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Operating Principles
2.1 OVERVIEW
This section describes Printer Mechanism, electric circuit board (C206 PSB/PSE, C206 Main, C206PNL
board) of Stylus Color 400.
Carriage Unit
(Prinr Head Unit)
Timing Belt
Paper Pick Up
Trigger Lever
Pumping Position
Carriage Motor
Rev.A 2-1
EPSON Stylus Color 400 Service Manual
As major printer mechanisms in the figure 2-1, there are four major mechanisms as they are listed below.
1) Printing mechanism 2) Carriage unit 3) Paper pick up mechanism 4) Pump drive mechanism
Basic principles of the print head which plays major role of printing mechanism is the same as previous
models; on demand type MACH head method, but there is some difference in the resolution. (Refer to
figure1-1) Also, unlike Stylus Color IIs, 820, 200 automatic correction type, in order to fix the dispersion of
mufti layer piezo electric element which is used for driving each nozzles, it is necessary to input the VH
value written on the side of print head by using exclusive program when you replace print head, control
board, or the printer mechanism.(However, there are no resistor array to decide the VH voltage on the
main control board.) Following explains print head.
PZT
PZT is an abbreviation of Piezo Electric Element. Print signal from C206 board is sent through the
driver board on the print head unit and to the PZT. Then, the PZT pushes the top cavity which has
ink stored, and make the ink discharge from each nozzle located on the nozzle plate.
Cavity Set
Ink which is absorbed from ink cartridge go through the filter and will be stored temporarily in this
tank, which is called “cavity” until PZT is driven.
Nozzle Plate
The board with nozzle holes on the printer head surface is called Nozzle Plate.
Filter
When the ink cartridge is installed, if any dirt or dust around the cartridge needles are
absorbed into the head inside, there is a great possibility of causing nozzle clog and
disturbance of ink flow and finally causing alignment failure and dot-missing. In order to
prevent this, filter is set at cartridge needle below and ink is once filtered here.
Cartridge needle
(Ink Cartridge)
PZT Filter
Ink Supply Tube
Cavity set
Nozzle Plate
2-2 Rev.A
Chapter2 Operating Principles
2.1.1.1.1 Printing Process
Following figures indicate the sectional drawing of normal state and ejecting state of the print head.
PZT Cavity
Ink Course
Rev.A 2-3
EPSON Stylus Color 400 Service Manual
This section explains printing method of actual printing such as printing text at various resolution
select/printing mode and graphics printing. In order to prevent white or color banding which are peculiar
problem of ink-jet, new Micro-Weave functions are added to the previous Micro-Weave function.
The number of nozzles and printing mode according to the selected resolution are used separately by a
user. The table below shows relation between selected resolution and printing mode.
In order to print one line at horizontal direction, this printing method is designed to complete a printing
pattern by two-pass carriage operation with two different types of dot. When this two different types of dot
pass one same line twice, it does not print the same dot twice.
The nozzles whose configuration completely match to the black and CMY nozzle are used.
(Usually Micro-Weave type)
Therefore, all nozzles in case of CMY nozzle and #1∼#63 nozzles in the B2 line in case of
black head are its objects. (B1 line is not used at Micro-Weave. Refer to figure1-1 for detail of
nozzle configuration.)
Out of these 4 color nozzle objects, the number of all nozzles which are going to be used are
divided equally into 2 groups.
Paper feeding will be done as many as each number of nozzles which are divided into two
groups and the same number of dots.(for example, if there are two 10-nozzle groups during
360-dpi printing at longitudinal direction, paper feeding of 10/360-inch becomes available.)
At this time, two groups perform Micro-Weave individually and particular lines are passed by
two different nozzles.
Note1) These nozzles which are divided into two groups must be set and divided in order to
be a pair of odd and even number.
2-4 Rev.A
Chapter2 Operating Principles
Note2) Two groups which are divided according to each elements will be divided either even dot or
odd dot when particular lines(level direction line) are formed and eventually, these lines will be
completed at selected resolution. Following is a conceptual figure when full overlap micro-
weave orms a particular line.
Note 3) The way firmware decides which nozzle becomes even dot or odd dot is determined
as it is described below.
This printing method is to perform Micro-Weave printing, overlapping a part of nozzles which are
used for printing. As a result, a part of raster which is overlapped consists of different browse with
different nozzles. The figure below shows 1-line Overlap at 5-dot sending as an example with
explanation on the next page.
