SALIENT OPERATING DATA OF SINTER PLANT (2018-19)

SP1 SP2 SP/ SP/ Shop

Machine- Machine-4 avg.
3
Production (T) 1604323 1733644
Productivity (T/m2/hr) 1.407 1.31
Power consumption(Kwh/ton) 38.6 34.8
Heat consumption( G cal/MT) 0.546 0.43
M/c utilization % 92 95
DTI,% 74.26 76.15
Crushing index(Coke%-3mm) 87.49 86.30
Crushing index (Flux%-3mm) 92.84 88.01
(-5)mm in skip % 0.85 0.85
Under grate Suction (mbar) -109 -148
Wind main Temperature, oc 152.8 159
Bed height( mm) 675 690
Sintering area(m2) 210 ( Previously 198) 224
Raw material consumption ( Kg/t)
Iron Ore Fines 987 980
Lime stone fines/flux 57 66
Dolomite fines 74 79
Burnt lime 40 34
Coke breeze consumption 63 62
BF Return Sinter 150 150
Plant R/sinter 240 224
Sinter chemistry
Fe(T ) % 55.06 55.04
FeO % 11.11 10.85
SiO2 % 5.40 5.40
Al2O3 % 2.80 2.86
CaO % 11.38 11.31
MgO % 1.93 1.95
Iron Ore Chemistry(Orissa fines)
Fe(T) % 61.68 61.85
SiO2 % 3.84 3.52
Al2O3 % 3.34 3.33
Lime stone chemistry
Fe2O3 % 1.00 0.83
SiO2 % 1.88 1.35
CaO % 52.63 54.58
MgO % 2.72 1.40
Al2O3 % 0 .18 0.18
LoI% % 40.51 41.65
Dolomite chemistry
SiO2 % 0.74 0.63
CaO % 35.28 33.73
MgO % 16.16 17.79
Al2O3 % 0.61 0.60
LoI % 43.62 44.58