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Keywords: One of the major issues that manufacturers and suppliers of styrene-butadiene-styrene (SBS) modified bitumen
SBS face is erosion in its properties during storage and transportation. If appropriate controls are not in place,
Styrene butadiene styrene properties of SBS modified bitumen can erode significantly during storage and transportation, resulting in
PMB substandard quality of roads when constructed using such products. We report a comprehensive study of the
Polymer modified bitumen
effect of storage temperature, SBS concentration, polymer type and base bitumen on the properties of polymer
SP
Softening point
modified bitumen during storage at elevated temperatures in sealed aluminium tubes. Our results show that
TD storage temperature, SBS concentration and polymer type play a major role in the observed property erosion,
Thermal degradation while type of base bitumen has a lesser effect. The samples were stored in sealed aluminium tubes at tem-
PG peratures of 150 °C, 180 °C and 210 °C for up to 21 days. At 150 °C, the properties of PMB's remained intact even
Performance grading after storing for 21 days. But, significant erosion in conventional and rheological properties of SBS modified
MSCR bitumen takes place within the first 3 days of storage at temperatures ≥ 180 °C. At 210 °C, the PMB properties
Multi stress creep recovery degrade to the base bitumen values within 1 day. Gel permeation chromatography and rheological results clearly
R
show degradation of SBS molecules. The property loss is most significant when the SBS concentration is between
Rheology
3% and 6%, in the steep middle region of the S-curve (softening point vs. polymer concentration). 3% SBS
content is close to the network formation threshold of the polymer molecules in bitumen. Conventional polymer
grades such as D1101, D1184, LG411 and Elvaloy 4170 showed maximum erosion in properties, while D1192
grade (with higher vinyl content > 35%) showed significantly lower drop. The newer polymer grade in-
troduced by Kraton, MD0243, remained completely stable at 180 °C even after 21 days. Among PMBs with
different base bitumens, noticeable differences were observed only when the SBS concentration was in the steep
middle region of the S-curve (3–6%). We have discussed all the results in the background of the S-curve, there by
highlighting the major role played by SBS concentration in property erosion during storage. Our results have
important implications for storage and handling guidelines for polymer modified bitumens.
1. Introduction styrene butadiene rubber (SBR), Elvaloy, ethylene vinyl acetate (EVA),
ethylene glycydyl acrylate (EGA) etc. are also used for bitumen mod-
Polymer modified bitumens (PMBs) enhance pavement performance ification [1–5]. But, SBS modified bitumen dominate the PMB market
over a wide temperature range [1–4]. Roads constructed with PMBs because of its superior performance.
have longer service life and lower maintenance requirements. Styr- One of the drawbacks of SBS is its limited thermal and oxidative
ene–butadiene–styrene (SBS) is one of the most commonly used poly- stability [6–12]. Literature studies have concentrated on the thermal
mers for bitumen modification. The combination of styrene and buta- stability of the SBS polymer in presence of excess air, mimicking the
diene molecule offer excellent stiffness and elastic recovery conditions prevalent during road construction (studies in rolling thin
characteristics over a wide temperature range. The interaction of SBS film oven, pressurized ageing vessel, thin films, open containers and
with bitumen is mostly physical. The smaller aromatic fractions present extraction of bitumen from asphalt) [13–20]. In presence of excess air,
in bitumen diffuse into SBS molecules causing an increase in its volume the base bitumen hardens excessively and SBS molecules will degrade
by about 3–5 times to its original volume. At sufficient concentration of faster. The changes in the properties of the modified bitumen and SBS
SBS, a 3D network is formed that significantly enhances the load molecules after ageing can be monitored through FTIR spectroscopy,
bearing capacity of the modified bitumen. Other polymers such as gel permeation chromatography and rheology. In the thermal oxidative
∗
Corresponding author.
E-mail address: shamrfps@iitr.ac.in (S.S. Ravindranath).
https://doi.org/10.1016/j.polymdegradstab.2017.11.008
Received 12 July 2017; Received in revised form 24 October 2017; Accepted 12 November 2017
Available online 21 November 2017
0141-3910/ © 2017 Elsevier Ltd. All rights reserved.
