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TÉCNICA
Dunham-Bush
AFBX-B
R134A
PHYSICAL SPECIFICATIONS
Ambient Temperature °F
Model LWT
85 95 105 115
AFVXB °F
Cap TR Comp kW Cap TR Comp kW Cap TR Comp kW Cap TR Comp kW
40.0 95.4 86.5 92.0 96.1 88.1 106.6 84.2 118.6
42.0 99.3 88.1 95.7 97.9 91.7 108.9 87.7 121.0
44.0 103.1 90.0 99.6 99.5 95.6 110.7 91.2 123.8
100-6SR
46.0 107.1 92.1 103.2 101.7 99.3 113.7 95.0 126.9
48.0 110.9 93.8 107.1 103.7 103.0 115.9 98.5 129.6
50.0 115.1 95.6 111.1 105.8 106.9 118.2 102.2 132.4
40.0 111.3 104.6 107.0 115.7 102.3 128.1 97.4 142.2
42.0 115.7 106.4 111.2 118.0 106.3 130.7 101.3 145.0
44.0 120.0 108.7 116.0 119.2 110.7 132.7 105.2 148.2
120-6SR
46.0 124.7 111.3 120.0 122.7 115.0 136.2 109.6 151.7
48.0 129.4 113.2 124.4 125.4 119.4 138.9 113.9 154.4
50.0 134.2 115.7 129.1 127.9 123.9 142.0 118.3 158.1
40.0 130.3 122.9 121.5 134.3 113.1 146.9 104.9 160.2
42.0 135.6 124.9 126.8 136.2 118.2 148.2 109.5 161.8
44.0 140.7 127.9 132.2 138.4 123.0 151.2 113.4 165.8
135-6SR
46.0 146.8 129.8 137.7 140.7 127.6 154.1 117.7 168.9
48.0 152.3 132.4 143.0 143.4 132.6 156.6 122.1 171.8
50.0 158.1 135.6 148.2 146.5 137.7 160.2 127.5 174.6
40.0 158.7 146.5 153.3 166.2 147.8 189.7 142.4 217.0
42.0 164.4 150.1 159.0 168.7 153.4 192.9 147.3 223.0
44.0 170.5 152.0 164.9 171.3 158.9 196.3 152.4 228.0
165-6SR
46.0 176.7 155.0 171.2 173.5 165.0 199.1 158.1 232.3
48.0 183.1 157.6 177.1 177.4 170.6 204.2 163.9 237.4
50.0 189.5 160.3 183.5 180.1 176.5 207.9 169.7 241.3
40.0 185.2 169.2 179.1 190.1 173.1 213.9 166.9 242.7
42.0 192.4 171.2 185.8 193.2 179.5 217.4 173.3 246.2
44.0 199.0 175.8 192.3 197.7 185.8 222.4 179.0 253.2
200-6SR
46.0 206.4 178.7 199.8 199.7 192.7 226.7 185.1 260.3
48.0 213.7 182.0 207.2 202.7 199.5 231.1 191.6 265.7
50.0 221.1 186.9 214.2 207.4 206.6 236.6 198.4 273.9
40.0 208.2 191.4 201.0 211.9 193.4 236.6 185.6 264.1
42.0 215.7 196.2 208.2 216.9 200.6 241.4 192.6 268.9
44.0 223.4 200.2 216.0 220.9 208.0 246.0 199.7 274.0
225-6SR
46.0 230.6 202.6 224.2 224.4 213.9 247.0 197.4 259.0
48.0 238.7 207.1 231.9 229.8 221.4 252.3 205.3 261.5
50.0 246.8 211.0 239.9 235.3 228.7 257.0 211.1 260.0
40.0 242.8 222.2 235.0 246.3 226.5 274.9 217.8 308.2
42.0 252.1 226.0 243.4 251.5 234.5 281.3 225.9 313.8
44.0 260.7 231.7 251.9 257.2 242.7 287.2 233.4 321.6
260-6SR
46.0 270.2 236.0 261.3 261.1 251.7 291.8 242.1 326.4
48.0 278.5 241.8 270.2 267.2 258.2 299.3 239.2 337.3
50.0 288.2 244.1 279.3 273.3 267.2 300.0 248.6 308.7
40.0 268.3 243.7 258.8 272.9 249.0 306.8 238.3 346.0
42.0 278.5 248.4 268.6 277.9 258.5 312.8 247.5 353.0
44.0 288.7 253.1 278.8 283.1 268.1 318.2 256.4 359.7
280-6SR
