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CHITTARANJAN
(WEST BENGAL)
INSPECTION CERTIFICATE
OF
(TG-3206)
Exhibited Drawings & Specifications: CLW's drawing sets and Specifications for
Bogies, Shell, Electrical Equipment etc. have been followed (CLW's drawing and
specifications are prepared on the basis of RDSO's key drawings and specifications).
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1. We hereby certify that the Locomotive No. 382272 has been manufactured, following
the above specifications and generally within the limit laid down except where in covered
by relaxations granted by us.
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2. CLW certify to the best of their knowledge that there are no other deviations on this
Locomotive which have a bearing on its satisfactory performance.
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3. Feedback rating may please be filled in regularly as per "Google Form" shared through
e-mail ID available with us.
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SQAM/QAM Signature of CQAM
03
CHITTARANJAN LOCOMOTIVE WORKS 0330
CHITTARANJAN
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XX 35
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
Loco No : 38227
Consequently, format No. F60.309 for HB-1 & F60.307 for HB-2 could not be
issued for the mentioned locomotive.
SSE/INSP-60(E)
CLW/CRJ
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION FORMAT FOR THREE PHASE ELECTRIC LOCOMOTIVE
FORMAT NO. : F60E.308 Ref. W.I. No. : W.60.308
Type of Loco: WAG 9HC VERSION : 02
ASSEMBLY OF FILTER BLOCK
Loco No :38227 Effective date : 09/02/2022
Date of Inspection:27.06.23 PAGE : 01 of 03
3 Discharging Resistor for Capacitor Bank As per Spec ELECOS Fitment Satisfactory
6 Contactor for Hotel Load (for WAP-5) ITEM NOT REQD N/A ITEM NOT REQD
7 Current sensor for Hotel Load ITEM NOT REQD N/A ITEM NOT REQD
9 Earth Fault Relay for Harmonic Circuit (1 no) As per Spec PCE Fitment Satisfactory
12 Copper bus bars fitted with nuts having knurling. As per Spec N/A Fitment Satisfactory
14 Pneumatic pipe for E.P. contactors. As per Spec N/A Fitment Satisfactory
15 Cable ties and base for cable ties As per Spec N/A Fitment Satisfactory
Bunching, numbering and laying of cables size 0.5, 1.5, As per cable
Checked &
16 2.5, 10, 25 and 150 Sq mm cut to specified length as list 3EHP 431 N/A
found OK
loom. 449
As per cable
Checked &
17 Inter-link cables and earth cables list 3EHP 431 N/A
found OK
449
End connections by crimping sockets. Pull out force
certificate of each new lot received is to be checked.
18 As per drg. N/A NA
From the trade (for each make). Record should be kept
at Shop-19
Signature of Inspector
Date:30.06.23
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION FORMAT FOR THREE PHASE ELECTRIC LOCOMOTIVE
FORMAT NO. : F60E.308 Ref. W.I. No.: W.60.308
Type of Loco: WAG 9HC VERSION: 02
ASSEMBLY OF FILTER BLOCK
Loco No :38227 Effective date: 09/02/2022
Date of Inspection:27.06.23 PAGE: 02 of 03
Check the inspection crtificate (supply & lot wise) and sometime perform the sample test also at regular
interval of time. Certificate to be made available by Shop-19 during inspection.
1 Insulating element A&B Facility Unavailable
2 Cables of all sizes Facility Unavailable
3 Cable ties & Base for cable ties Facility Unavailable
4 Cable conduit Facility Unavailable
5 Sleeves Facility Unavailable
6 Expandable insulating tube Facility Unavailable
7 Pneumatic pipe for EP contactor Facility Unavailable
8 Insulating separator Facility Unavailable
9 Front Door Facility Unavailable
VI. Checks
Items to be checked
Creepage distance: 50 mm Creepage distance : 65mm
Clearance distance: 30 mm Clearance distance : 55mm
Check copper end sleeves have been provided in the cable ends of all the cables Checked &
ending into MCBs and their aux. Contacts and record the make Make:na
found OK
Check the tightness of all the connections of bus bar and contactors, insulators Properly tightened
Check the cable looms are properly laid and are not fouling with sharp edge. Checked & found OK
Pull out force certificate of each new lot received is to be checked. NA
Check the tightness of the fast-on lug connection and record the make of fast-on lug. Make:na OK
Check the portion of metallic sleeves, non-metallic sleeves, EIT, Separator of MCBs,
Checked & found OK
Covers etc (as applicable)
Signature of Inspector
Date:30.06.23
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
**Items to be checked
Record the make of following items:
1 Insulating element A & B
2 Cables of all sizes
3 Cable ties & Base for cable ties Make is not available or
4 Cable conduit visible at assembled
5 Sleeves stage.
6 Expandable insulating tube
7 Pneumatic pipe for EP contactor
8 Insulating separator
9 Cable lugs of different sizes
10 Cable lugs from the size 50 Sq mm and above).
** As the make of these items are not visible after fitment in the panel, Shop-19 is
required to record the make of these items before fitment of the items in the panel in a
separate register. Inspection department may varify the records.
Signature of Inspector
Date:30.06.23
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION FORMAT FOR THREE PHASE ELECTRIC LOCOMOTIVE
FORMAT NO. : F60E.313 Ref. W.I. No.: W.60.313
Type of Loco : WAG 9HC VERSION : 00
ASSEMBLY OF PANEL "F"
Loco No :38227 Effective Date: 17/04/2002
Date of Inspection:20.06.23 PAGE : 01 of 01
SL No : 3826
Reference Drawing No. 3EHP 130 221- Cubicle Driver's Cab
3EHP 431 432 - Cable List WAG - 9
3EHP 431 307 - Cable List WAP - 5
Spec No : CLW/ES/3/0652, Alt-D
Signature of Inspector
Date: 30.06.23
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION FORMAT FOR THREE PHASE ELECTRIC LOCOMOTIVE
FORMAT NO. : F60E.318 Ref. W.I. No.: W.60.318
INSPECTION OF POWER & AUX.
Type of Loco : WAG 9HC VERSION : 00
CABLE LAYING ONLY IN M/C ROOM
Loco No :38227 Effective Date:
EXCEPT SIDE WALL
Date of Inspection:20.06.23 PAGE : 01 of 02
Signature of Inspector
Date:30.06.23
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION FORMAT FOR THREE PHASE ELECTRIC LOCOMOTIVE
FORMAT NO. : F60E.318 Ref. W.I. No.: W.60.318
INSPECTION OF POWER & AUX.
