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Figure 6.4 Slot section of the intake fixed-wheel gate, Itumbiara Power Plant (Courtesy of KRUPP).
(a) wheel track; (b) side guide.
(through wheels – fixed-wheel gates; or end girders – stoplogs, for example) and the
web height at the ends of the horizontal girders. Fixed-wheel gates with end-supported
wheel pins require deeper slots than those provided with cantilevered pins. In some
cases, the slot occupies all the width of the niche built in the first stage concrete (see
Figures 2.82 and 2.91).
q = −ky (6.1)
162 Design of hydraulic gates, 2nd edition
Figure 6.5 Slot section of the draft tube stoplogs, São Simão Power Plant (Courtesy of DEDINI).
(a) slide track; (b) side guide; (c) counterguide; (d) wedge; (e) spring; (f) vertical end girder.
where y is the beam deflection and k the modulus of the foundation. Biot [3] developed
two methods for determining the modulus of the foundation. In the first, the beam is
resting on top of a pillar infinitely high and with a width equal to that of the beam
base, characterizing a two-dimensional foundation. Thus, we have:
3 Ec b4
k = 0.28Ec (6.2a)
Ea I
where
Ec = modulus of elasticity of the foundation
Ea = modulus of elasticity of the beam
b = support width
I = moment of inertia of the cross section of the beam.
In the second case, Biot analyses the behavior of a beam supposed to rest on a foun-
dation wider than the beam base. The foundation is considered a three-dimensional
elastic half space, and the modulus of the foundation is given by:
0.11
1 E c b4 Ec
k = 0.91 (6.2b)
C(1 − ν2 ) Ea I C(1 − ν2 )
where:
C is a coefficient varying from 1 for uniform pressure distribution to 1.13 for
uniform deflection; and
ν is the Poisson ratio of the foundation, taken equal to 0.20 for concrete.
Analyzing the usual construction of wheel tracks, one notices that the foundation
width, on one side, exceeds slightly that of the beam base and, on the other side, is
Embedded parts, guides and supports 163
much greater. Therefore, the use of any of the above formulas will result in approx-
imate values of the modulus of the foundation. The Brazilian standard NBR-8883
recommends this formula:
4
3 Ec b
k = 0.4Ec (6.2c)
Ea I
This equation was determined by making the expression, which defines the concrete
bearing pressure, according to the Andree-Fricke theory, equal to the corresponding
expression of the beam on an elastic foundation.
According to Hetényi [4], the general equations of the theory of the beam resting
on an elastic foundation are:
– deflection curve:
Pβ −βx
y= e (cos βx + sin βx) (6.3)
2k
– angular deflection:
Pβ2 −βx
θ=− e sin βx (6.4)
k
– bending moment:
P −βx
M= e (cos βx − sin βx) (6.5)
4β
– shearing force:
P
Q = − e−βx cos βx (6.6)
2
where:
P = concentrated load
x = distance between the load P and the point considered
β = coefficient of the foundation, given by
4 k
β= (6.7)
4Ea I
Figure 6.6
Pβ
y= Aβx (6.3a)
2k
Pβ2
θ=− Bβx (6.4a)
k
P
M= Cβx (6.5a)
4β
P
Q = − Dβx (6.6a)
2
The curves representing these equations are shown in the Figure 6.6.
The overlapping effect due to the wheel loads should be considered in the wheel
track dimensioning (see Examples 6.1 and 6.2).
The bending stress of the wheel track is:
M P
σf = =± Cβx (6.12)
W 4Wβ
Q P
τ= =− Dβx (6.13)
Aa 2Aa
Assuming a uniform pressure distribution under the beam base, the concrete
bearing pressure will be given by
q ky kPβ Pβ
po = =− =− Aβx = − Aβx (6.14)
b b 2bk 2b
The bearing pressure shall not exceed the comparative stress determined as per
item 6.4.
where:
Ea and Ec = modulus of elasticity of the beam and of the foundation, respectively
I = moment of inertia of the cross section of wheel track
b = width of the wheel track
P = load transmitted by the wheel
W = section modulus.
The bearing pressure between the wheel track base and the concrete is determined
by the formula
P
po = (6.16)
bd
166 Design of hydraulic gates, 2nd edition
where:
b = width of the wheel track
d = minimum value between L1 and L2
L1 = spacing between two consecutive wheels
L2 = fictitious length of the concrete area under compression, given by
Ea I
L2 = 3.55 3 (6.17)
Ec b
Figure 6.8
Determine the maximum bending stress of the wheel track and the concrete bearing
pressure. Assume: (a) the wheels are equally loaded; and (b) the second stage concrete
has a characteristic compression strength (fck ) of 22 MPa.
