Four Column Tower Manual

TOWER 4 COLUMN SYSTEM
INSTALLATION MANUAL
P/N 9621349 Rev 0
“We Engineer Relationships”

CHIEF INDUSTRIES, INC. – AGRI/INDUSTRIAL DIVISION
Installation Manual
Chief Industries, Inc.

4400 East 39th Street • PO Box 848
Kearney, NE 68847
Phone 800.359.7600
TOWER 4 COLUMN SYSTEM P/N 9621349 Rev 0

Table of Contents
Introduction ......................................................................... 1
Standard Limited Warranty ............................................. 2
General Safety Statement............................................... 5
Work Area Safety Statement ................................................ 5
Auxiliary Equipment Safety ................................................... 6
Packaging and Color Coding Information ................... 7
Diagram of Tower Components ..................................... 8
Individual Tower Components .............................................. 9
Post Weldment .................................................................................... 9
Diagonal Brace .................................................................................. 10
Internal Brace .................................................................................... 10
Horizontal Brace ............................................................................... 11
Top Load Beam ................................................................................. 11
Internal Brace Lug ........................................................................... 11
Diagonal Brace Spacer ................................................................... 11
Hardware Packages ........................................................................ 11
Before You Begin ............................................................. 12
Unloading: ................................................................................. 12
Storage of Materials: ............................................................. 12
Claims for Shortages or Damaged Parts: ........................ 12
Manpower Requirement Estimate: .................................... 13
Tool and Equipment Requirement Estimate: ................. 13
Tips and Shortcuts: ................................................................ 13
Foundation Considerations ........................................... 14
Anchor Bolt layout / Mounting Area ........................................ 15
Strength Staging Layout ................................................ 17
Bolt Torque ........................................................................ 18
Tower Sections ................................................................ 19
Internal Cross Bracing ................................................... 22
Elevator Leg Bracing .............................................................. 23
Access Bracing ................................................................ 24
Stairs and Platforms ....................................................... 25

Tower Stair Components ..................................................... 26
Entry Stair Stringer Weldment ..................................................... 26
Entry Stair Handrail Weldment .................................................... 26
Standard Stair Stringer Weldment ............................................. 26
Standard Stair Handrail Weldment ............................................. 26
Corner Platform Base ...................................................................... 27
Corner Platform Handrail ............................................................... 27
Corner Platform Bracing Mount ................................................... 27
Corner Platform Bracing ................................................................ 27
Switchback Platform Handrail ..................................................... 28
Switchback Platform Bracing Mount ......................................... 28
Switchback Platform Bracing ...................................................... 28
Top Platform Handrail ..................................................................... 29
Top Platform Bracing Mount ......................................................... 29
Top Platform Bracing ...................................................................... 29
Hardware Packages ........................................................................ 30
Tower Stair and Platform Installation ...................................... 30
Platform Packages ................................................................. 31
Corner Platform (STG 0-3) ............................................................. 31
Switchback Left Hand Platform (STG 0-3) ............................... 32
Switchback Right Hand Platform (STG 0-3) ............................ 33
Top Platform (STG 0-3) ................................................................... 34
Corner Platform (STG 4-6) ............................................................. 35
Switchback Left Hand Platform (STG 4-6) ............................... 36
Switchback Right Hand Platform (STG 4-6) ............................ 37
Stair and Platform Installation ........................................... 38
Conveyor Mounting.......................................................... 43
Summary............................................................................. 44

T O W E R 4 C O L U M N S Y S T E M
Introduction
Thank you for purchasing a Tower System. The attached guidelines have been
derived from contractors with years of experience with installations of Tower
Systems. These guidelines present an easy, safe and effective method of
installation, although alternate installation methods may be used.
This proprietary information is loaned with the expressed agreement that the
drawings and information therein contained are the property of Chief Industries,
Inc. and will not be reproduced, copied, or otherwise disposed of, directly or
indirectly, and will not be used in whole or in part to assist in making or to furnish
any information for the making of drawings, prints or other reproduction hereof,
or for the making of additional products or equipment except upon written
permission of Chief Industries, Inc. first obtained and specific as to each case.
The acceptance of this material will be construed as an acceptance of the
foregoing agreement.
The technical data contained herein is the most recent available at the time of
publication and is subject to modification without notice. Chief Industries, Inc.
reserves the right to modify the construction and method of operation of their
products at any time without any obligation on their part to modify any equipment
previously sold and delivered.
Chief Industries, Inc. 800-359-7600 Page 1

Standard Limited Warranty

1. What is covered by this standard limited warranty?
If you are the original retail purchaser of Chief Manufactured Catwalk and Tower System,
Chief Industries, Inc. expressly warrants to you that the components manufactured by Chief
Industries, Inc. were, on the date of delivery to you, free from defects in the composition of
material, Chief workmanship, and design.
2. Duration of this standard limited warranty and notice requirements.
This standard limited warranty is applicable under normal use and service to defects which
become evident within a period of one (1) year from the date of delivery of your Chief Catwalk
and Tower System to you and which are reported in writing to Chief Industries, Inc. within
thirty (30) days of discovery of the defect. In any event, Chief’s obligations under this
standard limited warranty shall expire thirteen (13) months from the invoice date.
In order to obtain warranty service, simply contact Chief Industries, Inc. in writing with the
following information:
Your name
Location of the product
Dealer name
Description of problem
Any pertinent information
Date of purchase
No claim will be processes until all of this information has been received in writing by Chief
Industries, Inc. For warranty service, contact:

Agri / Industrial Division – Customer Service Department
P.O. Box 848
Kearney, NE 68848
3. Chief’s Obligations
By purchasing your Chief Catwalk and Tower System subject to this standard limited warranty,
you and Chief Industries, Inc. expressly agree to an allocation of the risks of product failure
between you and Chief Industries, Inc. This allocation is recognized by both parties and is
reflected in the price of the Chief Catwalk and Tower System.
4. Remedies Available From Chief
If a defect in your Chief Catwalk and Tower System is covered by this standard limited
warranty, Chief Industries, Inc. will supply replacement parts F.O.B. Chief Industries, Inc.,
Kearney, Nebraska. In addition, during the first year of the warranty, Chief Industries, Inc. will
supply the labor necessary to make repairs in your Chief Catwalk and Tower System made
necessary by such defect or faults. Chief Industries, Inc. will request at least two competitive
bids for labor, as shall in the judgment of Chief Industries, Inc. be the most competitive
remedy for the failure covered by this warranty. Of course, Chief Industries, Inc. reserves the

right to reject all such bids and to obtain additional bids. Upon acceptance of a bid by Chief
Industries, Inc., Chief Industries, Inc. will authorize the necessary repair.
5. Remedies Not Available From Chief
The obligations stated in the preceding paragraph are the sole and exclusive remedies
available from Chief Industries, Inc. in the event of problems with your Chief Catwalk and
Tower System. Chief Industries, Inc. will not be liable for the costs of dismantling defect parts
or installing replacement parts, including labor costs, after the first year, and Chief Industries,
Inc. will not be liable for any special, incidental pr consequential damages based upon breach
of warranty, breach of contract negligence, strict tort, or any other legal theory.
6. What is Not Covered by this Standard Limited Warranty
a) Chief manufactured product not sold as part of the catwalk and tower
system.
b) Products, components, equipment accessories, or parts manufactured by
someone other than Chief Industries, Inc.
c) Accessories, Temporary grain storage bins, or bins designed for storage of
products other than whole grain storage.
d) Damage or loss during shipment of the Chief Catwalk and Tower Systems.
e) Damage or loss caused by the acts or omissions of the erector or his agents.
f) Damage or loss caused, in whole or in part, by inadequate or improper site
selection, inadequate or improper site preparation, inadequate or improper
foundation, or any other failure to provide a suitable installation or
installation environment for a suitable installation or installation of the Chief
Catwalk and Tower System, or any product, component, equipment,
accessories, parts used in conjunction with the Chief Catwalk and Tower
System.
g) Damage or loss caused, in whole or in part, by the use of the Chief Catwalk
and Tower System for purposes other than those for which it was designed.
h) Damage or loss caused, in whole or in part by unauthorized attachments,
modifications, or alterations of the Chief Catwalk and Tower System.
i) Damage or loss caused, in whole or in part, by improper or inadequate
maintenance, misuse, or abuse of the Chief Catwalk and Tower System.
7. No Other Warranties
a) Complete and exclusive agreement:
i. This agreement is the complete and exclusive agreement between
you and Chief Industries, Inc. concerning the allocation of the risks
of damage or loss arising from manufactured component failure. It
supersedes all prior agreements, whether written or oral, and all
other communications between you and Chief concerning the
allocation of those risks. No employee of Chief Industries, Inc. or
any other person, including authorized dealers and any other
person authorized to sell a Chief Catwalk and Tower System, has
any authority to make representations, promises, or warranties in
addition to those contained herein.

b) This standard limited warranty is in lieu of all other warranties, expressed or

implied, including warranties of merchantability and fitness for a particular
purpose.
8. Allocation of Risks
This agreement allocates the risks of damage or loss arising from product failure between
Chief Industries, Inc. and purchaser. This allocation is recognized by both parties and was
reflected in the purchase price of the goods.
As purchaser of a Chief Catwalk and Tower System and this standard limited warranty, I
acknowledge that I have read the foregoing agreement, understand its provisions and agree to
be bound by its terms.

Agri / Industrial Division
P.O. Box 848
Kearney, NE 68848
By:____________________________________________________________
Date:__________________________________________________________
Purchaser’s Signature:____________________________________________
Date Signed:____________________________________________________
Purchaser’s Name:_______________________________________________
Purchaser’s Address:_____________________________________________
Invoice Date:___________________________________________________
Invoice Number:________________________________________________
Dealer:________________________________________________________
Customer:_____________________________________________________
Customer Address:______________________________________________
______________________________________________________________
______________________________________________________________
______________________________________________________________

