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1. Introduction
Many firms are beginning to recognize that supply chain flexibility (SCF) is crucial to build
sustainable competitive edge in coping with uncertainty and complexity (Turner et al., 2018;
Leeuw et al., 2013; Strom et al., 2013). More than two-thirds of supply chain executives
responded, in the global supply chain and risk management survey (Strom et al., 2013), that
greater flexibility needs to be built in their supply chain network. Unfortunately, SCF is a
complex, multidimensional and hard-to-capture concept. The confusion and ambiguity about
SCF seriously inhibit its effective implementation and actualization of its benefits (Singh et al.,
2019). The answers to the research question of “do improvements in one supply chain
flexibility dimension affect improvements in another?” will be meaningful to practitioners in
designing supply chain strategy.
The mainstream of research on supply chain flexibility views supply chain flexibility as a
logical extension of manufacturing flexibility and understands it from process-based view
and operational perspective (Vickery et al., 1999; Lummus et al., 2003; Tiwari et al., 2015). Only
a limited number of cases and conceptual and empirical studies explore flexibility across
supply chain from network perspective but that does not seem sufficient (Manders et al., 2016;
Oh et al., 2013; Stevenson and Spring, 2007; Zhang et al., 2002). There has been a call for International Journal of
Productivity and Performance
attention to develop theoretical foundations in order to create proper understanding of SCF Management
for the operationalization and application (Tiwari et al., 2015). In particular, Stevenson and Vol. 69 No. 6, 2020
pp. 1321-1342
Spring (2007) argued that a holistic view should be taken to create proper insight of © Emerald Publishing Limited
1741-0401
interrelated supply chain flexibility at different levels. This study integrates market-oriented DOI 10.1108/IJPPM-07-2019-0359
IJPPM and network-oriented perspectives of supply chain flexibility. The market-oriented flexibility
69,6 is also defined as market flexibility, representing the ability of the system to meet customer
demands when market changes (Sethi and Sethi, 1990; Chang, 2012). It directly demonstrates
competitiveness of the market and shows the outcome of supply chain system capability.
Alamro et al. (2018) described market-oriented flexibility as “outside-in.” Then the network-
oriented flexibility can be viewed as “inside-out” that represents the ability of the supply
chain network system to adapt. These two types of flexibility are valuable to help firms
1322 maintain effectiveness and efficiency in business. Achieving flexibility can be expensive if a
firm decides to implement every aspect of flexibility in supply chain context (He et al., 2012).
More empirical studies are needed to explore the interactions between two types of flexibility
and within the multidimensional supply chain flexibility concept to further provide guidance
of practicing flexibility in different forms.
Through a review of the literature on supply chain flexibility, Fayezi et al. (2017)
highlighted the lack of attention given to contingency factors. What aspects of supply chain
flexibility are needed to fit different contexts thus becomes one of the core concerns for supply
chain executives willing to pursue the flexibility strategy. A few previous empirical studies
explain how supply chain flexibility should be aligned with environmental uncertainty (Yu
et al., 2015; Luo and Yu, 2016; Merschmann; Thonemann, 2011). However, complexity in supply
chain network structure as a major contingency remains poorly understood. Firms are
increasingly operating within more complex and dynamic networks; Thome et al. (2014)
suggested that the impact of network, of institutional and infrastructure contextual
dimensions, on flexibility types should be understood in multi-tier supply chain. The aim of
this study is to address the above-mentioned research gap by examining SCF by (1) conducting
an empirical research into supply chain flexibility from both network-oriented and market-
oriented perspectives, (2) exploring the interrelationships among the dimensions and (3)
investigating the effect of contingency factor – supply chain complexity – on flexibility.
The structure of the paper is as follows. Section 2 provides literature review on supply
chain flexibility, followed by the discussion of supply chain flexibility dimensions. The
research framework and hypotheses are presented and discussed in Section 3. Section 4
describes the methodology, and Section 5 presents the statistical analysis and results. Finally,
the paper concludes with the potential theoretical and managerial implications.
