SIP Report

DETAILED PROJECT REPORT
FOR
ENHANCEMENT FROM 5 MLD TO 10 MLD COMMON

EFFLUENT TREATMENT PLANT
AT
PLOT NO. P-13, MIDC INDUSTRIAL AREA,
DISTRICT-NAGPUR MAHARASHTRA
By
BUTIBORI CETP PVT. LTD

For Butibori CETP PVT. LTD.
ProjectEnhancement of Common Effluent Treatment Plant from 5 MLD to 10 MLD
Capacity at MIDC, Butibori CETP
Table of Contents
Chapter No TITLE Page No
1 INTRODUCTION AND BACKGROUND 3
2 BASIS OF DESIGN 6
3 PROCESS DESCRIPTION 11
4 LIST OF EQUIPMENT WITH SPECIFICATIONS 15
5 ELECTRICAL AND INSTRUMENTATION 61
6 HIGH RATE TRANSPIRATION SYSTEM (HRTS) 67
7 SPECIFICATION OF CIVIL WORK 72
8 LABORATORY 79
9 HAZARDOUS WASTE MANAGEMENT 80
10 ENVIRONMENT MONITORING PLAN 81
11 PROJECT COST ESTIMATE 84
ANNEXURES
1 Process Block Diagram 86
2 Plant Layout 87
3 Consent to Establish 88
4 Consent to Operate 92
5 Analysis Report of Member Industries 101
6 Hydraulic Load Data 122
7 Process Calculation 129
2
CHAPTER 1
INTRODUCTION AND BACKGROUND
Introduction
Butibori Industrial Area is one of the prominent industrial areas in Vidarbha Region of state
of Maharashtra. The industrial estate has many large, medium and small scale industries and
export oriented units. As a part of national environmental policy and to abate industrial
pollution, Common Effluent Treatment plant (CETP) was established jointly by SMS
Infrastructure Limited., Maharashtra Industrial Development Corporation (MIDC) & Butibori
Manufacturer’s Association (BMA) in the year of 2006 with 5 MLD capacity keeping facility to
expand up to 10 MLD capacity.
Design, construction, installation, commissioning, operation and maintenance of CETP was

entrusted to Butibori CETP Pvt. Ltd., on Built, Own and Operate (BOO) basis.
The existing CETP was designed for 5 MLD capacities with primary, secondary and tertiary
treatment and provision is kept in design so that in future it can be expanded to 10 MLD
capacity. Number of industries in MIDC, Butibori is increasing day by day and many of the
existing industries are under the process of expansion. During operation of existing 5 MLD
plant, incoming effluent flow was often recorded exceeding 5 MLD. Based on current
scenario of expansion of existing industry and upcoming new industry expansion of existing
5 MLD capacities to 10 MLD is envisaged. Provisions for collection of effluent and pumping
to CETP (Expansion quantity 5 MLD) and design & development of HRTS (For expansion
quantity 5 MLD) shall be responsibility of MIDC as done in first phase of 5 MLD. NEERI
suggestions shall be incorporated while designing the HRTS.
Need of an Expansion
Expansion of common effluent treatment plant, named as Butibori CETP Pvt. Ltd (BCPL) is
being proposed based on present intake of Butibori CETP which is almost to its full designed
capacity of 5 MLD. In monsoon this intake increases and cross the designed 5 MLD capacity
which is very difficult to manage. In addition to this upcoming industries coming in the
industrial estate and expansion of existing industries considering these factors need of
another 3- 3.5 MLD capacity is need of an hour and 5 MLD capacity increase will suffice the
present and future expansions.
At present CETP is on an average basis receiving effluent at 4.5 to 5.0 MLD flow. (Data
Attached below in chapter 2 with design basis)
3
Table 1.1: List of Industries and their consented effluent Load

Address of the Effluent Generation
Sr. Industry (m3/day)
Name of Industries
No. Plot No. S.
No./Kh. No. Trade Domestic
1 Dhiraj Intermediates Pvt. Ltd. C-108 125 6
2 Linkson Ispat & Energies Pvt. Ltd. B-117 6.4 2.5
3 Vaibhav Agro Industries B-18/7 1 1.5
4 Peshuni Metal Craft B-18/3 0.3 0.1
5 Mahashakti Paper A-14/30 5 1.2
A-26/3 &
6 Trans Power Engg. Ltd. A- 26/2-2 35 25
7 Kanchan Granites & Minerals Pvt. Ltd. B-17 16 1.8
8 Dwarka Enterprises B-177 0.5 0.46
9 Lancy Herbals A-11/15 0.05 0.2
10 Unichem Laboratories Ltd. A-26/7 10 8
11 Ketki Tiles Works B-80 1.5 0.8
12 Laxminarayan Industries C-146 0.1 0.32
13 Usha Roto Electroplaters A-15/3 0.15 0.48
14 Purohit Industries A-11/19 0.5 0.28
15 Mati Industries C-186 1.5 0.2
16 Om Shrinath Pharmaceuticals K-45 2 0.8
17 Shubham Mangnapro Pvt. Ltd. B-75 0.32 0.8
18 Kanishka Paint Industries K-12 0.2 0.4
19 Hi-Tech Laboratories A-12/21 0.5 0.15
20 Shri Vardhaman Cosmetics A-11/15 0.03 0.16
21 Fresh Seasons C-179 0.24 0.8
22 Harish Laboratory Herbal Product A-12/22 0.1 0.4
23 Tolani Industries C-156 0.1 0.8
24 Hindustan Chemical C-88/89 0.5 0.4
25 Grace Snacks & Foods (I) Pvt. Ltd. Food Park-31 0.2 0.4
26 Indus Aryan Chemical Ind. B-4/24 0.5 0.4
27 Mogra Laboratories B-8/7 0.1 0.25
28 Shakuntala Oil Ind. FP-23/1 0.05 0.25
29 Auro Polyplastics Pvt. Ltd. K-58 0.2 4
30 AL-Karim Enterprises FP-13 10 1.4
31 Prince Confectionary & Food Products B-4/15 0.1 0.2
32 Vidarbha Industries Power Ltd D-3 7560 384
Indorama Synthetics (I) Ltd (Power
A-31-P/1, A-40
33 Plant) 1410 -
34 Saj Food Products Pvt. Ltd. SZ-01 65 80
35 V3 Enterprises Pvt. Ltd. J-16 7 5
4
36 Saki Auto Products Pvt. Ltd. C-109 0.2 0.7

37 Triveni Wires Pvt. Ltd. A-45/2/1 6 4.45
38 Sabroso Snacks Pvt. Ltd. H-30 6.4 1
39 Innovative Textile Ltd. T-71 200
40 Inventys Research Co. Pvt. Ltd. K-38 500 10
(Ref: Butibori CETP Pvt. Ltd)
Expected Future Demand (Hydraulic Load) in MIDC Butibori

Expected future effluent load is based on quantity of effluent generation mentioned in
consent to operate of major effluent contributing member industries.
Table 1.2: Summary of Waste Water Load
Sr. No. Type of Industries Effluent Generation (m3) Remark

1. Variable Industries 4700 Committed
2. Fixed Industries 300 Committed
a3. Upcoming Industries 1000 Assumed
4. Expanding Industries 700 Estimated
Total Projected Load (m3)
(Ref.: Butibori CETP Limited)
6700
This Detail Project Report (DPR) on Common Effluent Treatment Plant is prepared on the
above background. It gives complete details of the effluent treatment scheme, brief
specification of equipment and estimated capital cost of project with project schedule.
5
CHAPTER 2
BASIS OF DESIGN
Detailed project report is prepared based on following design basis:
2.1 Effluent Quantity
Plant Existing capacity: 5 MLD

Additional treatment capacity: 5 MLD
Total plant capacity: 10 MLD
2.2 Effluent Characteristics
Based on the type and nature of industries expected in the estate and based on present
operating experience, waste water characteristics proposed for the expansion project is
marginally revised than the present design inlet characteristics of waste water.
Characteristics of inlet waste water to CETP present and proposed is are tabulated in Table
2.1
Table 2.1: Effluent Inlet Norms for CETP design

Sr. No Parameter Unit Present Proposed
1 PH - 6-7 6-7
2 COD mg/l 1200 1500
3 BOD3 at 27 deg C mg/l 500 750
4 Oil and Grease mg/l 75 75
5 Total Suspended Solids mg/l 500 500
6 Ammonical Nitrogen mg/l 40-160 50
7 Total Residual Chlorine mg/l 1 1
8 Phenolic Compound mg/l 5 5
9 Cyanide as CN mg/l 0.1 0.1
10 Hexavalent Chromium (As Cr+6) mg/l 2 2
11 Total Chromium (as Cr) mg/l 2 2
12 Copper (as Cu) mg/l 3 3
13 Lead (as Pb) mg/l 0.1 0.1
14 Nickel (as Ni) mg/l 3 3
15 Zinc (as Zn) mg/l 5 5
16 Arsenic ( as As) mg/l 0.2 0.2
17 Mercury (as Hg) mg/l 0.01 0.01
18 Cadmium (as Cd) mg/l 1 1
19 Selenium (as Se) mg/l 0.05 0.05
20 Fluoride (As F) mg/l 2 2
21 Sulphide (As S) mg/l 1 1
6
22 Pesticide Absent Absent

23 Boron (As B) mg/l 2 2
24 Sulphate mg/l 1000 1000
25 Chloride mg/l 1000 1000
26 TKN mg/l 100 100
27 Dissolved Solids (Inorganic) mg/l 2100 2100
Notes:
1. Effluent from the industries shall be collected by MIDC in their three effluent
collection tanks and then effluent shall be pumped to CETP wastewater collection
sump by MIDC at uniform rate. It is assumed that if any up gradation in conveyance
system is required shall be taken care by MIDC separately.
Characteristics of the treated effluent are tabulated in table 2.2 below. Treated water from
CETP is required to comply with following parameters as per CCA issued by MPCB.
Table: 2.2 Characteristics of Treated Effluent to be discharged into HRTS
Sr. No. Parameter Unit MPCB Norms

1 pH 6.5 – 8.5
2 Temperature °C Ambient at Discharge Point
3 BOD 3 days 27 C mg/L < 30
4 Suspended Solids mg/L < 100
5 COD mg/L < 250
6 Oil and Grease mg/L < 10
7 Dissolved Solids (Inorganic) mg/L < 2100
8 Total Residual Chlorine mg/L <1
9 Ammonical Nitrogen (as N) mg/L < 50
10 TKN mg/L < 100
11 Arsenic (as As) mg/L < 0.2
12 Mercury (as Hg) mg/L < 0.01
13 Lead (as Pb) mg/L < 0.1
14 Cadmium (as Cd) mg/L <1
15 Chromium Total (as Cr) mg/L <2
16 Copper (as Cu) mg/L <3
17 Zinc (as Zn) mg/L <3
18 Selenium (as Se) mg/L < 0.05
19 Nickel (as Ni) mg/L <3
20 Cyanide (as CN) mg/L < 0.2
21 Fluoride (as F) mg/L <2
22 Sulphide (as S) mg/L < 2.0
23 Phenolic Compound (as C6H5OH) mg/L < 1.0
24 Hexavalent Chromium (as Cr+6) mg/L < 0.1
25 Pesticides mg/L Absent
7
26 Boron (as B) mg/L <2

27 Chloride mg/L < 250
28 Sulphate (as SO4) mg/L < 250
2.3 Mode of Disposal
At present 5 MLD of tertiary treated waste water is discharge through HRTS (High Rate
Transpiration System) which is based on NEERI design and developed in 25 Hectors of land
by MIDC. The CETP is proposing the discharge of future 5 MLD treated water through
additional HRTS system to be developed with further improvement to be suggested by
NEERI.
2.4 Battery Limit
Proposed project will have following battery limit
From
 Effluent at the inlet of Waste Water Collection Sump at invert level.
 Electrical Power ( HT ) at the incoming of GOD structure / VCB
 Raw Water at one point with in battery limit.
 Chemicals and consumables as required for the process at CETP site.
To
 Treated Waste Water at inlet of HRTS.

 Hazardous Waste (CETP Sludge) to approved TSDF site.
Following documents and data were used for fixing design basis of the proposed expansion
of CETP.
 Consent to Establish of MPCB BO/RO (P&P)/CETP/B-4999 DATED 03/09/2005 issued to

Butibori CETP Pvt. Ltd., Butibori MID, Nagpur for establishment of a common effluent
treatment plant (CETP). (Attached in Annexure-3)
 Consent to Operate of MPCB BO/JDWPC/EIC No. NG-14160-16/R/CC-MPCB/16/06285
DATED 14/01/2016 issued to Butibori CETP Pvt. Ltd., Butibori MIDC, Nagpur for
operation of a common effluent treatment plant (CETP). (Attached in Annexure-4)
 Hydraulic Load Details recorded at MIDC pumping station and at Butibori CETP.
(Annexure-5)
 Analysis results of representative samples collected from different industries (large and
medium scale industries). (Attached in Annexure-6)
 Data of consents to Establishment granted by MPCB for new industries and expansion
of existing industries.
 Online monitoring system at major effluent contributing industries shall be installed to
monitor flow & quality of waste water discharged to CETP/MIDC sumps.
8
2.5 Treatment Scheme

Based on present performance of CETP, treatment scheme is kept similar as existing effluent
treatment scheme. Treatment scheme will have following stages. Stages marked in yellow is
included or upgraded in existing treatment scheme
 Receipt
 Pumping
 Oil and Grease Separation
 Fine Screen
 Equalization with Air Mixing
 Physico Chemical Treatment
 Primary Clarification
 Biological Treatment
 Secondary Clarification with sludge recirculation
 Chlorination (for disinfection)
 Pressure Sand Filter
 Activated Carbon Filter
Treatment scheme is provided as under in Schematic Flow Diagram:
9
10 MLD Waste water
(5 existing and 5 proposed)
Collection tank Oil & Grease Fine screen

(Existing) trap (New) Chamber (New)
Equalization
Tank (New)
Existing 5 MLD Additional 5 MLD
Existing Flash Mixer New Flash Mixer

and floculator and flocculator
Existing New Primary

Primary Lamella lamella (3 Nos)
Existing Aeration Tank (Existing

Aeration Tank Equalization Tank)
New Secondary Clarifier (1 No)
Chlorine contact tank (New)
Existing PSF New PSF and

and ACF (2 set) ACF (2 + 1set)
Existing Treated water tank

continue to use
10 MLD to HRTS
10
CHAPTER 3
PROCESS DESCRIPTION
Butibori industrial area consists of different type of small, medium and large-scale industries.
Major part of wastewater generated are from large textile based industries and small
number of food processing industries. Data of wastewater generation and its quality, as well
as performance of existing effluent treatment plants for similar wastewater, indicates that
waste is suitable for biodegradation and hence a treatment scheme based on Conventional
Biological Degradation of waste water is suggested. In addition to take care of incoming
concentration of suspended solids physico chemical treatment followed by clarification
process is included. After biological treatment to meet the final discharge norms tertiary
treatment having pressure sand filter, activated carbon filter and chlorination treatment is
also included in the treatment scheme. The brief process description is as given below.
CETP shall receive the wastewater from existing pumping station where provision of
screening, equalization, settling and grit/settable solids removal has been provided by MIDC.
From here effluent is received in waste water collection sump of CETP.
Major effluent contributing industries shall install Online monitoring system to monitor flow
& quality of waste water discharged to CETP/MIDC sumps. And Industry shall bear the
installation cost of Online monitoring system.
3.1 Equalization and Physical Treatment
In the present plant waste water is received at the inlet of waste water collection sump and
from here effluent is transferred to a Tank which is adjacent to the Existing Aeration Tank.
Now this tank will be utilized as second Aeration tank. So a new equalization tank will be
required to build for enhanced load. So for the proposed expansion waste water from waste
water collection sump will be transferred to proposed equalization tank. At the inlet of
equalization tank oil and grease trap and fine screen shall be provided. Since MIDC is having
their own collection and pumping facility for the effluent collection and conveyance before it
is reached to CETP site, it is expected that load on fine screen chamber will be very much
minimum. Operation of Effluent Feed Pump from waste water collection sump will be
automatic using level switch installed in waste water collection sump. Oil and grease trap is a
baffled wall channel where waste water is subjected to up and down flow for the removal of
top floating particles at the top surface. Top separated oil and grease layer is collected from
the top layer by manual skimming operation through collecting troughs and drain pipe. Fine
screen is installed in fine screen chamber. Mechanical type fine screen is provided to restrict
particles up to 10 mm size. As a standby to mechanical type fine screen, fixed type fine
screen is also provided. Particles collected on fine screen are transferred mechanically on
belt conveyor for collection. For successful plant operation it is very essential to have
uniform quality and quantity of effluent available to feed for treatment. Equalization tank
will be provided to take care of variation in effluent quality and quantity. Equalization tank
11
with 8 hours hydraulic retention time will be provided separately. Equalization tank will also
be provided with coarse bubble diffusers for complete mixing of waste water. Complete
mixing will also help to avoid settlement of suspended particles in Equalization tank bottom
which in long turn reduces tank operating condition and develop septic condition at the
bottom of equalization tank.
3.2 Physico Chemical Treatment and Primary Clarification
Equalized effluent from Equalization Tank is transferred to Physico Chemical Treatment

Section of the CETP using effluent feed pumps. Physico Chemical treatment will be
maintained same as existing one. Existing Physico Chemical Treatment Plant consists of
treatment of waste water using chemicals and flocculants mainly to precipitate, flocculate
and coagulate part of waste water components and to remove this mass by using gravity
settling in primary clarifiers. During physico chemical treatment suspended solids,
precipitated dyes molecules and soluble oil particles are removed which reduces load on
biological treatment. A parallel stream of physic chemical treatment unit of 5 MLD capacities
will be added.
Effluent from Effluent Feed Pump shall be taken to two parallel streams of Flash Mixer for
the reaction with lime slurry. pH of effluent is raised in the range of 8.5 to 9.5. Effluent from
flash mixer is then taken to Flocculator, where Ferrous Sulfate is added to carry out
flocculation and coagulation of suspended and precipitated particles. From Flocculator
effluent is passed through reaction channel where suitable polyelectrolyte shall be added to
increase settling rate of flocculated and coagulated mass. Two flash mixer is series followed
by flocculator and reaction channel will ensure complete reaction of lime slurry with effluent
to achieve desired result before effluent enters into primary clarifier.
Existing two primary lamella clarifiers are provided for separation of solids from the physico
chemical treatment process. New additional three numbers of primary lamella clarifiers shall
be provided in parallel to the existing one. Primary lamella clarifiers are provided with Tube
deck packing to provide high surface to volume ratio for settling under gravity. Clear
overflow from primary clarifier is conveyed to biological treatment section of the plant.
Settled sludge at the bottom of the existing and new primary clarifier is transferred to
primary sludge sump.
3.3 Biological Treatment
Similar to the existing plant, activated sludge process is selected for biological treatment of
effluent. Here, soluble BOD is stabilized by oxidation of organic matter by microorganism.
Microorganism is supplied with oxygen and nutrients (DAP and Urea) necessary for their
metabolism. Existing equalization tank shall be converted to Aeration Tank 2. Thus for 10
MLD capacity there will be two aeration tanks. Oxygen required is provided by air blower
through non-clog type fine bubble membrane diffusers to achieve higher rate of oxygen
transfer efficiency. Mixed liquor overflow from aeration tank is taken in to secondary
12
clarification process, for the separation of microorganism from treated wastewater under
gravity. In addition to existing two numbers of secondary lamella clarifier one secondary
clarifier shall be provided in parallel to meet the requirement of additional capacity. Bottom
sludge from the existing secondary lamella clarifier and new secondary clarifier is returned
back to bio sludge tank from where it is pumped back to aeration tank and recycle ratio is
decided based on the design MLVSS level in the aeration tank. Excess bio mass is discharged
through sludge handling system. Nutrient and food if required additionally shall be fed to
aeration tank from respective tanks.
3.4 Tertiary Treatment
In existing treatment scheme chlorination stage is not provided as tertiary treatment. But in
the proposed scheme chlorination is added before tertiary treatment of waste water for
disinfection of treated waste water.
Clear wastewater after biological treatment shall be subjected to tertiary treatment. The
tertiary treatment consists of chlorination system, pressure sand filter and activated carbon
filters. Effluent from biological treatment shall be passed through chlorine contact tank
where preferably sodium hypochlorite dosing is carried out for chemical oxidation of
effluent to enhance colour removal from the effluent.
Effluent from chlorine contact tank is subjected to treatment through pressure sand filter
and activated carbon filter through intermittent storage tank. PSF removes suspended solids
to much lesser level and activated carbon filter provides polishing treatment for color and
COD removal from the waste water so that final treated waste water meets the discharge
norms specified by MPCB to discharge into HRTS system. Both PSF and ACF are required to
provide back washing daily for cleaning of filter beds. The back washed water is diverted is
taken back to waste water collection sump for further treatment. Additionally 3 sets of PSF
and ACF shall be provided parallel to existing 2 sets.
3.5 Sludge Dewatering System
At present sludge generated from primary lamella clarifier and secondary lamella clarifier is
collected in sludge tank and then this sludge is pumped through filter press for dewatering.
Sludge collected in filter press is squeezed further using compressed air for water removal.
Sludge is then collected in bottom container for sending it to the TSDF site.
For proposed primary and secondary sludge generation from the lamella clarifiers and
clarifiers will be first fed to mechanical screw type primary sludge thickener and secondary
sludge thickener respectively to increase sludge consistency from 1% to 5% by wt. Thickened
sludge is then fed to existing filter press, primary screw press and secondary screw press
from respective thickened sludge sumps. Dewatered primary sludge from these equipments
is sent to TSDF site for secured landfill. Dewatered secondary sludge from these equipment
can be sent to cement industry for co-processing or for land application after suitability test.
13
CHAPTER 4
LIST OF EQUIPMENT WITH SPECIFICATIONS
Table 4.1: List of Civil Structures
Name of Civil Tank(Existing and Existing Proposed Total

