Professional Documents
Culture Documents
Chapter 3:
Pneumatic valves
Instructor: Phan Thi Thu Thuy
3 Non-return valves
6 Shut-off valves
7 Combinational valves
2
Objectives
1. Applying ISO standard, be able to
label correctly the names of 10
popular types of pneumatic valves
concerned in the lecture in 5
minutes.
4
Operation of pneumatic actuators
A B
Actuator
1.4 A B
Final control
element
S P R
1.3 A
Signal
1.1 A A
processor
1.2
Signal input
P R P R
0.2
0.1 A
P R
Energy supply
(source)
Compressed air
Click the illustrations to start and stop video 6
2 Directional control valves
1. Introduction
2. Valve operators
3. Valve symbol structure
4. 2/2-3/2 way directional control valve
5. 4/2-4/3 way directional control valve
6. 5/2-5/3 way directional control valve
7
Introduction
8
Operators
An operator is
the mechanism
that causes a Push Shrouded Mushroom Twist
Button Button Button
valve to change
state/position
They are
classified as
manual, Emergency Key Key
mechanical and Switch Stop Released Operated
electrical
9
Operators
Manual
10
Operators
Mechanical
Plunger Pressure
Roller Spring
normally as a
return
Uni-direction
or one way
trip Detent in
3 positions
11
Operators
Electrical
12
Functional elements
13
Functional elements
Ports Symbol to ISO 5599 Symbol to ISO 1219
Supplied ports / Inlet 1 P
Working ports / outlet 2, 4, 6, … A, B, C, …
Exhaust ports 3, 5, 7,… R, S, T, …
Pilot signals 12, 14, … X, Y,…
2 A
12 X
1 3 P R
14
Valve symbol structure
The function of a valve is given by a pair of numerals
separated by a stroke, e.g. 2/2, 3/2, 5/2..
Number of main ports
2
Number of states/positions
(number of blocks)
2/2 – way valve
1
4 2
2
Normal
•Operated state/position
state/position
produced by
produced by a
pushing a button
spring
1 3
A 3/2 valve therefore has 3 ports (normally these are inlet,
outlet and exhaust) and 2 states (the normal state and the
operated state)
16
Test question: Match names with valves
a. 2/2 valve
b. 3/2 valve
c. 4/2 valve
d. 4/3 valve
e. 5/2 valve
f. 5/3 valve
17
Construction of directional control valves
18
Poppet valves
The connections are opened and
closed by means of balls, discs,
plates or cones.
The valve seats are usually
sealed simply using flexible
seals. Seat valves have few
parts which are subject to wear
and hence they have a long
service life. They are insensitive
to dirt and are robust.
The actuating force, however, is
relatively high as it is necessary
to overcome the force of the
built-in reset spring and the air
pressure.
19
Slide valves
In slide valves, the individual
connections are linked
together or closed by means
of spools, flat slide or
plate slide valves.
A spool has a number of
major and minor diameters
called lands and valleys
The lands seal with the
valve bore and the valleys
connect valve ports to
control flow direction
(Spool Types)
20
Disc Seals
2 ports 2 positions
3/2 - way roller lever valve, 3/2 - way roller lever valve,
internal pilot, normally internal pilot, normally open
closed
25
3/2-way directional control valve
2
with air pressure pilot operation
Air applied at the 12 port moves the valve plunger against the reset spring.
The connections 1 and 2 are connected.
Upon release of the signal at port 12, the pilot spool is returned to the initial
position by the return spring. The disc closes the connection between 1 and
2. The excess air in the working line 2 is exhausted through 3.
26
3/2-way directional control valve,
3
normally closed
The spring loaded ball shuts off the
flow of compressed air from P to A.
Working line A is connected with
the pusher rod.
When the pusher rod is actuated,
the ball first shuts off the exhaust
port and then it is lifted off its seat.
In reverse direction the ball first
shuts off pressure line P before the
exhaust port in the pusher rod is
opened to allow ventilation from A
to R, i.e. ventilation of the valve
does not overlap.
27
3/2-way directional control valve,
4
normally closed with disc seat principle
(poppet valve)
A characteristic of these valves
is the disc being held in sealing
position by a spring. In addition,
the valve disc is being held by
compressed air.
Disc valves offer large valve
opening areas with short-
distance operations. They are
not sensitive to dirt and are very
durable. The 3/2-way directional
control valve shuts off P from A
in zero position and air is
exhausted from A to R.
28
5 3/2-way directional control valve,
normally open
In idle position the 3/2-way
directional control valve with
normally open position opens from
P to A and shuts off exhaust valve
R.
When the push rod is pressed the
sealing disc shuts off flow of air
from P to A. The second off its seat
by the shoulders of the push rod. A
exhausts to R.
Used for control of single acting
clamping cylinders. (NO-function).
29
3/2-way directional control valve,
6
seat valve, with air pilot operation
3/2-way directional control valves are actuated by a
diaphragm. The large effective surface of the diaphragm
offers the possibility to operate the valve with a control
pressure of 120kPa (1.2 bar/17.4psi) against a working
pressure of 600kPa (6 bar/87 psi).
