7 G YENN DAR PTE LTD Ww 39) METHOD STATEMENT FOR PAINT APPLICATION ON GALVANIZED PIPES INCLUDING WELDED JOINTS | m+4W GROUP Document Reference: | MWNDPL/MECH/MS/GALVI003 Project Name | MIGRON FAB 10X Project Number | $ 86020 DISCIPLINE Civil Mechanical Electrical General 7 METHOD OF STATEMENT FOR PAINT APPLICATION ON GALVANIZED PIPES INCLUDING WELDED JOINTS Prepared by Reviewed by Approved by Issued by a +) [Date oy sey aries) Date Fe, 1 ens Date: (5 Revision no 06 Date [07 OCT 2075 Page 1 of 6a SR YENN DAR PTE LTD 2%) METHOD STATEMENT FOR PAINT APPLICATION ON GALVANIZED PIPES INCLUDING WELDED JOINTS | 44W GROUP Document Reference: MEW/YDPLIMECH/MS/GALV/003 TABLE OF CONTENTS S.No Content Page 7 Tntroduction 5 2. Purpose 3 3. Scope 3 a Surface Preparation 3 3. References 4 6. Procedure 4 7. Final Acceptances 5 Revision no 00 Date | 07 OCT 2075 Page 2 of 6AE YENN DAR PTE LTO ve Ay METHOD STATEMENT FOR PAINT APPLICATION ON eee GALVANIZED PIPES INCLUDING WELDED JOINTS | \4W GROUP Document Reference: | MW/YDPLMECH/MS/GALV/003 1. INTRODUCTION:- > This procedure describes the requirements of Surface Preparation and Painting Works for CW, CTD, and RCT Galvanized Steel Piping Systems. > Allwork and material applied under the project specification shall be subjected to inspection by Yenn Dar and M+W 2. PURPOSE:- > The Purpose of this activity is to protect Pipelines materials against corrosion and oxidisation (Rust) 3. SCOPE:- > Paint shall be applied on the Pipes including wedded joints surface to protect pipe material against Rust / corrosion. 4, SURFACE PREPARATION:- > Remove and ensure metal surfaces are thoroughly cleaned, all mill and weld scale removed, by using Mechanical tools & Power Tools. > Allareas to be cleaned thoroughly prior to painting, Surface Preparation Before Painting with ‘SSPC-SP-3 ST3 Power Too! Cleaning > Manufacturer’s Technical instructions. 4.4 Surface Temperature and Relative Humidity Requirements:- > Surfaces shall not be coated during rain, fog, high wind and Steel surfaces temperature less than 3 degrees C. above dew point, Relative humidity is more than 85%, Temperature is below 10 degrees C painting works will not be carried out. Revision no 00 7 Date [07 OCT 2015 Page 3 of 6aq SF YENN DAR PTE LTD Ww METHOD STATEMENT FOR PAINT APPLICATION ON “Somme |: GALVANIZED PIPES INCLUDING WELDED JOINTS | yaw GROUP Document Reference: | M+W/YDPLIMECHINS/GALV/003 4.2 Dry Film Thickness:- > Dry film thickness checks will be carried out regularly and in order to reduce the necessity of the application of additional coats to achieve the required thickness. A magnetic or electromagnetic gauge shalll be used and to be calibrated regularly 4.3 Wet Film Thickness:- > A wet film thickness gauge (comb type) capable of measuring the full range of wet film thickness shall be used. > Measurements should be made at the frequent intervals during or within 5 to 10 minutes of the actual application. 5. REFERENCES:- > Manufacturer Instructions. > SSPC-SP-3 / ST3 6. PROCEDURE:- > Remove and ensure metal surfaces are thoroughly cleaned, all mill and weld seale removed, by using Mechanical Power Tools. > All areas to be free from oil, grease, dust, zinc oxide and other contaminations. > For Welded Seams only — Application of Primer coat Penguard Primer at DET 40 microns, after specify test are completed apply subsequence coatings as per specification, Please refer to product data sheet for the recoating interval. > The application of epoxy primer — Jotacote Universal at DFT 100 microns shall commence immediately after the surface is prepared and passed the inspection by the paint inspector at site, Please refer to product data sheet for the recoating interval. > Apply full coat of Polyurethane finishing coat Hardtop XP at DFT 60 microns. Please refer to product data sheet for the dry to handle period. Revision no. 0 Date | 07 OCT 2076 Page 4or6Q YENN DAR PTE LTD WwW q YW METHOD STATEMENT FOR PAINT APPLICATION ON — GALVANIZED PIPES INCLUDING WELDED JOINTS | +W GROUP. Document Reference: | MW/YDPLIMECH/MS/GALV/003| INCLUDING WELDED JOINTS > Paint shall be applied as per recommended procedure and data sheets & MS > Over Coating interval shall be maintained as per approved MS & Procedure > After completion of process internal inspection will be done by applicator and YDPL > Inspection and testing shall be done by applicator as per client / project requirements. PENGUARD PRIMER | Primer Coat on Welded Joints DFT 40 Micron JOTACOTE Epoxy Primer DFT 100 Micron UNIVERSAL HARDTOP XP. Top Coat DET 60 Micron 6,1 REPAIR PROCEDURE:- > All welds and mechanical damage shall be ISO 8501-1 St3 to ensure the surface is correctly prepared by removing loose residual corrosion prior to paint touch-up Revision no 00, Date | 67 OCT 2075 Page 6 of 62 YENN DAR PTE LTD Ww aQ q Ys METHOD STATEMENT FOR PAINT APPLICATION ON ae GALVANIZED PIPES INCLUDING WELDED JOINTS | yaw GROUP Document Reference: | M#W/YDPLIMECHIMS/GALV/003 7. FINAL ACCEPTANC > A paint inspector from the paint Manufacturer, Jotun, will be at site to assist in quality control and advice on all technical matters relating to blasting standard and painting such as checking the film thickness, correct mixing of paint etc. > Intemal Inspection Shall be done by Applicator YDPL QC Personal Prior to call Mew > Client / M+W Quality engineers shall be witnessed for approval / acceptance. penowenes { Revision no) 0 [ Date [07 OCT 2015 Page 6 of 6Date: 7 Oct 2015 PAINTING PROCEDURE4JOTUN Wat Eilm Thickness ‘A wet flim thickness gauge (comb type) capable of measuring the full range of wet film thickness shall be used. Measurements should be made at the frequent intervals during or within Sto 20 mins ofthe actual applicetion, but in case before the coating has setor lost its appreciable proportion of solvent. 3. Inspection & Supervison 3.1 Aqualifed supervisor from the painting contractor will be stationed! at site to ensure proper organition ‘an operation of the blasting and painting job. 32 All painters must be experienced and skilled In thelr respective scope of work. 3.3 Apoint inspector from the paint manufacturer, Jotun, will be at site to assist in quality control and advice ‘on all technical matter relating to blasting standard and painting such as checking the film thickness, correct mixing of paint ete 34 Contractor will provide a daily inspection report and willbe recorded and compiled for future reference. 4, Painting at Vard or Sit 41 Allareas to be free from oll, grease, dust, zinc oxide and other contamination. 