Pass1
#1 2 Note1: The paper feed pitch is 5/360-dpi in this figure.
#2 Note2: Mark of and mean overlap nozzle.
#3 3
#4 4
#5 5 Raster 1
#6
6 Raster 10
7
8
9
10
11
Rev.A 2-5
EPSON Stylus Color 400 Service Manual
The difference between Full-Overlap Micro-Weave and Part line Overlap Micro-Weave are following;
Full-Overlap Micro-Weave:
Printing is performed, judging if nozzles are even or odd dot by 2 different dots with all
different rasters.
1) Overlap Nozzle : Head drive frequency is driven half of the ordinal one like 2)
below.
2) Nozzle other than Overlap nozzle : Head drive frequency is twice as much as overlap nozzle.
Usually, the firmware changes over automatically these full overlap Micro-Weave, Part line Overlap
Micro-Weave, and ordinal Micro-weave according to the selection of resolution. Also, when these three
printing modes are performed by the Stylus Color 400, the printer performs top and bottom margin
process in order to control the overprinting volume as little as possible.
2-6 Rev.A
Chapter2 Operating Principles
Carriage mechanism is to drive the carriage with print head mounted from left to right or vice versa.
The carriage drive motor in this printer is a 4-phase, 200-pole, stepping motor and is driven by
1-2phase, 2-2phase and W1-2phase drive method. This stepping motor allows the carriage to
move freely to the particular positions which is necessary for various operation, such as paper feeding,
ink absorbing, flashing, ink exchange and cleaning operations. The tables below shows carriage motor
specifications and motor controls at each mode.
*Note 1): The reason why plural drive methods exist is that following some sequences described below
exist in the each mode and stable carriage operation and printing are performed individually
by different drive methods. This drive method is especially necessary for high speed skip.
/A
C206 MAIN Board
Rotor Connecter CN6
B
/B
Rev.A 2-7
EPSON Stylus Color 400 Service Manual
The table below shows W1-2 phase drive sequence at each steps when the rotor of carriage motor
makes one rotation. In the Stylus Color 400, in addition to a function that printing is performed with W1-2
drive phase, high speed skip mode which is a function to skip over the blank from the end of the printing
data to the next data starting point with high seed can be also performed by 2-2 and 1-2 phase drive.
W1-2 phase requires 4 times as much steps as 2-2 phase drive, calculating 2-2 phase as standard.
By using this method, it becomes possible to supply constant stable torque to the motor. As a result, it
also became difficult to be influenced by vibration from the printer mechanism during printing.
This W1-2 phase drive (or 2W1-2 phase drive) is called Micro-step and is attached with so called
2/3 • Vref or 1/3 • Vref factor, compared with drive current value (Vref100%) which is supplied at 2-2phase
drive. This Micro-Step allows the rotor to have delicate rotation. In the 2-2 phase drive method, it is usually
required to take 4-step sequence in order to rotate the rotor once. However, in case of W1-2 phase, it is
required to take 16-step sequence(in the table 2-4, sequence 0∼15) which is 4 times more than 2-2 phase
method to do that. Also, in case of 2W1-2 phase drive which can be seen in the Stylus Color etc., it takes
2-step to rotate the rotor once. The table below shows relation of rotation direction of rotor and carriage
proceeding direction.
2-8 Rev.A
Chapter2 Operating Principles
The figure below shows the carriage mechanism. The print head as a core of the printing mechanism is
stored in the carriage unit. This print head keeps the tilt of print head in flexible and adjustable structure by
moving the adjustment lever up and down by the tilt adjustment mechanism. (Refer to chapter 4 for more
details) Also, parallelism adjustment lever is mounted on the left and right side of carriage guide shaft and
it adjusts parallelism degree between platen and shaft when this shaft is installed to the printer
mechanism.
After this adjustment is completed and operate PG adjustment lever, it becomes possible to change the
space between the platen surface and the print head surface into 2 phases; either 1.1mm to 1.8mm. It is
possible to vary the space between platen surface and print head by rotating the axis of carriage guide
shaft which itself is decentralized, with the operation of PG lever. This is the mechanism that user can
adjust the appropriate PG value by himself according to the paper thickness or any other environmental
conditions such as paper curl.