Solution:
– Bending moment
First establish the origin of the coordinates in the contact point of the first wheel.
Considering the overlapping effect only of the three first wheels, the bending moment
under the first wheel, according to Equation 6.5a, will be:
P
M1 = Cβx1 +Cβx2 +Cβx3
4β
1.2 · 106
M1 = (1 − 0.0498 + 0.0025) = 46.58 · 106 N-mm
4 · 0.00614
– Bending stress
M 46.58 · 106
σf = =± = ±47 MPa
W 106
Pβ
po = (Aβx1 + Aβx2 +Aβx3 )
2b
Example 6.2 Suppose that the wheel track of the gate mentioned in the preceding
example is now the one in Figure 6.9, and then calculate the bending stresses and the
concrete bearing pressure.
Figure 6.9
Solution:
The contact point of the first wheel will be taken as the origin of the coordinates.
Considering the overlapping effect of only the three first wheels, gives:
P
M1 = (Cβx1 + Cβx2 + Cβx3 )
4β
βx1 = 0.002249 · 0 = 0
βx2 = 0.002249 · 500 = 1.124 rad
βx3 = 0.002249 · 1000 = 2.249 rad
The due calculations made,
Cβx1 = 1 Aβx1 = 1
Cβx2 = −0.1528 Aβx2 = 0.4331
Cβx3 = −0.1483 Aβx3 = 0.0159
Therefore,
1.2 · 106
M1 = (1− 0.1528 − 0.1483) = 93.228 · 106 N-mm
4 · 0.002249
2.26 · 106
σfi = 66 = 54 MPa
2.77 · 106
– Concrete bearing pressure
L1 = 500 mm
6
3 206000 · 423.44 · 10
L2 = 3.55 = 433 mm
22326 · 250
170 Design of hydraulic gates, 2nd edition
P 1.2 · 106
po = = = 11 MPa
bL2 250 · 433
The hydraulic load acting on the stoplogs or slide gates is transmitted by the vertical
end girders to the slide track and from there to the foundation. When dimensioning
the slide track, the concrete bearing pressure and the slide track bending stresses must
be checked.
The slide track is usually designed as a beam on an elastic foundation, with finite
length in the direction transversely to the flow and longitudinal unit length. Hetényi
recommends, according to the loading case, the following equations:
Figure 6.10
Pβ cosh βl + cos βl + 2
yc = (6.19)
2k sinh βl + sin βl
The deflection at the end points is equal to zero for βl = π, 3π, 5π and so on, and
positive when βl is less than π. The expression
Figure 6.11
In the above expressions, P is the load per unit length and l the width of the slide
track. The section modulus is given by
W = bt2 /6 = t2 /6 (6.22)
P cosh βl − cos βl
MC = (6.23)
4β sinh βl + sin βl
σf = Mc /W = 6 Mc /t2 (6.24)
The concrete bearing pressure under the slide track, considering an uniform pressure
distribution, is calculated by
P P
po = = (6.25)
blef lef
as b = 1.
In cases where lef results in a value that is greater than the actual width l, the
former should be used in the above expression.
The equations deduced by Hetényi to determine the deflection and the bending
moment at any point of the beam will be presented. The formulas are for the A-C
portion of the beam, where x < a. The same formulas can be used for the B-C section,
where x < b, by measuring x from end B and replacing a by b and b by a.
