1000-400-933 - D-X8000 Light Source Service Guide

X8000 Light Source
Service Guide
220-200-000
Contents
Warnings and Cautions...................................................................................................................4
Introduction...........................................................................................................................................5
Service Options.....................................................................................................................................5
Required Skills, Tools, and Components..............................................................................................5
Reference Documents..........................................................................................................................5
Device Description............................................................................................................................6
Technical Specifications........................................................................................................................6
Device Diagrams...................................................................................................................................7
Basic Maintenance..........................................................................................................................10
Cleaning the X8000.............................................................................................................................10
Caring for the Bulb Module.................................................................................................................10
Replacing the Bulb Module.................................................................................................................10
Replacing the Fuses............................................................................................................................11
Disposing of the X8000.......................................................................................................................11
Troubleshooting. ...............................................................................................................................12
Error Code Definitions.........................................................................................................................13
Diagnosis...............................................................................................................................................14
Control Board Diagrams.....................................................................................................................18
Repair/Replacement.......................................................................................................................19
1.0 Chassis Cover...............................................................................................................................20
2.0 Control Board................................................................................................................................21
3.0 Ballast (CEP300CXE, -413)...........................................................................................................26
3.5 Ballast (CEP301CXE, P19116)......................................................................................................33
4.0 Bulb Mount Board . ......................................................................................................................40
5.0 AC Inlet Board . ............................................................................................................................43
6.0 Jaw Handle...................................................................................................................................46
7.0 LED power switch ........................................................................................................................47
8.0 Display Board . .............................................................................................................................51
9.0 Front Panel Membrane..................................................................................................................53
10.0 Shutter.........................................................................................................................................55
11.0 Hot Mirror....................................................................................................................................57
12.0 Motor...........................................................................................................................................59
13.0 Jaw Assembly.............................................................................................................................61
14.0 Integrating Rod ..........................................................................................................................63
15.0 AC Inlet Filter...............................................................................................................................65
16.0 Ballast Fan (Short Fan Stud Design)...........................................................................................68
17.0 Bulb Fan (Short Fan Stud Design)...............................................................................................70
18.0 Ballast Fan (Long Fan Stud Design)............................................................................................73
19.0 Bulb Fan (Long Fan Stud Design)...............................................................................................75
Final Testing and Inspection. ....................................................................................................78

Tools Needed......................................................................................................................................78
Hi-Pot/Di-Electric Breakdown Test.....................................................................................................80
Warranty. ...............................................................................................................................................81
3
Warnings and Cautions 4. Ensure that readjustments, modifications, and/
or repairs are carried out exclusively by Stryker
Endoscopy or other authorized personnel.
Please read this manual and follow its instructions carefully.
The words warning, caution, and note carry special 5. Ensure that the electrical installation of the relevant
meanings and should be carefully reviewed: operating room complies with the applicable IEC,
CEC, and NEC requirements.
Warning Warnings indicate risks to the safety Federal law (United States of America) restricts this device
of the patient or user. Failure to follow to use by, or on order of, a physician.
warnings may result in injury to the
patient or user.
Caution Cautions indicate risks to the IMPORTANT SAFETY NOTICE

equipment. Failure to follow cautions
may result in product damage. Before operating or performing any maintenance or
repairs on the X8000 Light Source, read the user guide
Note Notes provide special information to and service guide thoroughly and carefully. When using
clarify instructions or present additional any light source, such as the X8000, fire and/or severe
useful information. injury may result to the patient, user or inanimate
objects, if the instructions in this manual are not
followed.
All light sources, including the X8000, can generate
An exclamation mark within a triangle significant amounts of heat at the scope tip, the scope
is intended to alert the user of special light post, the light cable tip, and/or near the light cable
warnings or important operating and adapter. Higher levels of brightness from the light source
maintenance instructions in the manual. result in higher levels of heat.
To avoid the risk of burns and/or fire:
• Always adjust the brightness level of the camera
and the monitor before adjusting the brightness
A lightning bolt within a triangle is level of the light source.
intended to warn of the presence of • Adjust the brightness level of the light source to
hazardous voltage. Refer all service to the minimum brightness necessary to adequately
authorized personnel. illuminate the surgical site.
The incorrect use of any of the required tools and/or • Adjust the internal shutter of the camera higher
techniques may risk damage to the equipment or injury to in order to run the light source at a lower
the person carrying out the procedure, subsequent operators, intensity.
or patient. Perform the repair ONLY if you have been • Avoid touching the scope tip or the light cable
specifically trained in the use of all pertinent equipment tip to the patient, and never place them on top
and techniques. Stryker Endoscopy cannot continue to of the patient, as doing so may result in burns to
guarantee compliance to UL, CSA, TUV, or other labeled the patient or user.
safety standards if service is performed by anyone other than • Never place the scope tip, the scope light post,
Stryker Endoscopy personnel. the light cable adapter, or the light cable tip on
To help avoid potential serious injury to the user and the the surgical drapes or other flammable material,
patient and/or damage to this device: as doing so may result in fire.
1. Read this manual thoroughly, especially the • Always place the light source in Standby mode
warnings, and be familiar with its contents prior to whenever the scope is removed from the light
using this equipment. cable or the device is unattended. The scope
2. Never sterilize any part of the X8000 console. tip, scope light post, light cable adapter, and
light cable tip will take several minutes to cool
3. Disconnect the X8000 from the electrical outlet off after being placed in Standby mode, and
when inspecting the fuses. therefore may still result in fire or burns to the
patient, user, or inanimate objects.
4
Introduction Required Skills, Tools, and Components
This manual is intended to be used as a service guide for The repair procedures described in this manual require a
Stryker repair technicians in the installation, maintenance, basic set of skills, tools, and replacement components.
and repair of the Stryker X8000 Light Source. It is meant
to be used in conjunction with the X8000 Light Source Skills
User Manual (1000-400-885) and does not replace existing Stryker recommends diagnostic and repair procedures be
documentation. performed by authorized, qualified technicians with training
or experience in the following:
Service Options • Basic electronics • Vectorscope operation
techniques
• BioTek Safety Analyzer
Factory Service • Multimeter operation operation
Due to the complexity of the X8000 Light Source, Stryker
recommends that any malfunctioning system be returned • Oscilloscope operation
to Stryker Endoscopy for repair or replacement, where
specialized equipment and technicians are available to Tools
perform repairs while maintaining full product quality and Most of the procedures described in this manual can be
safety. If service is needed either during or after the warranty performed using a basic tool kit that includes the items listed
period: below.
1. Contact Stryker Endoscopy at 1-800-624-4422,
or contact your local Stryker Endoscopy sales
representative. Basic tools Advanced tools
2. Package all the components carefully in the original • Phillips screwdriver • Multimeter
shipping container, if possible.
• Flathead screwdriver • Oscilloscope
3. Ship the X8000 Light Source, prepaid and insured, to: (20 Mhz or higher)
• 8˝ adjustable wrench
Stryker Endoscopy Customer Service • NTSC/Pal Vectorscope
• Needlenose pliers
Attention: Repair Department • BioTek Model 601 PRO
5900 Optical Court • Color video monitor
Safety Analyzer or
San Jose, California 95138 • Glass fuse puller equivalent current leakage
You may request a loaner unit during the repair period. tester
On-Site Service Components

Stryker Endoscopy accepts responsibility for the effects on Replacement parts are identified in the “Device Diagrams”
safety, reliability, and performance of the equipment only if section of this manual. Certain components are for in-house
readjustments, modifications, and repairs have been carried use only and will not be available to any non-Stryker entity.
out exclusively by a person specifically authorized by Stryker Before any parts are purchased, an Indemnification Letter
Endoscopy to do so. must be signed and submitted to Stryker Endoscopy,
On-site repair should be carried out only by qualified available from Customer Service at 1-800-624-4422.
technicians with the proper test equipment listed in this Stryker reserves the right to incorporate improvements
manual, so that the safety of operators and patients is not to the X8000 without notice and will inform customers of
compromised. any significant upgrades. All updated parts will be fully
In no event shall Stryker Endoscopy be liable for incidental interchangeable with older versions and will offer at least the
or consequential damages in connection with or arising from same level of quality and performance.
the performance or use of its products after unauthorized For up-to-date information on upgrades to the product or to
modification or repair. this manual, contact your Stryker representative.
Reference Documents
None of the in-house Manufacturing Assembly Procedures

(MAPs), Quality Inspection Procedures (QIPs), specialty
tools, jigs, or fixtures listed in this manual are available for
purchase.
5
Device Description Technical Specifications
The Stryker X8000 Light Source is a light-generating unit Electrical

designed to illuminate surgical sites during endoscopic Primary: 100 – 120 VAC, 50/60 Hz, 450 W
applications. The X8000 uses a 300-watt xenon bulb to 220 – 240VAC, 50/60 Hz, 450 W
generate light, which it delivers to the surgical site via a Fuses (2): T 5.0AH, 250V
fiberoptic light cable. Dimensions
The X8000 is compatible with all Stryker light cables, and, Height: 4.75˝ (12.1 cm)
with the proper light cable and adapters, can connect to any Width: 12.5˝ (31.8 cm)
flexible or rigid endoscope. Depth: 16.8˝ (42.7 cm)
The X8000 is equipped with Electronic Scope Sensing Weight: 16.0 lbs (7.3 kg)
Technology (ESST), a special safety feature that helps Fiberoptic Cable Range
prevent accidental burns caused by a light cable that is 2 – 6.5 mm diameter
not connected to the scope. When operated with an ESST Bulb
light cable, the X8000 senses when the scope and the light Type: 300 Watt Xenon (Elliptical)
cable are separated and places the light source in Standby Life: Approximately 500 hours
mode. In Standby mode, the X8000 will reduce light output Operating Conditions
to a minimum, preventing the light cable from generating 10 – 40°C
excessive heat. 30 – 75% Relative Humidity
Transportation and Storage
-20 – 50°C
10 – 75% Relative Humidity
700 – 1060 hPa
Classifications and Approvals
Class 1 Equipment
Type CF applied parts
Water Ingress Protection, IPX0 — Ordinary