General Safety Statement

Your safety and the safety of others is a primary concern to Chief Industries, Inc.
This manual was written to assist in the safe installation of the Tower System.
It is your responsibility as the owner, builder, operator, or supervisor to know

what specific requirements, precautions and hazards exist and to make these
known to all personnel working with equipment or on the jobsite so that they can
take any necessary safety precautions.
All personnel, including the installation crew, must read and understand the
information contained in this manual before starting construction. Chief
Industries, Inc. is not responsible or liable for the misuse of equipment or
operation of personnel or equipment in an unsafe manner.
Chief Industries, Inc. assumes no liability with respect to proper construction and
inspection, assembly, or use of its products established under applicable laws, all
of which is the sole responsibility of the purchaser and those authorized for the
installation.
Follow all local and federal safety laws and regulations. Make certain that all
equipment and personnel conform to any applicable OSHA regulations.
Work Area Safety Statement
To ensure the safety of all individuals in the work area, only authorized and
trained persons shall install, maintain and use the Tower System.
Under no circumstances should unauthorized individuals be allowed to trespass or

be present in the work area.
It shall be the duty of all operators to verify that the work area is clean, organized
and kept free of all debris and tools that might cause an accidental tripping or
falling hazard.
Special care should be taken when working from unsafe heights. Common sense
dictates that when conditions such as rain or wind prohibit the safe use of
equipment, the installation be discontinued.
Chief Industries, Inc. strongly recommends that equipment meeting the current
OSHA / ANSI specifications be used, whether the individual operator is required
by law to do so or not. Properly climbing equipment and secured safety belts
should be used at all times when performing operations work, installation or
maintenance.
Field modifications without the authorization of the manufacturer may present

unknown dangers to the operator and must be avoided.

Auxiliary Equipment Safety
You may decide to purchase and install “auxiliary equipment” made by other
manufacturers. Chief Industries, Inc. has no control over the design and
manufacture of this equipment. In view of this, at a minimum, we suggest you do
the following:
1. Obtain, read and understand the instructions and cautions of the auxiliary
equipment manufacturer. Be certain that all equipment is installed in
agreement with those instructions.
2. Check with Chief Industries, Inc. to make sure that your bin system is
designed to support any additional loads supplied by the auxiliary
equipment.
3. Obtain any applicable safety decals from the manufacturer and make
certain they are displayed in a visible location.
4. Make certain that all electrical equipment is properly installed and
grounded by a qualified electrician.
5. Check availability and operation of electrical lock out and emergency stop
systems.
6. Be certain that all guards and shields are securely in place.
7. Store all operation / maintenance manuals in a safe place for future use.

Packaging and Color Coding Information

For your convenience in storing part and installation of the Tower System, all packages
will be color coded, individual items labeled with an appropriate part number, and
packages labeled.
Example Label for Shipments:
Project Number (28599)
Detail List of Quantities and Part Numbers:
Qty Chief Part Number
20 9621019
20 9621010
10 9621007
Hardware, including bolts, nuts, screws and other small clips/brackets may be divided
into smaller packages for ease of use and identification.
Where applicable component parts will be marked with the following color codes:
8 Gage Red
9 Gage Light
Green
10 Gage Black
11 Gage Pink
12 Gage Dark Blue
13 Gage Brown
14 Gage Yellow
16 Gage Green

Diagram of Tower Components

To save time and assist as a quick reference guide, the main component parts and the
main assemblies created from these specific components will be shown on the
following pages. Take note of the orientation of these parts in the top level assemblies
to help reduce time and errors during the installation process.
Horizontal
Bracing
Diagonal
Bracing
Post
Weldment

Individual Tower Components
Post Weldment
Height Stage 0 Stage 1 Stage 2 Stage 3 Stage 3-4 Adaptor
20’ 9621190 9621189 9621188 9621186 9621763
10’ 9621200 9621210 9621187 9621185 9621762
9’ 9621199 9621209
8’ 9621198 9621208
7’ 9621197 9621207
6’ 9621196 9621206
5’ 9621195 9621205
4’ 9621194 9621204
Height Stage 4 Stage 5 Stage 6

20’ 9621757 9621759 9621761
10’ 9621756 9621758 9621760
Post Identification
0 Weld Dots Indicates Stage 0

20’ Post
Weldment
Standard Post
Weldment

Diagonal Brace
Diagonal Brace
(Listed in 10’ Height – 4” Post)

Width Stage 0 Stage 1 Stage 2 Stage 3
(2 x 2) (2.5 x 2.5) (3.5 x 3.5) (4 x 4)
4’ 9621279 9621446 9621287 9621288
6’ 9621237 9621453 9621289 9621290
8’ 9621244 9621460 9621291 9621292
10’ 9621251 9621476 9621293 9621294
12’ 9621258 9621483 9621295 9621296
(2.5 x 2.5) (3.5 x 3.5) (4 x 4)

14’ 9621265 9621343 9621344
16’ 9621272 9621345 9621346
(Listed in 10’ Height – 6” Post)

Width Stage 0 Stage 1 Stage 2 Stage 3
(2 x 2) (2.5 x 2.5) (3.5 x 3.5) (4 x 4)
4’ 9621825 9621832 9621839 9621846
6’ 9621826 9621833 9621840 9621847
8’ 9621827 9621834 9621841 9621848
10’ 9621828 9621835 9621842 9621849
12’ 9621829 9621836 9621843 9621850
14’ 9621830 9621837 9621844
16’ 9621831 9621838 9621845
Internal Brace
Internal Brace
(Package is listed per bay size and includes hardware)

