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| Motor Oil

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Operation & Maintenance Instructions

ElJay Rollercone Classic

Owner/Operator Manual

Form 21280
LJ0190100

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A Terex Company

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Operation & Maintenance Manual

A Terex Company

Introduction

To the Owner & Operator:

We have tried to provide information which will give you a clear understanding of equipment
construction, function, capabilities and requirements. This information is based on the
knowledge and experience of highly qualified people at our company and in our field
organization. Proper use of this information will promote high efficiency, maximum service
life and low maintenance costs.

We strongly recommend that all persons directly involved with this equipment be familiar
with this manual.

The information contained in this manual should not be considered all-inclusive for every
application. Questions about specific uses of this equipment should be directed to Cedarapids
Inc. Anyone who uses this equipment for any purposes other than its intended use assumes
the risk of any danger in doing so.

Respectfully,
Cedarapids Inc.

Important Notice!

Federal, state and local safety regulations must be complied with to prevent possible danger
to person(s) or property from accidents or harmful exposure. This equipment must be used
in accordance with all operation and maintenance instructions.

(1) Read all warning, caution and instruction signs. Know what guards and protective
devices are included and see that each is used. Additional guards and protective devices
that may be required due to proximity to related equipment must be installed by the user
(owner) before operating.

(2) Never lubricate or adjust equipment when it is operating!

(3) Securely lock out the involved power source before doing maintenance, cleaning,
adjusting or repair. Secure the power source lockout to prevent start-up by other
persons.

(4) Wear a protective mask whenever harmful air pollution exists.

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(5) Use ear plugs whenever noise level is above established limits.
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Operation & Maintenance Manual
This book is an operation manual for the new owner/
operator of a Rollercone Crusher manufactured by
Cedarapids Inc. Old hands may find it useful, too.
We strongly recommend that anyone operating or
maintaining the Rollercone Crusher become familiar
with this manual.
This manual can help you understand how your
crusher works, how to get the most production from
it, and how to perform regular maintenance and
replace wear parts.
Experience has shown that it is to your advantage to
have a copy of this manual on site at the crusher
where operators can consult it as needed ... and to
have a copy on file in your office so that shift leaders
or supervisors can conveniently refer to it.
Additional copies can be ordered through your
Cedarapids Distributor Representative.
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https://www.scribd.com/document/84148208/O-MManualClassic

A Terex Company
Section 1
Introduction
Cedarapids is proud to manufacture this su
product for your use and profit.
The precisely engineered Rollercone is a
functional, heavy duty machine designed to p
years of excellent service in producing crushe
to customer specifications.
Cedarapids takes pride in the quality of its s
and replacement parts. Ongoing improvem
product design may result in future changes t
parts. When ordering replacement parts, ple
as exact as possible in describing the part.
Use part numbers, model numbers and serial nu
to communicate with your Cedarapids Dist
Representative.
When you have a question about your crushe
operation manual, please consult your Ceda
Distributor Representative.

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Operation & Maintenance Manual
Section 1
Introduction
Table of Contents
Section 1
Introduction ................................................ 1.1
Table of Contents ........................................ 1.2
Section 2 - Safety Hints and Rules
Personal Safety Hints.................................. 2.1
Work Area Safety Hints .............................. 2.2
Equipment and Tools Safety Hints ............. 2.2
Section 3 - Rollercone Description
How It Works .............................................. 3.1
Tramp Iron Relief System .......................... 3.1
Differences Between Fine Head and
Standard Head Cone Crushers .................... 3.3
Anti-Spin Brake .......................................... 3.5
Section 4 - Rollercone Capacities
Characteristics of Rock............................... 4.1
Rock Abrasion ............................................ 4.1
Rock Compressive Strength ....................... 4.1
Controlling Wear......................................... 4.1
Getting Better Production ........................... 4.2
Preventing Bowl Float ................................ 4.3
What You Should Know about the
Rollercone Bearings ................................... 4.4
Section 5 - Lubrication
Importance of Oil Flow Pattern in the
Rollercone ................................................... 5.1
Proper Oil Types ......................................... 5.3
Oil Properties at Operating Temperature .... 5.3
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Acceptable Lubricants ................................ 5.3
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Section 6 - Transport and Travel
Block the Cone Head ............................
Setting Up On Site................................
Section 7 - Installation
Clearance and Mounting Directions ......
RC66 Installation Drawings ..................
RC60 Installation Drawings ..................
RC54 Installation Drawings ..................
RC45 Installation Drawings ..................
RC36 Installation Drawings ..................
Feed Speed............................................
Electrical Control System ......................
Electrical Control For
External Lubrication .............................
Cold Weather Oil Circulation Kit ..........
Flow Switch and Alarm ........................
Oil Heater .............................................
Weights and Lifting Procedures.............
Rollercone Component Weights ............
Power and Speed Requirements Chart ..
Section 8 - Daily Startup and Maintena
Daily Start Up .......................................
Cold Weather Start Up ...........................
Hot Weather Start Up .............................
Daily Maintenance................................
Rollercone Daily Inspection Form ........
Section 9 - Changing Closed Side Set
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Oil Analysis: When to Change Oil of.............

