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RESEARCH AND EDUCATION

Effect of custom abutment data superimposition on the


accuracy of implant abutment level scanning: An in vitro study
Yeon-Wha Baek, DDS, MSD, PhD,a Young-Jun Lim, DDS, MSD, PhD,b Myung-Joo Kim, DDS, MSD, PhD,c and
Ho-Beom Kwon, DDS, MSD, PhDd

Intraoral digital scanning com- ABSTRACT


bined with computer-aided Statement of problem. When scanning implant abutments, an incomplete scan is often obtained
design and computer-aided because of a subgingival location or restricted accessibility. Whether these problems can be overcome
manufacturing (CAD-CAM) with a novel scanning technique with digital superimposition of the custom abutment is unclear.
techniques has enabled a
Purpose. The purpose of this in vitro study was to evaluate the effect of the process of
completely digital workflow in superimposing the custom abutment library data onto the scanned abutment data on the
implant dentistry. Digital accuracy of the digital scan with an intraoral scanner.
implant scanning requires con-
Material and methods. A model with a single implant was prepared. The custom abutment of the
necting a scan body to the corresponding implant was produced and was scanned with a laboratory scanner to produce the
implant before scanning to custom abutment library data. The custom abutment was connected to the implant, and the model
reproduce the location of the was scanned with a laboratory scanner for the reference data. The custom abutment and adjacent
implant in the CAD software teeth were scanned 10 times with an intraoral scanner. Thus, 10 files were saved as the first test
program together with design group (IOS). After transferring 10 files of the group IOS to a computer-aided design (CAD) software
of the abutment and super- program (exocad DentalCAD), the custom abutment library data were superimposed on the
structure. This method of corresponding abutments, and the results were saved as the second test group (S-Exo). For the third
test group (S-Den), the same superimposing process was performed as for the group S-Exo but by
making an implant abutment using another CAD software program (Dental System). The accuracy of the files of the 3 test groups
and prosthesis after making was evaluated by comparing them with the reference file by using a 3D inspection software
fixture-level scans with a scan program. Statistical analysis was performed with 1-way repeated measures ANOVA (a=.05).
body in place has been reported
Results. The RMS of the IOS group decreased significantly from 42.1 ±1.1 mm to 36.37 ±0.74 mm for the S-Exo
to be a highly predictable group and 36.89 ±0.69 mm for the S-Den group after superimposition (P<.05). InTOL increased significantly
treatment, especially for single from 88.17 ±0.75% to 91.57 ±0.56% in the S-Exo group and 91.31 ±0.56% in the S-Den group (P<.05). For
implant-supported crowns.1-8 the mean 3D discrepancy of all 66 points along the margin and 16 points of interest, the IOS group showed
Custom abutments made significantly higher discrepancy than the superimposed groups (P<.05), implying that the accuracy of
with CAD-CAM technology, scanned data with the intraoral scanner increased after superimposition with the abutment library data. No
optimally designed for the significant difference was found according to the type of software program (P>.05).
space to be restored and sur- Conclusions. The process of superimposing the titanium custom abutment with the prescanned
rounding soft tissue, have custom abutment library data improved the accuracy of a digital scan made with an intraoral
become popular. Their use scanner. (J Prosthet Dent 2022;-:---)

Funding: This was supported by grant no. 08-2020-0010 from the Seoul National University Dental Hospital (SNUDH) Research Fund.
a
Clinical Professor, Department of Prosthodontics, Gwanak Center, Seoul National University Dental Hospital, Seoul, Republic of Korea.
b
Professor, Department of Prosthodontics and Dental Research Institute, Seoul National University Dental Hospital, School of Dentistry, Seoul National University, Seoul,
Republic of Korea.
c
Professor, Department of Prosthodontics and Dental Research Institute, Seoul National University Dental Hospital, School of Dentistry, Seoul National University, Seoul,
Republic of Korea.
d
Professor, Department of Prosthodontics and Dental Research Institute, Seoul National University Dental Hospital, School of Dentistry, Seoul National University, Seoul,
Republic of Korea.

