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I.

Discussion and Conclusion:

Discussion

The laboratory activity involving the Cimech Boiler Set provided valuable data
for assessing the burner system's performance. The experiment was initiated at 2:28
P.M., and key parameters were recorded throughout the process.

At the start of the experiment, the initial steam shell pressure was measured as 0
kg/sq. cm or 0 lbs/sq.in, indicating that the boiler system was at ambient pressure. The
initial stack gas temperature stood at 93.33°C (200°F), representing the conditions
before combustion.

The burner was shut off at 2:43 P.M., marking the end of the experimental run.
The final steam pressure was recorded as 0.85 kg/sq.cm or 26.32 lbs/sq.in,
demonstrating that the burner effectively increased steam pressure within the system.
Additionally, the final stack gas temperature rose significantly to 280°C (536°F),
signifying effective heat transfer and energy conversion during the experiment.

Crucially, the computed initial volume of fuel was determined to be 27.0167


liters, while the final volume was reduced to 23.6446 liters, indicating fuel
consumption. The volume of fuel consumed was calculated as 3.3721 liters.
Comparatively, the indicated fuel consumption based on the Boiler's Specs was only 6
liters/hour. However, the computed actual fuel consumption was significantly higher at
13.4884 liters/hour, resulting in a substantial percentage error of 124.81%.

Conclusion:

In conclusion, the laboratory activity focusing on the physical study of the steam-
generating unit using the Cimech Boiler Set offered valuable insights into the unit's
performance. The experiment demonstrated the burner's ability to generate steam
effectively and facilitate heat transfer within the system. However, the most notable
finding was the considerable discrepancy between the indicated and computed actual
fuel consumption rates, with a percentage error of 124.81%.

This significant discrepancy raises concerns about the accuracy of the fuel
consumption measurement. Potential causes of this error may include fuel leakage,
incomplete combustion, lack of machine maintenance, or inaccuracies in measurement
devices. Consequently, further investigation and potential system improvements are
vital to ensure the burner operates efficiently, conserves fuel resources effectively, and
provides precise measurements for future applications.

This laboratory activity highlights the importance of careful analysis and


optimization in industrial processes involving combustion and energy transfer systems.
It emphasizes the need for accurate measurements and continual monitoring to enhance
efficiency, reduce resource wastage, and ensure the reliable operation of such systems
in practical applications.

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