42 For Welded Seams only ~ Application of Primer coat Penguard Primer at DFT 40 microns, after specty test are completed apply subsequence coatings 2s per specification, Plaace refer to product data sheet for the recoating interval 43. The application of epoxy primer —Jotacate Universal at DFT 100 microns shall commence immediately ‘after the surface is prepared and passed the inspection by the palnt inspector at site, Please refer to product data sheet for the recoating interval 44 Apply full coat of Polyurethane finishing coat Hardtap XP at OFT 60 microns. Please refer to product data sheet for the dry to handle period, 5. Site Repair Procedures 51 ll welds and mechanical damage shall be pre-treated to ISO 8501.2 grade 2, surfaces degreased to SO 1294-4 Part 6.1.4 Alkaline Cleaning and then prepared by mechanical preparation methods to ISO 8501-4 5t3 to ensure the surface Is corectly prepared by removing loose residual corrosion Date: 7 Oct 2015Jotacote Universal Product description “This is a two component polyamine cured pure epoxy coating. Its a fast drying, abrasion resistant, high solids, high build product. Designed as an universal, all round, all year, new Building coating where fast dry to handle is required, Can be used as primer, mid coat, finish coat or as single coat system in atmospheric and immersed tenvicanments. Sultable for properly prepared carbon steel, galvanised steel, shop primed steel, stainlass steel, aluminium and concrate substrates. It can be applied at sub zero surface temperatures. Scope ‘The Application Guide offers product detalls and recommended practices for the use of the product. ‘The Application Guide (AG) must be read in conjunction with the relevant specification, Technical Data Sheet (TDS) and Safety Data Sheet (SDS) for al the products used as part of the coating system. Referred standards Reference is generally made to ISO Standards. When using standards from other regions It Is recommended to reference only one corresponding standard for the substrate being treated. Surface preparation ‘The required quality of surface preparation can vary depending on the area of use, expected durability and if applicable, project specification. ‘When preparing new surfaces, maintaining already coated surfeces or aged coatings it's necessary to remove ell Contamination that can interfére with coating adhesion, and prepare a sound substrate for the subsequent Praduct, Inspect the surface for hydrocarbon and other contamination and if present, remove with an alkaline etargent, Agitate the surface to activate the cleaner and before it dries, wash the treated area using fresh water. Paint solvants (thinners) shall not be used for general degreasing or preparation of the surface for painting due to the risk of spreading dissolved hydrocarbon contamination. Paint thinners can be used to treat ‘small localized areas of contamination such as merks from marker pens. Use clean, white cotton cloths that are turned and replaced often, Do not bundle used solvent saturated cloths. Place used cloths into water. Process sequence Surface preparation and coating should normally be commenced only after all welding, degreasing, removal of sharp edges, weld spatter and treatment of welds is complete. [tis Important that all hot work is campleted before coating commences. Soluble salts removal Soluble salts have a negative impact on the costing systems performance, especially when immersed. 2otun’s general recommendations for maximum soluble salts (sampled and measured as per ISO 8502-6 and -2) Content on a surface a ‘Water ballast tanks (PSPC): $0 mg/m?, For areas exposed to (150 12944-2): €1-C4: 200 mg/m? 5M ar CSI: 100 mg/m? Imi: 20 mg/m? carbon steel Initial rust grace Date of issue: 20 March 2015 Poge: 1/14 This Application Gulde supersedes those previously issued, “The Application Guide (AG) must be read in conjunction with the relevant saccfeation, Technical Oats Sheet (TOS) and SafetyApplication Guide &JOTUN Jotacote Universal Jotun roacts Property ‘The steel shall preferably be Rust Grade A or B (150 8501-1). It is technically possible to apply the coating to rust grades C and D, but its practically challenging to ensure specified film thickness on such 2 rough surface, hence risk of reduced lifetime of the coating system. \Whhen steel of Rust Grade C or O is coated, the frequency of Inspection and testing should be increased. Initial inspection and pretreatment Inspact the surface for contaminations and if present, remove with an alkaline detergent. Agitate the surface to activate the cleaner and before it dries, wash the treated area by Low-Pressure Water Cleaning (LEWC) to Wa 1 (ISO 8501-4) using fresh water. Non-contaminated areas shall be washed down by Low-Pressure Water Cleaning (LPWC) to We 1 (ISO 8501-4) using fresh water to reduce the concentration of surface chlorides. Metal finishing For areas in corrosivity category Ci to C4 (ISO 12944-2) all regularities, burrs, slivers, slag and spatter on Welds, sharp edges and corners shall conform to minimum grade P2 (1SO'8501-3) Table 1, or as specified. All fedges shall have @ rounded radius of minimum 2 mm subjected to three pass grinding or equally effective ‘method, For arees In corrosivity category C5, Imt-3 the requirement is for the stee! to conform to grade P2 (ISO 8S01-3) Table 1. all edges shall have @ rounded radius of minimum 2 mm subjected to three pass grinding or equally effective methad. One may use a mectianical grinder fitted with a suitable abrasive disc. All sharp Irregularities, burrs, slivers, slag and spatter on welds, whether apparent before or after blast cleaning, shall be removed before coating application. Its recommended that welding smoke should be removed by low-pressure Water Cleaning LP WC method (ISO 8501~4:2008) Wa 1 using fresh water. Welding smoke residues are water soluble and could cause blistering if nat removed by washing before blasting. Defective welds shall be replaced ‘and treated to an acceptable finish before painting. Temporary welds and brackets shall be ground to @ fat finish after removal from the perent meta Pitting repair Fittings in steel can be difficult to cover fully with most coatings. In some areas itis practically feasible to use filler to fill pittings. This should then be done elther after the initial surface preparation or after application of first coat, Abrasive blast cleaning Cleanliness ‘After pre-treatment Is complete, the surface shall be dry abrasive blast cleaned