Carriage lock mechanism is to prevent the carriage from being left at uncap position for a long time
because of vibration during the printer transport or mishandling by the users. If the carriage is left at uncap
position and uncap state of the print head for long time, an ink on the print head surface gradually
becomes viscosity. As a result, the nozzle will be unable to discharge an ink. To make matters worse, the
holes(crater) of nozzle may be completely clogged by the viscosity ink and it may not be able to return to
the normal condition just by cleaning operation. In order to prevent this, printer goes to carriage lock state
at the following conditions.
Carriage Motor
Paper Feed Motor Carriage home position Sensor
Fixing Bush
Carriage
Guide Shaft
Figure 2-8. Carriage Mechanism Top (Viewing)
Rev.A 2-9
EPSON Stylus Color 400 Service Manual
This mechanism can be set by the users and can prevent various problems related to low image density
or print with any dirt by changing the positions of PG lever according to the paper types.
It is a major premise that parallel adjustment is done correctly for the space between head and platen
(PG adjustment value above) which can be changed by platen gap adjustment.
Parallel adjustment should be done when the serviceman mounts the carriage guide shaft on the printer
mechanism during the production process or repair service. In the adjustment, the space between
parallel adjustment lever and gage should be 1.04 mm.
2-10 Rev.A
Chapter2 Operating Principles
Mechanisms that send the paper in the hopper to inside the printer and perform constant paper
feed in order to perform printing on the sent paper are called paper feed mechanism as generic name.
In the Stylus Color 400, 4-phase, 200-pole hybrid type pulse motor is used in the PF motor as a motive
power of the paper mechanism and driving is done at 2-2 and 1-2 phase drive method. This motor is
not only used as a power source for paper feed mechanism but also used as power source of pump
mechanism which is necessary for print head cleaning. By using this pulse motor, it becomes possible
to use high speed driver or intermittent drive for the various paper feeds and pump operations such as
paper feed, slight paper feed, high and low speed absorption of pump operations. Following tables(Table
2-7 and 2-8) show PF motor specifications and control method at each mode.
Following tables show 1-2phase drive method at PF motor drive and each drive sequence at 2-2phase
drive method.
A B A B
1 +2/3 +2/3 +2/3 +2/3
2 -2/3 +2/3 +2/3 -2/3
3 -2/3 -2/3 -2/3 -2/3
4 +2/3 -2/3 -2/3 +2/3
Rev.A 2-11
EPSON Stylus Color 400 Service Manual
Papers on the ASF (auto-sheet-feeder) supplied by the user are carried to the printer inside by paper
pick up sequence. Unlike the previous models, ASF of Stylus Color 400 has mufti feed prevention
mechanism. Following explains this function and figure below shows its mechanism.
Pintch Roller
2)
1)
2)
Pad spring
Return Lever
[Standby state] [Returning state]
Following explains process of multi feed prevention step by step. Refer to the figure above and confirm
its operation.
[Step 1] When the load/Eject switch is pressed or printing order is input from the PC, PF motor rotates
counterclockwise and makes the CAM rotate towards direction of 1 in the figure above.
[Step 2] When the CAM covers the notch by the return lever, that position is considered as home
position, being monitored by ASF sensor.
[Step 3] When the CAM rotates toward 1 in the figure above, the return lever is pushed by the notch
of CAM and falls towards 2. At this time, the return lever moves to direction 3 by this
motion, and push down the pad which is waiting in the below part. At this time, friction of
pinch roller and pad will be canceled.
[Step 4] The papers which are out of stand by position by the previous paper feed motion are
returned to the paper stand by position by flip over strength of return lever. After this,
PF motor rotates clockwise and the printer goes to pick up sequence.
2-12 Rev.A
Chapter2 Operating Principles
In the paper pick up mechanism of Stylus Color 400, same mechanism as Stylus Color IIs/820
are applied. This mechanism changes adjoined lines of gear by colliding trigger lever with carriage unit
and convey the motive power on the platen to the ASF side(paper roller). The figure below
shows mechanism with explanation.
Paper Pick Up
Trigger Lever
ASF Roller Drive Gear
Eject Roller Drive Gear
Planetary Gear
Eject Roller
Transmission Gear
Paper
PF Roller
Eject Roller
Rev.A 2-13
EPSON Stylus Color 400 Service Manual
Ink system mechanism consists of 1)cap mechanism, 2)pump mechanism, 3)carriage lock
mechanism, 4)waste ink absorber and 5)ink sequence. Out of these mechanism, from 1) to 4)
are physical mechanism and parts which are mounted on the printer mechanism and 5) ink
sequence is performed automatically by firmware. Also, unlike previous models, since
Stylus Color 400 has no engage/disengage mechanism to change over pump mechanism and
paper feed mechanism, it is one of the major characteristics that pump and platen are always
at work whenever the PF motor is driven. The figure below shows head positions when the ink
system and various ink sequence are performed.