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superimposing the prescanned custom abutment library


Clinical Implications data onto the abutment scan data. It has been reported
Digital superimposition of a custom abutment that even if an abutment scan is obtained incompletely, it
is possible to reproduce the abutment data by super-
library should improve clinical convenience and
imposing them in the laboratory so that even sub-
compensate for incompletely scanned areas
gingivally located abutments or abutments within a
without adversely affecting scanning accuracy
narrow space, such as obtained with gingival displace-
when scanning implant abutments intraorally.
ment, can be recorded accurately without substantial
effort.
However, the accuracy of this scanning method may
should optimize anatomic and esthetic outcomes by be affected by the additional superimposition process in
improving the emergence profile and accurate placement the abutment scan. The error of this scanning method
of the cervical restoration margin.9 consists of the error of the oral scanner scanning itself
The custom abutment and restoration can be made in and the error that is caused by the superimposition
a dental laboratory requiring a single fixture level process. The latter is expected to be affected by the su-
impression without the need for an additional intraoral perimposition software program and techniques, as well
impression. However, an additional abutment-level as the range and quality of the scan data.
impression may be required. An abutment-level The present study evaluated the accuracy of the
impression provides straightforward recording of the method of obtaining abutment scan data indirectly by
abutment position and soft tissue shape formed by the superimposing a prescanned abutment library onto the
abutment connection. Only the suprastructure needs to abutment scan data by comparing the abutment scan
be produced by using the abutment-level impression, as with the data after superimposing the prescanned
in scanning tooth-supported prostheses, without retro- abutment library onto the abutment scan. Furthermore,
fitting the position of the fixtures, as opposed to a fixture- the accuracy of the superimposition software was
level impression. Moreover, Kim et al10 reported that the investigated. The null hypotheses were that no differ-
settling effect could cause errors during the impression ence would be found in the accuracy between the
and the laboratory procedures owing to discrepancies in abutment scan data and the abutment library super-
the vertical position of the abutment depending on the imposed data and that the type of CAD software used
tightening torque. Thus, they recommended the abut- for the superimposition would have no effect on the
ment-level impression procedure for the fabrication of accuracy of the data.
definitive prostheses, particularly in patients with multi-
ple implants, where internal conical connections are
MATERIAL AND METHODS
used. Precise impressions are critical for fabricating
dental restorations with an adequate fit. Implant- A single implant with an internal hexagon connection
supported prostheses also require an accurate margin (TSIII; Osstem Implant) was placed at the position of the
fit to prevent perimucositis or peri-implantitis. Tissue right first molar in an acrylic resin maxillary model with 1
displacement cords are typically used to acquire a definite molar missing. The scan body was connected to the
recording of the abutment margin for abutment-level implant and tightened by hand to approximately 10 Ncm.
impressions, especially for subgingival locations.11 The model was scanned with a laboratory scanner (E4 lab
However, the packing of tissue displacement cords is a scanner; 3Shape A/S), and the custom abutment was
time- and labor-consuming process, and inappropriate designed by using a CAD software program (Dental
manipulation may result in pain, bleeding, or recession.12 System; 3Shape A/S) and milled with a 5-axis milling
A digital scan with an intraoral scanner requires more machine (ARUM 5X-100; Doowon ID) (Fig. 1).
gingival displacement than that of a conventional The milled custom abutment was scanned with a
impression to ensure the accurate recording of the laboratory scanner (Medit T500; Medit Corp) to produce
margin.11,13 During intraoral scanning, the limited custom abutment library data (Fig. 2). Scanning powder
intraoral space may make it difficult to acquire accurate (VITA Powder Scan Spray; VITA Zahnfabrik) was used to
scan data because optical intraoral scans acquire 3- prevent unwanted reflections from the metal surface. The
dimensional shapes with optically acquired spatial co- custom abutment was connected to the corresponding
ordinates. Moreover, scanning may be challenging if the implant that was placed in the model, and the model was
space between the abutment and adjacent teeth is scanned with a laboratory scanner for the reference
narrow.13 standard tessellation language (STL) format file. The
To compensate for the difficulties in abutment-level custom abutment and adjacent teeth were scanned 10
scanning, recent clinical reports14-16 have detailed at- times by 1 experienced investigator (Y.-W.B.) with an
tempts to obtain an abutment scan indirectly in CAD by intraoral scanner (Medit I500; Medit Corp); thus, 10 STL

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Single implant model CAD-CAM

Custom abutment
Model to Cast Intraoral scanner
Model to Cast

Superimposition Superimposition
Abutment library
exocad DentalCAD Dental System

Reference data Group IOS Group S-Exo Group S-Den


(n=1) (n=10) (n=10) (n=10)

Figure 1. Study design.

files were obtained as the first test group (IOS group).


