measuring
Instruments & Gauges VISUAL INSPECTION
used
for inspection.
SIGNATURE OF INSPECTOR
IDENTIFICATION NOS. OF WHEEL-AXLE ASSEMBLY OF WAG 9/ WAP 7
FORMAT NO. 54.029 VERSION: 2.0 PAGE 01 OF 01
DRAWING NO. : 1209-01-111-001 & 1209-01-111-004 Alt-5
AXLE NO. 1 AXLE NO. 2 AXLE NO. 3
Axle Nos.
TG 24-139 TG 34-139 TG 29-139
RH KM/7065/04/23 KM/7064/04/23 KM/7075/04/23

FAG(U/S) FAG(U/S) FAG(U/S)
BOX NO.&TYPE OF
BEARING KM/7079/04/23 KM/7060/04/23 KM/7042/04/23
LH FAG(U/S) FAG(U/S) FAG(U/S)
RH TG 68-140 TG 66-140 TG 71-140

TYRE CAST NO.
LH TG 73-140 TG 65-140 TG 40-140
GGAG-02/23 GGAG-02/23 GGAG-02/23

GEAR CAST NO.
SL-12272 SL-11368 SL-11691
GEAR RATIO
107:21 FOR WAG 9 & 107:21 107:21 107:21
72:20 FOR WAP 7
"O" _ RING
FITTED FITTED FITTED
8mm
LABYRINTH RING FITTED FITTED FITTED
SUSPENSION TUBE
OK OK OK
GROOVE
BRAND OF GREASE
NDE OF SUSPENSION SERVOPLEX SHC-120 SERVOPLEX SHC-120 SERVOPLEX SHC-120
TUBE
SUSPENSION TUBE NO.
KPE/541/02/23 KPE/579/02/23 KPE/592/02/23
TYPE OF BEARING RB/FAG RB/FAG RB/FAG
(SUSPENSION TUBE)
Cleaning DONE DONE DONE
Name & UID of Measuring
Instruments & Gauges VISUAL INSPECTION
used
for inspection.
PRESS IN FORCE WHEEL AND GEAR FOR WAG-9 / WAP-7
FORMAT NO. F 54.028 VERSION: 2.0 PAGE 01 OF 01
DRAWING NO. : 1209-01-111-003 Alt-4 (Wheel), 1209-01-111-001, SKDP 3848 Alt-3 (107 Teeth) &
SKDP 3474 Alt-3 (72 Teeth)
SL STANDARD DIMENSIONS AXLE NO. 1 AXLE NO. 2 AXLE NO. 3
1 AXLE NO. TG 41-139 TG 53-139 TG 27-139
2 PRESS IN FORCE
GEAR SIDE WHEEL
Axle Seat Dia. Ø 218 + 0.000 217.975 218.00 218.00
-0.029
2.1 Wheel hub Dia. Ø 218 - -0.000 217.68 217.69 217.68
0.029
Interference 0.251 to 0.330 0.295 0.310 0.320
Press in Force 80 to 102 tons. 90T 90T 101.70T
OFF SIDE WHEEL
Axle Seat Dia. Ø 218 - + 0.000 218.00 218.00 218.00
0.029
2.2 Wheel hub Dia. Ø 218 -0.280 217.70 217.70 217.69
0.029
Interference 0.251 to 0.330 0.300 0.300 0.310
MAIN GEAR WHEEL
Axle Seat Dia. Ø 219 + 0.360 219.385 219.36 219.37
-0.390
2.3 Gear bour Dia Ø 219 -0.000 219.00 219.00 219.00
-0.029
Interference 0.302 to 0.390 0.385 0.360 0.370
Press in Force 90 to 104 tons. 98T 93.6T 90T
AXLE Ø 150 +0.043 RH 150.065 150.06 150.065
2.4 JOURNAL +0.068 LH
150.065 150.06 150.065
DISTANCE BETWEEN TYRE. 1596.40 ,1596.35 1596.35 ,1596.05 1596.10 ,1596.30
2.5
1596 ± 0.50 1596.30 ,1596.25 1596.30 ,1596.20 1596.00 ,1596.20
TREAD DIAMETER 1092 +0.50 TRADE ITEM TRADE ITEM TRADE ITEM
2.6
(-) 0.00
WHEEL TYRE WIDTH TRADE ITEM TRADE ITEM TRADE ITEM
2.7
133 ± 1.50
DISTANCE BETWEEN WHEEL
HUB FACE TO LABYRINTH
2.8 RING FACE AT N.D.E SIDE 109.45 109.70 109.27
109±1.00 109.49 109.72 109.32
Name & UID of Measuring Instruments

GA 1148/3468(A)-TD GAUGE, GA 2969/10364(A)-BT
& Gauges used for inspection GAUGE,INSIDE MICROMETER 01208021(200-
225mm)&01204029(100-125mm) etc.
PRESS IN FORCE WHEEL AND GEAR FOR WAG-9 / WAP-7
FORMAT NO. F 54.028 VERSION: 2.0 PAGE 01 OF 01
DRAWING NO. : 1209-01-111-003 Alt-4 (Wheel), 1209-01-111-001, SKDP 3848 Alt-3 (107 Teeth) &
SKDP 3474 Alt-3 (72 Teeth)
SL STANDARD DIMENSIONS AXLE NO. 1 AXLE NO. 2 AXLE NO. 3
1 AXLE NO. TG 24-139 TG 34-139 TG 29-139
2 PRESS IN FORCE
GEAR SIDE WHEEL
Axle Seat Dia. Ø 218 + 0.000 217.99 217.99 218.00
-0.029
2.1 Wheel hub Dia. Ø 218 - -0.000 217.70 217.69 217.70
0.029
Interference 0.251 to 0.330 0.290 0.300 0.300
OFF SIDE WHEEL
Axle Seat Dia. Ø 218 - + 0.000 218.00 218.00 218.00
0.029
2.2 Wheel hub Dia. Ø 218 -0.280 217.68 217.68 217.70
0.029
Interference 0.251 to 0.330 0.320 0.320 0.300
Press in Force 80 to 102 tons. 103.27T 85T 91.51T
MAIN GEAR WHEEL
Axle Seat Dia. Ø 219 + 0.360 219.38 219.37 219.375
-0.390
2.3 Gear bour Dia Ø 219 -0.000 219.00 219.00 219.00
-0.029
Interference 0.302 to 0.390 0.380 0.370 0.375
AXLE Ø 150 +0.043 RH 150.06 150.05 150.06
2.4 JOURNAL +0.068 LH 150.065 150.06 150.065
DISTANCE BETWEEN TYRE. 1596.30 ,1596.35 1596.20 ,1596.15 1596.30 ,1596.35
2.5
1596 ± 0.50 1596.35 ,1596.35 1596.30 ,1596.30 1596.35 ,1596.30
TREAD DIAMETER 1092 +0.50 TRADE ITEM TRADE ITEM TRADE ITEM
2.6
(-) 0.00
WHEEL TYRE WIDTH TRADE ITEM TRADE ITEM TRADE ITEM
2.7
133 ± 1.50
DISTANCE BETWEEN WHEEL
HUB FACE TO LABYRINTH
2.8 RING FACE AT N.D.E SIDE 109.72 109.57 109.55
109±1.00 109.75 109.64 109.60
Name & UID of Measuring Instruments GA 1148/3468(A)-TD GAUGE, GA 2969/10364(A)-BT

& Gauges used for inspection GAUGE,INSIDE MICROMETER 01208021(200-
225mm)&01204029(100-125mm) etc.
FORMAT No. F 54.027 CHITTARANJAN Drg. No. : 1209-01-011-002 Alt-2
VERSION 03 INSPECTION CHART FOR FINISHED AXLE OF WAG-9 /WAP-7 Date:29-08-2023 Page 01 of 01
TOLERANCE
TOLERANCE
DIMENSION
DIMENSION
NOMINAL
NOMINAL
MEASURED DIMENSIONS MEASURED DIMENSIONS Loco No.38217(3196)
in mm
in mm
ITEM
ITEM
AXLE-1 AXLE-2 AXLE-3 AXLE-1 AXLE-2 AXLE-3
TG 41-139 TG 53-139 TG 27-139 TG 41-139 TG 53-139 TG 27-139 Bogie No.VED-1491