S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
aging process of SBS modified bitumen, C=C bond in SBS polymer is physical architecture and chemical composition of the polymers influ-
fractured and C=O bond is generated due to large absorption of ences its thermal stability in bitumen during storage. Detailed proper-
oxygen. Other products such as phenols, carboxylic acids (O-H peak), ties of the polymers can be obtained from the product data sheet
carboxylic compounds (C=O) and esters can also be generated available on the company's website and hence we avoid duplication
[13–20]. here. Kraton's D1101, having bound styrene of 30%–32% mass, is one
But after manufacturing, the SBS modified bitumens are first ex- of the most commonly used linear SBS polymers for bitumen mod-
posed to elevated temperatures (120 °C to 200 °C) during storage and ification. The polymer was purchased from RishiChem distributors,
transportation in closed metal containers with vents for exit of built-up India. Comprehensive thermal and rheological studies have been car-
gases [21–26]. The temperature and duration of exposure to elevated ried out on D1101 polymer modified bitumens.
temperatures depends on the mode of storage/transportation, distance
between the PMB manufacturing plant and customer site, and road 2.2. Base bitumens
construction scenarios. Exposure to elevated temperatures can result in
property erosion of the SBS modified bitumen. If proper quality control 4 bitumen samples from different sources were used in the study.
measures are not taken, roads constructed using such PMB's may fail The details of the source and basic properties of the 4 bitumens are
prematurely. given in Table 2. The 4 bitumen samples belong to two different pe-
Studies in closed metal containers, mimicking the storage and netration grades, 80–100 and 60–70 dmm. In penetration grading
transportation conditions, are few and are just limited to knowing the method, bitumens are graded based on the hardness of the samples.
effect of storage temperature on the properties of the SBS modified Harder the bitumen sample, lower will the penetration value and higher
bitumen [27–29]. There is a lack of clear understanding as to how will be its softening point. In our study, the 4 bitumen samples are
various parameters, such as storage temperature, SBS concentration, named A(80–100), B(80–100), A(60–70) and B(60–70). The spread in
polymer type and base bitumen, together influence the properties of bitumen samples (source and basic properties) though limited will help
SBS modified bitumen during storage and transportation. A compre- us to know if base bitumen plays any significant role in the property
hensive study will act as or help in improving storage and transporta- erosion of polymer modified bitumens during storage.
tion guidelines for commercial suppliers and manufacturers of SBS
modified bitumen. 2.3. Preparation of polymer modified bitumens (PMB)
Here, we report a comprehensive study of the effect of various
parameters on the properties of SBS modified bitumen during storage at Base bitumen was first heated at 180 °C in a tin container and the
elevated temperatures in sealed aluminium tubes [30]. required amount of polymer was slowly added into the liquefied bi-
From this study, we can systematically address some of the com- tumen. Homogeneous mixing of the polymer was done at 180 °C using
mercially relevant questions, such as Silverson high shear mixer (Model: L4RT) at 4000 rpm for 120 min.
After mixing the polymer under high shear, the PMB was further
• How the properties of SBS modified bitumens are affected at dif- homogenized at 180 °C using an IKA-Werke low shear mixer (Model:
ferent storage temperature? RW20) at 600 rpm for 120 min. To prevent phase separation of SBS
• How oil heated vs. flame heated system affect product properties? molecules from bitumen, the polymer was crosslinked by addition of
• By increasing SBS concentration, can we compensate for the loss in 0.12% sulphur at the start of low shear mixing. The PMB's thus pre-
properties? pared were stored inside an oven at 180 °C for 24 h, for stabilization.
• For the same storage conditions, can SBS degrade significantly in
one base bitumen, while in another it remain stable? 2.4. Properties of polymer modified bitumens (PMBs)
• How does the conventional grade of SBS polymer perform compared
newer grade and Elvaloy polymer? We have examined 3 series of PMB samples: first where the D1101
• Will elastic recovery and performance grade be affected similar to SBS polymer concentration is varied (3%, 4.5% and 7%) in A(80–100)
softening point? bitumen, second where four different base bitumens are used at a fixed
D1101 concentration of 4.5 wt % and third where 6 different polymers
2. Materials and methods are used in A(80–100) bitumen. Thus, the effect of storage temperature,
SBS concentration, base bitumen and polymer type has been evaluated
2.1. Polymers in detail. In total, the thermal stability of 11 PMB samples has been
studied.