The scanner was calibrated before scanning according to
the manufacturer’s guidelines, and each specimen was
scanned with a consistent pattern and speed for no more
than 1 minute per specimen. As directed by the manu-
facturer, powder was not used for this procedure. After
transferring the 10 STL files from the IOS group to the
CAD software program (exocad DentalCAD; exocad
GmbH), the abutment library data were superimposed
onto the corresponding abutments of the files by using a
multidie function, and the results were saved as the second
test group (S-Exo group). For the third test group (S-Den
group), the 10 STL files of the IOS group were transformed Figure 2. Custom abutment library data produced by scanning with
to the proprietary format (DCM) for the specific CAD laboratory scanner.
software program (Dental System; 3Shape A/S), and the
same superimposition process was performed (Fig. 3). within the tolerance level (inTOL; nominal ±50 mm)
To compare the trueness of the test group data, each was also calculated with respect to the accuracy of
test STL file of the 3 groups was aligned on the refer- the test group data. A color map to express the vi-
ence STL file by using a 3D inspection software pro- sual deviation was set with 20 color segments,21 and
gram (Release 2018, Geomagic control X; 3D Systems) the ranges of the nominal and critical values were
according to the recommendation of the International set to 50 and 500 mm, respectively (Fig. 4). A total of
Organization for Standardization (ISO) 12836.17 The 66 points were manually defined on the reference
STL files were converted into point cloud data, and scan along the finish line to measure the accuracy of
unnecessary and inaccurate parts of each model were the data around the abutment margin, and the 3D
eliminated. The reference and test STL files were deviation was measured at each location by using a
initially aligned and subsequently rearranged to the 3D comparison tool. The finish line was divided into
best-fit alignment. The sampling rate was set to 100% segments based on the tooth surface: buccal, palatal,
with a maximum repetition index of 30. All point cloud mesial, and distal. The buccal and palatal surfaces
data were 3-dimensionally compared, and the distances each accounted for 20 of the 66 points on the finish
between the reference and test data of all points were line, whereas the mesial and distal surfaces each
converted into root mean square (RMS) values, calcu- accounted for 13 of the 66 points. The mean
lated by using the formula18: discrepancy for each tooth surface was calculated
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Xn  2ffi (Fig. 5A). The additional 16 points were assigned as
1
RMS = pffiffiffi × i=1 1;i
x −x 2;i ; follows: 5 points for the second premolar, 6 points
n
for the custom abutment, and 5 points for the sec-
where x1;i is the measurement point of reference data i, ond molar. The 16 points were composed of 8 cusps,
x2;i is the measurement point of test group data I, and n 4 pits, and 4 marginal ridges. The divergence be-
is the total number of measurement points. tween the test and reference data on the x-, y-, and
The tolerance level was set to ±50 mm according z-axes was measured for each location of these
to previous studies.19,20 The percentage of points points (Fig. 5B).22

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Figure 3. Abutment library superimposition using CAD software program: A, exocad DentalCAD. B, Dental System.

Figure 4. Color maps of 3D comparison of test group data with reference data. A, B, IOS group, red arrows show areas with deviations beyond tolerance
level (50 mm), C, S-Exo group. D, S-Den group. Green color on entire surface.

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Figure 5. 3D deviation measurements. A, 66 points on margin of abutment. B, 16 points on cusps, pits, and marginal ridges of abutment and adjacent
teeth.