172 Design of hydraulic gates, 2nd edition
Figure 6.12
Pβ 1
y= 2
{2 cosh βx cos βx(sinh βl cos βa cosh βb − sin βl cosh βa cos βb)
k sinh βl − sin2 βl
+ (cosh βx sin βx + sinh βx cos βx) [sinh βl(sin βa cosh βb − cos βa sinh βb)
+ sin βl(sinh βa cos βb − cosh βa sin βb)]} (6.26)
Pβ 1 2
yC = 2
[(cosh βa + cos2 βa)(sinh βb cosh βb − sin βb cos βb)
k sinh βl − sin2 βl
2
+ (cosh βb + cos2 βb)(sinh βa cosh βa − sin βa cos βa)] (6.27)
P 1
Mx = {2 sinh βx sin βx(sinh βl cos βa cosh βb − sinβl cosh βa cos βb)
2β sinh2 βl − sin2 βl
+ (cosh βx sin βx − sinh βx cos βx)[sinh βl(sin βa cosh βb − cos βa sinh βb)
+ sin βl (sinh βa cos βb − cosh βa sin βb)]} (6.28)
P 1 2
Mc = [(cosh βa − cos2 βa)(sinh 2βb − sin 2βb)
4β sinh2 βl − sin2 βl
2
+ (cosh βb − cos2 βb)(sinh 2βa − sin 2βa)] (6.29)
Figure 6.13
The height of the vertical end girder is 2 m. Therefore, the mean load value per unit
length will be
We have:
Ec = 30000 MPa
Ea = 206000 MPa
b = 1 mm (unit length)
I = bt3 /12
W = bt2 /6
Consider that the thickness of the slide track is t = 40 mm. So,
– Bending stress
The mean concrete bearing pressure calculated according to Equations 6.14, 6.16 or
6.25 should not exceed the comparative stress, fc , given by:
a) in the case where the concrete immediately below the transmission surface is not
reinforced:
b) in the case where the concrete immediately below the transmission surface is
reinforced (see Figure 6.14):
fck 3 b∗
fc = ≤ 15 MPa (6.32)
2.1 b
Embedded parts, guides and supports 175
Figure 6.14
where:
b∗ = 3b, in the case of e ≥ b
b∗ = b + 2e, in the case of e < b
fck = characteristic compression strength of concrete, in MPa
b∗ and b = dimensions as per Figure 6.14
e = distance between the concrete outer face and the extreme edge of the wheel
track beam base.
With the exception of guide rails, the minimum distance of the outer edge of the
rail or the rail girder from the free concrete surface should be e = 120 mm. It may be
reduced, if steel plate cladding (armored plating) is installed on the concrete surface,
and if this cladding is sufficiently anchored by reinforcement bars transversely installed.
When totally open, a flat gate should maintain a vertical line in the plane normal to
the flow, because once the gate starts to descend and cross the hydraulic flow, the
moving direction stays unaltered due to the great force required to make the wheels
slide laterally on the wheel track. Tests show that the force in the axial direction reaches
up to about 30 per cent of the radial load [5]. It is interesting to note that the gate
weight is small when compared with the water thrust on the gate and, therefore, a very
large force is necessary to restore the gate to the vertical position. So, if the gate has an
inclined position in its plane when starting to close, one of the corners of the skin plate
bottom edge will press against the sill beam and its full closure will not be attained.
Also, if the main wheels are flanged and the flanges press against the wheel track,
a gate jamming may occur in a partially open position. Gates with lateral guidance
through rigid shoes may be subjected to the same problem.
The most adequate method to keep the gate vertical consists of the use of auxiliary
wheels mounted on elastic supports (springs or rubber pads), as shown in Figures 6.15
and 6.16.
In this system, the guide wheels are kept permanently in contact with the lateral
embedded parts and the gate is centered by the spring action. The limitation of the
176 Design of hydraulic gates, 2nd edition
Figure 6.15 Spring-loaded side roller of the intake gate at the Portage Mountain Power Plant. (a) wheel
track; (b) counterguide; (c) side roller; (d) main wheel.
Figure 6.16 Typical design of elastic supported side roller with rubber pads.
gate lateral displacement through shoes or flanged main wheels should be restricted to
small gates.
Due to its slender construction, radial gates are designed with shoes and/or side
guide rollers to limit travel of the gate leaf in the direction perpendicular to the flow.
These devices limit the deformation of the side seals and prevent the skin plate from
contacting the embedded side guides, thus avoiding additional friction forces that could
hinder the free movement of the gate.
The side guide rollers should preferably be designed to make permanent contact
with the sidetracks. By designing the side rollers mounted on elastic pads, the rollers are
kept in contact with the sidetracks, and both the gate lateral movement and vibrations
are dampened. In high-head radial gates, the sidetracks and the side seal seats should
Embedded parts, guides and supports 177
Figure 6.17 Conical disc springs for wheel centering. (a) wheel; (b) skin plate; (c) bushing; (d) conical
disc spring.
be extended to the full range of the gate opening. Spillway radial gates are usually
designed to have at least two side guide rollers on each side of the gate leaf in contact
with the sidetracks, with the gate in the full open position.
