OPERATIONS AND OWNERS MANUAL

MODEL: BMR 1000

HOT AIR SEALER

I. MACHINE OPERATION
II. INSTALLING MACHINE INTO PRODUCTION
III. ELECTRICAL CONTROLS
IV. OPERATION
V. HEAT AND COOL MANIFOLDS
VI. COMPRESSION ROLLERS
VII. CARRIER BELTS
VIII. TROUBLE SHOOTING
IX. LUBRICATION
X. RECOMMENDED SPARE PARTS
XI. ASSEMBLY DRAWINGS PARTS LIST

ALSO SEE MOTOR AND GEAR BOX MANUALS AT

Motor: http://www.baldor.com
Gear Box/Reducer: http://www.grovegear.com

FOR TECHNICAL QUESTIONS OR PARTS CALL

S & S SERVICE PARTS, INC.
715-246-3299
E-MAIL: MPREECE@SSSERVICEPARTS.COM
 I. MACHINE OPERATION

The BMR 1000 Hot Air Sealer is designed for manual or automatic production
runs for sealing a tube style bags from 2.5 mil to 9 mil thickness. The basic
operation of the machine is that bags are fed into the infeed of the machine and
carried thru the entire machine via a pair of carrier belts. The top portion of the
bag is carried thru a pair of heat manifolds giving an approx seal of ¼” wide at
the top of the bag. The bag top is then carried thru a pair of cooling bars which
cool the seal to help solidify the sealed bag.

II. INSTALLING THE MACHINE INTO PRODUCTION

Once machine arrives unskid machine and check for any damage. If any
damage has occurred contact freight carrier at once.

III. ELECTRICAL CONTROLS

Have any personal who may be operating machine learn the electrical controls.
See figure 1 ELECTRICAL BOX 1006-30 for control layout.

BMR
1000
HOT AIR SEALER

Figure 1 ELECTRICAL BOX 1006-30

A. Power-turns power on and off.

B. Heat-turns heat on and off.
C. Speed dial for adjusting speed of machine.
D. Watlow 935 Temp Controller is used to raise and lower temperature.
This is done by holding the “SET” button and either the up or down
arrow.
E. Emergency Stop is for quick shutdown of machine. NOTE: Heat
manifolds will still be very hot.
F. Name plate.
IV. OPERATION

1. To start machine make sure air is hooked up and flowing

through manifolds (see drawing 1004-00 for manifold
location). Check regulator PSI should be approx. 25 PSI.
Failure to do this will cause heat elements to blow out
prematurely. Turn on power switch this starts drive. Turn
on and heat this starts heating of manifolds.

2. Set temperature controller to proper setting. For example

bag material of 4 mil will seal at a temperature of
approximately 275 degrees.

3. Using speed control adjust speeds of conveyor and sealer

so that they match exactly. Not doing so may cause a poor
seal.

4. Once red led light on heat controller goes out machine will
be ready to seal. Please note while sealer is running this
light will go on and off as control re-heats. Run several
sample bags to find correct sealing temperature.

V. HEAT AND COOL MANIFOLDS

1. Heating and cooling manifolds (see drawing 1003-00)

should be evenly spaced. Spacing is set at factory, no
adjustments should be needed. NOTE: MANIFOLDS
WILL BECOME VERY HOT DO NOT TOUCH AS
SERIOUS BURNS COULD OCCUR!!!

VI. COMPRESSION ROLLERS

1. The rear or stationary roller (see drawing 1003-00) can be

set by running a straight piece of sheet metal between
compression belts to ensure that the rear roller is set
exactly in the center of the machine. This is done at the
factory and should not need adjustment at start-up.

2. The front or hinged roller has pressure applied via a

compression spring which compresses the bag between
the two rollers leading to a positive seal. Note: Both rollers
must be running level.
 VII. CARRIER BELTS

1. Two continuous ½” wide carrier belts are used to carry the

bag through the entire machine.
2. Tension is set at factory, and should require no adjustment.

VIII. TROUBLESHOOTING

1. Poor seals:
a. Too much or too little heat
b. Compression roller misaligned
c. Conveyor and sealer running different speeds

2. Bag gears below seal when leaving machine:

a. Sealer and conveyor speed not same
1. Tear at front of bag indicates conveyor running
slower than sealer.
2. Tear at rear of bag indicates conveyor running
faster than sealer.

3. Improper Heat Controls:

a. Faulty thermocouple
b. Contacts burnt
c. Heat elements burnt out
d. Faulty Controller

IX. LUBRICATION

Gear box/reducer should be checked to ensure proper level is being kept. See
reducer manual @ http://www.grovegear.com

Drive gears, sprockets and chain should have a light coat of heavy duty lithium
grease smeared on the contact points. (See drawing: 1005-00).