Equipment
Continuous Operation
6
Device Diagrams
The individual components of the X8000, which are referred to throughout this manual, are identified in the
following diagrams.
Top Chassis Assembly
7
Bottom Chassis Assembly
8
9
Basic Maintenance Replacing the Bulb Module
Replace the bulb module when the LCD indicates 500 hours
Cleaning the X8000 or when the bulb no longer sufficiently illuminates the
surgical site. If possible, replace the bulb module between
surgical procedures.
Caution Unplug the X8000 before cleaning the
unit.
Warning During operation, the bulb and the
1. As needed, clean the external surfaces of the X8000
housing around the bulb may be hot.
using a cloth or sponge dampened with a mild
Wait at least three minutes for the bulb
detergent or disinfectant.
to cool before handling it.
2. Clean and maintain the light cable according to the
manufacturer’s instructions.
Caution Do not use any abrasive cleaners. Do not To replace the bulb module,
allow any liquid to drip into the unit. 1. Power down the X8000 and wait at least three
minutes for the bulb to cool.
Caution Do not sterilize or immerse the X8000. 2. Open the bulb door.
3. Rotate the bulb module handle to the right, grasp it,
and withdraw the bulb.
Caring for the Bulb Module
The X8000 uses a Xenon bulb, which has a guaranteed Warning Do not reach inside the bulb door for
life of 500 hours when used properly. Always follow these any reason other than replacing the bulb
guidelines to ensure maximum bulb life: module. Touching parts other than the
bulb module may cause burns or product
1. If the bulb is touched, clean the bulb face with
damage.
alcohol and a cotton swab. Dirt or oil on the bulb
face will cause the bulb to heat unevenly and fail.
2. Do not power on and off the bulb in rapid Warning Do not touch any part of the bulb module
succession. Allow the bulb to run for at least five except for the handle. The module may be
minutes once it has been powered on. Failure to do very hot and cause burns.
so can cause the bulb to rapidly darken and fail.
Caution The X8000 has been designed to start the

bulb under most conditions, even when
it is hot. However, if the bulb does not 4. Insert the new bulb module (Stryker part number
start within 10 seconds after the X8000 220-201-000) along the guide rails until it is fully
has powered on, turn the unit off and seated on the mating connectors.
wait at least five minutes for the bulb to 5. Rotate the handle to the left to secure the bulb
cool before restarting. Further attempts module within the light source.
to start the bulb can damage the bulb and 6. Close and latch the bulb door.
possibly the internal circuitry.
7. Power on the unit.
8. Power on the bulb (if not already on) and verify that
the LCD displays the bulb hours as “0.”
Note Using a non-Stryker replacement bulb

module will result in no light output.
Caution Do not operate the X8000 with a burned-

out bulb or with no bulb installed.
10
Replacing the Fuses
1. Unplug the light source from the AC outlet and

remove the power cord from the rear of the unit.
2. Unlatch the fuse holder and remove the fuse(s).
3. Replace the fuse(s) with fuse(s) of the same
value and rating.
Warning To help avoid the risk of fire, use only
T 5.0AH 250V fuses.
4. Reinstall the fuse holder.
Disposing of the X8000
This product is considered electronic

equipment. It must not be disposed of
as unsorted municipal waste and must
be collected separately. Please contact
the manufacturer or other authorized
disposal company to decommission
your equipment.
11
Troubleshooting
Problem Possible Solution
No light output • Ensure the AC power cord is properly connected to a hospital-grade power outlet and
the inlet on the rear console panel.
• Ensure the power switch on the front panel is powered on. (It will illuminate when
powered on.)
• Ensure all fuses are operating.
• Ensure the bulb is properly seated in the bulb housing. The bulb handle should be
turned all the way to the left within the light source.
• Ensure the bulb is in operating condition. Replace the bulb if necessary.
• Ensure the light cable is correctly engaged with the cable port. As a safety feature, the
X8000 will provide no light output unless a fiberoptic light cable is properly seated in
the cable port.
• Ensure the bulb access door is completely shut.
• Check for error codes E-1, E-2, E-3, E-4 or E-5. See the Error Code Definitions section
of this manual for details.
• Check that vents are not obstructed.
• If the safety shutoff has been activated, please return the X8000 for service. Please see
the Component Replacement section of this manual for additional information.
Too much or too little • Ensure the light cable is correctly engaged with the cable port.
light output • Ensure the bulb has adequate bulb life remaining. The bulb has a warranty of 500 hours.
• Ensure the X8000 is in Run mode. (The Run LED should be illuminated.) If necessary,
press the Mode button to switch from Standby to Run. If the unit remains in Standby:
1. Ensure the light cable is correctly engaged with the cable port.
2. If an ESST cable is connected to the X8000, ensure the cable is attached to the scope
using an ESST scope adapter.
• Use the up/down buttons to adjust the brightness.
• Ensure the fiberoptic cable is transmitting light properly. Hold the light-source end of
the cable to an overhead room light and look into the scope end of the light cable. If
the pattern contains any black spots, the light cable may be worn out and may require
replacement.
• Ensure the light cable is of an adequate size for the application. The cable diameter may
be too small to provide adequate light transmission for the medical video camera in the
endoscopic application.
Excessive glare in the • Ensure the electronic shutter on the camera is operating properly to control the video
video signal brightness. If further light reduction is required, decrease the light source
brightness with the down button.
12
Error Code Definitions
The X8000 displays error codes when one of the following conditions occurs. Follow the recommended action to correct the
error.
Code Definition Recommended Action