In case of wheels mounted on cylindrical self-lubricating bushings, suspending the
wheels between ‘Belleville’ conical disc springs eliminates the danger of overloading
by excessive lateral forces. In this arrangement, the wheel pins are supported at both
ends. When the gate is raised, the wheels are kept centered by the springs. Depending
on the design, forces acting on Belleville disc springs remain fairly constant irrespective
of the spring deflection [6, 7]. Due to this feature, with the gate moving under water
load, the wheels can travel laterally and the axial forces transmitted to the vertical end
girders are limited.
roller bearings are selected, the manufacturer’s specifications of limit values of angular
misalignment between the inner and outer rings should be followed.
The horizontal beams deflect under load and tilt the vertical end girders and wheel
pins mounted therein. The elastic angle deflection at the ends of horizontal beams with
constant cross-section is given, in radians, by
FL2
θ= (6.33)
24EI
where
F = water thrust on the horizontal beam
L = support length
E = modulus of elasticity
I = moment of inertia of the beam cross-section.
Embedded parts, guides and supports 179
213 1.0
222C, 222 1.5
223C 2.0
230C 1.5
231C 1.5
232C 2.5
238C 1.0
239C 1.5
240C 2.0
241C 2.5
Example 6.4 Determine the slope of the wheel pins of a fixed-wheel gate, whose
horizontal beams are subjected to an unit water thrust of 970 kN. The wheels support
span is 4500 mm and the horizontal beams cross-section has a moment of inertia of
1.55 · 109 mm4 .
Solution:
970000 · 45002
θ= = 2.56 · 10−3 rad = 0.15◦
24 · 206000 · 1.55 · 109
Table 6.2 shows the allowable values of angular misalignments for self-aligning
roller bearings manufactured by SKF, according to the dimension series.
It should be noted that the use of two self-aligning roller bearings in the same
wheel prevents angular displacement of the wheel in relation to the pin. In this case,
the wheel tread face should be crowned.
To prevent weakening of wheels mounted on roller bearings, the outside bearing
diameter should not exceed 80 per cent that of the wheel.
The pins may be mounted either in cantilever (Fig. 6.20) or supported at the ends
(Fig. 6.4). Cantilever-mounted wheels require fairly large wheel pins, but provide a
maximum of accessibility for inspection and maintenance of wheels and bearings. As
a rule, the pins are eccentrically turned in the lathe to allow proper alignment of the
wheel tread faces in the final assembly. A 3 mm eccentricity is usually enough.
After final alignment of the wheels tread faces, the pins are prevented turning by
means of key plates or nuts and lock nuts. In gates intended to remain submerged for
long periods of time, special attention should be given to the bearing and wheel cover
seals so as to prevent the entrance of water and sediment, which might damage the
bearings. Seals mounted in turning parts should make contact with surfaces resistant
to corrosion.
180 Design of hydraulic gates, 2nd edition
Figure 6.20 Main wheel and cantilevered pin of the Glendoe dam gate, Scotland (Courtesy of KGAL).
Closely spaced wheels mounted individually in the end girders require very accu-
rate track alignment to prevent local overloads. It is sometimes advantageous to mount
the wheels by pairs in trucks to increase the spacing between points of support on the
end girder. If only two trucks are used at each end of each gate section, the loads may
be determined by statics, as they are independent of the elastic properties of the gate,
track, and pier concrete.
The use of grease fittings is recommended, even in the case of self-lubricating
bushings, for the grease deposited within the wheel fills the empty spaces and prevents
the entrance of water or debris. Grease pipelines should be routed to all inaccessible
submerged grease fittings. This will allow lubrication of the wheel bearings when the
gate remains closed for long periods of time [8].
determined from the corresponding formula. As a starting point for the choice of the
wheel diameter, the following empirical relation may be used:
√ √
18 P D 22.5 P (6.34)
where:
D = wheel diameter, in mm
P = wheel load, in kN.
The width of the wheel tread face may be taken as one forth to one sixth of the
wheel diameter, for preliminary calculations.
If the calculated contact pressure exceeds the allowable pressure, the wheel diam-
eter (and the width, if necessary) is increased and the pressure recalculated, until the
required result is attained. From an economic viewpoint, it is not worthwhile to keep
the calculated contact pressure much below the allowable one, for the wheel would be
oversized.