Table 1 provides the basic information of the 6 polymers used for The basic properties of the first series of PMB samples where the
bitumen modification. The 5 styrene-butadiene based block copolymers D1101 concentration is varied is given in Table 3. A(80–100) represent
(D1101, D1192, D1184, MD0243 and LG411) and 1 reactive elasto- the bitumen and the percent following bitumen naming represent the
meric terpolymer (Elvaloy 4170) vary in their physical structure (linear D1101 concentration. In-depth study on the effect of storage tempera-
vs. branched) and chemical composition (15% vinyl content vs. 35% ture and polymer concentration was carried out on these 3 PMBs.
vinyl content, triblock vs. diblock, styrene-butadiene vs. reactive ter- The properties of the second series of PMB samples where different
polymer). Through these 6 polymers, we can understand how the base bitumens are used is given in Table 4. The 4 PMB samples
Table 1
Source and properties of the 6 polymers used in the study.
D1101 RishiChem, India Kraton Linear SBS triblock copolymer, Styrene content: 30–32%, MFI < 1 g
D1192 Linear SBS triblock copolymer, Styrene content: 28.5–32.5%, MFI < 1 g, Vinyl content > 35%, Triblock
content > 90%, Mw: 138–162 kg/mol
D1184 Branched SBS triblock copolymer, Styrene content: 29–31%, MFI < 1 g
D0243 Linear SB diblock copolymer, Styrene content: 31–35%, MFI: 20 g, Vinyl content > 35%, Diblock content: 75%
LG411 Tiki Tar Industries, India LG Chemicals Branched SBS triblock copolymer, Styrene content: 29–31%, MFI < 1 g
Elvaloy 4170 Tiki Tar Industries, India DuPont Reactive Elastomeric Terpolymer, MFI = 8 g
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S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
Table 2
Source and basic properties of the 4 base bitumens.
Bitumen Source Refinery Penetration @ 25 °C (dmm) Softening point (°C) PG temp. (°C) (G*/sinδ = 1 kPa)
Table 4
Properties of 4 PMBs with 4.5% D1101 in 4 different base bitumens.
PMB Base bitumen D1101 (wt %) Softening point (°C) Penetration @ 25 °C (dmm) PG temp. (°C) (G*/sinδ = 1 kPa)
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S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
Table 5
Properties of 6 PMBs with different polymers in A(80–100) bitumen.
Polymer Base bitumen Polymer (wt %) Softening point (°C) Penetration @ 25 °C (dmm) PG temp. (°C) (G*/sinδ = 1 kPa)
Table 6
Tests, instruments and corresponding ASTM standards.
3.1. Effect of storage temperature Fig. 2. Softening point as a function of storage time at 180 °C for the 3 PMBs with 3%,
4.5% and 7% SBS content.
Fig. 3. Softening point as a function of storage time at 210 °C for the 3 PMBs with 3%,
4.5% and 7% SBS content.
160 °C, not only to prevent property erosion but also to reduce costs
associated with heating.
Increasing the storage temperature to 180 °C has a profound influ-
ence on the softening point (SP) of the three PMBs, as shown in Fig. 2.
The SP decreases by upto 5 °C within 3 days of storage and the drop
continues with increase in storage time. For A(80–100)/4.5%, SP drops
by nearly 5 °C and 13 °C within first 3 and 7 days of storage, respec-
tively. Given the fact that the PMB sample was stored in a sealed tube,
where exposure to air would have been negligible, the drop in SP is
surprising. 13 °C drop in SP within the first 7 days can lead to the
Fig. 1. Softening point as a function of storage time at 150 °C for the 3 PMBs with 3%, sample going out of specification, and construction of roads with such
4.5% and 7% SBS content. PMBs can lead to premature failure. For A(80–100)/3% and
67
S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
Fig. 6. Complex viscosity (η*) at 60 °C vs. angular frequency (ω) for A(80–100)/3% PMB
Fig. 4. Gel permeation chromatography results of A(80–100)/4.5% PMB. stored at 180 °C. Inset shows phase angle (δ) vs. angular frequency (ω).
