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International Journal of Heat and Fluid Flow 23 (2002) 29–35

www.elsevier.com/locate/ijhff

Uncertainties in transient heat transfer measurements


with liquid crystal
Youyou Yan, J. Michael Owen *

Department of Mechanical Engineering, University of Bath, Bath BA2 7AY, UK


Received 23 November 2000; accepted 10 July 2001

Abstract

Thermochromic liquid crystal (TLC) is used extensively as an experimental tool to determine heat transfer coefficients. In a
transient experiment, if the time at which the TLC changes colour is known, then h, the heat transfer coefficient, can be found from
the solution of the so-called semi-infinite-plate problem. If Taw , the adiabatic-wall temperature, is unknown, then two narrow-band
TLCs can be used to determine both h and Taw . In this paper, an uncertainty analysis is used to calculate Ph , the uncertainty in h, and
PTaw , the uncertainty in Taw (when Taw is unknown), in terms of the random uncertainties in the measured temperatures. Computed
values, obtained using a Monte Carlo method, are in good agreement with the uncertainties obtained from the analysis. It is also
shown how the uncertainties Ph and PTaw can be minimised by selecting the appropriate ranges of TLC. Conversely, a poor choice of
TLC can result in large values of these uncertainties. Ó 2002 Published by Elsevier Science Inc.

Keywords: Liquid crystal; Uncertainties; Transient heat transfer

1. Introduction abatic-wall temperature. For some cases, Taw is known


or assumed. For example, for flow over a flat plate, it is
Thermochromic liquid crystal (TLC) is now widely often assumed that Taw is equal to the total temperature
used to determine heat transfer coefficients: see, for ex- of the free-stream. When Taw is unknown, it can be
ample, Ireland and Jones (1985), Jones and Hippensteele found experimentally, as discussed below.
(1988), Kasagi et al. (1989), Camci et al. (1991) and Heat transfer experiments using TLC are either
Baughn (1995). TLC has the property that its colour steady-state or transient, and only the latter case is
changes over a defined range of temperatures: for nar- considered here. For example, a test piece, made from a
row-band TLC, the transitional temperature range is poor thermal conductor such as acrylic plastic, is coated
around 1 °C, and the typical uncertainty in measuring with narrow-band TLC, which has been calibrated
this temperature is approximately 0.1 °C; for wide-band against temperature. In a typical experiment in a wind
TLC, the range can be 10 °C or greater, and the un- tunnel, the test piece is subjected to a step-change in air
certainty is correspondingly larger than for the narrow- temperature. As soon as the TLC reaches its ‘‘transition
band. temperature’’, it will change colour: the higher the heat
The heat transfer coefficient, h, is defined here as transfer coefficient, the shorter the time to reach tran-
qw sition. A video-recording of the surface would reveal a
h¼ ; ð1:1Þ coloured contour, related to the transition temperature,
Tw  Taw
that moves in time from regions of high to low h.
where qw is the heat flux from the surface to the fluid, Tw
Knowing the initial temperature, the transition tem-
is the surface, or wall, temperature, and Taw is the adi-
perature and the time required to reach transition,
contours of h can then be calculated from the recorded
*
Corresponding author. Tel.: +44-01225-82-6934; fax: +44-01225-
contours of temperature.
82-6928. The usual way of calculating h for the transient
E-mail address: j.m.owen@bath.ac.uk (J.M. Owen). experiment is from the step-change solution of the

0142-727X/02/$ - see front matter Ó 2002 Published by Elsevier Science Inc.


PII: S 0 1 4 2 - 7 2 7 X ( 0 1 ) 0 0 1 2 5 - 4
30 Y. Yan, J.M. Owen / Int. J. Heat and Fluid Flow 23 (2002) 29–35

Nomenclature hw temperature difference (Tw  Ti )


H nondimensional temperature (hw =haw )
c specific heat of plate
q density of plate
d thickness of plate
s penetration time
f ðaÞ solution of semi-infinite-plate problem
U amplification parameter for uncertainties
h heat transfer coefficient
k thermal conductivity of plate Subscripts
N number of data in sample h with reference to heat transfer coefficient
r experimental result min minimum value
s standard deviation opt optimum value
t time p individual value
P uncertainty (95% confidence estimate) t with reference to time
qw heat flux from surface-to-fluid T value for special case where uncertainties in
T temperature of plate measured temperatures are equal to each
Taw adiabatic-wall temperature other
Ti initial temperature of plate Taw with reference to adiabatic-wall temperature
Tw surface temperature of plate Ti with reference to initial temperature
Xi measured variable Tw with reference to surface temperature
a nondimensional
pffiffiffiffiffiffiffi heat transfer coefficient a with reference to a
(h t=j) haw with reference to haw
bi derivative of r (or=oXi ) H with reference to H
j thermal property of plate (qck) j with reference to j
haw adiabatic temperature difference (Taw  Ti ) 1,2 values at times t1 , t2

