RAYMING PCB & ASSEMBLY

Professional Nelco PCB Manufacturer

nelco pcb materia

Nelco PCB ( Any Nelco PCB Enquiry Pls send mail to Sales@raypcb.com )

Nelco PCB Laminate often choose by our Europes customer, so we have

prepared a sufficient conventional Nelco PCB laminate stock,that can on

time delivery to your Nelco PCB.

Nelco Circuit board materials that provide superior thermal and

mechanical performance. All Nelco materials are RoHS compliant and

many provide high thermal reliability and CAF resistance for lead-free

assembly compatibility. Nelco is a reliable source with 50+ years of global

materials experience. There are many material types available including

FR-4, High-Tg and high speed epoxy materials and advanced materials

such as BT, polyimide and cyanate ester.

Nelco PCB materials are designed for high layer count PCB and high

speed digital applications such as lead–free assemblies, high speed / low

loss and fine-line multilayers, backplanes, communications and

networking services, wireless handsets and infrastructure, automotive and

diverse mounting and packaging.

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Request Nelco PCB Manufacturing Quote Now

Nelcote7 Advanced Composites

Nel

co circuit board

F-529

E-765

E-761

E-752

E-746

Nelcote7 Digital Electronic Materials

N4000-13

N4000-13 EP

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N4000-29

N4000-7 EF

Nelcote7 RF / Microwave Materials

N4350-13 RF

N4380-13 RF

N9000-13 RF

If you want to produce Nelco prototype PCB ,Pls contact use , even high

volume is welcome for Nelco material .

Table of Contents

Fundamental Facts You Must Know about Nelco PCB

You must have understood the significance of printed circuit boards,

especially if you find electronics an intriguing subject. But you, like many

other people, can get caught in the intricate and often confusing web of

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circuit boards. It may seem like fresh concepts keep popping up every

other day. So is Nelco PCB among them? Well, do not worry; this article

will cover every fundamental aspect of the Nelco printed circuit board.

Nelco Printed Circuit Board

Nelco PCB implies a printed circuit board built using Nelco materials. Such

a printed circuit board provides an outstanding thermal and mechanical

performance. It is appropriate for multi-layer and high-speed digital

printed circuit board applications. However, it is important to note that

Nelco produces both printed circuit boards and RF/microwave industry

materials. So what constitutes the materials from Nelco?

The PCB materials from Nelco include Prepreg materials, Nelco laminates,

among other fundamental components of the PCB,

and RF/microwave. Such materials offer excellent and high thermal

reliability and CAF resistance. Additionally, the materials are compliant

with RoHS regulations besides proving compatible with lead-free

assembly.

Therefore, if you want to obtain high-quality Nelco PCB products, it is

prudent to contract us- RayMing PCB and Assembly for your

manufacturing and assembly service needs. You will not only get the Nelco

materials, including the Nelco laminates, for producing your Nelco PCB

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prototype or high-volume production but get them affordably.

Consequently, it will reduce the cost of production and make your Nelco

PCBs competitive post-production and delivery.

What’s more, the company offers excellent and quality printed circuit

board production owing to over fifteen years of industry experience,

skilled workforce, and latest technologies and equipment. We can deliver

quality Meteorwave 1000, Meteorwave 8300, Meteorwave 8350,

Meterorwave 8000, and N4000-29NF.

Nelco PCB also comes with different printed circuit board surface finishes.

Therefore, it becomes vital to detail in your submitted Gerber file the

specific Nelco PCB surface finish you want.

Designing Your Nelco PCB

The design of the Nelco PCB you come up with will act as the reference

upon which the contract manufacturer will prototype, manufacture,

and assemble your printed circuit board. Because of this, it helps to

consider defining and detailing specific aspects of the PCB design before

sending your order to your preferred contract manufacturer.

Crucial aspects you must consider for your Nelco PCB design include

the PCB stack-up, the board materials (including the Nelco PCB surface

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finish), copper traces, via types, picking PCB parts, rules of design,

besides power and signal integrity.

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Nelco PCB Stack-Up: Factors that Determine the Layer Number in the Design

The PCB stack-up design impacts the general performance of the Nelco

printed circuit board. It plays a more prominent role, especially in

high-performance structures involving transceiver technology. So what is

it all about? It implies the substrate and its outlay order upon which you

must assemble the PCB components.

The stack-up design quality influences key aspects of the Nelco PCB, such

as electrical capability relating to signal transmission, manufacturability,

long-term dependability of the PCB product, besides power delivery.

Therefore, it becomes prudent to master the printed circuit board

fabrication besides factors influencing cost and material choice.