The Hertz formula is used for finding the contact pressure between wheel and
track, in case of rectangular contact:
PE
σc = 0.418 (6.35)
RL
where:
P = wheel load
E = modulus of elasticity of steel
R = wheel tread radius
L = wheel tread width.
It should be noted that the Hertz theory gives the maximum compressive stresses
that occur at the center of the surfaces of contact of a cylinder and a flat plate but not
the maximum shear stresses, which occur in the interior of the compressed parts. The
theory assumes the length of the cylinder and dimensions of the plate to be infinite. For
a very short cylinder and for a plate having a width less than five to six times that of the
contact area or a thickness less than five to six times the depth to the point of maximum
shear stress, the actual stress may vary considerably from the values indicated by the
theory [9].
The maximum shear stress is given by
1
τmax ≈ σc (6.36)
3
and occurs at a depth of h′ = 0.4b below the surface of the plane, where
PR
b = 3.041 (6.37)
LE
182 Design of hydraulic gates, 2nd edition
The minimum thickness of the wheel track (or the depth of the weld root opening
of the wheel track butt joints) should be at least five to six times 0.4b, that is, from 2b
up to 2.4b.
Example 6.5 Calculate the contact pressure between the wheels and tracks of a gate
subjected to a water thrust of 4800 kN. The gate has eight wheels with a diameter of
450 mm and a 80 mm wide cylindrical wheel tread face. The wheels are equally loaded
and the wheel track is flat. Also, determine the maximum shear stress and the minimum
thickness of the wheel track.
Solution:
The contact between the wheels and the wheel track is rectangular.
– Wheel load
P = 4800/8 = 600 kN
E = 206000 MPa
R = 450/2 = 225 mm
L = 80 mm
– Contact pressure:
600000 · 206000
σc = 0.418 = 1095 MPa
225 · 80
– Maximum shear stress:
In the case of elliptical contact, the maximum contact pressure occurs in the ellipse
center and, according to Timoshenko [10], has the value of
3P
σc = (6.38)
2πab
where:
P = wheel load
a, b = semi-axes of the ellipse of contact.
Embedded parts, guides and supports 183
and
3 Pm
b=β (6.40)
n
where
4
m= 1 1
(6.41)
r1
+ r1′
+ r12 + r1′
2
4E
n= (6.42)
3(1 − µ2 )
where:
A = 2/m (6.44)
2 2
1 1 1 1 1 1 1 1 1
B= − ′ + + ′ +2 − ′ − ′ cos 2ρ (6.45)
2 r1 r1 r2 r2 r1 r1 r2 r2
184 Design of hydraulic gates, 2nd edition
θ (degrees) α β θ (degrees) α β
and ρ is the angle between the plans containing the main curves 1/r1 and 1/r2 . It is
important to note that in the case of a flat wheel track,
r2 = ∞, and r2′ = ∞
Therefore,
4
m= 1 1
(6.41a)
r1
+ r1′
and,
1 1 1
B= − ′ (6.45a)
2 r1 r1
Example 6.6 Assume that the gate wheels of the preceding example have a crowned
tread face with a 2700 mm radius, and recalculate the contact pressure.
Solution:
In this case, the contact between the wheels and wheel track has an elliptical shape
and the pressure is calculated according to Equation 6.38.
– Wheel load
P = 600000 N
Thus,
r1 = 450/2 = 225 mm
r′1 = wheel tread crown radius = 2700 mm
r2 and r′2 = wheel track curvature radii = ∞ (flat surface)
ρ = angle between the plans of the curves 1/r1 and 1/r2 = 0
E = modulus of elasticity of steel = 206000 MPa
µ = Poisson ratio = 0.3
4
m= 1 1
= 831 mm
225
+ 2700
186 Design of hydraulic gates, 2nd edition
4 · 206000
n= = 301831 N/mm2
3(1 − 0.32 )
A = 2/831 = 0.00241
B = 21 (1/225 – 1/2700) = 0.00204
∴ θ = arc cos(0.00204/0.00241) = 32.17◦
Inserting this value in Table 6.3,
α = 2.586, and
β = 0.509.