Interchange connections P and R to operate the valve in
normally open position.
30
3/2-way directional control valve –
7
spool valve
The 3/2-way directional
control valve with spring
return of the control spool can
be employed as a signal
element to reverse air-
operated impulse valves
(spool valves)
Unoperated: P closed
A exhausted to R
Operated: P connected to A
R closed
31
3/2-way directional control valve,
8
hand slide valve
32
Describe the way of using valve ports ?
34
1 4/2-way directional control valve,
air pilot actuated
Pneumatic 4/2-way directional control
valves have two pilot spools. The
bore of the left-hand control piston
connects A with R. The bore of the
right-hand control piston connects P
with B.
To operate the valve admit air
through Port Z to hit the diaphragm
piston.
Release pressure through Z to return
the piston into its initial position. This
is assisted by return springs. The
diaphragms of the control pistons are
lifted past a dead center and snap
into their basic position.
35
2 4/2-way directional control valve,
slide valve
Reversal of the valves with flat sliding
spool is effected by a control piston at
control connections Z or Y.
An additional flat sliding spool
connects working pipes A and B with
exhaust line R. As the sliding spool
wears it is automatically adjusted by
the pressure of a spring and the
existing air pressure. This guarantees
high durability.
A compression impulse on control port
Y or Z will reverse the valve. The
control piston remains in its present
position when air exhausted from
control pipes.
36
4/2-way directional control valve with
3
roller lever and internal pilot valve
In the 4/2-way directional
control valves compressed air
flows through the 3/2-way
directional control pilot valve
and hits two diaphragms.
37
4 4/2-way valve, disc seat
39
5/2- way directional control valve
5/3- way directional control valve
40
5/2-way directional control valve,
spool valve, compressed air actuated
In slide valves the control member moves transverse to the direction of flow
of the medium to be controlled. This is characteristic off these valves.
They can be reversed by all possible operations. Control powers simply
have to overcome the friction of the sliding spool respectively the control
piston in the valve body. Pneumatic spool valves offer the possibility of
switching a higher operating pressure at ports Y and Z with comparative low
working pressure.
41
5/3- way directional control valve
Video
42
Test question: Describe the way of
using valve ports ?
A five port valve provides
an inlet port 1 that is
switched between two
outlet ports 2 and 4 each
with an exhaust port 3 & 5
4(B) 2(A) In the normal position
produced by the spring 1 is
X Y connected to 2 with 4 to
exhaust 5
5 (S) 3 (R)
In the operated position
produced by pushing the
button port 1 is connected
to 4 with 2 to exhaust 3
1(P)
Actuator control
43
Test question: Describe working principle of
2 circuit diagrams?
1.3 1.0 1.3 1.4
1.0
1.1 A B
1.1 A B
1.3 2
S R
P
S R
P 2
1.4
2 2
1.2 1.3 1 3
2 1 3
1.2
1 3 1 3
1 3
(a) (b)
44
Test question: Which valves can be used to
control single/double acting cylinder ?
4/2 valve
4/3 valve
3/2 valve
5/2 valve
5/3 valve
2/2 valve 4/2 valve 5/2 valve 4/3 valve
5/3 valve
3/2 valve
45
Exercise
Your Task: _ +
46
3 Non-return valves
47
1 Non-return valves (check valves)
1 3 1 3
50
Example 2: The logic OR function
The Problem:
A double-acting cylinder
is to advance if one of
two push buttons is
operated.
If the push button is
then released, the
cylinder is to retract.
52
Exercise: Shuttle valve (Logic “OR”)
The problem: A double-acting cylinder is used to transfer
parts from a magazine.
Describe the
operation of the
circuit ?
56
3 Two-pressure valve (Logic “AND”)
1.0 1.0
1.6 2
A 1.4
X Y
2 2 1 3
1.2 1.4 2
1.2
1 3 1 3
1 3
(a) (b)
58
Test question: Two-pressure valve (Logic “AND”)
59
Example: Two-pressure valve (Logic “AND”)
The Problem:
The piston rod of a double-
acting cylinder is to
advance when the 3/2-
way roller lever valve 1S2
is actuated and the push
button of the 3/2- way
valve 1S1 is actuated.
If either of these are
released, then the cylinder
is to return to the initial
position.
The Problem:
The piston rod of the cylinder
1A is to advance only if a
workpiece is inserted in the
workpiece retainer, a guard
has been lowered and the
operator presses the push
button valve.
Upon the release of the push
button or if the guard is no
longer in its lower position,
the cylinder 1A is to retract to
the initial position.
Pneumatics Basic level TP101 Textbook – page 79 61
Exercise: Two-pressure valve (Logic “AND”)
Question:
What happens to the
cylinder, if the push
button is pressed for a
very short period and
is then immediately
released ?
sealing
sleeve
A
A 1.2
1.2
P R
P R
2 1.1 A B
1.1
1 3 S R
P
Animation 3.22
64
Exercise: Rapid exhaust valve
Problem:
The combined actuation of a manually actuated valve and a roller
lever valve advances a forming tool on an edge-folding device.
The forming tool is driven by a double-acting cylinder.
