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An ME Project Manuscript
Presented to the Faculty of the
Department of Mechanical Engineering
College of Engineering and Technology
Visayas State University
Visca, Baybay City, Leyte
In Partial Fulfillment
of the Requirements for the Degree of
BACHELOR OF SCIENCE IN MECHANICAL ENGINEERING
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insert the scanned copy here. Do not delete the “Approval Sheet” title as it is used to
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ii
TRANSMITTAL
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iii
ACKNOWLEDGMENT
people, institutions and groups who have contributed to the completion of this thesis work
(not your whole college life). It should be typed in Times New Roman, 12, and double-
spaced. It should not exceed 2 pages. It should not include photographs, illustrations,
please be formal in writing your acknowledgment. Do not include your name and your
iv
TABLE OF CONTENTS
Approval Sheet ii
Transmittal iii
Acknowledgment iv
Table of Contents v
List of Tables vi
List of Figures vii
List of Appendices viii
Abstract ix
INTRODUCTION 1
Nature and Importance of the Study 1
Objectives of the Study Error! Bookmark not defined.
Scope and Limitations of the Study 4
Time and Place of the Study 6
REVIEW OF LITERATURE 7
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not defined.
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not defined.
METHODOLOGY 23
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LITERATURE CITED 29
v
APPENDICES 30
vi
LIST OF TABLES
vii
LIST OF FIGURES
viii
LIST OF APPENDICES
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x
CHAPTER I
INTRODUCTION
In recent years, with the growing concern for environmental sustainability and the
have turned their attention to the internal environment of light vehicles. One crucial aspect
directly influences the well-being of vehicle occupants and contributes to the overall
High carbon dioxide concentrations in enclosed spaces, such as vehicle cabins, can
result in adverse health effects due to poor indoor air quality. Prolonged exposure to
elevated CO2 levels may contribute to symptoms commonly associated with the "sick
Understanding the correlation between cabin CO2 concentration and potential health risks
is crucial for designing vehicles that prioritize occupant health and safety.
The concentration of carbon dioxide within the cabin of a light vehicle is influenced
by various factors, including vehicle design, ventilation systems, driving conditions, and
occupant behavior. Understanding and assessing these factors are imperative not only for
the health and comfort of passengers but also for designing efficient ventilation systems
This comprehensive evaluation aims to delve into the intricate dynamics of cabin
CO2 concentration in light vehicles, shedding light on the factors influencing its levels and
their potential implications. By examining the existing literature, analyzing empirical data,
nuanced understanding of the relationship between cabin CO2 concentration and various
contributing factors.
technological innovations that can enhance the overall air quality within vehicle cabins. As
the automotive industry progresses towards greener and more sustainable practices, this
evaluation becomes pivotal in aligning vehicle design and operation with the global agenda
Ultimately, the findings of this evaluation not only contribute to the scientific
understanding of cabin CO2 concentration in light vehicles but also offer valuable insights
The evaluation of cabin carbon dioxide (CO2) concentration in vehicle cars faces
on CO2 levels remains poorly understood, along with potential health risks during diverse
development. This study seeks to address these gaps, advancing understanding and
automotive technology. Understanding the factors influencing CO2 levels, including air
conditioning settings and driving conditions, provides crucial insights for improving in-
cabin air quality and ensuring occupant comfort and safety. Moreover, the study
efficient vehicles, reducing overall carbon footprint. The findings also have implications
for policy development, offering a basis for regulations aimed at enhancing in-cabin air
quality standards. Ultimately, this research aligns with global initiatives to advance vehicle
The main objective of this study is to conduct an evaluation of cabin carbon dioxide
(CO2) concentration in medium passenger cars, with a focus on understanding the factors
influencing CO2 levels and assessing the potential implications for occupant health and
concentration.
route.