E-1 All conditions are met for the bulb to illuminate, yet it Consult the Diagnosis section of this manual.
remains off.
E-2 All conditions are not met for the bulb to illuminate, yet it Consult the Diagnosis section of this manual.
remains on.
E-3 The bulb has higher than expected current or voltage Consult the Diagnosis section of this manual.
applied to it.
E-4 The bulb is kept off because the ballast fan is not working Consult the Diagnosis section of this manual.
properly.
E-5 The bulb is kept off because the bulb fan is not working Consult the Diagnosis section of this manual.
properly.
Blinking The bulb has exceeded its recommended lifetime of 500 Install a new Stryker bulb.
500 hours.
Replace The bulb has reached 1000 hours and has exceeded its Install a new Stryker bulb.
Bulb recommended lifetime of 500 hours.
13
Diagnosis • PD2—reads 3.3 volts if the door reed switches
are closed. If PD2 reads 0 volts,
- Check if the reed switches on the bulb
To diagnose system errors, follow the strategies provided
mount boards are soldered properly. If
below. For steps that involve test points on the control
necessary, repair the soldering.
board, refer to the control board diagram at the end of the
- Check for shorts using the magnet on the
Diagnosis section.
reed switch. Repair/replace as necessary.
Diagnosis strategies are grouped by symptom: - Check if the cable wire colors are
correctly oriented. Adjust as necessary.
A. Bulb does not turn on • PD3—reads 3.3 volts if the fans are functioning
B. Bulb does not turn off properly
• PD4—reads 3.3 volts if a regular light cable is
C. Bulb ignites immediately upon system startup
inserted. If PD4 reads 0 volts, remove the front
D. LCD display is blue or completely dark panel and check if the beam sensor is properly
E. Fan does not run positioned and connected to the display board.
F. Light source does not switch from STANDBY to Adjust as necessary.
RUN mode • PD5—reads 3.3 volts if an ESST light cable is
inserted. If PD5 reads 0 volts, remove the front
G. Brightness cannot be adjusted
panel and check if the beam sensor is properly
H. E-1 error appears on the LCD display positioned and connected to the display board.
I. E-2 error appears on the LCD display Adjust as necessary.
J. E-3 error appears on the LCD display 6. If none of these help, contact Technical Support at
+1.800.624.4422.
K. E-4 error appears on the LCD display
L. E-5 error appears on the LCD display
B. Bulb does not turn off
M. Bulb hours value does not display
If the bulb turns on immediately after AC power is applied
N. Shutter makes noise or does not move properly.
to the light source, proceed to diagnosis strategy C, “Bulb
ignites immediately upon system startup.”
A. Bulb does not turn on If the bulb ignites after the regular startup sequence but then
1. Check the voltages on the control board test points will not turn off, perform the following steps until the source
TP22 and TP23. of the problem is identified.
• If the test points read 12V and 0V respectively, 1. Remove the light cable from the jaw.
then the ballast is faulty. Replace the ballast. 2. Open the bulb door or remove the magnet from the
• If the voltages are in the vicinity of 5.5V and reed switches.
7V respectively, proceed to step 2.
3. Using a multimeter, check the following test points
2. Visually check if the bulb door is properly on the control board:
closed with the cover or a stand-alone magnet. If
• PD2—If PD2 reads 3.3 volts, the reed switches
necessary, close the door.
are faulty. Replace the reed switches.
3. Visually check if the light cable is properly inserted • PD4 and PD5—If either PD4 or PD5 reads 3.3
into the jaw. If necessary, reinsert the cable. volts, the light cable sensor (beam sensor) is
4. Visually check if the bulb has the one-wire memory faulty. Replace the light cable sensor.
chip. If it does, ensure the chip makes contact with 4. If PD4 or PD5 reads 0 volts, measure the voltage
the bulb mount board connector. If necessary, difference between TP22 and TP23.
adjust contact between the chip and the connector. • If the voltage difference is around -1.3 volts,
5. Using a multimeter, electronically check the replace the ballast.
following test points on the control board. Each test • If the voltage difference is around 12 volts,
point should read 3.3 volts. proceed to step 5.
• PD1—reads 3.3 volts if the one wire chip is 5. Measure the voltage level for TP32.
detected by the control board. If PD1 reads 0 • If TP32 reads 0 volts, replace the control board.
volts (and PD2 reads 3.3 volts), try a different (See the Repair/Replacement Procedures
bulb. Push the bulb firmly towards the plastic section of this manual.)
separator panel to ensure contact. • If TP32 reads 3.3 volts, proceed to step 6.
14
6. Measure the voltage for TP34. 4. Make sure that the 6-pin power cable from the
• If TP34 reads 0 or 1.6 volts, replace the control board. ballast to the control board is connected.
(See the Repair/Replacement section of this • If the power button lights up, perform steps
manual.) 1 – 3.
• If TP34 reads otherwise, contact Technical • If the power button still does not light up,
Support at +1.800.624.4422. replace the control board (See the Repair/
Replacement section of this manual.).
C. Bulb ignites immediately upon system
startup E. Fan does not run
1. Check if the jumpers (JP300) on the ballast 1. If one or both fans are not working, an E-4 (ballast)
(CEP300CXE, 413) are properly installed. When or E-5 (bulb) error should display on the LCD
the ballast is viewed from the bulb side, the jumpers screen. Confirm this.
should read 0 I I 0 I 0 0. Adjust as necessary. 2. If both fans do not work, measure the voltage on the
2. Check the voltage difference between TP22 and 10.2V test point on the control board (underneath
TP23 on the control board: lamp status connector).
• Turn off system power • If it does not read around 10.2 volts, replace
• Connect the positive multimeter probe to TP22 the control board (See the Repair/Replacement
and the negative probe to TP23 section of this manual.).
• Turn on system power 3. If only one fan works, switch the fan connectors
• If the voltage difference is around 12V, proceed between the working and non-working fans.
to step 3 • If non-working fan still fails to run, then it is
• If the voltage difference is around -1.3 volts, faulty. Replace it. (See the Repair/Replacement
replace the ballast (See the Repair/Replacement section of this manual.)
section of this manual.). • If the non-working fan begins to run, but the
3. Check the voltage of TP32. If it does not read 3.3 working fan stops running, then the control
volts, replace the control board (See the Repair/ board is faulty. Replace it. (See the Repair/
Replacement section of this manual.). Replacement section of this manual.).
D. LCD display is blue or completely dark F. Light source does not switch from
Power on the light source: STANDBY to RUN mode
• If you hear the fans running, or if the power 1. Check if the bulb is lit. If it is lit, go to step 2. If it is
button is lighted, perform steps 1 – 3. not lit, then go to diagnosis strategy A.
• If you don’t hear the fans running, and the 2. Press the brightness up and brightness down buttons
power button is not lighted, perform step 4. on the membrane. Check if the mini brightness
1. Check if the cable between the control board and meter in the top right corner of the display increases
front display board is connected properly. Adjust as or not.
necessary. • If the meter does not change, remove the front
2. Insert the bulb, close the bulb door, and measure the panel and check if the front panel membrane
voltages of PD1 and PD2 on the control board. connector is fully connected to the display
• If they do not read 3.3 volts, replace the control board. Adjust as necessary.
board. (See the Repair/Replacement section of • If the meter does change and the membrane
this manual.) is properly connected, cycle the light source
• If they do read 3.3 volts, proceed to step 3. power.
3. Measure the voltage across the C47 and C48 - As the LCD powers up, check the
capacitors (directly beneath the display board cable software version numbers. They should
on the control board side). read at least SW REV P 1. 2 and SW
REV P.1.2 consecutively. (The revision
• If they read 3.3 volts and 12.3 volts respectively,
numbers may be higher if newer software
replace the display board (See the Repair/
versions are installed.)
Replacement section of this manual.).
- If the version numbers are not at least
• If not, replace the control board (See the
1.2, contact Technical Support at
Repair/Replacement section of this manual.).
+1.800.624.4422 for software updates.
- If the version numbers are adequate,
contact Technical Support.
15
G. Brightness cannot be adjusted J. E-3 error appears on the LCD display
1. Switch the light source between STANDBY and 1. Probe TP13 with a multimeter.
RUN modes by pressing on the membrane switch. • If it reads 3.3 volts, and E-3 still appears on the
(Make sure to use a non-ESST cable, or an ESST display, replace the control board.
cable that has the ESST adaptor at the tip.) • If the voltage on TP13 is low, replace the
• If the light source does not switch between ballast.
modes, replace the control board (See the
Repair/Replacement section of this manual.) K. E-4 error appears on the LCD display
• If the light source switches between modes, but
1. Verify that the ballast fan is not running.
brightness cannot be increased or decreased,
proceed to step 2. 2. Ensure the ballast fan is connected to the control
2. Remove the jaw handle and the plastic front panel. board.
Ensure that the front panel membrane is properly 3. If the fan seems to be working, visually compare the
connected to the front LCD display board. Adjust as speed of the ballast fan to the bulb fan.
necessary. • If the ballast fan seems to be running slower,
3. If the membrane is properly connected, but replace the fan and verify that the E-4 error
brightness still cannot be adjusted, replace the disappears.
membrane. • If the E-4 error does not disappear with the
4. If the new membrane does not work, check for new fan, replace the control board.
proper connection between the control board and
the display board. Adjust as necessary. L. E-5 error appears on the LCD display
5. If the membrane works after checking the 1. Check to verify that the bulb fan is not running.
connections, replace the front LCD display board 2. Ensure the ballast fan is connected to the control
(See the Repair/Replacement section of this board.
manual.) 3. If the fan seems to be working, visually compare the
speed of the bulb fan to the ballast fan.
H. E-1 error appears on the LCD display • If the ballast fan seems to be running slower,
1. Make sure that the light cable is inserted, the bulb replace the fan and verify that the E-5 error
door is closed with a bulb inside, and the lamp is disappears.
not lit. • If the E-5 error does not disappear with the
2. Check the voltages on TP22 and TP23. new fan, replace the control board.
• If the voltage difference between TP22 and
TP23 is not 12V, replace the control board. M. Bulb Hours value does not display
• If the voltage difference between these two test 1. Connect a regular light cable to the light source.
points is 12V, ensure the J3 cable is connected 2. Make sure there is a bulb in the light source, close
properly to the ballast and that the individual the door, and verify that it is lit.
wires are not crossed. 3. Verify that there is a one-wire memory properly
- Ensure that L3 and L4 ferrites, located attached.
underneath the J3 connector, are
soldered properly to the control board. 4. Verify that the one-wire memory is making contact
- If these ferrites are missing, broken, or with the connectors on the bulb mount board.
not soldered properly, repair or replace 5. If the bulb does not light, perform diagnosis
the control board. strategy A.
3. If none of the above steps resolves the problem, 6. If you are unsure about the proper contact, insert a
replace the ballast. new bulb to see if the hours will display.
7. If the hours still do not display, verify that the cable
I. E-2 error appears on the LCD display between the bulb mount board and the control
1. Make sure that the bulb is lit and the light is on. board is properly connected.
2. Repeat diagnosis strategies B and C, respectively. 8. If the cables are properly connected, but the hours
still do not display, replace the control board.
16
N. Shutter makes noise or does not move
properly.
1. Check the pinouts of the motor cable and the bulb
mount board/control board cable. Make sure the
wire colors match the drawing.
2. Make sure the connectors J1 and J2 on the bulb
mount board are not soldered in the wrong
direction.
3. Make sure the minimum shutter switch is soldered
properly. Make sure the switch lever is properly
connected to the switch itself.
4. Make sure the shutter wheel is properly connected
to the motor shaft.
5. Make sure the shutter wheel is not rubbing against
the hot mirror holder.
6. If the motor is rotating the shutter in the reverse
direction when power is applied to the light source,
replace the motor.
7. If the motor is hesitantly rotating the shutter back
and forward, then replace the motor.
8. If the shutter’s mini tab is catching the bottom
of the minimum shutter switch, replace the bulb
mount board.
9. If none of the steps above solves the problem,
contact Technical Support at +1.800.624.4422.
17
Control Board Diagrams
18
Repair/Replacement Note For all steps that involve the application of
Loctite, apply Loctite to the threaded holes
rather than to the threads on the screws
The X8000 Light Source is a precision instrument that has
unless otherwise specified.
been engineered and manufactured with great care to ensure
the safety of operators and patients. In order to maintain the
high level of safety and reliability required in devices of this Note When using a power screwdriver, set
nature, it is important to fully understand and comply with torque setting to 3 high unless otherwise
all required procedures set forth herein. specified.
If some part of a procedure is omitted or adequate equipment
Each of the following tables provides repair/replacement
is not used, the safety and performance of the devices may
instructions for specific components of the X8000. For each
be unknowingly compromised. If any of the procedures
instruction, the required tools, equipment, and replacement
described in this manual are beyond the scope of the
part numbers are provided.
technician’s training, consult the “Service Options” section of
this manual for information on how to obtain service from
Stryker Endoscopy.
As is the case with all AC powered
devices, dangerous voltages are present.
If adequate safety precautions are not
taken, results may include damage to the
equipment, personal injury, or death. It
is imperative that these procedures are
approached only by trained technicians
with proper equipment after fully reading
and understanding the steps involved.
Caution ESD Protection is required to perform

this assembly. Failure to follow this
procedure can cause undetectable
damage to electrical components.
19
1.0 Chassis Cover
Seq. Task Description Figure Tools Needed Parts