Bay Size
4’ x 4’ 9621499
6’ x 6’ 9621500
8’ x 8’ 9621501
10’ x 10’ 9621502
12’ x 12’ 9621503
14’ x 14’ 9621504
16’ x 16’ 9621505

Horizontal Brace
Width
4’ 9621464 Horizontal Brace
6’ 9621465
8’ 9621466
10’ 9621467
12’ 9621468
14’ 9621469
16’ 9621470
Top Load Beam

Width
Top Load Beam
8’ (6”Post) 9621166
8’ (4”Post) 9621786
Internal Brace Lug

9621348
Internal Brace
Lug
Diagonal Brace Spacer

9621347 Diagonal Brace
Spacer
Hardware Packages
9621297 (Post Stage 0-3, 4” Post)
9621822 (Post Stage 4-6, 6” Post)
9621490 (Internal X Brace Stage 0-3)

Before You Begin

 Read the entire installation manual and study the standard detail
drawings supplied with shipment.
Check the packing list for parts received and make sure you have everything listed
before signing off on the packing list or bill of lading. Chief Industries, Inc. must be
contacted within (7) seven days after delivery if there is a shortage of parts.
Unloading: When unloading the truck, layout various components according to the
number identification and accessibility to the construction site. The following
describes the basic order in which the components will be assembled.
1. Stage components for current bay

2. Posts
3. Diagonal Bracing
4. Horizontal Bracing
5. Internal Cross Bracing / Access Bracing
6. Stairs and Platforms
7. Proceed in similar fashion for bay at next elevation
Storage of Materials: All galvanized items should be protected from weather and
moisture condensation to prevent the formation of white rust. Small parts, such
as bolts, nuts, washers, etc., are just as important to an installation as the large
ones. Make certain these are located and checked before disposing of containers
or packing. Ideally, these items should be stored in their shipping containers until
ready for use on the project. They have been packaged to protect against moisture
and each container is identified as to its content. Sheet steel should be stored with
one end low to prevent moisture condensation. Chief Industries, Inc. shall not be
held responsible for materials that are not protected or stored properly after
delivery.
Claims for Shortages or Damaged Parts: All claims for shortages or damaged
parts must be indicated at the time of delivery. An authorized representative of
the contractor must be responsible for checking the material as it is unloaded from
the truck. If material is unloaded at the building site, and the installation is
subcontracted, we recommend that the contractor be informed of his
responsibilities. Signing the packing list is your confirmation of complete
shipment. If delivery is incomplete or damaged you should promptly file a claim
with the delivering carrier. For shortages determined upon receipt of shipment, a
back order will be immediately issued and priority given for earliest possible
delivery. Shortages determined after acceptance of materials will be handled as a
special house order and will be given priority for earliest possible delivery. The
customer will be charged for these materials. If he receives an allowance from
Chief Industries, Inc., his account will be credited. Chief Industries, Inc. liability

in regard to shortages is limited to supplying the missing materials including

freight charges by a commercial carrier. Claims for lost time or completion
penalties will not be honored.
Manpower Requirement Estimate: Please note that the size of crew will vary
depending upon the size and complexity of the project and familiarity with installation
procedures. When appropriate your crew should consist of the following to ensure the
project is completed in the time frame allowed.
1 worker familiar with components and drawings, Ground Level

1 worker to unload and stage parts, Top Level
2 workers installing parts & setting fasteners
1 supervisor
Tool and Equipment Requirement Estimate: Please note that this is a partial list
of the tools and equipment needed for installation. Individual installations may vary.
Appropriately rated crane

Open end wrenches and sockets
Impact wrenches with sockets
Standard drift pins, 9/16” tapered shank
Tips and Shortcuts: The parts are packaged to reduce cost. For the most efficient
construction of the complete project please consider the following:
1. Unbundle and sort all components into stacks of similar parts.

2. Layout all parts as shown in the staging layout and directions in the manual.
3. Chief Industries, Inc. ships a minimal amount of hardware and fasteners.
Collect all dropped fasteners to ensure you have enough to complete the
project.
4. Verify that you use the correct components in each Tower section before
proceeding to the next.

Foundation Considerations
The foundation and anchoring are critical on all tower structures. Variables such
as soil conditions, quality of concrete and reinforcement must be taken into
account when designing and costing your foundation.
Chief Industries Inc. does not design foundations and is not responsible for the
foundation or anchoring of the tower system to a foundation. A qualified and
licensed engineering firm should be consulted to design your foundation to meet
the requirements for your project and the appropriate building codes.
Chief Industries Inc. will provide the design engineer with additional information
related to the structural characteristics of the tower including:
Tower dead load

Compression and uplift per post
Overturning moment at the foundation
Horizontal shear per post