2. Theoretical background
2.1 Supply chain flexibility
Supply chain flexibility was first defined as a performance measurement in supply chain
management literature (Beamon, 1999; Chan, 2003). Recent research has started to view
supply chain flexibility from a strategic and holistic perspective and has defined it as the
ability of an organization’s supply chain to effectively and economically respond to internal
and external uncertainties (Pujawan, 2004; Lummus et al., 2003; Vickery et al., 1999). Vickery
et al. (1999) suggested that supply chain flexibility should be examined from customer-
oriented perspective, and defines it as shared responsibilities of market-oriented flexibilities
that directly impact customer values. Similarly, Pujawan (2004) discussed flexibility relating
to supply chain functional scope and depicts supply chain flexibility from the perspective of
managing uncertainty inherent in the flow of goods to satisfy customer demand. The other
stream of literature takes the network-focused point of view and claims that supply chain
flexibility should reflect the network abilities enabling firms to cope with dynamics in
suppliers, market and technology (Tiwari et al., 2015; Mahapatra; Melnyk, 2002; Zhang et al.,
2002; Pujawan, 2004). Firms that can better structure, restructure when necessary and
coordinate a supply chain network commit to stronger capability to absorb uncertainty and
complexity (Oh et al., 2013; Kumar et al., 2006).
Therefore, the definition of supply chain flexibility should be explicitly to describe the Framework of
nature of supply chain structure as well as market orientation. In this study, supply chain supply chain
flexibility is defined as the firm’s ability of configuring and managing the supply chain
through collaboration with supply chain partners in responding to a rapidly changing
flexibility
environment in an effective and efficient manner. This definition reveals several meanings. (1)
Each supply chain entity is a key determinant of the ability of the overall supply chain to
make rapid changes (Lummus et al., 2003; Mason et al., 2002). (2) Supply chain flexibility
includes the inter-organizational coordination. It engages technology, process, information 1323
and human factors toward coordination for developing capability to reconfigure supply chain
network (Oh et al., 2013; Yi et al., 2011; Mahapatra; Melnyk, 2002). (3) Flexibility in dealing
with rapid change must not result in performance deterioration such as a loss of productivity
and quality (Tiwari et al., 2015).
H7
H8c
Delivery
flexibility
Logistics
H8b network
flexibility
Spanning H2 Volume
flexibility flexibility
Supply
network
flexibility
Mix
flexibility
Figure 1.
Conceptual framework Supply chain complexity
chain partners can better identify new opportunities and be more ready for potential risks, Framework of
enabling a flexible network to cope with sudden changes in both the supply and customer supply chain
sides. This study therefore suggests the following hypothesis:
flexibility
H1. Spanning flexibility positively influences supply network flexibility.
The logistics network is becoming more complex since most supply chains include multiple
logistics and distribution firms across the chain. Supply network flexibility enables moving
products across the supply chain on a timely basis. Coordination among the supply bases is 1327
the key to attaining the flexibility necessary to enable them to progressively improve logistics
processes in response to rapidly changing market conditions (Goyal et al., 2018). Poor
coordination among the chain members can cause dysfunctional operational performance
(Jafari, 2015). Negative consequences of poor coordination include higher inventory costs,
longer delivery times, higher transportation costs, higher levels of loss and damage and
lowered customer service (Lee et al., 1997; Simatupang et al., 2002). Therefore, a positive effect
of supply network flexibility on logistics network flexibility is proposed.
H2. Supply network flexibility positively influences logistics network flexibility.
Customers’ requests for more frequent, small-quantity deliveries require greater ability of
distribution channels to coordinate in a cost-effective manner. Higher level of logistics
flexibility implies that links between logistics nodes can be established quickly and efficiently
to move physical products across the supply chain. Consequently, logistics network
flexibility enhances delivery flexibility because a flexible system can cope with unplanned
and unexpected events resulting from both logistics process and supplies (Naim et al., 2006;
Hartmann and de Grahl, 2011). In an attempt to explore causal relationship among various
supply chain flexibility dimensions, Singh et al. (2019) concluded that that ability of
transportation of goods quickly supports firms to fulfill customer requirements. Logistics
flexibility deals with changing demands in shipping volume or frequency while maintaining
a satisfactory level of performance (Zhang et al., 2005; Stevenson and Spring, 2007).
H3. Logistics network flexibility positively influences delivery flexibility.
H4. Logistics network flexibility positively influences volume flexibility.
Firms are buying supplier’s capabilities. Sometimes, the supply side’s capabilities limit the
manufacturer’s ability to respond rapidly to customer requirement changes. Supply base with
capabilities in responding to changes has direct impact on downstream supply chain flexibility.