10 Unscrew Chassis Cover • Power • 6-32 x 0.25 PH Ext.
from Chassis. Screwdriver Sems. (2) (198)
(Phillips)
• X8000 Cover (407)
Torque setting of 5.
• X8000 Chassis
(343)
20 Remove Chassis Cover • X8000 Cover (407)

from Chassis.
• X8000 Chassis
(343)
20
2.0 Control Board

30 Remove Chassis Cover
from Chassis (procedure
1.0).
40 Remove all Cables • 4mm Nut • 2-56 Hex Nut (866)
connected to the Control Driver
• S-Bracket (585)
Board. Unscrew S-Bracket
from Chassis as shown. • X8000 Chassis
(343)
50 Unscrew U-Bracket from • 4mm Nut • 2-56 Hex Nut (2)

Chassis as shown. Driver (866)
• U-Bracket (584)
• X8000 Chassis
(343)
60 Unscrew Control Board • Power • 6-32 x 5/16 PH

from lower Control Board Screwdriver Screw (4) (102)
mounts as shown. (Phillips)
• X8000 Control
Board (873)
Do not bend Control • X8000 Chassis
Board! (343)
70 Unscrew Control Board • Power • 6-32 x 5/16 PH

from Fan Support. Remove Screwdriver Screw (2) (102)
Control Board from Unit. (Phillips)
• Fan Support (223)
• X8000 Control
Board (873)
21
80 Get New Control Board. • X8000 Control
Remove Control Board Board (873)
from metal-shielded bag
and place on ESD-safe Mat.
90 Loosen the Fan Support • 5/16” Nut • 6-32 SS Nut (489)

from the Chassis. This will Driver
• Fan Support (223)
allow for easier reassembly.
• X8000 Chassis
(343)
100 Place new Control Board • X8000 Control

into Chassis and align with Board (873)
screw mounts on Chassis
• X8000 Chassis
flange.
(343)
Be careful not to hit the

A/C Inlet Board!
110 Connect 3-Wire Fan cable • 3-Wire Fan Cable

from Bulb Fan to Control from Bulb Fan (3-
Board connector J9 (BULB Pin 3-Wire)
FAN).
• X8000 Control
Board (873)
Do not bend Control
Board!
22
120 Connect 3-Wire Fan from • 3-Wire Fan Cable
Ballast Fan to Control from Ballast Fan
Board connector J10 (3-Pin 3-Wire)
(BALLAST FAN).
• X8000 Control
Board (873)
Do not bend Control
Board!
130 Connect 4-Pin 2-Wire • If CEP300CXE

Control Board/Ballast ballast (413):
Lit-Enable-Intensity-Status Control Board/
Cable To Control Board Ballast Lamp
Connector J4 (LAMP Status Cable (4-Pin
STATUS) 4-Wire) (509)
• If CEP301CXE
Do not bend Control ballast (P19116):
Board! Control Board/
Ballast Lit-Enable-
Intensity-Status
cable (4-Pin
2-Wire) (P19115)
• X8000 Control
Board (873)
Lit-Enable-Intensity-Status Control Board/
Cable to Control Board Ballast Lit-Enable-
connector J3 (BALLAST Intensity Cable (6-
ENABLE). Pin 4-Wire) (563)
• If CEP301CXE
Ballast Lit-Enable-
Intensity-Status
cable (6-Pin
4-Wire) (P19115)
• X8000 Control
Board (873)
23
150 Connect 5-Pin 5-Wire • Control Board/
Control Board/Display Display Board
Board Cable from Display Cable (5-Pin
Board to Control Board 5-Wire) (565)
connector J12 (DISPLAY
• X8000 Control
BOARD).
Board (873)
Do not bend Control

Board!

Power Cable from Ballast to Control Board/
Control Board connector J6 Ballast Cable (6-Pin
(DC POWER – 12V). 6-Wire)
• If CEP301CXE
Ballast Power cable
(6-Pin 2-Wire)
(P19114)
• X8000 Control
Board (873)
170 Connect 8-Pin 8-Wire • Control Board/Bulb
Control Board/Bulb Mount Mount Board Cable
Board Cable from Bulb (8-Pin 8-Wire)
Mount Board to Control (566)
Board connector J14 (BULB
• X8000 Control
MOUNT BRD).
Board (873)
Do not bend Control

Board!
180 Slide Chassis Cover onto • X8000 Cover (407)

Chassis until flush with
• X8000 Chassis
Chassis and secure
(343)
24
190 Screw Chassis Cover to • Power • 6-32 x 0.25 PH Ext.
Chassis. Screwdriver Sems. (2) (198)
(Phillips)
• X8000 Cover (407)
Torque setting of 5. • X8000 Chassis
(343)
25
3.0 Ballast (CEP300CXE, -413)

1.0).
210 Disconnect all cables on the

Control Board side.
• X8000 Control
Board (873)
Do not bend Control
Board!
220 Remove green Ground Post • Needlenose • Ground Post AC

A/C Inlet Board/Ballast Pliers Inlet Board/Ballast
Cable from bottom Ballast Cable (587)
connector GND J103.
• X8000 Ballast (413)
230 Unscrew black Ballast/ • Power • Ballast/Bulb Anode

Bulb Cathode Cable from Screwdriver Cable Assembly
Ballast. (Phillips) (568)
• X8000 Ballast (413)
240 Unscrew red Ballast/Bulb • Power • Ballast/Bulb Anode

Anode Cable from Ballast. Screwdriver Cable Assembly
(Phillips) (569)
• X8000 Ballast (413)
26
250 Unscrew Ballast from front- • Power • 6-32 x 5/16 PH
left Chassis PEM as shown. Screwdriver Screw (1) (102)
(Phillips)
• X8000 Ballast (413)
• X8000 Chassis
(313)
260 Unscrew Ballast from • Power • 6-32 x 5/16 PH

front-right Chassis PEM as Screwdriver Screw (1) (102)
shown. (Phillips)
• X8000 Ballast (413)
• X8000 Chassis
(313)
270 Unscrew Ballast from rear- • Power • 6-32 x 5/16 PH

left Chassis PEM as shown. Screwdriver Screw (1) (102)
(Phillips)
• X8000 Ballast (413)
• X8000 Chassis
(313)

rear-right Chassis PEM as Screwdriver Screw (1) (102)
shown (Phillips)
• X8000 Ballast (413)
Remove the ballast from
the unit. • X8000 Chassis
(343)
27
290 Remove Brown and Blue • Needlenose • X8000 Ballast (413)
lead of AC Inlet Board/ Pliers
• A/C Inlet Board/
Ballast Cable from original
Ballast Cable
Ballast.
Assembly (571)
300 Remove Control Board/ • X8000 Ballast (413)

Ballast Lamp Status Cable
• Control Board/
from original Ballast.
Ballast Lamp Status
Cable Assembly (4-
Pin) (509)

Ballast Lit-Enable-Intensity
• Control Board/
Cable from original Ballast.
Ballast Lit-Enable-
Intensity Cable (6-
Pin 4-Wire) (563)
* NOTE: If the CEP301CXE Ballast (P19116) is being used, see Section 3.5,
Sequence 610 – 770, for reassembly instructions.
320 Get New Ballast. Remove • X8000 Ballast (413)

the Ballast from metal-
shielded bag and place on
ESD safe mat.
28
330 Attach Control Board/ • X8000 Ballast (413)
Ballast Cable -567 to Ballast
• Control Board/
Connector J422.
Ballast Cable
Assembly (6-Pin
6-Wire) (567)

Ballast Lit-Enable-Intensity
• Control Board/
Cable -563 to Ballast
Ballast Lit-Enable-
Connector J500.
Intensity Cable (6-
Pin 4-Wire) (563)

Ballast Lamp Status Cable
• Control Board/
-509 to Ballast Connector
Ballast Lamp Status
J504.
Cable Assembly (4-
Pin) (509)
360 Attach Blue lead of AC Inlet • Needlenose • X8000 Ballast (413)

Board/Ballast Cable -571 to Pliers
top Ballast connector HOT
Ballast Cable
J101.
Assembly (571)
Flat end of connector

should face in towards
Ballast.
29
370 Attach Brown lead of AC • Needlenose • X8000 Ballast (413)
Inlet Board/Ballast Cable Pliers
-571 to middle Ballast
Ballast Cable
connector NEUT J102 on
Assembly (571)
Ballast.