Type of Loco : WAG 9HC VERSION : 00
CABLE LAYING ONLY IN M/C ROOM
Loco No :38227 EXCEPT SIDE WALL Effective Date:
Date of Inspection:20.06.23 PAGE : 02 of 02
Signature of Inspector
Date:30.06.23
Chittaranjan Locomotive Works
Chittaranjan
Format no(s). F60.767, 780, 781, 782, 783, 784, 785, 788 & F55.416. 415, 414.
303 is/are not attached herewith due to trade item, supplied by above stated firm.
_____________________________
Sr. Section Engineer/60(M)
IDENTIFICATION NOS. OF WHEEL-AXLE ASSEMBLY OF WAG 9/ WAP 7
FORMAT NO. 54.029 VERSION: 2.0 PAGE 01 OF 01
DRAWING NO. : 1209-01-111-001 & 1209-01-111-004 Alt-5
Loco No.38227(3206) Bogie No.FASL-319 Date:12-07-2023
AXLE NO. 1 AXLE NO. 2 AXLE NO. 3
Axle Nos.
TG 12-137 TG 22-138 TG 50-138
GEAR RATIO
107:21 FOR WAG 9 & 107:21 107:21 107:21
72:20 FOR WAP 7
"O" _ RING
FITTED FITTED FITTED
8mm
SUSPENSION TUBE
OK OK OK
GROOVE
BRAND OF GREASE
NDE OF SUSPENSION SERVOPLEX SHC-120 SERVOPLEX SHC-120 SERVOPLEX SHC-120
TUBE
SUSPENSION TUBE NO.
KPE/58/04/23 SIMPL/PACL/428/02/23 IN/12/22/296/11
SIGNATURE OF INSPECTOR
IDENTIFICATION NOS. OF WHEEL-AXLE ASSEMBLY OF WAG 9/ WAP 7
FORMAT NO. 54.029 VERSION: 2.0 PAGE 01 OF 01
DRAWING NO. : 1209-01-111-001 & 1209-01-111-004 Alt-5
Loco No.38227(3206) Bogie No.ANUP-1095 Date:12-07-2023
AXLE NO. 1 AXLE NO. 2 AXLE NO. 3
Axle Nos.
TG 64-138 TG 81-137 TG 39-138
GEAR RATIO
107:21 FOR WAG 9 & 107:21 107:21 107:21
72:20 FOR WAP 7
"O" _ RING
FITTED FITTED FITTED
8mm
LABYRINTH RING FITTED FITTED FITTED
SUSPENSION TUBE
OK OK OK
GROOVE
BRAND OF GREASE
NDE OF SUSPENSION SERVOPLEX SHC-120 SERVOPLEX SHC-120 SERVOPLEX SHC-120
TUBE
SUSPENSION TUBE NO. SIM/SEFW/PACL/413/
IN/12/22/616/10 IN/596/09/12/22
02/23
TYPE OF BEARING RB/FAG RB/FAG RB/FAG
(SUSPENSION TUBE)
Cleaning DONE DONE DONE
Name & UID of Measuring
Instruments & Gauges VISUAL INSPECTION
used
for inspection.
SIGNATURE OF INSPECTOR
PRESS IN FORCE WHEEL AND GEAR FOR WAG-9 / WAP-7
FORMAT NO. F 54.028 VERSION: 2.0 PAGE 01 OF 01
DRAWING NO. : 1209-01-111-003 Alt-4 (Wheel), 1209-01-111-001, SKDP 3848 Alt-3 (107 Teeth) &
SKDP 3474 Alt-3 (72 Teeth)
Loco No.38227(3206) Bogie No.FASL-319 Date:12-07-2023
SL STANDARD DIMENSIONS AXLE NO. 1 AXLE NO. 2 AXLE NO. 3
1 AXLE NO. TG 12-137 TG 22-138 TG 50-138
2 PRESS IN FORCE
GEAR SIDE WHEEL
Axle Seat Dia. Ø 218 + 0.000 218.00 217.98 217.99
-0.029
2.1 Wheel hub Dia. Ø 218 - -0.000 217.69 217.69 217.69
0.029
Interference 0.251 to 0.330 0.310 0.290 0.300
Press in Force 80 to 102 tons. 100T 100T 82T
OFF SIDE WHEEL
Axle Seat Dia. Ø 218 - + 0.000 218.00 217.98 217.985
0.029
2.2 Wheel hub Dia. Ø 218 -0.280 217.68 217.70 217.68
0.029
Interference 0.251 to 0.330 0.320 0.280 0.305
Press in Force 80 to 102 tons. 100T 100T 90T
MAIN GEAR WHEEL
Axle Seat Dia. Ø 219 + 0.360 219.38 219.375 219.37
-0.390
2.3 Gear bour Dia Ø 219 -0.000 219.00 219.00 219.00
-0.029
Interference 0.302 to 0.390 0.380 0.375 0.370
Press in Force 90 to 104 tons. 100T 100T 100T
AXLE Ø 150 +0.043 RH 150.05 150.065 150.06
2.4 JOURNAL +0.068 LH
150.05 150.60 150.06
DISTANCE BETWEEN TYRE. 1596.40 ,1596.35 1595.65 ,1595.75 1596.20 ,1596.10
2.5
1596 ± 0.50 1596.30 ,1596.25 1595.85 ,1595.90 1596.15 ,1596.20
TREAD DIAMETER 1092 +0.50 TRADE ITEM TRADE ITEM TRADE ITEM
2.6
(-) 0.00
WHEEL TYRE WIDTH TRADE ITEM TRADE ITEM TRADE ITEM
2.7
133 ± 1.50
DISTANCE BETWEEN WHEEL
HUB FACE TO LABYRINTH
2.8 RING FACE AT N.D.E SIDE
109.34 109.50 109.45
109±1.00 109.65 109.57 109.50
Signature of Inspector
PRESS IN FORCE WHEEL AND GEAR FOR WAG-9 / WAP-7
FORMAT NO. F 54.028 VERSION: 2.0 PAGE 01 OF 01
DRAWING NO. : 1209-01-111-003 Alt-4 (Wheel), 1209-01-111-001, SKDP 3848 Alt-3 (107 Teeth) &
SKDP 3474 Alt-3 (72 Teeth)
Loco No.38227(3206) Bogie No.ANUP-1095 Date:12-07-2023
SL STANDARD DIMENSIONS AXLE NO. 1 AXLE NO. 2 AXLE NO. 3
1 AXLE NO. TG 64-138 TG 81-137 TG 39-138
2 PRESS IN FORCE