For rapid forward travel, the circuit utilises a quick exhaust valve.
The retracting speed is to be adjustable.
If either of the two valves are released, the tool returns to its initial
position.
Pneumatics Basic level TP101 Textbook – page 90 65
Exercise: Rapid exhaust valve
Question:
What happens to the cylinder
if the push button is pressed
for a short period and then
released?
Describe the operation of the
circuit ?
67
1 Throttle valve, bi-directional
screw
nominal
width
Flow control valves influence the volumetric flow of the compressed air
in both directions. The throttle valve is a flow control valve.
Throttle valves are normally adjustable and the setting can be locked in
position. Throttle valves are used for speed control of cylinders. Care
must be taken that the throttle valve does not close fully, cutting off air
from the system.
68
Flow control – check valve
2
(One way flow control valve)
screw
nominal spring
width
seat
69
Flow control – check valve
1.0 1.0 1.0
2 2
1.1 1.1
1.3
1 3 1 3
(a) (b)
2
1.1
1 3
(c)
70
Test question
Assuming the flow controls are set
differently, what effect would reversing
the free – flow checks in both flows
controls have on the circuit ?
a. Reversing both extension and
retraction speed.
b. Meter extension speed only.
c. Meter retraction speed only.
d. No effect
e. Air would bypass both flow controls
71
Example: Memory circuit and speed control of a cylinder
The Problem:
The piston rod of a double-
acting cylinder is to advance
when a 3/2-way push button
valve is actuated manually.
The cylinder is to remain
advanced until a second valve
is actuated.
Solution:
4/2-way or 5/2-way double pilot valves possess the required
memory function. The valve retains its last switched position until an
opposing signal is received. This characteristic is independent of the
time period, for which the signal is applied to the switching valve.
The one way flow control valves control the cylinder speed in both
directions and are independently adjustable. Since the displaced air
flow is restricted in each case, this is an exhaust air flow control.
Problem:
A double-acting cylinder is to be used to transfer parts from a
magazine.
The cylinder is to advance fully when a push button is operated and
then retract automatically. Full extension is confirmed by a roller
lever valve.
The cylinder is to continue forward even if the push button is released
before full extension is reached.
The speed of the cylinder is to be adjustable in both directions of
motion.
Pneumatics Basic level TP101 Textbook – page 88 74
Exercise:
Questions:
1. What is the effect on the piston rod movement, if the
push button remains actuated once the piston rod has
reached the end position?
77
1 Pressure Sequence valve
The principle on which this valve acts is the same as for the pressure
limiting valve. If the pressure exceeds that set on the spring, the valve
opens.
The flow from 1 to 2 is closed. Outlet 2 is opened only if a preset pressure
has built up in pilot line 12. A pilot spool opens the passage 1 to 2.
78
Pressure Sequence valve
Pressure
sequence valves
are installed in
pneumatic
controls where a
specific pressure
is required for a
switching
operation
(pressure
dependent
controls).
79
Example: Pressure Sequence valve
Problem:
A plastic component is embossed using a die driven by a double-acting
cylinder. The die is to advance and emboss the plastic when a push
button is operated. The return of the die is to be effected when a preset
pressure is reached. The embossing pressure is to be adjustable.
81
Example: Pressure Sequence valve
Question:
What happens to the
cylinder if the push button
is pressed for a short
period and then released?
82
Example: Pressure Sequence valve
Problem:
A plastic component is embossed using a die powered
by a doubleacting cylinder. The return of the die is to be
effected when the cylinder rod has fully extended to the
embossing position and the preset pressure is reached.
A roller lever valve is to be used to confirm full extension.
The signal for retracting must only be generated when
the piston rod has reached the embossing position. The
pressure in the piston chamber is indicated by a
pressure gauge.
83
2 Pressure regulator with relief port
84
3 Restrictions
Reductions of cross section ereas in pipelines and long
pipelines result in resistance to flow of air and possibly
in considerble loss in pressure.
Each source of loss of this type is a throttle. On the
other hand throttles are installed in pneumatic devices
to obtain a timing behaviour in a control system. In the
latter case precisely defined chockes are used.
85
6 Shut-off valves
86
Shut-off valves, cocks
87
7 Combinational valves
88
Combinational Valves
89
Time delay valve: normally closed
By using additional
reservoirs, the time
can be extended.
An accurate
switch-over time is
assured, if the air
is clean and the
pressure relatively
constant.
90
Time delay valve: normally closed
1A S2
4 2
1V1 2 5 3 1V2
1 2
12
12
100% 3
100% 3
1
1
2 2
Start S2
1 3 1 3
91
92
93
Example: Time delay valve
Problem:
A double-acting cylinder is used to press together glued
components.
Upon operation of a push button, the clamping cylinder extends.
Once the fully advanced position is reached, the cylinder is to
remain for a time of T= 6 seconds and then immediately retract to
the initial position.
The cylinder retraction is to be adjustable. A new start cycle is
only possible after the cylinder has fully retracted.
97
HIGHER ENGINEERI NG EDUC ATION ALLI ANCE PROGRAM
Contact: thuyptt@hcmute.edu.vn