Statistical analyses were performed with a statistical Table 1. Mean value of deviations (RMS) and percentage of points within
software program (IBM SPSS Statistics, v23; IBM Corp) tolerance level of ±50 mm (inTOL) of test groups for 3D compared with
(a=.05). The distribution of all data was examined for reference data (mean ±standard deviation)
normality by using the ShapiroeWilk test and homoge- Group RMS (mm) inTOL (%)
IOS IOS (Medit i500) 42.1 ±1.1a 88.17 ±0.75c
neity of variance with the Levene test. The RMS, inTOL,
S-Exo IOS (Medit i500)/superimposition 36.37 ±0.74b 91.57 ±0.56d
and 3D deviations among the test groups were analyzed (exocad DentalCAD)
by using 1-way repeated measures ANOVA and the post S-Den IOS (Medit i500)/superimposition 36.89 ±0.69b 91.31 ±0.56d
hoc Tukey HSD test (a=.05). (Dental System)

Different letters indicate statistically significant differences based on repeated measures


ANOVA (P<.05). RMS, root mean square.
RESULTS
Discrepancies between the 30 STL files of the 3 test
groups and reference files were evaluated. The RMS of
additional 16 assigned locations, whereas those of the
the scanned data decreased statistically significantly from
marginal ridges did not exhibit significant differences
42.1 ±1.1 mm to 36.37 ±0.74 mm and 36.89 ±0.69 mm
among the test groups (Table 3, Fig. 8). When the points
following the abutment superimposition process with the
were analyzed according to the tooth, the discrepancy of
exocad DentalCAD and Dental System software pro-
the abutment in the S-Exo and S-Den groups was
grams, respectively (P<.05) (Table 1, Fig. 6A). The pro-
smaller than that in the IOS group, suggesting that the
portion of points for which deviations existed within a
abutment data became more accurate following super-
tolerance level of 50 mm (inTOL) increased significantly
imposition (Table 4, Fig. 9).
from 88.17 ±0.75% to 91.57 ±0.56% and 91.31 ±0.56% as
a result of the superimposition with exocad DentalCAD
DISCUSSION
and Dental System, respectively (P<.05) (Table 1,
Fig. 6B). The null hypothesis regarding the accuracy between the
The color map exhibited negative deviation beyond abutment scan data and superimposed abutment library
the tolerance level (blue color) on the proximal surface of data was rejected, as the accuracy increased significantly
the abutment in 7 files and positive deviation beyond the in the scan data following superimposition (P<.05).
tolerance level (yellow color) on the axio-occlusal line However, the null hypothesis regarding the effect of the
angle of the abutment in 4 files among the 10 files of CAD software program used in the superimposition
scanned data using the intraoral scanner. The 20 files of process was not rejected, as the accuracy of the scan data
the S-Exo and S-Den groups, which were the results of that were superimposed by using the 2 different CAD
the superimposition, exhibited a green color on the entire programs was not statistically different in all measure-
surface (Fig. 4). ment results (P>.05).
The IOS group exhibited a significantly higher In this study, the RMS and inTOL (%) values were
discrepancy value of 61 ±17 mm than the S-Exo (21.4 ±1.2 calculated by using the point cloud data of the reference
mm) and S-Den (22.1 ±1.0 mm) groups (P<.05) (Table 2, and test files. The parts that are regarded as critical for
Fig. 7A) for the mean discrepancy of all 66 points along fabricating prostheses, that is, the margin, cusps, pits,
the finish line. The margin discrepancy of each surface and marginal ridges, were assigned as points for addi-
apart from the mesial surface also decreased following tional analysis. The 3D deviation values were converted
superimposition when analyzed according to the abut- into absolute values because the sum of the plus (+) and
ment surfaces (Table 2, Fig. 7B-E). minus (-) values would be deducted from the real
The discrepancy values of the cusps and pits discrepancy value, obscuring the clinically relevant result.
decreased with the superimposition process for the The color maps were applied for qualitative evaluation,

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50 100
*** ***
*** ***
45 95

inTOL (%)
RMS (µm)

40 90

35 85

30 80
IOS S-Exo S-Den IOS S-Exo S-Den
Groups A Groups B
Figure 6. A, Mean value of deviations (RMS). B, Percentage of points within tolerance level of ±50 mm (inTOL) calculated by 3D comparison of test
groups with reference data (*P<.05, **P<.01, ***P<.001).

