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C.P. Valkering,
Head, Bitumen Product Formulation and Application,
Koninklijke/Shell-Laboratorium, Amsterdam,
Shell Research B.V., The Netherlands
and
w. Vonk,
Leader, Bitumen/Polymer Group, Oil Products Department,
Koninklijke/Shell-Laboratorium, Amsterdam,
Shell Research B.V., The Netherlands
SUMMARY
Modification of bitumens with thermoplastic rubbers of the styrene-butadiene-styrene (SBS)
type increases the deformation resistance of asphalt mixes markedly, even if the modification
level is relatively low, e.g. 3 per cent. This phenomenon is closely related to the highly
elastic nature of SBS-modified binders. The effect of these binders in asphalt mixes was
studied in experiments in a Laboratory Test Track (LIT), which offers the closest simulation
of asphalt performance in practice. Unlike static creep testing, dynamic creep proved to give
a good correlation with the results obtained in the LIT. With the dynamic creep test, the
mechanism of deformation upon loading could be studied in detail. It was shown that the
elastic recovery upon deformation in the asphalt mix was significantly higher with the SBS-
modified binders than with the neat bitumens. Elastic recovery of the binders can be
demonstrated in a simple test using the ductilometer and thus the high efficiency of the SBS
was confirmed. Moreover, after the Rolling Thin Film Oven Test (RTFOT) the highly elastic
nature of these binders was maintained. Further, in comparison with their unmodified
counterparts, the SBS-modified binders showed improved performance after RTFOT in
terms of hardening. Ethylene/vinyl acetate (EVA) modified binders were also tested for
elastic recovery before and after RTFOT and were found not only to be less effective than the
SBS-modified binders but also to lose ductility and elastic recovery performance much more
rapidly.
2. The deformation problem today has become even more severe and other
solutions are now being implemented. New developments in mix design and
the use of modified binders are currently not only envisaged, but also
increasingly being introduced. It is recognized and appreciated that the
performance limits of conventional bitumens have been reached for a
certain category of roads and that the use of polymers in bituminous road
binders provides a cost-effective solution (Downes et al. 1988).
GENERAL CONCEPT
8. SBS is unique in the sense that the different blocks ( Fig . 1) are
mutually incompatible and strive for phase separation. As they are
chemically bonded the blocks develop a phase s e parat ion on a micro-scal e
only; this phase separation leads to the joining of the poly styrene
end blocks of several molecules in domains. The polystyrene domains form
the physical crosslinking points of a three-dimens ional network of
polybutadiene (Fig. 2), which imparts to the polymer the properties
which are characteristic of vulcanised rubbers .
9. After blending with bitumen, the SBS swells - due to its strong
interaction with the bitumen constituents - b y up to nine times in
volume. This degree of swelling - which has been observed b y sep arating
the polymer-rich phase from the asphaltene-rich phase b y centrifuging at
elevated temperatures ( Vonk and Bull 1989) - is the highest at the lower
SBS concentrations. In this state and at pavement service temperatures ,
the SBS still maintains its characteristic elastic properties. At
concentrations of 5-6 %( w/ w) of SBS polymer , the swollen SBS takes a
major volume fraction in the binder and may form a continuous network
throughout the bitumen . At lower thermoplastic rubber (TR) contents, the
network may not be continuous throughout the bitum~n, but in fragmen ted
form it will still cover a significant volume fraction.
10. The compatibility between the SBS and the base bitumen is not
related to the ability of the base to cause swelling of the polymer;
rather, it indicates the fact that the matrix left is stable during
high-temperature storage i . e . without precipitation of a phase rich in
asphaltenes . Additionally, blends of compatible bitumens with polymers
have proved to be somewhat more . ageing resistant (Blanken and Van
Gooswilligen 1980) .
Materials
Properties
14. The properties reported and discussed in this paragraph are ma inly
the results of standard tests as used for the characterisation of road
binders . With such simple tests as Penetration ( pen ; fr e quent l y pen25 '
i . e. determined at 25 °C) and Softening Point (Ring & Ball : TR&B) ,
standard bitumens, defined as S-type b y Heukelom (Heukelom 19 69), a re
finger-printed rheologically and relevant properties such as v iscositi es
and stiffness moduli can be predicted satisfactorily by means of, for
example, the Van der Poe 1 Nomograph (Van der Poel 1954) . Polymers added
to a bitumen can often have - as intended - a marked effect on the
rheology and this makes the significance of the results of some of the
standard tests different from that for standard bitumens . This aspect
will receive attention in the discussions .
15. Like most polymers, SBS increases the viscosity of the bitumen b y
an interaction, which is mainly related to the size of the molecules and
their molecular design . The effect of different concentrations of the
polymer on different bitumen grades is shown in Fig. 3. At lower temper-
atures, where the SBS molecules are associated through the styrene
domains, the effect on rheology is still significant, becomes dependent
on loading conditions and may be appropriately described b y the stiffness
VISCOSITY , mPa.s
1000 T = 150 °c
100
o 2 4 6 8
'CARIFLEX ' TR - ll0l CONTENT, %
4
' 10
0 .1 1 10
FR EQUENCY, Hz
17 . In add i tion to the fact that the rheological tests which are
standard for conventional road bitumens do not give a vali d description
of modified binders , this non-linearity makes t he subj ect more complex,
as it is not yet certain which stress or strain levels are representa-
tive of the b inder conditions in aspha l t mixes .