Anchor Bolt layout / Mounting Area
Important! Reference stacking drawing to determine correct base plate

stage and proper anchor bolt layout.
Tower Dim “C” Dim “C” Dim “D” Dim “D”
Dim “A” Dim “B”
Size STG 0-3 STG 4-6 STG 0-3 STG 4-6
4X4 48.000 48.000 67.882 67.882 7.000 10.000
4X8 48.000 96.000 107.331 107.331 7.000 10.000
4 X 10 48.000 120.000 129.244 129.244 7.000 10.000
4 X 12 48.000 144.000 151.789 151.789 7.000 10.000
6X6 72.000 72.000 101.823 101.823 7.000 10.000
8X8 96.000 96.000 135.765 135.765 7.000 10.000
10 X 10 120.000 120.000 169.706 169.706 7.000 10.000
12 X 12 144.000 144.000 203.647 203.647 7.000 10.000
14 X 14 168.000 168.000 237.588 237.588 7.000 10.000
16 X 16 192.000 192.000 271.529 271.529 7.000 10.000
Note: Dimensions “A” and “B” are found by measuring parallel to the tower,
from the centerline of base plate to centerline of base plate.
Dimension “D” is found by measuring parallel to the tower, from the centerline of
anchor bolt to centerline of anchor bolt.
Dimension “C” is a check dimension to verify the bolt pattern. This is found by
measuring the centerline of the anchor bolt to centerline of the anchor bolt.

Use the correct bolts and bolt torque values as specified by a qualified consulting
engineer. Verify anchor bolt grade, protrusion from concrete and minimum
embedment for your foundation before proceeding with the installation. The
foundation is critical to the structural integrity of the tower system.
9621077
STG 0-3 Base Plate
9621815
STG 4-6 Base Plate

Strength Staging Layout

All tower components such as posts, diagonals and horizontal braces are strength
staged according to six (6) different stages. As a result, each tower component has a
different designation. You must build your tower according to the directions supplied
and stage the components as specified.
A components stage designation determines where that specific component will be

positioned. The higher stage numbers indicate higher strength and will be assembled at
the tower base. The lower stage numbers will be assembled at the tower top. The rest
of the components are assembled in stage numerical order in between. Posts, diagonal
bracing and horizontal bracing are staged separately from each other.
Before you start refer to the staging layout drawing attached with shipment and sort the
tower components according to type and stage, in the order they will be used during
construction.
Shown below is an example of a staging layout. This is an example only – you must
follow the staging layout custom supplied with your order.
Tower Height = 65’
Post stage = 0 5’ Post Note:
Diagonal stage = 0 5’ Diagonal
Tower Height indicates
Post stage = 0 10’ Post
the tower height at the
Diagonal stage = 0 10’ Diagonal top of each tower
section.
Tower Height = 50’ Example: A rise in

Post stage = 0 10’ Post height of 5’ from the
previous section height
indicates a 5’ post and
5’ diagonal bracing.
Post stage = 1 10’ Post
Diagonal stage = 1 10’ Diagonal Post Stage is indicated
by the number of weld
dots near each post
Post stage = 1 10’ Post end.
Common Post stages
Tower Height = 20’ can be shipped in 10’ or
Post stage = 2 10’ Post 20’ lengths, according
to purchase order
specifications.
Post stage = 2 10’ Post Diagonal stage indicates
Diagonal stage = 2 10’ Diagonal the section diagonal
Tower Height = 0’ bracing stage.
Post stage = 3 10’ Base Post

Bolt Torque
The correct bolts and bolt torque values as specified and provided by Chief Industries,
Inc. must be used throughout the entire assembly of this Tower System. Failure to
follow these instructions could result in structural damage and/or failure of the Tower
System.

Tower Sections
Before starting make sure you have a copy of the packing list, this will assist you in
identifying the correct part numbers required for your system.
All local, state and federal safety regulations and requirements must be strictly
observed and enforced.
Installation is largely a matter of individual choice and experience. The following

general outline is provided for reference only.
Note: Leave all hardware (bolts, nuts, washers) loose until all components in a
single bay have been added. This will allow you to square and plumb each bay and
ensure that tolerances do not accumulate.
Note: Bolt heads are to be installed inside of the Tower bay.
Verify the correct tower type / style by looking at the weld dots located near the
end of the Tower posts.
1. Place tower posts into position. These connections will require (8)
3/4” x 2-1/2” Grade 5 bolts with lock washer and nut for stage 0-3
and (8) 1” x 3-1/2” Grade 8 bolts with lock washer and nut for stage
4-6.
2. Place diagonal bracing into position. Note that diagonal bracing is to

be installed back to back with a spacer plate in between the two
angles.

These connections will require (5) 3/4” x 2-1/2” Grade 5 bolts with
lock washer and nut. On section heights 5’ and smaller these
connections will require (3) 3/4” x 2-1/2” Grade 5 bolts with lock
washer and nut. Bolts used inside the adjustable slot require (2) 3/4”
flat washers, installed one each side of the ear plate. Note: Top
section heights 5’ and smaller do not require a bolt inside the post ear
plate adjustable slot.
Bolt not required

inside slot on top
sections that are 9’
and smaller
3. Place the horizontal bracing into position. These connections will

require (4) 3/4” x 2-1/2” Grade 5 bolts with lock washer and nut.
a. Note that this horizontal brace will be installed on the outside
of the top ear plate.