Ballast.
380 Place and align Ballast onto • X8000 Ballast (413)

Chassis PEM’s with Heat
• X8000 Chassis
Sink towards outside of
(343)
Chassis.
390 Screw Ballast to rear-right • Power • 6-32 x 5/16 PH

Chassis PEM as shown. Screwdriver Screw (1) (102)
(Phillips)
• X8000 Ballast (413)
• X8000 Chassis
(343)
400 Screw Ballast to rear-left • Power • 6-32 x 5/16 PH

(Phillips)
• X8000 Ballast (413)
• X8000 Chassis
(313)
30
410 Screw Ballast to front-right • Power • 6-32 x 5/16 PH
(Phillips)
• X8000 Ballast (413)
• X8000 Chassis
(313)
420 Screw Ballast to front-left • Power • 6-32 x 5/16 PH

(Phillips)
• X8000 Ballast (413)
• X8000 Chassis
(313)
430 Attach green Ground Post • Needlenose • Ground Post AC

Cable to bottom Ballast Cable (587)
connector GND J103.
• X8000 Ballast (413)

Ballast.
440 Screw red Ballast/Bulb • Power • Ballast/Bulb Anode

Anode Cable from forward Screwdriver Cable Assembly
Banana Plug to Ballast (Phillips) (569)
connector J602 LAMP +
• X8000 Ballast (413)
Screw Cable flat side

down.
Torque setting of 3!
31
450 Screw black Ballast/Bulb • Power • Ballast/Bulb Anode
Cathode Cable from rear Screwdriver Cable Assembly
connector J604 LAMP –
• X8000 Ballast (413)

down.Torque setting of 3!
460 Reconnect all the cables

to the Control Board
(procedure 2.0, seq 110 -
170).
• X8000 Chassis
Chassis and secure.
(343)

(Phillips)
• X8000 Cover (407)
(343)
32
3.5 Ballast (CEP301CXE, P19116)

1.0).
500 Disconnect all cables on the

Control Board side.
• X8000 Control
Board (873)
Do not bend Control
Board!
510 Remove green Ground • Needlenose • Ground Post AC

Post A/C Inlet Board/ Pliers Inlet Board/Ballast
Ballast Cable from Ballast Cable (587)
connector.
• X8000 Ballast
(P19116)
520 Unscrew black Ballast/ • Power • Ballast/Bulb Anode

Bulb Cathode Cable from Screwdriver Cable Assembly
Ballast. (Phillips) (568)
• X8000 Ballast
(P19116)
530 Unscrew red Ballast/Bulb • Power • Ballast/Bulb Anode

Anode Cable from Ballast. Screwdriver Cable Assembly
(Phillips) (P19118)
• X8000 Ballast
(P19116)
33
Mounting Bracket Screwdriver Screw (1) (102)
(P18917). (Phillips)
• X8000 Ballast
(P19116)
• X8000 Ballast
(CEP301)
Mounting Bracket
(P18917)

• X8000 Ballast
(P19116)
• X8000 Ballast
(CEP301)
Mounting Bracket
(P18917)

• X8000 Ballast
(P19116)
• X8000 Ballast
(CEP301)
Mounting Bracket
(P18917)

• X8000 Ballast
Remove the ballast from (P19116)
the unit.
• X8000 Ballast
(CEP301)
Mounting Bracket
(P18917)
34
580 Remove Brown and Blue • Needlenose • X8000 Ballast
lead of AC Inlet Board/ Pliers (P19116)
Ballast Cable from Ballast.
Ballast Cable
Assembly (571)
590 Remove Control Board/ • X8000 Ballast

Ballast Lit-Enable- (P19116)
Intensity-Status cable
• Control Board/
(P19115).
Ballast Lit-Enable-
Intensity-Status
cable (6-Pin)
(P19115)

Ballast Power Cable
• Control Board/
(P19114).
Ballast Power Cable
(4-Pin, 2-Wire)
(P19114)
610 Get New Ballast. Remove • X8000 Ballast

the Ballast from metal- (P19116)
shielded bag and place on
ESD safe mat.
35
620 Attach Control Board/ • X8000 Ballast
Ballast Power Cable (P19116)
(P19114) to Ballast
• If CEP301CXE
Connector J401.
ballast (P19116):
Control Board/
Ballast Power cable
(4-Pin 2-Wire)
(P19114)
630 Attach Control Board/ • X8000 Ballast

Ballast Lit-Enable- (P19116)
Intensity-Status cable
• Control Board/
(P19115) to Ballast
Ballast Lit-Enable-
Connector J500.
Intensity-Status
cable (6-Pin)
(P19115)
640 Attach Blue lead of AC Inlet • Needlenose • X8000 Ballast

Board/Ballast Cable -571 to Pliers (P19116)
Ballast connector J100.
Ballast Cable
Assembly (571)
650 Attach Brown lead of AC • Needlenose • X8000 Ballast

Inlet Board/Ballast Cable Pliers (P19116)
-571 to middle Ballast
connector J101 on Ballast.
Ballast Cable
Assembly (571)
36
660 Assemble Ballast Bracket • Power • X8000 Chassis
to chassis. Ensure that Fan Screwdriver (313)
arrow points towards back (Phillips)
• X8000 Ballast
of chassis.
(CEP301)
Mounting Bracket
(P18917)
670 Place and align Ballast onto • X8000 Ballast

Mounting Bracket with AC (P19116)
Inlet Board/Ballast Cable
• X8000 Ballast
connectors facing towards
(CEP301)
front of the unit.
Mounting Bracket
(P18917)
680 Screw and secure Ballast • Power • 6-32 x 5/16 PH

firmly onto Mounting Screwdriver Screw (1) (102)
Bracket (P18917). (Phillips)
• X8000 Ballast
(P19116)
• X8000 Ballast
(CEP301)
Mounting Bracket
(P18917)

• X8000 Ballast
(P19116)
• X8000 Ballast
(CEP301)
Mounting Bracket
(P18917)
37
• X8000 Ballast
(P19116)
• X8000 Ballast
(CEP301)
Mounting Bracket
(P18917)

• X8000 Ballast
(P19116)
• X8000 Ballast
(CEP301)
Mounting Bracket
(P18917)
720 Attach green Ground Post • Needlenose • Ground Post AC

Cable to bottom Ballast Cable (587)
connector GND J102.
• X8000 Ballast
(P19116)
730 Screw red Ballast/Bulb • Power • Ballast/Bulb Anode

Anode Cable from forward Screwdriver Cable Assembly
Banana Plug to Ballast (Phillips) (P19118)
connector J602 LAMP +
• X8000 Ballast
(P19116)
down.
Torque setting of 3!
38
740 Screw black Ballast/Bulb • Power • Ballast/Bulb Anode
Cathode Cable from rear Screwdriver Cable Assembly
connector J603 LAMP –
• X8000 Ballast
(P19116)
down.Torque setting of 3!
750 Reconnect all the cables

to the Control Board
(procedure 2.0, seq 110 -
170).
• X8000 Chassis
Chassis and secure.
(343)

(Phillips)
• X8000 Cover (407)
(343)
39
4.0 Bulb Mount Board

1.0). Remove the Bulb
Assembly. Unplug A/C
Inlet Board/Bulb Mount
Board Cable from A/C Inlet
Board.
790 Unplug Stepper Motor • X8000 Stepper

connector from Bulb Motor (341)
Mount Board connector J2
• X8000 Horizontal
as shown. Also unplug A/C
Bulb Mount Board
Assembly (279)
Board Cable from Bulb
Mount Board. • A/C Inlet Board/
Bulb Mount Board
Cable (572
800 Unscrew Bulb Mount Board • Power • 6-32 x 5/16 PH

Assembly from Chassis Screwdriver Screw (4) (102)
PEM’s. Remove old Bulb (Phillips)
Mount Board from unit.
Bulb Mount Board
Assembly (279)
• X8000 Rail Plate
(329)
810 Remove Thermal Switch • Screwdriver • 4-40 x ¼ Nylon

Guard from Bulb Mount (Phillips) Phil. PH Screws (2)
Board. (448)
• Thermal Switch
Use a manual Guard (596)
screwdriver!
40
820 Get New Bulb Mount • Thermal Switch
Board. Place Thermal Guard (596)
Switch Guide over Thermal
• Bulb Mount Board
Switch and A/C Inlet
(279)
Board/Bulb Mount Board
Cable as shown.
Pass Thermal Switch

through opening in
Thermal Switch Guard as
shown!
830 Screw Thermal Switch • Screwdriver • 4-40 x ¼ Nylon
Guard onto Bulb Mount (Phillips) Phil. PH Screws (2)
Board. (448)
• Thermal Switch
Use a manual Guard (596)
screwdriver!
840 Get new Bulb Mount • Power • 6-32 x 5/16 PH

Board. Screw Bulb Mount Screwdriver Screw (4) (102)
Board Assembly to Chassis (Phillips)
PEM’s above Rail Plate until
Bulb Mount Board
secure.
Assembly (279)
• X8000 Rail Plate
(329)
850 Plug Stepper Motor • X8000 Stepper

connector into Bulb Mount Motor (341)
Board connector J2 as
shown. Also, plug in A/C
Bulb Mount Board
Cable (572)
Board Cable -572 into Bulb
Mount Board and A/C Inlet • X8000 Horizontal
Board. Bulb Mount Board
Assembly (279)
41
• X8000 Chassis
Chassis and secure.
(343)

Chassis. Insert Bulb back Screwdriver Sems. (2) (198)
in unit. (Phillips)
• X8000 Cover (407)
• X8000 Chassis
Torque setting of 5. (343)
42
5.0 AC Inlet Board

Assembly.
890 Disconnect all cables from • A/C Inlet Board

A/C Inlet Board. (121)
900 Unscrew A/C Inlet Board • Power • 6-32 x 5/16 PH

from Chassis PEM’s. Screwdriver Screw (3) (102)
Remove AC Inlet board and (Phillips)
• A/C Inlet Board
AC Inlet Shield from unit.
(121)
• X8000 Chassis
(343)
• AC Inlet Shield
(014)
910 Get new A/C Inlet Board. • A/C Inlet Board

Remove A/C Inlet Board (121)
from metal-shielded bag
and place on ESD-safe mat.
43
920 Screw A/C Inlet Board • Power • 6-32 x 5/16 PH
to Chassis PEM’s with Screwdriver Screw (3) (102)
connector GND J4 to front (Phillips)
• A/C Inlet Board
of Chassis. Attach AC Inlet
(121)
Shield to single screw on
left side of board. • X8000 Chassis
(343)
• AC Inlet Shield
(014)
930 Connect 3-Pin 2-Wire • A/C Inlet Board/

