Service 01

Operational
Excellence
Service
Service for
Operational Excellence
Long-term Partnering for Our Clients’ Business Success

Clients’ Expectations
For many years, Conserve the Environment
JGC has provided solutions Reduction of GHG emission
to meet the various

expectations of Clients’
plant owners.
Expectations Secure Plant Safety
for Assessment and management of
O&M
risks
$
Optimize O&M Cost Manage Turnaround Activities
Improve operations strategy Minimize downtime and loss of profit
and system reliability
Shift to Smart O&M Empower Employees

Digital Tool application for O&M Training local engineers and technicians
Our Approach
JGC offers the most excellent services
for your plant operations Decarbonization
optimization to solve difficult • Energy Saving in Operation
• Manage Life Cycle CO2
problems and technical • Quantify & Reduce GHG
issues you confront. Approach to
Excellent HSE
O&M
• Manage Operational HSE
Risk
Commissioning & Startup • Optimize Fire Protection
System
• Smooth & Safe Startup
• Ensure Emergency
• Introducing Newest
Preparedness
Technologies
• Perfect Operations Readiness
Reliability & Maintenance
Operation • Maximum Plant Availability
• Maximize Profit • Flawless and Smooth
• Optimize OPEX Turnaround
• Visualize Operations • Extended Plant Life
Our Operational Decarbonization
◆ Decarbonization Program
Excellence HSE
Services Map ◆ Operational HSE Risk
Management Program
◆ Fire Protection Improvement
Operational Program
Excellence ◆ HSE Improvement Program
Service
◆ Mechanical Integrity
Program
Commissioning & Startup ◆ Plant Life Extension Program
◆ Turnaround Assistance
◆ Commissioning Program Program
◆ Operations Readiness & ◆ Maintenance Improvement
Assurance Program Program
Operation Technical Assistance & Training
◆ Profitability Improvement ◆ Technical Assistance Service

Program ◆ Training Service
Decarbonization
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◆ Decarbonization Program
JGC Group provide a large variety of Decarbonization Program which is the GHG Quantification Service (HiGHGuard™)
proprietary GHGs assessment solution and optimized operation service
based on our successful experiences in countless EPC & O&M fields. Life Cycle CO2/Management
CO2 Removal Solutions
Energy Optimization
Fired Heater Improvement
Pinch Analysis
CO2 footprint of Plant Lifecycle/Life Cycle Management DDR Membrane - High Performance Separation Technology
Operation
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Service Menu1 OE Service menu
◆ Profitability Improvement Program

Our engineers have a wealth of experience, knowledge and enthusiasm
for all aspects of plant engineering, and channel their expertise LNG Cube (Engineering Consultation Service)
through cutting-edge engineering tools to provide Profitability
HAR (Hot Air Recirculation) Digital
Improvement service of the highest quality without major CAPEX.
AIRLIZE LNG
Catalyst Life Assessment
LNG Cube Technical Service Menu Time-dependent catalyst deterioration

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OE Service menu
◆ Mechanical Integrity Program

Risk Based Inspection (RBI)
In addition to highly developed engineering technologies and the
application of its safety management skills, JGC O&M service improves Asset Integrity Management (A-MIS)
plant reliability, availability, and quality by collaborating with global Plant Diagnosis and Lifetime Improvement
affiliates companies and local maintenance companies. Service
◆ Plant Life Extension Program

Material Assessment
Inspection Assessment
Extension Method Assessment
◆ Turnaround Assistance Program

Turnaround Scope Optimization & Planning
Predictive Maintenance (Aspen Mtell) Maintenance Planning Turnaround Execution
Inspection & Diagnosis
◆ Maintenance Improvement Program

Reliability, Availability, Maintainability (RAM)
Reliability Centered Maintenance (RCM)
Prescriptive Maintenance
Maintenance Optimization
JGC Maintenance Team at LNG Plant Inspection Data Management System (A-MIS)
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HSE Service Menu