Some researchers provide certain empirical support for such theories in the context of
flexibility. Nishiguchi (1994), after an in-depth analysis, attributed Japanese car manufacturers’
flexibilities primarily to a supply base distinguished by strong manufacturing flexibility
capabilities including volume and mix. Having a network of key suppliers able to synchronize
their production with the requirements of the company is preferred for a short life cycle or for
innovative products (Yi et al., 2011; Singh et al., 2019). With a supply base designed with change
in mind, as the company sees the need to change partners to adjust volume and mix of product,
new partners with the required capabilities will be found in a prompt manner.
H5. Supply network flexibility positively influences volume flexibility.
H6. Supply network flexibility positively influences mix flexibility.
Facilitated by the spanning flexibility, synchronized replenishment plans can be created,
leading to closer matching of production and distribution to current demand (Lee and Whang,
2005). A responsive information sharing system will support the information interchange
between the customer and the entire supply chain, so that firms can use the information to
support diverse strategies for distribution (Lau and Lee, 2000). Cisco has been one of the most
IJPPM successful companies engaged in using agile information sharing system for improving
69,6 delivery lead time and customer responsiveness. With elaborate web-based information
systems linking Cisco and its supply chain partners, all the necessary information flow is
utilized to make information visible across the supply chain.
H7. Spanning flexibility positively influences delivery flexibility.
Supply chains with more tiers exhibit greater uncertainty and complexity (Beamon, 1999;
1328 Milgate, 2000). Hierarchical levels contribute to uncertainty within a supply chain in three
different ways. First, small failures (e.g. late delivery) in a single tier may generate greater
ripple effect in a longer supply chain, which would eventually cause a major disruption
spread throughout the whole supply chain (Bode and Wagner, 2015; Milgate, 2000; Chen et al.,
2000). Second, having more tiers in a supply chain makes it harder for effective information
processing and transparency, and therefore more difficult to detect early warning signals
(Bode and Wagner, 2015; Vachon and Klassen, 2002). Finally, supply chain management
literature has highlighted supply chain as a social network consisting of a variety of
relationships and interactions among the suppliers. With more hierarchical levels in a supply
chain, there are more interactions (between suppliers) that are not visible to the focal firm
(Caridi et al., 2010). It is more challenging to oversee and manage a supply base with two
interrelated suppliers than a supply base with two non-linked suppliers. Recognizing that
sources of uncertainty stem from the structure in the supply chain as well as the external
environment, it is expected that the supply chain flexibility performance in different aspects
is contingent on the complexity of supply chain.
H8a. Supply chain complexity moderates relationship between spanning flexibility and
supply network flexibility.
H8b. Supply chain complexity moderates relationship between supply network
flexibility and logistics network flexibility.
H8c. Supply chain complexity moderates relationship between logistics network
flexibility and delivery flexibility.
H8d. Supply chain complexity moderates relationship between logistics network
flexibility and volume flexibility.
H8e. Supply chain complexity moderates relationship between supply network
flexibility and mix flexibility.
H8f. Supply chain complexity moderates relationship between supply network
flexibility and volume flexibility.
H8g. Supply chain complexity moderates relationship between spanning flexibility and
delivery flexibility.
4. Research methodology
4.1 Measuring supply chain flexibility and supply chain complexity
Construct measurement items were generated through a literature review and from construct
definitions. The measurement of flexibility dimensions captures three attributes of range,
mobility and uniformity, which have been commonly used to define flexibility (Koste and
Malhotra, 1999). Range is typically regarded as the extent to which a system may adapt,
either in number of possible options or in the degree of difference between different options.
The mobility element addresses the ease with which the system moves from one state to
another. It is assessed via transition penalties such as time and cost. The uniformity element
represents any deterioration of the system associated with invoking a flexible response, Framework of
measured as quality in most of the cases. supply chain
The reasons for considering volume, mix and delivery flexibility as market-oriented
flexibility are threefold: first, they are visible to customers representing competitiveness in
flexibility
market; second, each of these flexibility dimensions contributes to the capabilities, enabling a
firm to deal successfully with unpredictable and volatile marketplace; finally, each of these
flexibilities has been addressed in the literature. Gerwin (1993) defined one set of flexibility
dimensions as “market-oriented” because they are related to uncertainties in market 1329
acceptance of different products, length of product life cycle, specific product characteristics
and aggregate product demand. The set of flexibility consists of mix, changeover, modification
and volume flexibilities. In a similar sense, Chang (2012) classified mix, volume and delivery
time as first-order flexibilities, which directly affect the competitive advantages and customer
value creation of the whole supply chain. Given previous discussion, volume, mix and delivery
flexibility are viewed as market-oriented in this study. Measurement items were developed
through a review of literature on manufacturing and supply chain flexibility as follows.