Sr. No. Tag No.
New) (Nos) (Nos) (Nos)
1. Waste Water Collection Sump - 2 0 1
Waste Water Equalization Tank

( A New Tank to be constructed
2. T-101 (1)* 1 1
as existing tank will be
converted to Aeration Tank )
3. Flash Mixer T-102 A/B 2 2 4

4. Flocculator T-103 1 1 2
5. Reaction Channel - 1 0 1
6. Primary Lamella Clarifier T-104 A/B /C 2 3 5
7. Aeration Tank
( Existing Equalization Tank to
T-105 1 1 2
be converted to New Aeration
Tank )
8. Secondary Clarifier T-106 2 1** 3
9. Chlorine contact tank T-107 0 1 1
10. Intermittent Storage Tank - 1 0 1
11. Final Treated Effluent Tank - 1 0 1
12. Primary Sludge Sump T-108 1 1 2
13. Secondary Sludge Sump T-109 1 1 2
14. Lime Solution Preparation and
T-110 A/B 2*** 2 4
Dosing Tank
15. FeSO4 Solution preparation and
T-111 A/B 2*** 2 4
Dosing Tank
16. Filter House for primary sludge
thickener, secondary sludge
thickener and primary sludge T-112 0**** 1 1
screw press and secondary
sludge screw press
18. Primary Thickened Sludge Sump T-114 0 1 1
19. Secondary Thickened Sludge
T-115 0 1 1
Sump
20. PE, DAP and Urea solution T-116 3 4 7
14
preparation and dosing tank A/B/C/D

21. Oil and Grease Trap T-117 0 1 1
22. Fine screen chamber T-118 0 1 1
23. Foundations for Pumps &
- Set Set -
Blowers
24. MCC & Panel Room(Room will
- 1 0 1
be upgraded)
25. Laboratory cum Administration
- 1 0 1
Building
26. Shed for Filter Press - 1 0 1
27. Shed for Sludge Dewatering
- 0 1 1
System
NOTES:
(*): Existing Equalization tank will be converted into Aeration Tank.
(**): Circular type clarifier Mechanism
(***): Existing tanks will be discontinued and new tanks for full capacity will be constructed
(****): Existing filter press house will be extended to house various sludge thickener and screw
press equipments
15
Table 4.2: List of Mechanical Items

Existing Proposed
Sr. CETP Expansion Total
NAME OF EQUIPMENT Tag No
No. (5 MLD) (5 MLD) (Nos)
(Nos) (Nos)
Pumps
1. Raw Effluent Transfer Pump-1 P-101 A/B/C 3 3 6

2. Raw Effluent Feed Pump-2 P-102 A/B/C 0 3 3
(Equalization to FM)
3. Sludge recirculation Pump P-103 A/B 2 2 4
4. Tertiary Feed Pump P-104 A/B 3 2 5
5. Tertiary Backwash pump P-105 A/B 0 2 2
6. Lime Solution Dosing pump P-106 A/B/C - 3 3
7. FeSO4 Solution Dosing pump P-107 A/B/C - 3 3
8. PE Dosing Pumps P-108 A/B/C - 2 2
10. DAP/UREA Dosing Pump P-108 A/B, P- - 2 2

109 A/B
11. Primary sludge Thickener Feed P-111 A/B/C/D 2 2 4
Pump
12 Secondary sludge thickener P-111 E/F - 2 2
feed pump
13 Primary Thickened Sludge Feed P-112 A/B - 2 2
Pump
14 Secondary Thickened Sludge P-113 C/D - 2 2
feed pump
Agitators
1. Flash Mixer A-101 A/B 2 2 4
2. Lime Solution preparation and A-102 A/B - 2 2
dosing tank
3. FeSO4 solution Preparation and A-103 A/B - 2 2
dosing Tank
4. PE solution tank A-104 A/B - 2 2
5. DAP and Urea solution tank A-105, A-106 - 2 2
6. Flocculator A-107 1 1 2
Others
1. Air Blowers For Aeration Tank C-101 A/B/C -* 5 5
D/E
2. Air Blower for PSF and ACF C-102 A/B 2 2 4
3. Air blower for equalization tank C-103 A/B/C 3* 0 3
16
4. Air Blower for sludge tanks C-104 A/B 0 2 2

6. Diffusers for aeration tank E-101 300 750 1050
7. Coarse bubble diffuser for E-102 0 200 200
Equalization tank
8. Filter Press FP-1 2 0 2
9. Pressure Sand Filter E-103 4 5 9
A/B/C/D/E
10. Activated Carbon Filter E-104 4 5 9
A/B/C/D/E
12. Rake Mechanism for Secondary E-105 0 1 1
Clarifier
12. Primary Sludge Thickener E-106 A/B 0 2 2
13. Secondary Sludge Thickener E-107 0 1 1
14. Chlorination System E-108 A/B 0 2 2
15. Mechanical Fine screen E-109 0 1 1
16. Fixed Fine screen E-110 0 1 1
17. Belt Conveyor E-111 0 1 1
18. Primary Sludge Screw Press E-112 A/B 0 2 1
19. Secondary Sludge Screw Press E-113 0 1 1
Note: * Existing Aeration Tank blower to be used for Equalization Tank.
17
4.1 BRIEF SPECIFICATIONS OF TANKS (NEW UNITS ONLY)

Wastewater Equalization Tank (T-101)
Sr. No. Description Unit Specifications
1. Tag number T-101
2. Type RCC, Circular with Top Open
3. Quantity nos. 1
Total: 3146
4. Capacity M3 Operating: 2904
5. Overall size
- tank length m 22
- tank width m 22
- tank height m 6.5
- water depth m 6
6. MOC RCC Tank with Epoxy Painting
Flash Mixer 1(T-102 A)

1. Tag number T-102 A
2. Type RCC, Square with Top Open
3. Quantity nos. 1
Total: 9
5. Capacity M3
Operating: 8.1
6. Overall size
- tank length m 1.5
- tank width m 3
- tank height m 2
- water depth m 1.8
7. Mixing By Agitator
8. MOC RCC Tank with Epoxy lining.
18
Flash Mixer 2(T-102 B)

1. Tag number T-102 B
3. Quantity nos. 1
Total: 9
5. Capacity M3
Operating: 8.1
6. Overall size
- tank length m 1.5
- tank width m 3
- tank height m 2
- water depth m 1.8
8. MOC RCC Tank with Epoxy Lining
Flocculator (T-103)

1. Tag number T-103
3. Quantity nos. 1
Total: 137.5
5. Capacity M3
Operating: 125
6. Overall size
- tank length m 3
- tank width m 3
- tank height m 2.2
- water depth m 1.7
8. MOC RCC Tank with epoxy painting
19
Primary Lamella Clarifier (T-104 A/B/C)

1. Tag number T-104 A/B/C
2. Type RCC, Rectangular with hopper bottom
provided with tube deck packing.
3. Quantity nos. 2
4. Capacity M3 Volume: 180 M3 each
6. Overall size
- tank length m 6
- tank width m 6
- Straight water depth m 2.5
- Total Straight depth m 3
- Media Depth m 1
7. Media
- type Tubular Type PVC Media
- service To provide contact area for Separation
8. Volume M3 Total: 216 M3
9. MOC Tank : RCC
Media: PVC
Aeration Tank (T-105)

Sr. No Description Unit Specifications
1. Tag number T-105
2. Type RCC, square with Top Open
3. Quantity nos. 2 (1 Existing and 1 New)
Total: 6528
5. Overall size
- tank length m 34
- tank width m 32
- tank height m 6
- water depth m 5.5
6. MOC RCC Tank
20
Note:
Present SWD of Aeration Tank is 4.5 M. This SWD needs to be increased to 5 M + 0.5 M Free
Board. For this purpose present lamella clarifier hydraulic needs to be checked and adjusted.
Existing Air blower will not be suitable for increased SWD. These air blowers will be
transferred to Equalization Tank and New Air Blowers need to be provided.
Secondary Clarifier (T-106)

1. Tag number T-106
RCC, Circular Tank with Clarifier
2. Type
Mechanism (Central Drive)
3. Quantity nos. 2
Total: 1329
5. Capacity M3
Operating: 1139
6. Overall size
- tank diameter m 23
- Straight water depth m 3
- Total Straight depth M 3.5
7. Clarifier Mechanism Suitable for 22 M dia
- type Central Drive
8. MOC Tank : RCC
Clarifier Mechanism: MSEP
Chlorine Contact Tank (T-107)
1. Tag number T-107
2. Type RCC, Rectangular with Top Open,
3. Quantity nos. 1
Total: 350
5. Capacity M 3
Operating: 300
6. Overall size
- tank length m 10
21
- tank width m 10
- tank height m 3.5
- water depth m 3
7. MOC RCC Tank with Epoxy Lining
Primary Sludge Sump (T-108)
1. Tag number T-108
3. Quantity nos. 1
Total: 144
5. Capacity M 3
Operating: 126
6. Overall size
- tank length m 6
- tank width m 6
- tank height m 4
- water depth m 3.5
Separate Air Blower for Primary

7. Mixing Device
Sludge Sump to be provided
8. MOC RCC Tank
Secondary Sludge Sump (T-109)
1. Tag number T-109
2. Type RCC, Rectangular with Top Open
3. Quantity nos. 1
Total: 52.2
4. Capacity M3
Operating: 47.7
22
5. Overall size
- tank length m 3
- tank width m 3
- tank height m 5.8
5.3 (To match overflow level of

- water depth m
secondary clarifier)
6. Mixing Device Air Blower for Mixing
7. MOC RCC Tank
Lime Solution Preparation and Dosing Tank (T-110 A/B)
1. Tag number T-110 A/B
3. Quantity nos. 2
Total: 12.25
4. Capacity M 3
Operating: 9.8
5. Overall size
- tank length m 3.5
- tank width m 3.5
- tank height m 2.5
- water depth m 2.0
6. MOC RCC Tank with epoxy painting
FeSO4 / Alum Solution preparation & dosing tank (T-111 A/B)
23
3. Quantity nos. 2
Total: 10.0
4. Capacity
Operating: 8.0
5. Overall size
- tank length m 2.0
- tank width m 2.0
- tank height m 2.5
- water depth m 2.0
RCC Tank with AR Tile Lining, 38 mm thk, 2

6. MOC
layers.
Primary Thickened Sludge Sump (T-114)

1. Tag number T-114
3. Quantity nos. 1
Total: 87.5
5. Overall size
- tank length m 5
- tank width m 5
- tank height m 3.5
- water depth m 3
6. MOC RCC Tank
7 Mixing Through Air Blower
24
Secondary Thickened Sludge Sump (T-115)

1. Tag number T-115
3. Quantity nos. 1
Total: 87.5
5. Overall size
- tank length m 5
- tank width m 3
- tank height m 3.5
- water depth m 3
6. MOC RCC Tank
7 Mixing Through Air Blower
PE, DAP and UREA Solution Preparation and Dosing Tanks (T-116 A/B/C/D)

1. Tag number T-116 A/B/C
2. Type HDPE, Circular Tank, Open Tank
3. Quantity nos. 1 each, Total 3.
Operating: 2.5 for PE and 2.0 for DAP and
4. Capacity M3 Urea
5. Overall size
- tank diameter mm
Standard HDPE tank
- tank height mm
6. MOC HDPE (Chemical Grade)
Oil and Grease Trap (T-117)

1. Tag number T-117
RCC, Rectangular channel type with baffled
2. Type
wall arrangement and open top.
3. Quantity nos. 1
Design Inlet Flow: 10 MLD
4 Design Criteria
Peak Factor: 1.5
25
Design Peak Flow: 15 MLD

Oil Separation:
1. Baffle Wall
Total: 38
6. Overall size
- tank length m 10
- tank width m 2
- tank height m 1.9
- water depth m 1.2
7. Oil Collection from Top By manual scraping through collection pipe.
Fine Screen Chamber (T-118 A/B)

RCC, Overhead, Rectangular Tank with Top
2. Type
Open
2 (1 for Mechanical Fine Screen and
3. Quantity nos.
Another for Fixed fine Screen)
6. Overall size
- tank length m 10
- tank width m 0.6 x 2 = 1.2
- tank height m 1.5
- water depth m 1.0
Mechanical Fine Screen
Open channel type gate valve to
7 Screen
be
provided for isolation of both screen
chamber.
4.2 BRIEF SPECIFICATIONS OF ELECTRO-MECHANICAL

ITEMS (NEW ITEMS)
Pumps (P-101 A/B/C, 102 A/B/C)
Sr No Description Unit Effluent Feed Pump 1 Effluent Feed Pump 2
1 Tag Number P-101 A/B/C P-102 A/B/C
2 Number of stages Single Single
26
3 Type Vertical, Submerged, Horizontal, centrifugal,

centrifugal PP Pump semi open impeller
type non clog Type
4 Quantity nos. 3 (2 working + 1 3 (2 working + 1

standby) standby)
5 Liquid pumped Raw Waste Water Raw Waste Water
PH: 5.5-8.5 PH: 5.5-8.5
Density: 1050 kg/M3 Density: 1050 kg/M3
Temperature: 35 deg C Temperature: 35 deg C
Viscosity: 1 CP Viscosity: 1 CP
6 Location Outdoor Outdoor
7 Operation Continuous Continuous
8 Capacity m3/h 200 250
9 Operating pressure
- suction MLC (Negative) 4 Flooded
- discharge MLC (Positive) 11 15
- differential MLC 15 15
10 Ambient Condition o
C Max. : 45 deg C Max. : 45 deg C
Min.: 15 deg C Min.: 15 deg C
11 Speed RPM * *
12 Accessories Coupling: Direct Coupling: Direct

Coupled, Metallic Coupled, Metallic
Flexible, Fenner / Flexible, Fenner /
Lovejoy Lovejoy
Coupling Guard: To Coupling Guard: To

provide provide
Base Frame: For Pump Base Frame: For Pump

and Drive and Drive
Casing Drain Plug: Casing Drain Plug:

Required Required
13 Drive Electric motor Electric motor
27
14 Motor
- type TEFC TEFC
- motor rating HP 25 25 *
- speed RPM * *
15 Material of All contact part in PP /

construction PVDF
- impeller SS316
- casing CI with anticorrosive

lining
- shaft EN 8
- shaft sleeve SS316
16 Sealing Mechanical Seal
Note: * Vendor to Specify
Pumps (P-103 A/B, 104 A/B, 105 A/B)
Sr Description Unit Sludge Tertiary Feed Tertiary

No Recirculation Pump backwash pump
Pump
1 Tag Number P-103 A/B P-104 A/B P-105 A/B
2 Number of Single Single Single

stages
3 Type Horizontal, Horizontal, Horizontal,

centrifugal, semi centrifugal. centrifugal.
open impeller
type non clog
Type, self priming
4 Quantity nos. 2 (1 working + 1 2 (2 working + 0 2 (1 working + 0

standby) standby) standby)
5 Liquid pumped Bio Mass Slurry Treated Waste Treated Waste

Water Water
PH: 7 - 7.5
28
Density: 1200 PH: 7 - 7.5 PH: 7 - 7.5

kg/M3
Density: 1000 Density: 1000
Temperature: 35 kg/M3 kg/M3
deg C
Temperature: 35 Temperature: 35
Viscosity: 1.1 CP deg C deg C
Viscosity: 1 CP Viscosity: 1 CP
6 Location Outdoor Outdoor Outdoor
7 Operation Continuous Continuous Continuous
8 Capacity m3/h 250 150 150
9 Operating
pressure
- suction MLC Flooded (Negative) 3.5 (Negative) 3.2
- discharge MLC 12 (Positive) 25 (Positive) 20
- differential MLC 12 28.5 23.2
10 Ambient o
C Max. : 45 deg C Max. : 45 deg C Max. : 45 deg C
Condition
Min.: 15 deg C Min.: 15 deg C Min.: 15 deg C
11 Speed RPM * * *
12 Drive Electric motor Electric motor Electric motor
14 Motor
- type TEFC TEFC TEFC
- motor rating HP 15 * 20* 20*
- speed RPM * * *
15 Material of
construction
- impeller SS316 SS316 SS316
- casing CI with CI with CI with

anticorrosive anticorrosive anticorrosive
29
lining lining lining
- shaft EN 8 EN 8 EN 8
- shaft sleeve SS316 SS316 SS316
16 Sealing Gland Packed Mechanical Seal Mechanical Seal
Pumps (P-106 A/B/C, 107 A/B/C)
Sr No Description Unit Lime Solution Dosing Ferrous Sulfate Solution

Pump Dosing Pump
1 Tag Number P-106 A/B/C P-107 A/B/C
3 Type Horizontal, screw, Diaphragm

diaphragm, centrifugal
with recirculation
4 Quantity nos. 3 3
5 Liquid pumped Lime Solution (10-10%) FeSO4 Solution (20%),
PH: Alkaline PH: Acidic
Density: 1200 kg/M3 Density: 1500 kg/M3
Temperature: 35 deg C Temperature: 35 deg C
Viscosity: 1.2 CP Viscosity: 1.5 CP
8 Capacity LPH 1200 500
(Centrifugal pumps not

available in this range.
However specified as
Dosing Pump gets
clogged so dosing rate
to be maintained using
30
recirculation line)
9 Operating
pressure
- suction MLC Flooded Flooded
- discharge MLC (Positive) 30 (Positive) 30
10 Ambient o
Condition
11 Speed RPM * *
13 Drive Electric motor Electric motor
14 Motor
- type TEFC TEFC
-brake power HP * *
- motor rating HP 1.5* 1*
- speed RPM * *
15 Material of All Contact Part in Non

construction Metallic
- impeller SS304
- casing CI
- shaft EN 8
- shaft sleeve CI
16 Sealing Gland Packing *
31
Pumps (P-108 A/B/C, 109 A/B, 110 A/B)
Sr No Description Unit PE Dosing Pumps DAP/UREA Dosing Pump
1 Tag Number P-108 A/B/C P-109 A/B, P-110 A/B
3 Type Diaphragm Pump Electronic Diaphragm

Pump
4 Quantity nos. 3 Nos 4 Nos
5 Liquid pumped PE Solution (1%), DAP and Urea Solution

(30%),
PH: Acidic to Alkaline
PH: Acidic to Alkaline
Density: 1000 kg/M3
Density: 1000 kg/M3
Temperature: 35 deg C
Temperature: 35 deg C
Viscosity: 1 CP
Viscosity: 1 CP
8 Capacity LPH 150 100
9 Operating
pressure
- suction MLC Flooded Flooded
- discharge MLC (Positive) 30 (Positive) 30
10 Ambient o
Condition
11 Drive Electronic, Single Phase Electronic, Single Phase
12 Connected Load 0.5 HP 0.5 HP
13 Material of All Contact Part in Non All Contact Part in Non

construction Metallic Metallic
32
Primary Sludge Thickener feed Pump (P-111 C/D)
Sr. No. Description Unit Specification

1. Tag Number P-111 C/D
2. Number of stages Single
3. Type Screw
4. Quantity nos. 2 (1 operating + 1 standby)
Sludge having 1% to 3% Solid

5. Liquid pumped
Concentration.
6. Location Outdoor
7. Capacity m3/h Capacity:20
8. Operating pressure
- suction mwc (Negative)3.5
- discharge mwc (Positive) 25
- differential mwc 28.5 = 30
Working temperature Ambient
Speed Vendor to Provide
Coupling Direct coupled
Coupling type Lovejoy
Coupling make -
Coupling/Belt guard Required
Type of base plate MS fabricated
Prime mover Electric motor
Motor
- type TEFC
-rating 10 HP
- speed Vendor to provide
Material of construction
Rotor SS316
Body SS316
Sealing Gland Packed
33
Secondary Sludge Thickener feed Pump (P-111 E/F)

