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Funding: This was supported by grant no. 08-2020-0010 from the Seoul National University Dental Hospital (SNUDH) Research Fund.
a
Clinical Professor, Department of Prosthodontics, Gwanak Center, Seoul National University Dental Hospital, Seoul, Republic of Korea.
b
Professor, Department of Prosthodontics and Dental Research Institute, Seoul National University Dental Hospital, School of Dentistry, Seoul National University, Seoul,
Republic of Korea.
c
Professor, Department of Prosthodontics and Dental Research Institute, Seoul National University Dental Hospital, School of Dentistry, Seoul National University, Seoul,
Republic of Korea.
d
Professor, Department of Prosthodontics and Dental Research Institute, Seoul National University Dental Hospital, School of Dentistry, Seoul National University, Seoul,
Republic of Korea.
Custom abutment
Model to Cast Intraoral scanner
Model to Cast
Superimposition Superimposition
Abutment library
exocad DentalCAD Dental System
Figure 3. Abutment library superimposition using CAD software program: A, exocad DentalCAD. B, Dental System.
Figure 4. Color maps of 3D comparison of test group data with reference data. A, B, IOS group, red arrows show areas with deviations beyond tolerance
level (50 mm), C, S-Exo group. D, S-Den group. Green color on entire surface.
Figure 5. 3D deviation measurements. A, 66 points on margin of abutment. B, 16 points on cusps, pits, and marginal ridges of abutment and adjacent
teeth.
Statistical analyses were performed with a statistical Table 1. Mean value of deviations (RMS) and percentage of points within
software program (IBM SPSS Statistics, v23; IBM Corp) tolerance level of ±50 mm (inTOL) of test groups for 3D compared with
(a=.05). The distribution of all data was examined for reference data (mean ±standard deviation)
normality by using the ShapiroeWilk test and homoge- Group RMS (mm) inTOL (%)
IOS IOS (Medit i500) 42.1 ±1.1a 88.17 ±0.75c
neity of variance with the Levene test. The RMS, inTOL,
S-Exo IOS (Medit i500)/superimposition 36.37 ±0.74b 91.57 ±0.56d
and 3D deviations among the test groups were analyzed (exocad DentalCAD)
by using 1-way repeated measures ANOVA and the post S-Den IOS (Medit i500)/superimposition 36.89 ±0.69b 91.31 ±0.56d
hoc Tukey HSD test (a=.05). (Dental System)
50 100
*** ***
*** ***
45 95
inTOL (%)
RMS (µm)
40 90
35 85
30 80
IOS S-Exo S-Den IOS S-Exo S-Den
Groups A Groups B
Figure 6. A, Mean value of deviations (RMS). B, Percentage of points within tolerance level of ±50 mm (inTOL) calculated by 3D comparison of test
groups with reference data (*P<.05, **P<.01, ***P<.001).
Table 2. 3D deviations of total 66 points and points of each surface on margin of abutment between test and reference data (mean ±standard
deviation)
Margin Discrepancy (mm)
Group Total Buccal Mesial Palatal Distal
IOS 61 ±17a 64 ±24c 54 ±30e 70 ±32f 51 ±22i
S-Exo 21.4 ±1.2b 15.3 ±1.7d 35.5 ±3.8e 26.6 ±1.1g 8.8 ±1.4j
b d e h
S-Den 22.1 ±1.0 15.6 ±1.3 37.2 ±3.4 25.9 ±1.3 11.0 ±3.1j
Different letters indicate statistically significant differences based on repeated measures ANOVA (P<.05).
which indicated the positive or negative deviation of the custom abutments reported no significant differences
test STL files compared with the reference STL file. between the test and reference data. It was concluded
In terms of the overall accuracy, the mean RMS value that the superimposition technique can be used clinically,
of the IOS group was higher and the inTOL (%) of the even when the custom abutments have been incom-
IOS group was significantly lower than that of the S-Exo pletely scanned.
and S-Den groups, indicating that the data following In the present study, the error in the digital scan data
superimposition of the abutment exhibited greater true- decreased following the superimposition in all measure-
ness to the reference data compared with the group that ment results, namely the RMS, inTOL, and 3D discrep-
consisted of scanned data without superposition. No ancies at the designated points, possibly because of
significant difference was observed between the S-Exo reflection from the metal surface. Scanning powder was
and S-Den groups (P>.05). used to prevent unwanted metal reflections when scan-
The deviations in the 66 points on the margin were ning the abutment library data with a model scanner but
found to be reduced through the superimposition, not when scanning with the intraoral scanner, as rec-
and when analysis was performed according to the tooth ommended by the manufacturer. This can be interpreted
surfaces, the discrepancy of each tooth surface except for as one reason for the decreased deficiency after the
the mesial surface was significantly decreased following abutment superimposition. Digital scanning with powder
superimposition. Another notable point was that, as has previously been reported to be accurate, particularly
illustrated in Figure 7, the scattering degree of the margin for metal substrates, because metal surfaces tend to in-
deviation, that is, the standard deviation, decreased crease the errors when an intraoral scanner is used.