Head Cleaner
Carriage Lock
Pump Roller
Cap Unit
CRHP
2975 dot
H G F E D C B A
2-14 Rev.A
Chapter2 Operating Principles
Gear A
Gear B
Gear C
The process of conveying the motive power to the paper eject roller by rotating the pinion of PF motor
is descried in figure 2-12. This motive power is conveyed to the Gear C through the Gear B.
In the figure above, although the lever in order to drive Gear C, carriage lock, head cleaner mechanism
is shown separately, it is constructed as one unit. Since the engagement of these two parts depends on
the tension of the compression spring, if the lever is burdened, only Gear C and pump roller rotate and no
more motive power is conveyed to the lever part.
Rev.A 2-15
EPSON Stylus Color 400 Service Manual
The table below shows PF/Pump motor rotational direction and pump system operation.
Table 2-11. Relationship Between Pump Motor Rotation and Pump Operation
PF/Pump motor rotational direction Pump unit operation
Clockwise(CW) 1)Release from the Pump pressure welding
forward rotation 2)Head cleaner reset
3)Carriage lock reset
Counterclockwise(CCW) 1)Rotation towards pump pressure welding
backward rotation 2)Head cleaner set
3)Carriage lock set
The figure below shows the pump operation at clockwise and counterclockwise rotation.
In the ink absorptive operation such as cleaning, flushing and initial ink charge except for printing
operation, ink in the ink cartridge drains to the waste ink absorber(pad) through the cap by the pump unit
drive. In case of printing and flashing drive, ink is popped out by the PZT in the print head, but in case of
absorptive operation such as cleaning and initial ink charge, ink absorption is performed
only by the pump drive without PZT drive after the head surface is adhered to the cap.
The next page explains cap mechanism and relation between printer operation and cap.
2-16 Rev.A
Chapter2 Operating Principles
2.1.1.4.2 Cap Mechanism
In the cap mechanism, in order to prevent ink from being thickened on the head surface, it is controlled
that the head surface stays adherent to the rubber frame of the cap surface when the power is off.
The absorber is spread in the cap and can hold a certain amount of ink which is absorbed from the
head without draining it to the waste ink pad. Also, in the bottom of absorber, there are two valves in order
to control adhesion of head and cap surface, and one exit to drain ink to the waste ink pad.
Negative pressure
release valve
Valve
If the carriage is out of HP(in this case, in the printable area or paper feed position), the valves on the
cap mechanism stays in the position A in the figure above and are always closed. In this condition,
the carriage collides with flag, actual ink absorption and slight ink absorption are performed.
Also, by moving the carriage to further right side and colliding the flag for opening the valves with
the frame, negative pressure is released in the state that head surface and cap are adhered. This
makes it possible for ink on the nozzle plate surface to be ready for leaving from the cap in the stable
condition.
Rev.A 2-17
EPSON Stylus Color 400 Service Manual
2.2 Electrical Circuit Operating Principles
Stylus Color 400 contains the following four electric circuit boards.
C206 PSB/PSE, C206 board are explained in this section. The head drive board is installed in the head
unit on the carriage. The figure below shows major connection of the 3 boards and their roles.
+42 V DC +42 V DC
AC100V
CR Motor
PE Sensor
PF MOTOR
(Pump Motor)
BCO/CCO Sensor
ASF Lever
Position Sensor
Thermistor
Print Head
2-18 Rev.A
Chapter2 Operating Principles
1) Even if the switch is turned off during the middle of printer operation, since the driving
power is turned off after the carriage goes back to the carriage lock position,
the possibility of clogging ink nozzle will be decreased.
2) If the switch is turned off when the papers in the printer are still being carried except for
the papers in the hopper, the same operation mentioned above is performed and the
driving power is turned off after the paper is completely ejected.
Figure 2-18 shows block diagram of C206 PSB/PSE board. The process from the input of AC100V to the
output of 42 V DC and 5 V is explained below.
1) Regardless of the state of power switch(On or OFF), the voltage is always applied in the primary
side of the power supply board from the moment or at the state that AC-plug is plugged in.
At this time, F1 plays a role of preventing AC100V from coming into the F1.