so-called semi-infinite-plate problem. This is the solution the uncertainty in h? If Taw and h are both unknown,
of the one-dimensional Fourier equation for the case of what are the values of Tw1 and Tw2 that will minimise
an infinitely thick plate, initially at a uniform tempera- their uncertainties? These are the questions addressed in
ture, Ti , exposed to a step-change in the temperature of this paper, and their answers should enable experi-
the adjacent fluid. If Taw is already known, then as menters to quantify, and to minimise, the experimental
shown in Section 2, it is only necessary to know the uncertainties in h and Taw .
surface temperature, Tw , and the time, t, in order to Section 2 is concerned with the calculation of the
evaluate h. For this case, a single narrow-band TLC uncertainty in h when Taw is known, and Sections 3 and 4
provides the required value of Tw . If, however, Taw is respectively consider calculating and minimising the
unknown, then two narrow-band TLCs, with respective uncertainties when both h and Taw are unknown. The
transition temperatures of Tw1 and Tw2 , say, together conclusions are given in Section 5, and Appendix A
with the associated times, t1 and t2 , enable both h and contains the results of Coleman and Steele (1999) that
Taw to be evaluated, as shown in Section 3. are used in the uncertainty analysis presented below.
In practice, the test piece has a finite thickness, d say. It should be noted that the results presented here are
The penetration time, s, is defined as the time taken for valid only for random uncertainties and it is implicitly
the back surface of the plate to change by a given assumed that there are no correlated biases between the
amount. For the case where the front surface has a step- temperatures. Coleman and Steele also discuss biases or
change from Ti to Tw , then according to Schultz and systematic uncertainties, for which the methods used
Jones (1973) below should still be valid.
qc The analysis also implicitly assumes that h is invari-
s ¼ 0:10d 2 ; ð1:2Þ
k ant with time and it is therefore invalid for those
which corresponds to the time at which the change in the problems in which h varies with either the magnitude or
temperature of the back surface is 0.01 (Tw  Ti ). For the the distribution of surface temperature. In free convec-
case of a step-change in the fluid temperature, Eq. (1.2) tion, h depends on the magnitude of the difference be-
provides a conservative estimate for s. For experiments tween the temperatures of the surface and the fluid. In
in which t < s, the semi-infinite assumption is taken to some transient forced convection problems, the chang-
be valid. ing thermal boundary conditions can affect the value of
Any uncertainties in the measured temperatures will h (see Butler and Baughn, 1996). In neither of these cases
obviously give rise to uncertainties in the calculated is the analysis strictly valid, but the results may still be
values of h. If Taw is known, what is the value of Tw useful as a guide to the selection of TLC and the esti-
(which is fixed by the choice of TLC) that will minimise mation of uncertainties in h.
Y. Yan, J.M. Owen / Int. J. Heat and Fluid Flow 23 (2002) 29–35 31

2. Uncertainty in h when Taw is known where


df
For some heat transfer problems, the adiabatic-wall f 0 ðaÞ ¼ ¼ 2½aðf ðaÞ  1Þ þ p1=2 : ð2:10Þ
da
temperature is known before the experiment is under- The uncertainty in h can then be found from Eq. (2.6)
taken. Under these conditions, if Ti , the initial temper- such that
ature of the plate at time t ¼ 0, and Tw , the surface  2  2  2  2
temperature of the plate at time t, are known, then h can Ph Pa 1 Pt 1 Pj
¼ þ þ : ð2:11Þ
be readily found. h a 2 t 2 j
It is convenient to define Consider the special case where the uncertainties in t and
hw j are negligible, compared with Ph , and where PTw ¼
H¼ ; ð2:1Þ PTi ¼ PTaw ¼ PT , say. Eq. (2.9) then simplifies to
haw
   