A1 +0.043 150.065 150.06 150.065 L1 +0.00 227.50 227.50 227.50
Ø 150 227.5
A2 +0.068 150.065 150.06 150.065 L2 -1.00 227.50 227.50 227.50
B1 -0.029 218.00 218.00 218.00 M 341 (+)0.5 341.00 341.00 341.00
Ø 218
B2 +0.00 217.975 218.00 218.00 N 391.5 (+)1 391.50 391.50 391.50
C1 +0.360 219.385 219.365 219.37 O 494 (+)0.5 494.00 494.00 494.00
Ø 219
C2 +0.390 219.385 219.36 219.385 P 569 -0.50 569.00 569.00 569.00
p6+0.079 220.05 220.05 220.065
D Ø 220
+0.050 220.05 220.05 220.065 Q 441 ± 0.8 441.00 441.00 441.00
E1 +0.100 200.71 200.60 200.80 R1 20.50 20.50 20.50
Ø 200 20 ± 0.2
E2 -0.00 200.85 200.60 200.62 R2 20.50 20.50 20.50
F1 +0.25 233.18 233.17 233.00 S 2020 -0.4 2020.00 2020.00 2020.00
Ø 233
F2 -0.25 233.19 233.13 233.10 +1.00 2440.85 2440.65 2440.75 Signature of Inspector
T 2440
G1 +0.146 170.185 170.165 170.175 -1.00 2440.85 2440.65 2440.75
Ø 170
G2 +0.186 170.185 170.18 170.155 U 10 ± 0.2 10.00 10.00 10.00
J1 +0.50 210.45 210.35 210.35 V 94 ± 0.3 94.00 94.00 94.00
Ø 210
J2 -0.50 210.40 210.30 210.40 Name & UID of Measuring 01107045-External micrometer(150-
K1 +1.00 47.50 47.50 47.50 Instruments & Gauges used 175mm),12102069-feeler gauge,02102052-
47
K2 -0.00 47.50 47.50 47.50 for inspection vernier caliper(0-200mm) etc.
FORMAT No. F 54.027 CHITTARANJAN Drg. No. : 1209-01-011-002 Alt-2
VERSION 03 INSPECTION CHART FOR FINISHED AXLE OF WAG-9 /WAP-7 Date:29-08-2023 Page 01 of 01
TOLERANCE
TOLERANCE
DIMENSION
DIMENSION
NOMINAL
NOMINAL
MEASURED DIMENSIONS MEASURED DIMENSIONS Loco No.38217(3196)
in mm
in mm
ITEM
ITEM
AXLE-1 AXLE-2 AXLE-3 AXLE-1 AXLE-2 AXLE-3
TG 24-139 TG 34-139 TG 29-139 TG 24-139 TG 34-139 TG 29-139 Bogie No.VED-1482

A1 +0.043 150.065 150.06 150.065 L1 +0.00 227.50 227.50 227.50
Ø 150 227.5
A2 +0.068 150.06 150.05 150.06 L2 -1.00 227.50 227.50 227.50
B1 -0.029 218.00 218.00 218.00 M 341 (+)0.5 341.00 341.00 341.00
Ø 218
B2 +0.00 217.99 217.99 218.00 N 391.5 (+)1 391.50 391.50 391.50
C1 +0.360 219.385 219.37 219.385 O 494 (+)0.5 494.00 494.00 494.00
Ø 219
C2 +0.390 219.38 219.37 219.375 P 569 -0.50 569.00 569.00 569.00
p6+0.079 220.06 220.05 220.07
D Ø 220
+0.050 220.06 220.05 220.07 Q 441 ± 0.8 441.00 441.00 441.00
E1 +0.100 200.40 200.62 200.45 R1 20.50 20.50 20.50
Ø 200 20 ± 0.2
E2 -0.00 200.50 200.61 200.14 R2 20.50 20.50 20.50
F1 +0.25 233.05 233.12 233.18 S 2020 -0.4 2020.00 2020.00 2020.00
Ø 233
F2 -0.25 233.02 233.13 233.18 +1.00 2440.65 2440.75 2440.75 Signature of Inspector
T 2440
G1 +0.146 170.17 170.16 170.18 -1.00 2440.65 2440.75 2440.75
Ø 170
G2 +0.186 170.175 170.17 170.185 U 10 ± 0.2 10.00 10.00 10.00
J1 +0.50 210.00 210.40 210.40 V 94 ± 0.3 94.00 94.00 94.00
Ø 210
J2 -0.50 210.85 210.35 210.35 Name & UID of Measuring 01107045-External micrometer(150-
K1 +1.00 47.50 47.50 47.50 Instruments & Gauges used 175mm),12102069-feeler gauge,02102052-
47
K2 -0.00 47.50 47.50 47.50 for inspection vernier caliper(0-200mm) etc.
Chittaranjan
Loco No.-38217 (TG-3196)
SL No. Bogie No(s) Supplied by
1. VED-1491 M/S-VED
2. VED-1482 M/S-VED
Format no(s). F60.786, F 60.787 are not attached herewith due to trade item,
supplied by the firm as stated above.
_____________________
Sr. Section Engineer
STAGE INSPECTION REPORT FOR PINION FITMENT ON TM AND GEAR CASE
ASSEMBLY ON WHEEL & AXLE ASSEMBLY OF WAG 9 / WAP-7
Format No. F60-797 Page No. 01 of 01
Version-01 C & D No.-
Drawing No. Relevant Drawing IB011-00267 Date: 19.06.2023
Loco No.-TG 3196 Bogie ( ) No.:
VS-1491
Sl. No. Checking the following Steps Remarks

1 Particulars of axle, motor etc.
A. Axle No. 1. TG 41-139 2. TG 53-139 3. TG 27-139
B. Motor No. 1. 18692 2. 18606 3. 65399500
C.Pinion No. 1. KPCL 04/23 2. KPCL 04/23 3. GGAG 02/23
23D16412 23D16722 A-5017

D.Gear No. 1. KPCL 03/23 2. KPCL 02/23 3. GGAG 02/23
23C1642 23B15201 12143

2 Check mounting of motors on axle and matching of gear. OK
3 Gear teeth-107, Pinion Teeth-21 for WAG-9 & Gear Teeth -72, GEAR TEETH - 107
Pinion Teeth-20 for WAP-7 PINION TEETH - 21
Check Back lash Std: 0.290 mm to 0.490 mm for WAG-9 & 0.254
4 mm to 0.458 mm for WAP-7
1. 0.350 2. 0.406 3. 0.360
5 Check oil level in gear case (6 litre/Gear case). OK
6 Check leakage from gear case during trail run. OK
7 Check for abnormal sound, heat during trail running of motors.

OK
STAGE INSPECTION REPORT FOR PINION FITMENT ON TM AND GEAR CASE
ASSEMBLY ON WHEEL & AXLE ASSEMBLY OF WAG 9 / WAP-7
Format No. F60-797 Page No. 01 of 01
Version-01 C & D No.-
Drawing No. Relevant Drawing IB011-00267 Date: 19.06.2023
Loco No.-TG 3196 Bogie ( ) No.:
VS 1482
Sl. No. Checking the following Steps Remarks

1 Particulars of axle, motor etc.
A. Axle No. 1. TG 29-139 2. TG 34-139 3. TG 24-139
B. Motor No. 1. 65353547 2. 18643 3. 65399503
C.Pinion No. 1. GGAG 02/23 2. KPCL 03/23 3. GGAG 02/23
A-5104 23C161221 A-4918

D.Gear No. 1. GGAG 02/23 2. GGAG 02/23 3. GGAG 02/23
11691 11368 12272

2 Check mounting of motors on axle and matching of gear.
OK
3 Gear teeth-107, Pinion Teeth-21 for WAG-9 & Gear Teeth -72, GEAR TEETH - 107
Pinion Teeth-20 for WAP-7 PINION TEETH - 21
Check Back lash Std: 0.290 mm to 0.490 mm for WAG-9 & 0.254
4 mm to 0.458 mm for WAP-7
1. 0.326 2. 0.350 3. 0.413
5 Check oil level in gear case (6 litre/Gear case). OK

6 Check leakage from gear case during trail run. OK
7 Check for abnormal sound, heat during trail running of motors. OK
CHITTARANJAN
INSPECTION FORMAT FOR WAG-9 / WAP-7 TYPE LOCO
AFTER WHEELING ON MOTORISED BOGIE
FORMAT NO.: F.60.810 VERSION: 04 PAGE: 01 of 02
Ref. W.I. No. W60.109 Location of Inspection: PIT-5, T/SHED
BOGIE No. 1) VED-1491 Loco No. : 38217
2) VED-1482 Inspected By : BC,SD,AKS
Dated : 01-07-2023
Sl. Description Standard Loco Actual Drg. Ref. Remarks
No. End LH RH
1. Buffer height 1090+15 1 1085 1095 IB 031-02002&
- 5 mm SKEL 4490 ALT-2
2 1096 1092
2. C.B.C. height 1090+15 1 1090 Do
- 5 mm 2 1095
3. Buffer Length 645 mm+2 1 647 645 IB 021-00464
- 1.5 2 645 646
4. C.B.C. Length 641 mm+2 1 652 Do
- 1.5
2 657
5. Actual offset 3 to 10 mm 1 Do
coupling line * RDSO Drg No.
2 SKDL-3430 Alt-8
distance (3-4)
1 30 32
Sanding pipe 2 32 32
6. height from rail 30 mm ± 2 IA 011-00161
level 3 30 32
4 28 28
7. Rail guard 115±3 mm 1 118 117 1210-02.140-001
height From rail
2 116 116
level
8. Gap between V= 45 50 ** IB011-00192
STOP (Both Bogie-1 Alt-9
V=35 to 45 50
vertical and 60mm L=
lateral) and U/F L=45 to V= 52 49
50mm Bogie-2
L= 47 47
9. Cattle guard 170 ± 2 mm 1 170 172 1210-02.140-001

height From rail
2 180 188
level
10. Loaded height 575 ± 5 mm 1 580 585 IB011-00192 Alt-9
of Secondary
spring 2 580 585
3 587 580
4 585 580
(AKS/SSE)
CHITTARANJAN
INSPECTION FORMAT FOR WAG-9 / WAP-7 TYPE LOCO AFTER WHEELING ON
MOTORISED BOGIE
FORMAT NO.: F.60.810 VERSION: 04 PAGE: 02 of 02
Ref. W.I. No. W60.109 Loco No. : 38217