GEAR SIDE WHEEL
Axle Seat Dia. Ø 218 + 0.000 217.99 218.00 218.00
-0.029
2.1 Wheel hub Dia. Ø 218 - -0.000 217.72 217.68 217.72
0.029
Interference 0.251 to 0.330 0.270 0.320 0.280
Press in Force 80 to 102 tons. 90T 95T 95T
OFF SIDE WHEEL
Axle Seat Dia. Ø 218 - + 0.000 217.98 218.00 217.98
0.029
2.2 Wheel hub Dia. Ø 218 -0.280 217.69 217.68 217.68
0.029
Interference 0.251 to 0.330 0.290 0.320 0.300
Press in Force 80 to 102 tons. 100T 100T 90T
MAIN GEAR WHEEL
Axle Seat Dia. Ø 219 + 0.360 219.37 219.38 219.38
-0.390
2.3 Gear bour Dia Ø 219 -0.000 219.00 219.00 219.00
-0.029
Interference 0.302 to 0.390 0.370 0.380 0.380
Press in Force 90 to 104 tons. 100T 94.4T 103T
AXLE Ø 150 +0.043 RH 150.06 150.06 150.05
2.4 JOURNAL +0.068 LH 150.06 150.06 150.05
DISTANCE BETWEEN TYRE. 1596.25 ,1596.20 1595.85 ,1595.70 1595.55 ,1595.65
2.5
1596 ± 0.50 1596.00 ,1595.85 1595.95 ,1596.00 1595.55 ,1595.55
TREAD DIAMETER 1092 +0.50 TRADE ITEM TRADE ITEM TRADE ITEM
2.6
(-) 0.00
WHEEL TYRE WIDTH TRADE ITEM TRADE ITEM TRADE ITEM
2.7
133 ± 1.50
DISTANCE BETWEEN WHEEL
HUB FACE TO LABYRINTH
2.8 109.25 109.68 109.30
RING FACE AT N.D.E SIDE
109±1.00 109.30 109.70 109.35
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
FORMAT No. F 54.027 CHITTARANJAN Drg. No. : 1209-01-011-002 Alt-2
VERSION 03 INSPECTION CHART FOR FINISHED AXLE OF WAG-9 /WAP-7 Date:12-07-2023 Page 01 of 01
TOLERANCE
TOLERANCE
DIMENSION
DIMENSION
MEASURED DIMENSIONS MEASURED DIMENSIONS
NOMINAL
NOMINAL
Loco No.38227(3206)
in mm
in mm
ITEM
ITEM
AXLE-1 AXLE-2 AXLE-3 AXLE-1 AXLE-2 AXLE-3
TOLERANCE
TOLERANCE
DIMENSION
DIMENSION
MEASURED DIMENSIONS MEASURED DIMENSIONS
NOMINAL
NOMINAL
Loco No.38227(3206)
in mm
in mm
ITEM
ITEM
AXLE-1 AXLE-2 AXLE-3 AXLE-1 AXLE-2 AXLE-3
1. FASL-319 M/S-FASL
2. ANUP-1095 M/S-ANUP
Format no(s). F60.786, F 60.787 are not attached herewith due to trade item,
supplied by the firm as stated above.
_____________________
Sr. Section Engineer
STAGE INSPECTION REPORT FOR PINION FITMENT ON TM AND GEAR CASE
ASSEMBLY ON WHEEL & AXLE ASSEMBLY OF WAG 9 / WAP-7
Format No. F60-797 Page No. 01 of 01
Version-01 C & D No.-
Drawing No. Relevant Drawing IB011-00267 Date: 16.06.2023
Loco No.-TG 3206 Bogie ( ) No.:
FASL-319
3 Gear teeth-107, Pinion Teeth-21 for WAG-9 & Gear Teeth -72, GEAR TEETH - 107
Pinion Teeth-20 for WAP-7 PINION TEETH - 21
Check Back lash Std: 0.290 mm to 0.490 mm for WAG-9 & 0.254
4 mm to 0.458 mm for WAP-7
1. 0.296 2. 0.450 3. 0.350
SIGNATURE OF INSPECTOR
STAGE INSPECTION REPORT FOR PINION FITMENT ON TM AND GEAR CASE
ASSEMBLY ON WHEEL & AXLE ASSEMBLY OF WAG 9 / WAP-7
Format No. F60-797 Page No. 01 of 01
Version-01 C & D No.-
Drawing No. Relevant Drawing IB011-00267 Date: 16.06.2023
Loco No.-TG 3206 Bogie ( ) No.:
AML-1095
Sl. No. Checking the following Steps Remarks
1 Particulars of axle, motor etc.
A. Axle No. 1. TG 39-138 2. TG 81-137 3. TG 64-138
3 Gear teeth-107, Pinion Teeth-21 for WAG-9 & Gear Teeth -72, GEAR TEETH - 107
Pinion Teeth-20 for WAP-7 PINION TEETH - 21
Check Back lash Std: 0.290 mm to 0.490 mm for WAG-9 & 0.254
4 mm to 0.458 mm for WAP-7
1. 0.480 2. 0.290 3. 0.406
SIGNATURE OF INSPECTOR
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION FORMAT FOR WAG-9 / WAP-7 TYPE LOCO
AFTER WHEELING ON MOTORISED BOGIE
FORMAT NO.: F.60.810 VERSION: 04 PAGE: 01 of 02
Ref. W.I. No. W60.109 Location of Inspection: pit-6,old T/S,
BOGIE No. 1) FASL-319 Loco No. : 38227
2) ANUP-1095 Inspected By : BC,KKM,AK
Dated : 29-06-2023
Sl. Description Standard Loco Actual Drg. Ref. Remarks
No. End LH RH
1. Buffer height 1090+15 1 1110 1115 IB 031-02002&
- 5 mm SKEL 4490 ALT-2
2 1095 1100
2. C.B.C. height 1090+15 1 1097 Do
- 5 mm 2 1085
3. Buffer Length 645 mm+2 1 645 647 IB 021-00464
- 1.5 2 644 646
4. C.B.C. Length 641 mm+2 1 652 Do
- 1.5
2 647
5. Actual offset 3 to 10 mm 1 Do
coupling line * RDSO Drg No.