80
100
-c 60
JJ
o
()
m
m
o 40
Z
G)
C/)
.....
~
:::J"
»
JJ
JJ
OJ 2 4 6 8 o 2 4 6 8
o 'CARIFLEX' TR - 1101 CONTENT, % 'C ARIFLEX ' TR - 1101 CONTENT, %
oz
.,.,
m
JJ
m
Z
o Fig. 5 - Effect of CARl FLEX TR-llOl content Fig. 6 - Effect of increasing contents
m
on softening point of CARlFLEX TR-llOl on the penetration
-C
» in different bitumen grades of bitumens of different grades
JJ
--1
N
Low temperature characterisation
-12
BA SE BITUMEN
-24 0 60 pen
11 100 pen
o 200 pen
-30L-------~------~-------L-------J
o 246 8
'CARIFLEX' TR-1101 CONTENT, %
Ductility
19. The ductility test on blends with SBS requires special attention.
This test is partly related to the bitumen's ability to flow: however ,
the SBS network may reduce this ability and, under certain conditions,
the ductility as defined by this test is less with SBS-modified bitumen
than with the unmodified base bitumen. The results in Fig . 8 reveal that
this situation is encountered at the higher temperatures, where the
extensions of the base bitumen cannot be followed by the SBS network. At
lower temperatures, however, where the base bitumen cannot sustain these
large extensions, the polymer enhances the flexibility and the ductility
increases with the addition of the polymer.
- - - BITUMEN
- - BITUMEN + 5 % TR- 11 01
DUCTILITY, mm
f f
o ~
1400
1200
1000
800
600
,
I
I
I
,!
400
I
200 I
I
&_,l
o I
o 5 10 15
TEMPERATURE, °c
22. Results for the rutting resistance of the mixes containing polymer-
modifie d binders are shown in Fig . 9 in terms of the number of wheel
p a sses nece s sary for a rut depth of 10 mm to be reached in the tests at
40 and 50 °C. The data in F ig. 9 were obtained with type A base bitumens
and are a selection f ro m a series which has been publish ed by
Va n der Poe l (19 54). The plot s hows that the p avement life in terms of
r u tting increase s by a n order o f magnitud e on add ition of the p olymer to
the base bin der. Even if a s o fter base b itumen is se l ected to c omply with
t he re qu irements at l ower s ervice temper a ture s f o r certain climatic
c ondi t ions, a si gnificant improvement i n r u tting resistance is obtain ed.
0 1 0 mm RUT DE PT H REAC HE D
60 ( - ) L/LL TEMP. 40 DC
100 (3)
100 (5) / //
I I I I IIII I I I I I I I III I I I I I I I II
2 2 2
NUMBER OF WHEE L PASSES
8L---L-----------~--------~~--------~
10 -10 2 103 104
LOADING TIME, s
24_ Since this is not in line with reality . a dynamic version of the
test with interrupted or transient loadings has been developed. This
test , which is reported in more detail in (Valkering et al. 1990),
includes a compressive , uniaxial loading pattern , as shown in Fig. 11 .
I---I d
.... ---
I I
STRESS I
I
I
I I I
I I /...100 kPa I I
I I I I
I I I I
Constant I I
l~ d l I ' ''fl''1
Preload
1 kPa
Itcyc l~ - 1. 2 or 4- s
I
I ~LOading
I
Time = 0.2 s
; I I t.. ~ ~
Total Strain
STRAIN
_,-,----~-~~~"l~Y~t~::::=-----~~I--'/·
, Residual St ra in .
I v
T ime
25. The residual strain in the dynamic creep test correlates with the
rutting under a moving wheel as measured in the LTT. This correlation is
evident from Fig. 12, which shows the residual strain in the creep test
versus the rut depth at the end of tests in the LTT for experiments at
40 and 50 °C .
-1
RESIDUAL STRAIN
10.-
I- OPEN SYMBOLS = 40°C
Sf- SOLID SYMBOLS = 50 °c
f-
6f-
l- • ,~
4f- 0
... • 0
f- • <l
t>
0 CONVENTIONA L
80 / 100
& 0 60 pen
2f- ~ iOO pen
...•
(; <> iOO pen + 3 % TR
100 pen + 5 % TR
(; iOO pen + 7 % TR
-2
10 1 I I I I I I I
• 200 pen + 7 %
I
TR
2 3 4 5 6 7 S 910 2
RUT DEPTH, mm
A,209/ 7
A, 9717
A, 97/5
A, 97/ 3
-
A, 48/ 0
A, 97/ 0
I
FRESH PROPERTIES
28, The results obtained with blends with different types of bitumens
and with various concentrations of the modifier are reported in Table I.