BOGIE No. 1) VED-1491 Inpected By : BC,SD,AKS
2) VED-1482 Dated : 01-07-2023
Sl. Description Standard Loco Actual Drg. Ref. Remarks

No. End LH RH
11. Gap between V=30 to 35 mm V= 37 35
Axle Box and L=15 to 19 mm Axle-1
Bogie Frame L= 15 19
V= 37 37
Axle-2
L= 16 16
V= 39 39
Axle-3
L= 17 17 ** IB011-
00192
V= 35 36 Alt-9
Axle-4
L= 18 18
V= 34 33
Axle-5
17 16
L=
V= 38 41
Axle-6
L= 18 17
12. Height of 253 ± 2.5 mm 268

LH *** 1209-06
Battery Box
from rail level 280 138-001
RH Alt-8
Name & UID of Instrument (s)

13. Steel Tape,calliper-60/C1,Buffer height gauge-
used for Inspection
60/14101001,Steel rule-60/07103066
N.B. * Reference Letter No. ELDD/3603/MS.FAB dated 03/10/2018

** Reference Letter No. ELDD/3753 Pt. 58 dated 24/09/2015
*** Reference Letter No. ELDD/3606/MS.FAB dated 26/09/2017
CHITTARANJAN
INSPECTION CHECK SHEET FOR WAG9/WAP7/WAP5 UNDER GEAR ITEMS (FITTED BY SHOP 16)
FORMAT NO. F60.815 VERSION -02 LOCO NO. 38217
REF. W.I.NO. W60.109 DATE OF INSPECTION: 20.6.23
PAGE No. 1 of 7 INSPECTED BY: AKS
Item No. 1 Side buffer mounting on buffer beam (Drg. No. 1209-02.141-001 ALT-06, SKDL-3430)
SEQUENCE OBSERVATION
LH1 RH1 LH2 RH2
1.1 Note that makers name is casted on buffer casing AEU AEU AEU AEU
1.2 Check that side buffers plungers are not rotating by manual force. Not rotating Not rotating
1.3 Check that buffer plunges shaft is properly tightened and cotter pin NA NA NA NA
is provided at its proper place and split.
1.4 Check side buffer stroke length Std. 127 mm 127mm 127mm 127mm 127mm
1.5 Check that side buffers are mounted with M27 x 200 /134 x 3P for SEC SEC SEC SEC
WAG-9 &WAP-7 and M27X130/64X3P for WAP-5hex head bolt
grade 10.9 and diameter 27 helical spring washer and M 27 nyloc
hex nut grade 10.9 & note down M/Name.
1.6 Note down the tightness torque of nuts. 335Nm 335Nm 335Nm 335Nm
Std 335 Nm
1.7 Note down the total length of buffer from buffer beam. Std 645 mm. 647 645 645 646
Check whether 12 mm thick packing plate used between base of OK OK OK OK
1.8
Loco Side buffer and front face of front plate of Head Stock Assly.
Iten No. 2 CBC offset with side buffer (CBC is fitted by shop 26). Drg.No. 1209-02-141-001 ALT-6 & Insp
format No. F60.810
END 1 END 2
1.1 Check that CBC fitment is all right (overall inspection). OK OK
2.2 Note down the length of CBC from buffer beam. Std. 641 mm. Off 652 657
set with s/buffer to be noted.
2.3 Check that the CBC perating handle are in perfect condition and OK OK
locking and un-locking of CBC by operating rod is ok.
2.4 Check that CBC is screw coupler's resting hook is provided on OK OK
striker casting and coupler is properly staged on hook.
Item No. 3 Fitment of end cocks (FP, BP, MR & DB) on buffer beam, Drg No. 1209-02-226-071 (for WAG-9 &
WAP-7) and IA021-00019 (for WAP-5).
END 1 END 2
3.1 Check that all end cocks and its hoses are properly fitted. FP OK OK
BP OK OK
MR OK OK
DB OK OK
3.2 Check that all end cocks couplers are resting on their dummy FP OK OK
couplings Drg. No. IB 026-01040 and dummy coupling is properly BP OK OK
tightened. MR OK OK
DB OK OK
Item No. 4 Fitment of rail guard on cattle guard's both side. Drg. No. IB 021-00448 (for WAG-9 & WAP-7) and
1210-02-02.126-029 (or WAP-5)
LH1 RH1 LH2 RH2
4.1 Check that rail guards are fitted with M12 hex head x 35 grade 8.8 UNBRAKO UNBRAKO UNBRAKO UNBRAKO
bolt, washer flat round diameter 12 mm and nut nyloc hex head M12
grade 8.8. Maker name to be noted.
4.2 Note down the torque of mounting nuts Std. 80 Nm each rail guard 80Nm 80Nm 80Nm 80Nm
is to be mounted with three bolts.
4.3 Note down the rail guard height from rail level 118 117 116 116
Std 115 + 3
-0
(AKS/SSE)
CHITTARANJAN
FORMAT NO. F60.815 VERSION- 02 LOCO NO. 38217
Item No. 5:- Fitment of Bogie body hoses and Bogie brake cylinder hoses Drg. No. : IB021-00949
BOGIE 1 BOGIE 2
5.1 Check that main brake hose, Park brake hose and Main brake Hose OK OK
flexible brake hose for sander of individual bogies are Parking Brake Hose NA NA
properly laid and it’s not coming out of side wall of the Other flexible hoses for sander Qty. 2 per bogie OK
shell. (4 nos. for WAP-5)
LH1 LH2 LH3 LH4 LH5 LH6
5.2 Check that all TBU hoses are connected properly with NA NA NA NA NA NA
TBU and bogie hoses laid with out tension and not RH1 RH2 RH3 RH4 RH5 RH6
infringement between each other (Only 4 Nos. for NA NA NA NA NA NA
WAP-5)
Item No 6:- Fitment of vertical dampers with shell. Drg. No.: IB011-00192, IB011-00513 (for WAG-9 & WAP-7)
and IA 011-00317 (for WAP-5)
BOGIE 1 BOGIE 2
LHS ESCORTS ESCORTS
6.1 Note down the makers of vertical dampers. ESCORTS ESCORTS
RHS
Check that the vertical damper is mounted with M16 bolt hex. Head 8.8 x 60/38 thd LHS VIF VIF
6.2 - 2P Zn-plated with diameter 16 mm washer I/D-17.9x O/D 36x3 Thk
RHS VIF VIF
(Round/Flat, Zn plated) Makers name to be noted.
Note down the tightening torque of M16 bolt. LHS 192 Nm 192Nm
6.3
Std. 192 N-m RHS 192Nm 192Nm
In WAP5 loco, vertical damper will be mounted by M16 x 65/38 Thd-2P (8.8) Hex LHS NA NA
6.4 head bolt, plain washer ID 17 x OD 30 x 3 Thk and F.S. all steel lock nut M 16 RHS NA NA
(CD&D/TOT/171)
Item No. 8:- Fitment of Yaw dampers with shell Drg. No.: IB011-00192, IB011-00513 (for WAG-9 &WAP-7) and IA
011-00317 (for WAP-5)
LHS ESCORTS ESCORTS
7.1 Note down the makers of Yaw dampers.
RHS ESCORTS ESCORTS
Check that the Yaw dampepr is mounted with M20 bolt hex. Head 8.8 x 80/46 mm LHS VIF VIF
thd - 2.5 P Zn-plated with diameter 20 mm washer (I/D-21.6 x O/D-44.2 x 3 Thk)
7.2
(Round/Flat, Zn plated) & M20 F.S. lock nut. Nuts are to be fitted at damper's side. RHS VIF VIF
Makers name to be noted.
LHS 385Nm 385Nm
7.3 Note down the tightening torque of M20 bolt: Std. 385 N-m