to Sa 2% (ISO 8501-1) using abrasive media sultable to achieve a sharp end angular surface profil. Surface profile ‘The surface shall have a sharp and angular surface profile 30-85 pm, grade Fine to Medium G; RyS (ISO 8503-5). Measure the achieved profile with surface replication tape (Testex) (150 8503-5) or by surface roughness stylus Instrument (ISO 8503-4). As per PSPC required surface profil shall be 30-75qm. Abrasive media quality ‘The selected abrasive must be compatible with beth the surface to be blast cleaned and the specified coating system, The abrasive shall meet specifications as per relevant parts of ISO 11124 (Specification far metallic blast-cleaning abrasives), oF 150 11126 (Specification for non-metallic blast-cleaning abrasives). It should be sampled and tested as per relevant parts of ISO 11425 (metalic abrasives) or 150 11127 (non-metallic abrasives). Dry storage of abrasive and shelter for blasting pots is necessary to prevent equipment becoming logged with damp abrasive. All abrasive blast media used should be new and not recirculated, with the exception of Steel Grit. If this Is utilized the circulation process must include a cleaning pracess. ‘Compressed air quality ‘The supply of clean air to blasting pots must be secured to avoid contamination of abrasive and thereby of blast leaned surfaces. Compressors must be fitted with sufficient traps for oil and water, Itis also recommended to fit two water separators at the blasting machine to ensure a supply of moisture-free arto the abrasive chamber. Dust contamination Date of issue: 20 Maren 2015 Page: 2/11 “This Application Guide supersedes these previously (sued. “The Apolication Guide (4G) must be reed in conjunction withthe relevant epecifcation, Technical Data Sheet (TOS) and SafetyApplication Guide dp JOTUN Jotacote Universal detun rotate Popety At the completion of abrasive blasting the prepared surface shall be cleaned to remove residues of corrosion product and abrasive media and inspected for surface particulate contamination, Maximum contamination level is. Fating 2 (ISO 8502-3). Dust size no greater than class 2. As per PSPC requirements dust must be removed just before application of the paint to @ dust quantity rating 1 for dust size class 3, 4 or 5 (ISO 8502-3). Lower dust size classes shall be removed from the surface if visible without magnification. Hand and Power Tool Cleaning Power tool cleaning Surfaces to be coated shall be prepared by mechanical preparation methods to minimum St 2 (ISO 8501-1). Suitable methods are dige grinding, hand sanding or hand wire brushing. Ensure the surface is free fram mil scale, residual corrosion, falled coating and Is suitable for painting. Do not use power wire brushing due to the Fisk of polishing the surface, The surface should appear rough and mat. Overlapping zones to Intact coating shell have all leading edges feathered back by sanding mettiods to remove all sharp leading edges and establish a ‘smooth transition from the exposed substrate to the surrounding coating. Consecutive layers oF coating shall be feathered to expose each layer and new coating shall always overiap to an abraded existing layer. Abrade intact Coatings around the damaged areas for 2 minimum 100 mm to ensure a mat, rough surface profi, suitable for lover coating, PSPC requires power tool cleaning to cleanliness minimum St 3 (180 8501-1:2007). ‘Water jetting Not recommended Galvanised steel Abrasive blast cleaning After removal of excass zinc and surface defects the area to be coated shall be degreased to [SO 12944-4, Part 6.1.4 Alkaline Cleaning. The galvanised surface shall be dry abrasive brush off blast cleaned with the nozzle angle at 45-60? from perpencicular at reduced nozzle pressure to create a sharp and angular surface profile Using approved non-metallic abrasive media. AS a guide, a surface profile 25-55 jim, grade Fine G; RyS (ISO 8503-2) should be achieved. Care must be exercised when sweep biasting. The zinc costing thickness should be reduced as itle a5 possible, preferably not more than 10 um, Smallar areas cen be lightly treated with abrasive paper. Finished surfaces shall be dul, profiled and shaw no areas of shiny metal. Do not handle the prepared surface with bare hands. Hand and Power Tool Cleaning ‘After removal of excess zinc and surface defects the area to be coated shall be degreased with an alkaline ‘detergent, washed by Low-Pressure Water Cleaning (LPVC) to @ grade corresponding to the description of Wa 2 (150 8501-4) or higher standard and the surface abraded using mechanical or hand sanding methads using non- metallic abrasives or bonded fibre abrasive pads to remove all polish and to impart a scratch pattern to the surface, Do not use high speed rotational sanders. Water jetting Inspect the surfece for process residues, hydracarbon contamination and zine corrosion by-products. If present, remove with an alkaline detergent, Agitate the surface to activate the detergent and before It dries, wash the tveated are by Low-Pressure Water Cleoning (LPWC) to a grade corresponding to the description of Wa 1 (ISO 8501-4) oF higher standard using fresh water. Aluminium tor removal of surface defects the area to be coated shall be degreased to 150 1294-4, Part 6.1.4 Alkaline Clesning. The surface shall be dry abrasive brush off blast cleared with the nozzle angle at 45-60° from perpendicular at reduced nozzle pressure to create a sharp and angular surface profile using approved non~ ‘metallic abrasive media, As a guide, a surface profle 25-55 yim, grace Fine G; Ry5 (ISO 8503-2) should be Achieved. Alternatively refer to NACE no, 4/SSPC-SP?, Smaller areas can be lightly treated with abrasive paper. Finished surfaces shall be dull, profiled and shaw no araas of shiny metal. Do not handle the prepared surface with bare hands. Hand and Power Too! Cleaning Date ofesve: 20 March 2035 Page: 3/11 “Tis Applicaton Guide supersedes those previously Issued. “The Ancilcation Guide (AG) must be reed in conjunction with the relevent specification, Technical Data Sheet (TDS) and SafetyApplication Guide &JOTUN Jotacote Universal ‘Jotun Protects Property ‘After removal of surface defects the area to be coated shall be degreasad with an alkaline detergent, washed by Low-Pressure Weter Cleaning (LWC) to 2 grade corresponding to the description of Wa 1 (ISO 8501-4) or higher standard and the surface abraded using mechanical or hand sanding methods using non-metallic abrasives or bondled fibre abrasive pads to remove all polish