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S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
Fig. 7. Complex viscosity (η*) at 100 °C vs. angular frequency (ω) for A(80–100)/7%
PMB stored at 180 °C. Inset shows phase angle (δ) vs. angular frequency (ω). Fig. 9. Softening point vs. SBS content in A(80–100) bitumen.
particular is significantly enhanced with increasing polymer content. concentration curve, also called as S-curve.
In PMBs, S-shaped curve is obtained when softening point (SP) is
3.1.4. Temperature switch - 180 °C to 150 °C plotted against the polymer concentration [31]. Fig. 9 shows the S-
An important question to be answered is; Will the polymers mole- curve obtained when A(80–100) base bitumen was modified with dif-
cules continue to degrade at 150 °C, after first being exposed to 180 °C? ferent wt % of D1101 SBS polymer. The S-curve is seen as having three
Thus, in a second storage protocol, the A(80–100)/4.5% PMB was first regions; Lower plateau, steep middle and upper plateau regions. The
stored at 180 °C and then shifted to 150 °C. It can be seen from Fig. 8 lower region is usually observed when SBS concentrations are ≤3%. In
that the erosion in SP diminished once the PMB sample was shifted to this region, the SP increased by a mere 13 °C even after addition of 3 wt
150 °C. All the 4 samples that was stored first at 180 °C for 1 day, 3 day, % of polymer in A(80–100) bitumen. At lower polymer content, the
7 day and 14 day, respectively and then shifted to 150 °C showed si- three dimensional network is not strongly formed by the dispersed
milar behaviour. polymer molecules. The three dimensional network once formed, sig-
nificantly increases the load carrying capacity of the PMB as observed
in the steep middle region (3%–6%). In the middle region, the SP raises
3.2. Effect of polymer concentration: S-curve
by almost 35 °C on increasing the polymer content from 3% to 6%. In
this region, a two phase system is usually seen under fluorescence mi-
It can also be observed in Figs. 2 and 3 that the maximum drop in SP
croscopy [32,33]. Due to the formation of a three dimensional polymer
takes places for the PMB with 4.5% D1101 content at both 180 °C and
network, the rheological properties of the PMB (elastic recovery, visc-
210 °C. Why does A(80–100)/4.5% show significantly greater drop in
osity, modulus, phase angle etc.) are also considerably altered. Above
SP than A(80–100)/3% and A(80–100)/7%?. With increase in polymer
6%, a plateau is again seen in the curve, where SP does not change
content, the initial SP of A(80–100)/4.5% is much higher than
much with increasing polymer content. At polymer content > 6%, the
A(80–100)/3% and hence the decrease in SP is higher as the SBS mo-
polymer phase increases eventually forming the continuous phase. Most
lecules degrade. But, why does A(80–100)/4.5% show greater erosion
probably, the added polymer goes into the polymer phase rather than
in properties than A(80–100)/7%?. The answer to the question can be
increase the network density within the bitumen. In practice, de-
obtained with the understanding of the softening point vs. polymer
pending upon the requirement, PMBs with different polymer content
are used in road construction.
A(80–100)/3%, A(80–100)/4.5% and A(80–100)/7% PMBs lies in
the lower, middle and upper regions, respectively. The SP of the
A(80–100)/3% bitumen increased by a mere 13 °C after addition of
3 wt % of SBS. Since the upside in the properties is limited, the
downside due to storage at elevated temperatures will also be limited in
comparison to the PMBs with higher polymer content. From the S-
curve, it can be anticipated that in the steep middle region even minor
alterations to the polymer network can result in substantial changes to
PMB properties. Since A(80–100)/4.5% lies in the steep middle region,
loss of polymer network due to polymer degradation results in a steeper
fall in its properties compared to A(80–100)/7%. For A(80–100)/7%
PMB, there is still enough polymer network in the system after storage
that can withstand the applied stresses as is the case during SP mea-
surement.
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S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
Fig. 12. Softening point as a function of storage time at 180 °C for the 4 PMBs with 4.5%
Fig. 10. S-curve obtained when 4 different base bitumens were modified with different wt
D1101 content in A(80–100), B(80–100), B(60–70), and A(60–70) base bitumen. Data in
% of D1101 SBS polymer.