1. Tag Number P-111 E/F
3. Type Screw
4. Quantity nos. 2(1 operating + 1 standby)
Sludge having 1% to 3% Solid

5. Liquid pumped
Concentration.
6. Location Outdoor
7. Capacity m3/h Capacity:20
- suction mwc (Negative)3.5
- differential mwc 28.5 = 30
Working temperature Ambient
Speed Vendor to Provide
Coupling Direct coupled
Coupling type Lovejoy
Coupling make -
Coupling/Belt guard Required
Type of base plate MS fabricated
Prime mover Electric motor
Motor
- type TEFC
-rating 10 HP
- speed Vendor to provide
Rotor SS316
Body SS316
Sealing Gland Packed
Primary Thickened Sludge Feed Pump (P-112 A/B)
Sr No Description Unit Specification

1. Tag Number P-112 A/B
3. Type Horizontal, Mono screw Type
4. Quantity nos. 2 (1 working + 2 standby)
34
Liquid pumped Sludge having 1% to 10% Solid

5.
Concentration.
6. Location Outdoor
7. Capacity m3/h Capacity: 6
- suction mwc Flooded
- differential mwc 30
10. Working temperature oC Ambient
11. Speed RPM Vendor to Provide
12. Coupling Direct coupled OR Belt Drive
13. Coupling type Metallic flexible OR Belt
14. Coupling make -
15. Coupling/Belt guard Required
16. Type of base plate MS fabricated
17. Prime mover Electric motor
18. Motor
- type TEFC
-rating HP 3
- speed RPM Vendor to provide
19. Material of construction
Rotor SS316
Body SS316
20. Sealing Gland Packing
Secondary Thickened Sludge Feed Pump (P-112 C/D)
Sr No Description Unit Specification

1. Tag Number P-112 C/D
3. Type Horizontal, Mono screw Type
4. Quantity nos. 2 (1 working + 2 standby)
Liquid pumped Sludge having 1% to 10% Solid
5.
Concentration.
6. Location Outdoor
7. Capacity m3/h Capacity: 6
- suction mwc Flooded
- differential mwc 30
10. Working temperature oC Ambient
35
11. Speed RPM Vendor to Provide

12. Coupling Direct coupled OR Belt Drive
13. Coupling type Metallic flexible OR Belt
14. Coupling make -
15. Coupling/Belt guard Required
16. Type of base plate MS fabricated
17. Prime mover Electric motor
18. Motor
- type TEFC
-rating HP 3
- speed RPM Vendor to provide
Rotor SS316
Body SS316
20. Sealing Gland Packing
3.2.2 Specification of Agitators

Agitator
Flash Mixer 1 Lime Solution Ferrous Solution
Sr.
Description Unit and 2 Tank Tank
No.
1. Tag Number A-101 A/B A-102 A/B A-103 A/B

Lime FS Preparation
Flash Mixer 1
2. Tank details preparation and and Dosing Tank
and 2
Dosing tank
- Type Rectangular Rectangular Rectangular
- Location Outdoor Outdoor Outdoor
- Quantity nos. 2 2 2
10-15% Lime 20% Ferrous
- Contents Waste Water
solution Sulfate solution
Density Kg/M3 1050 1050 1050
Viscosity CP 1.1 1.1 1.1
- MOC of tank RCC RCC RCC
3. Agitator details
Turbine Turbine Turbine
(Vertical Blade (45 deg pitched (45 deg pitched
- type
attached to Blade attached Blade attached
disc) to disc) to disc)
To provide To provide To provide
- service
mixing for flash mixing for mixing for
36
mixer preparation of preparation of

lime solution lime solution
- quantity nos. 2 Nos 2 Nos 2 Nos
50 50
- speed RPM 75
- duty Continuous Continuous Continuous
- installation Outdoor Outdoor Outdoor

Material of
4.
construction
- shaft MSRL MSRL MSRL
- impeller MSRL MSRL MSRL

800 600
5. Agitator dia mm 850
1 1
6. Number of Impellers 2
6 6
7. No. of Blades No’s 6
8. Blade size mm * * *
9. Blade thickness mm * * *
10. Shaft dia mm * * *

Warm Warm Warm
11. Gear Box
Reduction Reduction Reduction
30 30
12. Ratio 20
Motor
-rating HP 5* 5* 3.5*
- speed RPM 1500 1500 1500

Note: Agitator to be supported from Tank Wall
37
Agitator (A-104, A-105, A-106)
Sr. DAP / UREA

Description Unit PE I
No.
1. Tag Number A-104 A-105/106

DAP / UREA Tank
PE Tank each 2500 Lit
2. Tank details each 2000 Lit
Capacity, HDPE Tank
Capacity, HDPE Tank
- Type Circular Circular
- Location Outdoor Outdoor
- Quantity nos. 1 1 each
- Contents PE Solution DAP/Urea Solution
Density Kg/M3 1050 1050
Viscosity CP 1.1 1.1
- MOC of tank HDPE / MSRL HDPE / MSRL
3. Agitator details
Turbine Turbine
(45 deg pitched (45 deg pitched
- type Blade attached to Blade attached to
disc) disc)
To provide mixing for To provide mixing for

- service preparation of PE preparation of PE
solution solution
- quantity nos. 1 Nos 1 Nos
- speed RPM 50 50
- duty Continuous Continuous
- installation Outdoor Outdoor
- shaft SS316 SS316
- impeller SS316 SS316
5. Agitator dia mm * *
6. Number of Impellers 1 1
7. No. of Blades No’s * *
8. Blade size mm * *
9. Blade thickness mm * *
10. Shaft dia mm * *
11. Gear Box Warm Reduction Warm Reduction
12. Ratio 30 30
Motor
38
- type TEFC TEFC

-rating HP 1* 1*
- speed RPM 1500 1500
Agitator for Flocculator (A-107)
Sr. No. Description Required as per Specifications

1. Tag Number A-107
Tank details
- Type Rectangular, flat end, top open
2. with agitator
3. - Location Outdoor
4. - Quantity nos. 1
5. - Capacity (working) M3 125
6. - Contents Effluent
8. - tank RCC with Epoxy Painted
Agitator details
9. - type Gate Type
10. - service Flocculation
11. - quantity nos. 1
12 - speed RPM 20
13. - contents Waste Water
14. - duty Continuous
15. - installation Outdoor
17. - shaft MSRL
18. - impeller MSRL
19. Shaft dia mm 80 (Finished)
20. Gear Box Warm Reduction
21. Ratio 75
22. Motor
23. - type TEFC
24. -rating HP 7.5
25. - speed RPM 1500
39
OTHER ITEMS
Air Blower (C-101 A/E, C-102 A/B, C-104 A/B)
Air Blower for Air Blower for Air Blower for

Sr. No. Description Unit
Aeration Tank PSF/ACF Sludge Tanks
1 Tag Number C-101 A to E C-102 A/B C-104 A/B
2 Number of stages Single Single Single
Twin Lobe Type Twin Lobe Type Twin Lobe Type
3 Type Positive Positive Positive
Displacement Displacement Displacement
5 (4 working + 1 2 (1 working + 1 2 (1 working + 1
4 Quantity nos.
standby) standby) standby)
5 Fluid Handled Air Air Air
6 Location Outdoor Outdoor Outdoor
7 Capacity NM3/hr 2800 1000 600
8 Operating pressure
9 - suction Mmwcg Ambient Ambient Ambient
10 - discharge Mmwcg 6000 4000 6000
11 - differential mmwc 6000 4000 6000
12 Working temperature o
C Ambient Ambient Ambient
Vendor to Vendor to Vendor to
13 Speed RPM
Specify Specify Specify
14 Drive Belt Driven Belt Driven Belt Driven
15 Type of base plate MS fabricated MS fabricated MS fabricated
16 Prime mover Electric motor Electric motor Electric motor
17 Motor
-rating HP 100 20 25
- speed RPM * * *
18 Material of construction CI CI CI
Fine Bubble Air Diffusers for Aeration tank (E-101)

1 Tag Number E-101
Fine Bubble Membrane tube Air
2 Type
Diffusers
Air Flow NM3/hr 2800 x 4 = 11200
3 Quantity nos. 750 (@ 14-15 NM3/hr/diffuser)
4 Diffuser Effective Length 63 mm OD, 2000mm per diffuser
5 Diffuser Installation Retrievable type
40
7 Membrane Sleeve Silicon Rubber

8 Support Pipe PP
9 Clamps and Fastening Bolts SS
10 Fluid handled Air
Coarse Bubble Diffuser for Equalization Tank (E-102)

1 Tag Number E-102
Pipe type coarse bubble air
distributor for Mixing to be
2 Type
installed in Equalization Tank T-
102.
3 Quantity nos. 1
4 Fluid Handled Air
5 Total Air Flow m3/h 4400
6 Diffuser Capacity 30-35 M3/Hr/Diffuser
7 No of Diffuser 200
8 MOC HDPE
Pressure Sand Filters (E-103 A to E)
Description Specification
Tag Number E-103 A/B/C/D/E
Type Vertical, down flow type
Quantity nos. 5
Liquid pumped Clarified waste water
Location Outdoor
Capacity m3/h 65(each)
Filtration rate m3/hr/m2 12-13
Filter media Graded sand
Vessel details
- type Vertical, cylindrical with dished ends
and packed bed of media inside.
- contents Graded sand + water
- internal diameter M 2.5
- design pressure kg/cm2 4
Filter bed
- type Conventional, stratified
- depth M 1.0
Height of straight (HOS) M 1.8
41
Type of support Bracket type

- shell with ends IS 2062, 10 mm thk
- nozzle pipe IS 1239 (Medium)
- nozzle flange BS 10: 1962 Table E
- bolts and nuts GI
Corrosion protection Epoxy Paint
Activated Carbon Filter (E-104 A/E)
Description Specification
Tag Number E-104 A/B/C/D/E
Type Vertical, down flow type
Quantity nos. 5
Liquid pumped Clarified waste water
Location Outdoor
Capacity m3/h 65(each)
Filtration rate m3/hr/m2 12-13
Filter media Graded sand with Activated Carbon
Vessel details
- type Vertical, cylindrical with dished ends and
packed bed of media inside.
- contents Graded sand + water
- internal diameter M 2.5
- design pressure kg/cm2 4
Filter bed
- type Conventional, stratified
- depth M 1.0
Height of straight (HOS) M 1.8
Type of support Bracket type
- shell with ends IS 2062, 10 mm thk
- nozzle pipe IS 1239 (Medium)
- nozzle flange BS 10: 1962 Table E
- bolts and nuts GI
Corrosion protection
- internal Epoxy paint
42
Rake Mechanism for Secondary Clarifier (E-105)
1. Tag Number E-106
2. Type Central
3. Inlet Flow Rate 375 M3/hr
Inlet Suspended solid

4. MLSS: 4000 mg/l
Concentration
Tank Diameter: 22 M Dia

5. Dimension
SWD: 3 M
6. Flocculator Required in Feed Chamber
7. Material of Construction MS with Epoxy Painting
Common for Rake and Flocculator

8. Drive
Rating: vendor to specify
Note: Vendor to provide drive details.Primary Sludge Thickener (E-106 A/B)
Description Unit Specification
Tag Number E-106 A/B
Screw or Belt Type primary sludge

Type
thickener
Quantity 1 No
Feed Flow: 20 M3/hr
Inlet Sludge Consistency: 1-1.5% by wt
Capacity
Outlet Required Sludge consistency: 4-
5%
by wt
MOC All contact part in SS316, Frame in MS
Note: * Vendor to confirm.

Secondary Sludge thickener (E-107)
Tag Number E-107
Screw or Belt type secondary sludge

Type
thickener
Quantity 1 No
43
Feed Flow: 20 M3/hr

Inlet Sludge Consistency: 1-1.5% by wt
Capacity
Outlet Required Sludge consistency:
4- 5% by wt
MOC All contact part in SS316, Frame in MS

Mechanical Fine Screen (E-109)
Fixed Fine Screen (E-110)
Belt Conveyor (E-111)
1 Tag Number E-109/E-110
Mechanical Fine Screen, 6 mm size

along with belt conveyor for
2. Type removal of debris.
Fixed manual Fine Screen as
standby to mechanical fine screen.
3 Quantity 1 Each
Suitable for 500 M3/hr Flow

Dimension: 600 mm wide, 1200
4 Size: mm water depth.
Inlet Velocity: <0.2 m/s
Screening Size: 6 mm
5 MOC SS304
Upstream Ultrasonic type level
sensor for auto operation of fine
6 Accessories screen
Belt Conveyor (E-111)
Manual Isolation Gates: 2 Nos
Screen rating: 3 HP*

7 Motors
Belt conveyor: 3 HP*
Screw Press (Primary and Secondary) (E-112 A/B, E-113)
Tag Number E-112 A/B & E-113
Type Inclined, Screw press
Quantity 3 No each
44
Feed Flow: 5 M3/hr

Inlet sludge consistency: 4-5% by wt
Capacity
Outlet Sludge Solid Content: 22-25%
by wt
MOC All contact part in SS316

3.2.7 Specification of Piping & Valve
SPECIFICATION OF PIPING WORK
Sr. No. Fluid Pipe MOC Design Pressure Design Velocity, m/s
Effluent (Raw, Primary Pressure: 1.2-1.5 m/s
Treated, Secondary Gravity: 0.6-0.8 m/s
1. HDPE 6 Kg/Cm2 g
Treated and Tertiary
Treated)
Primary Sludge from Pressure: 1.2 m/s
2. DI 4 kg/cm2 g
clarifier to sludge sump Gravity: 0.6 m/s
Bio sludge from Pressure: 1.2-1.5 m/s
recirculation pump to Gravity: 0.6-0.8 m/s
3. HDPE 6 Kg/Cm2 g
Aeration tank and up to
inlet of bio sludge sump.
Pressure: 1.2-1.5 m/s
4. Water GI/CPVC Class C/6 kg/cm2 g
Gravity: 0.8 m/s
Air for Aeration tank and Pressure: 12-14 m/s
5. MS Class C
Equalization Tank
BRIEF SPECIFICATIONS OF VALVES
Sr. No. Fluid Pipe MOC Type Design Pressure

Ball / CIRL
1. Effluent HDPE 6 Kg/Cm2 g
Butterfly
Knife Edge Gear
2. Sludge DI Operated Gate 6 Kg/Cm2 g
Valve
3. Water GI Ball Valve 6 Kg/Cm2 g

4. Compressed Air MS CIRL Butterfly 6 Kg/cm2 g
45
CHAPTER 5
ELECTRICAL AND INSTRUMENTATION
5.1 Specification of Electrical Work
Existing plant has HT switchyard, Transformer and LT Switch yard. As per the requirement of
additional electrical load for the proposed expansion, HT switchyard, transformer and LT
Switchyard needs to be increased. General Specifications of LT switch yard is provided as
under with drive list
1. Power System Design
The following voltage levels shall be used to provide electrical power for various purposes:
i) Motors up to and including 160 KW - 415 V, 3 Phase, 3 wire, AC supply
ii) AC control & protection - 230 V AC Single Phase
iii) Space heater for motors above 30 KW - 2 V, single phase, AC supply
iv) The rated frequency of supply shall be 50 Hz
a. Voltage variation : 415 V + 10 % - 10 %
b. Frequency variation :+3%-3%
c. Combined voltage & : 10 + or - 10 %
Frequency
v) Ambient Temperature : 40 C (For electrical design)
2. Voltage Drop
For medium voltage motors, the voltage available at the motor terminals is equal to or
greater than 75 % of rated voltage. Voltage drop in supply cable feeding the motors and
other 3 phase loads are restricted to 5 % of rated voltage. Voltage drop in supply cable,
feeding the lighting fixture from lighting distribution board / panel are restricted to 2 %
when all the lighting point connected to the circuit are switched ON.
3. Plant Area Classification
Plant area is ‘safe’. And all electrical equipments are suitable for safe area.
46
4. Equipment / System Specifications
The equipment in general, conforms to the corresponding standard specifications and

manufacturing practices and norms. All the equipments are suitable for installation and
satisfactory operation.
4.1 Main Motor Control Center (MCC)
The MCC is free standing, floor mounting, dust and vermin proof, single front, fixed type
version. MCC provided with one incomer feeder. Cable entry is from bottom and bus bar is
located on top portion of MCC. MCC to have 3 phase and neutral bus bars, colour coded at
regular intervals. Bus bar chambers shall be accessible from the front.
4.2 Each motor feeder is provided with fuse switch, contactor, and thermal overload
relay with in-built single phasing protection. ON / OFF indicating lamps 1 No. - 2 position
selector switch (remote / local). 2 Nos. instrument panel and local near the drive.
4.3 DOL/Star delta starter feeders are provided for all motors.
4.4 Provision for remote ammeter is provided by incorporating 1 No. CT in ‘Y’ phase in
all motor feeders rated above 30 KW.
4.5 1 No. 63 A FSU feeder is considered for feeding power to 3 Nos. 32 A, 3 phase
metallic plug sockets with MCB, distributed in the plant.
4.6 Lighting feeder is provided.
5. 415 V, Squirrel Cage Induction Motors
Motors are TEFC squirrel cage type, suitable for operation on 415 V + 10 % - 10 % and 50 Hz
+ 3 % - 3 %, 3 phase, 3 wire supply. Motors are suitable for continuous duty. All motors have
degree of protection as IP - 55 as per IS 325. Motor insulation is class ‘B’ and temperature
rise of 80 C is permitted above ambient temperature of 40 C.
6. Cables and Wires
6.1 All 1.1. KV grade cables conform in general to IS specification 1554.
1.1. KV grade cables are PVC insulated, PVC sheathed, armoured cable with aluminium
conductors.
The control cables are PVC insulated, PVC sheathed, armoured cable with copper
conductors. Minimum size 3 C x 1.5 sq. mm.
6.2 Power cables are sized based on 0.6 derating factor and voltage drop of 5 % power
cables for motors have 3 numbers of cores.
6.3 In plant area cables are laid on site fabricated cable trays supported at 3.0 m above
ground level or above pipe racks wherever available.
47
6.4 Control Stations
Each motor is provided with a local control station in the field.
The enclosure is weather proof type. All control stations have enclosure protection
of IP - 55.
The control stations include the following equipment as per individual requirement.
- Start / stop push button
- Suitable double compression cable glands.
Stop push button is press to lock and turn to release.
7. Earthing System
50 x 6 mm G. I. Strips are used for main earthing grid. Following sizes of earthing
conductors are used for various connections:
Equipment G. I. Earth Conductor
i) 415 V motors upto 3.7 KW 8 SWG GI wire
ii) 415 V motors upto 30 KW 10 mm dia GI wire rope 32

A, switch sockets, cable trays
iii) Motors 37 KW & above 16 mm dia wire rope
iv) Local control stations 8 SWG GI wire (solid)
v) Tanks, vessels, equipments, pipe / cable racks 40 x 5 GI earth strip
vi) Earth electrode 65 mm dia pipe electrode
vii) Main earth grid around MCC 75 x 10 mm GI strip
8. Lighting
Plant lighting facility has been designed in such a manner, so as to provide lighting in
areas such as operating area, MCC room and other indoor areas. Suitable
illumination level shall be provided depending upon the requirement in that area.
Only tube light fixtures are considered for plant lighting, as per requirement.
9. Cable Trays
Cable trays are site fabricated from 50 x 50 x 6 thick angles and 25 x 6 thick flats.
Power and control cables run on the same tray.
48
10. Convenience Receptacles
1 No. each of 32 A, 3 phase metallic plug socket and 16 A, 1 phase metallic plug
socket shall be provided as required.
7.2 Drive List
List of electrical drive for proposed expansion is provided in table 7.1

