Professional Documents
Culture Documents
LABORATORY
MANUAL
TP-IMD-02 v0 No. DBt-IM-05
DBt DEPARTMENT OF
BIOTECHNOLOGY 2022
No copies temporary or permanent, in whole or in part of this
IM shall be made without written permission from the
author/s.
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No.
Vision
Mission
Quality Policy
It shall be the policy of the university that the quality policies and procedures
are communicated to and understood by all faculty, staff, students and other
stakeholders and that the system be continually improved for its relevance
and effectiveness
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No.
iii
Laboratory Manual in
Title
InBt121: Bioprocess I
Page
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iv InBt121: Bioprocess I
Foreword
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v
Acknowledgment
To all the support groups that facilitate the production of this Instructional
Materials, know that you are part of this work, the force that eventually brings
the printed module to the end-user, the Viscans.
To the VSU administration for its adaptive management to ensure that
despite all the challenges that seem to be too much, quality of learning
materials is upheld with a breather pause for the faculty.
To the Department chairpersons of the Department of Biotechnology, this
collaborative work is realized as you rally behind all the logistical and
administrative aspects of this academic endeavor.
To our families and friends that support this journey, sources not just of
encouragement but experiential materials that find their way to real life
examples in the lessons, you are witnessing the realization of a goal.
Above all, to our Lord Jesus, who is the source of all knowledge and wisdom,
that inspires me to start, continue and finish this module. To God be all the
glory!
This contribution to science acknowledges all the support and
encouragement as mentioned above.
The Author
Visayas State University – Main campus
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vi InBt121: Bioprocess I
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vii
Table of Contents
Vision i
Mission i
Quality Policy i
Title Page iii
Foreword iv
Acknowledgment v
About the Author/s vi
Table of Contents vii
List of Tables ix
List of Figures x
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viii InBt121: Bioprocess I
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ix
List of Tables
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x InBt121: Bioprocess I
List of Figures
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No.
Exercise No. 1: Aseptic
Culture Techniques: Petri
Dish Preparation
Introduction
Learning Outcomes
At the end of the exercise, you will be able to:
1. Define aseptic technique.
2 InBt121: Bioprocess I
Materials
Table 1. Caption of a sample table
Equipment Reagents
Erlenmeyer flasks, culture tubes Nutrient Agar
Petri dishes 100*15 mm; test tubes 1. YEPD Agar
- Yeast Extract- 1%\
Alcohol lamp, Inoculation loop
- Peptone- 2%
Autoclave, Incubator, 37ºC - Dextrose- 2%
- Agar 12g/L
Magnetic stirrer or stirring rod
Thermometer, Refrigerator
Procedure
Media Preparation:
1. Calculate the needed grams for the media. Weigh in a top loading
balance the needed amount.
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For instructional purposes only • 1st Semester SY 2020-2021 3
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4 InBt121: Bioprocess I
17. When done streaking, flame the loop for the last time before returning
it to the bench. This is to prevent the spread of microorganism on the
bench. This last step is especially crucial when working with
pathogenic strains.
18. Incubate the inoculated plate upside-down at 37ºC for 48 hours. Store
the plate, also upside-down, in a refrigerator thereafter.
19. Plate streaking with inoculum from another plate: Repeat the above
steps of plate streaking, except that the inoculum is taken from
another Petri dish.
20. Find a single colony on the original agar plate that is located nearby
Line D and is physically isolated from all other colonies on the same
plate. This colony is homogenous in the sense that all the cells
degenerate from the same parent. Thus, this can be considered as a
pure culture.
21. Flame the loop and lift a minute amount of culture from the original
plate. Remember that one need not see the colony of organisms on
his loop to prove that that the microorganisms are indeed there. There
is already too much if one can see the culture on the inoculation loop.
22. Transfer the cells in the loop to a new agar plate by following the
same set of steps involved in streaking a plate as before. Incubate the
inoculated plate.
Data to be gathered:
1. Observe the growth of the microorganisms after 3rd and 4th day.
2. Take a picture of it and include in the discussion.
Guide questions
1. Why is the agar in test tubes allowed to solidify in a slanted
position?
2. During the preparation of a streak plate, why flame the loop
between different sets of strokes?
References
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No.