OE Service menu
◆ Operational HSE Risk Management Program

HSE service focuses on systematic identification and evaluation of plant risks
based on our long experience in on-site HSE and our own excellent evaluation Safety Case
- Formal Safety Assessment
methods, and on proposing systems that can ensure safe plant operation - Hazard Identification (HAZID)
without major CAPEX. - HAZOP/SIL/LOPA/Bow-tie Analysis
- Operational Hazard Reduction
- Management System Review
- Process Safety Management
◆ Fire Protection Improvement Program
Active Fire Protection Assessment
Fire Proofing Assessment
Fire and Gas Assessment
Fire Hazard Simulation Fire and Gas Mapping Study Technology ◆ HSE Improvement Program
Escape Simulation and Assessment
Hazardous Area Classification (HAC)

Optimization
Noise Assessment
QRA
Commissioning & Startup
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OE Service menu
Service Menu
◆ Commissioning Program
Our commissioning engineers are passionate about risk in commissioning
and start-up management, and work closely with the client to create the Predictable Start up
- Commissioning Readiness Review and Audit
optimized plan taking into account lessons learned and our knowledge - Optimization and/or Automation
from our many previous projects, aiming always to deliver the best for Startup/Normal Operation
commissioning and startup service
CASTOR®
(Commissioning & Startup Transient
Operability Review)
Commissioning Safety
Valuable Planning (FLNG/FPSO/Module)
Decarbonized Commissioning and Start up
Recommissioning service (Restart)

- Plant Condition Assessment
- Preservation planning
◆ Operations Readiness & Assurance Program

Operations Readiness & Assurance (OR&A) Program
High-quality Planning Based on a Wealth of Experience

Technical Assistance & Training
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Over the past several decades, JGC Group has conducted various engineer training programs ◆Technical Assistance Service
and technical assistance programs at plant site and remote locations. Many of our clients
have achieved considerable improvements in their employee skills and plant operations Onsite Assistance (Residential/On-call)
which significantly contribute to the profitability and efficiency of their business.
Remote Assistance
Asset & Operation Due Diligence
OPEX Assessment
◆Training Service
Training and Competency
Onsite Assistance Management Services
Remote Operations Visualization
Asset & Operation Management Framework Training Class and Technical Seminars
Smart O&M Solution
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OE Service menu
JGC has developed its own process and unit operation technologies which
have been adapted to a wide range of energy and industrial plants.
Prescriptive Maintenance Solution
Remote Operations Visualization Escape Route Simulator

e-Learning Solution
GHG emission quantification service Life Cycle Support Services
Advanced Maintenance
Robot Technology Integrated maintenance service
Inspection Support System
Decarbonization
GHG Quantification Service
Enhancing planetary health
GHG Quantification Service
Do you have any of these issues? Actual measurement

Top Down
Difficulty in quantifying GHG (including CH4)

Need to quantify emissions in actual operation
Identifying baseline for decarbonization project
Bottom Up
GHG Quantification
• Quantify GHG (CO2, CH4, N2O) by actual measurement

and engineering calculation. Emission Calculation
• Conduct actual measurement with drone, satellite, GHG emissions = Emission Factor * Activity Factor
handheld sensor, IR camera
• Provide optimized MRV methodology Factors in
• Reporting the GHG emission to the authorities. regulation/guidelines
Operational Data
© 2022 JGC GROUP Enhancing planetary health

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GHG Quantification Service Decarbonization
menu
Workflow ＆ Results Our Strengths

• Professional HSE, Process, Mechanical Engineer
Conduct site Teams
measurements
• Dispatched technical experts to participate in
various international discussions on GHG
Identification of Measurement, Reporting and Verification (MRV).
Data and calculation points Conduct GHG
information and measurement calculations with emission • Experience in EPC and O&M of many types of
collection points operational data reporting
facilities in many locations around the world.
Steps • Collaboration between oversea group companies
• Identify measuring points and calculation points from design documents. and local companies.
• Conduct engineering calculations / Actual measurements
• Report to client or government agency with preset format
Our Background
JGC is • JGC has been commissioned by Japan Oil, Gas and
• able to select the most appropriate MRV methodology from those Metals National Corporation (JOGMEC) to develop
proposed by international organizations and standards/guidelines their guidelines.
• familiar with a variety of plants and can provide the best combination of • The Institute of Energy Economics, Japan (IEEJ) has
drones, satellites, and handheld sensors contracted JGC as a technical adviser for GHG MRV