A/C Inlet Board/Ballast Ballast Cable (3-Pin
Cable from Ballast to A/C 2 –Wire) (571)
Inlet Board connector J3
• A/C Inlet Board
BALLAST.
(121)
940 Connect green A/C Inlet • A/C Inlet Board/

Board/Ballast Ground Post Ballast Ground
Cable from Ballast to A/C Post Cable (1-Wire)
Inlet Board connector J4 (571)
GND.
• A/C Inlet Board
(121)
950 Connect 3-Pin 2-Wire • A/C Inlet Board/

A/C Inlet Board/Bulb Bulb Mount Board
Mount Board Cable to A/C Cable (3-Pin
Inlet Board connector J2 2-Wire) (572)
B.MOUNT.
• A/C Inlet Board
(121)
44
960 Connect 8-Pin 8-Wire • Control Board/Bulb
Control Board/Bulb Mount Mount Board Cable
Board Cable to Bulb Mount (8-Pin 8-Wire)
Board connector J1. (566)
• Bulb Mount Board
(279)

• X8000 Chassis
Chassis and secure.
(343)

in unit. (Phillips)
• X8000 Cover (407)
• X8000 Chassis
45
6.0 Jaw Handle

990 Remove Jaw Handle from • 1/16” Hex • #6 x ¼ FLPT SS
Jaw Handle Key and Pinion Wrench BLK Set Screw
Shaft as shown. (002)
Make sure the Jaw • Jaw Handle (554)
Handle Key remains in the
• Jaw Handle Key
Pinion Shaft groove
(641)
• X8000 Pinion Shaft
(298)
1000 Place small amount of • 1/16” Hex • #6 x ¼ FLPT SS

Loctite 222 onto threaded Wrench BLK Set Screw
shaft of new Jaw Handle, (002)
• Loctite 222
then place Jaw Handle onto
• Jaw Handle (554)
Jaw Handle Key and Pinion
Shaft as shown and screw • Jaw Handle Key
into place until secure. (641)
Make sure that Loctite (298)
does not get on the plastic
of Jaw Handle or damage
can occur.
46
7.0 LED power switch

1.0).
1020 Remove Jaw Handle from

Shaft (procedure 6.0, seq
700).
1030 Remove Jaw Handle Key • Jaw Handle Key,
from Pinion Shaft groove. X7000 (641)
(298)
1040 Unsnap Front Panel from • X8000 Front Panel

Chassis as shown. (337)
• X8000 Chassis
(343)
1050 Unplug Control Board/ • Control Board/

Display Board Cable Display Board
-565 from Display Board Cable Assembly (5-
connector J20. Pin 5-Wire) (565)
• X8000 Display
Board (336)
47
1060 Unplug 3mm LED • X8000 3mm LED
connector from Display (594)
Board connector as shown.
• Display Board (336)
1070 Pull 3mm LED from rear of • X8000 3mm LED

Power Button. (594)
• Power Button (226)
1080 Get new 3mm LED. Insert • X8000 3mm LED

3mm LED into rear of (594)
Power Button and push
• Power Button (226)
forward until it stops.
1090 Plug 3mm LED connector • X8000 3mm LED

into Display Board (594)
connector as shown.
Dress LED wires neatly

against Front Panel.
Connect LED
connector with metal pins
facing up.
48
1100 Plug Control Board/Display • Control Board/
Board Cable -565 into Display Board
Display Board connector Cable Assembly (5-
J20 and pass through front Pin 5-Wire) (565)
of Chassis as shown.
• X8000 Display
Board (336)
Dress LED Cable under
Display Board!
1110 Snap Front Panel to Chassis • X8000 Front Panel

as shown. (337)
• X8000 Chassis
(343)
1120 Insert Jaw Handle Key into • Jaw Handle Key,

Pinion Shaft groove. X7000 (641)
(298)
1130 Attach Jaw Handle onto

Shaft (procedure 6.0, seq
710).
• X8000 Chassis
Chassis and secure.
(343)
49
(Phillips)
• X8000 Cover (407)
(343)
50
8.0 Display Board

1.0).
1170 Disconnect front panel
from unit (procedure 7.0,
seq 730 - 770).
1180 Unplug Front Panel Overlay • Front Panel Overlay
Cable from Display Board Cable
connector J20.
1190 Unplug Beam Sensor-ESST/ • Beam Sensor-ESST/

Display Board Cable from Display Board
Display Board connector Cable (573)
J17 as shown.
1200 Unsnap Display Board • Display Board (336)

from Front Panel as shown.
• Front Panel
Remove Display Board
Assembly
from unit.
1210 Peel off LCD Cover and • Display Board (336)

snap on new Display Board
• Front Panel
to Front Panel with LCD
Assembly
facing out of Front Panel as
shown.
51
1220 Plug Beam Sensor-ESST/ • Beam Sensor-ESST/
Display Board Cable into Display Board
Display Board connector Cable (573)
J17 as shown.
1230 Plug Front Panel Overlay • Front Panel Overlay

Cable into Display Board Cable
connector J20.
Tuck ribbon under

Display Board to protect
from abrasion from Jaw
Assembly.
1240 Complete the reassemble of

the unit (procedure 7.0, seq
800-860).
52
9.0 Front Panel Membrane

1.0).
1260 Disconnect Front Panel
seq 730 - 770).
1270 Remove Display Board
from front panel
(procedure 8.0, seq 890
- 910).
1280 Unpeel the Front Panel • Front Panel
Membrane from Front Membrane (292)
Panel.
• X8000 Front Panel
(337)
1290 Pull Front Panel Membrane • Front Panel

cable through Front Panel Membrane (292)
as shown.
(337)
1300 Get new Front Panel • Front Panel

Membrane. Peel adhesive Membrane (292)
backing off Front Panel
Membrane.
Ensure 2nd Backing

Piece behind flex cable is
removed
1310 Pass Front Panel Membrane • Front Panel

cable through Front Panel Membrane (292)
as shown.
(337)
Leave film on outside of
display to protect it from
scratching.
53
1320 Press Front Panel • Front Panel
Membrane flush against Membrane (292)
Front Panel until adhesive
backing is secure.
(337)
Check alignment before

securing. Once it is on the
front panel it cannot be
adjusted.
1330 Reinstall Display Board and

cables (procedure 8.0, seq
920 - 940).
1340 Complete the assemble of
the unit (procedure 7.0, seq
800 – 860).
54
10.0 Shutter

1350 Remove Chassis Cover • X8000 Bulb
from Chassis (procedure Assembly (331)
1.0). Remove Bulb
Assembly.
1360 Unscrew set screw from • 1/16” Hex • 6-32 x 1/8 Socket
Shutter and motor shaft. Wrench HD Set Screw (001)
• X8000 Shutter (577)
• X8000 Stepper
Motor (341)
1370 Slide Shutter off shaft with

cutout passing over the rail
plate protrusion.
1380 Place new Shutter onto • 1/16” Hex • 6-32 x 1/8 Socket
Stepper Motor and screw Wrench HD Set Screw (001)
into burr hole on Motor
• Loctite 290 • X8000 Shutter (577)
shaft until secure.
• X8000 Stepper
Motor (341)
Start screw in Shutter
before mounting to Motor.
Slide Shutter on shaft
with cutout passing over
the rail plate protrusion.

• X8000 Chassis
Chassis and secure.
(343)
55
in unit. (Phillips)
• X8000 Cover (407)
• X8000 Chassis
56
11.0 Hot Mirror

Assembly.
1420 Remove Shutter (procedure
10.0, seq 1070 - 1080).
1430 Unscrew Hot Mirror • 5/64” Hex • 2-56 x 0.250 Socket
Holder from Motor Mount Wrench HD Screw (2) (344)
as shown.
• Hot Mirror Holder
(632)
Unscrew bottom screw • X8000 Motor
first and then top screw. Mount (339)
1440 Remove Hot Mirror from • X8000 Hot Mirror

Hot Mirror Holder. (576)
(632)
1450 Place new Hot Mirror in • X8000 Hot Mirror

Hot Mirror Holder. (576)
Handle Hot Mirror (632)
with Adept Wipes.
1460 Screw Hot Mirror Holder • 5/64” Hex • 2-56 x 0.250 Socket
to Motor Mount as shown. Wrench HD Screw (2) (344)
Screw in top screw first (632)
and then bottom screw. • X8000 Motor
Mount (339)
57
1470 Reinstall the Shutter
– 1090).
• X8000 Chassis
Chassis and secure.
(343)

in unit. (Phillips)
• X8000 Cover (407)
• X8000 Chassis
58
12.0 Motor

Assembly.
10.0, seq 1070 - 1080).
1520 Unplug Stepper Motor • X8000 Stepper
connector from Bulb Motor (341)
Mount Board connector J2
as shown.
Bulb Mount Board
Assembly (279)
1530 Unscrew Stepper Motor • Power • M2.5 x 8 mm PH

from Motor Mount. Screwdriver Head Screw (4)
(Phillips) (071)
• X8000 Stepper
Motor (341)
• X8000 Motor
Mount (339)
1540 Get new Stepper Motor. • Power • M2.5 x 8 mm PH

Screw in new Stepper Screwdriver Head Screw (4)
Motor to Motor Mount. (Phillips) (071)
• X8000 Stepper
Make sure the Motor Motor (341)
wire pointed towards • X8000 Motor
outside of Chassis. Mount (339)
1550 Plug Stepper Motor • X8000 Stepper

connector into Bulb Mount Motor (341)
Board connector J2 as
shown.
Bulb Mount Board
Assembly (279)
59
– 1090).
• X8000 Chassis
Chassis and secure.
(343)

in unit. (Phillips)
• X8000 Cover (407)
• X8000 Chassis
60
13.0 Jaw Assembly
Seq. Task Description Figure Tools Needed Parts Needed