Exercise No. 2: Solid-State
Fermentation
Learning Outcomes
To conduct solid-state fermentation of cooked rice
Materials
Ground nitrogen source (ipil-ipil), 250 mL Erlenmeyer flask,
ground carbon source (Cassava, banana, and sweet potato),
Bacillus megaterium culture, Sterilized distilled water,
test tube, petri plates,
micropipettor, 1 N NaOH, 1 M BaCl2¬,
10 mL buret with stand, weighing balance,
spatula, autoclave
Procedure
Additional Resources
References
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8 InBt121: Bioprocess I
Learning Outcomes
At the end of the exercise, you will be able to:
1. Demonstrate the use of microorganism in food processing by using
yogurt
2. Understand the principle of yoghurt making
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For instructional purposes only • 1st Semester SY 2020-2021 9
Materials
Stainless Steel Milk
Heat source Starter culture or plain yogurt from local
stores
Incubator, 43ºC Thermometer
Procedure
Notes
1. Any type of milk may be used. Use nonfat of lowfat milk if you are
watching your fat intake. For example, one cup of nonfat dry milk
powder dissolved in one liter of hot water may be convenient. The
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10 InBt121: Bioprocess I
consistency and the flavor of the final product depend on the type of
milk used. You may experiment at home to find your favorite recipe.
2. The yogurt in a local market usually contains an active culture. Thus, if
a starter culture is not readily available, it can easily derive from plain
store-brought yogurt. In this case, a few teaspoonfuls of the store-
brought yogurt will adequately act as the starter culture. (Make sure the
label on the package indicates that it indeed contains an active culture.)
The culture in fresh yogurt is healthier and more active than that in an
outdated one. A stale one is also more likely to be contaminated with
undesirable microorganisms, so check the expiration date. If possible,
choose the “All-Natural” variety, because stabilizers and additives,
included to suppress microbial activities, are generally harmful to the
culture. If one is making yogurt at home, it is more convenient to pour
the mixture into smaller containers before incubation; drinking glasses
are just about the right serving size. Seal the glasses with a lid or
plastic food wrap. Place all the glasses in a baking pan for easy
handling.
3. At home, a household electric or gas oven is an ideal substitute for the
incubator. The middle shelf, slightly away from the direct heat, usually
gives the most even temperature. The temperature can be controlled
better if a pan of warm water is placed on the bottom rack.
4. You may add your favorite fruits, fruit preserves, puree, jam, or
sweeteners to enhance the taste or you may add equal part of water to
make a yogurt drink. Many types of yogurt differ mainly in the post-
incubation processing. For example, the yogurt may be frozen, spray-
dried, carbonated, or concentrated.
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For instructional purposes only • 1st Semester SY 2020-2021 11
5. Why is the shelf life for unpasteurized yogurt longer than that for
pasteurized milk?
Additional Resources
References
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12 InBt121: Bioprocess I
The precipitate is soft at this point and can be separated from the whey using
cheese cloth. Filtration does not work very well; filter paper clogging is a
recurrent problem.
There is no standard method of cheese making; limitless variations exist for
all stages of the process: pre-ripening, curdling, addition of artificial
ingredients and salt for flavor, and aging. This variation in processing
accounts for the wide range of cheeses commercially available, differing in
texture and flavor. The curd can also be processed with other techniques to
make a variety of desserts. However, all processes have one thing in
common: the separation of the curd from the whey (Figure 1).
Three ways of preparing milk for curdling will be introduced in this
experiment. Industrially, the lactic acid level in the milk is increased by adding
a starter culture of Streptococci or Lactobacilli to the milk and fermenting at
32ºC for 10 to 75 minutes. In addition to biologically converting the lactose
present in the milk to lactic acid, these strains of microorganisms also greatly
affect the flavor of the final product. Thus, the selection of a suitable strain,
the amount of starter culture, and the length of pre-ripening, is of the utmost
importance in creating the subtle differences in the final color and aroma that
distinguishes an expensive cheese from the cheap one.
If one has yet acquired a keen palate for cheeses, the second approach
should suffice. In this approach, one takes advantage of the existing
Lactobacillus culture in buttermilk and uses it as the starting culture. One mL
of buttermilk is added per 100 mL of milk, and the mixture is then fermented
at room temperature for 4-12 hours. At the end of fermentation, the
temperature of the mixture is raised to 32 ºC, and artificial coloring is added
to the mixture prior to curdling.