Decarbonization
Life Cycle Assessment/Management (CO2 Footprint)
Life Cycle Assessment/Management (CO2 Footprint)
What is the Life Cycle Assessment (LCA)?
LCA is a method of assessing the environmental impact of your product or

service throughout its life cycle (resource extraction, raw materials, product
production, distribution, consumption, disposal, recycling) or at a specific
stage. LCA can objectively and quantitatively evaluate whether a product is
“good” or “friendly” for the environment, human body, and society.
Advanced Application of LCA (LCM) to ….
Concept of LCA
High Client Concern on Environment Impact, Optimized Plant Life

Cycle (Engineering, Procurement, Construction, Commissioning, Start
up, Maintenance, Manning, Turnaround, Demolition) , GHG Protocol
(Scope 1/2/3)

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Life Cycle Assessment/Management (CO2 Footprint) Decarbonization
menu
Case Study ＆ Expectations

LCA of your product or service (e.g. Waste Plastic Gasification)
• Numerical result of CO2 emissions

• Higher CO2 reductions are expected compared with conventional process
• Visual presentation of hot spots CO2 footprint of Plant Lifecycle/Life Cycle Management
• The scope of evaluation, methods, and assumptions that greatly affect the
results, it depends on the implementers and companies • Numerical approach for plant life cycle (GHG Protocol Scope 1/2/3)
• With Data-centric (DX), environmental impact as well as the operation data, can
be monitored in real time, and identify the hotspots.
Our Experiences • Present data visualizations of high CO2 emission hot spots during maintenance
periods
• LCA case studies for new decarbonized technologies • Trade off between CAPEX/OPEX and CO2 emission rate for optimization
• Calculate CO2 footprint (Scope 1/2/3) for CDP Report 2022

Decarbonization
Challenges for CO2 Capture in Operating Assets HiPACT® - an Innovative CO2 Capture Process
Management of Increased CO2 in Feed Gas

✓ Natural gas/associated gas quality varies over the
CO2 life of oil/gas fields.
✓ Unexpected increases of CO2 in the feed gas
requires additional CO2 capture
units/enhancement of the CO2 capture Commercial HiPACTTM plant (NIS, Serbia)1
performance.
DDR Membrane - High Performance Separation
Technology
Limited Space and Utilities
✓ Limitation in the available space to accommodate
the new unit/expansion of the unit.
✓ Limitation in the available utilities to operate the
CO2 removal unit

CO2 Removal Solutions – DDR Zeolite Membrane
DDR Zeolite Membrane ◼ Application
• Natural Gas Processing (CO2 removal in CO2 rich gas fields)
◼ Technology • CO2 recovery from associated gas for CO2-EOR(*) projects
(*) EOR: Enhanced Oil Recovery
• Technology jointly developed by JGC and NGK
• World’s largest zeolite membrane element
◼ Advantages
• Enhanced separation performance
= minimal hydrocarbon loss
• Tough under high pressure, high CO2 concentration
= longer membrane life
• Significant lifecycle cost saving (20-30%)
◼ Technology Development Status

• Field tested at U.S. oil field (2017, completed)
• Commercial scale field test at U.S. oil field (from 2020)
Details of the technology can be found at:

https://www.jgc.com/en/business/tech-innovation/environment/ddr-
membrane.html

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CO2 Removal Solutions - HiPACT® Decarbonization
menu
HiPACT® - CO2 Capture Process ◼ Reduction of initial investment and

reduction of operating costs
◼ Technology
by high pressure CO2 stripping process
• Chemical absorption process, using newly developed
absorption solvent (jointly developed with BASF) Product Natural Gas
without CO2
◼ Advantages #1 #2 #3 #4
Absorber Regenerator
• Highly stable against thermal degradation
• Enables high pressure CO2 stripping, leading to Conventional HiPACTTM
significant energy and cost saving (25 to 35% reduction) 1 5
Compression Ratio
200
Natural Gas Conventional HiPACTTM barA
• Reducing the number of compression stages, optimizing with CO2 Regenerator Pressure[bar-A] 200 40
the space Conventional HiPACTTM