RHS 385Nm 385Nm
Item No. 8:- Fitment of Horizontal dampers with shell. Drg.No. IB011-00192, IB011-00513 (for WAG-9 &WAP-7)
and IA 011-00317 (for WAP-5)
LHS ESCORTS ESCORTS
8.1 Note down the makers of Horizontal dampers. ESCORTS ESCORTS
RHS
Check that the Horizontal damper is munted with M16 bolt hex. Head 10.9 x 70/38 LHS VIF VIF
mm thd 2P Zn-plated with diameter 16 mm plain washer 17.9 ID x 36 OD
8.2
(Round/Flat, Zn plated) & M16 F.S. lock nut. Nuts are to be fitted at damper's side. In RHS VIF VIF
case of WAP5 length of bolt will be 60 mm. Makers name to be noted.
LHS 192Nm 192Nm
8.3 Note down the tightening torque of M16 bolt: Std. 192 N-m 192Nm 192Nm
RHS
In WAP5 loco Horizontal damper will be mounted by Hex. Head bolt (8.8) M 16 x LHS
8.4 60/38 Thd 2 P, plain washer ID 17 x OD 30 x 3 Thk and F.S. all steel lock nut M 16 NA NA
(CD&D/TOT/171) RHS NA NA
CHITTARANJAN
Item No.9:- Fitment of Bellows at under frame side Drg. No. 1209-01.318-024, IB 111-00040
Check that bellows are mounted with U/F along with frame clamping with TM1 APL TM4 APL
M10 Hex bolt (304) x 20-1.5P = 8 nos each, dia 10 mm washer conical
9.1 spring washer ID 10.2 x OD 20 & M8 Hex bolt (304) x 20 - 1.2P = 16 TM2 APL TM5 APL
nos. with each bellow set, dia 8 washer conical spring washer ID 8.2 x TM3 APL TM6 APL
OD 16. Makers name to be noted.
Check that all mountings bolts of U/F side of bellows are properly TM1 OK TM4 OK
9.2 tightened. TM2 OK TM5 OK
TM3 OK TM6 OK
Item No. 10:- Fitment of Bellows at Traction Motor side. Drg.No. 1209-01.318-024, IB 111-00040
Check that sealant is provided at TM flange, in between plate flange. TM1 Provided TM4 Provided
10.1 TM2 Provided TM5 Provided
TM3 Provided TM6 Provided
Check that plate flange is mounted with TM flange by M10 screw CSK TM1 OK TM4 OK
10.2 head Philips screw 1.5 P (304) x 30 = 8 nos. per bellow set and properly TM2 OK TM5 OK
tightened. TM3 OK TM6 OK
Check that Kligerite/Telborite IGV gasket is provided between plate TM1 NA TM4 NA
10.3 flange and assly. Frame mounting with sealant TM2 NA TM5 NA
TM3 NA TM6 NA
Check that frame coupling along with bellows mounted by M10 Hex. TM1 OK TM4 OK
10.4 Head bolt (304) x 40/26 thd 1.5P = 8 nos. dia 10 washer conical spring TM2 OK TM5 OK
washer ID 10.2 x OD 20 and M8 hex. Bolt (304) x 20 = 16 Nos. dia 8 TM3 OK TM6 OK
Item No. 11:- Fitment of sanding pipes Drg.No. IB 011-00245 (WAG-9 & WAP-7)
LHS RHS
1. OK OK
2. OK OK
11.1 Check that sand box is properly mounted on bogie
3. OK OK
4. OK OK
1. OK OK
Check that T type sand ejector along with protector plate is properly fitted by M
2. OK OK
11.2 10 hex. Head screw quantity 4/value and M10 Helical spring washer and lock
3. OK OK
nut M10
4. OK OK
1. OK OK
2. OK OK
11.3 Check that 45" tail adopter is fitted with sand ejector
3. OK OK
4. OK OK
1. OK OK
2. OK OK
11.4 Check that hose clamps are properly tightened
3. OK OK
4. OK OK
1. OK OK
Check that sand spout holder is properly tightened with adopter Assly. Of sand
2. OK OK
11.5 box along with gasket by M12 lock nut and spring washer M 13 quantity 4/sand
3. OK OK
ejector.
4. OK OK
1. OK OK
Check that clamp of sanding spout is mounted with M10 hex head screw along 2. OK OK
11.6
with M10 lock nut quantity 4 per spout. 3. OK OK
4. OK OK
1. 30 32
2. 32 32
11.7 Check that spouts are projected an rails and rail level clearance is 30 mm.
3. 30 32
4. 28 28
CHITTARANJAN
Item No. 12:- Fitment of Traction bar - Drg.No. : 1209-01.113-001
Bogie side U/F side
12.1 Check that Vulcan housing ring is properly tightened. Cab 1 OK OK
Cab 2 OK OK
Cab 1 OK OK
12.2 Check that push / pull rod is ok. Visual checking.
Cab 2 OK OK
Check that Pang bead sealant is provided between flanges of housing & traction Cab 1 OK OK
12.3
rod. Cab 2 OK OK
Check that traction rod is mounted by M20 Hex. Bolt (8.8) x 65/38 Thd-2P quantity Cab 1 OK OK
12.4
12 per bar, FS all steel lock nut. Cab 2 OK OK
Cab 1 314Nm 314Nm
12.5 Note down the tightening torque of M20 nut standard 314 Nm
Cab 2 314Nm 314Nm
Check that fixing cables fixed with each traction bar are mounted both on UF & Cab 1 OK OK
12.6
Bogie side by bolt, chain & R-clip. Cab 2 OK OK
Item No. 13:- Fitment of safety chain bogie - Body Link OK
14.0 Fitment of Secondary Spring for WAG-9 &WAP-7,-Drg No. IB011-0192
LH RH
Note down the free height of secondary spring before wheeling, 1 740mm 741mm
14.1 2 739mm 741mm
standard 733.2 +29.3 -7.3 mm.
3 740mm 740mm
4 742mm 742mm
1 1 1
Check that if S/spring with a shackle is used, one Compensating plate will be 2 1 1
14.2
installed, if with two Shackles two compensating plates will be installed. 3 1 1
4 1 1
1 OK OK
Check that during lowering of shell on bogie it is to be ensured that all spring ends 2 OK OK
14.3
at the bogie frames are located opposite to each others in pairs. 3 OK OK
4 OK OK
1 OK OK
Check that coil of S/Spring are not touching each other and S/Springs are not 2 OK OK
14.4
fouling with any other object of U/F. 3 OK OK
4 OK OK
1 493mm 493mm
Only in case of WAG 9H locos, inner coil of S/Springs are to be provided with 2 492mm 493mm
14.5
S/Springs (Std Free Height 491 +19.6 -6.0 mm). 3 492mm 494mm
4 493mm 491mm
14.6 Note down the makers of S/Spring
Item No. 15:- Fitment of foot step (Common)- Drg No.1209-01.140-100 ALT-3
LH RH
15.1 Ensure that the foot step having proper clearance with bogie's component. 1 OK OK
2 OK OK
Check that foot steps are mounted by M16 Hex headed bolt x 120 Gr. 8.8 & 1 FASTMAN FASTMAN
15.2
washer M16. Makers name to be noted. 2 FASTMAN FASTMAN
1 190Nm 190Nm
15.3 Note down the tightening torque of bolts standard 190 Nm
2 190Nm 190Nm
CHITTARANJAN
FORMAT NO. F60.815 VERSION-02 LOCO NO. 38217
Item No. 16:- Inspection of oil level in gear case (common)