The study mainly aims to design and fabricate a prototype thermal desalination
Scope
make and model, ensuring a consistent baseline for vehicle characteristics and cabin
fresh air intake, and normal behavior—on cabin carbon dioxide (CO2) concentration
equipment will be utilized within the vehicle, facilitating real-time measurements of CO2
consider variations in drivers’ behavior, such as window usage and passenger load, in order
to assess their potential influence on cabin CO2 levels. This integrated approach ensures a
focused examination of the interplay between car models, air conditioning settings, driving
Limitation
Primarily, the results may be specific to the chosen car model and route, limiting their
applicability to other vehicle types or driving conditions. Furthermore, the study does not
consider potential variations in climate conditions, which may affect the generalizability
evaluation will be also limited to a predefined route, considering typical driving conditions,
including traffic density, stop-and-go scenarios, and speed variations. The research focuses
on key air conditioning (AC) settings, namely recirculation, fresh air, and normal behavior,
neglecting other HVAC parameters or advanced climate control features that some vehicles
may possess. Additionally, the assumption that the selected vehicles are well-maintained
and relatively new may impact the general applicability of the findings, as older vehicles
with potential air leakage issues may not be adequately represented. Moreover, the
occupants must stay in the vehicle throughout the travel without physical activity when
utilizing recirculated and fresh air. Lastly, confining the study to a specific route raises
6
conditions, as variations on different routes may not be fully accounted for in the analysis.
The route of this study will take place from Baybay City to Ormoc City Vise-Versa.
The chosen location will provide a realistic setting for evaluating the impact of air
conditioning settings on cabin CO2 levels in medium passenger cars, considering factors
such as traffic density, stop-and-go scenarios, and speed variations commonly encountered
in urban driving conditions. The study will be conducted over a span of 4 weeks starting
carbon dioxide (CO2) concentration under various air conditioning settings during the
predetermined route. The duration will account for potential variations in seasonal
REVIEW OF LITERATURE
The Land Transportation Office classifies vehicles sizes for the purpose of
registration. Its classifications are passenger cars, utility vehicles, SUVs, motorcycles,
trucks and buses, and trailers (“Just How Exactly Are Cars Classified? And Why Is
Each Classification is also further divided into subsets according to gross vehicle
weight.
When the AC is running, the engine has to work harder to power the compressor
and condenser fan, which means it has less power to accelerate the car. This means that
acceleration might be slightly reduced when the AC is running. However, the effect is
usually not noticeable and wouldn’t greatly affect the performance of your car.
The main effect of having an air conditioner in your car is on your fuel economy.
Having an AC in your car uses up engine power, which means more fuel is being used.
This is because the compressor needs energy to run, and this energy is taken from the
engine. The result is that fuel usage increases slightly when the AC is running, as more
When driving uphill, the engine already has to work harder to overcome gravity
and maintain speed. If you turn on the air conditioning, it adds to the overall load on the
engine, potentially requiring more fuel and slightly reducing the available power for
carbon dioxide (CO2) concentration levels and their impact on humans in various settings
such as homes, aircraft, and spacecraft cabins. In the automotive sector, limited public
conditioning systems utilizing CO2 as the working fluid. Physiological effects and average
respiration rates for adults are outlined in Table 1 and Table 2, respectively, drawing from
sources like Amin et al. (2004), Pearson (2001), RACE (1997), and Arndt (2007). Normal
During winter and summer seasons, when the HVAC system operates in Outside Air
(OSA) and recirculation modes, CO2 can accumulate within the cabin, negatively
impacting occupants' health. ASHRAE (2005) has established guidelines to address this
issue. Studies by Boulawz & Clodic (2007) and Park (2009) simulated refrigerant (CO2)
leakage into the cabin, highlighting scenarios with elevated CO2 concentrations. Galatsis
et al. (2000) monitored cabin air quality, reporting carbon monoxide levels up to 30 ppm.
Tsutsumi et al. (2007) investigated the influence of air velocity and humidity on thermal
and comfort sensation. SAE (2007) is developing a standard (J2772) for measuring
80,000 ppm).
10~18% or 10~18K ppm Cramps after a few minutes, epileptic fits, loss on
consciousness, a sharp drop in the blood pressure.
Note the victims will recover very quickly in
fresh air.
https://www.researchgate.net/publication/299641776_Experimental_Investigation_to_Determine_Influence
_of_Build-up_of_Cabin_Carbon_Dioxide_Concentrations_for_Occupants_Fatigue
Liters/min Liters/hour
Resting 6 360
Walking 15 900
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https://www.researchgate.net/publication/299641776_Experimental_Investigation_to_Determine_Influence
_of_Build-up_of_Cabin_Carbon_Dioxide_Concentrations_for_Occupants_Fatigue
This study employs simulations to investigate the impact of varied vehicle climate
ventilation strategies, specifically air recirculation (REC) degree, on cabin air quality and
climate system power. The focus is on the REC's influence on particles and CO2 levels, as
well as the energy required to maintain cabin air temperature, using a specific vehicle
(Volvo XC90 model-year 2018) and simulation conditions. Findings indicate that
increasing REC to constant levels consistently reduces particles across different climates.