104 5.3 
Lubricating Oil Capacities .......................... 5.4

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A Terex Company

Section 1
Introduction

Description of the Rollercone Hydraulic Charging the Tramp Iron

Setting Adjustment System......................... 9.1
Rollercones with Hydraulic Adjust............. 9.2
Rollercones with Remote Auto Adjust ....... 9.2
Minimum and Maximum
Closed Side Settings ................................... 9.6
Capacity Calculation .................................. 9.6
RC66 Manganese Options .......................... 9.8
RC66 Setting Options ................................. 9.9
RC60 Manganese Options ........................ 9.10
RC60 Setting Options ............................... 9.11
RC54 Manganese Options ........................ 9.12
RC54 Setting Options ............................... 9.13
RC45 Manganese Options ........................ 9.14
RC45 Setting Options ............................... 9.15
RC36 Manganese Options ........................ 9.16
RC36 Setting Options ............................... 9.17
Gradation Chart ........................................ 9.18
Section 10 - Maintenance
The Right Way To Check Oil
Level In The Crusher ................................ 10.1
Change Lubricating Oil ............................ 10.1
Change Lube Oil Filter Element............... 10.1
Hydraulic Fluid & Nitrogen Gas
Pressures in the Relief System ................. 10.2
Schematic Description of the Hydro-
Pneumatic Tramp Iron Relief System....... 10.3
Relief Accumulator Positions ................... 10.5
Checking Relief System Pressure:
2 Methods ................................................ 10.5
First Method ............................................. 10.6
Relief System........................................
Bonnet Support .....................................
Rotation Stops ......................................
Hard-Facing and Wear Components ......
Adjusting V-Belt Tension.......................
Standard Bolt and Nut
Torque Specifications ...........................
Section 11 - Changing Manganese
Removing the Upper Assembly .............
Removing Upper Assembly
by Method A: Adjusting Bolts
Remain with Upper Assembly ...............
Removing Upper Assembly
by Method B: Adjusting Bolts
Remain with Lower Assembly ..............
Changing Manganese Bowl Liners
on RC36, RC45, and RC54 Models .....
Installing Bowl Liners on Models RC36
RC45, RC54 .........................................
Changing Bowl Liner on RC66
and RC60 Models ................................
Installing Bowl Liner in
RC66 & RC60 ......................................
Changing Cone Mantle on
Standard Head Crushers .......................
Changing Cone Mantle On the
RC66, RC60, and RC54 Fine Head .......
Changing Cone Mantle on
RC45, RC36 Fine Head ........................
Plastic Backing Quantity Chart .............
Installing the Upper Assembly .............

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Relief System Fluid Pressure.................... 10.7 Assembly with the Adjusting
Checking Nitrogen Gas of 104 Bolts in the Upper
 Assembly .................

Precharge Pressure.................................... 10.8 Method B: Installing the Upper

Assembly with the Adjusting

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Section 1
Introduction

Bolts in the Lower Assembly.................. 11.17

Adjusting Clamp Cylinder Travel........... 11.18
Converting RC60 from
Standard to Fine Head or
Fine Head to Standard ............................ 11.20

Section 12 - Troubleshooting
Vibrating Too Much .................................. 12.1
Running Too Hot ...................................... 12.1
Bowl Floating ........................................... 12.1
Possible Causes of Bowl Float ................. 12.1

Section 13 - Glossary
Commonly Used Words in
Processing Rock with the Rollercone ....... 13.1

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