and to impart a scratch pattern to the surface. Do Not use high speed rotational sanders. Water jetting Inspect the surface for process residues, hydrocaroon contamination and corrosion by products. If prasent, remove with an alkaline detergent, Agitate the surface to activate the detergent and before it dries, wash the treated area by Low-Pressure Water Cleaning (LPWC) to a grade corresponding to the description of Wa 1 (ISO 8501-4) or higher standard using fresh water. Stainless steel Abrasive bi st cleaning After removal of surface defects the area to be coated shall be degreased to ISO 1294-4, Part 6.1.4 Alkaline Cleaning. The surface shall be dry abrasive brush off blast cleaned with the nozzle angle at 45-60° from perpendicular at reduced nozzle pressure to create a sharp and angular surface profile using approved non- ‘metallic abrasive media, As guide, a surface profile 25-55 ym, grade Fine G; Ry5 (150 8503-2) should be achieved. Alternatively refer to NACE no, 4/SSPC-SP7. Hand and Power Tool Cleaning After removal of surface defects the area to be coated shall be degreased with an alkaline detergent, washed by Low-Pressure Water Cleaning (LPWC) to a grade corresponding to the description of Wa 1 (150 850i-4) or higher standard and the surface abraded using mechanical or hand sending methads using non-metallic abrasives or bonded fibre abrasive pads to remave all polish and to impart a scratch pattern to the surface. Do Not use high speed rotational sanders Water jetting Inspect the surface for process residues, hydrocarbon contamination and corrosion by products. If present, remove with an alkaline detergent. agitate the surface to activate the detergent and before it dries, wash the ‘treated area by Low-Pressure Water Cleaning (LPWC) to a grade corresponding to the description of Wa 1 (ISO 8501-4) or higher standard using fresh water. Chlorinated or chlorine containing salvents or detergents must not be used on stainless steel, Concrete Concrete should be @ minimum of 28 days old, applying any coating before this time will greatly increase the chance of the coating de-bonding. The moisture content of the concrete should be checked prior to the ‘application of the coating and should not be greater than $96, Concrete substrates should be mechanically prepared to leave a clean, sound and dry base on which a coating system can be epplied. Clean ~ Free of oils, arease, dust, dirt, chemicals, loose coating, curing compounds, form release oils, sealers or hardeners must be removed priar to coating. Sound = Concrete tat has unsound areas (volds, hollow spots, and frable surface) may have to be removed, replaced or repaired with materials that are compatible with the selected coating system. Dry ~ It is Important to address dryness because most coatings require a dry surface for proper adhesion. Moisture contained within the concrate that moves towards the surface through the pores of the concrete may prevent adequate coating adhesion. Dry abrasive "Brush Blast" cleaning to NACE No. 4/SSPC-SP 7. Where the concrete has become contaminated with oils, grease, or fuels, water emulsifiable degreasers-cleaners may be used to remove these contaminants. It's important to only clean an area that can be fully washed down after degreasing before any of the cleaner can dry on the surface. Ultra high pressure water jetting can be used to remove laitance and reveal blowholes and Imperfections. Ensure concrete is dry before coating application. Sand sweeping Dry abrasive "Brush Blast" cleaning to NACE No. 4/SSPC-SP 7, All prepared surfaces should then have all "blow holes" and other surface defects filed with suitable filler that 1s compatible with the primer and finish coat system to ensure that the coating can be applied over a smooth end regular substrate. Date of esue: 20 March 2035 age: 4/21 ‘This Application Guide cupersedes those previously isved. The Application Gulde (RG) must be read in conjunction with the celevant specification, Technical Data Sheet (TDS) and SafetyApplication Guide dbJOTUN. Jotacote Universal otun Protects Property Diamond disc grinding Diamond grind the surface to remove all laitance and expose the aggregates. Coated surfaces ‘Over coating ‘Suitable for initial surface conditions DC A, DC B and DC C prepared to surface appearance Wa 2¥4 (IS08501-4), For DP I and DP 2 surface appearance Wa 2 Is accepted. ‘The maximum accepted grade of flash rust Is FR L. When applied on coatings past maximum intercoating interval light abreding may be required to achieve proper intercoat adhesion. Shop primers ‘Shop primers are accepted as temporary protection of steel plates and profiles. Refer to the technical date sheet for the generic types accepted. Certain standards require pre-approval of the shop primer as part of a complete system. Contact your nearest Jotun office for specific system compatibility, Before being overcoated the shop primer must be fully cured, clean, dust free, dry and undamaged. Inorganic zinc shop primers must be free of zine salts (white rust). Corroded and damaged areas must be blast cleaned to minimum Sa 2¥2 (ISO 8501-1). Inorganic zinc silicates ‘This product can be applied on top of an inorganic zine ethy! silicate, provided the primer is cured and the product is epplied using a *mist-coat” technique. Application Acceptable environmental conditions - before and during application Before application, test the atmospheric conditions in the vicinity of the substrete for the dew formation according to 150 8502-4, Ar temperature “19-60 °C. ‘Substrate temperature -10-60 °C Relative Humidity (RH) 10-85% ‘The following restrictions must be observed: ‘Only apply the coating when the substrate temperature is et least 3 °C (5 °F) above the dew point * Do not apply the coating ifthe substrate is wet or likely to become wet * Do not apply the coating if the weather Is clearly deteriorating or unfavourable for application or curing * Do not apply the coating in high wind conditions Product mixing Product mixing ratio (by volume) Jotacote Universal Comp A 3 partis) Jotacote Universal Comp B 1 partis) Induction time and Pot life Paint temperature 23°C Date of issue: 20 March 2015, 5/1 “This Applicaton Guide supersedes those previously Issued, The Applicaton Gulde (AG) must be read in conjunction with the relevent specification, Technlcal Data Sheet (TDS) and SafetyApplication Guide Jotacote Universal Induction time 10 min ot life sh Thinner /Cleaning solvent Thinner: Jotun Thinner No. 17 Application data