Table 2. 3D deviations of total 66 points and points of each surface on margin of abutment between test and reference data (mean ±standard
deviation)
Margin Discrepancy (mm)
Group Total Buccal Mesial Palatal Distal
IOS 61 ±17a 64 ±24c 54 ±30e 70 ±32f 51 ±22i
S-Exo 21.4 ±1.2b 15.3 ±1.7d 35.5 ±3.8e 26.6 ±1.1g 8.8 ±1.4j
b d e h
S-Den 22.1 ±1.0 15.6 ±1.3 37.2 ±3.4 25.9 ±1.3 11.0 ±3.1j

Different letters indicate statistically significant differences based on repeated measures ANOVA (P<.05).

which indicated the positive or negative deviation of the custom abutments reported no significant differences
test STL files compared with the reference STL file. between the test and reference data. It was concluded
In terms of the overall accuracy, the mean RMS value that the superimposition technique can be used clinically,
of the IOS group was higher and the inTOL (%) of the even when the custom abutments have been incom-
IOS group was significantly lower than that of the S-Exo pletely scanned.
and S-Den groups, indicating that the data following In the present study, the error in the digital scan data
superimposition of the abutment exhibited greater true- decreased following the superimposition in all measure-
ness to the reference data compared with the group that ment results, namely the RMS, inTOL, and 3D discrep-
consisted of scanned data without superposition. No ancies at the designated points, possibly because of
significant difference was observed between the S-Exo reflection from the metal surface. Scanning powder was
and S-Den groups (P>.05). used to prevent unwanted metal reflections when scan-
The deviations in the 66 points on the margin were ning the abutment library data with a model scanner but
found to be reduced through the superimposition, not when scanning with the intraoral scanner, as rec-
and when analysis was performed according to the tooth ommended by the manufacturer. This can be interpreted
surfaces, the discrepancy of each tooth surface except for as one reason for the decreased deficiency after the
the mesial surface was significantly decreased following abutment superimposition. Digital scanning with powder
superimposition. Another notable point was that, as has previously been reported to be accurate, particularly
illustrated in Figure 7, the scattering degree of the margin for metal substrates, because metal surfaces tend to in-
deviation, that is, the standard deviation, decreased crease the errors when an intraoral scanner is used.
following the superimposition and was observed at the Previous studies have recommended the use of powder
margins of all tooth surfaces. The decreased standard to overcome the associated challenges of surface mois-
deviations after the superimposition process can be ture and angular reflections.23 Although the powder
interpreted as the reliability and repeatability of the thickness may vary between operators, a scanning soft-
digital scan of the abutment margin tending to increase ware program algorithm can be used to compensate for
through the abutment superimposition process. these differences.24 However, the powder may be un-
A previous study16 on implant abutment-level scan- comfortable for patients, and increased time will be
ning techniques with the digital superimposition of required if the powder is contaminated with saliva during

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Buccal Margin
Total Margin
***
120 *** 120 ***
***
100 100
3D Deviations (µm)

3D Deviations (µm)
80 80

60 60

40 40

20 20

0 0
IOS S-Exo S-Den IOS S-Exo S-Den
Groups A Groups B
Palatal Margin
Mesial Margin ***
120 **
120

100
100
3D Deviations (µm)

3D Deviations (µm)

80 80

60 60

40 40 *

20 20

0 0
IOS S-Exo S-Den IOS S-Exo S-Den
Groups C Groups D
Distal Margin
120 ***
***
100
3D Deviations (µm)

80

60

40

20

0
IOS S-Exo S-Den
Groups E
Figure 7. 3D deviations between test and reference group data. A, Total 66 points. B, 20 points on buccal surface. C, 13 points on mesial surface. D, 20
points on palatal surface. E, 13 points on distal margin of abutment (*P<.05, **P<.01, ***P<.001).

scanning, as this requires cleaning and the reapplication including a superposition process in the intraoral scan-
of the powder. If the results of this study are applied to ning without powder.
clinical practice, scan data for metal abutments that are as In the present study, one operator scanned each
accurate as those with powder can be obtained by specimen with a consistent pattern and speed for no

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Table 3. 3D deviations (mm) of 16 points between test and reference data (mean ±standard deviation)
Group Cusps Pits Marginal Ridges
IOS 19.5 ±2.5a 9.3 ±1.3d 17.9 ±5.8g
b e
S-Exo 9.1 ±1.2 11.6 ±1.6 15.1 ±2.2g
c f
S-Den 10.0 ±1.3 12.6 ±1.3 16.6 ±2.2g
Different letters indicate statistically significant differences based on repeated measures ANOVA (P<.05).