46.0 299.5 257.7 289.3 287.7 278.4 323.9 266.1 367.1
48.0 310.4 262.1 299.8 293.1 288.6 329.4 276.0 373.6
50.0 321.4 268.5 310.7 298.5 298.5 336.5 285.7 383.0
40.0 316.5 293.0 306.1 330.2 294.9 378.7 282.9 438.3
42.0 327.8 299.6 317.6 335.2 306.1 384.3 293.5 446.2
44.0 339.8 304.1 328.7 342.7 316.7 392.6 303.8 455.9
330-6SR
46.0 352.0 310.0 341.3 347.1 328.6 398.1 314.8 464.5
48.0 364.8 314.4 353.0 354.8 339.8 407.4 326.3 473.5
50.0 377.8 320.1 365.3 361.9 351.8 415.7 338.6 480.9
40.0 345.7 323.3 334.2 363.7 322.2 414.6 310.1 475.1
42.0 358.0 329.9 346.1 371.9 333.6 423.1 321.5 482.6
44.0 371.0 336.5 359.0 377.9 345.8 431.7 332.9 495.2
360-6SR
46.0 383.2 338.4 371.6 385.6 355.5 432.0 329.8 459.3
48.0 396.6 345.3 384.4 394.5 367.8 441.2 342.6 462.4
50.0 410.3 350.2 397.8 402.7 380.2 447.7 351.6 454.7
40.0 370.3 338.5 358.2 380.1 346.2 427.8 333.8 485.5
42.0 384.8 342.4 371.6 386.5 359.1 434.9 346.6 492.3
44.0 398.0 351.6 384.6 395.4 371.6 444.8 358.0 506.5
400-6SR
46.0 412.9 357.4 399.6 399.4 385.4 453.5 370.3 520.7
48.0 427.5 364.0 414.4 405.3 399.0 462.3 383.3 531.4
50.0 442.2 373.8 428.4 414.8 413.3 473.1 396.8 547.7
40.0 416.4 382.8 402.0 423.8 386.8 473.3 371.1 528.2
42.0 431.4 392.4 416.4 433.9 401.2 482.7 385.2 537.8
44.0 446.8 400.4 432.0 441.7 416.0 492.1 399.4 547.9
450-6SR
46.0 461.1 405.2 448.4 448.9 427.7 493.9 394.8 518.1
48.0 477.3 414.2 463.8 459.6 442.8 504.6 410.5 522.9
50.0 493.7 422.0 479.8 470.6 457.4 513.9 422.1 520.0
40.0 485.7 444.4 470.0 492.6 453.0 549.8 435.6 616.4
42.0 504.3 451.9 486.8 502.9 469.1 562.6 451.9 627.5
44.0 521.4 463.5 503.8 514.5 485.3 574.3 466.7 643.3
520-6SR
46.0 540.4 472.0 522.6 522.3 503.4 583.7 484.2 652.7
48.0 556.9 483.6 540.4 534.3 516.4 598.7 478.5 674.6
50.0 576.4 488.1 558.6 546.7 534.4 600.0 497.3 617.4
Notes: 1.) Rating based on 10°F water range in evaporator and 0.0001 fouling factor.
2.) Interpolation between ratings is permissible but extrapolation is NOT.
3.) KWI is for compressor input.
4.) Units are running on part load above Ambient Temperature 115°F due to the current limiter.
DIMENSIONAL DATA
CONTROL
SWING DOOR
CONTROL BOX
SERVICE CLEARANCE
OF 60" [1524]
SERVICE
CLEARANCE AIR IN AIR IN AIR IN
OF 24" [610]
WATER OUTLET
Ø4" [101]
WATER INLET
Ø4" [101]
88 [2235]
5 [130]
17 [439]
AFVXB 165-6SR
SERVICE CLEARANCE OF 48" [1219]
NOTES: COMPRESSOR COMPARTMENT COMPRESSOR
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. AIR IN
2. ALLOW 60" [1524mm] CLEARANCE AT CONTROL ELECTRICAL
PANEL END OF UNIT FOR SERVICE. CONTROL BOX
3. USE MINIMUM 36" [914mm] FLEXIBLE CONDUIT TO
CONTROL BOX TO ISOLATE UNIT.
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE
LOAD ON UNIT.