CCS/CO2-EOR
110 160 (CCUS)
Acid Gas Removal Unit
Regeneration bottom
HiPACTTM temperature [C]
Details of the technology can be found at:

https://www.jgc.com/en/business/tech-innovation/environment/hipact.html
Commercial HiPACTTM plant (NIS, Serbia)1

Decarbonization
Energy Optimization
Energy Optimization
Our Approach
Do you have any of these issues?
Pinch Technology Operation Improvement
How to reduce energy consumption? ◼ Diagnosis of energy/water

saving potential and ◼ Optimization on production
units and utility facilities
targeting
How to eliminate equipment bottlenecks? ◼ Study on modification ideas
operation
What kind of equipment should be updated Advanced Technologies
to improve efficiency? Equipment Effectiveness ◼ Binary power generation

◼ Energy storage system
◼ Efficiency diagnosis of rotary
machine and combustion ◼ High-efficiency heat pumps
What is our service ?

equipment ◼ Chemical heat pumps
◼ Studies on equipment renewal
• Equipment Effectiveness: Diagnosis to identify the efficiency Optimization: Unit to Plant-Wide Level
of existing facilities to be improved and suggestions for types
of equipment to be modified. What is Pinch Analysis?
Systematic and Visualization Methods to Identify the Target
• Pinch Analysis: Identify heat recovery target and create
solutions such as heat recovery networks that balance the
trade-off between investment costs and energy savings.
• Operation Improvement: Studies on unit operation and utility
facilities modifications to improve energy efficiency.
• Advanced Technology: Studies and proposals on the
introduction of high-efficiency equipment and new heat Energy Utilization and
Optimization of Heat
Optimization of Site-Wide
Energy Usage
Optimization of Power-
Steam Supply System
Recovery System
recovery technologies.
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Energy Optimization Decarbonization
menu
Workflow ＆ Result Our Strengths

Analysis & • The proven and successful experiences in executing similar
Diagnosis
consultancy services.
Data
Targeting Solutions
Collection • Extensive technical knowledge and know-how for energy and
Modeling water conservation.
• Qualified professionals.
• Plant Data collection(Operating Data, Climate Data) • Collaboration between oversea EPC-capable group companies
• Analysis and diagnosis and out-sourcing for consultancy services.
• Modeling for Pinch Analysis, and Targeting
• Prioritization of solutions into tree categories as Phase-I
• As Phase-II, detailed study to materialize the investment
Our Experiences
solutions proposed in Phase-I
50+
Industry Japan Overseas
No-cost Petroleum Refinery 26 11

solutions Petrochemical 6 4
Low-cost Chemical 5 -
Projects
Phase-II
Experience solutions Detailed Steel 1 -
Phase-I Study
Benefit Total 38 15
Targeting
Investment
solutions • Contributed to over 50 projects in various phases (FS, Pre-FEED, FEED,
Expertise
EPC, Revamps) for Petroleum Refinery, Petrochemical, Chemicals, etc.
Systematic • We are certified by a national oil company as an energy consultant.
Approach
Screening

Decarbonization
Do you have any of these issues? Examples of combustion and heat transfer
analysis of Furnace (CFD)
Poor performance and unreliable operation
Reducing maintenance interval due to severe
material degradation
Need for engineering consulting partner for heater Radiant coils
modification
Fired Heater Improvement Solution

Burner
• Utilized Computational Fluid Dynamics (CFD) to simulate Combustion
and Heat Transfer
• Assessed as-installed Heater Performance based on operation data and As-installed
Wall-side Center
CFD Results
• Identified O&M Issues and their Root Causes
• Proposed and Evaluated Performance and Reliability Improvement Plan
• Burner Layout Optimization for Replacement Lowered coil skin temperature
• Windbox Modification for Uniform Air Flow Distribution to each
As-Improved
burner
• Provided the Technical Guidance for the Implementation of the
proposed solutions Analysis of Radiant Coils

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Fired Heater Improvement Decarbonization
menu