Volume flexibility: A three-item scale was adopted from Koste et al. (2004) to measure
attributes of range, mobility and uniformity of volume flexibility.
Mix flexibility: Three measurement items were taken from Koste et al. (2004) as well, which
include range, mobility and uniformity aspects of mix flexibility.
Delivery flexibility: Five measurement items of delivery flexibility were developed based
upon Sanchez and Perez (2005) and Kumar et al. (2006). Three items relate to the ability to
accommodate delivery requirements in terms of time, destination and volume, and two items
relate to satisfying frequency or special delivery requests.
Supply network flexibility: Supply flexibility is operationalized by a four-item scale. The
number of alternate supply sources captures the supply range attribute of supply network
flexibility (Pujawan, 2004). The time and cost incurred for switching supply sources represent
mobility attribute of supply flexibility (Otto and Kotzab, 2003). The extent to how much the
incoming material’s quality performance is affected by switching supply sources is
addressed by the uniformity attribute (Pujawan, 2004).
Logistics network flexibility: In this study, logistics channel flexibility is operationalized by
(1) the number of logistics channels for different product/services (range), (2) the time and cost
incurred for restructuring logistics channels (mobility) and (3) the extent to which the
logistics performance is affected by restructuring logistics channels (uniformity).
Information dissemination flexibility: A three-item scale was drawn from Liao and
Marsillac (2015) to assess the ability of disseminating information along the supply chain
quickly and accurately. The number of ways and the variety of data that can be shared
seamlessly across the supply chain represent the range of alternate information distribution
channels. The ease of obtaining information from different internal and external sources
captures the mobility attribute. Finally, the quality of the information indicates the
uniformity of information dissemination flexibility.
Following Choi and Hong (2002), supply chain complexity is measured by the number of
supply chain tiers. The notion of complexity can be traced back to the structural
differentiation in organization design studies (Gerwin, 1994; Lin et al., 2006; Gibson et al.,
1997). Many have pointed out that organizations with more hierarchical levels are associated
with greater complexity (so-called vertical complexity) than organizations with fewer levels
(Bode and Wagner, 2015; Gibson et al., 1997; Dooley and Van de Ven, 1999).
Constructs 1 2 3 4 5 6 Mean SD
0.322**
Delivery
flexibility
Logistics
network
flexibility
Supply
network
flexibility
Mix
flexibility Figure 2.
Results of
structural model
Note(s): *p < 0.01; **p < 0.05
IJPPM and supply. It also determines the speed with which firms acquire information from a mass of
69,6 accessible data and transform it into valuable business assets. Delivery flexibility requires
considerable development in capability to facilitate the information flow and exchange with
customers and suppliers, allowing companies to share real-time data on a variety of
information. Companies opting to compete on the basis of logistics and supply network
flexibility should consider the ability of disseminating information an important enabler of
other network and customer-oriented flexibility capabilities.
1334 The results support H3 and H4 as well, indicating that the higher level of logistics network
flexibility leads to higher level of market-oriented flexibility in terms of volume and delivery
flexibility. Customer demand is typically perceived as the main uncertainty. Customers may
need to postpone shipments or expedite them, request specific packaging or change delivery
destination or volume. Uncertainties may also come from logistic processes such as supply
shortage and resources capacity change. In order to reduce the negative impact of demand
and process variability on the supply chain performance, supply chain configuration with
flexibility of logistics channels is important. In the conceptual framework for implementing
and managing supply chain flexibility by Kumar et al. (2006), logistics takes full
responsibility for implementing delivery flexibility. With logistics flexibility, firms should
be able to deliver on a certain request date, the specific product the customer requires to the
specific location even when the needs of volume and delivery time change over time.
Another important flexibility capability embedded in supply chain was found to be the
supply network flexibility. Both H5 and H6 are found to be supported, suggesting the
contribution of flexible supply base to a supply chain’s external competence in adapting to
dynamic business environment. The external flexibility capabilities improve as supply
flexibility increases because the integration of flexibility enables better cross-functional
collaboration and interorganizational coordination. In addition, the ability to change the
supply networks over time and in response to competition changes enables the network
participants to take advantage of opportunities to improve their individual positions and
performance. Volume and mix variations with respect to market changes can be absorbed by
the flexible supply side. As a result, one would expect improvements on each node with a
flexible supply chain.