TM1 OK TM4 OK
Check that oil level in gear case is up to the mark. (if any, inform to
16.1
ELB/Insp) TM2 OK TM5 OK
TM3 OK TM6 OK
TM1 OK TM4 OK
Check that no oil is leaking from gear case. (If any, inform to
16.2 TM2 OK TM5 OK
ELB/Insp)
TM3 OK TM6 OK
TM1 OK TM4 OK
Check that oil level indicator is protected by cover and mounting of
16.3 TM2 OK TM5 OK
cover is proper. (If any, inform to ELB/Insp).
TM3 OK TM6 OK
Item No. 17:- Over all inspection of Bogie Assembly
Check that almost all bogie accessories are properly mounted and nut, bolts, locking pins are properly fitted.
Special attention to be given on brake rigging assembly. (If any, inform to ELB/Insp)
Item No. 18:- Clearance between transformer oil steel hose and UF Pneumatic Pipes
Check that no infringement between TFP oil steel hose and UF Pn. Pipes. In front of TFP OK
Critical locations are at two places each in front of TFP and rear of TFP Rear of TFP OK
Item No. 19:- Normal operation of parking brake
19.1 Check the parking brake units of TBU are normally release. 2 units per bogie Bogie 1 NA
Bogie 2 NA
19.2 Location of P/brake unit to be ensured as per drg. Normally P/brake unit will be fitted at Bogie 1 NA
RH1, RH3, and LH4 & LH6 Wheel for WAG9/WAP7 and for WAP5 LH1,LH3 and RH2
Bogie 2 NA
& RH4.
Item No. 20:- General inspection of Bogie Assly. With Under Frame
20.1 Check that U/F fitted components are having proper clearance with bogie components (Follow Recorded
relevant Drgs & Insp format No. F60.810).
20.2 Check that U/F clearances are ;properly recorded in format No. F60.810. If any non conformity Recorded
inform ELB/Insp.
20.3 Check that bogie brake isolating cock cover is provided with quarter turn screw & locking Provided
Item No. 21:- Fitment of dual sand box, single sand box & spouts for WAP-5 only
Drg.No. IA 071-00151 & IA 071-00024)
LH RH
1 NA NA
Check that dual sand box mounted by M12 Hex head bolt x 35 long (304)
21.1 2 NA NA
round flat washer dia 12 and M 12 nyloc nut, quantity 4/per sand box.
3 NA NA
4 NA NA
1 NA NA
2 NA NA
21.2 Check that nuts are fully tightened and note down the torque 80 Nm.
3 NA NA
4 NA NA
1 NA NA
2 NA NA
21.3 Check that head of mounting bolts will up at upper side.
3 NA NA
4 NA NA
1 NA NA
Check the sanding ejector's covers are fitted with M12 x 40 (304) Hex Head 2 NA NA
21.4
bolt (304), M12 Hex Nut nyloc (304) & dia 12 washer round flat (304). 3 NA NA
4 NA NA
Check that sand ejector valves are mounted by gasket, plate Assly. Bolt NA NA
21.5
locking M10, M10 Hex nut nyloc (304) and dia 10 washer round flat.
CHITTARANJAN

Check that length of hose no. 1-460 mm long, hose no. 2-720 mm long, LH RH
21.6 hose no. 3-780 mm long and hose no. 4-1200 mm long. Quantity of NA NA NA
hose no. 1,2,3 will be 2/loco & hose no. 4 will be 4/loco.
21.7 Check that clip hose - worm drive, quantity 20/loco are fitted properly. NA NA NA
Check that sanding spouts are properly aprojected at rails and having NA NA NA
21.8
30 mm clearance from rail level.
Item No. 22:- Fitment of secondary spring for WAP-5 (Drg.No. IA 011-140 & IA 016-008)
1 NA 1
2 NA 2
22.1 Note down the makers name
3 NA 3
4 NA 4
LH RH
Note down the free height of secondary spring 1 NA NA
22.2 2 NA NA
Std. 664.5 +26.6 -6.6 mm.
3 NA NA
4 NA NA
Check that rubber support (cast with rubber & steel plate of 3 mm. & 25 1 NA NA
mm. Thick) are properly provided below & above of Secondary spring, 2 NA NA
22.3 care to be taken that 2 mm. Plate end will be on bogie frame & others
3 NA NA
rubber support which will be provided top of sec/spring 2 mm. side will
be with under frame. 4 NA NA
1 NA NA
Check that secondary spring of a wheel set shall be same tolerance
group if a sec/spring with one shackle, a compensating plate of 5 mm 2 NA NA
22.4
thick will be used between rubber support & spring of 2 shackles on 3 NA NA
spring 2 compensating plates will be used. 4 NA NA
1 NA NA
Check that all springs ends at the bogie frames are located opposite to 2 NA NA
22.5
each other in pairs. 3 NA NA
4 NA NA
Check that coil of secondary spring are not touching each other and NA NA
22.6
secondary springs are not fouling with any other object of under frame.
Item No. 23:- Fitment of packer for WAP-5 in under frame (Shop 26 item) Drg.No. IA 011-00317
LH RH
Check that Packer is fitted in under frame by M12 Hex (8.8) x 35 mm 1 NA NA
23.1
bolt, quantity 2 per packer with dia 12 washer cone Zn plated.
2 NA NA
23.2 1 NA NA
Note down the tightening torque Std. 80 Nm
2 NA NA
Item No. 24:- Fitment of maker's name plate of bogie frame (common)
Bogie 1 Bogie 2
Check that maker's name plate is fitted on bogie frame and
24.1
readable. Note down the Bogie No. VS-1491 VS-1482
CHITTARANJAN

Item No. 25:- Wheel cleaner

LH RH
1 NA NA
25.1 Check that wheel cleaners are properly fitted on wheel disc 2 NA NA
3 NA NA
4 NA NA
Item No. 26:- Mounting of MR for WAP-5-Drg No.: IA021-00181
LH RH
26.1 Note down the maker's name of main reservoir and test date 1 NA NA
2 NA NA
Check that hand holes mounting bolts are properly tightened and 1 NA NA
26.2
rubber gaskets are fitted. 2 NA NA
Check that MR mounting bolts Hex M12 x 30 long with nut nyloc Hex NA NA
26.3
M12 are properly tightened.
26.4 Note down the tightening torque of M12 nut, Std. 80 Nm NA NA
Check that eye bolts of chain shackles are properly tightened and NA NA
26.5
heads are locked.
Check that safety chains of 5 links and 6 links with shackles are NA NA
26.6
properly fitted with each reservoir (Ref drg. IA 071-00026)
26.7 Check that D&M auto drain valves provided with No. 1 end both MR NA NA
26.8 Check that D&M drain cocks are provided with all the 4 nos. MR NA NA
Steel Tape,calliper-60/C1,Buffer
27.0 Name & UID of Instrument(s) used for inspection height gauge-60/14101001,Steel
rule-60/07103066
Note:- 1. Approved fasteners are LPS,TVS UNBRAKO vide C-D&D/TOT/171 Dated: 09.01.03
2. Specification of Fasteners changed in item No. 8,9,10,11,14 as per C-D&D/TOT/110 dt. 21.2.03
3. During inspection of above items if any non-conformity are noticed, inform SSE/ELA in F99.001 and
hand over the same to SSE/ELA in the form of "NC Bookings".
hand over the format to ELA.
INSPECTION FORMAT FOR ROTOR CORE ASSEMBLY OF THREE
PHASE TRACTION MOTOR
TYPE : 6FRA6068 FORMAT NO. F.53.102
RELATED DRG. Nos. : VERSION : 05
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01
ii) SKEL-4881/4882 DATE OF INSPECTION :30.05.2023
ROTOR No.:S-6958 SHAFT No.:N-423
TRACTION MOTOR No. :18692 LOCO No.: 38217(TG-3196)
SL. DESCRIPTION STANDARD MEASURED REMARKS

NO DIMENSION DIMENSION
(mm.) (mm.)
480 ± 0.5 479.5
1 Stack height (Three places)
2 Half Ring (02 nos.) welding Visual Check Welded
Whether moulded sand from 88
3 Visual Check Removed
nos. cavaties are removed or
not.
4 Compactness of core Visual Check Compact
Whether excess brazed material
5 Visual Check Cleaned
is cleaned
Distance between Inner 72
6 72 ± 0. 5
Labyrinth (NDE) and shaft end
Distance between Inner 139.5
7 Labyrinth (DE) and shaft end 139. 5 ± 0.1
Rotor unbalance: DE 100gm<55°

Balance weight provided
8
405gm<330°
NDE
Punching and locking of

9 Visual Check Punched & Locked
counter weight
10 Finishing Quality Visual Check Finished
Nil
11 Any other abnormality
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01

(mm.) (mm.)
480 ± 0.5 479.5
not.
is cleaned
6 72 ± 0. 5

8
65gm<330°
NDE

counter weight
Nil
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01

(mm.) (mm.)
480 ± 0.5 479.5
not.
is cleaned
6 72 ± 0. 5

8
385gm<135°
NDE

counter weight
Nil
Chittaranjan
Loco No.38217 CLW SL No.-TG-3196
Bogie (01) No. Traction Motor No. Supplied By
VED VS-1491 03-65399500 SIEMENS
VED VS-1482 04-65399503 SIEMENS