Coloring
º
CoagulationCby Rennet
º
Separation ofC the Whey
º
C
Flavor addition
º
CompressionCof the Curd
º
C
Aging
º
Finished C
Cheese
The third way to prepare the milk in a short time is to add acid (HCl) and to
heat to 32 ºC. of course, there leaves much to be desired in this method if you
are a cheese connoisseur.
After rennet is added to the pre-cured milk, the coagulation process is
started. In cheese making, as coagulation comes to completion, the
temperature is gradually raised to about 38 ºC. This slightly elevated
temperature facilitates the separation of the curd from the whey. A higher
temperature also hardens the curd. The curd may be hardened further by
cooking it for a longer period of time, either with or without the whey.
After the curd is separated from the whey, salt, seasoning, and other
curing, and flavoring ingredients are added. The curd is wrapped in cheese
cloth and pressed for 12 to 18 hours to remove the additional whey soaked in
the surd. The curd hardens and forms a cheese clock in the shape of the
press as the whey is squeezed out. Finally, the cheese block is dried for 6
hours.
It is now ready for consumption, or it may be left to age in a controlled
cool environment (2-13 ºC). Although a higher temperature promotes faster
curing, there is also a higher chance of spoilage due to undesirable microbial
activities at elevated temperatures. Prior to aging, the cheese block is usually
wrapped tightly to exclude and microbial contaminants from entering and
spoiling the cheese. One way to accomplish this is to dip the cheese block in
a pot of melted wax. During the aging process, many complicated microbial
and chemical actions continue to take place in the cheese block. Thousands
of techniques exist to develop various distinctive flavors. These reactions are
not well characterized; thus, cheese making is still an art rather than a
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14 InBt121: Bioprocess I
science. Depending on the technique employed, this final aging process takes
anywhere from 2 weeks to 6 months.
Learning Outcomes
At the end of the exercise, you will be able to:
1. To demonstrate the use of rennet in casein coagulation in different pH
conditions.
Figure 2. Caption of a sample figure
Materials
A. Equipment
2 beakers, 400 mL
Graduated cylinder
Pipet or medicine dropper
Temperature bath or heat source
Thermometer
Stirring rod
Cheese cloth
Balance
B. Reagents
Pasteurized milk, (to be supplied by the students)
Buttermilk or lactic acid producing strains, (to be supplied by the
students)
Rennet enzyme
Procedure
1. The T.A will prepare several batches of cultured milk before the
class by mixing 2.5 mL of buttermilk (starter culture) to 250 mL of
normal pasteurized milk in a beaker. The content in the first
beaker is to be fermented at room temperature for 12 hours (G);
the second for 10 hours (F); the third for 8 hours (E); etc. Do not
add buttermilk to the batch labelled A, which is kept free of a
starter culture. The number of mixtures with differing pre-curing
times depends on the number of students enrolled. Each student
will be responsible for analyzing one of these beakers.
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Discussions:
casein, but their action does not stop there. They further degrade the curd to
soluble subunits. Fortunately, large quantities of rennet of consistent quality
can now be produced easier and cheaper in a well-controlled environment by
microbial fermentation.
A word of caution is in order here. Enzymes as a class of chemicals
are not generally considered as dangerous, toxic, nor poisonous; they do not
cause skin irritations or burns as acids or bases. Some exceptions are
proteases that catalyze the breakdown of protein molecules to amino acids
components. Because meat is mainly protein, protease can digest the soft
moist sections of the skin. We can all imagine how that is going to feel. Thus,
you should exercise the same caution with enzymes as you do with any other
chemicals.
Additional Resources
References
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18 InBt121: Bioprocess I
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For instructional purposes only • 1st Semester SY 2020-2021 19
Learning Outcomes
At the end of the lesson, you will be able to:
1. Investigate the conversion of glucose to ethanol by entrapped yeast
cells in a continuous reactor.
Materials
Equipment Reagents
Beakers, graduated cylinder, balance Alginic acid, sodium salt
Pipet 0.2 M CaCl2
Syringe Yeast
Procedure
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20 InBt121: Bioprocess I
Notes
1. Sodium alginate solution is best prepared by adding the powder to agitated
water, rather than vice versa, to avoid the formation of clumps. Prolonged
stirring may be necessary to achieve the complete dissolution of sodium
alginate. After sodium alginate is completely dissolved, leave the solution
undisturbed for 30 minutes to eliminate the air bubbles that can later be
entrapped and cause the beads to float.