The sample was split into two groups by the number of tiers in the supply chain to test the
moderating effect of supply chain complexity. A supply chain with no more than three tiers is
categorized as a short supply chain, while long supply chain is defined as having at least four
tiers. Table 6 shows the analysis results of two structural models for groups of short and long
supply chains. A moderator hypothesis is supported if the path coefficients in two models are
significantly different (Keil et al., 2000). The results indicate that all hypotheses regarding a
moderating effect of supply chain complexity were supported, except for H8a and H8f.
Although spanning flexibility significantly affects supply network flexibility in both models,
the effect does not demonstrate significant differences. The same result was found in the
relationship between supply network flexibility and mix flexibility. The effect of logistics
network flexibility on volume flexibility was not found significant in firms with relatively
long supply chain, while in the short chain group, it remains significant. In order to achieve
delivery flexibility, logistics network and spanning flexibility do not play a significant role for
relatively short supply chain, while in the long supply chain group, those relationships
remain significant.
6. Discussion
6.1 Contributions to research in supply chain flexibility
This study takes a step to advance understanding of supply chain flexibility from an
integrative point of view consisting of customer-oriented and network-oriented perspectives.
Short supply Long supply
Framework of
chain model chain model supply chain
Path Path Path coefficient Hypothesis flexibility
Path coefficient coefficient comparison (t-test) test results
Studies have emphasized the necessity to absorb and accommodate uncertainty as supply
chain managerial responses, which are characterized by varied information exchange
mechanisms and the presence of structural flexibility that can support various interactions
(Leeuw et al., 2013; Ashmos et al., 2000; Turner et al., 2018). Although flexibility embedded in
resources and process adaptability is cited as organizational capability to deal with internal
and external uncertainty (Gr€oßler et al., 2006), flexibility in the context of supply chain
remains poorly understood. Supply chain flexibility is a multidimensional concept with
issues regarding mutual consent on definition, dimensions and operationalization from a
network perspective (Tiwari et al., 2015). This study puts forth an empirical support for a
detailed framework to investigate supply chain flexibility from market-oriented perspective
and network-oriented perspective as well. The delivery, volume and mix flexibility are
market-oriented capabilities in response to environmental changes because they directly
affect the competitive advantages and customer value creation of the whole supply chain. It is
the flexibility embedded in the supply chain network configuration that plays critical roles in
superior performance in flexibility capabilities to create customer values.
According to Kumar et al. (2006, p. 314), “the responsibility in achieving each type of
required supply chain flexibility should be shared by various stakeholders.” For instance, the
significant positive effect of spanning flexibility on supply network flexibility implies that
information sharing is key to a flexible supply chain. A company must have the ability of
promptly sensing the need for changes in its current supply process configuration. Both the
company and the suppliers are responsible for achieving the spanning flexibility by working
IJPPM together to leverage the channels of information flow in a broad range of areas (Gosain et al.,
69,6 2005). Manufacturers may continuously exchange information about their sales and
customer delivery requirements. Simultaneously, suppliers may share information about
their production planning, inventory, resources capability and involvement in product
development. As a result, the changing demand is visible across the supply chain. The supply
chain system is flexible enough to cope with complexity and uncertainty stemming from
sudden changes in demand, with daily point-of-sale analysis and feedback of customers’ likes
1336 and dislikes. In other words, spanning flexibility integrates activities by reaching across
organizational boundaries to satisfy changing customer needs.
The scope of the analysis was extended to provide a contingency perspective on supply
chain flexibility and note that the interrelationships among supply chain flexibility aspects
are contingent on the complexity in the supply chain structure. Our results suggest that to
carry out a supply chain flexibility strategy, the vertical complexity of the supply chain
structure needs to be taken into consideration. A closer look at the contingency effect of
supply chain vertical complexity reveals that when the supply chain vertical complexity
increases, the effect of supply network flexibility on logistics network flexibility, and further
on delivery flexibility, is significantly greater. For firms with more complex vertical structure,
the impact of supply network flexibility and logistics network flexibility on volume flexibility
is considerably stronger than that of firms with less vertical supply chain complexity. Hence,
the ability to reconfigure the supply network seems to have the most effect on other network-
oriented and market-oriented flexibility aspects, and therefore is the most crucial for
accommodating different types of complexity. With the current study, results indicate that
the interactive effect among market-oriented and network-oriented supply chain flexibility is
contingent on the magnitude of the supply chain complexity.
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