following the superimposition and was observed at the Previous studies have recommended the use of powder
margins of all tooth surfaces. The decreased standard to overcome the associated challenges of surface mois-
deviations after the superimposition process can be ture and angular reflections.23 Although the powder
interpreted as the reliability and repeatability of the thickness may vary between operators, a scanning soft-
digital scan of the abutment margin tending to increase ware program algorithm can be used to compensate for
through the abutment superimposition process. these differences.24 However, the powder may be un-
A previous study16 on implant abutment-level scan- comfortable for patients, and increased time will be
ning techniques with the digital superimposition of required if the powder is contaminated with saliva during
Buccal Margin
Total Margin
***
120 *** 120 ***
***
100 100
3D Deviations (µm)
3D Deviations (µm)
80 80
60 60
40 40
20 20
0 0
IOS S-Exo S-Den IOS S-Exo S-Den
Groups A Groups B
Palatal Margin
Mesial Margin ***
120 **
120
100
100
3D Deviations (µm)
3D Deviations (µm)
80 80
60 60
40 40 *
20 20
0 0
IOS S-Exo S-Den IOS S-Exo S-Den
Groups C Groups D
Distal Margin
120 ***
***
100
3D Deviations (µm)
80
60
40
20
0
IOS S-Exo S-Den
Groups E
Figure 7. 3D deviations between test and reference group data. A, Total 66 points. B, 20 points on buccal surface. C, 13 points on mesial surface. D, 20
points on palatal surface. E, 13 points on distal margin of abutment (*P<.05, **P<.01, ***P<.001).
scanning, as this requires cleaning and the reapplication including a superposition process in the intraoral scan-
of the powder. If the results of this study are applied to ning without powder.
clinical practice, scan data for metal abutments that are as In the present study, one operator scanned each
accurate as those with powder can be obtained by specimen with a consistent pattern and speed for no
Table 3. 3D deviations (mm) of 16 points between test and reference data (mean ±standard deviation)
Group Cusps Pits Marginal Ridges
IOS 19.5 ±2.5a 9.3 ±1.3d 17.9 ±5.8g
b e
S-Exo 9.1 ±1.2 11.6 ±1.6 15.1 ±2.2g
c f
S-Den 10.0 ±1.3 12.6 ±1.3 16.6 ±2.2g
Different letters indicate statistically significant differences based on repeated measures ANOVA (P<.05).
Cusps Pits
30 *** 30
***
25 25 ***
3D Deviations (µm)
3D Deviations (µm)
***
20 20 ***
15 15
*
10 10
5 5
0 0
IOS S-Exo S-Den IOS S-Exo S-Den
Groups A Groups B
Marginal Ridges
30
25
3D Deviations (µm)
20
15
10
0
IOS S-Exo S-Den
Groups C
Figure 8. 3D deviations between test and reference group data. A, Points on cusps. B, Points on pits. C, Points on marginal ridges (*P<.05, **P<.01,
***P<.001).
3D Deviations (µm)
30 *** 30
***
***
20 20
10 10
0 0
IOS S-Exo S-Den IOS S-Exo S-Den
Groups A Groups B
Second Molar
50
40
3D Deviations (µm)
30
20
10
0
IOS S-Exo S-Den
Groups C
Figure 9. 3D deviations between test and reference group data. A, Points on second premolar. B, Points on first molar (abutment). C, Points on second
molar (*P<.05, **P<.01, ***P<.001).
an oral scan because of accessibility restrictions can be STL format. In exocad, which is an open-source CAD
supplemented by adopting the superposition process. software program, the STL file was used for superim-
The subgingival margin of the abutment could be position without converting the data format, whereas the
designed for esthetics, or the gingiva around the abut- STL files were transformed into the proprietary Dental
ment margin could overgrow during the interim resto- System (DCM) format, which is a closed-source CAD
ration period, covering the margin. In such a situation, software program from 3Shape A/S. The accuracy of the
margin data can be obtained by the superimposition of scanned data that were superimposed by the 2 different
the abutment library without gingival displacement, CAD programs was not statistically different for all
which is a time- and labor-consuming process. Further measurement results.
studies are required to determine the correlation between Although it is difficult to determine an acceptable
the scanned range of the abutment and the accuracy of level of fit for implant-supported prostheses, the varying
the reproduced data by using the superimposition clinically acceptable degree of inaccuracy has been dis-
technique. cussed extensively. Klineberg and Murray25 considered
In this study, the superimposition was performed discrepancies of up to 30 mm at the implant abutment
with 2 different CAD software programs, with the pre- interface as acceptable, whereas Jemt26 proposed a limit
sumption that the type of CAD software program used to of 150 mm to prevent long-term complications. As these
perform the superimposition process could affect the numbers also include the errors of the final processing
accuracy of the scanned data. A laboratory and intraoral and production of the prostheses, the scanning deviation
scanner was used that exported the output data in the must fall below this threshold. In this study, the RMS of
the 3D discrepancies of the intraoral scanning was 42.1 11. Bennani V, Schwass D, Chandler N. Gingival retraction techniques for im-
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