where Ph PT
¼ Uh ; ð2:12Þ
hw ¼ T w  T i ð2:2Þ h haw

and where
1=2
haw ¼ Taw  Ti : ð2:3Þ f2ð 1  f ð aÞ þ f 2 ð aÞ Þ g
Uh ¼ : ð2:13Þ
af 0 ðaÞ
The solution of the semi-infinite-plate problem for a
step-change in fluid temperature (see Schultz and Jones, Uh can be regarded as an amplification parameter that
1973) can then be written as relates Ph =h to PT =haw , and the variation of Uh with H is
shown in Fig. 1. Also shown are the computed values
H ¼ f ðaÞ; ð2:4Þ
obtained using a Monte Carlo method in which random
where noise was added to Tw ; Ti and Taw , and the values of h
2 were determined using Eq. (2.5). A total of N ¼ 10; 000
f ðaÞ ¼ 1  ea erfcðaÞ ð2:5Þ
values was used to compute the average value of h and
and its uncertainty, Ph , and for the results shown in Fig. 1,
rffiffiffi
t PT ¼ 0:2 °C and haw ¼ 40 °C, which are typical of the
a¼h : ð2:6Þ values used in experiments with TLC. The good agree-
j
ment between the computed results and Eq. (2.12) gives
Knowing H from the temperature measurements, a can
confidence in the uncertainty analysis used here.
be calculated using Eq. (2.5); knowing t, h can then be
From Fig. 1, it can be seen that the minimum value of
found from Eq. (2.6).
Uh ðUh;min 4:4Þ occurs at an optimum value of
As Taw and Ti are usually fixed at the outset of the
H ðHopt 0:52Þ. It is also interesting to note that Uh 6 5
experiment, the choice of TLC used to measure Tw de-
for 0:3 < H < 0:7, which provides good latitude for the
termines the value of H. As shown below, this also fixes
experimenter: for PT =haw ¼ 0:5% (the value chosen in
the uncertainty in the measured values of h, but there is
the numerical simulation), Ph =h 2:5% when Uh ¼ 5,
an optimum value of H that minimises this uncertainty.
which most experimenters would regard as acceptable.
If the random uncertainties in Tw , Ti and Taw are in-
It should be stressed that the above special case only
dependent of each other (as is usually the case in prac-
applies if the uncertainties in the measured temperatures
tice), the uncertainty in a can be found, with the aid of
are all equal, which is not generally true. For other
Appendix A, from
cases, Eq. (2.9) should be used to generate the appro-
 2
2 da priate amplification parameter. This would then allow
Pa ¼ PH2 ; ð2:7Þ Hopt and the appropriate value of Ph =h to be determined.
dH
(Good agreement between Eq. (2.9) and results obtained
where by the Monte Carlo method has also been found by the
 2  2  2
oH oH oH authors for cases where the uncertainties in temperature
PH2 ¼ PT2w þ PT2i þ PT2aw : ð2:8Þ are unequal.)
oTw oTi oTaw
Using Eqs. (2.1)–(2.3), it follows that:
 2  2 ( 2 3. Calculating the uncertainties in h and Taw
Pa 1 PT w
¼
a af 0 ðaÞ haw
If both h and Taw are unknown before the experiment
 2  2 ) is conducted, they can be determined using two liquid
2 PTi P T
þ ð1  f ðaÞÞ þ f 2 ð aÞ aw
; crystals to measure temperatures Tw1 and Tw2 , say, at
haw haw
respective times of t1 and t2 . Using the definition given in
ð2:9Þ Eq. (2.1), these give rise to H1 and H2 such that
32 Y. Yan, J.M. Owen / Int. J. Heat and Fluid Flow 23 (2002) 29–35

Fig. 1. Variation of Uh with H when Taw is known. (———) Eq. (2.13); ( ) computed values.

H1 Tw1  Ti where
¼ : ð3:1Þ  
H2 Tw2  Ti f ð aÞ
U1 ¼ ð3:7aÞ
Using Eq. (2.4), af 0 ðaÞ 1
H 1 f ð a1 Þ
¼ ; ð3:2Þ and
H 2 f ð a2 Þ  
where f ð aÞ
rffiffiffiffi U2 ¼ : ð3:7bÞ
t1 af 0 ðaÞ 2
a1 ¼ h ð3:3Þ
j The minimisation of these uncertainties is discussed
and rffiffiffiffi below.
t2
a2 ¼ h : ð3:4Þ
j
Hence, as H1 and H2 are known, h and Taw can be 4. Minimising the uncertainties in h and Taw
readily determined, and the uncertainties in h and Taw
can be calculated (see Yan and Owen, 2000). The rela- For simplicity, consider the special case where
tive uncertainties in h and Taw can be expressed as PTw1 ¼ PTw2 ¼ PTi ¼ PT , say. Eqs. (3.5) and (3.6) then re-
 2 (  2  2
Ph  1 duce to
1 2 2 PTw1 2 PTw2
¼ U1  U2 H1 þ H2
h haw haw Ph PT
) ¼ Uh ; ð4:1aÞ
 2 h Haw
 1 2 PT i
þ H11  H 2 ð3:5Þ where
haw
and n  2 
o1=2
( Uh ¼ 2 U1 1
H2 2 1 1
 2  2 1  U2 1 þ H2  H1 H2
PTaw 2 PTw1
¼ ðU2  U1 Þ U21 H2
1 ð4:1bÞ
haw haw
 2 and
PTw2 
þ U22 H2
2 þ U2 H1 2 1
haw ) PTaw PT
 2 ¼ UTaw ; ð4:2aÞ
 2 PTi Haw Haw
 U1 H1 1  1 ; ð3:6Þ
haw
where
Y. Yan, J.M. Owen / Int. J. Heat and Fluid Flow 23 (2002) 29–35 33