All bearings are sealed should not need to be greased.

 MODEL BMR 1000
RECOMMENDED SPARE PARTS
PART DESCRIPTION QUANTITY
1003-14 Heat Element .500 x 12.00 2
1003-15 Thermocouple 1
1003-16 Solid State Relay 1
1003-17 EZ zone heat controller 1
1002-01 Carrier Belt .500” 1

.
Please call for any additional parts others and they will be quoted verbally.

S & S Service Parts, Inc.

409 St. Croix Ave.
New Richmond, WI 54017
715-246-3299 Phone
715-246-3212 Fax
MPREECE@SSSERVICEPARTS.COM
 715-246-3299
409 St. Croix Avenue FABRICATED PARTS AND PURCHASE PARTS
New Richmond WI
54017
HOT AIR ASSEMBLY DWG 1001-00
Item PART # Description Qty
1 1001-00 COMPLETE ASSEMBLY 1
2 1002-00 CARRIER BELT ASSEMBLY 1
3 1003-00 HEAT AND COMPRESSION ASSEMBLY 1
4 1004-00 FRAME ASSEMBLY 1
5 1005-00 DRIVE ASSEMBLY 1
6 1006-00 FLOORSTAND ASSEMBLY 1
7 1007-00 COVER/GUARD SECTION 1
 715-246-3299
409 St. Croix Avenue FABRICATED PARTS AND PURCHASE PARTS
New Richmond WI
54017
CARRIER BELT ASSEMBLY DWG 1002-00
Item PART # Description Qty
1 1002-01 CARRIER BELT 2
2 1002-02 STATIONARY BELT GUIDE 2
3 1002-03 SPRING LOADED BELT GUIDE 5
4 1002-04 BELT COMPRESSION SPRINGS 10
5 1002-05 INFEED PULLEY 2
6 1002-06 UPPER PRESS HOLDER BAR 1
7 1002-07 LOWER PRESS HOLDER BAR 1
8 1002-08 PRESS BAR SPACER 1
9 1002-09 DISCHARGE PULLEY 1
10 1002-10 ECCENTRIC STUD 2
11 1002-11 THRUST WASHER 2
 715-246-3299
409 St. Croix Avenue FABRICATED PARTS AND PURCHASE PARTS
New Richmond WI
54017
HEAT/COMPRESSION ASSEMBLY DWG 1003-00
Item PART # Description Qty
1 1003-01 HEAT BAR-FRONT 1
2 1003-02 HEAT BAR REAR 1
3 1003-03 HEAT BAR SPACERS 4
4 1003-04 COOLING BAR 2
5 1003-05 COMPRESSION ROLLER IDLER 1
6 1003-06 COMPRESSION ROLLER DRIVEN 1
7 1003-07 PIVOT ARM 1
8 1003-08 PIVOT ARM SHAFT 1
9 1003-09 STATIONARY BLOCK 1
10 1003-10 COMPRESSION SHAFT 1
1
12 1003-12 COMPRESSION SPRING 1
13 1003-13 COMPRESSION SPRING HOLDER 2
14 1003-14 HEAT ELEMENT-CHECK VOLTAGE 2
15 1003-15 THERMAL COUPLE (REAR HEAT BAR ONLY) 1
16 1003-16 SOLID STATE RELAY-CHECK VOLTAGE 1
17 1003-17 HEAT TEMP CONTOLLER 1
 715-246-3299
409 St. Croix Avenue FABRICATED PARTS AND PURCHASE PARTS
New Richmond WI
54017
FRAME ASSEMBLY DWG 1004-00
Item PART # Description Qty
1 1004-01 REAR DECK PLATE 1
2 1004-02 FRONT DECK PLATE 1
3 1004-03 BAG GUIDE 2
4 1004-04 DISCHARGE BRIDGE 1
5 1004-05 INFEED BRIDGE 1
6 1004-06 CENTER BRIDGE 1
7 1004-07 REDUCER BRIDGE 1
8 1004-08 AIR MANIFOLD 1