The recoveries reported were determined - in separate tests - with
initial elongations of 0 . 2 and 0,5 m,
Before RTFOT
Ductility recovery
at 13 °c after
e longation of:
20 cm, % 5 74 96 49 74 17 78 90 48 52
50 cm, % 4 82 97 52 63 8 79 91 43 (1)
After RTFOT
Retained p e n, % 68 67 78 73 71 60 69 75 55 58
e:. TR&B' °c 2.5 0 -3 3 1 3. 5 4.5 -4.5 9.5 10
Ductility recovery
at 13 °c after
elongat ion of:
20 c m, % 75 90 46 70 72 76 44 (2)
50 cm, % 82 93 48 61 72 (3) (4) (2)
31. The properties of the binder in the mix are more relevant than
those of the fresh binder. Therefore we report also the properties
obtained after the Rolling Thin Film Oven Test, which may be considered
as a simulation of hot mix operation. It is generally accepted that the
results obtained in this test on SBS-modified bitumens compare favourably
with those on unmodified ones, the assumption being that the hardening
effect of the bitumen is partly undone by some loss of SBS effectiveness,
which is, however, not quantified. The recovery of the modified binders
has now been measured after the RTFOT to verify the degree of the loss in
effectiveness of the binder modification.
32. The results are reported in the Table I and in Figs. 14 and 15, in
which the recoveries before and after RTFOT have been plotted versus the
SBS content for the two 80/ 100 pen grade bitumens.
DUCTILITY RECOVERY, %
iOO BEFORE RTFOT
",,_- --~
AFTER RTFOT
:;.0'"
80 o
60
40
20
2 4 6
TR- 1101 CONTENT, %
80
60
40
20
t 2 4 6
TR-ll0l CONTENT, %
35 . It has been shown that the modification of road binders with the
linear SBS copolymer CARIFLEX TR-llOl leads to significant changes in the
rheological properties of the binder, even at concentrations as low as
3 %. The effectiveness of the bitumen modifier is ascribed to the
development of a polymer-rich phase that may be regarded as a strongly
extended polymer .
37 . From rutting experiments and from creep tests it was earlier con-
cluded that the significant increase in rutting resistance of mixe s with
modified binders could be ascribed to the increased recovery of the
deformation of the asphalt mix after release of the loading, which
explains the emphasis on recovery measurements in this paper . Tests on
samples in the ductilometer (which measures elastic recovery after
elongation) confirmed the high efficiency of the SBS modification in
increasing the elastic recovery of the blends.
39. The modified binders also perform better in relation to the speci-
fication on hardening in the RTFOT than the base bitumens .
40. The effect of the SBS on the properties of the final blend before
and after RTFOT is also influenced by the type of base bitumen : general-
ly, the properties of the blends based on a special, compatible base are
more favourable than those of blends with a non-compatible base .
1. DOWNES, M.J.W., KOOLE, R . C., MULDER, E.A. and GRAHAM, W.E . (1988) .
Some proven new binders and their cost effectiveness. Proceedings of
the VIIth AAPA International Asphalt Conference, Brisbane ,
7-11 August 1988, pp . 119-132.
2. OLIVER, J . W.H . and WITT, H.P . The interpretation of elastometer test
results. ARRB Internal Report AIR 286-13.
3 . VONK, W.C. and BULL, A. L . (1989). Phas e phenomena and concentration
effects in blends of bitumen and SBS elastomer. Proceedings of the
VIIth International Roofing Congress, Munchen, 30 May - 1 June 1 989,
pp. 210-222.
4. BLANKEN, T.C . and VAN GOOSWILLIGEN, G. (1980). Bitumen/ polymer blends
for premium-quality roofing products and s y stems . Proceedings of
the 1st International Congress on Waterproofing, Barcelona,
12 - 14 May 1980, pp. 196-223.
5. HEUKELOM , W. (1969). A bitumen test data chart for showing the effect
of temperature on the mechanical behav iour of asphaltic bitumens . J.
Inst. Petr . , 55 (546) pp . 404-417.
6. VAN DER POEL, C. (1954) . A general system describing the visco-
elastic properties of bitumen and its relation to routine test data ,
J. Appl. Chern . , 4, pp . 221-236.
7 . VAN GOOSWILLIGEN , G. and VONK, W. C. (1986). The role of bitumen in
blends with thermoplastic rubbers for roofing applications. Paper
presented at the VIth International Conference 'Roofing and
Waterproofing Worldwide', London, 30 April - 2 May 1986 ; SIPC Supply
and Marketing Publication No . 86/13, SIPC, London .
8. VALKERING, C. P., LANCON, D.J.L ., DE HILSTER, E. and STOKER , D.A.
(1990). Rutting resistance of asphalt mixes containing
non-conventional and polymer-modified binders . Paper presente d
at the AAPT meeting, Albuquerque, 19 - 21 February 1990 .
9 . VONK, W.C . and VAN GOOSWILLIGEN, G. (1989) Improvement of paving
grade bitumens with SBS polymers . Proceedings of the IVth Eurobitume
Conference, Madrid, 4 - 6 October 1989 , pp . 298- 303 .
10 . Technische Lieferbedienung PmB von Asphaltschicht im Heiss einbau .
Teil 1, Gebrauchsfertige PmB . TL PmB part 1.