However, this section will focus on the factors that determine the layer

number in the Nelco PCB stack-up design. Nelco PCBs possess numerous

alternating layers of Prepreg, copper foil, and core materials that all get

bound through heat-pressing.

Factors that influence the layer number include the following.

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 The total signal nets that you need to shoot off the BGA device

 Packages type for the components and component density

 The total sum of power planes or pours

Please remember that the aggregate layer number in such a design gets

defined by the circuit board intricacy.

Important Characteristics of the Different Types of Nelco PCB Materials

As already alluded, diverse Nelco PCB materials exist, with each material

having numerous distinctive features. Therefore, whenever you have to

pick a specific Nelco material in your Nelco PCB design, you must consider

the attributes vis-à-vis your PCB application area. Below, a section of some

of the Nelco printed circuit board materials and their respective attributes.

High-performance category:

 Meteorwave 1000 NF. It is a low loss, high reliability, no flow Nelco

PCB material. It is a leadless and compatible PCB with a glass

transition temperature of 240 degrees centigrade with diverse

dielectric constants depending on the capacity of the Nelco PCB

material.

 Meteorwave 8000. It possesses an extremely low loss, very high

reliability. The material also possesses a high temperature and

lead-free assembly besides proving compatible. It is CAF resistant

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with a glass transition temperature of 185 degrees Celsius. It has a

dielectric 3.28 and a dissipation factor of 0.0016.

 Meteorwave 8350. The Nelco PCB material contains an extremely

low loss, very high reliability, and a controlled dielectric constant. It

is compatible with high-temperature and lead-free assembly.

Additionally, it proves CAF resistant with a glass transition

temperature of 185 degrees centigrade.

It is important to note that plenty of other materials exist under this

classification of Nelco PCB materials.

FR-4 substrate category:

 A representative of the category entails the N4000-29NF. The Nelco

material features a lead-free, high glass transition temperature

multifunctional epoxy. It is amenable to high

temperature, lead-free assembly besides proving CAF resistant. It

also has a dielectric constant of 4.5 with a dissipation factor of

0.018.

However, other Nelco materials under this category include N400-6,

N400-7, N400-6F, and N4007SI.

Remember, aspects such as the glass transition temperature, dielectric

constant, and dissipation factor comprise vital aspects that a circuit board

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designer must consider regarding their PCB material to ensure a seamless

functionality of the PCB under its targeted application.

The Diverse Printed Circuit Board Surface Finishes for Nelco PCBs

The design phase of your Nelco PCB becomes as important as the

prototyping, testing, and production phases. Therefore, you have to

become as specific and detailed as possible, including specifying the kind

of Nelco PCB surface finish that you want. To understand this better,

consider the following PCB surface finishes in Nelco printed circuit boards.

 Electroless Nickel Immersion Gold (ENIG). It is a typical alternative

deployed in Nelco PCB. It provides a gold (thin) solderable film that

safeguards the copper traces through a nickel barrier to separate

them from the copper. As a lead-free alternative, it forms a perfect

long-lasting finish.

 Hot Air Solder Levelling (HASL). For HASL, the Nelco printed circuit

board gets clasped vertically by clamps before getting immersed in

a flux bath. It then gets dipped in a hot and melted solder vat before

the finish. The finish consists of tin or lead before getting flattened

out by hot-air knives. Such a treatment ensures that the thickness of

the entire board becomes uniform. Currently, the application of

HASL finishes on PCB primarily focuses on

the military and aerospace industries.

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 Lead-free HSLI. The finishes and application of HASLI have

similarities to HASL, though the alloy lacks lead. Instead, it

possesses nickel and tin or copper and tin, nickel, germanium,

copper, and tin alloy. It is, however, crucial to note that this type of

PCB finish is not common.

 Immersion Tin. The finish deploys a thin tin coating over the copper

surface via a chemical process. It helps with preventing the

oxidation of the copper contained underneath. Such a finish

typically gets applied on a high-speed Telco printed circuit board.

 Hard Gold. It represents another Nelco PCB finish, primarily

deployed in mechanical contact applications such as buttons and

keyboards. The hard gold finish is applied on nickel and attaches

perfectly to other PCB finishes that disintegrate fast.

 Entek or Organic Solderability Perseverative. Entek represents a thin

organic material coat that gets deposited over copper to shield it

before getting soldered. It is water-based though it comes as a

non-typical finish currently.

 Immersion Silver. The finish lacks nickel and gets deployed in

high-speed signal application areas. It, however, becomes crucial to

note that the finish requires special storage to prevent oxidation

and subsequent discoloration.