Table 5.1: List of Drives
Additional Drives
Sr. No. Name of Motor Rating HP Additional Electrical Load
(Nos)
OP SB OP SB Total
1 Raw Effluent Feed Pump 1 25 2 1 50 25 75
2 Raw Effluent Feed Pump 2 25 2 1 50 25 75
3 Sludge recirculation Pump 15 1 1 15 15 30
4 Tertiary Feed Pump 20 2 0 40 0 40
5 Backwash Feed pump 20 1 1 20 20 40
6 Lime solution dosing Pump 2 2 1 4 2 6
Ferrous Sulfate Solution Dosing
7 1 2 1 2 1 3
Pump
8 PE Dosing pump 0.5 1 1 0.5 0.5 1
9 DAP and urea dosing pump 0.5 2 2 1 1 2
Primary and secondary sludge
10 10 2 2 20 20 40
Thickener feed Pump
Primary and Secondary
11 3 2 2 6 6 12
Thickened sludge pump
12 Agitator for Flash mixer 1 & 2 5 2 0 10 0 10
13 Agitator for Lime solution Tank 5 2 0 10 0 10
Agitator for Ferrous Solution
14 3.5 2 0 7 0 7
Tank
15 Agitator for PE I 1 1 0 1 0 1
16 Agitator for DAP/ UREA 1 2 0 2 0 2
17 Agitator for Flocculator 7.5 1 0 7.5 0 7.5
18 Air Blower for Aeration Tank 100 4 1 400 100 500
19 Air Blower for PSF/ACF 20 1 1 20 20 40
20 Air Blower for Sludge Tanks 25 1 1 25 25 50
21 Primary Sludge Thickener 15 2 0 30 0 30
22 Secondary Sludge Thickener 15 1 0 15 0 15
23 Fine Screen 3 1 0 3 0 3
24 Belt Conveyor for fine screen 3 1 0 3 0 3
25 Chlorination system 15 1 1 15 15 30
Total 341 41 17 757 275.5 1032.5
49
5.3 Instrumentation
Table: 5.2: Instrument List
List of Additional Field Instrumentation for 10 MLD

Sr No Name of Instrument Qty
Flow Meter: Magnetic Type with Transmitter and Recorder
1 Waste Water Inlet Flow Meter 1
2 Waste Water Flow Meter to HRTS Inlet 1
On Line pH Meter with Recorder
1 pH meter for Equalization Tank 1
2 pH meter for Flash Mixer 3 1
3 pH meter for Flash Mixer 4 1
4 pH meter for Treated Waste Water Storage Tank 1
On Line DO Meter with Recorder
1 On line DO Meter for New Aeration Tank 1
Others
1 Local Pressure gauges ( Bourdon Type ) 1 Set
2 Level Transmitter for Equalization Tank, Treated Water Storage 2
Tank
50
CHAPTER 6
HIGH RATE TRANSPIRATION SYSTEM (HRTS)
6.1 Design Criteria
Following design criteria is adopted for the disposal of additional 5 MLD treated waste water
through HRTS
 Quantity of treated waste water: 5 MLD additional

 Characteristics of treated waste water: As per table provided in Chapter 2: Design
Basis.
 Suitable Species for Plantation
Plant species potentially suitable for plantation at HRTS are listed in Table 6.1. These are the
plants having high evapo-transpiration rate required for wastewater utilization in a
productive way.
Table 6.1: Potential Plant Species and Plantation Pattern
S. No Plant Species Spacing
1 Eucalyptus camaldulensis 2X2m
2 Acacia nilotica 3X3m
3 Hardwickia binata 3X3m
4 Acacia auriculiformis 2X3m
5 Azadircehta indica 3X5m
6 Acacia tortilis 3X3m
7 Ziziphus rotundifolia 3X5m
8 Tamarix articulata 3X3m
9 Prosopis juliflora 2X3m
10 Casurina equisetifolia 1X3m
 HRTS permits the disposal of 60 - 120 m3 of wastewater per hectare of land per day,
as all the wastewater is utilized in this process, the ground water pollution problem
is avoided. For all practical purpose and to be on safer side disposal at the rate of
120 m3 of waste water per hectare of land per day is considered.
51
 So, for additional 5000 m3/day waste water disposal land required for HRTS
plantation will be approx 42 hectares.
 Design will be subject to approval and authentication from NEERI, Nagpur
 Distribution network of waste water at low area of HRTS shall be designed to
recirculate the waste water in to HRTS again to avoid any waste water gone beyond
HRTS area
6.2 Design of HRTS
Calculation of land required and number of trees required is provided in following table 9.2
Table 6.2: Calculation of Land Area Requirement.
Sr No Description Calculation
1 Effluent Disposal 5000 M3/Day
2 Species selected Eucalyptus
3 Tree Plantation Area 2 M x 2 M per tree
4 Waste water loading rate 120 M3/Hectare/Day
5 Area Required 42 Hectare
Composition of Filter Bed Media

The filter media in the furrows consists of different layers of its components. At the bottom
of the furrows eucalyptus leaves are laid and gypsum at the rate of 1.5 kg for every 15m
furrow length was added. This is followed by a 5-10cm thick layer of saw dust/bamboo dust.
Thickness of the filter media varies from 5-15 cm depending on the colour intensity of the
wastewater, soil texture and permeability of soil. The filter bed media helps to immobilize
large amount of nitrogen and also enables retention of suspended particles. In addition to
this, artificial media and leaf fall from standing plants provides thick mat and forms a filter
bed that is also responsible for retention and assimilation of colour bodies. It is expected
that the filter media will function effectively for a period of 7-9 years. However, the
monitoring data will determine the exact time when the filter media should actually be
replaced. Schematic design layout for plantation and feeder system is provided as under.
The process flow diagram of the complete system is provided in Annexure.
52
Figure: 1.1: Design Layout of Plantation and Feeder System

6.3 Piezometer Installation
To study leaching of pollutants from wastewater irrigated soils in the groundwater and
subsurface soil, piezometers shall be installed at different depths i.e. 1m and 1.5m, collect
the leachate samples for analysis at various depths for various physico–chemical parameters
53
at periodic intervals and also to study the impact of groundwater pollution potential through
soil matrix. The design and description of piezometers is detailed in Figure 9.4.
Figure 1.2: Schematic Presentation of Piezometer
Figure 1.3: Typical Piezometer installation.
6.4 Operational Aspects
 Treated waste water from CETP will be disposed to entire HRTS system.
 From Treated water tank, through pipeline, waste water is fed at the inlet of each
feeding channel. Pipelines for each feeding channel are isolated through valves.
 Unused / drained water from the HRTS system will be connected in an underground
storage tank downstream of HRTS system. This water will be pumped back through
54
level switch system to the treated water tank of HRTS system for reloading. This way
discharge into the downstream system is avoided.
6.5 List of Equipment for HRTS System
Sr No Name of Equipment Specification

1 Drain Collection Tank Qty: 1 No
Type: Underground RCC Tank
Capacity: 100 M3
MOC: RCC
2 Drain Recirculation Pump Qty: 2 Nos
Type: Centrifugal Pump
Capacity: 30 M3/hr
Head: 20 MLC
Motor: 3 HP
MOC: CI
3 Piping and Valve All distribution and recirculation pipeline to be
HDPE. For deciding the size following criteria
to be taken
Velocity for gravity: 0.8 m/s
Velocity for pressure flow: 1.5 m/s
All valves to be CIRL Butterfly / PP Ball vales.
55
CHAPTER 7
SPECIFICATION FOR CIVIL WORK
7.1 DESIGN CRITERIA
Safe bearing capacity:
Safe bearing capacity shall be ascertained at site, however for design purpose SBC shall not
be considered more than 25 t/m2. Accordingly foundations shall be designed
Concrete:
Cement: Unless specified all cement shall be Ordinary Portland cement and in accordance
with Indian Standard specification as revised from time to time.
Sand: Sand shall be clean and gritty composed of hard siliceous gains and free from clay or
any vegetable/organic matter. All sand shall pass through a mesh 4.75 mm. If there is any
trace of earthy matter, sand must be washed/screened.
Aggregate: Aggregate shall comply requirement of IS 383. Aggregates shall consist of broken
stones, sound, hard and durable so as to pass through 20 mm mesh. The size shall not vary
as far as possible. All aggregates must be perfectly cleaned, cubical and should be washed if
necessary and free from sulfur. No limestone be used.
Fly Ash: Fly ash confirming to Grade I of IS 3812 may be used as part replacement of
ordinary Portland cement provided uniform blending with cement is ensured. The maximum
quantity of fly ash shall be 60 kg/M3 for M250 grade mix design concrete.
Centering: The terms centering shall include all forms, moulds, shuttering, plates, poles,
shores, strutting and up rights and all other temporary supports for the concrete to be laid.
The centering shall be of such dimensions and as constructed as to remain rigid during the
process of laying, curing, tamping and settling the concrete, Joints must be water tight so as
to prevent the leakage of liquid cement paste.
Mixing of Concrete: Unless otherwise stated concrete should be batched in

computerized/automatic weighs batch mixer. The concrete shall be mixed in proportion of
one part of cement, parts of sand and parts of aggregate. The mix shall always be brought to
same degree of water consistency and fairly wet mixture must be used. The crushing
strength of concrete at 28 days and 7 days shall be as per IS 456.
Water Cement Ratio: The proportion of water should be as per IS 456-2000 clause 5. The
proportion of cement & sand and its crushing strength will depend upon the grade of
concrete.
Placing of concrete: Before concrete is put in position centering must be fully wet with
water in order to prevent sucking moisture from the concrete. The concrete shall be placed
in its final position in the work as soon as possible after mixing and care must be taken to
56
place it gently in position and not to drop it from a height. It must be well tamped and
vibrated with mechanical vibrator till all the air is expelled. Care must be taken to see that
reinforcement is thoroughly surrounded by the liquid concrete and there are not voids or
cavities are left. The concrete shall be continuously watered and kept damp for 21 days after
placing in position.
Stopping and Recommencing Work:
As far as possible when concreting is once commenced, it must be continued without

stopping until the job is completed. If, however, stopping of concrete placing is unavoidable
the break should be at right angles to direction of the span. On no account joint shall be
made towards the end or at the end of the beam or slab. Whenever a joint has been made in
laid concrete the surface of the existing concrete must be carefully brushed with a steel
brush before recommencing the work. Remove loose metal particles and dust. The thick
grout of neat cement must be poured over the edge before the new concrete is placed
against it. For planned joint for water retaining structure water stopper (PVC/GI) must be
provided for all concrete joint.
Striking Centering
Under the ordinary circumstances the centering of the slabs beam and column shall be
removed as per the following conditions
A. Vertical sides of slabs beam and columns: 24 hours
B. Bottom of slabs below 4.5 M Span: 6 days
C. Bottom slab above 4.5 M and above: 14 days
D. Bottom of beams over 6 M span: 21 days
General workmanship: This should comply with Clause No 1 of the Indian Standard
Specification 250:1965.
Table No. 7.1: Cement consumption Statement
Item of Work Rate of Cement Remarks

Consumption in Bags
Cement Concrete (Nominal Mix)
1:3:6 (M100) 4.10/m3
1:1.5:3 (M200) 8.20/m3
1.1.2:2.4 (M250) 9.20/m3
57
Cement Concrete (Mix Design)
1:1.5:3 (M200) 6.0/m3 The consumption of cement

mentioned is minimum
1.1.2:2.4 (M250) 6.5/m3 requirement. The final design
should meet the requirement of
Fly ash of Max 60
concrete grade.
kg/m3 can be added
only if ordinary
Portland cement is
used
Grade of Concrete:
a) The Grade of Concrete shall be M250 for all structures coming in contact with
effluent/ water
b) The Grade of concrete shall be M200 for all other RCC structures
c) PCC grade of concrete shall be in M100.
The above grade of concrete shall be considered for designing the units of CETP.
Steel: Only TMT bars/ steel of Shyam / TATA / equivalent make shall be use for the above
work.
IS: Code: IS: 456 – 2000 and IS: 3370- 1965 or latest version of IS: Code for design and
application.
7.2 General Specification
 All concrete shall be as per design mix and the same shall be batched by volume.
Minimum cement content for various grades of concrete shall be as per IS 456: 2000
or IS 3370.
 The hydro test for liquid retaining structures shall be done in accordance with IS
3370. However, the liquid depth for testing purposes shall be design liquid depth
excluding the free board.
 Maximum cover to main reinforcement shall be as per relevant IS ( 456:2000, 3370 )
 All concrete surfaces shall be fair finished concrete and 20mm plastering shall be
done, if specified by the designer.
 Water proofing for RCC roof terraces shall be done. The Grade of Concrete shall be
M200 for all other RCC Structures.
58
 PCC grade of Concrete shall be in M100. PCC for water retaining structures shall be
1:3:6 min 75mm thick and foundation 1:3:6 min 75 mm thick and pump skid min. 50
mm thick 1:3:6
 All brick work shall be carried out with locally available bricks in the proportion of
1:6
 At a construction joint for water retaining structures, 200 mm wide GI water stopper
200 mm gauge / 230 mm PVC type shall be provided.
 Work will be carried out as per BIS Specifications unless otherwise
 For all underground tanks /sumps, outer walls shall be 300mm above FGL.
 Floor slab of water retaining structures shall be minimum 100 mm thick and will be
cast directly over lean concrete 1:3:6
 All brick structures shall be provided with 12 mm thick plaster inside and 20 mm
thick outside in CM 1:6
 The entire administrative laboratory building, pump house, etc shall be externally
plastered with 20 mm sand faced plaster and shall be painted with approved shade
paint of cement based paint. The internal plaster shall be 20 mm thick plaster..
 Ribbed tor steel bars shall be used as reinforcement for concrete structures.
However, MS bars shall be used where nominal reinforcement is required.
 Walkways shall have minimum clear width of 0.9 Mtr and railing shall be of 0.9
meter height made of three rows of GI pipes of 25mm Dia and with the support of
40mm GI pipe spaced at 2000mm c/c.
 Half brick partition walls shall be constructed in CM 1:4 with 8 mm hoop iron
reinforcement at every 4th course.
 Half brick masonry walls used as partition walls shall be directly rested on the
ground floor slab by locally thickening the floor slab.
 Communication walls within and over the units shall be 900 mm wide.
 Specifications of floor-on-grade in pump skid shall be as under –
a. Rubble filling 230 mm over well compacted earth.
b. 100 mm thick RCC slab of grade M 15 with one layer of reinforcement of 8 mm
(tor) dia 300 mm c/c both ways over PCC.
59
 Back filling in excavated foundation pits / trenches, shall be done with excavated
earth.
 Epoxy coating shall be provided to inner face of concrete surfaces, wherever
required with 300 micron thickness consisting of 1 coat of primer and 2 coats of
topcoat using std. CIBA or equivalent products.
BRIEF SPECIFICATION OF CIVIL / STRUCTURAL WORKS
 A new shade house with port will require for On-line TOC analyzer installation.
 All concrete shall be as per design mix and the same shall be batched by volume.
Minimum cement content for various grades of concrete shall be as per IS 456 or IS
3370.
 For all underground tanks /sumps, outer walls shall be 300mm above FGL.
 Excavated earth shall be taken upto maximum of 500 M lead from the plant battery
limit within the complex.
 The hydro test for liquid retaining structures shall be done in accordance with IS
3370. However, the liquid depth for testing purposes shall be design liquid depth
excluding the free board.
 Maximum cover to main reinforcement shall be as per relevant IS ( 456,3370)
 Floor slab of water retaining structures shall be minimum 100 mm thick and will be
cast directly over lean concrete 1:3:6
 No water proofing compound shall be added in M 20 concrete mix. For water
retaining structures. However, structures will be made water tight.
 All concrete surface shall be fair finished concrete and no plastering shall be done.
However, in case of any rough surface, the surface shall be smoothly finished.
 Water proofing for RCC roof terraces shall be of four course bitumastic water
proofing treatment with tar felts.
 PCC for water retaining structures shall be 1:4:8 75mm thick and foundation 1:5:10
75 mm thick and pump skid 50 mm thick 1:5:10
 All brick work shall be carried out with locally available bricks in the proportion of
1:6
 All brick structures shall be provided with 12 mm thick plaster inside and 20 mm
thick outside in CM 1:6
 All building structures shall be white washed from inside and painted with snowcem
from outside.
60
 At a construction joint for water retaining structures, 200 mm wide GI water stop
200 mm gauge shall be provided.
 Ribbed tor steel bars shall be used as reinforcement for concrete structures.
However, MS bars shall be used where nominal reinforcement is required.
 On walk ways and around hand railing consisting of 32 mm dia MS top rail and 25
mm dia middle rail in two rows with vertical at 200 mm centers shall be provided.
 Industrial type steel doors and windows shall be provided for chemical house as per
IS 1038 and glass thickness shall be plain 4 mm.
 Water retaining structures shall be concrete grade M 20 and rest shall be M 15.
 Minimum thickness of MS chequered plate shall be 6 mm and grating shall be 25
mm.
 Half brick partition walls shall be constructed in CM 1:4 with 8 mm hoop iron
reinforcement at every 4th course.
 Half brick masonry walls used as partition walls shall be directly rested on the
ground floor slab by locally thickening the floor slab.
 Communication walls within and over the units shall be 900 mm wide.
 Specifications of floor-on-grade in pump skid shall be as under –
o Rubble filling 230 mm over well compacted earth.
o 100 mm thick RCC slab of grade M 15 with one layer of reinforcement of 8
mm (tor) dia 300 mm c/c both ways over PCC.
 Back filling in excavated foundation pits / trenches, shall be done with excavated
earth.
 Interconnecting foot path shall be 100 mm thick PCC 1:3:6 over compacted murrum.
 For design of underground structures, ground water table has been assumed at 1.0
M below NGL.
 Safe bearing capacity of soil at various depth of foundation shall be assumed based
on the soil bearing capacity analysis at various locations within the proposed CETP
expansion area.
 IPS flooring shall be provided in the buildings.
 Epoxy coating shall be provided to inner face of concrete surfaces, wherever
required with 300 micron thickness consisting of 1 coat of primer and 2 coats of
topcoat using std. CIBA or equivalent products.
61
CHAPTER 8
LABORATORY
The existing laboratory is well equipped to perform analysis of the required parameters
hence there is no requirement for expansion of existing laboratory.
Following equipments and instruments are available at existing laboratory
Analytical Instrument in Laboratory
 Spectrophotometer
 Conductivity meter
 pH meter
 DO Meter
 Digital Balance
 Single pan balance
Other Facility in Laboratory
 BOD incubator
 COD Digestor
 Hot Air Oven.
 Muffle Furnace.
 Distillation setup for Phenol, Ammonical Nitrogen etc.
 Hot Water bath.
 Hot Plate with temperature control.
 Hot plate with magnetic stirrer.
 Bio Assay test setup.
 Facility to carry out feasibility study for the treatability of effluent.
 Separate fume chamber with exhaust fan.
 Water Distillation Unit
 Vacuum pump ( For Filtration )
 Refrigerator
 Automatic Burettes
 Glass Wares
 Chemicals
 Reagents
62
CHAPTER 9
HAZARDOUS WASTE MANAGEMENT
HAZARDOUS WASTE MANAGEMENT
Hazardous solid waste management for the hazardous solid waste generated during effluent
Treatment at total 10 MLD quantity at CETP is tabulated as under.
Category No Description Max Qty Disposal
34.3 ETP Sludge 35650 To be disposed through

Kgs/Day Secured land filling at
CHWTSDF site, VEPL
5.1 Used Oil 100 To be Sent for

Lit/Yr Authorized recycler for
recycle of used oil.
33.3 Discarded 1000 To Be Sent for authorized

recycler or
Container /liners Nos./Month disposal at nearby
CHWTSDF site
There is an operational CHWTSDF site at MIDC Butibori for Hazardous waste treatment and
disposal. BCPL is member of this facility for the disposal of hazardous waste.
63
CHAPTER 10
ENVIRONMENT MANAGEMENT PLAN
ENVIRONMENT MANAGEMENT PLAN
The common effluent treatment facility at Butibori, will comprise of following stages:
1. Primary Treatment
2. Physico - Chemical Treatment
3. Biological Treatment
4. Tertiary Treatment
As per scheme the influent will be collected in the sump and then it will be treated in a
stepwise manner to bring down the pollutants at different stages. The effluent after
activated carbon filter will be collected in the treated water collection tank.
For smooth operation and to achieve the treated effluent quality, regular monitoring of the
plant is very much required. The samples from different stages of treatment shall be
collected and analyzed as per details given in the table-1. The samples will be composited of
24 hrs, collected after every hour of interval. The samples will be analyzed in the CETP
laboratory and a record will be maintained on daily basis.
64
Butibori CETP PVT. LTD.
For Butibori CETP Pvt. Ltd. Rev. 0
Project Enhancement of Waste water treatment capacity from 5 MLD to 10 MLD at MIDC,
Butibori CETP
DETAILED PROJECT REPORT Date : 16 July 2018
TABLE – 10.1
FREQUENCY OF COLLECTION OF SAMPLES & ANALYSIS
TREATMENT STAGES
PARAMETERS ACF O/L OR

RECEIVING PRIMARY CLARIFIER FINAL CLARIFIER FILTER FEED PSF -
FLOCCULATION TANK O/L AERATION TANK TREATED
SUMP O/L O/L PUMP O/L O/L
EFFLUENT
PH D D D D D D D
Temperature D D
COD D D D D D
BOD D Twice/ week D Twice/ week D
TSS D D D D
NH3-N D D
Total - P D D
Oil/ Grease D Thrice/Week Thrice/Week D
CN D Once/ month
TDS D D D D
MLSS/VSS D
DO Continuous D
65
Butibori CETP
SVI D
Chloride D D
Sulphate D D
D* = DAILY
Note:
1. All parameters in mg/l except pH, temperature & SVI