Assembly.
10.0, seq 1070-1080).
1610 Remove Hot Mirror Holder
(procedure 11.0, seq 1140).
! Make sure the Hot Mirror
remains in the Hot Mirror
Holder.
1620 Disconnect Front Panel
seq 730 - 770).
1630 Unscrew Lower Integrating • Screwdriver • 2-56 x ¼ FH PH
Rod Holder from Motor (Phillips) Screw (2) (645)
Mount.
• X8000 Motor
Mount (339)
• Lower Integrating
Rod Holder (276)
1640 Unscrew Jaw Assembly • Power • 6-32 x 3/8 PH

from front of Chassis. Screwdriver Screw (4) (441)
Remove Jaw Assembly. (Phillips)
• Completed X8000
Jaw Assembly
• X8000 Chassis
(343)
1650 Get new Jaw Assembly. • Screwdriver • 2-56 x ¼ FH PH

Screw Lower Integrating (Phillips) Screw (2) (645)
Rod Holder to Motor
• X8000 Motor
Mount until secure.
Mount (339)
Rod Holder (276)
61
1660 Screw Jaw Assembly to • Q-Tips • 6-32 x 3/8 PH
front of Chassis until Screw (4) (441)
• Loctite 290
secure.
• Completed X8000
• Power
Jaw Assembly
Screwdriver
Torque setting of 5! (Phillips) • X8000 Chassis
(343)
Apply enough Loctite
290 so that it is visible on
Chassis threads.
1670 Reinstall Hot Mirror

Holder (procedure 11.0, seq
1170).
– 1090).
1690 Complete the assembly of
the unit (procedure 7.0, 810
– 860).
62
14.0 Integrating Rod

1.0)
1710 Remove Shutter, Hot
Mirror Holder, Front
Panel and Jaw Assembly
– 1350).
1720 Unscrew Upper Integrating • 5/64” Hex • 2-56 x 0.250 Socket
Rod Holder from Lower Wrench HD Screw (2) (344)
Integrating Rod Holder and
• Upper Integrating
remove rod.
Rod Holder (277)
1730 Slide new Integrating Rod • X8000 Integrating

into Lower Integrating Rod Rod (314)
Holder and push forward
until flush with end of
Rod Holder (276)
Holder.
Do Not Touch Ends.
Make sure new Rod has

no chips.
1740 Salvage silicone strip • Silicone Strip 2in x

from original assembly 1/8 in (595)
unless adhesive on strip is
longer affective. Replace if
Rod Holder (277)
necessary. Press Silicone
Strip into Upper Integrating
Holder.
63
1750 Screw Upper Integrating • 5/64” Hex • 2-56 x 0.250 Socket
Rod Holder to Lower Wrench HD Screw (2) (344)
Integrating Rod Holder.
Rod Holder (277)
Ensure Integrating Rod
is flush with end of Lower
Integrating Rod Holder.
1760 Complete assembly of the

unit (procedure 13.0, seq
1360 – 1400).
64
15.0 AC Inlet Filter

1.0).
1780 Remove Control Board
– 80).
1790 Remove Ballast
– 280).
1800 Remove Ground Post Cable • X8000 Ground Post
from outermost single Cable (591)
flange of A/C Inlet Filter.
• A/C Inlet Filter
(575)
1810 Remove A/C Filter/AC • A/C Filter/AC Inlet

Inlet Board Cables from Board Cable (570)
A/C Inlet Filter.
(575)
1820 Unscrew A/C Inlet Filter • A/C Inlet • 4-40 SS B KEP Nuts
from Chassis. Filter (2) (484)
Tightening
Tool
(575)
• ¼” Nut
• X8000 Chassis
Driver
(343)
65
1830 Remove fuse holder from • Tweezers • 5AH SLO-BLO
A/C Inlet Filter. Fuse (2) (P23062)
(575)
1840 Take out original 5AH • Screwdriver • 5AH SLO-BLO

SLO-BLO fuses from A/C (Flathead) Fuse (2) (P23062)
Inlet Filter fuse holder. Put
fuses in fuse holder a new
(575)
AC Inlet Filter.
Open holder using a

Screwdriver (Flathead).
1850 Screw new A/C Inlet Filter • A/C Inlet • 4-40 SS B KEP Nuts
to Chassis with single prong Filter (2) (484)
facing out of Chassis as Tightening
shown. Tool
(575)
• ¼” Nut
• X8000 Chassis
Attach lower nut first! Driver
(343)
1860 Attach A/C Filter/AC Inlet • A/C Filter/AC Inlet

Board Cable to A/C Inlet Board Cable (570)
Filter with Blue Wire on top
flange and Brown Wire on
(575)
bottom flange.
Flat side of Cable

should face out of Chassis.
66
1870 Attach Ground Post • X8000 Ground Post
Cable to outermost single Cable (591)
flange of A/C Inlet Filter
by running Cable under
(575)
Ballast Duct.
Flat side of Green Cable

should face out of Chassis
1880 Reinstall Ballast (procedure

3.0, seq 380 – 450).
1890 Reinstall Control Board and

Chassis Cover (procedure
2.0, seq 100 – 190).
67
16.0 Ballast Fan (Short Fan Stud Design)

1900 Remove Chassis Cover,
Control Board, Ballast, and
AC Inlet Filter (procedure
15.0, seq 1480 - 1530).
1910 Use a screwdriver to pop • Flathead • Nylon Snap Rivets
ballast duct rivets free and screwdriver (4) (816)
remove duct.
• Ballast Duct (326)
• 3-Wire Fan (507)
1920 Unscrew nuts from Ballast • 11/32” • #8-32 KEP Nuts (3)
side PEM’s. Remove Wrench (491)
connector from control
• 3-Wire Fan (507)
board and remove fan.
• Fan Duct (498)
• X8000 Chassis
(343)
1930 Place new 3-Wire Fan onto • 3-Wire Fan (507)

Ballast side onto Chassis
• Fan Duct (498)
PEM’s with sticker facing
out of Chassis and plug • X8000 Chassis
connector into control (343)
board.
Looking from the rear

of the chassis, wire should
be located at 7:00.
68
1940 Screw nuts to 3-Wire Fan • Loctite 290 • #8-32 KEP Nuts (3)
for Ballast side to PEM’s (491)
• 11/32”
until secure against Fan
Wrench • 3-Wire Fan (507)
Duct as shown.
• Fan Duct (498)
Do not bend fan flange • X8000 Chassis

by over-tightening. (343)
Leave lower inside nut
off.
Use Loctite 290 on
standoffs.
1950 Secure Ballast Duct to • Needlenose • Nylon Snap Rivets
3-Wire Fan on Ballast side pliers (4) (816)
using Nylon Snap Rivets.
• 3-Wire Fan (507)
Turn Chassis on side to
set rivets in place.
It may help to use

Needlenose Pliers for hard
to reach spaces!
(BALLAST FAN).
• X8000 Control
Board (873)
Do not bend Control
Board!

1560 - 1600).
69
17.0 Bulb Fan (Short Fan Stud Design)

Assembly.
1990 Disconnect 3-Wire Fan • 3-Wire Fan Cable
cable from Control Board from Bulb Fan (3-
connector J9 (BULB FAN). Pin 3-Wire)
• X8000 Control
Board (873)
2000 Use a screwdriver to pop • Flathead • Nylon Snap Rivets

rivets on the bulb duct free Screwdriver. (4) (816)
and remove duct.
• Bulb Duct (325)
• 3-Wire Fan (507)
2010 Remove nuts from PEMs • 11/32” • #8-32 KEP Nuts (3)
and remove fan. Wrench (491)
• 3-Wire Fan (507)
• Fan Duct (498)
• X8000 Chassis
(343)
2020 Remove wire tie securing • Cable Tie • Standard Cable Tie
3-Wire Fan cable from Bulb Cutters (873)
Fan to Separator as shown.
• Separator (328)
Remove Fan and get new
Fan. • Bulb Fan Cable
(507)
70
2030 Place new 3-Wire Fan for • 3-Wire Fan (507)
Bulb side onto Chassis
• Fan Duct (498)
out Chassis . • X8000 Chassis
(343)

be located at 2:00.
2040 Screw nuts to 3-Wire Fan • Loctite 290 • #8-32 KEP Nuts (3)
for Bulb side to PEM’s until (491)
• 11/32”
secure against Fan Duct as
shown.
• Fan Duct (498)
Do not bend fan flanges • X8000 Chassis

by over-tightening. (343)
Leave lower inside nut
off.
Use Loctite 290 on
standoffs.
FAN)
• X8000 Control
Board (873)
Do not bend Control
Board!
2060 Secure 3-Wire Fan cable • Cable Tie • Standard Cable Tie
from Bulb Fan to Separator (873)
• Cutters
as shown.
• Separator (328)
• Bulb Fan Cable
Secure using a loop of (507)
excess wire in Cable Tie!
71
• X8000 Chassis
Chassis and secure.
(343)

in unit. (Phillips)
• X8000 Cover (407)
• X8000 Chassis
72
18.0 Ballast Fan (Long Fan Stud Design)

2090 Remove Chassis Cover,
Control Board, Ballast, and
AC Inlet Filter (procedure
15.0, seq 1480 - 1530).
2100 Unscrew nuts from Ballast • 11/32” • #8-32 KEP Nuts (3)
side PEM’s. Remove Wrench (491)
connector from control
• 3-Wire Fan (507)
board and remove fan.
• Fan Duct (498)
• X8000 Chassis
(343)
2110 Place new 3-Wire Fan onto • 3-Wire Fan (507)

Ballast side onto Chassis
• Fan Duct (498)
out of Chassis and plug • X8000 Chassis
connector into control (343)
board.

be located at 7:00.
2120 Screw nuts to Ballast side • Loctite 290 • #8-32 KEP Nuts (3)
PEM’s to secure Ballast duct (491)
• 11/32”
against 3-Wire Fan.
• Fan Duct (498)
Do not bend fan flange
by over-tightening. • Ballast Duct (326)
• X8000 Chassis
Use Loctite 290 on (343)
standoffs.
73
(BALLAST FAN).
• X8000 Control
Board (873)
Do not bend Control
Board!