Notably, a 70% REC application reduces PM2.5 concentration by 55%. However, at 70%
REC in cold climates with increased passengers, CO2 concentration rises considerably,
emphasizing the need for guidelines. Dynamic feedback control on REC in warm climates
is explored for maintaining CO2 levels below 1000 ppm, demonstrating reduced particles
and climate power. Future studies could integrate this strategy with sensors for improved
energy efficiency and air quality, as seen in building HVAC applications (Che et al. 2019).
12
Drivers Behavior
Thailand, situated in a tropical region, experiences high temperatures (>25 °C) for
most of the year, leading commuters to rely on vehicle air conditioning (A/C) throughout.
use, especially as higher outside temperatures require the compressor to work harder to
maintain the desired interior temperature. To mitigate fuel consumption, operating the
HVAC air in Recirculation (REC) mode is recommended over Outside Air (OSA) mode
or partial REC mode. REC mode, commonly used, not only reduces fuel consumption but
also prevents undesired odors, dust, and particulate matter (PM) from entering the vehicle.
Studies have linked CO2 buildup to controlling PM ingestion, with REC mode consistently
showing the lowest PM concentrations. Despite variations based on factors like vehicle
age, route, and occupancy, keeping windows closed during commuting in Bangkok is
common to prevent outside dust and odor. The concentration of PM2.5, a submicron
removed with carefully designed filters, such measures are not yet widely implemented.
Commuters in Bangkok typically keep HVAC systems in REC mode to minimize outside
pollutants. Although fresh air can enter during door opening, windows are rarely opened
during commutes, limiting air exchange. Understanding the transient behavior of CO2
concentration when the vehicle is parked and the HVAC system is turned off is also of
Thailand,” 2017).
13
In the road trip experiment, two distinct car journeys were undertaken to assess the
rapid buildup and dispersion of carbon dioxide (CO2) levels within enclosed spaces. The
first journey, involving two individuals traveling to a supermarket, saw CO2 concentration
in the car cabin rise to approximately 1400 ppm due to exhaled breath within just forty-
five minutes. Leaving the datalogger in the car overnight with closed windows revealed a
gradual dispersal of CO2, taking until around 9 am the next day to return to ambient levels.
The second journey, with four occupants traveling non-stop from Wales to Scotland,
demonstrated an even faster increase in CO2 levels, reaching 2000 ppm in about twenty
minutes. Symptoms associated with elevated CO2, such as loss of concentration and
headaches, prompted the opening of windows to introduce fresh air, reducing CO2 to
acceptable levels within an hour. Datalogger measurements exceeded the World Health
Organization guideline of keeping CO2 levels below 1000 ppm. The datalogger, designed
and built by GSS, utilized low-power CozIR®-A sensors, showcasing GSS's LED
including handheld breath monitors and wireless air quality monitors for IoT applications.
The study emphasized the significance of monitoring CO2 levels in enclosed spaces,
especially those with multiple occupants, and its implications for health and well-being
during extended journeys. The discussion also referenced the alarming statistics on drowsy
driving, underlining the relevance of CO2 monitoring in vehicles for ensuring safe driving
conditions. Additionally, the text touched upon the technical aspects of CO2 sensors,
14
comparing GSS's approach with competitor sensors, and highlighted the potential for
CHAPTER III
The MAC system when operated on outside air, allows air entry from the cowl inlet
area, at the base of the windshield, to the system blower. When operating in the
recirculation mode the air door closes the outside air opening and airflow from the cabin
enters the blower from an opening behind the instrument panel shown in the figure _ below.
Cabin positive pressure only occurs when all vehicle windows are closed and the
blower is operating at a speed to deliver sufficient airflow. Unless sufficient airflow from
the MAC system blower produces a positive cabin pressure the cabin pressure will be in a
16
negative state. Should the driver’s window be opened (1 or 2 inches) the cabin pressure
The pressure relief valve assembly has a self-closing flexible valve flap feature. It
seals the opening to prevent inflow of outside air entry unless the cabin pressure is in a
positive state with respect to its exterior pressure to open the flap and allow cabin air to
exit. Current vehicle designs have reduced body leakage rates making the control of cabin
of carbon dioxide in conditioned space for humans. This covers many types of buildings
and uses requiring air exchanges and carbon dioxide concentrations. ASHRAE has also
established a requirement of 15 CFM per person for ventilation of vehicles. This is similar
to their 10 CFM per person requirement for commercial aircraft. This amount of air
exchange is far in excess of the minimum 4 exchanges for vehicles and 6-8 air exchanges
per hour for family living rooms recommended by Engineering Tool Box on Air exchange
rates.