Airless Spray Equipment Pump ratio (minimum) : Pump output (litres/minute) : Pressure at nozzle (minimum) 150 bar/2100 pst Nozzle tip (inch/1000) : 17-23 Spray angle 40° - 80° Filters (mesh) : 70 Material hose length = Several fectors influence, and need to be observed to maintain the recommended pressure at nozzle. Among factors causing pressure drop ere: long paint- and whip hoses + Tow Inner diameter hoses, + high paint viscosity lange spray nozzia size + Inadequate alr capacity from compressor wrong or clogged filters Recommended film thickness per coat Film thickness and Dry film thickness Wet film thickness spreading rate = oe fem) Minirmen 75 Meximum, 300 Typical 160 For DFT below 150 um thinner should be added. ‘This product can be applied up to 50 96 higher than maximum specifi film thickness without loss of technical properties, Maximum recommended flim thickness is often exceeded In overlap zones and in diffcult-to-spray Wet film thickness (WFT) measurement and caleulation ‘To ensure correct filn thickness, itis recommended to measure the wet flm thickness continuously during application using & painter's wet flim comb (180 2808 Method 1A), Use a wel-to-dry film calculation table to calculate the required wet film thickness per coat. ‘A wet to dry film thickness chart is available on the Jotun Web site, Dry film thickness (DFT) measurement ‘when the coating has cured to hard dry state the dry film thickness can be checked to SSPC PA 2 or equivalent standard using statistical sampling to verify the actual dry film thickness. Measurement and control of the WET ‘and DFT on welds is done by measuring adjacent to end no further than 15 cm from the weld. Date of issue: 20 March 2015 Page: 6/1 ‘This Application Guide supersedes those previously issued. ‘The Application Guide (RG) must be read In conjunction withthe relevant specication, Technical Date Sheet (TDS) and SafetyApplication Guide @JOTUN. Jotacote Universal Jun Protects Property Venti When coatings are applied in a confined space, its solvent will evaporate and produce an explosive atmosphere Unless solvent concentration is immediately reduced to a non-explosive level, therefore artiiclal ventilation is required, During application it is recommended to provide enaugh ventilation to have a safe work environment ‘and to ensure that solvent concentration in the tank at no time exceeds the maximum permitted according to focal heelth end safety regulations. Ater application Its recommended to increase the ventilation (see later in this document) as long as solvent Is released from the uncured film. This Is usually 10% of the product's Lower Explosive Limit. As @ quideline for good ventilation, after application the confined space should be ventilated with 3-5 cycles per hour for 12 hours and can be rediced to 1 cycle per hour until coating is fully cured. ‘As solvent is heavier than air and will tend to accumulate in the lower areas of tanks, ventilation system and trunking must be arranged to efficiently remove solvent vapour from these areas. “The extraction hose should be close to the Bottom of the tank (approximately 50~100 em above the tank top). Ventilation eir (Input) should be organised in a way so all parts of the tank are well circulated, Stripe coating ‘The stripe coat sequence can be either ofthe following: 1, Surface preparation, stripe coat, Full coat. 2! Surface preparation, full coat, stripe coat. This sequence can be used when a large substrate area has been prepared and leaving the substrate expased for a ong time while doing stripe coating could fead to surface deterioration. Tt is important to pay special attention to edges, openings, rear sides of stiffeners, scallops etc. ‘and to apaly 2 stripe coat to these areas where the spray fan may not reach or deposit an even film. ‘When applying 2 stripe coat to bare metal use only a stif, round stripe coating brush to ensure surface wetting and filing of pts in the surface. 1 applying the stripe coat after a full primer coat has been applied, the stripe coat can be applied by either brush or by airless spray using a tip with a narraw spray fen. Stripe coating shall be of a different colour to the main primer coat ang the topcoat colour and should be apalied In an even film thickness, avoiding excessive brush marks in order to avoid entrapped air. Care should be taken to avold excessive film thickness. Pay ‘additional attention to pot lfe curing application of stripe coats. Jotun recommends a minimum of one stripe ‘coat. However, In extremely aggressive exposure conditions there may be good reason to specify two stripe coats Drying process Attempts to speed up the process by blowing hot air on to the wet paint film may lead to excessive surface JOTUN Jotacote Universal Joni rte opriy Drled/cured for immersion sod 7d 44 3d 2d td 2h Drying and curing times are determined under controlled temperatures and relative humidity below 85%, and at the typical DFT for the product. ‘Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal ‘ackiness, Dry sand sprinkled on the surface can be Brushed off without sticking to or causing damage to the surface, \Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks, imprints or other physical damage. Dry to over coat, minimum: The shortest time allowed before the next coat can be apple. Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended environment/medium. Dried/cured for immersion: Minimum time befare the coating can be permanently immersed In sea water. Maximum over coating intervals for atmospheric exposure For surface preparation reference is made ta the recommendations for coated surteces. Substrate temperature 9c _-59C 0% SC 10°C 23°C 40°C itself Smth 3mth 3mth 3mth 3mth 3mth 2th acrylic imh 14d 10d 7d 74 Sd 1d aleyd 10d Sd 5d 3d 1d epoxy Smth 3mth 3mth 3mth 3mth 3mth 2mth epoxy mastic Smth 3mth 3mth 3mth 3mth 3mth 2mth polysiloxane 20d 20d «206 4d td polyurethane wd 20d 2d 14d 104 vinyl epoxy 2mth L.Smeth imth mth mth mth 204 Maximum over coating intervals for immersed exposure For surface preparation reference is made ta the recommendations for costed surfaces. ‘Substrate temperature tose -5°C Oc 5% 10°C 23°C 40°C Itself 14d 14d dad Stadt epoxy 4d 14d tad lad td Stadt ‘epoxy mastic Md 14d 14d 4d 4d Stadt vinyl epoxy 14d 14d tad Sad td tet Other conditions that can affect drying / curing / over coating ‘Adding anti-skid to the coating system Anti skid aggregate should only be added in the final coat, and should not be used in single cost systems. Spread the