GUARANTEED TECHNICAL PARTICULARS FOR

33kV 1C 500 mm² U/G XLPE ALUMINIUM CABLE

Sl. No. Description Particulars Unit Manufacturer’s Particulars
A.General Parameter
1 Name of the Manufacture and Country of Origin - Poly Cable Industries Limited, Bangladesh
2 Reference Standard - IEC 60228, IEC 60502–2
3 Rated Voltage: U0/U (Um) kV 18/30 (36)
4 Permissible Service Voltage: U0/U kV 19/33
5 No. of Cores & Conductor Cross–Sectional Area No.xmm2 1C 500 mm2
6 Type / Model of the Cable - MV Power Cable / A2xHSYRa2Y
B.Construction Parameter
1 CONDUCTOR: ▼
i. Conductor Material - Plain Stranded Aluminium, Class 2
ii. Number of Wire and Each Wire Diameter No./mm 61/3.39 (Before Stranding)
iii. Shaped of Conductor - Compacted Circular
iii. Approx. Conductor Diameter mm 25.30 – 27.60
2 CONDUCTOR SCREEN: ▼
i. Conductor Screen Material - Extruded Semi–Conducting Compound
ii. Nominal Thickness of Conductor Screen mm 0.80 mm (Nominal); 0.30 mm (Minimum)
iii. Approx. Diameter over Conductor Screen mm 28.10
3 INSULATION: ▼
i. Insulation Material - Extruded Cross–Linked Polyethylene (XLPE)
ii. Nominal Thickness of Insulation mm 9.00 mm (Nominal); 8.00 mm (Minimum)
iii. Approx. Diameter over Insulation mm 46.10
4 INSULATION SCREEN: ▼
i. Conductor Screen Material - Extruded Semi–Conducting Compound
ii. Nominal Thickness of Insulation Screen mm 0.80 mm (Nominal); 0.60 mm (Minimum)
iii. Approx. Diameter over Insulation Screen mm 47.70
5 METALLIC SCREEN: ▼
i. Metallic Screen Material - Single Layer Plain Annealed Copper Wire
ii. Number and Diameter of Copper Wire No./mm 62/0.85
iii. Approx. Diameter over Metallic Screen mm 49.40
6 BINDER OVER METALLIC SCREEN: ▼
i. Binder Material over Metallic Screen - Non–Hygroscopic Polypropylene Tape
ii. Approx. Thickness of Binder Tape mm 0.20 mm (Approx. 25% Overlap)
7 INNER SHEATH / INNER COVERING: ▼
i. Inner Sheath / Inner Covering Material - Extruded Polyvinyl Chloride (PVC), ST2
ii. Nominal Thickness of Inner Sheath mm 1.60
iii. Approx. Diameter over Inner Sheath mm 53.20
iv. Color of Inner Sheath / Inner Covering - Black
8 ARMOURING: ▼
i. Armour Material - Single Layer Round Aluminium Wire
ii. Number and Diameter of Round Wire No./mm 63/2.50 ± 0.065
iii. Approx. Diameter over Armouring 58.20
9 BINDER OVER ARMOURING: ▼
i. Binder Material over Armouring - Non–Hygroscopic Polypropylene Tape
ii. Approx. Thickness of Binder Tape mm 0.20 mm (Approx. 25% Overlap)
10 OUTER SHEATH / JACKET: ▼
i. Outer Sheath / Jacket Material - Extruded Medium Density Polyethylene (MDPE), ST7
ii. Nominal Thickness of Outer Sheath mm 2.80 mm (Nominal); 2.04 mm (Minimum)
iii. Color of Outer Sheath / Jacket - Black
Sl. No. Description Particulars Unit Manufacturer’s Particulars
C. COMPLETE CABLES DETAILS:
i. Approx. Overall Diameter of Cable mm 64.4 ± 2.50
64.40
ii. Approx. Weight of Complete Cable kg/km 4695
D. ELECTRICAL PARAMETER:
1 Max. DC Resistance of Conductor at 20 20ºC Ω/km 0.0605
2 Max. AC Resistance of Conductor at 990ºC Ω/km 0.0797
3 Max. Reactance of Cable Ω/km 0.111
4 Max. Capacitance of Cable µF/km 0.297
5 Max. Charging Current A/km 1.770
6 CONTINUOUS CURRENT RATI RATING:
i. Direct Buried in Ground at 20
20ºC Amps 519 (Trefoil Formation)
ii. In Air at 30ºC Amps 757 (Trefoil Formation)
7 MAXIMUM CONDUCTOR TEMPERATURE:
i. Condition: Normal Operation ºC 90
ii. Condition: Short–Circuit ºC 250 (5 Second Maximum Duration)
8 Short–Circuit
Circuit Withstand Capacity of Conductor kA 47.24 (for 1 second duration)
9 EARTH FAULT WITHSTAND CAPACITY CAPACITY: kA 5.03 + 29.21 = 34.24 kA (for 1 second duration)
i. By Metallic Screen: Plain Annealed Copper Wire kA 5.03 (for 1 second duration)
ii. By Metallic Armour: Round Aluminium Wire kA 29.21 (for 1 second duration)
10 Minimum Insulation Resistance at 27 27ºC MΩ-km 82.497
.497 (Calculated)
11 Minimum Bending Radius for Fixed Installation mm 20 Times of Overall Diameter of Cable
12 Applied High Voltage Withstand Test kV 54 kV, 15 Minutes / 63 kV, 5 Minutes
E. OTHER PARAMETER:
i. Standard Drum Length Meter Should be in Single Length
ii. Drum Type and Drum Size (Flange x Width) - Depends on Customer Requirements
iii. Gross Weight of Complete Drum Length ((±5%) kg ---
iv. EMBOSSING OR PRINTING - Printing and Sequential Meter Marking
CURRENT CARRYING CAPACITIES ARE BASED:
Thermal Resistivity of Soil k·m/W 1.5
Ground Temperature °C 20
Depth of Laying m 0.8
Ambient Air Temperature °C 30
Maximum Conductor Temperature °C 90