L1 and R1-R2 also prevent high harmonic wave noise generated in the RC circuit filter which consist
of C1∼C4 and R1∼R2 from going out, and eliminate the noise from outside here.
2) The AC is full-wave rectified by diode bridge DB1, and converted to 2 x AC in voltage by smoothing
electrolytic capacitor C11.
3) The pressured up direct current makes Q1 On through the starting resistor R31 and starts the primary
side of the circuit.
4) When the primary side is On state, the energy(current) led by the electromagnetic induction through
the trans (T1) does not flow to the secondary side since the diode(D51) on the secondary side
is installed in the opposite direction.
5) When the energy which is charged in the trans is reaching the saturated state, the voltage which
makes the Q1 On becomes weak gradually. At the point that this voltage drops at the
certain voltage, C13 absorbs the current in the opposite direction and Q1 is quickly shut off by
the resulting sharp drop.
6) When the primary side is turned off, the energy charged in the T1 is opened according to the
diode(D51) direction which is installed on the secondary side. Basically, 42 V DC is output
by these circuit operations and the number of T1 spiral coil .
7) +5VDC is generated by pressured down this +42VDC as power supply. IC51 pressures down the
+42VDC and generates precise +5VDC by chopping off the output, forming the standard santooth
wave form by the outer RC integration circuit.
Rev.A 2-19
EPSON Stylus Color 400 Service Manual
DB1 C11 T1
D51
Full Wave Smoothing +42VDC
Rectifier circuit circuit C51
Smoothing ZD81-86, +5V generation
Q1 circuit ZD51 circuit (IC51)
L1,R1-R2 C1-C4 T
R +42V constant
Main switching A voltage control +5VDC
Filter Circuit circuit N circuit
S C84,Q84 ZD52,87 ZD53
Q31,PC1
Power OFF +42V overvoltage +5V overvoltage
F1 Q2,Q3,
Delay circuit protection circuit protection circuit
Prevention of Feedback
current flow circuit
PSO Signal
PC1
Photo coupler
AC100V
Figure 2-18. C206 PSB/PSE Board Block Diagram
The C206 PSB/PSE board has various control circuits to stop output if malfunction on the power supply
board, on the main board or on the duty of printer mechanism happen. Following explains each control
and protection circuits.
1) When the power is turned on, Q1 repeats ON/OFF automatically along with the increase and
decrease of energy on the trans coil at the primary side. While the power is being on, PSC
signal is input to the power supply board from the C206 main board.
2) This signal turns Q84 on and it becomes possible to discharge energy between 8-9 of T1.
At this time, even if the power is turned off, the electrolytic capacitor keeps Q84 on for a while.
By this electrolytic capacitor, output is hold at least 30 seconds even after the power is turned off.
This time helps the printer to complete the P-Off operation.
2-20 Rev.A
Chapter2 Operating Principles
2.2.2 C206 MAIN Board
Various DC voltage generated on the C206 PSB/PSE board is added various signals in order to drive the
printer function on the C206 main board, and the drive of CR/PF(Pump) motor and printing head is
performed. This control board consists of system part and drive part. In the system part, there are
formation and controls of various signals in order to drive the CR/PF(pump) motor, sequence control
by input from the sensor circuit, and also output of signal to select appropriate nozzle for the printing
head. On the other hand, the drive part has constant current drive by the driver IC for the CR/PF(pump)
motor drive and trapezoidal wave form circuit for head drive.
Centornics I/F
SN75LBC775
(IC16 Transceiver) Serial I/F
Sensor Circuit
EEPROM (IC11)
Timer (IC5)
Power
H8D2813D Print Head
From A (IC6)
LB1845
From B (IC14)
Carriage Motor
LB1845
From B (IC15)
PF(Pump) Motor
[CPU]
The C206 main board is controlled by a 16-bit CPU(TMP95C061AF) running at 25Mhz. Gate array
manages most of controls and monitors. Likewise the Stylus Color, the D-RAM is applied for RAM
which is used as work area for receiving data and developing the data and CPU manages its control
such as CE, RAS/CAS controls.
[Gate Array]
E05B44 controls following functions.
Motor control : Each motor performs data transmission(W1-2 phase) that motives
Micro-Step.
Head voltage control: In the ink jet printers, drive voltage wave form(trapezoidal wave form)
in order to drive PZT is formed in the various shapes according to the
types of the printers.
Therefore, it is necessary to form appropriate drive form for each head.