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 ENEPIG– Electroless Nickel Electroless Palladium Immersion Gold. It

is a three-layer finish composed of metal that gets applied on

printed circuit boards and wire connections. The electroless nickel

protects the copper and prevents it from contacting other metal

parts. On the other hand, the electroless palladium provides an

extra anti-oxidation coat that limits nickel corrosion. The gold coat

incorporated offers an extra layer to limit oxidation besides

covering the printed circuit board wholly.

 Soft Bondable Bond. It possesses a similar bonding technique

as ENEPIG. It, however, possesses little space for landing wires

because of the crowned surface pad.

How to Control the Quality of Nelco Printed Circuit Boards

Many manufacturing companies have diverse ways of controlling the

quality of Nelco PCB during the fabrication and assembly processes.

However, there are a few universal methods of quality control that all PCB

companies have to ensure regarding Nelco PCBs. Therefore,

typical quality-control tests include the following.

 Differential scanning calorimetry (DSC)

 It represents one of the thermos-analytical methods used to access

a number of physical and chemical properties of laminates and

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prepregs. DSC measures the heat flow variation across a specific

resin system as compared to that of aluminum reference.

 Thermos-gravimetric analysis. It determines the loss of weight as a

function of temperature when a Nelco material gets heated.

Heating happens through a regulated isothermal or heat-up ramp

mode.

 Thermos-mechanical analysis. It determines the dimensional

variation of a printed circuit board material when it heats up (from

the room temperature to the determined temperature.

 Infrared spectrophotometry. Inferred to as IR, infrared

spectrophotometry determines a PCB’s chemical fingerprint

regarding its characteristic absorption and transmission of infrared

frequencies.

Further, the Nelco PCB quality standard gets regulated by UL, CE,

ASTM, RoHS, and ISO quality standards. Therefore, whenever you are

looking for a Nelco PCB contract manufacturer or PCB product, it helps to

use these quality indicators to know the PCB or PCB manufacturing

company’s quality regarding quality management systems and standards.

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The Importance of Panelization in the Size Determination of Nelco PCBs

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The miniaturization of electronic products demands a similar

diminishment of circuit board sizes. Consequently, you have to panelize

your Nelco board when determining the initial size, especially if you do not

want to interfere with its intended functionality and performance. It not

only helps with the maximization of the board yield for every PCB

panel but also helps in reducing the board cost for each PCB.

Board panelization becomes crucial as you define the usable surface of

the board where you can easily route the circuit board (place components

and draw copper traces). For instance, a typical PCB board will have a

panel size of 12×18 inches and 18×24 inches. However, since the usable

surface often proves less across the board with an inch on either side, the

usable surface becomes 10×16 inches and 16×22 inches. Additionally, the

panelization of a multi-layer board requires a minimum spacing of 100

mils.

Hybrid Construction of Nelco PCB

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The hybrid construction of Nelco printed circuit boards often represents

an intriguing area. It is a powerful construction technique in controlling

expenses, especially in high-speed printed circuit board designs. Only the

layer that requires high-performance signals uses a higher cost, albeit with

laminate core material of low loss. Consequently, other remaining PCB

layers can use a lower-cost FR-4 core derivative material.

However, it becomes essential to maintain an even Prepreg throughout

the printed circuit board to stick the PCB core layers together. Further, you

need to avoid blending the Prepreg to avoid issues when laminating, as a

proper bonding of the Prepreg may require different temperature

regimes.

Material Loss and Vital Strategies of Mitigating the Loss in Nelco PCBs

Diverse fundamental aspects regarding material loss become key when

designing a Nelco PCB. Therefore, you have to select Nelco PCB materials

by considering these factors. It includes the loss tangent, skin

effect, fiberglass weave composition, and relative dielectric constant.

The considerations become crucial because of the impedance

mismatches, dielectric losses, and conductor losses, which play a role in

causing signal loss, especially at lower data rates in Nelco PCBs. While

many people can argue that the impedance mismatch can get addressed

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through controlling separation, traceroutes, and geometrics during

the PCB layout design, it cannot cover the other material loss factors.

Additionally, it is important to address and mitigate all these issues in the

design phase of your Nelco printed circuit board.

Final Thoughts

Nelco PCB is a vital type of printed circuit board for application in its niche

industries. However, to design and produce a useful Nelco PCB, you have

to understand the various aspects of the PCB and how such aspects affect

the performance of your Nelco PCB.

Related Posts:

1. Professional Isola PCB Manufacturer

2. What is Nelco N4000-29 PCB ?

3. What is Nelco N4380-13 RF PCB ?

4. What is Nelco N5000-30/32 BT PCB ?

https://www.raypcb.com/nelco-pcb/

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