1560 - 1600).
74
19.0 Bulb Fan (Long Fan Stud Design)

Assembly.
2160 Disconnect 3-Wire Fan • 3-Wire Fan Cable
cable from Control Board from Bulb Fan (3-
connector J9 (BULB FAN). Pin 3-Wire)
• X8000 Control
Board (873)
2170 Remove nuts from PEMs • 11/32” • #8-32 KEP Nuts (3)
and remove fan. Wrench (491)
• 3-Wire Fan (507)
• Fan Duct (498)
• Bulb Duct (325)
• X8000 Chassis
(343)
2180 Remove wire tie securing • Cable Tie • Standard Cable Tie
3-Wire Fan cable from Bulb Cutters (873)
Fan to Separator as shown.
• Separator (328)
Remove Fan and get new
Fan. • Bulb Fan Cable
(507)
75
2190 Place new 3-Wire Fan for • 3-Wire Fan (507)
Bulb side onto Chassis
• Fan Duct (498)
out Chassis . • X8000 Chassis
(343)

be located at 2:00.
2200 Screw nuts to Bulb side • Loctite 290 • #8-32 KEP Nuts (3)
PEM’s to secure Bulb duct (491)
• 11/32”
against 3-Wire Fan.
• Fan Duct (498)
Do not bend fan flanges
by over-tightening. • Bulb Duct (325)
• X8000 Chassis
Use Loctite 290 on (343)
standoffs.

FAN)
• X8000 Control
Board (873)
Do not bend Control
Board!
2220 Secure 3-Wire Fan cable • Cable Tie • Standard Cable Tie
from Bulb Fan to Separator (873)
• Cutters
as shown.
• Separator (328)
• Bulb Fan Cable
Secure using a loop of (507)
excess wire in Cable Tie!
76
• X8000 Chassis
Chassis and secure.
(343)

in unit. (Phillips)
• X8000 Cover (407)
• X8000 Chassis
77
Final Testing and Inspection
Tools Needed
•Torque Wrench
•Fiber Optic Light Cable
•Arthroscopes
•Sidne Voice Activation System
•6 ft. Serial USB Cable
•BioTek Safety Analyzer
•240 V Transformer
•120V Transformer
•X8000 Fan Direction Fixture
Cosmetic Inspection
1. Replace the front panel, chassis, and chassis cover to fit snugly with no
visible gaps.
2. Check that the logos and printing on the back panel are clear.
3. Check that the logos and printing on the front panel are clear.
4. All connectors should be properly oriented with no visible gaps.
5. All surfaces should be smooth and free of scratches or dents.
Bulb Inspection
1. The bulb should be clean with no fingerprints, cracks, or thermal paste
compound on the glass surface.
2. Verify that the serial number is above the handle on the bulb.
3. Tighten the female connectors with the torque wrench set to 18 in-lbs.
4. The bulb module should slide and lock into place on the rail plate.
Power on Test
1. Connect the X8000 to the 120 V power supply.
2. Press the power button on and verify that the bulb does illuminate.
3. Insert the optical fiber light cable in the jaw. The bulb should ignite and
stay lit.
78
Front Panel Functional Test
1. While the light source is turned on, the standby LED should be lit and the
display should read “Standby”. There should be a brightness display on the
top right hand corner of the LED display
2. Press the up/down brightness membrane button to increase/decrease the

brightness number in the upper right hand corner. The light source should
not come off standby.
3. Press the run/standby membrane button. The light source should go into
run mode and the run LED should be lit. The brightness percentage should
be the same as the number previously in the top right hand corner.
Brightness step-up/down
1. Press the brightness membrane button multiple times to go once all the
way from either 0 to 100% or 100% to 0%. The brightness display should
increase or decrease without skipping.
Door Switch Test

1. Open the bulb side door and verify that the bulb turns off, the light source
goes into standby, the standby LED is lit, and the LED display reads
standby with the current brightness setting in the upper right hand corner.
2. Close the bulb side door and verify that the bulb turns on but the light
source stays in standby with the same displays on the LED.
Fan Test
1. Verify that the fans are blowing out of the unit by using the fan flow
direction fixture.
Jaw Test
1. Remove the light cable by turning the knob clockwise on the jaw assembly.
The jaw should lock open. Verify that the bulb turns off, the lgihtsource
goes into standby, and the standby LED is lit when the light cable is
removed.
79
Hi-Pot/Di-Electric Breakdown Test
1. Energize the Hi-Pot tester and adjust the test voltage to 1.8 kV.
2. Plug the test fixture into the back of the unit.
3. Connect the alligator clip to the ground post of the unit...
4. Touch the positive (red) probe to the Hi-Pot test fixture and press test on the Hi-Pot tester for 1 second.
Note Always check the hi-pot tester for proper functionality prior to use by hitting the test butoon and touching
the leads. The hi-pot tester should emit the “fail” alarm.
Caution Do not test the unit for more than 1 second or internal damage can occur.
80
Warranty
This Stryker Endoscopy product is warranted to the original purchaser to be free from defects in material and workmanship
for the following times:
One year following shipment.
This warranty extends to all purchases and is limited to the repair or replacement of the product without charge when
returned in the original shipping case to:
Stryker Endoscopy
5900 Optical Court
San Jose, CA 95138
Stryker Endoscopy cannot accept responsibility for returns or replacements which have not been authorized. This warranty
does not cover damages caused by misuse or by failure to follow the procedures outlined in this manual or demonstrated by
Stryker Endoscopy representatives.
There are no other expressed warranties.
81
Stryker Endoscopy
5900 Optical Court
San Jose, California 95138
+1.800.624.4422
+1.408.754.2000
www.stryker.com
1000400933 D
2013/06

1000-400-933 - D-X8000 Light Source Service Guide

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1000-400-933 - D-X8000 Light Source Service Guide

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X8000 Light Source

Final Testing and Inspection. ....................................................................................................78

Caution Cautions indicate risks to the IMPORTANT SAFETY NOTICE

On-Site Service Components

None of the in-house Manufacturing Assembly Procedures

The Stryker X8000 Light Source is a light-generating unit Electrical

Type CF applied parts

Water Ingress Protection, IPX0 — Ordinary

Top Chassis Assembly

Caution The X8000 has been designed to start the

Note Using a non-Stryker replacement bulb

Caution Do not operate the X8000 with a burned-

1. Unplug the light source from the AC outlet and

4. Reinstall the fuse holder.

Disposing of the X8000

This product is considered electronic

Code Definition Recommended Action

Caution ESD Protection is required to perform

Seq. Task Description Figure Tools Needed Parts

20 Remove Chassis Cover • X8000 Cover (407)

Seq. Task Description Figure Tools Needed Parts

50 Unscrew U-Bracket from • 4mm Nut • 2-56 Hex Nut (2)

60 Unscrew Control Board • Power • 6-32 x 5/16 PH

70 Unscrew Control Board • Power • 6-32 x 5/16 PH

90 Loosen the Fan Support • 5/16” Nut • 6-32 SS Nut (489)

100 Place new Control Board • X8000 Control

Be careful not to hit the

110 Connect 3-Wire Fan cable • 3-Wire Fan Cable

130 Connect 4-Pin 2-Wire • If CEP300CXE

Do not bend Control

160 Connect 6-Pin 2-Wire • If CEP300CXE

Do not bend Control

180 Slide Chassis Cover onto • X8000 Cover (407)

Seq. Task Description Figure Tools Needed Parts

210 Disconnect all cables on the

220 Remove green Ground Post • Needlenose • Ground Post AC

230 Unscrew black Ballast/ • Power • Ballast/Bulb Anode

240 Unscrew red Ballast/Bulb • Power • Ballast/Bulb Anode

260 Unscrew Ballast from • Power • 6-32 x 5/16 PH

270 Unscrew Ballast from rear- • Power • 6-32 x 5/16 PH

280 Unscrew Ballast from • Power • 6-32 x 5/16 PH

300 Remove Control Board/ • X8000 Ballast (413)

310 Remove Control Board/ • X8000 Ballast (413)

320 Get New Ballast. Remove • X8000 Ballast (413)

340 Attach Control Board/ • X8000 Ballast (413)

350 Attach Control Board/ • X8000 Ballast (413)

360 Attach Blue lead of AC Inlet • Needlenose • X8000 Ballast (413)

Flat end of connector

Flat end of connector

380 Place and align Ballast onto • X8000 Ballast (413)

390 Screw Ballast to rear-right • Power • 6-32 x 5/16 PH

400 Screw Ballast to rear-left • Power • 6-32 x 5/16 PH

420 Screw Ballast to front-left • Power • 6-32 x 5/16 PH

430 Attach green Ground Post • Needlenose • Ground Post AC

Flat end of connector

440 Screw red Ballast/Bulb • Power • Ballast/Bulb Anode

Screw Cable flat side

Screw Cable flat side

460 Reconnect all the cables

480 Screw Chassis Cover to • Power • 6-32 x 0.25 PH Ext.

Seq. Task Description Figure Tools Needed Parts

500 Disconnect all cables on the

510 Remove green Ground • Needlenose • Ground Post AC