10 1004-10 BRACE 1
 715-246-3299
409 St. Croix Avenue FABRICATED PARTS AND PURCHASE PARTS
New Richmond WI
54017
DRIVE ASSEMBLY 1005-00
Item PART # Description Qty
1 1005-01 DRIVE SHAFT (LONG) 1
2 1005-02 DRIVE SHAFT (SHORT) 1
3 1005-03 DRIVE PULLEYS 2
4 1005-04 DRIVE GEAR 1
5 1005-05 UPPER BEARINGS-PILLOW BLOCK 2
6 1005-06 DECK PLATE FLANGE BEARINGS 2
7 1005-07 DRIVE CHAIN 1
8 1005-08 IDLER SPROCKET 1
9 1005-09 GEAR BOX 1
10 1005-10 MOTOR 1
11 1005-11 GEAR BOX PULLEY 1
12 1005-12 IDLER BRACKET 1
13 1005-13 IDLER SHAFT 1
14 1005-14 IDLER SPRING 1
15 1005-15 PILLOW BLOCK BEARING SPACERS 2
16 1005-16 COMPRESSION DRIVE SPROCKET 1
17 1005-17 DRIVE GEAR 2
18 1005-18 DRIVE BELT 1
 715-246-3299
409 St. Croix Avenue FABRICATED PARTS AND PURCHASE PARTS
New Richmond WI
54017
FLOORSTAND ASSEMBLY DWG 1006-00
Item PART # Description Qty
1 1006-01 WORM PLATE 1
2 1006-02 CRANKSHAFT 1
3A 1006-03A INSIDE PLATE-IDLE SIDE 1
3B 1006-03B INSIDE PLATE-MOVING SIDE 1
4 1006-04 CROSS SHAFT 1
5 1006-05 AXLE-ROLLER 6
6 1006-06 ROLLER 4
7 1006-07 CHAIN ROLLER 2
8 1006-08 CHAIN ADJUSTER 1
9 1006-09 CHAIN HANGER 3
10 1006-10 FRAME WITH DETAILS 1
11 1006-11 CRANKPLATE 1
12 1006-12 IDLE PLATE 1
13 1006-13 SPACER-WORM 1
14 6473K78 CRANK-McMASTER CARR 1
15 W830 WORM GEAR-MARTIN 1
16 W8 WORM-MARTIN 1
17 40BS14-3/4 SPROCKET-MARTIN 2
18 CHAIN-#40 X 28.50-ROLLER EACH END 2
19 CONNECTOR LINK-#40 4
20 AA-839-13 3/4 ID x 7/8 OD x 1 OILITE 3
21 AA-1156-1 1 ID x 1 1/8 OD x 1 1/2 LG OILITE 1
22 AA-1009-3 7/8 ID x 1 OD x 1LG OILITE 8
23 THRUST WASHER-1/16 THK x 3/4 ID 4
24 AA-839-4 3/4 ID x 7/8 OD x 1 1/4 OILITE 2
25 95841A716 PLASTICBOLT 1/2-13 x 1 1/2-McMASTER CARR 4
26 NUT-SELF LOCK 1/2-13NC 1
27 1006-27 AIR REGULATOR BRACKET 1
28 AIR REGULATOR 1
29 1006-29 ELECTRICAL BOX MOUNT 1
30 1006-30 ELECTRICAL BOX 16x14 1
31 1006-31 ELECTRICAL WIRING DIAGRAM-CHECK VOLTAGE 1
 715-246-3299
409 St. Croix Avenue FABRICATED PARTS AND PURCHASE PARTS
New Richmond WI
54017
GUARD ASSEMBLY 1007-01-10
Item PART # Description Qty
1 1007-01 GUARD SUPPORT 1
2 1007-02 SAFETY SWITCH SPACER 1
3 1007-03 SAFETY SWITCH MOUNT 1
4 1007-04 SAFETY SWITCH 1
5 1007-05 STATIONARY GUARD MOUNT 2
6 1007-06 STATIOINARY GUARD MOUNT BAR 1
7 1007-07 INFEED GUARDS 2
8 1007-08 FRONT GUARD 1
9 1007-09 REAR GUARD 1
s
s
Service Parts
& Incorporated
409 St. Croix Avenue, New Richmond, WI 54017
(715) 246-3299 Fax: (715) 246-3212 Sales@bagcloser.com
s
s
Service Parts
& Incorporated
409 St. Croix Avenue, New Richmond, WI 54017
(715) 246-3299 Fax: (715) 246-3212 Sales@bagcloser.com
s
s
Service Parts
& Incorporated
409 St. Croix Avenue, New Richmond, WI 54017
(715) 246-3299 Fax: (715) 246-3212 Sales@bagcloser.com
s
s
Service Parts
& Incorporated
409 St. Croix Avenue, New Richmond, WI 54017
(715) 246-3299 Fax: (715) 246-3212 Sales@bagcloser.com
s
s
Service Parts
& Incorporated
409 St. Croix Avenue, New Richmond, WI 54017
(715) 246-3299 Fax: (715) 246-3212 Sales@bagcloser.com
 BMR
1000
HOT AIR SEALER
s
s
Service Parts
& Incorporated
409 St. Croix Avenue, New Richmond, WI 54017
(715) 246-3299 Fax: (715) 246-3212 Sales@bagcloser.com