ASHRAE standard 62 (ASHRAE, 1999) specifies the safe levels of carbon dioxide
in conditioned space for humans. The CO2 concentration limit per ASHRAE is 700 ppm
(on a continuous basis) over the ambient conditions on a continuous basis. The current
average (as of Oct 2016,) ambient CO2 concentration is approx. 402 ppm. Hence, if the
CO2 concentration exceeds approximately 1100 ppm inside of a home or in a vehicle cabin,
then outside air should be Downloaded from SAE International by Gursaran Mathur,
Sunday, March 26, 2017 introduced into the home or vehicle cabin to reduce the CO2
concentration. If indoor carbon dioxide levels are more than 1100 ppm, there is probably
18
inadequate ventilation; and complaints such as headaches, fatigue, and eye and throat
irritation may be prevalent. MACS operating in 100% rec mode can exceed this ppm level.
350-1000 ppm Concentrations typical of occupied indoor spaces with good air
exchange
2000-5000 ppm Headaches, sleepiness and stagnant, stale, stuffy air. Poor
jurisdictions.
The control volume–mass conservation equation for CO2 in the vehicle cabin has
been dealt with in a number of studies (Jung, 2013; Liu and Frey, 2011). Accordingly, the
time rate of change of mass of CO2 in the vehicle cabin can be written as:
𝑑(𝑉𝑐 )
= 𝑛𝑠 + 𝑄𝑐𝑜 − 𝑄𝑐
𝑑𝑡
19
where 𝑉 = 𝑉𝑐𝑎𝑏𝑖𝑛 − 𝑛𝑣𝐵 , is the air volume in the cabin, 𝑉𝑐𝑎𝑏𝑖𝑛 is the unoccupied cabin
volume, n is the number of occupants, s is the CO2 generation per person per unit time, vB
is the average volume of the human body (assumed to be 0.06 m3 ), Q is the air flow rate
from the outside, co is the CO2 concentration in ambient air, c is the instantaneous CO2
The above treatment assumes that the cabin air is well mixed. The air volume is
taken as the volume available after adjusting for the occupant volume. For a compact car
with full capacity, this adjustment can be as high as 10%. The human generation of CO2
depends on the activity level of the person and the gender and perhaps to some extent on
the age. It could vary slightly from driver operating vehicle to the sedentary passengers.
Some studies estimated s to be 8.87 mg/sec/per person (Moriwaki and Kanda, 2004),
whereas Gładyszewska-Fiedoruk (2011a, 2011b) used the value of 9.72 mg/sec/per person.
𝑉
𝜏=
𝑄
is the natural timescale (inverse of the air exchange rate), which represents the time
𝑉
𝜏𝑠 =
𝑄
is the number of persons and time combination that brings the CO2 concentration of
the adjustments to the interior volume due to that occupied by the persons, it would indicate
20
one person would take twice the time than two-person occupation. For constant air flow
𝑛𝜏 −𝑡 −𝑡
𝑐 ∗ = (1 + ) (1 + 𝑒 ⁄𝜏 ) + 𝑐𝑖𝑛𝑖
∗
𝑒 ⁄𝜏
𝜏𝑠
∗
where 𝑐 ∗ = 𝑐⁄𝑐𝑜 instantaneous dimension-less CO2 concentration and 𝑐𝑖𝑛𝑖 = 𝑐𝑖𝑛𝑖 ⁄𝑐𝑜 is
the initial dimension-less CO2 concentration, 𝑡⁄𝜏 is the dimension-less time. The
dimension-less quantity 𝑛𝑡⁄𝜏𝑠 can also be interpreted as a relative measure of the strength
of the CO2 generation due to human exhalation to the removal of CO2 by the outside fresh
air. It is also important to note that nτ=τs is independent of the cabin air volume. The above
formulation also eliminates the need for the knowledge of the vehicle interior volume V
and the human CO2 generation rates, individually, and that the value of τs can be used in
eq 4.
21
Conceptual Framework
Selection of Route
Specification of a Car
Monitoring of Parameters
Statistical Analysis of
Results
Parameters
Figure below shows the set of ideas and concepts that are used to guide this study.