2 SKDL-3430 Alt-8
distance (3-4)
1 32 31
Sanding pipe 2 30 28
6. height from rail 30 mm ± 2 IA 011-00161
level 3 28 30
4 31 28
7. Rail guard 115±3 mm 1 116 117 1210-02.140-001
height From rail
2 117 118
level
8. Gap between V= 50 56 ** IB011-00192
STOP (Both Bogie-1 Alt-9
V=35 to 47 50
vertical and 60mm L=
lateral) and U/F L=45 to V= 50 53
50mm Bogie-2
L= 48 47
3 578 580
4 580 580
(AK/SSE)
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION FORMAT FOR WAG-9 / WAP-7 TYPE LOCO AFTER WHEELING ON
MOTORISED BOGIE
FORMAT NO.: F.60.810 VERSION: 04 PAGE: 02 of 02
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION CHECK SHEET FOR WAG9/WAP7/WAP5 UNDER GEAR ITEMS (FITTED BY SHOP 16)
FORMAT NO. F60.815 VERSION -02 LOCO NO. 38227
REF. W.I.NO. W60.109 DATE OF INSPECTION: 20.6.23
PAGE No. 1 of 7 INSPECTED BY: AK
Item No. 1 Side buffer mounting on buffer beam (Drg. No. 1209-02.141-001 ALT-06, SKDL-3430)
SEQUENCE OBSERVATION
LH1 RH1 LH2 RH2
1.1 Note that makers name is casted on buffer casing AEU AEU AEU AEU
1.2 Check that side buffers plungers are not rotating by manual force. Not rotating Not rotating
1.3 Check that buffer plunges shaft is properly tightened and cotter pin NA NA NA NA
is provided at its proper place and split.
1.4 Check side buffer stroke length Std. 127 mm 127mm 127mm 127mm 127mm
1.5 Check that side buffers are mounted with M27 x 200 /134 x 3P for SEC SEC SEC SEC
WAG-9 &WAP-7 and M27X130/64X3P for WAP-5hex head bolt
grade 10.9 and diameter 27 helical spring washer and M 27 nyloc
hex nut grade 10.9 & note down M/Name.
1.6 Note down the tightness torque of nuts. 335Nm 335Nm 335Nm 335Nm
Std 335 Nm
1.7 Note down the total length of buffer from buffer beam. Std 645 mm. 645 647 644 646
Check whether 12 mm thick packing plate used between base of OK OK OK OK
1.8
Loco Side buffer and front face of front plate of Head Stock Assly.
Iten No. 2 CBC offset with side buffer (CBC is fitted by shop 26). Drg.No. 1209-02-141-001 ALT-6 & Insp
format No. F60.810
SEQUENCE OBSERVATION
END 1 END 2
1.1 Check that CBC fitment is all right (overall inspection). OK OK
2.2 Note down the length of CBC from buffer beam. Std. 641 mm. Off 652 647
set with s/buffer to be noted.
2.3 Check that the CBC perating handle are in perfect condition and OK OK
locking and un-locking of CBC by operating rod is ok.
2.4 Check that CBC is screw coupler's resting hook is provided on OK OK
striker casting and coupler is properly staged on hook.
Item No. 3 Fitment of end cocks (FP, BP, MR & DB) on buffer beam, Drg No. 1209-02-226-071 (for WAG-9 &
WAP-7) and IA021-00019 (for WAP-5).
SEQUENCE OBSERVATION
END 1 END 2
3.1 Check that all end cocks and its hoses are properly fitted. FP OK OK
BP OK OK
MR OK OK
DB OK OK
3.2 Check that all end cocks couplers are resting on their dummy FP OK OK
couplings Drg. No. IB 026-01040 and dummy coupling is properly BP OK OK
tightened. MR OK OK
DB OK OK
Item No. 4 Fitment of rail guard on cattle guard's both side. Drg. No. IB 021-00448 (for WAG-9 & WAP-7) and
1210-02-02.126-029 (or WAP-5)
SEQUENCE OBSERVATION
LH1 RH1 LH2 RH2
4.1 Check that rail guards are fitted with M12 hex head x 35 grade 8.8 UPSL UPSL UPSL UPSL
bolt, washer flat round diameter 12 mm and nut nyloc hex head M12
grade 8.8. Maker name to be noted.
4.2 Note down the torque of mounting nuts Std. 80 Nm each rail guard 80Nm 80Nm 80Nm 80Nm
is to be mounted with three bolts.
4.3 Note down the rail guard height from rail level 116 117 117 118
Std 115 + 3
-0
(AK/SSE)
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION CHECK SHEET FOR WAG9/WAP7/WAP5 UNDER GEAR ITEMS (FITTED BY SHOP 16)
FORMAT NO. F60.815 VERSION- 02 LOCO NO. 38227
REF. W.I.NO. W60.109 DATE OF INSPECTION: 20.6.23
PAGE No. 2 of 7 INSPECTED BY: AK
Item No. 5:- Fitment of Bogie body hoses and Bogie brake cylinder hoses Drg. No. : IB021-00949
SEQUENCE OBSERVATION
BOGIE 1 BOGIE 2
5.1 Check that main brake hose, Park brake hose and Main brake Hose OK OK
flexible brake hose for sander of individual bogies are Parking Brake Hose NA NA
properly laid and it’s not coming out of side wall of the Other flexible hoses for sander Qty. 2 per bogie OK
shell. (4 nos. for WAP-5)
SEQUENCE OBSERVATION
LH1 LH2 LH3 LH4 LH5 LH6
5.2 Check that all TBU hoses are connected properly with NA NA NA NA NA NA
TBU and bogie hoses laid with out tension and not RH1 RH2 RH3 RH4 RH5 RH6
infringement between each other (Only 4 Nos. for NA NA NA NA NA NA
WAP-5)
Item No 6:- Fitment of vertical dampers with shell. Drg. No.: IB011-00192, IB011-00513 (for WAG-9 & WAP-7)
and IA 011-00317 (for WAP-5)
SEQUENCE OBSERVATION
BOGIE 1 BOGIE 2
LHS ESCORTS ESCORTS
6.1 Note down the makers of vertical dampers. ESCORTS ESCORTS
RHS
Check that the vertical damper is mounted with M16 bolt hex. Head 8.8 x 60/38 thd LHS VIF VIF
6.2 - 2P Zn-plated with diameter 16 mm washer I/D-17.9x O/D 36x3 Thk
RHS VIF VIF
(Round/Flat, Zn plated) Makers name to be noted.