aggregate evenly an the surface before half of time to Surface dry. Use Jotun Anti-skid, medium partiele size (400 ~ 600 tim) for coatings applied in 150 to 400 pm DFT. The recommended usage Is 2.5 - 3.3 ko per 10 litres of paint. Date of iseue: 20 March 2015 Page: 8/11 “This Application Gulde supersedes those previously issued “The Application Gude (AG) must be readin conjunction withthe relevant specication, Technical Data Sheet (TDS) and SefetyApplication Guide @JOTUN Jotacote Universal Jotun Petes roperty Repair of coating system General comment for Water ballast tank coatings: (Minor coating damage may be prepered to St 3 (ISO 8501-1:2007) with minimum 25 microns surface profile equivalent to SSPC SP14. This metinod of preparation is only recommended for small damages where abrasive blasting would make excessive damage to surrounding coatings. Edges of intact surrounding coating should be Feathered so the cansecutive layers of coating are exposed; a thorough vacuum cleaning of the area should be carried out before paint application take place. Detailed background information about ventilation arrangements and calculetions is given in the Code of Practice for Tank Coating, available at jotun.com. A Ventilation calculator” that can be used for different costings and thinners is lso avallable at jotun.com. Damages to the coating layers: Prepare the area through sancpapering or grinding, followed by thorough washing. When the surface Is dry the ‘coating may be over coated by itself 0° by another product, ref. original specication. ‘Always observe the maximum over coating intervals. Ifthe maximum over coating Interval is exceeded the ‘surface should be cerefully roughened In order to ensure good intercoat adhesion. Damages exposing bare substrate: Remave all rust, laose paint, grease or other contaminants by spot abrasive blasting, mechanical grinding, ‘water and/or salvant washing. Feather edges and roughen the overlap zone of surrounding intact coating. Apply the coating system specified far repair, Damage in the surfece of the coating or of size less than § cm? can be repaired by roughening of the surface by abrasive sanding or equal Damage to the coating that exposes bare steel where the damaged area is less than § em2 should be mechanically cleaned by abrasive sending to 2 minimum standard of St 3 with a rough surface profile. Damage to the coating thet exposes bare steel where the damaged area is greater than § cm? shall be dry abrasive blast cleaned to Se 2% (ISO 6501-1), preferably by the use of vacuum Blasting equipment. Costing damage that exceeds 0.5% of the total area should be removed and replaced, All noted defects should be repainted to conform to the coating specification, (Overlapping zones to Intact coating shall be masked off with @ minimum 200 mm distance to the damage and should cover the surrounding area so that overspray to sound coating does riot occur during repair application. Edges of intact coating around damage shall be feathered to ensure a smooth transition from the coating to the prepared steal, Consecutive layers of coating shall be feathered to expose each layer and new coating shall ‘lweys overiap to an abraded existing layer. Repair of damaged areas ‘Sags end runs can be caused by tao high wet film thickness, too much thinner added or the spray gun used too close to the surface. Repair by using a paint brush to smooth the flim when stil wet, ‘Sand down 0 8 rough, even surface and re-coat iFthe coating ls cured. Orange peel can be caused by poor flow/ levelling properties oF the paint, poor atomization of the paint, thinner evaporating too fast or the spray gun held too clase to the surface. ‘This can be rectified by abrading the surface and applying an additional coat after having adjusted the application properties or the application technique. Dry spray can be caused by poor atomization of the paint, Spray gun held too far from the surface, high sir temperature, thinner evaporating too fast or coating applied in windy conditions. Sand down to a rough even surface and re-coat. Pinholes can be caused by entrapped solvents In the film or by incorrect application technique. Pinholes can be repaired as per procedure for damages to the coating layer or to tie substrate, ref, above, Coating film continuity Jotun recommends that all tank coating systems are pinhole/defect tested either by ASTM © $162, test methods ‘Ror 8 as appropriate for the actual dry film thickness after cured for service. In general test method A (Low voltage vet sponge) is recommended for dry film thickness up to 500 ym using ‘90 Volts. For higher film thickness test method B (High voltage spark test) is recommended using 400 Volts per 100 um. [Alternatively by visual observation of pin hole rusting after water immersion. For water immersion test use of seawater Is recommended. Immersion time should be at least 24 hours. If fresh water is used the immersion time should be at least 48 hours. All noted defacts shall be repaired using best practical means and methads. Date ofissue: 20 March 2015 Page: 9/1 ‘Ths Application Guide supersedes those previously Issued. ‘The Applicaton Gulde (AG) must be readin enjunctin with the relevant specication, Technical Deta Sheet (TDS) and SafetyApplication Guide JOTUN Jotacote Universal ‘Jotun Protets Property Quality assurance “The following information isthe minimum recommended. The specification may have additional requirements. = Confirm all welding and ather metal work, whether internal or external to the tank, has been completed before commencing pre-treatment and surface preparation of the substrate = Confirm installed ventilation Is balenced and has the capacity to deliver and maintain the RAQ * Confirm the required surface preparation standard has been achieved and is held prior to coating application = Confirm that the climate conditions are within recommendation in the AG and held during the application. = Confirm the required number of stripe coats have been applied = Confirm each coat meats the DFT requirements of the specication = Confirm the coating has not been adversely affected by rain or any other agency during curing * observe adequate coverage has been achieved on comers, crevices, edges and surfaces where the spray gun cannot be positioned so that its spray impinges on the surface at 90° “Observe the coating Is free from defects, discontinuities, insects, spent abrasive media and other contamination “Observe the coating is free from misses, sags, runs, wrinkles, fat