06-65353547 SIEMENS
Format No. F53.102 / F53.202 for the above Traction Motor is/are not
attached herewith due to trade Item (as stated
(MUKESH PRASAD)
Signature of SSE/Insp-53(M)
CHITTARANJAN
INSPECTION SHEET FOR WAG-9 STATOR ASSEMBLY
Format No. F.54.023 Version: 3.0 Page: 01 of 02
Drg No. 1TWD 096.102 Alt-13 dated 25/06/2014
STATOR No.: STG-9090 Date: 25.03.2023
Standard Dimension Measured Dimension
No. Description of Measurement Remarks
(mm) (mm)
Bore at DE Φ 820 + 0.09 820.043
1
Bore at NDE + 0.00 820.052
DE 10.00
2 Length of Φ 820 bore 10 ± 0.20
NDE 10.00
3 Face to face length 630 ± 0.10 629.960
4 Total length 650 ± 0.80 649.886
Distance from centre line of Φ 820 373 + 0.10 DE 373.095
5
bore to joint face - 0.00 NDE 373.086
Distance from centre line of DE 384.665
6 385 ± 0.50
Φ 820 bore to nose face NDE 384.993
Distance from joint face to nose DE 757.760
7 758 ± 0.80
face NDE 758.079
450 + 0.063 DE M NDE
Joint face channel gap
- 0.00 450.055 450.018 450.020
8
Channel depth 17 ± 0.10 17.00
Distance of groove centre line from
245 ± 0.05 245.02
DE face
9
Width of groove 20 ± 0.110 19.98
Depth of groove 15.5 ± 0.10 15.50
M30 ± 0.10 x 50/67 ±
10 8 nos. HC holes on joint face ok
0.15
Distance of 1st M30 HC hole on
45 ± 0.30 45.08
joint face to DE face
11 Outside pitch of holes horizontally 140 ± 0.10 140.00

Inside pitch of holes horizontally 400 ± 0.10 400.00
Outside pitch of holes vertically 520 ± 0.10 520.00
465 + 0.00
12 Outside length of nose face 464.992
- 0.063
200 + 0.046
13 Inside gap of nose face 200.007
+ 0.00
14 Depth of nose face 20 ± 0.20 20.00

CMM MACHINE (08/9564/01),VERNIER CALLIPER
Name & UID of Measuring Instruments (02103109),DEPTH GAUGE (54/02303072),ETC.
& Gauges used for inspection
CHITTARANJAN
INSPECTION SHEET OF WAG-9 STATOR ASSEMBLY
Drg No. 1TWD 096.102 Alt-13 dated 25/06/2014 Date: 25.03.2023
STATOR No.: STG-9090
Standard Dimension Measured

(mm) Dimension (mm)
Distance of lower nose gap from
15 135 ± 0.1 135.00
bore centre line
Distance of lower nose out side
16 280 ± 0.1 280.00
face from bore centre line
M30 ± 0.10 x
17 8 nos. HC holes on nose face ok
50/67 ± 0.015
Inside pitch of holes on nose face
250 ± 0.20
vertically 250.00
18
Outside pitch of holes on nose 415.00
415 ± 0.20
face vertically
Distance of centre line from DE
19 holes to NDE holes at nose face 555 ± 0.10 555.00
horizontally
20 37.5 ± 0.30 37.54
nose face from end face
End face hole details at DE face 8 nos. M20 ± 0.10 x

ok
and NDE face 30/45 ± 0.15
21 One dowel hole x 15 deep at both Φ 15.9 ± 0.05 x 15.92x15

sides 15 ± 0.10 depth
Φ 22 ± 0.10 x
2 nos. deep holes at both face 22.02X2
2 ± 0.05 depth
Ø 11.8 ± 0.10 x
63.00 ± 0.15
Sensor holes (Two Nos.) details: 103.00
Ø 4.50 ± 0.05 x
22 40 ± 0.15
Distance of CL of 1st hole from
164 ± 0.50 164.08
DE face
Gap between two holes 22 ± 0.10 22.08
Two holes 10.2 at the bottom

23 2 x Φ 10.2 ± 0.10 10.22x2
15 mm distance from both faces
15 mm away from faces
DE NDE
Service diameter on Stator V669.770 669.770
24 Φ 670 ± 2.00
chamber
H669.753 669.753
Visual Inspection for Cracks, Blow holes, Short of
25 OK
Material, Excess Material and any other Defects
CMM MACHINE (08/9564/01),VERNIER
Name & UID of Measuring Instruments CALLIPER(02103109),DEPTH GAUGE(54/02303072),ETC.
CHITTARANJAN
INSPECTION SHEET FOR WAG-9 STATOR ASSEMBLY
Drg No. 1TWD 096.102 Alt-13 dated 25/06/2014
STATOR No.: STG-9145 Date: 04.04.2023
Standard Dimension Measured Dimension
(mm) (mm)
Bore at DE Φ 820 + 0.09 820.018
1
Bore at NDE + 0.00 820.040
DE 10.00
2 Length of Φ 820 bore 10 ± 0.20
NDE 10.00
3 Face to face length 630 ± 0.10 630.070
4 Total length 650 ± 0.80 649.973
Distance from centre line of Φ 820 373 + 0.10 DE 373.085
5
bore to joint face - 0.00 NDE 373.049
Distance from centre line of DE 384.707
6 385 ± 0.50
Φ 820 bore to nose face NDE 385.078
Distance from joint face to nose DE 757.792
7 758 ± 0.80
face NDE 758.127
450 + 0.063 DE M NDE
Joint face channel gap
- 0.00 450.054 450.053 450.050
8
Channel depth 17 ± 0.10 17.00
Distance of groove centre line from
245 ± 0.05 244.96
DE face
9
Width of groove 20 ± 0.110 19.95
Depth of groove 15.5 ± 0.10 15.50
M30 ± 0.10 x 50/67 ±
10 8 nos. HC holes on joint face ok
0.15
45 ± 0.30 45.02
joint face to DE face
11 Outside pitch of holes horizontally 140 ± 0.10 140.00

Inside pitch of holes horizontally 400 ± 0.10 400.00
Outside pitch of holes vertically 520 ± 0.10 520.00
465 + 0.00
12 Outside length of nose face 464.947
- 0.063
200 + 0.046
13 Inside gap of nose face 200.042
+ 0.00
14 Depth of nose face 20 ± 0.20 20.00

CMM MACHINE (08/9564/01),VERNIER CALLIPER
Name & UID of Measuring Instruments (02103109),DEPTH GAUGE (54/02303072),ETC.
CHITTARANJAN
INSPECTION SHEET OF WAG-9 STATOR ASSEMBLY
Drg No. 1TWD 096.102 Alt-13 dated 25/06/2014 Date: 04.04.2023
STATOR No.: STG-9145
Standard Dimension Measured

(mm) Dimension (mm)
Distance of lower nose gap from
15 135 ± 0.1 135.00
bore centre line
Distance of lower nose out side
16 280 ± 0.1 280.00
face from bore centre line
M30 ± 0.10 x
17 8 nos. HC holes on nose face ok
50/67 ± 0.015
Inside pitch of holes on nose face
250 ± 0.20
vertically 250.00
18
Outside pitch of holes on nose 415.00
415 ± 0.20
face vertically
Distance of centre line from DE
19 holes to NDE holes at nose face 555 ± 0.10 555.00
horizontally
20 37.5 ± 0.30 37.62
nose face from end face
End face hole details at DE face 8 nos. M20 ± 0.10 x

ok
and NDE face 30/45 ± 0.15
21 One dowel hole x 15 deep at both Φ 15.9 ± 0.05 x 15.92x15

sides 15 ± 0.10 depth
Φ 22 ± 0.10 x
2 nos. deep holes at both face 22.02X2
2 ± 0.05 depth
Ø 11.8 ± 0.10 x
63.00 ± 0.15
Sensor holes (Two Nos.) details: 103.00
Ø 4.50 ± 0.05 x
22 40 ± 0.15
Distance of CL of 1st hole from
164 ± 0.50 163.70
DE face
Gap between two holes 22 ± 0.10 21.92
Two holes 10.2 at the bottom

23 2 x Φ 10.2 ± 0.10 10.22x2
15 mm distance from both faces
15 mm away from faces
DE NDE
Service diameter on Stator V669.856 669.974
24 Φ 670 ± 2.00
chamber
H669.928 669.948
Visual Inspection for Cracks, Blow holes, Short of
25 OK
Material, Excess Material and any other Defects
CMM MACHINE (08/9564/01),VERNIER
Name & UID of Measuring Instruments CALLIPER(02103109),DEPTH GAUGE(54/02303072),ETC.
Chittaranjan
Loco No. 38217 TG/TPP/TP- TG-3196
Stator No. Stator No.

1…………….. 2………………..
3.SIEMENS 4.SIEMENS
5.CGL-2228201-1942 6.SIEMENS
As per Loco App data, all the above Stators are trade supplied, so related
format no. F54.023 for that stator (s) are not attached herewith.
SSE/Inspection-54
FINAL INSPECTION FORMAT FOR THREE PHASE STATOR
FOR WAG-99 & WAP
WAP-7 LOCOMOTIVES (TYPE: 6FRA.6068)
FORMAT NO. F53.113 VERSION: 01 PAGE NO. 01 of 06.