2. Although not necessary, the beads may be hardened by mixing some
amines in the sodium alginate solution and cross-linking with glutaraldehyde.
3. To avoid the premature gel formation, the phosphate concentration in the
medium must be adjusted to less than 100 µM.
4. Because cell growth can break the bead and is generally considered
undesirable beyond what is needed to compensate for the endogenous
decay, the cells used for immobilization ideally should have just entered the
stationary phase. An equivalent amount of dried cell culture may also be used
in lieu of wet cell phase. The actual cell loading may be varied according to
the substrate concentration in the feed and the desired product levels. The
ratio of wet weight to dry weight is approximately 4 for most cells.
Note:
Because of the mild conditions needed for gelation, calcium alginate is also
widely used for cell immobilization.
Additional Resources
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References
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22 InBt121: Bioprocess I
Learning Outcomes
At the end of the exercise, you will be able to:
1. Investigate the conversion of sucrose to ethanol using the
immobilized Saccharomyces cerevisiae
Materials
Ruler Balance,
magnetic stirrer graduated cylinder
beakers distilled water
Hotplate Cotton
Aluminum foil 1-liter Erlenmeyer flasks
Sucrose Micropipette with tips.
Procedure
B. Bioreactor Construction
1. Construct a cell reactor using 1 L Erlenmeyer flask. Plug cotton in
the opening of the flask to avoid contamination. Fill the flask with 500
mL 10% sucrose.
2. Place the flask in boiling water for 30 minutes then cool at room
temperature. After cooling, add the gel beads containing the
immobilized.
3. Allow the set up to stand for 2 weeks. Check occasionally for the
formation of bubbles.
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24 InBt121: Bioprocess I
C. Data to be gathered
1. Measure the diameter of the beads (minimum of 15 pcs) to
determine the average size of the beads.
2. Observe the formation of bubbles and compare its occurrence per
week.
Additional Resources
References
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For instructional purposes only • 1st Semester SY 2020-2021 25
Exercise No. 7:
Spectrophotometric
Determination of Alcohol
Introduction
Alcohol or ethanol is considered the most widely used recreational drug
worldwide, and its production, consumption, and sale are strictly regulated by
laws. It is the principal alcoholic component in wine produced by fermentation
of sugars by yeast.
Wine-making is a rigidly controlled process and the final commercial product
is subjected to stringent regulations regarding the alcohol content, acidity,
sulfur dioxide quantity, sugar content, quality of the grapes, and amount of
preservatives. Alcohol content of alcoholic beverages (wine, beers, and spirits)
is about 3–50% v/v. Analytical methods to determine the alcohol content must
be reliable, precise, and accurate.
Learning Outcomes
At the end of the exercise, you will be able to:
9. To determine the levels of ethanol present in disinfectant alcohol,
and ethanol produce from immobilized yeast fermentation set up.
Materials
Analytical Balance
test tubes
1 pc 100 mL volumetric flask
Beaker
Sulfuric Acid
Potassium Dichromate
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26 InBt121: Bioprocess I
Procedure
Additional Resources
References
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References
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28 InBt121: Bioprocess I
Learning Outcomes
At the end of the exercise, you will be able to:
1. To recover proteins/enzymes from a solution by adding acetone
2. To understand the mechanism of protein denaturation by acetone
Materials
Laboratory Setting
6 pcs test tubes Balance 6 pcs 15 mL
centrifuge tube
3 pcs 500 mL volumetric flask Centrifuge 100 mL acetone
5 g/L casein, gelatin and albumen Spatula Pipets
10 mL biuret with rubber stopper Weighing boats
Beaker & magnetic stirrer
Home Setting
20 mL acetone (any brand for cosmetics purposes)
1tbsp Powdered milk (any brand available at home
Tablespoon
Baby dropper
Procedure
A. Laboratory Setting
1. Pipet 4 mL of the protein solution into a test tube.
2. Add acetone drop-wise while stirring to the protein solution from a
graduated pipet or a buret until precipitates start to form. Note:
Vigorous stirring and slow addition rate will avoid the localized high
concentration of acetone.
3. Transfer carefully to the pre-weighed centrifuge tube.
4. Centrifuge for 10 minutes, decant the supernatant liquid, and place
the centrifuge tube in inverted position.
5. Weigh the centrifuge tube with the precipitate.
6. Record the mass of the precipitate.
B. Experiment at Home
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C. Data to be Analyzed
1. Calculate the weight of the protein assuming you obtained the
data of the following:
Replication 1-5g of powdered milk
- 26.5g of beaker + milk protein
- 25.5g of pre-weighed beaker
Replication 2- 5g of powdered milk
- 27.4 of beaker +milk protein
- 25.5 g pre-weighed beaker
Replication 3- 5g of powdered milk
- 25.7g of beaker + milk protein
- 25.4g of pre-weighed beaker
Additional Resources
https://www.youtube.com/watch?v=Yl1irgDEIs0
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30 InBt121: Bioprocess I
Learning Outcomes
1. To recover proteins/enzyme from a solution by changing the pH of the
solution
Materials
Laboratory Setting
6 pcs test tubes Balance
1 pc 100 mL volumetric flask Centrifuge
250 mL 1 N NaoH (38 g NaOH) pH meter
5 g/L casein Spatula
10 mL buret with rubber stopper Weighing boats
Beaker Magnetic stirrer
100 mL 0.1 N Acetic acid solution Pipets
Home setting
5g powdered milk (any brand) 10mL vinegar (any brand)
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Procedure
A. Laboratory Setting
1. Add 5.0 g casein to 200 mL of 1 N NaOH solution.
2. Pipette 4 mL of the protein solution into a test tube.
3. While stirring, add the acid-solution dropwise to the alkaline solution
from a graduated pipet or a buret until precipitates start to form.
4. Stir thoroughly to avoid the localization of low pH spots in the
solution. Note the volume of the acid solution added at the incipient of
precipitation.
5. Since precipitation is not an instantaneous process, let the test tube
stand undisturbed for 30 minutes.
6. Repeat the same process for a series of test tubes, each containing 4
mL of the alkaline protein solution.
7. To each test tube, add slightly less acid solution than the previous one
so that a series of pH values can be established.
8. Let each test tube stand for 30 minutes.
9. Measure the pH of each solution and note the region around which the
amount of precipitate is the maximum.
B. Experiment at Home
1. Dissolve approximately 2 tbsp. of powdered milk into a 10mL warm
water in a clear glass. Let it cool.
2. Slowly drop vinegar, using dropper, into the milk with constant stirring
until precipitate is formed.
3. Continue add vinegar until there is the mixture is clear and no
precipitate is separated anymore.
4. Estimate the volume of the vinegar added using the dropper if there is
calibration.
5. Conduct in two replications.
6. Take a picture of your mixture and include it in your discussion.
7. Watch the additional resources in YouTube for additional
understanding.
Guide questions
1. What is the typical pH of powdered milk? Explain how it affects the
protein separation to the pH of the milk.
2. Compare the yield of the milk protein from the previous experiment.
3. What are the advantages and disadvantages of using acids for the
precipitation of proteins?
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Vision: A globally competitive university for science, technology, and environmental conservation.
Mission: Development of a highly competitive human resource, cutting-edge scientific knowledge TP-IMD-04
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No.
32 InBt121: Bioprocess I
Additional Resources
1.
References
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Vision: A globally competitive university for science, technology, and environmental conservation.
Mission: Development of a highly competitive human resource, cutting-edge scientific knowledge TP-IMD-04
V0 07-15-2020
and innovative technologies for sustainable communities and environment.
No.
For instructional purposes only • 1st Semester SY 2020-2021 33
Page 33 of 50
Vision: A globally competitive university for science, technology, and environmental conservation.
Mission: Development of a highly competitive human resource, cutting-edge scientific knowledge TP-IMD-04
V0 07-15-2020
and innovative technologies for sustainable communities and environment.
No.
34 InBt121: Bioprocess I
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Vision: A globally competitive university for science, technology, and environmental conservation.
Mission: Development of a highly competitive human resource, cutting-edge scientific knowledge TP-IMD-04
V0 07-15-2020
and innovative technologies for sustainable communities and environment.
No.
DEPARTMENT OF
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College of (COLLEGE NAME)