CONTROL
SWING DOOR
SERVICE
CLEARANCE
OF
CONTROL BOX SERVICE
24" [610]
CLEARANCE OF 60" [1524]
AIR IN
WATER OUTLET
Ø6" [152]
WATER INLET
Ø6" [152] 88 [2235]
6 [143]
18 [469]
AIR IN
WATER OUTLET
Ø6" [152]
WATER INLET
Ø6" [152]
93 [2368]
6 [143]
22 [570]
4 NOS OF
26 [663] 2 1/2" [64]Ø 10 NOS OF 3/4" [19]Ø
LIFTING HOLES MOUNTING HOLES
86 [2185]
19 [485] 61 [1560] 61 [1560] 61 [1560] 61 [1560]
88 [2235]
284 [7210]
AFVXB 260-6SR
SERVICE CLEARANCE OF 48" [1219]
COMPRESSOR
COMPARTMENT COMPRESSOR
NOTES: AIR IN
ELECTRICAL
1. ALL DIMENSIONS ARE IN INCHES AND
CONTROL BOX
MILLIMETERS.
2. ALLOW 60" [1524mm] CLEARANCE AT
CONTROL PANEL END OF UNIT FOR SERVICE.
3. USE MINIMUM 36" [914mm] FLEXIBLE
CONDUIT TO CONTROL BOX TO ISOLATE
UNIT. CONTROL
4. WATER PIPING TO BE SUPPORTED TO SWING DOOR
SERVICE
MINIMIZE LOAD ON UNIT. CLEARANCE
OF
24" [610]
CONTROL BOX
SERVICE CLEARANCE
OF 60" [1524]
AIR IN
WATER OUTLET
Ø8" [203]
WATER INLET
Ø8" [203]
7 [175] 93 [2368]
24 [620]
329 [8360]
DIMENSIONAL DATA
AFVXB 280-6SR
SERVICE
AIR IN CLEARANCE
OF 24" [610]
SERVICE CLEARANCE OF 48" [1219]
AIR OUT
WATER OUTLET
Ø8" [203]
WATER INLET
Ø8" [203]
7 [175] 93 [2368]
24 [620]
453 [11510]
SERVICE
AIR IN CLEARANCE
OF 24" [610]
SERVICE CLEARANCE OF 48" [1219]
AIR OUT
WATER OUTLET
Ø8" [203]
WATER INLET
Ø8" [203]
7 [175] 93 [2368]
25 [630]
453 [11510]
DIMENSIONAL DATA
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS.
2. ALLOW 60" [1524mm] CLEARANCE AT CONTROL PANEL END OF UNIT FOR SERVICE.
3. USE MINIMUM 36" [914mm] FLEXIBLE CONDUIT TO CONTROL BOX TO ISOLATE UNIT.
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON UNIT.
CONTROL
SWING DOOR
CONTROL
SWING
DOOR
CONTROL BOX
ELECTRICAL SERVICE CLEARANCE
CONTROL BOX OF 60" [1524]
COMPRESSOR AIR IN AIR IN
COMPRESSOR COMPARTMENT
SERVICE CLEARANCE OF 48" [1219]
AIR OUT
WATER
OUTLET
Ø6" [152]
93 [2368]
6 [143]
22 [570]
568 [14427]
AFVXB 520-6SR*
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS.
2. ALLOW 60" [1524mm] CLEARANCE AT CONTROL PANEL END OF UNIT FOR SERVICE.
3. USE MINIMUM 36" [914mm] FLEXIBLE CONDUIT TO CONTROL BOX TO ISOLATE UNIT.
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON UNIT.
CONTROL
SWING DOOR
CONTROL
SWING DOOR
CONTROL BOX
ELECTRICAL
SERVICE CLEARANCE
CONTROL BOX
OF 60" [1524]
AIR IN AIR IN
COMPRESSOR COMPRESSOR
COMPARTMENT
SERVICE CLEARANCE OF 48" [1219]
AIR OUT
WATER
OUTLET
Ø8" [203]
7 [175] 93 [2368]
24 [620]
658 [16713]
CONTROL BOX
COMPRESSOR
COMPARTMENT
360-6SR 86 [ 2184] 17 [435] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520]
Multi Pit
Notes:
1) All dimensions are minimum unless
otherwise noted.
2) Overhead obstructions are not
permitted.
3) Pit installations are not recommended.
Re-circulation of hot condenser air in
combination with surface air turbulence
cannot be predicted. Hot air re-
circulation will severely affect unit
Corner Wall efficiency (EER) and can cause high
pressure or fan motor temperature trips.
Contractor shall be responsible for
ducting fans to a higher level to
alleviate the discharge air and prevent
backflow of air, consult Dunham-Bush
or our Representative for the correct
design recommendation.
