SITE TESTING & COMMISSIONING

FOR
110V 25A DC POWER SUPPLY SYSTEM

MODEL : NPT110-25 D

SERIAL NO : 2210884

CLIENT : SINBERY CORPORATION SDN BHD

PROJECT : EPCC OF ELECTRICAL REJUNEVATION AT PRAI

TERMINAL

Tested by : Name : _______________ Sign : _______________ Date : ______________

Witnessed by : Name : _______________ Sign : _______________ Date : ______________

Witnessed by : Name : _______________ Sign : _______________ Date : ______________

Witnessed by : Name : _______________ Sign : _______________ Date : ______________

Comments : ______________________________________________________________

______________________________________________________________

______________________________________________________________

______________________________________________________________

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NIMAC POWER SYSTEMS (M) SDN BHD
110V 25A DC SYSTEM

i SCOPE
The procedure describes the methods for inspecting and checking of the
DC Power Supply System to ensure that it meets the operational requirement.

ii REFERENCE DOCUMENT
Operation and Maintenance manual.

iii TESTING EQUIPMENT & ACCESSORIES

Digital multimeter & AC/DC clamp meter

iv TECHNICAL RECORD
Drawings.

1.0 PHYSICAL INSPECTION COMMENT REMARKS

1.1 Inspect the casing and front panel for any damages, missing or loose parts PASS/FAIL

1.2 Check for cleanliness of equipment. It should be free from dust, rust and corrosion. PASS/FAIL

1.3 Check connectors, plugs / sockets pin for no :

a) Outer casing damaged PASS/FAIL

b) Crack / pitted PASS/FAIL
c) Inner Insulation torn and worn out, broken, sunken, twisted and bent PASS/FAIL

1.4 Check leds are not missing and damaged. PASS/FAIL

1.5 Check terminals are not damaged or worn out. PASS/FAIL

1.6 Check that all identifying labels are properly fitted. PASS/FAIL

1.7 Check that the components are in accordance with the bill of material PASS/FAIL

1.8 Check fuse/circuit breaker rating according to bill of material. PASS/FAIL

1.9 Check the mechnical components such as bolts, nuts, cabinet construction PASS/FAIL
and gland plate for any damage.

1.10 Check that options, if any, are mounted according to specifications. PASS/FAIL

1.11 Check and ensure the name plate is correct. PASS/FAIL

1.12 Check all knobs/switches for ease of operation. PASS/FAIL

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NIMAC POWER SYSTEMS (M) SDN BHD
110V 25A DC SYSTEM

CHARGER NO.1
ITEM DESCRIPTION CONDITION CRITERIA RESET SIGNAL REMARKS

2.0 SIMULATION OF
INDICATION

2.1 MAINS ON Switch on circuit breaker, 'MAINS ON' and AUTO/MAN NA PASS/FAIL
CB1

2.2 MANUAL Switch charge mode 'FLOAT' LED lits. NA PASS/FAIL

FLOAT CHARGE selector switch to 'FLOAT' READING:__________V

position III = 125.1 VDC

2.3 MANUAL Switch charge mode 'BOOST' LED lits. NA PASS/FAIL

BOOST CHARGE selector switch to 'BOOST READING:__________V

CHARGE' position I
= 133.2 VDC

3.0 SIMULATION OF
ALARM

3.1 LED TEST Depress 'LED TEST' button All alarm LEDs lits. NA NA PASS/FAIL

3.2 CHARGER FAIL Adjust DC voltage at ' CHARGER FAIL ' LED AUTO/MAN IND/COM PASS/FAIL
card to 117.0 VDC lits at ± 1.5 % of 117.0V
(115.25V-118.76V) and the
state of remote alarm
contact will change.

RESULT: __________V

3.3 DC LOW VOLTAGE Adjust DC voltage at 'DC LOW VOLT' LED AUTO/MAN IND/COM PASS/FAIL
card to 102.6 VDC lits at ± 1.5% of 102.6V
(101.06V-104.14V) and the
state of remote alarm
contact will change.

RESULT: __________V

3.4 DC HIGH VOLTAGE Adjust DC voltage at 'DC HIGH VOLT' LED AUTO/MAN IND/COM PASS/FAIL
card to 139.5 VDC lits at ± 1.5% of 139.5V
(137.4V-141.6V) and the
state of remote alarm
contact will change.

RESULT: __________V

3.5 AC FAIL Switch off AC Mains 'AC FAIL' alarm LED lits AUTO/MAN IND/COM PASS/FAIL
or remove AC supply. and the state of remote
LED will lit only when alarm contact will change.
battery is connected.