Note down the tightening torque of M16 bolt. LHS 192 Nm 192Nm
6.3
Std. 192 N-m RHS 192Nm 192Nm
In WAP5 loco, vertical damper will be mounted by M16 x 65/38 Thd-2P (8.8) Hex LHS NA NA
6.4 head bolt, plain washer ID 17 x OD 30 x 3 Thk and F.S. all steel lock nut M 16 RHS NA NA
(CD&D/TOT/171)
Item No. 8:- Fitment of Yaw dampers with shell Drg. No.: IB011-00192, IB011-00513 (for WAG-9 &WAP-7) and IA
011-00317 (for WAP-5)
LHS ESCORTS ESCORTS
7.1 Note down the makers of Yaw dampers.
RHS ESCORTS ESCORTS
Check that the Yaw dampepr is mounted with M20 bolt hex. Head 8.8 x 80/46 mm LHS VIF VIF
thd - 2.5 P Zn-plated with diameter 20 mm washer (I/D-21.6 x O/D-44.2 x 3 Thk)
7.2
(Round/Flat, Zn plated) & M20 F.S. lock nut. Nuts are to be fitted at damper's side. RHS VIF VIF
Makers name to be noted.
LHS 385Nm 385Nm
7.3 Note down the tightening torque of M20 bolt: Std. 385 N-m
RHS 385Nm 385Nm
Item No. 8:- Fitment of Horizontal dampers with shell. Drg.No. IB011-00192, IB011-00513 (for WAG-9 &WAP-7)
and IA 011-00317 (for WAP-5)
LHS ESCORTS ESCORTS
8.1 Note down the makers of Horizontal dampers. ESCORTS ESCORTS
RHS
Check that the Horizontal damper is munted with M16 bolt hex. Head 10.9 x 70/38 LHS VIF VIF
mm thd 2P Zn-plated with diameter 16 mm plain washer 17.9 ID x 36 OD
8.2
(Round/Flat, Zn plated) & M16 F.S. lock nut. Nuts are to be fitted at damper's side. In RHS VIF VIF
case of WAP5 length of bolt will be 60 mm. Makers name to be noted.
LHS 192Nm 192Nm
8.3 Note down the tightening torque of M16 bolt: Std. 192 N-m 192Nm 192Nm
RHS
In WAP5 loco Horizontal damper will be mounted by Hex. Head bolt (8.8) M 16 x LHS
8.4 60/38 Thd 2 P, plain washer ID 17 x OD 30 x 3 Thk and F.S. all steel lock nut M 16 NA NA
(CD&D/TOT/171) RHS NA NA
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION CHECK SHEET FOR WAG9/WAP7/WAP5 UNDER GEAR ITEMS (FITTED BY SHOP 16)
FORMAT NO. F60.815 VERSION- 02 LOCO NO. 38227
REF. W.I.NO. W60.109 DATE OF INSPECTION: 20.6.23
PAGE No. 3 of 7 INSPECTED BY: AK
Item No.9:- Fitment of Bellows at under frame side Drg. No. 1209-01.318-024, IB 111-00040
SEQUENCE OBSERVATION
Check that bellows are mounted with U/F along with frame clamping with TM1 APL TM4 APL
M10 Hex bolt (304) x 20-1.5P = 8 nos each, dia 10 mm washer conical
9.1 spring washer ID 10.2 x OD 20 & M8 Hex bolt (304) x 20 - 1.2P = 16 TM2 APL TM5 APL
nos. with each bellow set, dia 8 washer conical spring washer ID 8.2 x TM3 APL TM6 APL
OD 16. Makers name to be noted.
Check that all mountings bolts of U/F side of bellows are properly TM1 OK TM4 OK
9.2 tightened. TM2 OK TM5 OK
TM3 OK TM6 OK
Item No. 10:- Fitment of Bellows at Traction Motor side. Drg.No. 1209-01.318-024, IB 111-00040
Check that sealant is provided at TM flange, in between plate flange. TM1 Provided TM4 Provided
10.1 TM2 Provided TM5 Provided
TM3 Provided TM6 Provided
Check that plate flange is mounted with TM flange by M10 screw CSK TM1 OK TM4 OK
10.2 head Philips screw 1.5 P (304) x 30 = 8 nos. per bellow set and properly TM2 OK TM5 OK
tightened. TM3 OK TM6 OK
Check that Kligerite/Telborite IGV gasket is provided between plate TM1 NA TM4 NA
10.3 flange and assly. Frame mounting with sealant TM2 NA TM5 NA
TM3 NA TM6 NA
Check that frame coupling along with bellows mounted by M10 Hex. TM1 OK TM4 OK
10.4 Head bolt (304) x 40/26 thd 1.5P = 8 nos. dia 10 washer conical spring TM2 OK TM5 OK
washer ID 10.2 x OD 20 and M8 hex. Bolt (304) x 20 = 16 Nos. dia 8 TM3 OK TM6 OK
Item No. 11:- Fitment of sanding pipes Drg.No. IB 011-00245 (WAG-9 & WAP-7)
SEQUENCE OBSERVATION
LHS RHS
1. OK OK
2. OK OK
11.1 Check that sand box is properly mounted on bogie
3. OK OK
4. OK OK
1. OK OK
Check that T type sand ejector along with protector plate is properly fitted by M
2. OK OK
11.2 10 hex. Head screw quantity 4/value and M10 Helical spring washer and lock
3. OK OK
nut M10
4. OK OK
1. OK OK
2. OK OK
11.3 Check that 45" tail adopter is fitted with sand ejector
3. OK OK
4. OK OK
1. OK OK
2. OK OK
11.4 Check that hose clamps are properly tightened
3. OK OK
4. OK OK
1. OK OK
Check that sand spout holder is properly tightened with adopter Assly. Of sand
2. OK OK
11.5 box along with gasket by M12 lock nut and spring washer M 13 quantity 4/sand
3. OK OK
ejector.
4. OK OK
1. OK OK
Check that clamp of sanding spout is mounted with M10 hex head screw along 2. OK OK
11.6
with M10 lock nut quantity 4 per spout. 3. OK OK
4. OK OK
1. 32 31
2. 30 28
11.7 Check that spouts are projected an rails and rail level clearance is 30 mm.
3. 28 30
4. 31 28
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION CHECK SHEET FOR WAG9/WAP7/WAP5 UNDER GEAR ITEMS (FITTED BY SHOP 16)
FORMAT NO. F60.815 VERSION- 02 LOCO NO. 38227
REF. W.I.NO. W60.109 DATE OF INSPECTION: 20.6.23
PAGE No. 4 of 7 INSPECTED BY: AK
SEQUENCE OBSERVATION
Item No. 12:- Fitment of Traction bar - Drg.No. : 1209-01.113-001
Bogie side U/F side
12.1 Check that Vulcan housing ring is properly tightened. Cab 1 OK OK
Cab 2 OK OK
Cab 1 OK OK
12.2 Check that push / pull rod is ok. Visual checking.
Cab 2 OK OK
Check that Pang bead sealant is provided between flanges of housing & traction Cab 1 OK OK
12.3
rod. Cab 2 OK OK
Check that traction rod is mounted by M20 Hex. Bolt (8.8) x 65/38 Thd-2P quantity Cab 1 OK OK
12.4
12 per bar, FS all steel lock nut. Cab 2 OK OK
Cab 1 314Nm 314Nm
12.5 Note down the tightening torque of M20 nut standard 314 Nm
Cab 2 314Nm 314Nm
Check that fixing cables fixed with each traction bar are mounted both on UF & Cab 1 OK OK
12.6
Bogie side by bolt, chain & R-clip. Cab 2 OK OK
Item No. 13:- Fitment of safety chain bogie - Body Link OK
14.0 Fitment of Secondary Spring for WAG-9 &WAP-7,-Drg No. IB011-0192
LH RH
Note down the free height of secondary spring before wheeling, 1 740mm 742mm
14.1 2 742mm 743mm
standard 733.2 +29.3 -7.3 mm.