06
Ref. W.I. No. W.53.113 DATE OF INSPECTION:
INSPECTION 16/05/23
TRACTION MOTOR No.- 18692 LOCO No.- 38217
01. STATOR NO : STG 9090
02. MAKE OF STATOR: CLW
03. PITCH (i.e.10): MAINTAINED
04. PROVISION OF WEDGES: PROVIDED
05. POSITION OF WEDGES: WELL POSITIONED
06. CONDITION OF COIL INSULATION: GOOD
07. PRESENCE OF FOREIGN PARTCLES: NONE
08. PROVISION OF PA-VILES:

VILES: PROVIDED
09. TIGHTNESS OF ROPE BI

BINDING: GOOD
10. CONDITION OF VPI: GOOD
11. DEPOSITION OF VARNISH: NONE
12. ANY OTHER ABNORMALITY: NO
13.NAME & UID OF INSTRUMENT(s) USED FOR INSPECTION:

INSPECTION:2306/DE/
2306/DE/007
Signature of the Inspector

FINAL INSPECTION FORMAT FOR THREE PHASE STATOR
FOR WAG-99 & WAP
WAP-7 LOCOMOTIVES (TYPE: 6FRA.6068)
FORMAT NO. F53.113 VERSION: 01 PAGE NO. 02 of 06.

Ref. W.I. No. W.53.113 DATE OF INSPECTION:
INSPECTION 20/05/23
TRACTION MOTOR No.- 18606 LOCO No.- 38217
01. STATOR NO : STG 9145
02. MAKE OF STATOR: CLW
03. PITCH (i.e.10): MAINTAINED
04. PROVISION OF WEDGES: PROVIDED
05. POSITION OF WEDGES: WELL POSITIONED
06. CONDITION OF COIL INSULATION: GOOD
07. PRESENCE OF FOREIGN PARTCLES: NONE
08. PROVISION OF PA-VILES:

VILES: PROVIDED
09. TIGHTNESS OF ROPE BI

BINDING: GOOD
10. CONDITION OF VPI: GOOD
11. DEPOSITION OF VARNISH: NONE
12. ANY OTHER ABNORMALITY: NO
13.NAME & UID OF INSTRUMENT(s) USED FOR INSPECTION:

INSPECTION:2306/DE/
2306/DE/007
Signature of the Inspector

Chittaranjan
Loco No. 38217 CLW SL No. TG-3196

VED-VS-1482
18643 2228201-1942(CGL)
Format No. F53.113 for the above Traction Motor is/are not attached herewith
due to trade Item (as stated above).
Signature of SSE/Insp-53(E)
ROUTINE TESTING OF 3-Phase TM
FORMAT NO. F21/101, Version :01 Date :05/06/23
TYPE : 6FRA 6068 Stator No: STG-9090 Rotor No: S-6958 Motor No : 18692
1.1 MEASUREMENT OF COLD RESISTANCE 1.2 CHECK FOR CRACKS IN ROTOR :
3-Phase at ambient Temperature : 36°C
TERMINALS RESISTANCE MILLI OHMS REMARKS
At INDUCTANCE (Milli Henry)
At AMB
30°C
U1 – V1 99.3 97.1 4.019
V1 – W1 99.3 97.1 4.02
W1 – U1 99.4 97.2 4.014
LIMIT - 93.28 to 103.10mΩ at 30 °C
1.3 HALF AN HOUR NO LOAD TEST
TIME BODY WINDING
MINS U I RPM f AMB. TEMP BEARING TEMP °C
TEMP °C (From
VOLTS AMPS SPEED Hz TEMP C REMARKS
temp.probes of
281010% C DE NDE
motor)
0 2820 292 993 49.66 36 38 38 38 37 37 WINDING
5 2820 291 993 49.66 36 48 41 42 57 57 TEMP. /
10 2820 291 992 49.63 36 61 44 48 79 78 PROBE
15 2810 291 993 49.65 36 77 47 52 99 98 TEMP.
20 2810 290 993 49.64 36 90 50 56 117 116 INDICATION
25 2800 290 993 49.66 36 103 53 61 138 137 LIMIT
30 2800 290 992 49.62 36 122 57 66 158 156 140-170°C
1.4 MEASUREMENT OF WINDING TEMP. RISE (Readings taken at 10 seconds interval)
TIME SEC’s RESISTANCE MILLI OHMS TEMP. RISE LIMIT 120 TO 140°C
100 143.6 120.89

90 143.9 121.71
80 144.2 122.53
70 144.5 123.35
60 144.8 124.17
EXTRAPOLATED
2.0 NO LOAD CHARACTERISTICS
U0 VOLTS ACROSS I 0 U1 I 0 V1 I 0 W1 REMARKS
U1 – V1 I0 AMP. THROUGH U1
2350 16010% 149 148 149 VARIATION OF CURRENT IN 3
1810 8410% 79 78 79
PHASES ± 2 % OF AVERAGE
545 22 10% 21 21 21
3.0 SHORT CIRCUIT CHARACTERISTICS

USC / U1 – V1 I SC AMP I SC U1 I SC V1 I SC W1 REMARKS
580/530 390% 401 400 402 VARIATION OF CURRENT IN 3
400/365 270 % 274 273 273
82 83 83 PHASES ± 2 % OF AVERAGE
120/110 80 10%
4.0 DIELECTRIC TEST AT WINDING TEMP 38 C̊
4.1 STATOR WINDING TO FRAME 8.3 kV FOR 1 MINUTE – SHOULD WITHSTAND L/C 290 mA
5.1 INSULATION RESISTANCE :U=1000V BEFORE DE TEST : 200 MΩ AFTER DE TEST : 200 MΩ
OF STATOR WINDING ( LIMIT MINIMUM 2.18 MΩ )
6.0 CALIBRATION OF EMBEDDED TEMPERATURE PROBES (PT-100)
6.1 MEASURE THE RESISTANCE OF TEMPERATURE PROBES WITH MULTIMETER & CALCULATE
THE TEMPERATURE, WHICH SHOULD NOT VARY BY MORE THAN 2°C
PT-100 RESISTANCE 114.4 Ω / …114.4 Ω. TEMP. CALCULATED : 37.15 °C.TEMP. ACTUAL: 37 °C.
Witnessed by JE/3-Phase Testing

FORMAT NO. F21.101 Version :01 Date :05/06/23
TYPE : 6FRA 6068 Stator No: STG-9145 Rotor No: S-6918 Motor No : 18606
1.1 MEASUREMENT OF COLD RESISTANCE 1.2 CHECK FOR CRACKS IN ROTOR :
3 Phase at ambient Temperature : 38°C
INDUCTANCE (Milli Henry)
At AMB At
U1 – V1 98.7 95.8 4.014
V1 – W1 98.7 95.8 4.017
W1 – U1 98.9 96 4.016
LIMIT - 93.28 to 103.10mΩ at 30 °C
TIME BODY WINDING
MINS U I RPM f AMB. TEMP BEARING TEMP °C TEMP °C (From
REMARKS
VOLTS AMPS SPEED Hz TEMP C temp.probes of
281010% C DE NDE motor)
0 2830 292 996 49.81 38 38 39 38 37 37 WINDING
5 2830 292 995 49.76 38 47 42 42 58 57 TEMP. /
10 2830 291 994 49.68 38 60 45 46 78 77 PROBE
15 2820 291 993 49.65 38 74 48 51 99 97 TEMP.
20 2820 290 992 49.63 38 90 52 56 119 117 INDICATION
25 2810 290 992 49.58 38 105 55 61 139 138 LIMIT
30 2810 290 991 49.56 38 122 58 66 158 157 140-170°C
100 143.6 124.19
90 143.9 125.02
80 144.2 125.85
70 144.5 126.68
60 144.8 127.57
EXTRAPOLATED
U0 VOLTS ACROSS I0 AMP. THROUGH U1 I 0 U1 I 0 V1 I 0 W1 REMARKS
2350 16010% 150 149 150
VARIATION OF CURRENT IN 3
1810 8410% 80 79 80
545 22 10% 21 20 21

580/530 390% 403 402 402
400/365 270 % 272 272 273
120/110 80 10% 81 82 82
PT-100 RESISTANCE 114.6 Ω / …114.6 Ω. TEMP. CALCULATED : 37.66 °C.TEMP. ACTUAL: 37 °C.