2. pH has no unit, temperature in C, & SVI as gm/ml
3. All above samples are composite of 24 hrs. Collected by 1hrs interval
66
Butibori CETP
Liquid Effluent
Effluents from the industrial area should be treated well to the standards as prescribed
by the Central/State Pollution Control Boards
ZLD shall be achieved
Deep well burial of toxic effluents should not be resorted to as it can result in
resurfacing and ground water contamination. Re-surfacing has been known to cause
extensive damage to crop and livestock
In all cases, efforts should be made for re-use of water and its conservation
Air Pollution Management
The emission levels of pollutants from different stack should conform to the pollution
control standards prescribed by Central or State Boards
Adequate control equipment should be installed for minimizing the emission of
pollutants from the various stacks
In-plant control measures should be taken to contain the fugitive emissions
Infrastructural facilities should be provided for monitoring the stack emissions and
measuring the ambient air quality including micro-meteorological data (wherever
required) in the area
Proper stack height as prescribed by the Central/State Pollution Control Boards should
be provided for better dispersion of pollutants over a wider area to minimize the effect
of pollution.
Solid & Hazardous Waste Management
The site for waste disposal should be checked to verify permeability so that no
contaminants percolate into the ground water or river/lake
Waste disposal areas should be planned down-wind of villages and townships
Reactive materials should be disposed of by immobilizing the reactive materials with
suitable additives
The pattern of filling disposal site should be planned to create better landscape and be
approved by appropriate agency and the appropriately pretreated solid wastes should
be disposed according to the approved plan
Intensive programs of tree plantation on disposal areas should be undertaken
67
Butibori CETP
Noise and Vibration Management

Adequate measures shall be taken for control of noise and vibrations in the industry.
Occupational Safety and Health

Proper precautionary measures for adopting occupational safety and health standards shall
be taken.
Building & Work space:
Adequate space will be provided for equipment repair or removal
Equipment maintenance shops will be set up with appropriate safety provisions for
hazards associated with maintenance activities
Laboratories with two easily accessible exists that are reasonably remote from each
other are provided
Provisions for the safe collection of samples
Lightning protection system
Electrical:
Medium and high voltage cables will be completely enclosed in either conduit or
covered trays
Electrical equipment will be grounded adequately
Wiring will be properly insulated, grounded, and non-exposed
Emergency shutdown switch, clearly labeled, at all machinery units will be provided
DG set will be provided as stand by source of power to keep critical systems
operation Maintenance tools with insulated handles will be provided for
nonconductive cases Fire:
Fire hydrants and fire alarms will be provided
Fire extinguishers will be provided
Laboratory wall surfaces, ceilings, and furniture will be made by nonflammable or fire
resistant materials
First Aid:
First aid Kits will be provided
Posted instruction will be done for calling a physician and hospital
68
Butibori CETP
Illumination:
Adequate exterior and interior lighting throughout the plant will be provided
Emergency lighting (battery operated lights) will be provided
Laboratories:
Full-fledged laboratory facility for the monitoring of CETP performance and continuous
up gradation and optimization of plant operation is already provided.
Personal Protective and Safety equipment:
Safety shoes, chemical aprons, work cloths, safety helmet and rubber boots will be
provided
Safety equipment will be located for easy access in an emergency
Safety Helmets and ear plugs will be provided for visitors
Piping and Valves:
The valves will be accessible and easily operated
Head clearance will be provided
Piping will be designed in such a way that will not block or restrict access for routine
operation or maintenance
Walkway, Ladders and stairways:
Nonslip stair treads on landings and stairs will be provided
Stair risers of equal height and proper slope will be provided
Handrails of type and cross section will be provided such that they can be fully gripped
with fingers and thumb
Rest landings on stairways will be provided
Prevention, maintenance and operation of Environment Control Systems
Adequate safety precautions will be taken during preventive maintenance and shut
down of the control systems
A system of inter-locking with the production equipment will be implemented where
highly toxic compounds are involved
House- Keeping
Proper house-keeping and cleanliness shall be maintained both inside and outside of the
CETP
69
Butibori CETP
Vegetal Cover
More than 33% of total plot area shall be developed under green belt development. Native,
fast growing tree species will be planted. Ground flora and shrubs species shall be provided.
Proper maintenance shall also be ensured for survival of the plant species.
Disaster Planning
Proper disaster planning shall be done to meet any emergency situation arising due to fire,
explosion, sudden leakage of gas etc. Firefighting equipment and other safety appliances
shall be kept ready for use during disaster/emergency situation including natural calamities
like earthquake/flood.
70
Butibori CETP
CHAPTER 11
PROJECT COST ESTIMATE
BCPL CETP TREATMENT CAPACITY ENHANCEMENT
FROM 5.0 MLD TO 10.0 MLD
TABLE NO. 11.1: PROJECT COST ESTIMATE

COST HEADS TOTAL COST
Civil Works ( Without Land ) 1117.93
Mechanical Works 1673.53
Electrical Works 522.14
Instrumentation Works 276.23
Contingences (2%) 71.80
Preliminary /Preoperative Expenses (2%) 71.80
Interest During Construction 113.19
Total Cost for Plant ( 5 to 10 MLD) 3846.61
71
Butibori CETP
ANNEXURES
1. Process Block Diagram
2. Plant Layout
3. Consent to Establish
4. Consent to Operate
5. Analysis report from member industries
6. Hydraulic Load Data
7. Process Calculation
72
MIDC
LINE INLET
10 MLD
5 MLD
EXISTING 5 MLD
PLANT NEW
PLANT
MAYUR
EN-PRO ENVIROTECH & ENGINEERS PVT. LTD.

306, ROYAL PARK, ADAJAN ROAD, SURAT
PROJECT UNIT -1: CETP CAPACITY ENHANCEMENT

CLIENT
BUTIBORI CETP LTD., NAGPUR
TITLE
PROCESS BLOCK DIAGRAM (ALTERNATIVE - 4)
DRN. CHD. APPRD. SCALE SHEET DRG. SIZE
SIGN
MAYUR RKM PKM
DATE NTS 1 of 1 A2
08/01/18 08/01/18 08/01/18
DRG. NO.
EP / SMSL / BD - 101 0
REV
THIS DRAWING IS THE PROPERTY OF M/s EN-PRO ENVIROTECH & ENGINEERS PVT. LTD. AND MUST
NOT BE COPIED IN WHOLE / PART OR LENT OUT WITHOUT THEIR WRITTEN PERMISSION.
NEW ADDITIONS FOR EXPANSION CETP
SR. SIZE (M)

NAME OF EQUIPMENT QTY.
(LxWxH)
OIL & GREASE

TRAP (NEW)
WASTE WATER
WASTE WATER EQUALIZATION TANK-2
OFFICE EQUALIZATION TANK-1 (NEW)
& LAB. (NEW)
FINE SCREEN
CHAMBER (NEW)
AIR
BLOWER RAW EFFLUENT
-A/B/C FEED PUMP-2
(NEW) (A/B) (NEW)
9 M. R O A D
9 M. R O A D
4 M. R O A D
CHEMICAL STORAGE
PREPARATION &
DOSING AREA
DG SET DG SET (NEW)
SHED SHED MCC
(NEW) ROOM
MIDC LINE
FLOCCULATOR-2 FLASH MIXER -3&4 INLET
(NEW) (NEW)
6 M. R O A D
EXISTING
FLASH MIXER, TREATED EFFLUENT
WASTE WATER AREA FOR HOLDING TANK
FLOCCULATOR, CHLORINATION
COLLECTION
REACTION SYSTEM (NEW)
SUMP-1
CHANNEL &
DOSING AREA WASTE WATER
RAW EFFLUENT COLLECTION SUMP-2
FEED PUMP
P-1 (B)
P-1 (A)
RAW EFFLUENT
TRANSFER
PUMP
(NEW)
PRIMARY PRIMARY PRIMARY
AIR LAMELLA LAMELLA LAMELLA
BLOWER CLARIFIER CLARIFIER CLARIFIER-3
-A/B/C (NEW)
AERATION
TANK-1 AIR CHLORINE PSF ACF
BLOWER CONTACT N1
N2 M3
M2
N1 N3
M3
M2
-A/B
M4
TANK
M4
(NEW) PRIMARY (NEW) TERTIARY

M1
M1
SLUDGE SUMP PRIMARY FEED

(NEW) PUMP PSF ACF
LAMELLA P-4(C)
M2 2
PRIMARY THICKENER CLARIFIER-4 AIR

N1 N3 N1
N2 M3 N2 M3
M4 M4
(NEW) BLOWER FOR

FEED PUMP
M1 M
(NEW) PSF ACF PSF & ACF

N1
N2 M3
M2
N1
N2
N3
M3
M2 (NEW)
SECONDARY
M4 4
SECONDARY INTERMITTENT
LAMELLA LAMELLA
M M1
CLARIFIER STORAGE
CLARIFIER TANK
PRIMARY PSF ACF
AIR LAMELLA M
2
N1
2
BLOWER-A/B CLARIFIER-5
N1 N3 N2 M3
M3
M4
M4
(NEW) (NEW) M1
M1
TERTIARY PSF ACF

FEED N1
N2
M4
N3
M3
N1
N2
N3
M3
M2
PUMP-A/B/C
M4
(NEW)
M
M1
FILTER PRESS-1
PSF ACF
4 M. R O A D
M2 M2
N1 N3 N1 N3
N2 M3 N2 M3
M4 M4
M1 M1
FILTER PRESS-2 M.S.E.B. OPEN LAND
SECONDARY PSF ACF

CLARIFIER
M M
N M4 N N M4 N
N M N M
OFFICE
(T-108)
& LAB.
M1 M1
AERATION
6 M. R O A D
GATE
MAIN
TANK-2 PSF ACF
DG SET
(NEW) PRIMARY &
ROOM
SHED
MCC
PLOT NO: P-7
LIFT M.S.E.B.
TREATED EFFLUENT
WASTE WATER WASTE WATER HOLDING TANK
COLLECTION COLLECTION SUMP
PRIMARY
T- 15
CLARIFIER
T- 16
N1 N3 N N3
(T-6A)
N2 N2
B
A
SUM (T-1)
BLOWER
CLARIFI
PRIMA
CLARI
PRIM
6C)
ARY
(T-
RY
ER
AIR
P EXPANSION
(T-8D)
SECOND
CLARIFI
(T-6D)
COND
(T-
SECON
CLARI
SECO
NDAR
CLARI
CLARI
DARY
FIER
ARY
ARY
ER
1)
M2 M2 T- 5
SECONDARY PRIMARY
AERATION TANK
M3 M3
SLUDGE SUMP
(T-7) 2
M4 M4
SCREW PRESS M1 M1
SLUDGE SUMP
SECON DARY
(T-10)
T ANK
WATER
CLEAR 2N BOUNDARY FENCE
(T-11)
(T-9)
N3
N2
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Butibori CETP
Analysis report from member industries

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s MORARJEE TEXTILE from 01/09/2017
to 30/09/2017
Date PH TSS TDS COD Chloride

1-Sep-17 7.31 185 1865 264 410
8.64 295 1870 568 480
2-Sep-17 7.28 225 1900 832 440
3-Sep-17 7.28 225 1900 832 440
4-Sep-17 8.10 200 2580 816 400
7.64 280 2100 832 420
5-Sep-17 7.15 180 990 744 280
8.26 185 2000 592 460
6-Sep-17 7.1 185 1880 512 820
7.9 130 1835 496 420
8-Sep-17 7.92 160 1980 480 440
7.68 135 2260 408 500
9-Sep-17 7.69 145 3140 320 630
7.31 180 2100 504 560
10-Sep-17 7.67 135 1960 280 420
8.11 175 2160 536 490
7.47 175 1723 560 370
11-Sep-17 7.56 200 2170 656 490
12-Sep-17 8.15 175 2490 360 380
8.36 200 2090 336 410
8.19 185 2030 384 450
13-Sep-17 7.61 170 2100 344 390
14-Sep-17 7.93 155 2070 632 380
7.98 140 1552 560 590
8.62 160 2440 616 560
15-Sep-17 8.66 165 2520 416 390
7.93 155 1756 360 380
8.11 150 1515 600 480
16-Sep-17 8.29 165 2520 600 390
8.24 195 860 576 610
17-Sep-17 8.00 155 870 400 310
18-Sep-17 8.09 145 2550 448 1260
8.21 175 1735 496 380
8.29 175 1780 496 400
73
Butibori CETP

19-Sep-17 7.93 160 1756 496 380
8.11 195 1515 528 480
20-Sep-17 7.64 180 1509 448 290
21-Sep-17 8.22 145 1834 592 390
7.75 160 2240 464 420
22-Sep-17 8.63 145 474 392 260
7.49 145 1725 488 460
23-Sep-17 7.96 145 2570 408 680
8.16 190 2080 648 480
8.28 195 2000 616 420
24-Sep-17 7.98 165 2010 664 340
25-Sep-17 7.64 180 1790 352 380
7.81 160 2000 688 380
7.85 210 2100 496 460
27-Sep-17 7.49 155 2070 400 370
7.9 170 1815 1104 510
7.88 190 1888 928 480
28-Sep-17 8.08 205 2110 392 290
29-Sep-17 6.26 180 1980 856 350
74
Butibori CETP

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s MORARJEE TEXTILE from 01/10/2017 to
31/10/2017
1-Oct-17 7.15 225 1270 592 380

3-Oct-17 8.9 105 2019 400 390
8.2 235 2158 1440 420
4-Oct-17 5.01 285 1770 792 370
7.91 165 1980 552 380
5-Oct-17 7.82 365 3158 550 550
6-Oct-17 7.28 315 3147 1192 840
7.54 105 1782 1080 830
6.2 385 1902 1160 900
7-Oct-17 7.62 395 3165 696 900
8.06 175 1379 408 320
8-Oct-17 7.88 60 2730 576 390
9-Oct-17 8.12 195 1440 640 340
8.21 170 2040 800 790
7.93 155 1463 920 810
10-Oct-17 7.34 135 3180 800 890
7.5 220 1921 952 720
7.73 160 2400 1016 900
11-Oct-17 7 185 1597 209 320
6.87 190 1176 200 390
6.90 385 1244 224 370
12-Oct-17 7.36 175 173 680 300
7.86 180 1922 712 290
7.43 181 1892 696 460
13-Oct-17 5.12 155 1920 792 410
6.08 160 1730 568 460
6.15 175 2060 600 510
14-Oct-17 5.64 180 1530 696 380
6.21 175 1710 608 460
6.15 170 1760 608 420
15-Oct-17 7.64 205 1910 576 460
8.16 210 2460 1352 710
16-Oct-17 8.36 280 1920 1232 380
8.02 220 2977 1344 610
17-Oct-17 8.22 160 2900 1232 430
75
Butibori CETP

18-Oct-17 7.62 220 3060 1176 780
22-Oct-17 8.30 230 1910 392 440
8.64 165 1470 904 470
8.17 185 1339 1136 560
23-Oct-17 6.2 385 2530 1008 780
8.11 175 3000 1272 540
24-Oct-17 8.13 215 2880 1344 410
8.36 265 3720 396 610
8.43 245 3460 840 590
25-Oct-17 8.53 195 1350 968 560
7.88 230 2470 1072 370
7.07 215 2690 1088 400
26-Oct-17 7.2 185 3780 1024 520
8.38 260 2680 496 460
8.15 300 2700 464 490
27-Oct-17 7.86 195 2780 424 700
28-Oct-17 8.38 225 2050 576 490
29-Oct-17 7.61 215 2090 760 450
7.67 200 1747 664 460
30-Oct-17 7.8 265 2010 784 360
8.42 155 2370 920 360
7.38 210 2180 976 370
31-Oct-17 8.57 200 1619 840 280
8.23 180 3250 792 520
76
Butibori CETP

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s MORARJEE TEXTILE from 01/11/2017 to
30/11/2017

1-Nov-17 8.55 200 2610 608 620
6.87 245 1970 800 340
7.2 320 1960 736 370
2-Nov-17 7.46 175 1370 808 380
8.36 200 2060 568 460
3-Nov-17 8.12 215 2030 560 460
4-Nov-17 8.52 210 1932 600 320
7.31 150 2030 656 460
8.16 285 2060 464 420
5-Nov-17 8.36 130 2420 608 460
6-Nov-17 8.54 165 3102 592 620
8.13 215 2100 592 420
7.93 145 1719 560 440
7-Nov-17 7.48 200 1790 928 390
7.32 180 1930 744 480
7.15 230 2030 680 390
8-Nov-17 8.56 280 1900 640 340
7.41 205 1370 736 380
7.89 160 1280 640 360
9-Nov-17 7.38 195 1170 560 460
7.72 270 2800 712 510
10-Nov-17 7.80 295 3920 976 710
11-Nov-17 8.15 290 6140 576 310
12-Nov-17 7.31 115 2090 1072 830
7.93 300 2100 1200 740
7.86 275 2070 856 720
13-Nov-17 8.21 205 4300 1336 840
8.31 280 440 440 780
9.64 300 480 480 720
14-Nov-17 7.21 195 2030 224 590
7.55 200 2000 472 320
5.31 220 2080 560 410
15-Nov-17 8.15 195 2100 448 350
7.67 185 2070 912 360
77
Butibori CETP

16-Nov-17 8.73 120 3190 888 740
7.81 320 2270 1032 540
17-Nov-17 7.34 260 2470 792 610
7.31 210 2217 328 460
8.63 290 1840 448 420
18-Nov-17 8.32 315 2610 440 460
8.38 265 2000 600 460
19-Nov-17 8.62 175 2120 560 490
20-Nov-17 8.32 230 1830 560 620
8.04 155 1820 624 640
8.12 220 2080 800 760
21-Nov-17 8.49 245 970 952 410
7.74 155 1530 872 410
7.65 230 1937 808 470
22-Nov-17 7.56 215 1610 888 720
7.51 210 2215 320 360
23-Nov-17 7.40 210 2240 896 570
8.32 195 2160 856 380
8.15 210 2240 744 610
24-Nov-17 7.72 160 2280 440 480
7.72 160 2280 440 480
25-Nov-17 8.15 160 2260 416 360
26-Nov-17 7.96 180 2070 968 360
7.52 155 1490 824 570
27-Nov-17 8.50 285 1270 704 430
28-Nov-17 7.75 300 3140 1576 480
7.53 280 1217 1192 710
7.26 170 2284 1128 810
29-Nov-17 7.38 250 2090 1264 510
8.1 215 1920 848 390
8.24 280 1670 888 400
30-Nov-17 8.23 985 7510 1560 1060
7.4 230 2780 648 620
8.1 200 2617 592 600
78
Butibori CETP

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s Dinshwa Dairy from 01/09/2017 to 30/09/2017

1-Sep-17 8.21 115 1457 256 170
2-Sep-17 8.01 50 437 192 60
7.36 210 1880 848 310
6.28 180 1630 632 340
3-Sep-17 8.63 200 1610 312 320
7.28 175 1530 512 310
7.31 185 1960 368 390
4-Sep-17 7.31 155 1980 288 290
7.98 155 1130 288 390
7.12 180 1520 168 310
5-Sep-17 6.15 175 1830 744 310
6.28 190 1460 776 460
6.31 180 1810 840 480
6-Sep-17 6.15 185 1860 640 310
6.98 180 1930 712 450
7.08 170 1940 624 490
8-Sep-17 7.83 145 1120 200 160
8.34 75 1692 240 180
8.37 110 1765 272 200
9-Sep-17 7.73 40 345 144 40
7.90 165 1890 104 510
10-Sep-17 7.90 65 1830 160 310
7.90 75 355 224 60
11-Sep-17 7.87 175 332 424 40
12-Sep-17 7.15 170 1730 240 300
7.28 180 1680 248 340
13-Sep-17 7.32 165 1250 176 230
8.13 155 1502 176 160
14-Sep-17 8.40 60 1528 152 190
8.00 120 390 352 510
8.28 140 1545 360 430
15-Sep-17 8.14 165 1354 316 210
7.76 175 1278 120 310
8.45 155 1481 160 460
16-Sep-17 8.19 125 930 296 310
8.24 195 860 576 610
79
Butibori CETP