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NIMAC POWER SYSTEMS (M) SDN BHD
110V 25A DC SYSTEM

CHARGER NO.1
ITEM DESCRIPTION CONDITION CRITERIA RESET SIGNAL REMARKS

3.0 SIMULATION OF
ALARM

3.6 DC EARTH Connect a rheostat to (+ve) Alarms LED lits at leakage AUTO/MAN IND/COM PASS/FAIL
FAULT or (-ve) & ground. Adjust to current of 10mA ±0.5mA
rheostat until the leakage (9.5-10.5mA) and the state
current reading is 10mA of remote alarm contact
will change.
RESULTS:

+ve : ___________mA

-ve : ___________mA

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NIMAC POWER SYSTEMS (M) SDN BHD
110V 25A DC SYSTEM

CHARGER NO.1
ITEM DESCRIPTION CONDITION CRITERIA COMMENT REMARKS

4.0 BREAKER Switch off breaker one at a time

ISOLATION TEST CB1 No AC supply to charger PASS/FAIL
CB4 No DC supply at load output PASS/FAIL
CB5 - CB12 No DC supply at output terminal PASS/FAIL

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NIMAC POWER SYSTEMS (M) SDN BHD
110V 25A DC SYSTEM

CHARGER NO.2
ITEM DESCRIPTION CONDITION CRITERIA RESET SIGNAL REMARKS

2.0 SIMULATION OF
INDICATION

2.1 MAINS ON Switch on circuit breaker, 'MAINS ON' and AUTO/MAN NA PASS/FAIL
CB1

2.2 MANUAL Switch charge mode 'FLOAT' LED lits. NA PASS/FAIL

FLOAT CHARGE selector switch to 'FLOAT' READING:__________V

position III = 125.1 VDC

2.3 MANUAL Switch charge mode 'BOOST' LED lits. NA PASS/FAIL

BOOST CHARGE selector switch to 'BOOST READING:__________V

CHARGE' position I
= 133.2 VDC

3.0 SIMULATION OF
ALARM

3.1 LED TEST Depress 'LED TEST' button All alarm LEDs lits. NA NA PASS/FAIL

3.2 CHARGER FAIL Adjust DC voltage at ' CHARGER FAIL ' LED AUTO/MAN IND/COM PASS/FAIL
card to 117.0 VDC lits at ± 1.5 % of 117.0V
(115.25V-118.76V) and the
state of remote alarm
contact will change.

RESULT: __________V

3.3 DC LOW VOLTAGE Adjust DC voltage at 'DC LOW VOLT' LED AUTO/MAN IND/COM PASS/FAIL
card to 102.6 VDC lits at ± 1.5% of 102.6V
(101.06V-104.14V) and the
state of remote alarm
contact will change.

RESULT: __________V

3.4 DC HIGH VOLTAGE Adjust DC voltage at 'DC HIGH VOLT' LED AUTO/MAN IND/COM PASS/FAIL
card to 139.5 VDC lits at ± 1.5% of 139.5V
(137.4V-141.6V) and the
state of remote alarm
contact will change.

RESULT: __________V

3.5 AC FAIL Switch off AC Mains 'AC FAIL' alarm LED lits AUTO/MAN IND/COM PASS/FAIL
or remove AC supply. and the state of remote
LED will lit only when alarm contact will change.
battery is connected.

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NIMAC POWER SYSTEMS (M) SDN BHD
110V 25A DC SYSTEM

CHARGER NO.2
ITEM DESCRIPTION CONDITION CRITERIA RESET SIGNAL REMARKS

3.0 SIMULATION OF
ALARM

3.6 DC EARTH Connect a rheostat to (+ve)
FAULT or (-ve) & ground. Adjust to
rheostat until the leakage
current reading is 10mA
Alarms LED lits at leakage AUTO/MAN IND/COM PASS/FAIL
current of 10mA ±0.5mA
(9.5-10.5mA) and the state
of remote alarm contact
will change.
RESULTS:
+ve : ___________mA
-ve : ___________mA

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NIMAC POWER SYSTEMS (M) SDN BHD
110V 25A DC SYSTEM

CHARGER NO.2
ITEM DESCRIPTION CONDITION CRITERIA COMMENT REMARKS

4.0 BREAKER Switch off breaker one at a time

ISOLATION TEST CB1 No AC supply to charger PASS/FAIL
CB4 No DC supply at load output PASS/FAIL
CB5 - CB12 No DC supply at output terminal PASS/FAIL

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NIMAC POWER SYSTEMS (M) SDN BHD
110V 25A DC SYSTEM

CHARGER NO.1 & CHARGER NO.2

ITEM DESCRIPTION CONDITION CRITERIA COMMENT REMARKS

9.0 BOOST INTERLOCKING a. i) Switch off Charger Charger No. 2 disable PASS/FAIL
SYSTEM TEST No.1 followed by from manual boost
activating Charger 2
to Manual boost
mode.

a. ii) Switch off Charger Charger No. 1 disable PASS/FAIL

No.2 followed by from manual boost
activating Charger 1
to Manual boost
mode.

b. i) Select Charger 1 to Charger No. 2 disable PASS/FAIL

Manual boost mode. from manual boost
Simulate Boost mode
on Charger 2

b.ii) Select Charger 2 to Charger No. 1 disable PASS/FAIL

Manual boost mode. from manual boost
Simulate Boost mode
on Charger 1

c. i) Switch off DB Charger No. 2 disable PASS/FAIL

incomer 1CB4 for from manual boost
Charger No. 1 and
initiate boost charge
on Charger No. 2

c. ii) Switch off DB Charger No. 1 disable PASS/FAIL

incomer 2CB4 for from manual boost
Charger No. 2 and
initiate boost charge
on Charger No. 1

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