b. When using 20’ posts, mount only one (1) horizontal brace to
the center ear plate and one (1) horizontal brace to the top
ear plate.
Horizontal Brace
required
Horizontal Brace
required
Do not install
Horizontal Brace here!
Tower bay sections may be assembled at ground level and then lifted into
place with an appropriate capacity crane.
Note: If assembling more than one section at ground level, verify that
internal cross braces are installed. Install temporary bracing for construction
purposes if not provided with shipment. Stacking one section at a time is
recommended.
Before assembly always refer to staging layout. Once the entire tower has
been assembled verify that the top bay has end caps on the tower posts or a
top load beam attached to prevent water moisture from leaking into the
tower and causing damage to the tower system.
Typical Assembly of tower posts,

horizontal bracing, diagonal
bracing and internal cross bracing

Internal Cross Bracing

Internal cross bracing must be installed at 20’ intervals before assembling the next
sections of the tower. This internal bracing will provide lateral stabilization and square
the tower, allowing for easier assembly of the additional stages. If there is an elevator
installed cross bracing must be field fabricated or purchased from Chief Industries Inc.
1. Install internal brace mounting lug to the corresponding holes in the

post end plates. These connections will require (2) 3/4” x 2” Grade
5 bolts with lock washer and nut. Note that these plates will mount
on the underside of the post end plates.
Mounting Lug
2. Bolt the first internal cross brace to the underside of the internal
brace mounting lug. These connections will require (2) 3/4” x 2”
Grade 5 bolts with lock washer and nut.
Internal Brace
3. Bolt the second internal cross brace to the first internal cross brace,
with flanges back to back. Make sure to connect the braces together
at all three bolt locations.
4. Torque bolts to required specifications.

Elevator Leg Bracing

It is recommended that you assemble the elevator leg at the same time as you assemble
the tower bays. Rigidly brace the elevator legs to the corresponding tower column post
end plates every 20’ to laterally stabilize and square the elevator in addition to the
tower.
1. Brace the elevator legs at each of the 4 corners, using a minimum of

2 x 2 x ¼” angle iron.
2. Fabricate and install a collar around the elevator legs, using a
minimum of 2 x 2 x ¼” angle iron.
3. If a leg is centered in the tower bay it is sufficient to use (4) braces.
If the leg is offset or with installations requiring two or more elevator
legs (6) braces are required. You must stabilize your elevator leg so
that it does not rotate or swivel.
6 Braces Shown 4 Braces Shown

for offset leg for centered leg
Note: If you have any construction problems, additional wind loading or

weight loads that will be added to the tower, contact Chief Industries Inc.
for additional information and bracing requirements.

Access Bracing
Access braces are installed in a tower
whenever equipment is installed through the
tower, or when the diagonal bracing may
interfere with the proper placement of
spouting or other equipment. Access bracing
may also be installed for personnel access to
specific areas of the tower.
Note: Caution should be exercised when

installing access bracing. Only remove
existing bracing on one side of a tower bay
when installing access bracing.
1. Bolt both ends of horizontal access brace. These connections will

require (4) 3/4” x 2” Grade 5 bolts with lock washer and nut.
Bolt one end of both the diagonal bracing pieces to the center ear of
the horizontal access brace. These connections will require (4) 3/4” x
2” Grade 5 bolts with lock washer and nut. Bolts used inside the
adjustable slot require (2) 3/4” flat washers, installed one each side of
the ear plate.
Bolt the other end of the diagonal bracing to the standard post ears
on the tower bay. These connections will require (4) 3/4” x 2” Grade
5 bolts with lock washer and nut. Bolts used inside the adjustable
slot require (2) 3/4” flat washers, installed one each side of the ear
plate.
2. Torque bolts to required specifications.

Stairs and Platforms

Stairs and Platforms are installed in a tower to provide easy and convenient personnel
access. Stairs and platforms are available in wrap around or switchback configurations.
To save time and assist as a quick reference guide, the main component parts and the
main assemblies created from these specific components will be shown on the
following pages. Take note of the orientation of these parts in the top level assemblies
to help reduce time and errors during the installation process.
Top Platform
Standard
Stair
Assembly
Corner Platform
Entry Stair
Assembly

Tower Stair Components
Entry Stair Stringer Weldment

9621644 8’ Width - 10’ Height
Entry Stair Handrail Weldment
9621656 8’ Width - 10’ Height
Entry Stair Stringer

Weldment
Stair Handrail
Weldment
Standard Stair Stringer Weldment

9621711 8’ Width - 10’ Height
9621131 10’ Width - 10’ Height
9621713 12’ Width - 10’ Height
9621714 14’ Width - 10’ Height
Standard Stair Handrail Weldment

9621640 8’ Width - 10’ Height
9621133 10’ Width - 10’ Height
9621607 12’ Width - 10’ Height
9621612 14’ Width - 10’ Height Standard Stair
Stringer Weldment

Corner Platform Base

9621137 (STG 0-3)
9621510 (STG 4-6)
Corner Platform Handrail

9621135 (33.00.” length)
9621136 (36.12” length)
Corner Platform Bracing Mount

9621645 Mount #1 (STG 0-3)
9621646 Mount #2 (STG 0-3)
9621508 Mount #1 (STG 4-6)
9621507 Mount #2 (STG 4-6)
Corner Platform Bracing

9621657 (50.75” length)
9621659 (40.00” length)

Switchback Platform Base

9621571 LH (STG 0-3)
9621556 RH (STG 0-3)
9621531 LH (STG 4-6)
9621535 RH (STG 4-6)
Switchback Platform Handrail

9621586 (55.37” length)
9621582 (36.12” length)
Switchback Platform Bracing Mount