3 740mm 740mm
4 741mm 739mm
1 1 1
Check that if S/spring with a shackle is used, one Compensating plate will be 2 1 1
14.2
installed, if with two Shackles two compensating plates will be installed. 3 1 1
4 1 1
1 OK OK
Check that during lowering of shell on bogie it is to be ensured that all spring ends 2 OK OK
14.3
at the bogie frames are located opposite to each others in pairs. 3 OK OK
4 OK OK
1 OK OK
Check that coil of S/Spring are not touching each other and S/Springs are not 2 OK OK
14.4
fouling with any other object of U/F. 3 OK OK
4 OK OK
1 491mm 494mm
Only in case of WAG 9H locos, inner coil of S/Springs are to be provided with 2 491mm 493mm
14.5
S/Springs (Std Free Height 491 +19.6 -6.0 mm). 3 492mm 494mm
4 493mm 491mm
14.6 Note down the makers of S/Spring ASLP
Item No. 15:- Fitment of foot step (Common)- Drg No.1209-01.140-100 ALT-3
LH RH
15.1 Ensure that the foot step having proper clearance with bogie's component. 1 OK OK
2 OK OK
Check that foot steps are mounted by M16 Hex headed bolt x 120 Gr. 8.8 & 1 FASTMAN FASTMAN
15.2
washer M16. Makers name to be noted. 2 FASTMAN FASTMAN
1 190Nm 190Nm
15.3 Note down the tightening torque of bolts standard 190 Nm
2 190Nm 190Nm
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION CHECK SHEET FOR WAG9/WAP7/WAP5 UNDER GEAR ITEMS (FITTED BY SHOP 16)
FORMAT NO. F60.815 VERSION-02 LOCO NO. 38227
REF. W.I.NO. W60.109 DATE OF INSPECTION: 20.6.23
PAGE No. 5 of 7 INSPECTED BY: AK
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION CHECK SHEET FOR WAG9/WAP7/WAP5 UNDER GEAR ITEMS (FITTED BY SHOP 16)
Check that length of hose no. 1-460 mm long, hose no. 2-720 mm long, LH RH
21.6 hose no. 3-780 mm long and hose no. 4-1200 mm long. Quantity of NA NA NA
hose no. 1,2,3 will be 2/loco & hose no. 4 will be 4/loco.
21.7 Check that clip hose - worm drive, quantity 20/loco are fitted properly. NA NA NA
Check that sanding spouts are properly aprojected at rails and having NA NA NA
21.8
30 mm clearance from rail level.
Item No. 22:- Fitment of secondary spring for WAP-5 (Drg.No. IA 011-140 & IA 016-008)
1 NA 1
2 NA 2
22.1 Note down the makers name
3 NA 3
4 NA 4
LH RH
Note down the free height of secondary spring 1 NA NA
22.2 2 NA NA
Std. 664.5 +26.6 -6.6 mm.
3 NA NA
4 NA NA
Check that rubber support (cast with rubber & steel plate of 3 mm. & 25 1 NA NA
mm. Thick) are properly provided below & above of Secondary spring, 2 NA NA
22.3 care to be taken that 2 mm. Plate end will be on bogie frame & others
3 NA NA
rubber support which will be provided top of sec/spring 2 mm. side will
be with under frame. 4 NA NA
1 NA NA
Check that secondary spring of a wheel set shall be same tolerance
group if a sec/spring with one shackle, a compensating plate of 5 mm 2 NA NA
22.4
thick will be used between rubber support & spring of 2 shackles on 3 NA NA
spring 2 compensating plates will be used. 4 NA NA
1 NA NA
Check that all springs ends at the bogie frames are located opposite to 2 NA NA
22.5
each other in pairs. 3 NA NA
4 NA NA
Check that coil of secondary spring are not touching each other and NA NA
22.6
secondary springs are not fouling with any other object of under frame.
Item No. 23:- Fitment of packer for WAP-5 in under frame (Shop 26 item) Drg.No. IA 011-00317
LH RH
Check that Packer is fitted in under frame by M12 Hex (8.8) x 35 mm 1 NA NA
23.1
bolt, quantity 2 per packer with dia 12 washer cone Zn plated.
2 NA NA
23.2 1 NA NA
Note down the tightening torque Std. 80 Nm
2 NA NA
Item No. 24:- Fitment of maker's name plate of bogie frame (common)
Bogie 1 Bogie 2
Check that maker's name plate is fitted on bogie frame and
24.1
readable. Note down the Bogie No. FASL-319 ANUP-1095
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION CHECK SHEET FOR WAG9/WAP7/WAP5 UNDER GEAR ITEMS (FITTED BY SHOP 16)
Note:- 1. Approved fasteners are LPS,TVS UNBRAKO vide C-D&D/TOT/171 Dated: 09.01.03
2. Specification of Fasteners changed in item No. 8,9,10,11,14 as per C-D&D/TOT/110 dt. 21.2.03
3. During inspection of above items if any non-conformity are noticed, inform SSE/ELA in F99.001 and
hand over the same to SSE/ELA in the form of "NC Bookings".
hand over the format to ELA.