edges, mud cracking, blistering, obvious pinholes, excessive dry spray, heavy brush marks and excessive film Build ‘observe the uniformity and colour are satisfactory ‘All noted defects should be fully repaired to conform to the coating specification. Caution “This product is for professional use only. The applicators and operators shall be trained, experienced and have tie capability and equipment to mix/stir and apply the coatings corractly and according to Jotun's technical ocumentation. Applicators and operators shall use appropriete personal protection equipment when using this product, This guideline is given based on the current knowledge of the product. Any suggested deviation to suit the site conditions shall be forwarded to the responsible Jotun representative for approval Before commencing the wore. For further advice please contact your cal Jotun office, Health and safety Please observe the precautionary notices displayed on the container, Use under well ventilated conditions. Do not inhala spray mist. Avoid skin contact. Spllage on the skin should immediately be removed with suitable Cleanser, soap and water. Eyes should be well Nushed with water and medical attention sought immediately Accuracy of information Always refer to and use the currant (last Issued) version af the TDS, SDS end if available, the AG for this product. Always refer to and use the current (last Issued) version of all International and Local Authority Standards referred to in the TDS, AG & SDS for this product. Colour variation Some coatings used as the final coat may face and chalk in time when exposed to sunlight and weathering effects, Coatings designed for high temperature service can undergo colour changes without affecting performance, Some slight colour variation can occur from batch to batch. When long term colour and gloss Fetention is required, please seek advice from your local Jotun office for assistance in selection of the most suleable top coat for the exposure conditions and durability requirements. Reference to related documents “The Apalication Guide (AG) must be reed in conjunction with the relevant specification, Technical Data Sheet (TDS) and Safety Data Sheet (SDS) for all the products used as part of the coating system, ‘when applicable, refer ta the separate application procedure for Jotun products that are approved to ‘classification societies such as PSPC, IMO etc. Symbols and abbreviations min = minutes ‘TDS = Technical Data Sheet he hours AG = Application Guide ate of issue: 20 March 2015, Page: 10/11 ‘This Apalcaton Guide supersedes thase previously levee ‘hve Appliation Gulde (AG) must be read in conjunction withthe relevant specication, Technical Date Sheet (TDS) ene Safety— Al i i RII) pplication Guide ¢ JOTUN. Jotacote Universal io eaeneen d= days 505 = Sofety Dato Sheet sc = degree Celsius VOC = Volatile Organte Compound © = unit of angle CK = Jotun Mult Colour Industry (ited colour) tum = mkrons = micrometres RAQ = Required a quentty ail = grams perlite PE = Personal Protective Equipment ams per kilogram EU = European Union square metres per litre UK = United Kingdom mg/m? = miligrams per square metre EPA = Environmental Protection Agency pi = unit of pressure, pounds/inch? 180 = International Standards Organisation Bar = unit of pressure ASTM = American Society of Testing and Materials RH = Relative humidity (96 RH) AS/NZS = Australian/New Zealand Standerds Uv = Untraviolet NACE = National Association of Corrosion Enginears DFT = dry flm thickness 'SSPC = The Society for Protective Coatings WET = wet film thickness PSPC = Performance Standard for Protective Coatings IMO = International Maritime Organization Disclaimer “The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and practical experience. Jotun's products are considered as semi-finished goods and as such, products are often Used under conditions beyond Jotun's control, Jotun cannat guarantee anything but the qualley of the product itself. Minor product variations may be implemented in order to comply with local requirements, Jotun reserves the right to change the given data without further notice. Users should always consult Jotun for specific guidance on the general suitability ofthis product for thelr needs ‘and speciic application practices. I there is any inconsistency between different language issues of this document, the English (United Kingdam) version wil prevail. Date of issue: 20 March 2015 Page: 11/8 ‘This Application Guide supersedes those previously issued. Te Applicaton Guides (AG) must be readin conjunction withthe relovant specication, Technical Data Sheet (FDS) end SafetyHardtop XP Product description ‘This is @ two component chemically curing aliphatic acrylic polyurethane coating. It has e glessy finish with very ‘good gloss retention, It Is a high solids product. The product fas good application properties with low dry sprey. ‘To be used as topcoat in atmospheric environments, Typical use Marine: Recommended far topside, deck and superstructure, Protective: Recommended for offshore environments, refiaries, power plants, bridges and bulldings. Suitable for a wide range of industrial structures. Used as a topcoat in pre-qualified NORSOK systems, Approvals and certificates NORSOK System 1, Rev.5 Low flame spread certificate according to MO/Soles directive Grain, Newcastle Occupational Health Food, Compliant with USA, FDA Title 21, Part 175.300 for dry solkds| Additional certificates and approvals may be available on request. Other variants available Hardtop XP Alu Hardtop XeL Hardtop XPF Refer to separate TDS for each veriant. Colours ‘according te colour card and Multicolor Industry tinting system (MCI) Product data Property... Test/Standerd d _.. .. Beseription = Solis by votume 180 3233, 634.2% Gloss level (GU 60°) 180 213, loss (70°85) Flesh point 180 3679 Method 1 30°C Density calculated 1,22 kgf vvoc-US/Hona Kong US EPA method 24 (tested) 236 g/l voc-eu TED (2010/75/EU) (calculated) 336 9/1 ‘The provided data Is typical for factory produced products, subject to slight variation depending on cofour. All data Is valid for mixed paint. Gloss description: According to Jotun Performance Costings' definition. Date of iscve: 16 September 2035 Pane: 1/5 This Technical Data Sheet supersedes those previously Issued. ‘The Techical ata Sheet (TOS) Is recommended to be readin conjunction withthe Safety Date Sheet (S05) and tne ‘Annication Gulde (AG) for this braduct, For vour neerest local Jotun office, please visit our website at