So,
3 600000 · 831
a = 2.586 = 30.57 mm
301831
3 600000 · 831
b = 0.509 = 6.02 mm
301831
Therefore, the maximum contact pressure is
3 · 600000
pc = = 1557 MPa
2π · 30.57 · 6.02
Frequency of movement
Low High
Contact surfaces (less than 100/year) (more than 100/year)
A cylinder and a flat plate – e.g., wheel and wheel track 1.85fs 1.6fs
Two cylinders – e.g., axle and wheel (or roller) 2fs 1.9fs
The values of fs (ultimate strength of steel) should always be referred to the weakest
material (wheel or track). The allowable stresses listed in Table 6.4 are increased or
decreased as follows:
a) in case of occasional loading, increase the values by 12 per cent;
b) in case of exceptional loading, it is not necessary to check the compression
stresses;
Embedded parts, guides and supports 187
c) for crowned contact surfaces with a radius ratio less or equal to 15:1, increase
the values by 50 per cent;
d) for hardened surfaces, the stresses may be increased according to the hardness of
the material;
e) for wheels and rollers temporarily immersed in water, the values of high frequency
of movement should be used;
f) for wheels and rollers permanently immersed in water and exposed to large water
flows, the tabulated values should be reduced as follows:
Example 6.7 Determine the allowable compression stress between wheel and track
of a gate moved 200 times a year, knowing that:
a) the wheel track is flat and the wheel tread is crowned, with a radii ratio equal to
12:1;
b) the wheels are made of cast steel ASTM A27 Grade 70-40 (fs = 480 MPa) and
the wheel track of steel SAE 1045 (fs = 660 MPa). The contact surfaces are
unhardened.
Solution:
Since the wheel track material is more resistant than that of the wheel, the allowable
stress should be determined according to the ultimate strength of the A27 Grade 70-40
steel. For frequently moved equipment and contact between a flat and a curved surface,
Table 6.4 gives
σadm = 1.6fs
As the radii ratio is 12:1 (less than 15:1), the allowable stress may be increased by
50 per cent. Thus,
P
σd = (6.46)
ld
where:
P = load on the bushing
l = effective length of the bushing
d = inner diameter of the bushing.
The calculated pressure should not exceed the values:
Up to 40 5
From 40 to 50 6
From 50 to 65 7
From 65 to 75 8
From 75 to 100 10
From 100 to 140 12
The bushing inside diameter is determined from the pin diameter. In order to avoid
problems due to edge loading caused by misalignment, the bushing length to inside
diameter ratio should be taken in the range of 0.75 to 1.25. The bearing manufacturer
determines the wall thickness. Nevertheless, for preliminary design purposes, the min-
imum bearing wall thickness can be estimated as follows, as a function of the inner
diameter.
t = 0.05 d (6.48)
where:
t is the wall thickness, in mm
d is the the bushing inside diameter, in mm.
190 Design of hydraulic gates, 2nd edition
The pin material for bronze cylindrical bearings shall have a surface finish (rough-
ness) of 0.2–0.8 µm Ra . For self-lubricating bushings, the pin must be made of stainless
steel. The pin hardness is specified by the bearing manufacturer and it shall be at least
100 BHN harder the bushing bronze alloy hardness.
Figure 6.24 Spherical plain bearing for segment gate, Stör Dam.
Figure 6.25 Cylindrical bushing (left) versus spherical plain bearing (right) arrangements for a segment
gate. (a) gate radial arm; (b) spherical plain bearing; (c) pin; (d) epoxy resin; (e) flanged
cylindrical bushing.
The next illustration shows the variation of the y-factor as a function of the
ratio FA /FR , according to a large spherical plain bearing manufacturer. In general,
the ratio FA /FR should not exceed 0.25 [13].
When compared to cylindrical bushings, the application of spherical plain bearings
in radial gates present the following advantages:
– Bearings consisting of a bimetal structure, the inner ball made of stainless steel
material, and the outer ring made of bronze material with inserted solid lubricant
plugs containing natural graphite or PTFE for prevention of electrolytic corrosion.
The solid lubricant plugs are uniformly spaced in the inner sliding surface and
coated with a running-in-film made of the same lubricant of the solid lubricant.
– Bearings consisting of outer ring and inner ball made of steel with sliding material
containing PTFE between the outer ring and the inner ball. The bearing arrange-
ment must be sealed to prevent external contamination and moisture from entering
the bearings.
Figure 6.28 Bearings of the Haringvliet Dam gates,The Netherlands (Courtesy of SKF).
CA/C2 self-aligning spherical roller bearings (Fig. 6.28). The riverside gates are sub-
jected to lower loads and have bearings SKF 241/500 CA/C2 [15]. In Russian dams
the use of wood bushings in segment gate bearings is very common.