Signature of Inspector
INSPECTION FORMAT FOR ROTOR CORE ASSEMBLY OF THREE
PHASE TRACTION MOTOR
TYPE : 6FRA6068 FORMAT NO. F.53.102
RELATED DRG. Nos. : VERSION : 05
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01
ii) SKEL-4881/4882 DATE OF INSPECTION :20.05.2023
ROTOR No.:S-6866 SHAFT No.:N-355
TRACTION MOTOR No. :18560 LOCO No.: 38227(TG-3206)
Nil
11 Any other abnormality
INSPECTION FORMAT FOR ROTOR CORE ASSEMBLY OF THREE
PHASE TRACTION MOTOR
TYPE : 6FRA6068 FORMAT NO. F.53.102
RELATED DRG. Nos. : VERSION : 05
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01
ii) SKEL-4881/4882 DATE OF INSPECTION :22.05.2023
ROTOR No.:S-6975 SHAFT No.:SMPL-3/4/23
TRACTION MOTOR No. :18595 LOCO No.: 38227(TG-3206)
Nil
11 Any other abnormality
INSPECTION FORMAT FOR ROTOR CORE ASSEMBLY OF THREE
PHASE TRACTION MOTOR
TYPE : 6FRA6068 FORMAT NO. F.53.102
RELATED DRG. Nos. : VERSION : 05
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01
ii) SKEL-4881/4882 DATE OF INSPECTION :18.05.2023
ROTOR No.:S-6874 SHAFT No.:N-359
TRACTION MOTOR No. :18551 LOCO No.: 38227(TG-3206)
Nil
11 Any other abnormality
INSPECTION FORMAT FOR ROTOR CORE ASSEMBLY OF THREE
PHASE TRACTION MOTOR
TYPE : 6FRA6068 FORMAT NO. F.53.102
RELATED DRG. Nos. : VERSION : 05
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01
ii) SKEL-4881/4882 DATE OF INSPECTION :13.05.2023
ROTOR No.:S-6856 SHAFT No.:N-339
TRACTION MOTOR No. :18540 LOCO No.: 38227(TG-3206)
Nil
11 Any other abnormality
INSPECTION FORMAT FOR ROTOR CORE ASSEMBLY OF THREE
PHASE TRACTION MOTOR
TYPE : 6FRA6068 FORMAT NO. F.53.102
RELATED DRG. Nos. : VERSION : 05
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01
ii) SKEL-4881/4882 DATE OF INSPECTION :23.02.2022
ROTOR No.:2198200-905 SHAFT No.:CG/113/639
TRACTION MOTOR No. :18128 LOCO No.: 38227(TG-3206)
Nil
11 Any other abnormality
INSPECTION FORMAT FOR ROTOR CORE ASSEMBLY OF THREE
PHASE TRACTION MOTOR
TYPE : 6FRA6068 FORMAT NO. F.53.102
RELATED DRG. Nos. : VERSION : 05
i) 1TWD.096.111 & 113 PAGE NO. 01 OF 01
ii) SKEL-4881/4882 DATE OF INSPECTION :23.02.2023
ROTOR No.:Z-4981 SHAFT No.:M-387
TRACTION MOTOR No. :18190 LOCO No.: 38227(TG-3206)
Nil
11 Any other abnormality
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION SHEET FOR WAG-9 STATOR ASSEMBLY
Format No. F.54.023 Version: 3.0 Page: 01 of 02
Drg No. 1TWD 096.102 Alt-13 dated 25/06/2014
STATOR No.: STG-8867 Date: 09.01.2023
Standard Dimension Measured Dimension
No. Description of Measurement Remarks
(mm) (mm)
Bore at DE Φ 820 + 0.09 820.018
1
Bore at NDE + 0.00 820.002
DE 10.00
2 Length of Φ 820 bore 10 ± 0.20
NDE 10.00
3 Face to face length 630 ± 0.10 630.008
4 Total length 650 ± 0.80 649.920
Distance from centre line of Φ 820 373 + 0.10 DE 373.098
5
bore to joint face - 0.00 NDE 373.040
Distance from centre line of DE 384.661
6 385 ± 0.50
Φ 820 bore to nose face NDE 385.139
Distance from joint face to nose DE 757.759
7 758 ± 0.80
face NDE 757.179
450 + 0.063 DE M NDE
Joint face channel gap
- 0.00 450.055 450.018 450.018
8
Channel depth 17 ± 0.10 17.00
Distance of groove centre line from
245 ± 0.05 244.99
DE face
9
Width of groove 20 ± 0.110 20.06
Depth of groove 15.5 ± 0.10 15.50
M30 ± 0.10 x 50/67 ±
10 8 nos. HC holes on joint face ok
0.15
Distance of 1st M30 HC hole on
45 ± 0.30 45.20
joint face to DE face
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION SHEET OF WAG-9 STATOR ASSEMBLY
Format No. F.54.023 Version: 3.0 Page: 02 of 02
Drg No. 1TWD 096.102 Alt-13 dated 25/06/2014 Date: 09.01.2023
STATOR No.: STG-8867
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION SHEET FOR WAG-9 STATOR ASSEMBLY
Format No. F.54.023 Version: 3.0 Page: 01 of 02
Drg No. 1TWD 096.102 Alt-13 dated 25/06/2014
STATOR No.: STG-9030 Date: 21.02.2023
Standard Dimension Measured Dimension
No. Description of Measurement Remarks
(mm) (mm)
Bore at DE Φ 820 + 0.09 820.056
1
Bore at NDE + 0.00 820.083
DE 10.00
2 Length of Φ 820 bore 10 ± 0.20
NDE 10.00
3 Face to face length 630 ± 0.10 629.919
4 Total length 650 ± 0.80 649.805
Distance from centre line of Φ 820 373 + 0.10 DE 373.096
5
bore to joint face - 0.00 NDE 373.073
Distance from centre line of DE 384.760
6 385 ± 0.50
Φ 820 bore to nose face NDE 385.123
Distance from joint face to nose DE 758.520
7 758 ± 0.80
face NDE 758.196
450 + 0.063 DE M NDE
Joint face channel gap
- 0.00 450.039 450.008 450.001
8
Channel depth 17 ± 0.10 17.00
Distance of groove centre line from
245 ± 0.05 244.96
DE face
9
Width of groove 20 ± 0.110 20.00
Depth of groove 15.5 ± 0.10 15.50
M30 ± 0.10 x 50/67 ±
10 8 nos. HC holes on joint face ok
0.15
Distance of 1st M30 HC hole on
45 ± 0.30 44.98
joint face to DE face
Signature of Inspector
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN
INSPECTION SHEET OF WAG-9 STATOR ASSEMBLY
Format No. F.54.023 Version: 3.0 Page: 02 of 02
Drg No. 1TWD 096.102 Alt-13 dated 25/06/2014 Date: 21.02.2023
STATOR No.: STG-9030
Signature of Inspector
Chittaranjan Locomotive Works
Chittaranjan
3.WS-223042029 4……………..
5………………… 6.GS-230067
As per Loco App data, all the above Stators are trade supplied, so related
format no. F54.023 for that stator (s) are not attached herewith.