It provides a structure for understanding the relationship between different variables and
helps to organize and interpret data. It outlines the process and framework of this study.
22
SUV
a.) AC Setting
c.) Temperature
concentration in
terms of the AC
occupants
Pearson’s Correlation
METHODOLOGY
Route Selection
Among the routes in Leyte, the Baybay City to Ormoc City route, was selected.
This particular route was chosen because of the flat terrain having a minimal change in
elevation. It also allows smoother and lesser effect on the vehicles performance while
This study involves a systematic approach to ensure the accuracy and reliability of
inclusion criteria that emphasize the vehicles being well-maintained and relatively new.
Instrumentation entails the use of a JD-3002 Multifunctional Air Quality Tester capable of
measuring CO2, TVOC, temperature, and humidity in real-time. The instrument CO2
measuring range is from 330 ppm to 2000 ppm. Calibration of the instrument is performed
prior to the study, and its placement within the vehicle cabin is located in the front of the
environment, randomization of ACU settings during the study, and the design of a
predefined driving route that encompasses straight roads and uphill climbs. Quality control
measures, such as regular instrument checks and data validation, are implemented to ensure
Monitoring of Parameters
Tests were conducted by driving the test car from Baybay City to Ormoc City Vise-
Versa. The evaluation will be limited to a predefined urban route, considering typical
driving conditions, including traffic density, stop-and-go scenarios, and speed variations.
During the tests, the test vehicle was driven at the predefine route and cabin carbon dioxide
concentration (ppm) and temperature was monitored on a real time basis. The data
collection will have a time interval of 10 minutes. Carbon dioxide concentration and
temperature will be determined throughout the evaluation and to its different parameters.
AC Settings
There will be three (3) AC Settings that will be utilized; Recirculation mode, Fresh
Air Intake (OSA), and Drivers Behavior. In changing AC Setting the doors and windows
of the vehicle were opened. This was done to help in bringing the cabin concentration level
of carbon dioxide to ambient conditions. Once the cabin carbon dioxide concentration
levels were back to the ambient levels, the windows and doors were closed and the blower
No. of occupants
The passengers (subjects) will be sitting inside the cabin without physical activity.
The no. of occupants will be determined by having the maximum, median and the
minimum of the total no. of it. When another no. of occupants will sit in the vehicle. The
data collection will be restarted and the vehicle was again driven on the same route. The
25
same route for testing was used to reduce the variations in the traffic pattern for each test.
The above procedure was also used for remaining no. of occupants and AC Setting.
A data of CO2 concentration and temperature will be gathered from the different
AC Setting (Recirculation, Freh Intake (OSA) & Drivers Behavior) as well as its different
no. of occupants during the process using the JD-3002 Multifunctional Air Quality Tester.
The table below will summarize all the following data needed for the evaluation.
max
median
minimum
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Statistical Analysis
The Pearson’s correlation test will be used to determine the correlation between the
temperature and the carbon dioxide concentration. Additionally, the regression line slopes
and the constants were calculated to visualize and determine the trend. Pearson correlation,
often denoted as "r," is a statistical measure that quantifies the strength and direction of a
linear relationship between two continuous variables. It assesses how well the relationship
between the variables can be described by a straight line. The Pearson correlation
no perfect collinearity. Violations of these assumptions may impact the accuracy and
reliability of the correlation estimate. Researchers should assess these conditions before
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CHAPTER VI
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LITERATURE CITED
[Insert your references here. Your references should be indented like the one below. The
references shall be single spaced within each author entry, double spaced between
entries. These should be indented five spaces but not justified. For theses in the
social sciences, write the references following the style manual of the American
Psychological Association (APA). For those in the bio-physical sciences, follow
the format of the Annals of Tropical Research. Please refer to the workbook for
the specific format.]
Alter, A. L., Epley, N., Eyre, R. N., & Oppenheimer, D. M. (2007). Overcoming
intuition: Metacognitive difficulty activates analytic reasoning. Journal of
Experimental Psychology, 136 (General), 569-576.
30
APPENDICES
31
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Recirculation Mode
Carbon Dioxide
Time Interval
No. of Occupants Concentration Temperature (°C)
(minutes)
(ppm)
10
20
7 30
40
50
60
70
80
32
90
100
10
20
30
40
4 50
60
70
80
90
100
2 10
20
33
30
40
50
60
70
80
90
100