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Addition of alcohols was found to improve the homogeneity, decrease the viscosity and density,
lower the flash point, and increase the heating value of pyrolysis liquids. Alcohol addition also
lowered the viscosity and molecular mass increase during the aging of pyrolysis liquids. The
reduction in the viscosity change was primarily due to a stabilizing effect of alcohols on the water-
insoluble high molecular mass lignin-derived fraction. Other effects include the formation of
acetals in reactions of alcohols with aldehydes, ketones, and anhydrosugars. Low (e5 wt %) alcohol
additions prevented aging reactions by a few months, while the higher (g10 wt %) ones retarded
them by almost a year. Methanol was the most effective alcohol of those tested (methanol, ethanol,
isopropanol). By improving solubility, the alcohols also enhanced the separation of the extractive-
rich top layer in the pyrolysis of forestry residue by decreasing its volume and increasing the
concentration of extractives and solids in the top layer.
Scheme 1. Esterification of Aldehydes and Ketones15 Table 1. Properties of Alcohols Compared to Those of
Pyrolysis Liquids
pyrolysis liquid methanol ethanol isopropanol
water, wt % 20-30 max 0.05 max 6 max 0.1
viscosity at 20 °C, 100-200 0.75 1.5 2.8
cSt
Scheme 2. Hemiacetal and Acetal Formation from LHV, MJ/kg 13-18 19.9 26.6 28.7
Aldehydes and Ketones15 density at 20 °C, 1.10-1.30 0.791 0.800 0.785
kg/dm3
boiling point, °C - 64.6 78.0 82.2
flash point, °C 40-110 11 12 12
pour point, °C 27 DNAb -111a -89.5
a Freezing point. b DNA ) data not available.
Experimental Section
Figure 1. Effect of 5 wt % isopropanol (IPA) addition on the amount and composition of phases of a brown forestry residue
liquid.
Figure 2. Effect of isopropanol (IPA) addition on the homogeneity of a forestry residue liquid. Microscopic images.
Results and Discussion bottom phases increased (Figure 1). The concentration
of extractives in the top phase increased from ∼20 wt
Effect of Alcohol Addition on the Top Phase. % to >50 wt %. In addition, the solid content of the top
Extractive-rich feedstocks, like forestry residue and phase increased.
pine, produced a separate top phase of 1-25 wt % of After the water content of the top phase decreased to
the total liquid product, which depended mainly on the about 6-7 wt %, no further reduction of the top phase
total extractive content of the product liquid. The in any pyrolysis liquid was achieved by further alcohol
formation of a top phase also separated the main portion additions. This water content was typically achieved by
of the solids into the top phase. The bottom phase 5 wt % alcohol addition. There was no significant
resembled the normal bark-free wood pyrolysis liquid. difference between ethanol (EtOH) and isopropanol
The addition of alcohol into pyrolysis liquids enhanced (IPA) in this respect.
the solubility of poorly water-soluble compound groups, Effect of Alcohol Addition on Physicochemical
like lignin dimers and extractives, into the matrix. This Properties of Pyrolysis Liquids. Addition of alcohol
reduced the amount of top phase (Figure 1). However, (Table 1) improved the homogeneity/solubility of hydro-
the concentration of extractives both in the top and phobic compounds (Figure 2) of the liquid; decreased its
Fast Pyrolysis of Forestry Residue and Pine Energy & Fuels, Vol. 18, No. 5, 2004 1581
Figure 3. Effect of alcohol addition on viscosity of a brown Figure 6. Effect of alcohol on viscosity increase with room-
forestry residue pyrolysis liquid (bottom phase): [, methanol; temperature storage: 9, pine; 0, pine + 5 wt % EtOH; [,
0, ethanol; 4, IPA. brown forestry residue (BFR); ], BFR + 5 wt % IPA; /, BFR
+ 10 wt % IPA.
Figure 8. Aging of brown (stored) forestry residue liquid with various amounts of ethanol.
Conclusions
Addition of alcohols improved the homogeneity and
physical dilution of pyrolysis liquids through enhancing
the solubility of the hydrophobic compounds, which were
high molecular mass lignin and extractives. Other
beneficial effects of alcohols to the fuel oil quality of
pyrolysis liquids were the decrease in viscosity and
density and the increase in heating value. A disadvan-
tage was the decrease of flash point.
By improving the solubility of hydrophobic com-
pounds, alcohols also enhanced the separation of extrac-
Figure 11. The correlation of viscosity with water-insolubles tive-rich top layer in pyrolysis of forestry residue by
of fresh and aged liquids with alcohol additions: 0, fresh decreasing its volume and increasing the concentration
liquid; 9, aged liquid. of extractives and solids in the top layer.
Alcohol addition decreased significantly the viscosity
attributed to reaction of alcohols with aldehydes and/
and molecular mass increase during aging of softwood
or ketones to form acetals. These reactions are catalyzed
pyrolysis liquids. The change in viscosity correlated well
by acids (5-7 wt % volatile carboxylic acids in pyrolysis
with the change in the water-insoluble lignin-derived
liquids), and their formation could explain the stability
fraction. With low (e5 wt %) alcohol additions, the aging
improvement by alcohol addition. Water is formed in
reactions were prevented for a few months. With higher
the reaction, which was also observed with pyrolysis
(g10 wt %) alcohol additions, the aging reactions were
liquid.
retarded for almost 1 year. Methanol was the most
Aldehydes and Ketones. Without any alcohol addition
effective of the alcohols tested (methanol, ethanol,
the ether-soluble fraction (aldehydes, ketones, lignin
isopropanol). Acetal formation of alcohols with alde-
monomers) decreased steadily during aging.6 With
hydes, ketones, and sugars was observed.
alcohol addition the reactivity of this fraction was
similar within the first 2-3 months of storage. However,
Acknowledgment. The work was funded by Tekes
after that the alcohols seemed to protect aldehydes and
under contract 40921/99, Fortum Oyj and by EU Con-
ketones toward further reactions (Figure 9), probably
tract ERK5-CT1999-00011. Jukka-Pekka Nieminen and
due to acetal formation.
Tuula Koskelo from Fortum are acknowledged for
Anhydrosugars. Addition of alcohol stabilized little the
valuable discussions. At VTT, Sirkka-Liisa Huru, Sirpa
aging of the sugar fraction (anhydrosugars, anhydro-
Lehtinen, Jaana Korhonen, and Mirja Muhola are
oligomers), perhaps through acetal formation.
acknowledged for the skillful analytical work, as are
Chemical Changes in Water-Insoluble Fraction
those at Fortum Sirpa Hägg.
during Storage. During the first six months of storage,
alcohols were found to retard significantly the increase EF040038N