CONDENSER FAN
System
System Stage 1 1
Stage 1 1 Stage 2 2&5
Stage 2 2&5 Stage 3 4&7
Stage 3 4&7 Stage 4 6&9
Stage 4 3&6 Stage 5 3&8
System System
System 1 System 2
Stage 1 1 10
Stage 2 2&5 12 & 13
Stage 3 4&7 14 & 15
Stage 4 6&9 16 & 17
Stage 5 3&8 11 & 18
SOUND PRESSURE DATA
100-6SR 56 44 47 50 62 56 47 39 64
120-6SR 57 45 48 50 63 57 47 39 65
135-6SR 57 45 48 50 63 57 47 39 65
165-6SR 56 45 48 51 63 57 47 40 65
200-6SR 56 45 48 51 62 57 48 40 65
225-6SR 56 45 48 51 62 57 48 40 65
260-6SR 54 45 50 50 60 54 53 43 63
280-6SR 59 47 50 53 65 59 50 42 67
330-6SR 59 47 51 53 65 59 50 42 67
360-6SR 59 47 50 53 65 59 50 42 67
400-6SR 59 55 64 68 70 68 64 59 75
450-6SR 59 55 64 68 70 68 64 59 75
520-6SR 55 55 64 69 70 68 65 60 75
Note: Unit Sound Pressure Level (Lp) @ 33 ft[10m] (free field), ± 2 dB tolerance.
ELECTRICAL DATA
100-6SR 1 MSC1215 148.1 512 788 7 3.0 5.4 185.9 223 371
120-6SR 1 MSC1218 178.7 634 976 7 3.0 5.4 216.5 261 440
135-6SR 1 MSC1222 201.3 679 999 7 3.0 5.4 239.1 289 491
165-6SR 1 MSC1222 244.4 679 999 9 3.0 5.4 293.0 354 599
200-6SR 1 MSC1227 282.0 881 1295 11 3.0 5.4 341.4 412 694
225-6SR 1 MSC1230 316.9 946 1391 11 3.0 5.4 376.3 455 772
260-6SR 1 MSC2233 369.1 1464 2122 13 3.0 5.4 439.3 532 901
Notes: 1.) Larger compressor models MSC2233 and MSC2236 are using star-delta starting method. Others compressor models are using double-
delta starting.
2.) MCA - Minimum Circuit Amps. MFS - Maximum Fuse Size RLA - Rated Load Amps
LRA - Locked Rotor Amps FLA - Full Load Amps STA - Starting Amps
TYPICAL WIRING SCHEMATIC
∼ ∼
TYPICAL WIRING SCHEMATIC
∼ ∼
GUIDE SPECIFICATIONS
1. The contractor shall in accordance with the plans, bundle to produce a uniform boiling action and
furnish and install _____________ Dunham-Bush baffle plates shall be provided to ensure vapor
_______________ packaged liquid chiller(s). The separation. Water heads are to be removable for
unit(s) shall be completely factory packaged tube cleaning. Vent and drain plugs are to be
including rotary screw compressor(s), evaporator, provided in each head. All low temperature
condenser, and controller control panel. The surfaces shall be factory insulated. The flooded
packaged chiller shall be factory assembled, evaporator shall be fitted with an oil recovery
charged and tested with a full operating refrigerant system. The oil recovery system will insure that the
and oil charge. The refrigerant type shall be evaporator is operating at peak efficiency at all
R134a. times and provide optimal energy efficiency during
extended periods of part load. Units without oil
2. Capacity of each chiller shall be not less than recovery systems mounted on the evaporator will
_________________ Refrigerant Tons (kW output) not be acceptable.
cooling at _____________ USgpm (liters/min.) of
water from __________ °F[°C] to 5. The condenser coil is to be constructed of copper
_________°F[°C]. Power input requirements for tubes and die formed aluminum fins having self-
the unit(s), incorporating all appurtenances spacing collars. Fins shall be mechanically bonded
necessary for unit operation, including but not to the tubes. An integral sub-cooling loop shall be
limited to the control accessories and pumps, if incorporated into the coil. Condenser divider
required, shall not exceed ___________kW input baffles shall fully separate each condenser fan
at design conditions. The unit shall be able to section to control the airflow to maintain proper
unload to _______% of cooling (refrigeration) head pressure control. The condenser shall e sized
capacity when operating with leaving chilled water for pump down capacity.
and entering condenser temperature at full load
design temperatures. The unit shall be capable of 6. To maximize energy efficiency, the packaged
continuous operation at this point, with stable chiller shall be equipped with an economizer cycle
compressor operation, without the use of hot gas and thermal expansion devices. Refrigerant vapor
bypass.Heat transfer surfaces shall be selected to from the economizer shall be fed back into an
reflect the incorporation of a fouling factor of intermediate compressor stage, reducing the
0.0001 hr.sq.ft.°F/BTU [0.000018 m².°C/W] for enthalpy of the refrigerant and increasing the net
evaporator. Water pressure drop at design refrigeration effect of the evaporator.