SSE/Inspection-54
0
09. TIGHTNESS
SS OF ROPE BI
BINDING: GOOD
18551 WS 223042029(SAINI)
18190 GS-230067(GOVIK)
Format No. F53.113 for the above Traction Motor is/are not attached herewith
due to trade Item (as stated above).
Signature of SSE/Insp-53(E)
ROUTINE TESTING OF 3-Phase TM
FORMAT NO. F21/101, Version :01 Date :30/05/23
TYPE : 6FRA 6068 Stator No: 2228201-1948 Rotor No: S-6866 Motor No : 18560
1.1 MEASUREMENT OF COLD RESISTANCE 1.2 CHECK FOR CRACKS IN ROTOR :
3-Phase at ambient Temperature : 41°C
TERMINALS RESISTANCE MILLI OHMS REMARKS
At INDUCTANCE (Milli Henry)
At AMB
30°C
U1 – V1 99 95.05 3.967
V1 – W1 98.9 94.95 3.97
W1 – U1 98.9 94.95 3.966
LIMIT - 93.28 to 103.10mΩ at 30 °C
1.3 HALF AN HOUR NO LOAD TEST
TIME BODY WINDING
MINS U I RPM f AMB. TEMP BEARING TEMP °C
TEMP °C (From
VOLTS AMPS SPEED Hz TEMP C REMARKS
temp.probes of
281010% C DE NDE
motor)
0 2820 291 992 49.61 41 35 36 35 35 35 WINDING
5 2820 292 992 49.62 41 44 38 38 56 57 TEMP. /
10 2820 292 992 49.61 41 55 40 42 77 78 PROBE
15 2810 290 993 49.64 40 69 43 47 97 98 TEMP.
20 2810 290 992 49.62 40 84 46 52 116 117 INDICATION
25 2810 291 992 49.6 40 99 49 57 135 136 LIMIT
30 2810 292 992 49.62 40 116 53 63 154 155 140-170°C
1.4 MEASUREMENT OF WINDING TEMP. RISE (Readings taken at 10 seconds interval)
TIME SEC’s RESISTANCE MILLI OHMS TEMP. RISE LIMIT 120 TO 140°C
4 Pinion No. & Make with teeth No. & Condition: ABB-4349/21T
5 Name Plate and Number of Punching on DE Side of Magnet Frame Punching done.
6 Spring Washer Condition with all End Shield Bolts Properly fitted.
7 Whether Grease Nipple Provided at Both Side of End Shield Both are fitted.
9 Condition of Temperature & RPM Sensor with proper Fixing Arrangement Properly fitted.
12 Provision of Rubber Grommets at the Cable Entry Holes of Terminal Box Properly fitted.
13 Machining Condition of Four Pads (Any Denting, Scratching, Burr etc.) Checked and ok.
14 Fixing of End Shield Cover at NDE Side where RPM Sensor is Provided Properly fitted.
21 DE Side:
NDE Side:
4 Pinion No. & Make with teeth No. & Condition: ABB-4358/21T
5 Name Plate and Number of Punching on DE Side of Magnet Frame Punching done.
6 Spring Washer Condition with all End Shield Bolts Properly fitted.
7 Whether Grease Nipple Provided at Both Side of End Shield Both are fitted.
9 Condition of Temperature & RPM Sensor with proper Fixing Arrangement Properly fitted.
12 Provision of Rubber Grommets at the Cable Entry Holes of Terminal Box Properly fitted.
13 Machining Condition of Four Pads (Any Denting, Scratching, Burr etc.) Checked and ok.
14 Fixing of End Shield Cover at NDE Side where RPM Sensor is Provided Properly fitted.
21 DE Side:
NDE Side:
4 Pinion No. & Make with teeth No. & Condition: ABB-4322/21T
5 Name Plate and Number of Punching on DE Side of Magnet Frame Punching done.
6 Spring Washer Condition with all End Shield Bolts Properly fitted.
7 Whether Grease Nipple Provided at Both Side of End Shield Both are fitted.
9 Condition of Temperature & RPM Sensor with proper Fixing Arrangement Properly fitted.
12 Provision of Rubber Grommets at the Cable Entry Holes of Terminal Box Properly fitted.
13 Machining Condition of Four Pads (Any Denting, Scratching, Burr etc.) Checked and ok.
14 Fixing of End Shield Cover at NDE Side where RPM Sensor is Provided Properly fitted.
21 DE Side:
NDE Side:
4 Pinion No. & Make with teeth No. & Condition: ABB-4325/21T
5 Name Plate and Number of Punching on DE Side of Magnet Frame Punching done.
6 Spring Washer Condition with all End Shield Bolts Properly fitted.
7 Whether Grease Nipple Provided at Both Side of End Shield Both are fitted.
9 Condition of Temperature & RPM Sensor with proper Fixing Arrangement Properly fitted.
12 Provision of Rubber Grommets at the Cable Entry Holes of Terminal Box Properly fitted.
13 Machining Condition of Four Pads (Any Denting, Scratching, Burr etc.) Checked and ok.
14 Fixing of End Shield Cover at NDE Side where RPM Sensor is Provided Properly fitted.
21 DE Side:
NDE Side:
4 Pinion No. & Make with teeth No. & Condition: QH-4205-02/21T
5 Name Plate and Number of Punching on DE Side of Magnet Frame Punching done.
6 Spring Washer Condition with all End Shield Bolts Properly fitted.
7 Whether Grease Nipple Provided at Both Side of End Shield Both are fitted.
9 Condition of Temperature & RPM Sensor with proper Fixing Arrangement Properly fitted.
12 Provision of Rubber Grommets at the Cable Entry Holes of Terminal Box Properly fitted.
13 Machining Condition of Four Pads (Any Denting, Scratching, Burr etc.) Checked and ok.
14 Fixing of End Shield Cover at NDE Side where RPM Sensor is Provided Properly fitted.
21 DE Side:
NDE Side:
4 Pinion No. & Make with teeth No. & Condition: GGAG-9458/21T
5 Name Plate and Number of Punching on DE Side of Magnet Frame Punching done.
6 Spring Washer Condition with all End Shield Bolts Properly fitted.
7 Whether Grease Nipple Provided at Both Side of End Shield Both are fitted.
9 Condition of Temperature & RPM Sensor with proper Fixing Arrangement Properly fitted.
12 Provision of Rubber Grommets at the Cable Entry Holes of Terminal Box Properly fitted.
13 Machining Condition of Four Pads (Any Denting, Scratching, Burr etc.) Checked and ok.
14 Fixing of End Shield Cover at NDE Side where RPM Sensor is Provided Properly fitted.
21 DE Side:
NDE Side: