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J.-E.

Bartels

Voith Water Tractor –


The Hallmark of Improved Ship Safety

n 3209e
Summary Introduction

The Voith Water Tractor and Voith- It is natural that in the wake of a major close co-operation and responsible for
Schneider Propeller are well known ship accident, international discussion ships' safety in ports, should know de-
in the shipping world. This article on improving ship safety is clamorous. tails of the reliability and efficiency of
discusses the technical and opera- As time goes by, public interest dwind- the 'external engine and rudder' on the
tional aspects of this type of les and, as a result, the pressure for other end of the rope in all circum-
propulsion, highlighting the contri- action reduces. Nevertheless, some stances. The features that the Voith
bution it makes to ship safety when steady development does improve ship Water Tractor offers to the industry, and
fitted to tugs engaged in harbour safety. This paper reviews the milesto- the enormously increased capabilities
duties and as escort vessels. nes on the way to improved ship safety by design adaptations during the last
that resulted from the introduction of the years, have proved that under the stea-
tractor concept by Voith – from the first dily changing operational requirements
Voith Water Tractor Stier in 1954 around ports, the Voith Water Tractor
(Figure 1 ) to the commissioning of the will play a key role in the total safety
enhanced escort Voith Water Tractor system of a port or terminal.
Lindsey Foss in Seattle in 1994, and
recently the most powerful escort Voith
Water Tractors Nanuq and Tan'erliq in
Valdez, USA (Figure 2).

In the forty-five years between these


dates, the main concept developed by
Wolfgang Baer in the early 1950s re-
mains unchanged. Only with modified
requirements has the power risen from
550 kW for Stier to 6,920 kW for Nanuq
by the factor of about thirteen. Conti-
nuity proofs: the basic concept of the
ideal ship handling vessel was detected
as early as 1954. Harbour authorities, Figure 1: Voith Water Tractor Stier, 1954
pilots and towing operators – a team in prototype of the safety concept

Figure 2: Voith Water Tractor Tan’erliq of 6,920 kW

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Safety aspects Characteristics
of a Voith Water Tractor of the tractor
concept

Nowadays, tugs have to be considered As a result, the ship's own controllabi- The basis of the tractor concept resul-
as an integral part of the safety system lity decreases rapidly. Depending on ted from a critical analysis of the requi-
of the port, rather than only aids for the ship's size, windage, environmental rements in ship handling, which is why
mooring and turning during berthing and local conditions, an enhanced ex- all essential details of the concept are
and unberthing. The tug, with its speci- ternal assistance is required at different matched for the job. The Voith Water
fic capabilities, will be part of a complex speeds. Tractor concept is mainly characterised
safety system, whereby a properly by the arrangement of the Voith-
designed tug with superior dynamic The concept of a modern ship handling Schneider Propellers at one end, well
ship handling characteristics can redu- vessel has to be analysed: What size of protected by the propeller guard. The
ce costs for shore side equipment, like ship handling forces will be necessary skeg and towing equipment are arran-
extension of breakwaters, e.g. can in- under specific operational conditions ged at the other end, and centrally
crease or maintain an existing traffic and where will be the optimum position positioned is the control position
density and may allow approaches to for applying these external forces in or- (Figure 4). Everything else is 'auxiliary'
the harbour in much worse weather der to secure the controllability of a sea- which has to be adapted for use. The
conditions for all ports, which have to going vessel? What are the reaction terms 'bow' and 'stern' are irrelevant
serve larger sizes of merchant ships. forces on the tug? And consequently because of the omnidirectional perfor-
how should a tug be designed to achie- mance of such vessels.
Such a consideration demands a dyna- ve and to control the required forces
mic tool capable of providing shiphand- without risks to the tug's own safety?
ling forces over a large range of speed.
With a reduction in ship speed, the The aim of a modern tug design is to
controllability of merchant vessels improve the safety by choosing a tug
diminishes and external assistance is capable of performing harbour assis-
required. Enhanced ship assistance, or tance with multipurpose functions like 5
in modern terms – escort, is required powerful fire-fighting, oil-pollution
where a malfunction on-board a ship control etc., and to be also capable of
4
may cause serious danger for traffic, performing escort operation whereby
shore installations or the environment. the additional cost for such an enhan-
ced operation has to be a minimum.
The main dimensions for such a vessel 3 1
Figure 3 illustrates where and when 3
2
assistance is required. The efficiency of have still to be within the size of a
the ship's own rudder reduces approxi- harbour tug.
mately with the ship's speed squared.

Figure 4:
Characteristics of the Voith Water Tractor
concept:
1 Voith-Schneider Propeller (VSP)
100 % free running assisted fully controlled
under head of the ship
loss of control ability 2 Nozzle plate
3 Stabilising fin under after ship
assistance by tug boats 4 Towing gear
required 5 Central wheel house

15 10 5 0 v[kn]

breaking and steering dead ship


free running, self controlled assistance handling

Figure 3: Ship handling ability of a Voith Water Tractor and its importance for ship’s safety

3
Bow control of
the tow

It is well known that the efficiency of a


bow tug is small and decreases when 1
the speed increases. One reason for
this is the power consumed to over- Q
come the tug resistance by holding the
speed. A further reason is the magni-
tude of lever between the attack point of
towrope force and attack point of
M
hydrodynamic transverse forces. 2
.
Despite this well-known hydrodynamic
axiom, making fast to the forward cent- M
re lead cannot be avoided in many har- 3 2 1
bours. To take the heaving line, the tug 0
comes close to the tow's stern. Critical
hydrodynamic interaction forces are a Q 3
result. Additionally, the tow rope force
may be critical with regard to the tug's
stability. At the beginning of the 1950s,
the extensive model analysis of the for-
ces and momenta between the tug and
tow resulted in one of the basic fea-
tures of the Voith Water Tractor, with the Figure 5: Interacting forces and momenta M = momentum
direct control ahead of the pivot point of Q = transverse force
the vessel to overcome this classical
safety risk in ship handling. Nowadays
this aspect is of fundamental impor-
tance as the ship handling speed has
increased remarkably as above men-
tioned. Figure 5 illustrates interaction
forces and momenta between tug and
tow.

In conjunction with the bow control of a


Voith Water Tractor, the protection guard
beneath the propeller protects the pro-
pulsion system against side contact
with the towed vessel (Figure 6). Desig-
ned as a nozzle plate, the nozzle effect
increases the propeller thrust and also
protects the propeller against groun-
ding and supports the vessel in the dry Figure 6: Function of protection plate: Figure 7: Function of protection plate:
dock (Figure 7). protection of VSP against vessel contact protection of VSP against grounding

Redundancy of the two independent


propulsion systems is an even more The specific steering characteristic of tug captain to finalise the ship handling
stringent safety aspect, as with high the Voith-Schneider cycloidal propulsion job without jeopardising his tug or the
ship speeds the risk of engine failure provides the same controllability, and tow.
still exists and the resulting conse- nearly the same manoeuvrability, with
quences of such a failure without one or two propellers. This again will be
redundancy would be disastrous. an important safety aspect enabling the

4
Making fast,
aft centre lead

In the same way that the best position loped for Voith Water Tractors. In this and the relevant appendages with res-
for the propeller and rudder on a con- condition, the hydrodynamic lift from pect to lift coefficients; and also, the
ventional vessel is at the stern, the the tug's hull and the highly efficient proper balance of forces to minimise
most efficient position for a tug is aft. skeg will be used to develop a large the power requirements and to accom-
Because of this, and related to the force for transmitting through the rope modate the large tow rope forces under
basic features of the tractor introduced into the tow (Figure 8). dynamic ship handling and different sea
by Voith forty-five years ago, on this states, with respect to the stability of the
type of tug a stable equilibrium exists The propulsion of the tug may be seen tug and the technical limits of the towing
between the tow rope force and propel- as a steering gear forcing the rudder, gears and rope properties. Especially
ler thrust, eliminating the danger of cap- i.e. the tug's hull and skeg, in the the design of lines, together with the
sizing by transverse tow rope forces necessary angle of attack to generate appendages, to achieve the optimum
such as on any type of stern driven ves- the highest lift forces. In this situation, lift coefficient has to be considered in
sel. Such a tractor can safely follow the heeling forces on the tug, rising with the close relationship to the corresponding
approaching ship with skeg first. The square of the speed, are an accepted attack point of hydrodynamic forces
controllable pitch characteristic of the side effect; the propulsion and it's (CLR) and a very fine tuned position of
cycloidal, or Voith-Schneider Propeller, proper location become additionally A-staple. The design of high-lift skeg
allows utilisation of the full engine important with regard to safety. Again, it configurations is very important to meet
power immediately into a braking or must be pointed out the need for the requirements on high lift coefficients
steering force, as pitch control allows redundancy, as in such situations any as well as an optimised position of CLR
precise adaptation to any inflow condi- uncontrolled side forces must be avoi- (Figure 9). It is evident that tug design
tion and prevents stalling problems on ded. becomes more complex than ever
the main engines that occurs with fixed before and that only a consideration of
pitch propellers. Again, the redundancy The designer's challenge for a modern all operational requirements will lead to
of the entire propulsion system gives a tug design is the optimum selection of a cost-effective and very competitive
very high degree of safety. the main dimensions of the vessel, the design suitable for all future ship hand-
fine design of ship lines and the skeg, ling requirements.
At slow speeds, in addition to the ship's
own rudder forces, the thrust of the pro-
pellers of the tug will be utilised for stee- Figure 9:
ring and braking the tow. With increased Voith Water Tractor
ship speed, the direct method cannot with escort capability.
be used any more, as the side force Dynamic shiphandling
necessary to keep the tug in position forces
consumes a higher percentage of in-
stalled power and reduces the tow rope Figure 8:
force. At a certain speed, the tow rope Operating on a tow line:
force drops to zero. For higher speeds A - Direct steering mode,
the indirect method has been deve- B - Indirect steering mode

A B

5
Control system Safety for vessels carrying
of the tractor dangerous cargo

A very important aspect of the safety From the beginning, Voith Water Trac- on the Pacific coast in the Puget Sound
system is the human factor. Empirical- tors have been used for dynamic ship area, close to Seattle, the first enhan-
ly, a high percentage of accidents are handling, without using any term like ced escort Voith Water Tractors Lind-
caused by human errors. The operabi- escorting, e.g. the Voith Water Tractors sey Foss and Garth Foss had been set
lity of the control has a high importance safeguarding vessels at the Panama to work in 1994. At Canada's revolutio-
for the safety of the system. It is a fea- Canal. nary oil platform, Hibernia, which is the
ture of the Voith-Schneider Propulsion world's first iceberg resistant platform,
that full thrust can be exerted in any Already the Amoco Cadiz accident in two escort Voith Water Tractors built for
direction, almost instantaneously and 1978 on the French coastline had bred Newfoundland Transshipment Ltd. are
also directly, without any intermediate the idea of preventive safety for vessels safeguarding tankers leaving the refi-
thrust angles. The result is high thrust carrying dangerous cargo. Two Voith nery at Placentia Bay. The final decision
with rapid, delicate and precise control. Water Tractors, Abeilles 31 and Abeilles of the Department of Environmental
This working principle of the Voith- 32, have been constructed for salvage, Conservation of Alaska, after several
Schneider Propeller together with the harbour assistance, fire-fighting and oil- years' investigation concerning the ap-
human engineered control system skimming. plication of best available technology
offers decisive advantages. The arran- for escort vessels, led to the construc-
gement of controls on the centrally The idea of escort vessels was first pub- tion of the most powerful escort Voith
located bridge allows steering in any lished after the accident of the Exxon Water Tractors, Nanuq and Tan'erliq.
situation. Re-thinking or re-orientation Valdez in Alaska. Since then the con-
is not necessary if the mode of opera- troversy has been discussed publicly. In The Norwegian company Bukser og
tion is varied from bow to stern tug or the United States, the development has Bjergning A/S built their first purpose-
from direct to indirect method, or even passed the discussion stage and as a designed escort Voith Water Tractors
if two, or only one, propeller is opera- result of extensive research in the Gulf for the 'skeg-first' mode. Six in total of
tional. This avoids panic reactions in of Mexico the Voith Water Tractor Loop these designs are in operation at im-
emergency situations, with the possi- Responder acts as an Emergency Re- portant Scandinavian oil terminals
bility of mistakes with great conse- sponse Vessel (ERV) in daily operation (Figure 11).
quences. In Figure 10, a control stand at the local offshore oil terminal. Also,
installation with mechanical control
transmission from the bridge to the
propeller is shown. The transverse
components (steering pitch) of both
propellers are synchronised and adju-
sted jointly by one steering wheel. The
longitudinal components (speed pitch)
of both propellers can be adjusted
independently of each other by speed
levers.

Figure 10: Figure 11:


VSP control stand in the wheel house Voith Water Tractor Bess of 4010 kW

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Conclusion

Ajax, the most powerful escort Voith For today and the future, tug operators
Water Tractor for Østensjø Rederi A/S with the best and most versatile equip-
Norway, has been in operation since ment are going to attract the most
late 2000. business. With the Voith Water Tractor,
pilots and tug operators, communica-
Despite the development in power, size ting through the tow rope, have the
and design of these purpose-designed ideal tool for modern ship handling,
and enhanced escort vessels, the basic especially when ship handling ability,
features and results can be used by safety, reliability and versatility count.
modern harbour Voith Water Tractors The long time proven basic features of
with escort capabilities. According to the Voith Water Tractor and the increa-
our understanding, escort is nothing sed capabilities by design adaptations
more than ship assistance according to of this type of vessel in recent years are
the common ship handling require- the answer for a cost-effective, multi-
ments, with some additional tasks at purpose harbour with escort capabili-
higher speeds. ties. In this process, the Voith Water
Tractor will play a key role in the total
At the beginning of the 1990s, the tragic safety system of a port or terminal.
accident of the tanker Aegean Sea at
the entrance to La Coruna, Spain,
influenced the tug owners to adapt their
Voith Water Tractor new-buildings for
escort duties.

Similarly, in Southampton (UK), Cork


(Ireland), Antwerp (Belgium), Venice,
Trieste and Ravenna (Italy), Valencia
(Spain) and Bremerhaven (Germany),
Voith Water Tractors are used for mul-
tipurpose harbour duties and escort
capabilities.

The technical progress in Voith Water


Tractor design is based on an on-going
comprehensive investigation program-
me, comprising model tank tests in-
house and at different model tank test
laboratories world-wide, computer
simulations, as well as full scale
measurements at different terminals
and locations. The goal of these studies
is to find an answer for the ship
handling part of the complex situation of
a total safety system of a port or
terminal, in order to assist all parties
involved, such as tug operators, oil
companies, harbour authorities, safety
bodies, insurance companies, etc. in
finding an answer when striving for real
preventive measures to minimise the
risk.

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Voith Schiffstechnik
GmbH & Co. KG
Postfach 2011
89510 Heidenheim (Germany)
Tel. (+49) 73 21-37- 65 95
Fax (+49) 73 21-37-71 05
E-mail: vspmarine@voith.de

Dimensions and illustrations non-committal subject to change.


n 3209e Printed by SD 3.00 2000

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