17-Sep-17 7.87 155 870 400 310
8.02 45 334 80 60
18-Sep-17 8.38 40 1140 208 290
19-Sep-17 8.14 145 1354 368 210
7.76 200 1481 376 310
20-Sep-17 8.07 160 1521 168 280
8.12 195 1422 192 240
21-Sep-17 8.08 105 1536 280 200
7.66 105 418 304 80
22-Sep-17 8.04 85 1551 192 230
8.38 40 1330 64 240
7.89 40 1450 88 280
23-Sep-17 8.18 60 1361 104 230
24-Sep-17 7.15 145 1730 400 210
8.10 160 830 192 280
25-Sep-17 8.32 165 1210 232 210
8.26 180 2170 296 380
26-Sep-17 8.11 165 1367 328 210
8.26 150 1431 152 310
8.16 155 1412 96 360
27-Sep-17 8.36 165 1514 80 290
28-Sep-17 8.22 235 1470 224 400
29-Sep-17 7.38 165 1620 352 280
80
Butibori CETP

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s Dinshwa Dairy from01/10/2017 to 31/10/2017

1-Oct-17 7.15 200 1080 864 210
3-Oct-17 7.62 180 2640 240 320
7.2 145 2590 440 370
4-Oct-17 6.06 170 1560 320 400
8.21 45 1480 159 160
8.34 45 1520 168 200
5-Oct-17 8.53 155 1462 145 230
6-Oct-17 7.53 180 472 440 390
8.2 265 632 608 590
7.8 210 580 520 610
7-Oct-17 7.32 270 542 68 320
8.18 250 370 160 420
8.19 180 420 240 160
8-Oct-17 8.16 145 1594 48 340
9-Oct-17 8.62 285 2230 280 280
7.63 155 1591 470 240
7.58 145 2210 440 280
10-Oct-17 6.15 150 3400 600 1180
6.12 210 2290 616 1120
5.83 170 2210 648 1070
11-Oct-17 8.45 145 1589 664 520
7.01 140 1420 360 300
12-Oct-17 8.54 135 1170 464 290
7.15 125 163 360 310
7.64 120 1710 240 360
13-Oct-17 7.15 135 1550 288 280
7.31 160 1680 144 310
7.31 180 1930 304 380
14-Oct-17 7.15 190 1990 280 310
7.10 175 1830 280 310
8.10 160 1960 216 240
15-Oct-17 7.64 180 1730 132 280
8.13 150 1630 192 380
16-Oct-17 7.31 180 1760 240 310
7.23 336 923 336 320
7.42 368 872 368 270
81
Butibori CETP

17-Oct-17 7.6 210 760 384 270
18-Oct-17 8.41 140 2010 472 420
22-Oct-17 7.4 185 1210 264 210
7.3 120 299 176 380
7.15 95 357 248 290
23-Oct-17 8.02 90 335 160 310
24-Oct-17 8.48 115 2130 352 320
8.46 135 1901 216 470
25-Oct-17 8.51 130 2210 240 220
7.26 175 1017 288 300
26-Oct-17 7.38 190 1880 264 310
7.15 230 1530 328 380
27-Oct-17 7.31 180 1710 336 380
8.31 185 1880 320 400
28-Oct-17 8.15 195 1930 200 340
29-Oct-17 8.16 175 440 200 340
8.58 185 2018 272 320
30-Oct-17 8.14 155 1718 264 280
7.19 210 1390 288 290
82
Butibori CETP

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s Dinshwa Dairy from 01/11/2017 to 30/11/2017

1-Nov-17 8.14 160 1880 296 330
7.21 70 1270 432 220
7.85 65 1140 392 280
2-Nov-17 8.07 155 1340 616 350
7.18 160 1862 232 340
3-Nov-17 7.64 115 1880 264 280
4-Nov-17 8.46 95 1552 392 300
8.15 160 1880 312 310
7.15 150 1720 288 310
5-Nov-17 7.31 165 1730 240 380
6-Nov-17 7.34 250 1027 360 340
7.89 275 1530 240 330
7-Nov-17 7.12 155 1270 360 310
6.98 165 1780 304 340
8.64 155 1730 336 340
8-Nov-17 7.29 165 1710 384 280
7.09 200 678 200 420
7.4 155 712 288 400
9-Nov-17 7.05 105 440 272 350
10-Nov-17 7.50 150 437 272 240
11-Nov-17 7.32 180 1900 200 230
12-Nov-17 8.10 210 2980 304 700
13-Nov-17 8.22 70 417 216 220
8.36 180 2100 112 340
7.16 200 1900 296 460
14-Nov-17 7.64 115 1980 64 340
7.93 180 1920 200 340
7.15 175 2030 232 280
15-Nov-17 7.26 180 2080 320 280
7.71 45 480 320 202
16-Nov-17 8.09 185 1440 360 280
8.71 170 621 352 280
7.81 165 661 272 270
17-Nov-17 7.12 75 570 216 290
7.38 110 930 264 310
8.14 130 763 208 380
83
Butibori CETP

18-Nov-17 7.38 110 490 248 280
8.64 195 1980 272 390
19-Nov-17 7.31 155 1930 288 320
20-Nov-17 7.28 185 1820 1424 980
7.22 390 3600 880 520
21-Nov-17 7.38 60 482 384 250
8.29 180 690 352 220
22-Nov-17 7.25 115 537 280 300
8.72 50 378 280 280
23-Nov-17 7.09 60 490 456 240
7.36 130 1780 264 320
7.28 185 1930 216 460
24-Nov-17 7.65 145 1790 352 310
25-Nov-17 7.28 195 1920 72 210
26-Nov-17 7.31 165 1680 288 280
7.41 160 1210 184 410
27-Nov-17 7.29 175 543 384 250
8.72 50 378 280 280
28-Nov-17 7.96 175 246 256 310
7.7 200 312 280 260
8.91 160 300 248 270
29-Nov-17 8.79 125 240 264 360
7.1 150 288 150 200
30-Nov-17 8.89 65 290 352 260
8.1 165 1920 352 410
8.76 170 1248 272 380
84
Butibori CETP

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s Indorama Synthetics from 01/09/2017
to 30/09/2017

1-Sep-17 6.58 210 1157 1216 310
7.41 200 2000 776 460
7.55 185 2130 744 420
2-Sep-17 6.39 200 1222 1056 360
7.61 190 2100 960 500
7.55 190 2150 960 520
3-Sep-17 7.28 260 1820 616 560
7.1 230 1670 552 49
7.52 220 1830 536 540
4-Sep-17 6.15 170 2010 920 560
6.28 190 1540 880 490
5.98 200 1435 904 430
5-Sep-17 6.15 175 1830 744 310
6.28 190 1460 776 460
6.31 180 1810 840 480
6-Sep-17 6.15 185 1860 640 310
6.98 180 1930 712 450
7.08 170 1940 624 490
8-Sep-17 6.35 205 1680 920 320
6.49 195 1680 880 320
7.83 195 1120 200 160
9-Sep-17 6.68 280 755 1840 260
6.32 265 1101 1248 300
6.02 265 1096 1248 280
10-Sep-17 7.18 175 1550 520 490
7.21 165 1690 480 520
7.28 165 1630 480 510
11-Sep-17 6.86 195 1387 728 290
6.82 175 1179 696 240
6.37 175 922 693 200
12-Sep-17 5.88 145 882 720 580
6.65 140 930 696 500
7.00 150 920 600 410
13-Sep-17 5.95 180 1610 520 460
6.05 165 1460 552 490
6.10 170 1420 600 500
85
Butibori CETP

14-Sep-17 6.85 185 845 640 260
6.77 170 922 624 280
6.70 170 918 624 280
15-Sep-17 6.10 150 1046 384 380
7.00 140 782 352 310
6.64 145 748 352 400
16-Sep-17 6.33 180 983 720 580
6.73 165 424 696 500
6.34 170 372 600 480
17-Sep-17 6.26 190 1842 640 310
5.83 185 1930 664 360
6.12 170 2040 728 280
18-Sep-17 6.52 180 970 688 280
6.74 195 860 736 260
7.00 195 830 736 200
19-Sep-17 6.18 175 1120 432 380
7.21 165 795 336 310
6.69 165 750 336 400
20-Sep-17 7.07 145 942 720 230
7.00 155 919 744 200
7.00 155 910 744 200
21-Sep-17 7.60 155 1703 672 360
7.66 180 1525 720 320
7.69 195 1540 720 340
22-Sep-17 6.06 175 860 1320 130
7.60 160 2320 816 580
7.67 160 2420 800 600
23-Sep-17 6.47 165 1520 688 290
7.44 150 1701 656 340
7.61 150 1696 656 320
24-Sep-17 6.25 170 1630 728 310
6.15 180 1860 640 300
6.98 165 1420 664 290
25-Sep-17 7.86 300 1000 1152 210
8.08 380 890 1792 240
6.10 390 810 1880 300
26-Sep-17 5.80 200 1173 632 310
5.69 185 1235 680 360
5.72 175 1162 816 410
86
Butibori CETP

27-Sep-17 6.63 180 789 920 410
5.62 165 734 520 380
6.1 170 754 864 450
28-Sep-17 7.33 255 861 464 400
7.00 245 1212 552 420
6.65 245 1129 696 390
29-Sep-17 5.86 180 1910 712 450
6.28 165 2000 600 380
6.16 170 1800 720 390
87
Butibori CETP

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s Indorama Synthetics from 01/10/2017 to
31/10/2017

1-Oct-17 5.79 195 1132 792 310
6.12 175 1297 592 340
6.84 175 1293 592 390
3-Oct-17 5.8 210 1934 760 610
6.40 240 2089 704 520
6.1 195 1790 680 580
4-Oct-17 6.60 355 1833 584 590
6.90 400 1859 440 570
8.02 345 2023 448 680
5-Oct-17 6.38 285 1352 450 360
6.25 315 1481 472 390
6.89 260 1378 472 390
6-Oct-17 6.83 125 854 712 680
6.32 235 1276 848 700
6.07 145 1099 824 540
7-Oct-17 5.04 365 2277 480 900
6.67 420 2435 456 810
7.62 270 1927 268 850
8-Oct-17 5.15 175 1810 336 530
4.61 160 1340 368 590
7.29 160 1316 528 460
9-Oct-17 5.19 175 1780 472 310
5.28 180 1830 448 360
6.00 180 1810 448 410
10-Oct-17 6.15 150 3400 600 1180
6.12 210 2290 616 1120
5.83 170 2210 648 1070
11-Oct-17 7.00 185 1597 209 320
6.87 190 1176 200 390
6.90 385 1244 224 370
12-Oct-17 7.36 175 1737 680 300
7.86 180 1922 712 290
7.43 181 1892 696 460
13-Oct-17 5.12 155 1920 792 410
6.08 160 1730 568 460
6.15 175 2060 600 510
88
Butibori CETP
14-Oct-17 5.64 180 1530 696 380

6.21 175 1710 608 460
6.15 170 1760 608 420
15-Oct-17 6.10 175 1680 736 510
5.95 190 1830 536 480
5.98 180 1860 728 430
16-Oct-17 6.18 280 1480 720 340
6.98 230 1730 608 380
9.10 210 1660 624 410
17-Oct-17 8.23 200 2270 712 420
8.70 215 2310 752 370
7.90 155 2263 704 410
18-Oct-17 7.25 285 1718 832 690
7.89 210 1912 784 710
7.61 270 2019 800 630
22-Oct-17 6.80 200 2000 752 510
7.30 305 1980 952 490
7.60 205 3010 1096 420
23-Oct-17 7.25 165 1209 640 380
7.19 130 1257 608 310
7.61 145 1238 648 420
24-Oct-17 7.31 155 1027 840 310
7.31 170 925 744 340
7.32 140 1424 712 410
25-Oct-17 7.35 220 1135 646 290
7.4 275 1025 640 320
7.32 210 1147 616 370
26-Oct-17 8.13 205 1437 648 370
8.09 175 1689 600 390
7.4 235 1493 528 310
27-Oct-17 6.38 200 1980 656 630
6.15 260 1830 512 590
6.31 290 1860 552 610
28-Oct-17 6.83 185 1830 480 480
7.31 160 1710 648 410
6.98 145 1760 640 450
29-Oct-17 6.38 280 1860 536 530
5.98 200 2030 736 560
5.63 240 1550 728 480
89
Butibori CETP

30-Oct-17 7.1 200 1130 600 380
7.62 175 1150 576 410
7.1 185 1013 528 370
31-Oct-17 7.15 370 787 1360 460
7.4 290 813 966 420
7.31 165 850 872 560
90
Butibori CETP

ANALYSIS REPORT OF SHIFT SAMPLE OF M/s Indorama Synthetics
from 01/11/2017 to 30/11/2017
1-Nov-17 7.82 200 796 664 280
7.41 220 836 624 300
8.14 190 1880 560 330
2-Nov-17 7.8 230 973 832 270
7.67 235 1108 816 410
7.92 220 867 904 480
3-Nov-17 6.10 155 1880 744 510
5.95 170 1930 712 480
5.98 140 1860 680 430
4-Nov-17 6.81 185 1304 544 250
8.46 95 1552 392 300
8.52 210 1932 600 320
5-Nov-17 7.83 200 1780 536 380
7.15 215 1530 560 410
6.98 155 1910 560 340
6-Nov-17 7.11 280 1670 1464 410
7.29 205 1532 840 430
8.11 200 1111 688 320
7-Nov-17 7.62 240 1971 648 410
8.01 195 2070 448 400
7.34 140 2011 512 430
8-Nov-17 6.63 240 1560 648 450
5.83 195 1730 448 390
6.64 140 1320 512 480
9-Nov-17 7.90 190 1370 720 330
8.2 175 1480 664 350
8.26 260 987 680 380
10-Nov-17 7.31 225 984 576 270
7.23 255 1610 752 250
7.14 195 1170 736 290
91
Butibori CETP

11-Nov-17 7.29 200 3750 480 340
7.18 185 1653 648 510
7.16 215 1980 640 520
12-Nov-17 5.12 155 1460 568 410
6.8 170 1930 600 540
6.18 140 1720 792 390
13-Nov-17 7.48 205 2060 456 410
7.52 200 2040 384 390
7.44 210 1830 440 350
14-Nov-17 5.16 175 1930 784 450
6.23 180 1420 704 390
6.15 180 1660 736 460
15-Nov-17 6.32 180 1730 800 340
5.61 190 1420 624 390
6.58 220 1680 560 460
16-Nov-17 7.22 240 1548 648 410
7.25 175 1396 592 400
7.51 160 1350 500 390
17-Nov-17 7.40 165 1480 456 320
6.71 160 1360 408 370
6.93 2220 1350 440 310
18-Nov-17 5.98 205 971 904 620
5.34 235 1073 872 590
5.64 170 1160 808 580
19-Nov-17 7.80 230 1860 792 340
7.88 235 1630 568 410
8 220 1420 600 490
20-Nov-17 6.98 200 1830 560 620
5.32 305 1820 624 640
6.64 205 2080 800 760
21-Nov-17 7.13 245 913 864 640
8.52 155 1142 912 720
7.06 230 1070 816 630
92
Butibori CETP

22-Nov-17 8.31 155 1140 784 710
8.9 170 1350 816 730
7.62 140 1280 800 810
23-Nov-17 8.81 190 1050 912 430
8.43 195 1270 888 470
8.85 165 1190 872 510
24-Nov-17 7.68 200 1980 712 380
7.83 185 1920 568 460
6.32 170 1760 600 590
25-Nov-17 6.64 280 2080 520 620
6.38 185 1730 608 810
6.32 170 1840 496 730
26-Nov-17 7.13 190 1960 640 560
6.66 210 2020 592 590
6.22 240 1830 560 620
27-Nov-17 7.41 170 1250 768 520
8.63 185 1260 800 580
7.85 200 1380 744 610
28-Nov-17 8.31 220 1280 720 490
8.2 250 1590 776 510
8.49 145 1700 728 620
29-Nov-17 7.32 145 1490 1024 630
7.26 235 1650 1072 730
7.48 265 1270 1168 710
30-Nov-17 7.40 160 1310 888 400
7.94 170 1420 848 420
8.77 230 870 688 290
93
Butibori CETP
6.0 Hydraulic Load Data

Hydraulic Load recorded at MIDC Pumping Station for year 2017 (Flow in M3/Day)
Book Load Month wise
Date January February March April May June July August Sept. Oct. Nov. Dec.
1 2866.5 2520 2252.25 2341.5 1890 1680 2236.5 2310 2236.5 1186.5 1680 2205
2 2520 1890 2310 2835 1890 1680 2310 2100 1995 1081.5 2100 1995
3 2520 1890 2100 1890 2205 2310 2310 1995 2205 1785 2205 1890
4 2520 1396.5 1470 1260 1890 1575 1890 1470 1890 1575 1155 1680
5 2520 1155 1890 1800.75 2415 1995 2520 1995 2310 1785 2100 1785
6 2520 1890 1890 2205 2205 1680 2205 2205 1680 1785 1785 1995
94
Butibori CETP
7 2520 1680 1680 1890 2205 1680 1890 2310 2520 2220.75 1995 1890
8 2730 451.5 1800.75 1995 1501.5 2100 2205 2520 1606.5 2520 1921.5 2205
9 2520 1365 2205 1501.5 1680 1995 2131.5 1995 2100 2415 1785 1711.5
10 2520 2520 1995 1785 1921.5 1995 2520 2520 2520 2415 2100 1995
11 2205 1260 1816.5 1260 1995 1785 1890 1575 2310 2115.75 2100 2205
12 2730 2100 1680 2520 1575 1050 1711.5 1995 2131.5 2520 1890 1680
13 2520 1890 1050 1816.5 1995 1575 2026.5 2310 1711.5 2310 1470 1890
14 2520 1995 1365 2520 2205 1921.5 1680 1890 2520 2520 2205 1995
15 2341.5 1622.25 976.5 1816.5 2205 1890 2205 1995 2100 2205 1606.5 1575
95
Butibori CETP
16 1260 1921.5 2520 1890 1680 2100 1995 2205 2100 1291.5 2100 2026.5
17 2520 1890 1890 2520 1890 1995 1785 1890 1816.5 1575 1890 1785
18 1785 1365 1995 1365 2131.5 1890 2205 2205 2520 1921.5 1732.5 2310
19 2520 1995 1785 1365 2205 1365 2520 2520 2310 1680 1470 1680
20 2100 840 1890 2310 1606.5 2310 2520 2730 1995 1470 2100 1890
21 2310 1890 2100 1680 1575 1575 2310 2520 2100 1155 1995 1921.5
22 2520 1606.5 1575 2026.5 2100 1785 2100 2100 2205 2520 1837.5 1680
23 1995 2100 2100 1921.5 2100 1890 2205 2236.5 1606.5 1785 2100 1995
24 2310 2310 2310 1680 2520 1816.5 1890 2310 2520 1995 2205 1995
96
Butibori CETP
25 2415 1575 1816.5 1050 1890 2310 2310 3150 1680 1365 2100 1890
26 1260 2520 2415 556.5 1680 2205 2520 2310 2131.5 2520 2100 1995
27 2310 2100 2205 840 2520 2100 2310 2341.5 2100 2310 1785 1680
28 1365 1575 1785 2520 2520 2415 2205 2310 2310 1680 1680 2205
29 2971.5 2236.5 1050 1995 2205 2310 2205 1680 2520 2100 2100
30 1680 2520 2730 1785 1785 2310 2310 1291.5 1575 1785 1575
31 2520 1890 1995 1995 2520 2205 1995
Total 71914.5 49313.25 59514 54941.25 61971 56658 67221 69048 62202 60007.5 57078 59420
Average 2320 1761 1920 1831 1999 1889 2168 2227 2073 1936 1903 1917
97
Butibori CETP
Hydraulic Load recorded at Butibori CETP for year 2017 (Flow in m3)
Book Load Month wise
1 4992 4917 4951 4995 3902 4935 4925 4918 4965 3907 4959 4963
2 3968 3983 3930 4912 4976 4908 4900 4940 4973 3989 4950 4974
3 3910 3993 4975 3989 4913 4974 4916 4968 4978 3914 4980 4981
4 3963 4916 3964 2918 4919 4956 4955 4928 4951 4910 4905 4916
5 3984 4924 4991 3991 4903 4989 4969 4993 4998 4950 4986 4994
6 4961 4954 4984 3970 4990 4974 4970 4918 4923 4943 4935 4919
7 3997 4974 3905 3949 4965 4929 4943 4988 4958 4923 4915 4972
8 3996 3921 4905 4963 4918 4918 3970 4940 3939 4964 4938 4942
98
Butibori CETP
9 3940 3939 4979 3992 4960 4900 3967 4960 4942 4937 4923 4905
10 3984 3984 4918 4914 4915 4961 4960 4923 4960 4957 4967 4933
11 4910 4905 3960 3928 4927 4951 3999 4985 4977 4908 4901 4985
12 3973 4918 3942 3946 4954 4938 3944 4916 4988 4948 4902 4991
13 3984 4951 2462 3925 4922 4955 4908 4907 4975 4923 3934 4919
14 4956 3931 2510 4924 4962 4956 4982 4912 4985 4930 4919 4972
15 3909 3918 3983 3943 4956 4928 4994 4990 4923 4944 4975 1575
16 3921 3904 4949 3999 4930 4987 4937 4919 4964 4911 4935 2026.5
17 3915 3925 3903 3902 4900 4931 4981 4976 4988 4972 4925 1785
18 3900 3951 3910 3995 4952 4954 4919 4960 4965 4947 4951 2310
19 3933 3945 3949 4956 3925 4972 4998 4963 4983 4955 4928 1680
20 3977 3939 3959 4999 3918 4928 4966 4920 4913 3916 4962 1890
99
Butibori CETP
21 3950 3991 3938 4942 3992 4986 4996 4922 4923 3972 4937 1921.5
22 4926 2924 3983 4936 4963 4933 4991 4988 3968 4960 4949 1680
23 3986 3956 3929 4997 4915 4919 4935 4926 4954 3965 4956 1995
24 3979 3997 3926 4965 4971 4911 4905 4993 4933 4905 4902 1995
25 3950 3903 4935 1087 3984 4963 4920 4981 4925 3915 4932 1890
26 3911 4983 4912 2326 3999 4968 4958 4913 3909 4980 4969 1995
27 3934 3960 4930 3164 4929 4922 4908 4990 4921 4990 4997 1680
28 3980 3952 3957 3952 4999 4977 4987 3950 4914 4941 4981 2205
29 4909 - 4962 3939 4948 4987 4997 4994 4985 3972 4940 2100
30 3948 - 4909 3915 4998 4960 4975 4927 3927 3994 4973 1575
31 3919 - 4915 - 4902 - 4992 4973 - 4914 - 1995
Total 128465 118458 133325 123333 147307 148470 149667 152481 144607 144256 147326 101664
Average 4144 4231 4301 4111 4752 4949 4828 4919 4820 4653 4911 3279
100
Butibori CETP
7.0 Process Calculation