9621645 Mount #1 (STG 0-3)
9621619 Mount #2 (STG 0-3)
9621623 Mount #3 (STG 0-3)
9621508 Mount #1 (STG 4-6)
9621538 Mount #2 (STG 4-6)
9621539 Mount #3 (STG 4-6)
Switchback Platform Bracing

9621659 (40.00” length)
9621715 (60.00” length)
9621716 (68.00” length)

Top Platform Base

9621590 (STG 0-3)
Top Platform Handrail

9621582 (36.25” length)
9621595 (70.87” length)
Top Platform Bracing Mount

9621718 Mount #1 (STG 0-3)
Top Platform Bracing

9621657 (50.75” length)

Hardware Packages
9621139 (Corner Platform)
9621660 (Switchback Platform)
9621661 (Top Platform)
9621665 (Stair Standard Bay)
Tower Stair and Platform Installation

Before starting make sure you have a copy of the packing list, this will assist you in
identifying the correct part numbers required for your system.
All local, state and federal safety regulations and requirements must be strictly
observed and enforced.
Installation is largely a matter of individual choice and experience. The following

general outline is provided for reference only.
Note: Leave all hardware (bolts, nuts, washers) loose until all components have
been added. This will allow you to square the Platform assembly and ensure that
tolerances do not accumulate.
Note: Bolt heads are to be installed inside of the Platform base.
Note: Handrails may be mounted to the platform weldment / stair stringer

weldment prior to installation on the tower.

Platform Packages
The following platform packages are provided for your reference during the installation
process. For the most efficient construction of the complete project please note the
orientation of the following components:
Corner Platform (STG 0-3)
9621135
9621136
9621137
9621659
9621659
9621657
9621645
9621646
9621646

Switchback Left Hand Platform (STG 0-3)
9621586
9621582
9621582
9621571
9621715
9621659
9621716
9621645
9621623
9621619

Switchback Right Hand Platform (STG 0-3)
9621586
9621582
9621582
9621571
9621659
9621715
9621716
9621645
9621623
9621619

Top Platform (STG 0-3)
9621595
9621582
9621582
9621590
9621657
9621657
9621718
9621718
9621718
9621718

Corner Platform (STG 4-6)
9621135
9621136
9621510
9621659
9621659
9621657
9621508 9621507
9621508

Switchback Left Hand Platform (STG 4-6)
9621586
9621582
9621582
9621531
9621715
9621659
9621716
9621507
9621539
9621538

Switchback Right Hand Platform (STG 4-6)
9621586
9621582
9621582
9621535
9621659
9621715
9621716
9621507
9621539
9621538

Stair and Platform Installation
The following instructions are provided for your reference during the installation
process.
1. Place the platform base on top of the tower post connection plate.
Position the mounting plate on the corner of this plate as shown.
These connections will require 3/4” x 2-1/2” Grade 5 bolts with lock
washer and nut for stage 0-3 and 1” x 4” Grade 8 bolts with lock
washer and nut for stage 4-6.
Tower Post
Connection Plate
Platform
Mounting Plate
2. Place the bracing mounts around the tower post. The correct orientation
of these parts will be shown in the detail drawings. Leave the bracing
mount loose at this time. These connections will require 1/2” x 1-1/2”
Bracing Mount

3. Bolt the platform bracing to the bracing mount and the platform as
shown in the detail drawings. Mount holes will be specified to assist
in positioning these braces correctly. Tighten all fasteners on the
bracing mount after verifying alignment of bracing and square / level
of platform. These connections will require 1/2” x 1-1/2” Grade 5
bolts with lock washer and nut.
Platform Bracing
4. Bolt the handrails to the platform. Note the orientation of these

handrails as shown in the detail drawings and ensure that the kick
plate is located to the interior of the platform. These connections
will require 1/2” x 1-1/2” Grade 5 bolts with lock washer and nut.
In addition the handrails may be bolted together using 1/2” x 4”

5. Install the starter stair stringer weldment to the completed platform.

These connections will require 1/2” x 1-1/2” Grade 5 bolts with lock
washer and nut.
a. The stair stringer will bolt using the mounting brackets

located on the interior of the stringer. Before tightening
fasteners verify that the top and bottom stair treads are flush
with the adjoining platform floor.
Stair Stringer
Mounting Brackets
6. Bolt the stair handrail to the outside face of the stair stringer
weldment. Note that only two (2) bolts are required per handrail
post. Three (3) holes have been provided in the stringer channel to
ensure obstruction clearance. These connections will require 1/2” x
2-1/2” Grade 5 bolts with lock washer and nut.

7. Continue to attach stair stringers and handrails as specified for all

tower bays.
8. Attach any remaining safety guards to provide additional
reinforcement to the handrail. These optional components will be
field installed and can be installed either by field drilling and attaching
1/2” x 2-1/2” Grade 5 bolts with lock washer and nut, or using #12
self drilling TEK screws with sealing washer head.
Stair Handrail
Safety Guard

Note: When installing switchback stair landings / platforms verify the position of
the entry stair section before proceeding with installation of additional landings /
platforms.
The entry stair section must be positioned correctly so that the top stair section
will land directly next to the tower and mount correctly with the top platform.
For example: On even height towers the entry stair section must be installed at
the outer connection on the first switchback landing / platform.
Switchback Platform
Outer Connection
Even Height
Tower (4 Bay)
If field modifications are required, contact Chief Industries, Inc. before

proceeding. If there are fabrication errors, or shortages occur, do not substitute
similar components. Chief will not be responsible for unauthorized modifications
or for damages incurred during shipping, staging or installation.