conditions shall not exceed ____________ feet of
water through the evaporator. 7. The fans shall be heavy duty, Aluminium blade,
direct drive propeller type. Motors shall be three
3. The packaged chiller shall be furnished with single- phase with internal overloads and are to be
stage direct connected positive displacement permanently lubricated.
rotary screw compressor(s) as required, of vapor
injection type, driven by a 3500 RPM (2900 RPM- 8. The packaged chiller shall be furnished with a
50Hz) motor. Each compressor shall comes with electronic refrigerant control system to optimize
built in integral oil separation system, oil sump and efficiency and compressor protection. The
oil filter. The oil differential pressure shall be electronic refrigerant control system should be able
controlled during operation to maintain proper oil to allow a portion of liquid refrigerant to passes
lubrication throughout the system. An electric oil through the first expansion device and into the
heater shall be supplied together with each economizer for further sub cooling of main liquid
compressor to maintain oil temperature during refrigerant flow. The gaseous refrigerant is then
shutdown period. Each compressor shall have a drawn out of the economizer and into the vapor
suction filter, 127, 192 and 226mm compressor injection port of the compressor. The remaining
series will come with service valve for both suction liquid refrigerant then passes through a second
and discharge. Compressor capacity control shall expansion device which reduces the refrigerant
be obtained by an electrically initiated, hydraulically pressure to evaporator levels where it is then
actuated slide valve within each compressor. distributed evenly into the evaporator. This shall
deliver outstanding efficiency and total energy
4. Evaporator vessels shall all be cleanable shell and saving through the utilization of economizer cycle
tube type with integral finned copper water tubes which resulted in increment of capacity by as much
mechanically expanded into heavy fixed steel tube as 12% with only 7% additional absorbed power.In
sheets. They are to be available in one, two or addition, the refrigerant control system shall
three pass design as required on the drawings with measure the level of liquid refrigerant in the
Victaulic or flange connections. The shell side of flooded evaporator and restrict refrigerant flow
the evaporator shall have a single relief valve with entering the evaporator upon a rise in the level,
provision for refrigerant venting. Evaporators shall protecting the compressor from slugging liquid
be designed, constructed in accordance with the refrigerant. Fixed orifice control systems will not be
ASME Code for Unfired Pressure Vessels. The acceptable. (Hot gas bypass shall be factory
flooded evaporator shall have a built in distributor installed for operation below minimum percent of
for feeding refrigerant evenly under the tube unit capacity.)
GUIDE SPECIFICATIONS
9. The packaged chiller shall be equipped with 11. The controller shall limit compressor starting to be
controller control. The control shall provide for not more than four times in an hour.
compressor control based on leaving chilled water
temperature. It shall provide for high and low 12. The packaged chiller shall be furnished with unit
refrigerant pressure protection, low oil level mounted reduced inrush starting system for each
protection, evaporator water freeze protection, compressor. The starters shall be factory mounted
sensor error protection, and compressor motor and wired, with individual circuit breakers on
load control (demand limiter) based on amp draw. multiple compressor units. Modular units shall have
Anti-recycle protection shall also be provided. The individual electrical connection.
controller shall have a simple keypad accessed
input system and be complete with a LCD display
terminal. Input shall be accomplished through
simple menu driven display screens. All data,
values and alarms shall be spelled in wording, not
coding. The controller shall continuously monitor
evaporator leaving water temperature; evaporator
and condenser pressure; compressor amp draw;
and refrigerant condensing temperature. The
controller shall be complete with all hardware and
software necessary to enable remote monitoring of
unit operating status/parameters through the
addition of only a simple add-on communication
card onto the controller. The controller shall be
completed with a RS485 ModBus RTU
communication port as standard. The controller
shall also accept a remote start and stop signal, 0
to 5VDC or 4 to 20mA analog signal for chilled
water temperature reset or compressor demand
limit.
MANUAL CONTROLS
D Control circuit stop and start switches
D Compressor enable switch
SAFETY CONTROLS
D Solid state overload/ Thermal Overload
D Low oil level optical sensor
D High condenser pressure
D Low evaporator pressure
D Chilled Water Freeze protection
D Chilled water flow loss
D under or over voltage, and phase failure relay
AUTOMATIC CONTROLS
D Compressor motor increment contactors
D Increment start timer
D Anti-recycle timer
D Oil sump heater interlock relays
REFRIGERANT CONTROLS
D Electronic expansion devices
D Liquid refrigerant level sensor for evaporator
D Compressor load and unload solenoid valves
INDICATOR LIGHTS
D Power on
D Compressor high oil temperature
D Compressor motor overload Optional items in ( )
D System common alarm