PROCESS DESIGN CALCULATION FOR 10 MLD CETP (5 Existing + 5 Expansion)
A BASIS OF DESIGN
i RAW EFFLUENT QTY
pH 5.5 to 9.0
Suspended Solids 300 mg/l
COD 1500 mg/l
BOD 750 mg/l
TDS 2500 mg/l
Oil and Grease 30 mg/l
Ammonical Nitrogen 10 mg/l
Average Flow 10 MLD
Plant Return Flow 1.7 MLD
Total Flow 11.7 MLD
Design Flow 12 MLD
500.00 m3/hr
0.14 m3/s
Peak Factor ( Pf) 1.5
Peak Flow 15 MLD
625.00 m3/hr
0.17 m3/s
2 Waste Water Collection Sump (Existing)

Design Peak Flow 15000.000 M3/Day
625.000 m3/hr
0.174 m3/sec
Detention time 1.5 Hrs
volume required 937.5 m3
Volume of Existing Waste Water Collection Sump 1205 m3
Existing Collection sump is adequate for receipt and pumping of 10 MLD Flow @ 1.5 peak factor
2 Raw Effluent Feed Pump (Existing + New)

Design Peak Flow 15 MLD
625.000 m3/hr
0.174 m3/s
Existing Quantity 2 Operating
Capacity of Existing Pump 125 m3/hr
Total Existing Pump Capacity 250 m3/hr
Capacity of New Pump Required 375.000 m3/hr
No of Operating New Pump 2.000
Capacity of New Pump 187.5 m3/hr
Capacity of New Pump Provided 200 m3/hr
Suction Pressure -4 MLC
Discharge Pressure 11 MLC
Differential Pressure 15 MLC
Process Power 10.27 HP
Pump Efficiency Considered 60%
101
Butibori CETP
Motor Rating 17.12128628 HP

Motor Rating Provided 20 HP
Additional 3 Pumps (2 Operating + 1 Stand by) each of 200 M3/hr Capacity, 15 MLC Head, Submersible Pump
in Existing Collection Sump
3 Fine Screen Chamber (New)

Design Peak Flow 15 MLD
625 m3/hr
0.174 m3/sec
No. of Screens 1 Nos.
Flow through Each Screen 0.174 m3/sec
Approach Velocity of Fine Screen 0.24 m/s
Width 0.6 M
Water Depth 1.2 M
Avg Bar Spacing 6.000 mm
Provide Fine Screen Chamber Two Nos (1 Mechanical + 1 Manual) each 0.6 M wide x 1.2 M SWD+0.5 M FB. Length
of Fine Screen chamber to be 6 M
4 Equalization Tank (New)

Design Flow 10000.000 M3/Day
Design Flow 416.667 m3/hr
Design Flow 0.11574 m3/sec
HRT 12 Hrs
volume required 5000 m3
SWD 6 m
Surface area 833.3333333 m2
Length 54.00 M
Width 15.43 M
Provide Width 16.00 M
Free Board 0.50 M
Total Height 6.50 M
Operating Volume Provided 5184.00 M3
Actual HRT 12.44 Hrs
Air Requirement 0.800 M3/M3-hr
Total Air Required for Mixing 4147.200 M3/hr
No of Air Blower Provided for Mixing 2.000 Nos
Capacity of each blower 2073.600 M3/hr
Air Provided for Mixing 2200.000 M3/hr
Provide a 2 nos Waste Water Equalization Tank each of 27 m length x 16 m width x 6 SWD (+0.5 M FB), Air Blower
( 2+ 1=3) of 2200 M3/hr, 7000 mmwcg, capacity with coarse bubble diffuser for mixing
5 Effluent Feed Pump 2

Design Flow 10000.000 M3/day
Design Flow 416.667 m3/hr
102
Butibori CETP
Operating Pump 2 Operating

Design Flow per Pump 208.3333333 m3/hr
Provide Pump capacity 250 m3/hr
Suction Pressure Flooded MLC
Differential Pressure 15 MLC
Pump Efficiency 60%
Provide Motor 25 HP
Provide a 3 Pumps (2 Operating + 1 Stand by) each of 250 M3/hr capacity, 15 MLC Head
4 Flash Mixer 1 and 2

Total Design Flow 10000 m3/day
Total Flow to Flash Mixer 10000 m3/day
416.67 m3/hr
Total HRT Required 5.00 Min
Total Volume Required 34.72 m3
Volume per Flash Mixer 17.36 m3
Dim of existing flash mixer, Width 1.50 m
Length 1.50 m
SWD 1.80 m
Volume 4.05 m3
No of Flash Mixer Vessel 2.00
Existing total Volume 8.10 m3
Additional Volume Required 26.62 m3
Dimension Provided for New Flash Mixer
Width of Flash Mixer 2.5
Breath of Flash Mixer 2.5
SWD of Flash Mixer 2.50
Vol of each Flash mixer 15.63
No of new flash mixers 2.00
Total Vol of New Flash Mixers provided 31.25
Total Vol of new + Old flash Mixer provided 39.35 m3
Total HT Provided 5.6664 min
New Flash Mixer Tank Dimension: 2.5 M x 2.5 M x 2.5 M SWD + 0.5 M FB, 2 Nos in series for treatment
5 Flocculator
Total Flow to Flash Mixer 10000 m3/day
416.67 m3/hr
Total HRT Required 18.00 Min
Total Volume Required 125.00 m3
Volume per Flocculator 125.00 m3
Dim of existing flocculator, Width 3.00 m
Length 3.00 m
SWD 1.70 m
Volume 15.30 m3
No of Flocculator Vessel 1.00
103
Butibori CETP
Existing total Volume 15.30 m3

Additional Volume Required 109.70 m3
Dimension Provided for New Flash Mixer
Width of Flash Mixer 5.0
Breath of Flash Mixer 5.0
SWD of Flash Mixer 4.50
Vol of each Floccultor 112.50
No of new flocculator 1.00
Total Vol of New flocculator provided 112.50
Total Vol of new + Old flocculator provided 127.80 m3
Total HT Provided 18.4032 min
New Floculator Tank Dimension: 5 M x 5 M x 4.5 M SWD + 0.5 M FB, 1 No
6 Primary Lamella Clarifier

416.67 m3/hr
Dimension of Existing Lamella Clarifier, Width 6 m
Length 6 m
SWD 2.5 m
Volume of existing Lamella Clarifier 90 m3
No of Existing Lamella Clarifier 2
Total Vol of Existing Lamella Clarifier provided 180 m3
Loading Surface Area provided, m2 72 m2
Dimension of New Lamella Clarifier, Width 8 m
Length 9 m
SWD 2.5 m
Volume of New Lamella Clarifier 180 m3
No of New Lamella Clarifier 3
Total Vol of New Lamella Clarifier provided 540 m3
Total Vol of Existing + New Lamella Clarifier Provided 720 m3
Total Loading Surface Area provided 288 m2
Total Surface Loading Rate 34.72222222 m3/m2/day
Media Depth in Existing + New Lamella Clarifier 1 m
Effective Settling Area of Media provided 14 m2/m3
Total Media Volume 288 m3
Total Effective Settling Rate of media provided 4032 m2
Sedimentation Velocity Achieved 0.103 m/hr
HRT Provided 1.728 Hrs
Provide New Primary Lamella Clarifier, Each of 8 M x 9 M x 2.5 MSWD +0.5 M FB with 1 M media depth
Calculation of Sludge Generated from Primary Lamella Clarifier

Inlet Suspended Solids 300 mg/l
Lime Dosing 300 mg/l
FeSO4 Dosing 200 mg/l
Total Estimated Sludge Generation 800 mg/l
Total Sludge Genertion on Dry Basis 8000 kg/day
Solid Content at bottom of clarifier 0.80% by wt
104
Butibori CETP
Sludge Slurry at bottom of clarifier 1000000.00 kg/day

Sludge slurry density 1050 kg/m3
Vol of sludge slurry 952.38 m3/dy
Vol of sludge slurry 39.68 m3/hr
Provide sludge slurry volume 35.00 m3/hr
7 Design of Biological Treatment Unit (Activated Sludge Process)

Design Parameter
Average Flow (Based on input and excluding return flow) 10 MLD
416.6666667 m3/hr
0.115740741 m3/s
Design Quality at Outlet of Primary Lamella Clarifier

BOD 500 mg/l
COD 1000 mg/l
TSS 80 mg/l
TKN 10 mg/l
Design Quality of Treated Waste Water

BOD 30 mg/l
COD 250 mg/l
TSS 70 mg/l
TKN (as N) 10 mg/l
PROCESS DESIGN FOR ACTIVATED SLUDGE PROCESS

F/M 0.12
MLSS 4000 mg/l
Sludge Age 15 Day
Treatment Sequence
Aeration Basin
Volume of Sewage to be treated in a day 10000 m3/day
BOD Inlet 500 mg/l
BOD Outlet 30 mg/l
MLSS considered 4000 mg/l
MLVSS = MLSS x 0.75 3000 mg/l
F/M Ratio considered (Kg BOD/Kg MLVSS) 0.15
Total Volume of Aeration Basin required (1x2)/(4x5) 10444.44444 m3
No of Aeration Tank Provided (Existing + New) 2
Volume Required per basin (6/7) 5222.222222 m3
Side Water Depth (SWD) of SBR Basin 5 m
Length of Basin 32 m
Width of Basin (8/(9x10)) 32.63888889 m
Provide Width of Basin 34 m
Volume Provided per basin (9x10x12) 5440 m3
Total volume provided (13 x 7) 10880 m3
Free board in basin 0.5 m
Depth of basin (9+15) 5.5 m
HRT (14 x 24 / 1) 26.112 Hr
Excess Sludge 2940 Kg/day
Solids Retention Time (SRT) Provided (14x3/(1000x18)) 11.10204082 day
Sludge Concentration at the bottom of secondary clarifier 8000.00 mg/l
Providing Recirculation Ratio 1
Recirculation Pump Flow Requirement (21*20/100) 416.6666667 m3/hr
Capacity of RAS Pump Provided 430 m3/hr
Actual Oxygen Requirement

Volume of effluent treated in a day 10000 m3/day
105
Butibori CETP
Th Oxygen req per kg of BOD 1.4 kg/kg

Inlet BOD 500 mg/l
Outlet BOD 10 mg/l
BOD removed 490 mg/l
Kg of BOD removed in a day 4900 kg/day
Kg O2 required for BOD Load 6860 kg/day
Total Kg Oxygen Required 6860 kg/day
SOR Calculation
Actual Oxygen Transfer Rate (AOTR) under field condition 6860 kg/day
Standard Oxygen Transfer Rate (SOTR) in Tap Water at 20 C and Zero Dissolved Oxygen = AOTR / [((Beta*C's,T,h -
Where,
AOTR = Actual Oxygen Transfer Rate under field condition 6860
C's,T,H = Average Dissolved Oxygen Saturation Concentration in Clean Water in Aeration Tank at Temperature T and
Altitude
T = field temperature C 40
H = Altitude of site m 310
C s,T,H = Oxygen Saturation Concentration in Clean Water at Temperature T and Altitude H
C s,T,H = C s,T * exp (-(g * M * (Zb-Za)) / (R * T)) (Ref Eq B-2, Pg No 1738, Metcalf and Eddy)
Where,
Cs,T = Oxygen Saturation Concentration in Clean Water at T mg/l 7.29
g=Acceleration due to Gravity m/s2 9.81
M = Moles of Air Kg/K-mol 28.97
Zb = Elevation Altitude H m 4
Za = Elevation Altitude Zero m 0
R = Universal Gas Constant Nm/Kmol K 8314
T = Temperature Kelvin 313
Hence, Cs,T,H mg/l 7.286816126
Patm,H = Pa x exp (-(g * M * (Zb-Za)) / (R * T)), Ref Eq B.2, Pg No 1738, Metcalf and Eddy
Where,
Pa = Pressure at Zero Altitude mWC 10.13
g=Acceleration due to Gravity m/s2 9.81
M = Moles of Air Kg/K-mol 28.97
Zb = Elevation Altitude H m 310
Za = Elevation Altitude Zero m 0
R = Universal Gas Constant Nm/Kmol K 8314
T = Temperature Kelvin 313
Hence, Patm,H mWC 9.792787651
Pd = Pressure at depth of air release = Patm,H + Effective Aeration Depth mWC 14.54278765
Ot = Percentage Oxygen Concentration Leaving Tank 19
Hence C's,T,H mg/l 8.70706307
Cl = Operating Oxygen Concentration mg/l 2

Cs,20 = Dissolved Oxygen Saturation concentration in clean water at 20 C mg/l 9.08
and 1 atm
Alfa = Oxygen Correction Factor 0.5
Beta = Salinity-Surface Tension Correction Factor 0.9
F = Fouling Factor 0.8
Correction Factor 0.366957124
Hence SOTR = AOTR/Correction Factor kg/d 18694.28209
No of basins provided 2
Standard Oxygen Required at field condition per basin Kg/day 9347.141047
Avg Aeration depth in the basin m 5
Height at which diffuser is kept m 0.25
Effective Aeration Depth m 4.75
SOTE for the above effective aeration depth % 26.125
By Weight Fraction of O2 in air % 23.18
106
Butibori CETP
Specific gravity of air at standard condition 1.293

Air Required at field condition per basin Nm3/d 119374.2183
Hours of aeration time per basin per day Nm3/d 24
Air Required per hour Nm3/d 4973.925761
No of Operating Blowers per basin Nm3/d 1
Capacity of blowers required Nm3/d 4973.925761
Safety Margin 1.1
Actual Capacity of Blower Required Nm3/hr 5471.318337
Capacity of blowers selected Nm3/hr 6000
No of Operating Blowers Nos 2
No of standby blowers Nos 1
Sludge Wasting
Specific Sludge Yield, kg/kg of BOD removed kg/kg 0.6
BOD Removed kg/day 4900
Excess Sludge to be wasted kg/day 2940
No of basins provided Nos 2
Sludge to be wasted kg/day 1470
Solids Consistency in waste sludge 0.80%
Specific Gravity of Sludge 1.05
Volume of sludge to be wasted m3 175
Sludge Wasting Flow Rate m3/hr 7.291666667
Addition to capacity of sludge recirculation flow rate m3/hr 15
Provide Total Capacity of sludge recirculation pump m3/hr 445
8 Secondary Lamella Clarifier and Secondary Clarifier 01 Nos
Total Design Flow (Based on hydraulic) 10000 m3/day

416.67 m3/hr
Dimension of Existing Lamella Clarifier, Width 6 m
Length 6 m
SWD 2.5 m
Volume of existing Lamella Clarifier 90 m3
No of Existing Lamella Clarifier 2
Total Vol of Existing Lamella Clarifier provided 180 m3
Operating Surface Loading Rate 35 m3/m2/day
Available Capacity of Secondary Lamella Claifier 2520 m3/day
Media Depth in Existing + New Lamella Clarifier 1 m
Effective Settling Area of Media provided 14 m2/m3
Total Media Volume 72 m3
Total Effective Settling Rate of media provided 1008 m2
Sedimentation Velocity Achieved 0.104 m/hr
HRT Available 1.714285714 Hrs
New Clarifier Capacity Required 7480 m3/day
Say New Clarifier Capacity Required 10000 m3/day
Calculation of New Secondary Clarifier

Design Calculations
Total flow to each Secondary clarifiers 10000 m3/day (Avg.)
SOR at average flow 26 m3/m2/day
Area Required 384.6153846 m2
Inner dia. Of central pier 700 mm
OD of Central Pier considering wall thkness as 200 mm 900 mm
107
Butibori CETP
Area covered by central pier 0.64 m2

Hence total area required 385.25 m2
Launder to be designed for peak flow of 10000 m3/day/Clarifier
Half the peak flow shall be in clockwise direction & half shall be in anticlockwise
direction
Velocity in launder at peak flow 0.6 m/s
Peak flow per FST 10000 m3/day/Clarifier
Half the peak flow 5000 m3/day/Clarifier
Area of launder 0.10 m2
Assume width of launder 0.7 m
Depth of water in Launder 0.14 m
0.49 m
Considering 200 mm freefall + 150 mm wall thickness at bottom, Total depth of
launder is
Assuming launder wall thickness 0.15 m
Dia of central feedwell (15% of dia of total SCT) 3.6 m
Considering Ht. of central feedwell 2 m
Area covered by feedwell (Includes central pier) 10.17 m2
Total Area req. 395.42 m2
Cal. Dia. 22.44 m
Provided Dia. 24.00 m
SWD 3.5 m
FB 0.5 m
Vol. of central feedwell 16.81 m3
Vol. of central pier 2.23 m3
Therefore, vol. available for clarification 1563.52 m3
HRT available( at avg. flow) 3.75 Hrs
Area covered by feedwell (Includes central pier) 10.17 m2
Area provided for clarifier 452.16 m2
442 m2
Hence SOR at avg flow 23 m3/m2/day
Total length of weir at avg. flow+other flow 75.39822369 m
WLR at Avg Flow 132.63 m3/m/day
Solid Loading Rate
Solid Concentration at inlet 4000 mg/l
60000 kg/day
2500 kg/hr
Surface Area Available 442 m2
Solid Loading Rate 5.656 kg/m2-hr
Secondary Clarifier Dia. 24 m x 3.5 m SWD , 0.5 FB

Sludge Recirculation Pump:
9 Chlorine contact Tank
Design Capacity 10000 m3/day
Holding Time 0.75 Hrs
Tank Volume 312.5 m3
SWD 3 m
Area 104.1666667 m2
Length of sludge sump 10 m
width of sludge sump 10.41666667 m
Say width of sludge sump 10 m
Chlorine Dosing Rate 5 mg/L
50 Kg/hr
108
Butibori CETP
Say Chlorine Dosing Rate (100% Basis) 50 Kg/hr
Provide New Baffle Wall Chlorine Contact Tank of 10 M x 10 M x 3 M SWD and Chlorine Dosing system to provide
dosing of 50 kg/hr chlorine gas and diffuser system
10 Intermittent Storage Tank

Effluent Volume 10000 m3/day
Holding Time 0.5 Hrs
Tank Volume 208.33 m3
SWD 2.5 m
Area 83.33 m2
Use existing Intermittent storage tank with lesser retention time and provide one extra standby PSF+ACF for
continuous operation
11 Tertiary Feed Pump
Design Flow 10000 M3/day

Operating Hours 20.000 Hrs/Day
Hourly Flow Rate 500.000 M3/Hr
Quantity 4 Operating
Existing 3 (2+1) Nos
New 2 Nos
Provide total 5 (4+1) Nos
Design Flow per Pump 125 m3/hr
Say Design Pump Flow 150 m3/hr
Suction Pressure -3.2 MLC
Differential Pressure 28.2 MLC
Pump Efficiency 70%
Power consumption 22.07178391 HP
Motor Rating 25 HP
Tertiary Back Wash Pump
Capacity 150 M3/Hr
Qty 2 (1+1) No
Head
Suction Pressure -3.2 MLC
Differential Pressure 23.2 MLC
Pump Efficiency 70%
Power consumption 18.15834705 HP
Motor Rating 20 HP
Backwash Time for each operating vessel 20 Min