wvrw jotun.comTechnical Data Sheet Hardtop XP Donn Protects oper Film thickness per coat ‘Typical recommended specification range Dry film thickness 50 - 100 pm ‘Wet film thickness 80 - 160 pm Theoretical spreading rate 12,6 - 6,3 may Bright colours may need film thickness in the high end of the recommended specification range to achieve opacity, Surface prepara ‘To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any contamination. Surface preparation summary table ‘Surface preparation ‘Substrate : Minimum Recommended Coated surfaces | Clean, dry and undamaged compatible Clean, dry and undamaged ‘compatible [coating 150 12886-5611) coating 150 12946-5611) Application Application methods “The product can be applied by Spray: Use airless spray or conventional spray. Brush: Recommencled for strive coating and small areas, Care must be taken to echleve the specified dry film thickness. Roller: May be used. Care must be taken to achleve the specified dry lim thickness, Product mixing ratio (by volume) Hardtop XP Comp A. 10 part(s) Hardtop XP Comp 8 1 partis) Date of issue: 16 September 2015 Page: 2/5 ‘Tis Technical Data Sheet supersedes those previously Isucd. ‘The Technical Data Sheet (TDS) i recommenced tobe read in conjunction ith the Safety Data Sheet (SDS) and the See eee raed pce per tee eee eleva tn Gr are fete cele tote eaTechnical Data Sheet | Hardtop XP eenea rane Thinner/Cleaning solvent Thinner: Stun Thinner No, 10. /3otun Thinner No, 25 Jotun Thinner No, 26 is supplied and used in USA due to legislation. Guiding data for airless spray Nozzle tip (Inch/1000): 13.59 Pressure at nozzle (minimum): 4150 b9r/2100 psi Guiding data for air spray Nozzle tip (inch 1000): Lie19 (HVLP) / 1.1-1.9 mm (pressure pot) Pressure at nozzle (minimum): 2.1 bar/30 pel (HVLP) / 2.4 ber/30 ps! (pressure pot) Drying and Curing time Substrate temperature sec 10°C 23°C 40°C ‘Surface (touch) dry 16h 6h 35h 2h walk-on-cry 2h 14h 7h 4h Dry to over coat, minimum 2h dh 7h 4h Dried/cured for service 2d wd 74 3d Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and ‘at verage of the DFT range for the product. Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint ar reveal ackiness. \Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks, Imprints or other physical damage. Dry to aver coat, minimum: The shortest time allowed before the next coat can be applied. Dried/cured for service: Minimum time before the coating can be permanently exposed to the Intended environment/medium. Induction time and Pot life Pot lite Date ofisave: 16 September 2015 Page: 3/5 ‘Tis Technical Dats Sheet supersedes those previously Issued “The Technical Data Sheet (TDS) is recommended to be read in conjunction withthe Safety Osta Sheet (SDS) and the ‘Anoieatign Guide (AGI for this product, For your nearest local Jotun office, pleage visit ou website at wiv. jetun.comTechnical Data Sheet Hardtop XP Heat resistance Temperature Continuous Peak 140 °c Dry, atmospheric Peak temperature duration max, 1 hour. ‘Tne temperatures listed relate to retention of protective properties, Aesthetic properties may suffer at these temperatures. Product compatil y Depending on the actual exposure of the coating system, various primers and topcoats can be used in ‘combination with this praduct. Some examples are shown below. Contact Jotun for specific system recommendation. Previous coat: ‘epoxy, zine epoxy, epoxy mastic, polyurethane Packaging (typical) Volume Size of containers (itves) (litres) Hardtop XP Comp A 4.85 /38.2 5/20 Hardtop xP Comp 8 0.45 /1.8 1/3 ‘The voluma stated Is for factory made colours. Note that local variants in pack size and filled volumes can vary due to local regulations. Storage The product must be stored in accordance with national regulations. Keep the containers in 2 dry, cool, well ventilated space and away from sources of heat end ignition, Containers must be kept tightly closed. Handle with care, Shelf life at 23 °C Hardtop XP Comp A 48 month(s) Hardtop XP Comp B 48 month(s) In some markets commercial shelf life can be dictated shorter by local legislation. The above Is minimum shelf Iie, thereafter the paint quality Is subject to re-inspection,. Date of issue: 16 September 2015, Page: 4/5 “This Technical ste Sheet supersedes these previously issued. “The Technical Data Sheat (TDS) is recommended to be read in conjunction withthe Safety Date Shee: (SDS) ane the Appleton Guide (AG) for this product. For your nearest esl Jotun office, please visi our website st wi sotun.com,Technical Data Sheet Hardtop XP ean tet Ppa Caution ‘This product is for professional use only. The applicators and operators shall be treined, experienced and have the capatilty and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical documentation. Applicators anid operators shall use appropriate personal protection equipment when using this product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing the work, Health and safety Please observe the precautionary notices displayed on the cantalner. Use under well ventilated conditions. Do ‘not inhale spray mist. Avoid skin contact. Spillage on the skin should Immediately be removed with sultable cleanser, soap and water. Eyes should be well flushed with water and madical attention sought immediately. Colour variation ‘When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations {rom batch to batch. Such products may fade and chalke when exposed to sunlight and weathering. Disclaimer ‘The information in this dacument is given to the best of Jatun's knowledge, based on laboratory testing and practical experience. Jotun's products are considered 2s semi-finished goods and as such, products are often Used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product itself. inor product variations may be implemented in order to comply with local requirements, Jotun reserves the right to change the given data without further notice, Users should always consult Jotun for specific guidance on the general suitability of this product for thelr needs and specific application practices. H here is eny inconsistency between ciferent language issues ofthis document, the English (United kIngdom) version wil prevall Date of issue: 16 September 2015 Page: 5/5 ‘This Technical Data Sheet supersedes those previously issued ‘The Technical Data Sheet (TOS) i eacormmenced to be read in canjunctian withthe Safety Oata Sheet (SOS) and the Application Guide (AG) fortis product. For your nearest neal Jotun office, pase visit our website st wiw.jotun.com