FORMAT NO. F21/101, Version :01 Date :05/06/23
TYPE : 6FRA 6068 Stator No: 2228201-1942 Rotor No: S-7006 Motor No : 18643
1.1 MEASUREMENT OF COLD RESISTANCE OF 1.2 CHECK FOR CRACKS IN ROTOR:
3 Phase at ambient Temperature : 35°C
INDUCTANCE (Milli Henry)
At AMB At
U1 – V1 988.2 96.38 3.983
V1 – W1 97.9 96.08 3.988
W1 – U1 98 96.18 3.99
LIMIT - 93.28 to 103.10mΩ at 30 °C
TIME BODY WINDING
MINS U I RPM f AMB. TEMP BEARING TEMP °C TEMP °C (From
REMARKS
VOLTS AMPS SPEED Hz TEMP C temp.probes of
281010% C DE NDE motor)
0 2830 292 995 49.73 35 36 37 36 36 36 WINDING
5 2830 291 994 49.7 35 45 39 39 58 59 TEMP. /
10 2830 292 993 49.68 35 56 41 43 79 81 PROBE
15 2820 290 994 49.71 35 71 44 48 100 102 TEMP.
20 2820 291 994 49.72 35 87 47 53 119 121 INDICATION
25 2810 290 994 49.7 36 100 51 59 138 140 LIMIT
30 2810 291 993 49.68 36 117 54 64 156 158 140-170°C
100 142.6 122.87

90 142.9 123.7
80 143.2 124.53
70 143.5 125.53
60 143.8 126.18
EXTRAPOLATED
U0 VOLTS ACROSS I0 AMP. THROUGH U1 I 0 U1 I 0 V1 I 0 W1 REMARKS
2350 16010% 149 148 149
1810 8410% 78 77 78
545 22 10% 20 20 20

580/530 390% 401 400 401
400/365 270 % 273 272 273
120/110 80 10% 83 82 83
PT-100 RESISTANCE 113.5 Ω / 113.5 Ω. TEMP. CALCULATED : 34.83 °C.TEMP. ACTUAL: 36 °C.

FINAL INSPECTION FORMAT FOR THREE PHASE TRACTION MOTOR

(TYPE: 6FRA.6068)
Format No. F53.114 Date of Inspection 07/06/2023
Version No.:04 Loco No. : 38127
Ref.Drg. No. : 4TWD 096.029 Alt-5 Bogie No.: VED

VED-VS-1491
1 Traction Motor No.:01TMTG 18692
2 Stator No & Make : STG 9090
3 Rotor No. & MakeRTG S--6958
4 Pinion No. & Make with teeth No. & Condition: KPCL
KPCL-23D-16412/21T
5 Name Plate and Number of Punching on DE Side of Magnet Frame Punching done.
6 Spring Washer Condition with all End Shield Bolts Properly fitted.
7 Whether Grease Nipple Provided at Both Side of End Shield Both are fitted.
8 Provision of Earth Terminal and It's Welding Provided all.
9 Condition of Temperature & RPM Sensor with proper Fixing Arrangement Properly fitted.
10 Condition of Spring Coupler and Dummy Nylon Covers Properly fitted.
11 Paint Condition Satisfactory.
12 Provision of Rubber Grommets at the Cable Entry Holes of Terminal Box Properly fitted.
13 Machining Condition of Four Pads (Any Denting, Scratching, Burr etc.) Checked and ok.
14 Fixing of End Shield Cover at NDE Side where RPM Sensor is Provided Properly fitted.
15 Gap Between Pinion & Shaft: (Std: 4 ± 1) 4 mm
16 Gap Between Labyrinth & Pinion: (Std: 12 ± 0.1) 12 mm
17 Condition of Helical Springs OK
18 Axial Play: (Limit 200µ to 400µ) 265
Radial Play (DE Side): (Limit: Limit 130µ to 220µ)
19 Before Pinion Fitment (in µ) 180
After Pinion Fitment ( in µ ) 176
20 Radial Play (NDE Side): (Limit: Limit 60µ to 110µ) 79
Bearing Make : Both: NBC
21 DE Side:
NDE Side:
22 Any other Abnormalities: NO
Name and UID of Instrument(s) used for inspection
23 DIAL GUAGE, Magnetic base I/D C

C-112X(Code -543-39D)
DIGI MAGIC INDICATOR I/D 18235398
VERNIER DEPTH GUAGE I/D 02/3/03/054

(TYPE: 6FRA.6068)

VED-VS-1491
3 Rotor No. & MakeRTG S-6918

6918
KPCL-23D-16722/21T
Bearing Make : Both: FAG

AG
21 DE Side:
NDE Side:

C-112X(Code -543-39D)

(TYPE: 6FRA.6068)

VED-VS-1482

2228201-1942
3 Rotor No. & MakeRTG S-700

7006
KPCL-23C-161221/21T
Bearing Make : Both: FAG

AG
21 DE Side:
NDE Side:

C-112X(Code -543-39D)
Chittaranjan
Loco No.38127 CLW SL No.TG-3196

VED-VS-1491
65399500 SIEMENS

VED-VS-1482 65399503 SIEMENS
65353547 SIEMENS
Format No. F53.113 / F21.101/F53.114 for the above Traction Motor is/are
not attached herewith due to trade Item (as stated above).
Signature of SSE/Insp-53(E)

Wag9hc CLW

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CHITTARANJAN LOCOMOTIVE WORKS

LOCOMOTIVE No. : 38217 N.E.Rly./IZN

P.O. -Chittaranjan, Dist:- Paschim Barddhaman/ Sici)tH- trtilT

LOCOMOTIVE INSPECTION CERTIFICATE

LOCOMOTIVE CLASS: WAG-9 Dated: 12/09/2023

LOCOMOTIVE No.: 38217

4. This has the approval of Competent Authority.

Prepared by: 4 Checked by

INDEX FOR QUALITY CONTROL CHECK SHEETS

WA 4 91*C- LOCO NO. '3 2- 1 7 DESP. TO 12 N / IrE120-N 6 ' 7 • 2-3

61) -1--.5-'w *7016

No.SSE/60E/01 Date : 01.08.2023

In the above Locomotive (TG-3196) dispatched from CLW/CRJ in the month of

This is for your information and necessary action pls.

Filter Cubicle Assembly Serial No: 3741

I. Fitment of the sub-components

Sl.No. Description Standard Make Remarks

2 Primary Current Sensor (2 nos.) As per Spec AAL Fitment Satisfactory

4 Contactor Filter ON/OFF (1 no.) As per Spec AAL Fitment Satisfactory

5 Contactor Filter Adaption (1 no.) As per Spec AAL Fitment Satisfactory

8 Contactor for Discharging Resistor As per Spec SCHALTBAU Fitment Satisfactory

10 Earthing Resistor (4 nos.) As per Spec RGE + SURE Fitment Satisfactory

11 Capacitor Harmonic Filter (6 nos.) As per Spec TIBCON Fitment Satisfactory

13 Panel Doors As per Spec Same as Bare Panel Fitment Satisfactory

II. *Continuity test of the cables

Sl.No. Description of the test Reference Remarks

Sl.No. Description of the test Reference Remarks

III. Check the fire extinguishing property of following insulating materials

IV. Contact Resistance

Sl.No. Contactor Name Measured Contact Resistance

V. Measurement of the capacitance by L-C-R meter

INSPECTION FORMAT FOR THREE PHASE ELECTRIC LOCOMOTIVE

Digital LCR Meter : Make-Metravi 4070D

VII. Abnormality, if any

SL.NO. DESCRIPTION STD. ACTUAL REMARKS

1.0 Reference Documents No.

SL.NO. DESCRIPTION STANDARD ACTUAL REMARKS

SL.NO. DESCRIPTION STANDARD ACTUAL REMARKS

Implementation of design Design Modifications, if

Loco No. 38217 TG(HC)-3196

per information noted from the register of ELF-26.

RH KM/7107/04/23 KM/7157/04/23 KM/7023/04/23

RH TG 18-141 TG 19-141 TG 64-140

LH TG 02-141 TG 01-141 TG 67-140

KPCL-03/23 KPCL-02/23 GGAG-02/23

LABYRINTH RING FITTED FITTED FITTED

TYPE OF BEARING RB/FAG RB/FAG RB/FAG

RH KM/7065/04/23 KM/7064/04/23 KM/7075/04/23

RH TG 68-140 TG 66-140 TG 71-140

LH TG 73-140 TG 65-140 TG 40-140

GGAG-02/23 GGAG-02/23 GGAG-02/23

Name & UID of Measuring Instruments

Name & UID of Measuring Instruments GA 1148/3468(A)-TD GAUGE, GA 2969/10364(A)-BT

TG 41-139 TG 53-139 TG 27-139 TG 41-139 TG 53-139 TG 27-139 Bogie No.VED-1491

TG 24-139 TG 34-139 TG 29-139 TG 24-139 TG 34-139 TG 29-139 Bogie No.VED-1482

Loco No.-38217 (TG-3196)

SL No. Bogie No(s) Supplied by

Sl. No. Checking the following Steps Remarks

B. Motor No. 1. 18692 2. 18606 3. 65399500

C.Pinion No. 1. KPCL 04/23 2. KPCL 04/23 3. GGAG 02/23

23D16412 23D16722 A-5017

23C1642 23B15201 12143

5 Check oil level in gear case (6 litre/Gear case). OK