No of operating vessels (PSF+ACF) 16 Nos
Backwash time in a day 5.33 Hrs
109
Butibori CETP
Back Wash Flow 150 m3/hr

Total Backwash volume 800 m3/day
Provide a 2 New Pumps each of 150 M3/hr, 28.5 MLC Head for Tertiary Feed Pump and 2 Nos (1+1) 150 M3/hr, 25
MLC Head as dedicated back wash pump
12 Pressure Sand Filter

Operating time 20 Hrs/Day
Hourly Flow rate 500 m3/hr
Number of Vessels 8
Flow Rate peer vessel 62.5 m3/hr
Filtration Velocity 13 M/hr
Area 4.807692308 m2
Diameter 2.474134993 m
Say Diameter 2.5 m
Straight Heigh 1.8 m
Existing No of vessels 4 Nos
Additional Operating Vessels 4 Nos
Additional Spare Vessels 1 Nos
Total New Vessels 5 Nos
Provide new 5 Nos Pressure Sand Filter each of 2.5 M Dia x 1.8 M SH
13 Activated Carbon Filter

Operating time 20 Hrs/Day
Hourly Flow rate 500 m3/hr
Number of Vessels 8
Flow Rate peer vessel 62.5 m3/hr
Filtration Velocity 13 M/hr
Area 4.807692308 m2
Diameter 2.474134993 m
Say Diameter 2.5 m
Straight Heigh 1.8 m
Number of Vessels 8
Existing No of vessels 4 Nos
Additional Operating Vessels 4 Nos
Additional Spare Vessels 1 Nos
Total New Vessels 5 Nos
Provide Activated Carbon Filter of 2.8 M Dia x 1.8 M SH
14 Treated Waste Water Storage Tank

Holding Time 6 Hrs
Tank Volume 2500 m3
SWD 2.5 m
Area 1000 m2
110
Butibori CETP
Existing Treated Waste Water Storage Tank will be used with 6 Hrs Holding Volume.
15 Mechanical Primary and Secondary Sludge Thickener
Design Flow 10 MLD

416.67 M3/hr
Primary Sludge Generation 800 mg/l
333.33 kg/hr
8000 Kg/day
Sludge Consistency 0.01 %
Sp. Gravity of sludge 1050 kg/m3
Sludge Slurry 952.38 M3/day
Operating Hours 20.00 hrs/day
Capacity of Primary Sludge Thickener 47.62 m3/hr
Provide Capacity of primary sludge thickner 40.00 m3/hr
Solid consistancy from sludge thickener 5% %
Sludge slurry from sludge thickener 152.38 m3/day
Filtrate from primary sludge thickener 800.00 m3/day
Secondary Sludge Generation 2940.00 kg/day

Sludge Consistency 0.80%
Specific Gravity of Sludge 1.05
Volume of sludge to be waste 350.00 m3/day
Sludge Wasting Rate 14.58 m3/hr
Operating Hours 20 hrs/day
Capacity of secondary sludge thickner 17.50 m3/hr
Provide Capacity of secondary sludge thickener 20 m3/hr
Solid consistancy from sludge thickener 5% %
Sludge slurry from sludge thickener 56.00 m3/day
Filtrate from secondary sludge thickener 294.00 m3/day
Total filtrate from sludge thickener 1094.00 m3/day
Provide, 20 m3/hr, 2 Nos primary sludge thickener and 20 m3/hr 1 no secondary sludge thickener, all mechanised
(Screw Type / Belt Type), Provide Separate Sludge Thickener House as an xtention to existing filter press building)
10 Primary Sludge Sump

Sludge Volume (Primary sludge) 952.38 m3/day
Holding Time in Sludge Sump 4 Hrs
Sludge Sump Volume 158.7301587 m3
SWD of sludge sump 3.5 m
Area of sludge sump 45.35147392 m2
Air Blower Required 1.5 m3/hr/m3
Air Blower Capacity 238.0952381 m3/hr
Air Blower Provided 200 m3/hr
111
Butibori CETP
Provide new primary sludge sump of 6 M x 6 M x 3.5 M SWD + 0.5 M FB, with air blower for mixing (Common for
primary and secondary sludge sump)
11 Secondary Sludge Sump

Sludge Volume (Secondary Sludge Connected to sec clarifier) 350.00 m3/day
Holding Time in Sludge Sump 2 Hrs
Sludge Sump Volume 29.16666667 m3
SWD of sludge sump 3.5 m
Provide new primary sludge sump of 3 M x 3 M x 3.5 M SWD + 0.5 M FB, with air blower for mixing
12 Thickned Primary Sludge Tank

Thickned Primary Sludge Volume 152.38 m3/day
Holding Time in Thickened Sludge Sump 12 Hrs
Volume of primary hickened sludge sump 76.1904762 m3
SWD of thickened sludge sump 3 m
Volume of Sludge Sump Provided 75
Provide Primary Thickened Sludge Sump of 5 M x 3 M x 3 M SWD + 0.5 M FB and Air Blower of 200 m3/hr
common for primary and secondary thickned sludge tank for mixing
13 Thickened Secondary Sludge Tank

Thickned Secondary Sludge Volume 56.00 m3/day
Holding Time in Thickened Sludge Sump 12 Hrs
Sludge Sump Volume 28 m3
SWD of sludge sump 3 m
Volume of Sludge Sump Provided 45
112
Butibori CETP
Provide Total Air Blower Capacity 190 m3/hr
Provide Secondary Thickened Sludge Sump of 5 M x 3 M x 3 M SWD + 0.5 M FB
13 Sludge Dewatering System: Filter Press and Belt Press
Primary Thickened Sludge Slurry 160000.00 kg/day

Solid content in primary thickned sludge slurry 5%
Primary Sludge, Dry Basis 8000 kg/day
Secondary Thickened Sludge Slurry 15312.50 kg/day

Solid content in secondary thickned sludge slurry 5%
Secondary Sludge, Dry Basis 765.63 kg/day
1200mm x
Existing Filter Press dimensions, Plate size 1200 mm
No of filtration chambers 60
Cake Volume per cycle 3.024 m3
Cake Solid Content 35%
Cake Density 1000 kg/m3
Cake Mass/cycle 3024 kg
Cake, Dry Basis/cycle 1058.4 kg
No of cycle/press/day 2 No
Total Sludge handling capacity of press / day, dry basis 2116.8 kg/day/press
Total Sludge handling capacity of press / day, wet basis 6048 kg/day/press
Existing Filter Press Available 2 Nos
kg/day, Wet
Sludge Handling Capacity of Existing Filter Press (Only for primary sludge, 12096 Basis
considered)
4233.6 kg/day, Dry

Basis
Additional Sludge Handling Capacity Required for Primary Sludge 3766.4 kg/day, Dry
Basis
Additional Sludge Handling Capacity Required for Secondary Sludge 765.63 kg/day, Dry
Basis
Providing Screw Press as balance primary sludge dewatering equipment 1 Nos
Capacity of machine required 3766.4 kg/day, dry

basis
Solid content in screw press 22%
Wet primary sludge from screw press 17120 kg/day, wet

basis
Operating Hours of each machine considered 16 hrs/day
Hourly capacity of each machine 235.4 kg/hr, dry basis
Inlet solid content of sludge slurry 5%
Hourly capacity of each machines, sludge slurry 4708 kg/hr
Density of sludge slurry 1050 kg/m3
Volume of inlet sludge slurry 4.483809524 m3/hr
Provide Machine for dewatering 5 m3/hr
113
Butibori CETP
Providing Screw Press secondary sludge dewatering equipment 1 Nos

Capacity of machine required 765.63 kg/day, dry
basis
Solid content in screw press 22%
Wet secondary sludge from screw press 3480.113636 kg/day, wet

basis
Operating Hours of each machine considered 16 hrs/day
Hourly capacity of each machine 47.8515625 kg/hr, dry basis
Inlet solid content of sludge slurry 5%
Hourly capacity of each machines, sludge slurry 957.03125 kg/hr
Density of sludge slurry 1050 kg/m3
Volume of inlet sludge slurry 0.911458333 m3/hr
Provide Machine for dewatering 2 m3/hr
Fitrate from filter press 7862.4 kg/day

Filtrate fro screw press 16068.09 kg/day
Total Filtrate 23930.49 kg/day
Density 1000 kg/m3
Volume of filtrate 23.930 m3/day
Provide Additional Sludge Dewatering Machines: Screw Press: 5 M3/hr @ 5% Solid content: 1 No for primary
sludge and 2 m3/hr @ 5% solid content for secondary sludge: 1 No. Both Machines to be located in existing filter
press shed)
14 Thickener Feed Pump
Primary Sludge Thickener Capacity 20.00 m3/hr

No of primary sludge thickener 2 No
No of secondary sludge thickener 1 No
Capacity of sludge thickener feed pump 20.00 M3/hr
No of Pumps 4 (3+1)
Slurry Soilid concentration 1-2% by wt
Slurry Density 1050.00 kg/m3
Discharge Head 30 MLC
Pump Efficiency (Screw Pump) 25%
Provide Motor Rating 10 HP
Provide Thickener Feed Pump (4 = 3+1) nos, screw type, each 20 m3/hr capacity and 30 MLC head for feeding to
primary sludge thickener and secondary sludge thickener
14 Thickened Sludge Feed Pump (Feed to filter press and Screw Press)
Existing Screw Pumps for feeding to filter press 20.00 m3/hr

No of existing screw pumps provided 2 (1+1) Nos
114
Butibori CETP
Existing, 2 nos Filter Press Capacity 4233.60 kg/day, dry

basis
Thickened sludge slurry concentration 5%
Sludge slurry flow 84672.00 kg/day
Sludge slurry density 1050.00 kg/m3
Operating hours 16.00 hrs/day
Sludge slurry flow 5.04 m3/hr
Existing screw pumps are suitable to handle thickened sludge slurry to
feed to
Existing filter press.
Capacity of screw press, primary sludge 5.00 m3/hr

Capacity of screw press, secondary sludge 3.00 m3/hr
No of screw pump provided 4 (2+1)
Capacity of each screw pump 6.00 m3/hr
Slurry Density 1050.00 kg/m3
Discharge Head 30 MLC
Pump Efficiency (Screw Pump) 25%
Provide Motor Rating 3 HP
Provide Screw Press Feed Pump (4 = 2+2) nos, screw type, each 6 m3/hr capacity and 30 MLC head for feeding to
Screw Press
15 Filtrate Volume
Filtrate from Thickner 1094.00 m3/day

Filtrate from sludge dewatering systems (Filter press+Screw Press) 23.93 m3/day
Total Filtrate Volume 1117.93 m3/day
16 Recirculation Water (To Collection Sump by gravity)

Filtrate Volume 1117.93 m3/day
PSF and ACF Backwash Water 800.00 m3/day
Total Flow 1917.93 m3/day
17 Lime Preparation and Dosing Tank
Lime Dosing 350 mg/l

Inlet Effluent Flow 10000 m3/day
Lime Dosing Required, 100% Basis 3500 kg/day
Lime Purity 85%
Lime Dosing Required, as is basis 4117.647059 kg/day
Lime solution concentration 10%
Lime slurry quantity to be prepared 41176.47059 kg/day
Specific Gravity of lime slurry 1.05
Lime slurry volume 39.21568627 m3/day
No of Lime solution Tank 2
Excess Capacity 20%
115
Butibori CETP
Operating Volume of each Tank 23.52941176 m3

Say Operating volume oe each tank 25 m3
Tank Operating depth 2 m
Tank width 3.5 m
Tank length 3.571428571 m
Say tank length 3.5 m
No of lime soluion dosing pump 3 (2+1) Nos

Total dosing capacity required 39.21568627 m3/day
Extra from Contingency 20%
Total dosing capacity provided 47.05882353 m3/day
Dosing Pump Capacity 0.980392157 m3/hr
Dosing Pump Operation Margin 20%
Dosing Pump Capacity Provided 1.2 m3/hr
Provide Lime Solution Prep and Dosing Tank of 3.5 M x 3.5 M x 2.5 M, 2 Nos, Underground Tank, both Agitated
Tank and Lime dosing Pump of 1.2 m3/hr capacity, 30 MLC head (Screw / Diaphragm type), 3 Nos (2+1)
18 FS Preparation and Dosing Tank
FS Dosing 200 mg/l

FS Dosing Required, 100% Basis 2000 kg/day
FS Purity 90%
FS Dosing Required, as is basis 2222.222222 kg/day
FS solution concentration 20%
FS slurry quantity to be prepared 11111.11111 kg/day
Specific Gravity of FS slurry 1.05
FS slurry volume 10.58201058 m3/day
No of FS solution Tank 2
Excess Capacity 20%
Tank Operating depth 2 m
Tank width 2 m
Tank length 1.75 m
Say tank length 2 m
No of FS soluion dosing pump 3 (2+1) Nos

116
Butibori CETP
Provide FS Solution Prep and Dosing Tank of 2 M x 2 M x 2.5 M, 2 Nos, Underground Tank, AR Tile lined, both
Agitated Tank and FS dosing Pump of 0.5 m3/hr capacity, 30 MLC head (Screw / Diaphragm type), 3 Nos (2+1)
15 PE Prepaaration and Dosing Tank for Flocculator
PE Dosing 4 mg/l
PE Dosing Required, 100% Basis 40 kg/day
PE Purity 100%
PE Dosing Required, as is basis 40 kg/day
PE solution concentration 1%
PE slurry quantity to be prepared 4000 kg/day
Specific Gravity of PE slurry 1
PE slurry volume 4 m3/day
No of PE solution Tank 2
Excess Capacity 20%
Provide Tanl Capacity 2.5 m3
No of PE soluion dosing pump 3 (2+1) Nos
Total dosing capacity required 4 m3/day
Provide PE Solution Prep and Dosing Tank of 2500 Lit Capacity, HDPE Tank Agitated Tank and PE dosing Pump of
0.15 m3/hr capacity, 30 MLC head (Screw / Diaphragm type), 3 Nos (2+1)
15 PE Prepaaration and Dosing Tank for Sludge Thickener
kg/Ton of ry
PE Dosing 4 solids
Dry Solids primary 8000 kg/day
Dry Solids Biological 2940.00 kg/day
Total Dry solids 10940.00 kg/day
PE Required 43.76 kg/day
PE Dosing Required, 100% Basis 43.76 kg/day
PE Purity 100%
PE Dosing Required, as is basis 43.76 kg/day
PE solution concentration 1%
PE slurry quantity to be prepared 4376 kg/day
Specific Gravity of PE slurry 1
PE slurry volume 4.376 m3/day
No of PE solution Tank 1
Excess Capacity 20%
No of Operating Tank 2
117
Butibori CETP
Operating volume oe each tank 2.6256 m3

Provide Tanl Capacity 3 m3
No of PE soluion dosing pump 3 (2+1) Nos
Provide PE Solution Prep and Dosing Tank of 3500 Lit Capacity, HDPE Tank Agitated Tank and PE dosing Pump of
0.3 m3/hr capacity, 30 MLC head (Screw / Diaphragm type), 3 Nos (2+1)
16 DAP Solution Preparation and Dosing System
Phosphate Ratio 1 per 100

part
BOD
BOD Reduced 4900.00 Kg/day
Phosphate Required 49 kg/day
DAP Mol Wt 132.00 K/Kmol
Phosphate Content in DAP 31 K/Kmol
Nitrogen Content in DAP 28 K/Kmol
DAP Dosing Required 208.6451613 Kg/day
Nitrogen Dosing Achieved 44.25806452 Kg/day
DAP solution concentration 15.0%
DAP slurry quantity to be prepared 1390.967742 kg/day
Specific Gravity of DAP slurry 1
DAP slurry volume 1.390967742 m3/day
No of DAP solution Tank 1
Excess Capacity 20%
DAP solution transfer/dosing pump 0.057956989 m3/hr
Excess Capacity of DAP Dosing Pump 30%
DAP solution dosing pump 0.075344086 m3/hr
Provide DAP solution dosing pump 0.1 m3/hr
Provide DAP Solution Prep and Dosing Tank of 2000 Lit Capacity, HDPE Tank Agitated Tank and DAP dosing
Pump of 0.1 m3/hr capacity, 30 MLC head (Screw / Diaphragm type), 2 Nos (1+1)
17 UREA Solution Preparation and Dosing System
Nitrogen Ratio 5 per 100

part
BOD
BOD Reduced 4900.00 Kg/day
Nitrogen Required Required 245 kg/day
118
Butibori CETP
Nitrogen with DAP 44.25806452 kg/day

Nitrogen with Urea 200.7419355 kg/day
UREA Mol Wt 60.00 K/Kmol
Nitrogen Content in UREA 28 K/Kmol
UREA Dosing Required 430.1612903 Kg/day
UREA solution concentration 30.0%
UREA slurry quantity to be prepared 1433.870968 kg/day
Specific Gravity of UREA slurry 1
Urea slurry volume 1.433870968 m3/day
No of Urea solution Tank 1
Excess Capacity 20%
Urea solution transfer/dosing pump 0.059744624 m3/hr
Excess Capacity of Urea Dosing Pump 30%
DAP solution dosing pump 0.077668011 m3/hr
Provide DAP solution dosing pump 0.1 m3/hr
Provide Urea Solution Prep and Dosing Tank of 2000 Lit Capacity, HDPE Tank Agitated Tank and Urea dosing Pump
of 0.1 m3/hr capacity, 30 MLC head (Screw / Diaphragm type), 2 Nos (1+1)
119

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DETAILED PROJECT REPORT

ENHANCEMENT FROM 5 MLD TO 10 MLD COMMON

BUTIBORI CETP PVT. LTD

1 INTRODUCTION AND BACKGROUND 3

4 LIST OF EQUIPMENT WITH SPECIFICATIONS 15

5 ELECTRICAL AND INSTRUMENTATION 61

6 HIGH RATE TRANSPIRATION SYSTEM (HRTS) 67

7 SPECIFICATION OF CIVIL WORK 72

9 HAZARDOUS WASTE MANAGEMENT 80

10 ENVIRONMENT MONITORING PLAN 81

11 PROJECT COST ESTIMATE 84

5 Analysis Report of Member Industries 101

6 Hydraulic Load Data 122

7 Process Calculation 129

Design, construction, installation, commissioning, operation and maintenance of CETP was

Table 1.1: List of Industries and their consented effluent Load

36 Saki Auto Products Pvt. Ltd. C-109 0.2 0.7

Expected Future Demand (Hydraulic Load) in MIDC Butibori

Table 1.2: Summary of Waste Water Load

Sr. No. Type of Industries Effluent Generation (m3) Remark

2.1 Effluent Quantity

Plant Existing capacity: 5 MLD

2.2 Effluent Characteristics

Table 2.1: Effluent Inlet Norms for CETP design

22 Pesticide Absent Absent

Table: 2.2 Characteristics of Treated Effluent to be discharged into HRTS

Sr. No. Parameter Unit MPCB Norms

26 Boron (as B) mg/L <2

2.3 Mode of Disposal

 Treated Waste Water at inlet of HRTS.

 Consent to Establish of MPCB BO/RO (P&P)/CETP/B-4999 DATED 03/09/2005 issued to

2.5 Treatment Scheme

Treatment scheme is provided as under in Schematic Flow Diagram:

Collection tank Oil & Grease Fine screen

Existing Flash Mixer New Flash Mixer

Existing New Primary

Existing Aeration Tank (Existing

New Secondary Clarifier (1 No)

Chlorine contact tank (New)

Existing PSF New PSF and

Existing Treated water tank

3.1 Equalization and Physical Treatment

3.2 Physico Chemical Treatment and Primary Clarification

Equalized effluent from Equalization Tank is transferred to Physico Chemical Treatment

3.3 Biological Treatment

3.4 Tertiary Treatment

3.5 Sludge Dewatering System

Name of Civil Tank(Existing and Existing Proposed Total

1. Waste Water Collection Sump - 2 0 1

Waste Water Equalization Tank

3. Flash Mixer T-102 A/B 2 2 4

preparation and dosing tank A/B/C/D

Table 4.2: List of Mechanical Items

1. Raw Effluent Transfer Pump-1 P-101 A/B/C 3 3 6

10. DAP/UREA Dosing Pump P-108 A/B, P- - 2 2

4. Air Blower for sludge tanks C-104 A/B 0 2 2

Note: * Existing Aeration Tank blower to be used for Equalization Tank.

4.1 BRIEF SPECIFICATIONS OF TANKS (NEW UNITS ONLY)

Flash Mixer 1(T-102 A)

Sr. No. Description Unit Specifications

Flash Mixer 2(T-102 B)

- tank length m 1.5

- water depth m 1.8

Sr. No. Description Unit Specifications