Conveyor Mounting
If the tower is to support a top load such as a conveyor or catwalk, this load must
be supported by a beam welded to the top of the tower column posts.
Loam beams should be installed on the top bay only.
Tower Support
Beams
1. Lift the assembled Tower into place using rigging with appropriate support for
the Tower as specified previously.
2. Locate the Tower as desired over the tower support system.
3. Install Tower support beams to Tower cross braces.
a. Tower support beams must span two cross braces.
b. Support beams must contact the cross braces only and cannot be
supported by or be welded to the wind diagonal bracing.
c. Support beams must be fully welded at all contact points with 1/4”
fillet weld.
4. Install the tower support beams across the tower posts as shown.
a. Tower support beams must span 2 tower posts.
5. Install the Tower support beams to the tower support beams.
a. Tower support beams cannot be welded directly to the tower
horizontal bracing or be supported by any part of the tower.
Tower support beams must contact the tower support beams only.
b. Support beams must be fully welded at all contact points with 1/4”
fillet weld.

6. Repeat the above steps till all Tower sections are installed to the appropriate
support structures.
Summary
While we do not intend to suggest that the preceding assembly instructions are the
only way to install Tower Systems, experienced contractors indicate that we have
described the quickest, safest, and most cost-effective method.
Separate assembly instructions and installation information is provided when

required for accessory items.
Unless stated in the quotation, Chief Industries Inc. is not responsible for the
design of any equipment locations, external interference, required loadings, and/or
additional attachments that may be placed upon Tower System products.
Common sense safety precautions should always be observed. Chief Industries

Inc. will accept no liability arising from the misuse of equipment. Always Work
Safely!

Should you have any questions concerning assembly instructions, parts or

drawings, please feel free to contact us at any of the following.

4400 East 39th Street • PO Box 848
Kearney, NE 68847
Phone 800.359.7600
For more information about Chief Industries, Inc. and additional products or services visit our website
www.agri.chiefind.com

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TOWER 4 COLUMN SYSTEM

“We Engineer Relationships”

Chief Industries, Inc.

TOWER 4 COLUMN SYSTEM P/N 9621349 Rev 0

TOWER 4 COLUMN SYSTEM P/N 9621349 Rev 0

TOWER 4 COLUMN SYSTEM P/N 9621349 Rev 0

Chief Industries, Inc. 800-359-7600 Page 1

Standard Limited Warranty

Chief Industries, Inc.

Chief Industries, Inc. 800-359-7600 Page 2

Chief Industries, Inc. 800-359-7600 Page 3

b) This standard limited warranty is in lieu of all other warranties, expressed or

Chief Industries, Inc.

Chief Industries, Inc. 800-359-7600 Page 4

General Safety Statement

It is your responsibility as the owner, builder, operator, or supervisor to know

Work Area Safety Statement

Under no circumstances should unauthorized individuals be allowed to trespass or

Field modifications without the authorization of the manufacturer may present

Chief Industries, Inc. 800-359-7600 Page 5

Auxiliary Equipment Safety

Chief Industries, Inc. 800-359-7600 Page 6

Packaging and Color Coding Information

Example Label for Shipments:

Project Number (28599)

Detail List of Quantities and Part Numbers:

Qty Chief Part Number

Chief Industries, Inc. 800-359-7600 Page 7

Diagram of Tower Components

Chief Industries, Inc. 800-359-7600 Page 8

Individual Tower Components

Height Stage 4 Stage 5 Stage 6

0 Weld Dots Indicates Stage 0

Chief Industries, Inc. 800-359-7600 Page 9

(Listed in 10’ Height – 4” Post)

(2.5 x 2.5) (3.5 x 3.5) (4 x 4)

(Listed in 10’ Height – 6” Post)

(Package is listed per bay size and includes hardware)

Chief Industries, Inc. 800-359-7600 Page 10

Top Load Beam

Internal Brace Lug

Diagonal Brace Spacer

Chief Industries, Inc. 800-359-7600 Page 11

Before You Begin

1. Stage components for current bay

Chief Industries, Inc. 800-359-7600 Page 12

in regard to shortages is limited to supplying the missing materials including

1 worker familiar with components and drawings, Ground Level

Appropriately rated crane

1. Unbundle and sort all components into stacks of similar parts.

Chief Industries, Inc. 800-359-7600 Page 13

Tower dead load

Chief Industries, Inc. 800-359-7600 Page 14

Anchor Bolt layout / Mounting Area

Important! Reference stacking drawing to determine correct base plate

Chief Industries, Inc. 800-359-7600 Page 15

Chief Industries, Inc. 800-359-7600 Page 16

Strength Staging Layout

A components stage designation determines where that specific component will be

Tower Height = 50’ Example: A rise in

Chief Industries, Inc. 800-359-7600 Page 17

Chief Industries, Inc. 800-359-7600 Page 18

Installation is largely a matter of individual choice and experience. The following