Cusps Pits
30 *** 30
***
25 25 ***
3D Deviations (µm)

3D Deviations (µm)
***
20 20 ***

15 15
*

10 10

5 5

0 0
IOS S-Exo S-Den IOS S-Exo S-Den
Groups A Groups B
Marginal Ridges
30

25
3D Deviations (µm)

20

15

10

0
IOS S-Exo S-Den
Groups C
Figure 8. 3D deviations between test and reference group data. A, Points on cusps. B, Points on pits. C, Points on marginal ridges (*P<.05, **P<.01,
***P<.001).

Table 4. 3D deviations (mm) of 16 points between test and reference


more than 1 minute per specimen. During the scanning data analyzed by tooth (mean ±standard deviation)
of the metal abutment, it was observed that the scan Group Second Premolar First Molar (Abutment) Second Molar
speed decreased and that voids formed more than in the IOS 10.2 ±1.7a 27.9 ±5.4d 9.3 ±1.7f
nonmetal adjacent teeth. Presumably, these defective S-Exo 11.7 ±2.0 b
12.4 ±1.3 e
9.2 ±1.6f
parts were supplemented by the superimposition, S-Den 12.7 ±2.0c 14.6 ±1.7e 9.1 ±1.6f
thereby enhancing the accuracy of the scan data. Different letters indicate statistically significant differences based on repeated measures
Obtaining accurate scans may be more difficult in the ANOVA (P<.05).

actual oral cavity owing to the limited oral space, saliva,


and anatomic obstacles such as the soft tissue and
tongue. When the interarch space or space with adjacent which reported that the trueness of the acquired digital
teeth is insufficient, inaccessible parts may not be scan- images decreased as the interproximal spaces
ned, resulting in voids. The impact of such access decreased.13 According to the results of the present
constraint has also been discussed in previous studies experiment, the voids and errors that may occur during

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Second Premolar First Molar (Abutment)


50 50
***
***
40 40
3D Deviations (µm)

3D Deviations (µm)
30 *** 30
***
***
20 20

10 10

0 0
IOS S-Exo S-Den IOS S-Exo S-Den
Groups A Groups B

Second Molar
50

40
3D Deviations (µm)

30

20

10

0
IOS S-Exo S-Den
Groups C
Figure 9. 3D deviations between test and reference group data. A, Points on second premolar. B, Points on first molar (abutment). C, Points on second
molar (*P<.05, **P<.01, ***P<.001).

an oral scan because of accessibility restrictions can be STL format. In exocad, which is an open-source CAD
supplemented by adopting the superposition process. software program, the STL file was used for superim-
The subgingival margin of the abutment could be position without converting the data format, whereas the
designed for esthetics, or the gingiva around the abut- STL files were transformed into the proprietary Dental
ment margin could overgrow during the interim resto- System (DCM) format, which is a closed-source CAD
ration period, covering the margin. In such a situation, software program from 3Shape A/S. The accuracy of the
margin data can be obtained by the superimposition of scanned data that were superimposed by the 2 different
the abutment library without gingival displacement, CAD programs was not statistically different for all
which is a time- and labor-consuming process. Further measurement results.
studies are required to determine the correlation between Although it is difficult to determine an acceptable
the scanned range of the abutment and the accuracy of level of fit for implant-supported prostheses, the varying
the reproduced data by using the superimposition clinically acceptable degree of inaccuracy has been dis-
technique. cussed extensively. Klineberg and Murray25 considered
In this study, the superimposition was performed discrepancies of up to 30 mm at the implant abutment
with 2 different CAD software programs, with the pre- interface as acceptable, whereas Jemt26 proposed a limit
sumption that the type of CAD software program used to of 150 mm to prevent long-term complications. As these
perform the superimposition process could affect the numbers also include the errors of the final processing
accuracy of the scanned data. A laboratory and intraoral and production of the prostheses, the scanning deviation
scanner was used that exported the output data in the must fall below this threshold. In this study, the RMS of

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THE JOURNAL OF PROSTHETIC DENTISTRY Baek et al

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