1 L tin container also plotted for comparison.
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S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
Fig. 14. Softening point and penetration values of base bitumens A(80–100) and B Fig. 15. S-curve obtained when A(80–100) bitumen was modified with 4 different
(60–70) as a function of storage time at 180 °C. styrene-butadiene based polymers.
3.4.1. Effect of polymer type on S-curve D1101, D1184 and LG411 showed maximum drop in SP, MD0243 re-
As was the case with base bitumen studies, first the influence of the mained stable throughout and D1192 showed just 7 °C drop in SP after
various polymers on the S-curve was studied. Fig. 15 presents the S- 21 days of storage. The initial SP of Elvaloy polymer was just 64 °C and
curves obtained when A(80–100) base bitumen was modified with hence appears to show lower drop in SP on the normalised scale. In fact
different wt % of D1101, D1192, D1184 and MD0243 SBS polymers. for PMB with Elvaloy polymer, the SP reaches that of base bitumen
LG411 is similar in chemistry and architecture compared to D1184, values after just 7 days of storage at 180 °C. Now, why do D1192 and
hence its S-curve was not generated. The S-curve of Elvaloy polymer MD0243 show the least or no drop in SP. One of the reasons is that both
was not possible to generate because the PMB became gel-like at con- of these polymers have high vinyl content (> 35%) in its structure
centration higher than 2 wt %. It can be seen from Fig. 15 that the S- [34,35]. MD0243 is one of the newer grades of styrene-butadiene
curves are significantly affected by the four polymers utilized. D1184, polymer introduced by Kraton for bitumen modification whose che-
branched SBS polymer, resulted in highest SP value after manufacturing mical composition is not known completely [35]. Thus, the thermal
at all concentrations followed by D1192 polymer which has higher stability of the PMB during storage and transportation is much more
vinyl content. From Fig. 15, it can be observed that the S-curve is more strongly influenced by polymer type. Storage temperature, polymer
dependent on the polymer type rather than the base bitumen, even concentration and polymer type plays a major role in controlling
among styrene-butadiene based polymers. It will be interesting to know property erosion during storage, while base bitumen plays a minor role.
how the SP values are affected due to storage at 180 °C. In Fig. 17, the complex viscosity η* at 0.1 rad/s measured at 80 °C is
plotted against storage time. It can be seen from Fig. 17 that, similar to
SP values, the complex viscosity η* of conventional SBS grades also
3.4.2. Polymer type: Comparison at 4.5% concentration
decreases significantly, while that of MD0243 grade remains steady
The effect of storage at 180 °C on the SP of the 6 PMBs obtained by
throughout.
modifying A(80–100) bitumen with different polymers is shown in
Fig. 16. Unlike the base bitumen effect, the PMBs with different poly-
mers showed drastically different thermal stability behaviour. While
71
S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
Fig. 17. Complex viscosity η* at 0.1 rad/s measured at 80 °C as a function of storage time
Fig. 19. Average % ER at 70 °C as determined through MSCR test against storage time at
at 180 °C for the 6 PMBs with 4.5% of various polymers in A(80–100) base bitumen.
three different storage temperatures for A(80–100)/4.5% PMB.
Fig. 21. Performance grading of A(80–100)/4.5% PMB vs. storage time at three different
storage temperatures.
Fig. 18. Softening point as a function of storage time at three different storage tem-
peratures for A(80–100)/4.5% PMB.
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S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
Fig. 25. Softening point as a function of storage time at three different storage tem-
peratures for A(80–100)/7% PMB.
Fig. 22. Softening point as a function of storage time at three different storage tem-
peratures for A(80–100)/3% PMB.
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S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
SBS concentration and polymer type play a significant role in the ob-
served property erosion, while type of base bitumen has a lesser effect.
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S.K. Singh et al. Polymer Degradation and Stability 147 (2018) 64–75
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This work is supported, in part, by the ‘Faculty Initiation’ grant evaluation on the ageing properties of SBS polymer modified bitumen: from the
provided by Indian Institute of technology, Roorkee and by an ‘Early laboratory to the field, Constr. Build. Material 51 (2014) 244–248.
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