n Fig. 3 shows the effect of H2 on the variation of


UTaw ¼ jU2  U1 j1 U21 H2 2 2
1 þ U2 H2 PTaw =Taw with H1 according to Eq. (4.2a) and (4.2b), and
  1 2
o1=2 the agreement between the results from this equation
þ U2 H1
2  1  U1 H1  1 : ð4:2bÞ and the computations is good. As for Ph =h, PTaw =haw
tends to decrease as H2 increases, and there is an opti-
Uh and UTaw are amplification parameters: they respec- mum value for which PTaw =haw is a minimum. This op-
tively relate the uncertainties in the derived quantities timum value can be approximated by
(Ph =h and PTaw =haw ) to the uncertainties in the measured
temperatures (PT =haw ). H1;opt 0:48H2 : ð4:4Þ
Fig. 2 shows the effect of H2 on the variation of Ph =h It can also be seen from Figs. 2 and 3 that the minimum
with H1 according to Eqs. (4.1a) and (4.1b). Computed values of Ph =h are significantly greater than those of
values, obtained using the Monte Carlo method de- PTaw =haw .
scribed in Section 2, are also shown, and the good For experimenters, the best strategy is to choose TLC
agreement between Eqs. (4.1a) and (4.1b) and the with transition temperatures that make H2 as large as
computations gives confidence in the uncertainty anal- praticable and make H1 0:5H2 . However, the maxi-
ysis used here. mum value of H2 may be limited in practice by the need
It can be seen from Fig. 2 that Ph =h tends to decrease to ensure that the experimental time, t, does not exceed
as H2 increases, and for any value of H2 there is an the penetration time, s (see Section 1).
optimum value of H1 ðH1 ¼ H1;opt , say) for which Ph =h In order to choose H1 and H2 before the experiment
is a minimum. The locus of the minima is also shown, is conducted, it is necessary to have an estimate of the
and unknown Taw . In practice, Taw will be related to the
H1;opt 0:52H2 : ð4:3Þ total temperature of the fluid entering the system and,
in most experiments, it is possible to control and to
It is also interesting to note that, as H2 tends to unity, measure this temperature. The magnitude of the un-
the variation of Ph =h with H1 is similar to that of Ph =h certainties is therefore in the gift of the experimenter: a
with H shown in Fig. 1. That is, Eq. (2.12) provides a well-designed experiment will minimise these uncer-
lower bound for the amplification parameter, and tainties.
Uh;min 4:4. A poor choice of H1 and H2 can, however, It should be remembered that the results presented in
result in values of Uh an order of magnitude greater than this section are only valid when PTw1 ¼ PTw2 ¼ PTi . When
this minimum value, as Fig. 2 shows. The danger for the this is not the case, Eqs. (3.5) and (3.6) can be used to
unwary experimenter is clear to see! produce results similar to those shown in Figs. 2 and 3.

Fig. 2. Effect of H2 on variation of Uh with H1 when Taw is unknown. (———) Eqs. (4.1a) and (4.1b); (- - -) locus of minima; ( ) computed values.
34 Y. Yan, J.M. Owen / Int. J. Heat and Fluid Flow 23 (2002) 29–35

Fig. 3. Effect of H2 on variation of UTaw with H1 . (———) Eq. (4.2a) and (4.2b); (- - -) locus of minima; ( ) computed values.