Engr. Anamul Kabir

Manager
 CABLE CONSTRUCTION & CHARACTERISTICS
18/30 (36)kV
)kV SINGLE CORE ARMOURED XLPE
CONDUCTOR SIZE: 500mm2 CABLE TYPE: A2xHSYRa2Y
INSULATED MDPE OVERSHEATHED CABLE

4 5

3 6

2 7

1 8

10

Sl. No. Description Material Construction Description

Stranded Aluminium, Round, i) Number and Each Strands Diameter : 61/3.39 mm
1 Conductor
Concentric, Compact ii) Approx. Diameter of Conductor : 25.30 – 27.60 mm
Semi-Conducting PE i)
Extruded Semi Nominal Thickness of Conductor Screen : 0.80
0 mm
2 Conductor Screen
Compound ii) Approx. Diameter Over Conductor Screen : 28.10 mm
Extruded Cross
Cross-Linked i) Nominal Thickness of Insulation : 9.00 mm
3 Insulation
Polyethylene (XLPE) Compound ii) Approx. Diameter Over Insulation : 46.10 mm
Semi-Conducting PE i)
Extruded Semi Nominal Thickness of Insulation Screen : 0.80 mm
4 Insulation Screen
Compound ii) Approx. Diameter Over Insulation Screen : 47.70 mm
5 Metallic Screen Single Layer Stranded Copper Wire i) Number and Each Strands Diameter : 62/0.85 mm
6 Wrapping Polypropylene Tape i) Approx. Thickness of Polypropylene Tape : 0.20 mm
Extruded Polyvinyl Chloride i) Nominal Thickness of Inner Sheath : 1.60
1. mm
7 Inner Sheath
(PVC
PVC) Compound ii) Approx. Diameter Over Inner Sheath : 53.20 mm
Single Layer of Non
Non-Magnetic
8 Armour i) Number and Each Strands Diameter : 63/2.50 mm
Aluminium Round Wire
9 Binder (Optional) Polypropylene Tape i) Approx. Thickness of Polypropylene Tape : 0.20 mm
i) Nominal Thickness of Outer Sheath : 2.80 mm
Extruded Medium Density
10 Outer Sheath ii) Approx. Diameter of Complete Cable : 64.40±2.50 mm
Polyethylene (MDPE) Compound
iii) Outer Sheathe Color : Black

Note: Marking method on over sheath:

sheath:- Printing on over sheath surface at an interval of maximum 1000mm with
approximate 10mm high character throughout the length of the cable.

Example:
POLY CABLES 1C 500 mm2 (A2xHSYRa2Y)
2xHSYRa2Y) 18/30 (36)kV Cables
Cables.. ISO 9001: 2015 CERTIFIED COMPANY. 2023
202

Engr. Anamul Kabir

Manager