LIEBHERR Telescopic Crane

Maintenance job

Copyright Liebherr 2006

Content
 Diesel engine

 Coolant & Air filter

 Air Dryer

 Transmission

 Suspension

 Hydraulic system

 Hoist gear and Slewing gear

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 Greasing

 Fill quantities
Diesel Engine

Fine Fuel Filter

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 Diesel Engine

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Coolant & Air filter Chassis

Water level tank

Air filter

Water Level warning Temperature warning Air filter warning

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• Replace coolant every 2 years
• Replace air filter every year
 Oil Quantity

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Coolant & Air filter Chassis

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Air dryer

Cartridge air dryer

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* Replace air dryer every year
Transmission

Automated shift gearbox : ZF 12 AS 2531 SO with Intarder 3

Period (Hour)
No List Lubricant / Part
500 1000 1500 2000

1 Torque converter unit fluid * Replace every year

“No Torque converter”
2 Torque converter unit filter * Replace every year
ZF Ecofluid-M
3 Transmission fluid * Replace every 3 years
( ZF TE-ML 02 )
4 Transmission filter * Replace every 3 years

* ZF-Ecofluid-M, (ZF TE-ML 02)

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* Only when using ZF-Ecofluid M, otherwise every 2 years
Transmission

Drain plug

Level check plug

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Drain plug

Drain plug
Transmission
Filling plug

Level check plug Oil drain plug

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Filter
Drain oil filter

Drain oil transmission

Transmission

1 Filling/Level control plug

2 Drain plug

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Suspension

Filling/Level control plug

Filling/Level control plug

3 & 4 Drain plug

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 Axle Wheel Hub oil

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Axles

3 4 Oil fill plug

Reference center
The oil used is 1.4 L.
On each wheel

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Drain plug
5
Suspension

Period (Hour)
No List Lubricant / Part
500 1000 1500 2000
1 Propeller shaft and cardan C C C C
2 Distributor gear box ** X X SAE 90EP
3 Axle oil * X X SAE 90EP
4 Axle wheel hub oil * X X SAE 90EP
5 Air dryer Replace every year
6 Brake system C C C C
7 Nitrogen accumulator leaking C C 50 bar

Remark : X = Change C = Check G = Greasing CL = Clean D = Water drain

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* Grease steering knuckle bearing every year, Change gear oil every 2 years
** Change gear oil every year
Suspension

Front support base Rear support base

Grease point

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Knucle wheel
Axles

Grease the shaft head.

Grease point

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Greasing knucle bearing

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Axles steering rod

 Greasing Steering rod

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Hydraulic system

No List Period (Hour) Lubricant / Part

500 1000 1500 2000
1 Hydraulic oil Check and Test lap every year Liebherr Hyd. 37
2 Hydraulic oil filter X X X X Return Filter

Remark : X = Change C = Check G = Greasing CL = Clean D = Water drain

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* Including breather filter, high pressure filter, return filter, cooling fan filter
Hydraulic system UW
3 Return filter 2 vent filter / breather filter

1 Glass sight

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5 Hydraulic pressure filter
Hydraulic system OW

High pressure filters

High pressure filters

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 Hydraulic filter superstructure

Return Filter Vent Filter/Breather filter

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filter Hydraulic for tele pinning
 Hoist gear

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Hoist gear and slewing gear

Winch 1
Dipstick oil gauge +
Transmission Fluid

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Winch 2
Hoist gear and slewing gear

1 Check oil dipstick

Oil tank

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3 Swing Gear
Hoist gear and slewing gear

Period (Hour)
No List
500 1000 1500 2000
1 Hoist gear oil 1 * Replace gear oil every 3000 h
2 Hoist gear oil 2 * Replace gear oil every 3000 h
3 Hoist gear brake winch 1 C C C C
4 Hoist gear brake winch 2 C C C C
5 Rope for Winch 1 C C C C
6 Rope for Winch 2 C C C C
7 Rope lubrication C C C C
8 Slewing gear oil * Replace gear oil every 3000 h

Copyright Liebherr 2006

Remark : X = Change C = Check G = Greasing CL = Clean D = Water drain

* Change gear oil every 4 years (CLP PG 220 Syntatic)

Greasing

Period (Hour)
No List Lubricant / Part
500 1000 1500 2000
1 Boom greasing Greasing every year LH Special grease
2 Sliding beam greasing Greasing every year LH Special grease
3 Slewing gear greasing G G G G LH Special grease
4 Automatic greasing C C C C LH Special grease

Remark : X = Change C = Check G = Greasing CL = Clean D = Water drain

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 Greasing

The bottom of every boom. boom gerease point

Grease point

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Slewing gear point
Greasing

Post-Boom Pod

Under the boom that

must be greased.
The grease point of each boom by the steep.

The position of the grease.

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 Greasing

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Greasing pump

1 Grease Gun

2 + 3 grease filler

662 Trouble Shooting Grease Warning Light

4 Toggle Switch, Grease Pump 7 Compression timer (h.)

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5 Pump control unit 8 Power Station Pump (Green)

6 Long press/ time (min) 9 Pump display does not work (red)
 Greasing pump

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Fill quantities superstructure

D 944 A7-03 25.0 l SAE 10 W 40

47.0 l

266.0 l

3.5 l CLP PG 220

3.5 l CLP PG 220

3.7 l CLP PG 220

620.0 l Liebherr Hyd. 37

Special grease 9610+

Special grease 9613+

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 Oil Quantity

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