5. Conclusions uncertainties in h and Taw resulting from biases in the


measured temperatures.
Using the step-change solution of Fourier’s equation
for a semi-infinite plate, analytical expressions have been
derived for Ph , the uncertainty in h, and for PTaw , the Acknowledgements
uncertainty in Taw (when Taw is unknown), in terms of
the random uncertainties in the measured temperatures. We wish to thank the Engineering and Physical Sci-
These expressions are in good agreement with computed ences Research Council and Alstom Power (UK) Lim-
values obtained using a Monte Carlo method. ited for funding this research project. We are also
When Taw is known, there is an optimum value of the indebted to Professor Jim Baughn for his helpful advice
nondimensional temperature, H, that minimises Ph . For and for introducing us to Coleman and Steele’s excellent
the special case where the uncertainties in the measured book on uncertainty analysis.
temperatures, PT , are equal to each other, Hopt 0:5.
For this case, the amplification parameter (or ratio of
Appendix A. Estimating random uncertainties
Ph =h to PT =haw ) is approximately 4.4.
When Taw is unknown, two values of H (H1 and H2 ) The following has been extracted from Coleman and
are needed to determine h and Taw . For any value of Steele (1999) for the case of large samples of data
H2 , there is an optimum value of H1 that minimises the (N P 10).
uncertainty in h. For the special case where the un- Consider the case of an experimental result, r, which
certainties in the measured temperatures are equal, is a function of J measured variables, Xi such that
H1;opt 0:5H2 , and Ph =h and PTaw =haw decrease as H2
increases. The advice to experimenters is to make H2 as r ¼ rðX1 ; X2 ; . . . ; XJ Þ: ðA:1Þ
large as practicable and to choose the optimum value The random uncertainty (precision limit) of the result is
of H1 to minimise Ph ; a poor choice of H1 and H2 given by
could result in very large uncertainties in Ph =h and
X
J J 1 X
X J
PTaw =haw . Pr2 ¼ b2i ðPi Þ2 þ 2 bi bk Pik ; ðA:2Þ
Although the results presented here are valid only for i¼1 i¼1 k¼iþ1
random uncertainties in the measured temperatures,
where
Coleman and Steele (1999) provide formulae for biases
or systematic uncertainties. It should therefore be pos- or
bi ¼ ðA:3Þ
sible to use the methods in this paper to determine the oXi
Y. Yan, J.M. Owen / Int. J. Heat and Fluid Flow 23 (2002) 29–35 35

Pi is the 95% confidence estimate of the random uncer- Butler, R.J., Baughn, J.W., 1996. The effect of the thermal boundary
tainty in Xi , and is given by condition on transient method heat transfer measurements on a flat
plate with a laminar boundary layer. J. Heat Transfer 118, 831–
Pi2 ¼ 4Si2 ; ðA:4Þ 837.
Camci, C., Kim, K., Hippinsteele, S.A., 1991. A new hue-capturing
where the variance, Si2 , is found from technique for the quantitative interpretation of liquid crystal
1 X N
 2 images used in convective heat transfer studies. ASME Paper 91-
Si2 ¼ Xi;p  X i ðA:5Þ GT-122.
N  1 p¼1
Coleman, H.W., Steele, W.G., 1999. Experimentation and Uncertainty
Analysis for Engineers. Wiley, New York.
and X i is the mean value of the N samples of Xi . Ireland, P.T., Jones, T.V., 1985. The measurement of local heat
Pik is the 95% confidence estimate of the covariance of transfer coefficients in blade cooling geometries. AGARD Confer-
Xi and Xk given by ence Proceedings, No. 390, Paper 28.
Jones, T.V., Hippensteele, S.A., 1988. High-resolution heat-transfer-
Pik ¼ 4Sik ; ðA:6Þ coefficient maps applicable to compound-curve surfaces using
where liquid crystals in a transient wind tunnel. NASA Technical
Memorandum 89855.
1 X N
  Kasagi, N., Moffat, R.J., Hirata, M., 1989. Liquid crystals. In: Wen Jel
Sik ¼ Xi;p  X i Xk;p  X k : ðA:7Þ
N  1 p¼1 Yang, (Ed.), Handbook of Flow Visualisation. Hemisphere, New
York.
Schultz, D.L., Jones, T.V., 1973. Heat transfer measurements in short
duration hypersonic facilities Agardograph No. 165.
References Yan, Y., Owen, J.M., 2000. Uncertainties in transient heat
transfer measurements with liquid crystal. Report No. 19/00,
Baughn, J.W., 1995. Liquid crystal methods for studying turbulent Department of Mechanical Engineering, University of Bath,
heat transfer. Int. J. Heat Fluid Flow 16, 365–375. UK.

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