Head voltage control forms necessary wave form for each control
signals and outputs them.
EEPROM control: The correction value to eliminate the error of each printers at the
production process is installed in the fixed address of IC.
When the power is turned off, the contents set by users is
written instantly, and is red to the RAM when the power is turned on.
Sensor Data: The sensor detects information at the various conditions, which is
necessary for the printer operation. The gate array recognizes
signals and changes over to the next control.
Rev.A 2-21
EPSON Stylus Color 400 Service Manual
Timer Data: The timer IC that uses lithium battery as power source monitors how long
the power is off. When the power is turned on, it is changed to appropriate
cleaning level according to the time that the power is off.
Serial Data: The gate array receives serial data through the transceiver IC.
Parallel I/F control: With the use of IEEE1284 Nibble mode, it became possible not only to
receive the data from the host but also to return various information which
the printer possesses to the host.
2-22 Rev.A
Chapter2 Operating Principles
The reset circuit prevents the CPU from running away, which is caused by the unstable voltage in the
logic line during the power ON/OFF operation. Also, this circuit monitors level of power voltage at the over
loading or malfunction on the circuit and manages the printer to operate normally, keeping the damage to
the printer minimum during the abnormal situations. On the C206 main board, 2 ICs are mounted ; IC for
monitoring the voltage level (logic line) and IC for monitoring the voltage level (power line) and both
are monitored by the gate array and CPU.
The figure below shows reset circuit block diagram with explanation on the next page.
+5V
+5V
PST592D
(IC8) R1
1
Vout
2
NRES
3
Vcc
4 R138
GND C47
TMP95C061 E05B44
(IC1) (IC2)
16
P85
15
P84 30 174
/RESET /RESET
10
/NMI
+5V
+42V
M51955B
(IC9) 8
R10 NC8
7
VCC
6
2 OUT
IN 5
NC5
4
R6 GND
[PST592(IC8)]
The actual operation of the circuit is to keep outputting Low signal until +5V line goes up to +4.2V
when the power is on, and to cancel the reset signal with output of High signal when the voltage goes up
more than 4.2V.
[M51955(IC9)]
This IC also performs as monitor on the power line same as the reset IC for logic described above.
High/Low is judged at the 33.2V.
Rev.A 2-23
EPSON Stylus Color 400 Service Manual
The following sensor circuits are mounted in the Stylus Color 400 and selects appropriate operations
based on the returned information.
ASF Sensor: An ASF sensor detects the position of return lever when the power is
(Photo) turned on, and causes the paper to be picked up by the pick up roller
from the normal initial condition. (Refer to section 2.1.1.3 for detail.)
Thermistor Sensor: A thermistor sensor keeps stable printing quality, changing PZT drive
voltage(VH) slightly according to changes of environmental
temperature.
Cartridge Sensors: Cartridge sensors are built into the Bk, CMY cartridge on the carriage
unit respectively to determine if the cartridge is installed or not when it
is exchanged or the power is turned on. In case of Stylus Color 400,
the counter is reset at every time the cartridge is removed.
The figure below shows sensor circuit. Out of the data such as EPW with IEEE 1284 Nibble mode
to be returned to the host, the data to indicate ink consumption is calculated and managed by the
counter of the firmware. Therefore, it is omitted here.
TMP95C061 +5V
(IC1)
18
Vref
2
CCO
17 CN8
AGND 1
BCO
20 3 +5V
AN0 THM CN8 +5V 3
PEV
2
GND CN4
3 1
E05B44 PE
(IC2)
+5V 3
2 HPV
SW8 CCO(198)
2
GND CN5
SW7 BCO(200)
HP 1
SW6 PE(202) 1
3
SW5 HP(204) ASFV
2
SW4 ASF(206) GND CN11
ASF 1
2-24 Rev.A
Chapter2 Operating Principles
2.2.2.3 EEPROM Control Circuits
The EEPROM of Stylus Color 400 has following contents. Gate array E05B44(IC2) controls operations of
reading data when the power is on and writing data when the power is off.
EEPROM is connected to the Gate array by 4 lines and performs following functions.
The figure below shows EEPROM control circuit.
+5V
93C46(IC11)
CS
1 127 ECS E05B44(IC2)
8 2
VCC CK 128 ECK
3 126 EDO
6 DI
ORG
4 125 EDI
5 GND DO
Rev.A 2-25
EPSON Stylus Color 400 Service Manual
2.2.2.4 Timer Circuit
The lithium battery is mounted on the C206 main board and calculates how long the printer is not used.
The timer IC(IC5) starts counting with oscillation motivated by the CR1 using this battery as a power
source. The figure below shows connection of the Timer circuit.
+5V
D7 BAT1
D1
8 1 E05B44(IC2)
VDD CS 123 TCE
2 122 TIO
XOUT
CR1 3
XIN /SCK 6 121 TCLK
S-3510ANFJ
(IC5) +5V
When the printer is on, power is supplied to the Timer IC by applying +5V quickly through
the D1.
This power is also used for the power to oscillate the outer CR1. The oscillation wave form is
input to XIN terminal.
Since the oscillation wave form of CR1 is analog wave form, it is processed into the
pulse form in the Timer IC.
When the printer is turned on, the Timer IC outputs power off time as serial data to the gate
array.
Once the printer is turned off, 3VDC of BAT1(lithium battery) is supplied as power source for
he Timer IC through D7.
Since +5V at the power on is higher than +3V of the lithium battery, the power is not being
consumed from the lithium battery.
In the Dynamic RAM control, output and formation of CAS and RAS control signals become necessary
in addition to the output of CS signal. The CPU TMP95C061AF not only controls that but also perform
the output of CS signal of P-ROM. Refresh timing is performed in the CAS Before RAS.
2-26 Rev.A
Chapter2 Operating Principles
2.2.2.6 Print Head Control Circuit
The print head control circuit of Stylus Color 400 has following characteristics.
Also, Stylus Color 400 does not have Micro-dot control as dot shooting control, but there are two types;
Normal-dot and Normal dot-2dot. Normal-dot-2dot was called Dual Firing in the Stylus Color IIs/820.
These setting/change are controlled automatically by setting of the printer driver that is determined
by the user. The followings are required conditions to perform the normal-dot 2-dot.
The control circuit is considered as 2 divided parts; 1) trapezoidal wave form generation circuit
(common drive circuit) to drive PZT in the head, and 2) Nozzle-selector drive circuit to determine
which nozzle should be used. The Nozzle-Selector is attached to the head unit just like the previous
models. The common drive circuit is sumed as one HIC and mounted on the C206 main board.
+5V +42V
F1
H8D2813D
(IC6)
VM
CTC
VCC
19
E05B44 CHG CHG 20
(IC2) KC1 KC1 21
DTB
ND1 ND1 CN8
ND2 ND2
MD1 MD1 16
MD2 MD2 GND1 17
DATA DATA GND2 18
DATA DATA
/STB /STB
CLK CLK
The shape of trapezoidal wave form will be different according to the printing operation, slight vibrations at
the non-printing nozzle and waiting condition. However, IC6(H8D2813) generates all wave forms as drive
wave forms by resistance(electric) welding control of common voltage drive control signal that is output
from the IC2(E05B44) in the figure above.
Rev.A 2-27
EPSON Stylus Color 400 Service Manual
In order to motivate the print head to carry out printing, it is necessary to transmit the printing data to the
appropriate nozzles, which becomes direct signals to drive PZT. This data transmission is performed
by the serial method, however the data output for each black and CMY head is transmitted by the parallel
method. The figure below shows data transmission circuit.
CN8
VH
COM
NCHG
U101
CLK IR2C72C
Gate Array
E05B43(IC2) SI1 SI0(for black)
SCLK
LAT Black Data
LAT Latch Black Nozzle
THM
XCHG
VD1/2
Figure 2-25. Nozzle Selector Circuit Block Diagram
CLK(Clock) pulse considered as source of serial communication is commonly used for both black and
CMY. The serial data transmits data as 64-Clock unit, synchronizing with this pulse. After the data
transmission of 64-Clock is completed, LAT(Latch) signal is activated and is hold temporarily in the
IR2C72C. At this time, since the number of nozzle for Color head is fewer(21-nozzle) and different from
the ones for black head, 0 is transmitted forcefully for the data for 43 nozzle (64-21=43).
2-28 Rev.A
Chapter2 Operating Principles
After the data transmission by the nozzle selector(IR2C72C) is completed and a certain time passes,
trapezoidal wave form generated by the common drive circuit once sends electric current to the PZT
for the proper nozzles which are determined in the nozzle selector circuit. This motivates PZT and
ejects the ink in the cavity. The figure below shows normal dot data transmission timing in order to form
1 dot.
Rev.A 2-29
EPSON Stylus Color 400 Service Manual
IC15(LB1845) is used for driving PF(Pump) motor. In the IC, Bi-pola drive PWM current control type
is performed, making it possible to provide stable current to each phase of motor.
Also, it makes possible to change over the reference voltage as drive current settings by making
3 combinations(100%, 66% and 33%), using 4 current setting ports(input). (Refer to 2.1.1.3 for motor
and details about sequence) However, firmware does not drive Micro-step in the Stylus Color 400.
The figure below shows connection diagram of PF(Pump) motor drive circuit.
+42V
Unlike using Uni-Pola drive, there is no cable for GND in the motor since Bi-Pola drive is performed in the
PF motor.(Refer to figure2-10 since carriage motor interior connection diagram has the same connection
as the PF motor’s phase connection. This helps to understand the reason why the direction of
current is controlled freely in each phase by the combinations of high/low control signals.
The current control is performed by output port(46∼49 pin) of E05B44(IC2), its outer resistance
circuit and driver IC(LB1845). First, firmware possesses 16 ways of current values as current table
out of combinations made by 5 resistance which are connected to the output ports(46∼49 pin) in the
gate array. On the other hand, signals which are output by combination of these resistance’s on/off
are input in the 26 and 17 pins. HIC is driven at the same standard voltage for each A and B phase.
Actual on/off control to send electricity through the motor is performed by the process that SEN1 and
SEN2 terminals (2 and 13 pin) detect the input signal from the gate array which is monitored by the
interior comparator, confirm the current that actually flew the phase as current value again and
perform the feed back to the on/off. The figure below shows relation between input signal to the
driver IC and motor control.
+42V
+5V
Note:
In case of PM motor,
same reference voltage
is input to UDN2917 for Ra
both phase A and B, but
differet reference voltage
is set individually for
phase A and B, in case of
CR motor. R1 R2 R3 R4 Rb
If feeds back the current
E05B44(IC2) RS that actually flew in the
Gate Array coil to the comparator.
UDN2917(IC14,IC15)
Figure 2-28.Motor Drive
2-30 Rev.A
Chapter2 Operating Principles
In the CR motor, the same LB1845(IC15) as the PF motor has is used. In the IC, Bi-pola drive PWM
current control type is performed, making it possible to provide stable current to each phase of motor.
Also, it makes possible to change over the reference voltage as drive current settings by making
3 combinations(100%, 66% and 33%), using 4 current setting ports(input). (Refer to 2.1.1.3 for motor
and details about sequence) However, firmware performs Micro-step driving in the Stylus Color 400.
The figure below shows carriage motor drive circuit.
+42V
E05B44(IC2) LB1845(IC15)
7
OUT1A CRA
75 22 IO1
CRA0
76 23 OUT1B 6
CRA1 I11 CR/A
72 21 OUT2A 9
CRB0 IO2 CRB
73 20
CRB1 I12 OUT2B 8
CR/B
77 25
CRAPH PH1
74 18
CRBPH PH2
MTBV0-MTBV4 Current decision Vref1
resistor
MTAV0-MTAV4 Vref2
SENS1
E1
SENS2
E2
Unlike using Uni-Pola drive, there is no cable for GND in the motor since Bi-Pola drive is performed in the
CR motor.(Refer to figure2-10 since carriage motor interior connection diagram has the same connection
as the PF motor’s phase connection. This helps to understand the reason why the direction of
current is controlled freely in each phase by the combinations of high/low control signals.
The current control is performed by output port(46∼49 pin) of E05B44(IC2), its outer resistance
circuit and driver IC(LB1845). First, 10 resistance which are connected to the output port(60∼61pin,
63∼70pin) of the gate array divide each current values of phase A and B in the CR motor.
The firmware possesses 16 different ways of current values individually as current table out of
combinations made by 5 resistance which are connected to the output ports(46∼49 pin) in the gate array.
On the other hand, signals which are output by combination of these resistance’s on/off are input
independently in the 26 and 17 pins. HIC is driven at the different standard voltage for each phase A and
B.
Actual on/off control to send electricity through the motor is performed by the process that SEN1 and
SEN2 terminals (2 and 13 pin) detect the input signal from the gate array which is monitored by the
interior comparator, confirm the current that actually flew the phase as current value again and
perform the feed back to the on/off. (Refer to figure 3-31 since it is same as the one of PF motor)
Rev.A 2-31