REFERENCES
[1] Ethembabaoglu, S.: Some Characteristics of Static Pressures in the Vicinity of Slots, XIII
ICOLD Congress, Q50, R20 (1979), New Delhi.
[2] Sharma, H.R.: Problems at High Head Gates in Outlet Conduits, XIII ICOLD Congress,
Q50, R47 (1979), New Delhi.
[3] Biot, M.A.: Bending of an Infinite Beam on an Elastic Foundation, ASME, Journal of
Applied Mechanics (March 1937).
[4] Hetényi, M.: Beams on Elastic Foundation, The University of Michigan Press, 7th
printing (1964).
194 Design of hydraulic gates, 2nd edition
[5] Josserand, A. and Delaroche, J.: Les Vannes Aval Neyrpic, Revue Technique NEYRPIC,
No. 1 (1982).
[6] Heckel, R.: Austrian Contributions toward the Technical Development of Hydraulic
Steel Structures, Stahlbau und Rundschau, No. 26.
[7] Kent’s: Mechanical Engineering Handbook, John Wiley and Sons, New York, 12th
edition (1964).
[8] US Army Corps of Engineers, EM-1110-2-2701 Vertical Lift Gates Engineering Manual
(1997).
[9] Young, W.C.: Roark’s Formulas for Stress and Strain, 6th edition, McGraw-Hill Book
Co. (1989).
[10] Timoshenko, S.P.: Strength of Materials (in Portuguese), volume 2, Livros Técnicos e
Científicos Editora (1981).
[11] Schuetz, K.: Vannes Segment Modernes et Leurs Paliers, Schweizerische Bauzeitung,
93 Jahrgang, Heft 42 (Oct. 1975).
[12] Berthold, R.: Large Bearings used in Dam Gates, La Revista de Rodamientos (SKF),
No. 181 (1974).
[13] Federal-Mogul DEVA: Spherical Bearings Catalogue.
[14] SKF: Spherical Plain Bearings and Rod Ends, Publication 4407/IIE (April 2004).
[15] Eylers, C.F. and Wiessing, J.M.: Paratoie Gigantesche Munite di Cuscinetti SKF, La
Rivista dei Cuscinetti a Sfere (SKF), No. 160 (1969).
Chapter 7
7.1 INTRODUCTION
In the early stages of a project, the type of gate is selected and the costs of its manu-
facture, transportation and erection are estimated. The gate weight directly affects the
capacity of the hoisting equipment, and the final cost of supply is generally estimated
on the basis of the total weight of the equipment, of which the weight of the gate is
the biggest portion.
A precise determination of the weight of the gate is a rather complex task, which
requires involved calculations. Generally speaking, it is necessary to calculate the
hydraulic forces, loading on members, working stresses, bolted and welded connec-
tions, pivots and supports (bearings, trunnions, wheels, pins, bushings, and so on),
and finally, the gate weight. All these calculations follow a slow trial-and-error process,
in which the main geometric characteristics of members are first estimated and then
the working stresses are calculated. Should a reasonable result not be reached, new
characteristics are established and the calculations are repeated. However, in the initial
phases of a project, there are not enough funds or time available to perform a com-
prehensive study, and it is usual to resort to comparisons with similar gates recently
supplied or to graphical or analytical methods existing in the literature, such as those
proposed by Schreiber [1], Davis and Sorensen [2], Boissonnault [3] and Navarro and
Aracil [4].
In this chapter, equations are given for weight estimation of the following types
of gates: spillway and submerged segment gates; fixed-wheel gates; double-leaf fixed-
wheel gates; spillway and submerged stoplogs; flap gates; and caterpillar gates. For
each gate type, an expression involving only the nominal gate dimensions and the head
on the sill is developed, since these are generally the only defined characteristics at the
beginning of the project.
The expressions for gate weight were determined by curve fitting of statistical data
of 266 gates (154 installed in Brazil) listed in Tables 7.2 to 7.10, and are shown in
Table 7.11 together with the respective coefficients of determination. These coefficients
enable the degree of fitness to be evaluated. The expressions give only the weight of
the moving part of the gate.
For all types except flap gates, the weight is given as a function of the parameter
B2 hH, were B and h are the span and the gate height respectively, and H is the head on
the sill. In the equations, B, h and H are expressed in meters and the weight G is given