• Years of experience in serving domestic customers for
Gathering Information
performance improvement of fired heaters utilizing the advanced
CFD simulation
Analyzing Issues / • Extensive experience in Combustion and Heat Transfer modeling
Developing Hypothesis
and evaluating heater designs
• Collaboration with Material Engineering experts
CFD Planning/Simulation
• Customer-Focused Global Engineering Service Provider
(Design Evaluation) Improvement Ideas
CFD Simulation Our Experiences

(Design Verification)
50+ 15+
✓ Shorter Flame length
✓ More Uniform Air Distribution
Final Improved Design ✓ Lower Coil Skin Temperature
✓ Sufficient Heat Flux on Coils
Plants Years
Solution Implementation ✓ Reliable Operation Fired heater design evaluation Simulation-based engineering
✓ Higher Performance and improvement studies with service for plant diagnosis
✓ Extended Life the advance CFD simulations and lifetime improvement

Operation
LNG Cube
(Engineering Consultation Service)
Do you have any needs in your operating plants?
• Sudden shutdown of the plant with unknown root-causes
• Frequent malfunction of equipment
• Unachieved production corrective planning
• Flare minimizing
• Smooth startup operation and flawless maintenance
What is ?
• LNG Cube is a comprehensive technical service
package related to LNG plants
• LNG Cube starts from Workshop and Consulting by
the world’s leading LNG specialists
• Analysis and Consulting leveraged on lessons learnt
and operational database from past engineering,
construction and operational experiences
LNG Cube Technical Service Menu
• LNG Cube technical services are not limited to
existing plants but can be applicable to grassroots
plants

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Operation menu
• Abundant experience in commissioning and startup

Send Survey Form
• Speedy solutions leveraged on millions of Lessons Learned from
Client past commissioning and startup experience
Send Operational Data and Register for LNG
• Consulting by Project Manager and Study Manager with
Cube Analysis
extensive site experience and EPC execution experience
LNG Cube Analysis Our Experiences
Develop Improvement Plan or General Concept Client Year Region Activity

(2~3 weeks) South - LNG Cube Workshop (Development of New Digital Solutions)
2017 - - Feasibility Study for the implementation of the Digital
A Company 2019
East Solution
Asia - Implementation of the Digital Solution
LNG Cube Workshop with Client - LNG Cube Workshop (Development of Efficiency
South Improvement Ideas)
2018 -
B Company 2019
East - Proposal for Advanced Control System Installation
Asia - Feasibility Study of the Advanced Control System Installation
(Planned)
Share Improvement Ideas, Execute Consultation South - LNG Cube Workshop (Development of Production
2018 -
C Company 2019
East Enhancement Ideas)
Asia - Business Case Study for LNG Production Enhancement
Implementation of the Plan, Seamless Execution 2018 -

- LNG Cube Pre-Workshop (Development of New LNG
D Company Europe Technology)
of EPC 2019 - LNG Cube Workshop

Operation
Hot Air Recirculation (HAR) Digital
HAR causes loss of LNG Production LNG
Sudden HAR to the air-cooled heat exchangers could cause an GT HM
HAR
Main Cryogenic
under-speed trip of the gas turbines when the power usage of the Heat Exchanger
Helper Motor (HM) exceeds its limit. Many operators, therefore, set MR Refrigerant
the software limit to the HM power well below its designed capacity
Cycle
to cope with any unexpected HAR. This prevents the plant from HAR
GT HM
realizing the full benefit of the motor power for maximum
production.
C3 Refrigerant Cycle
What is HAR Digital ? HAR on C3 Condenser
• HAR Digital is an auto control system powered by Artificial

Data
Data Analysis Modeling Test Run
Intelligence (AI) to mitigate HAR. Cleansing
• The feed-forward process control powered by the HAR z2

F2
y =  (Wx + b)
F1
Predictive Model allows you to realize the full benefit of the R
R0
motor power which will enhance your LNG throughput by at
least 2~3% without any major modification to your facility. z1
AI Modeling

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Operation menu
FEEDBACK FOR DATA

IMPROVEMENT
REAL-TIME DATA
COLLECTION
• Introduction of the Real-time Weather
Monitoring System
Weather Measurement
(Actual) Rigorous Process
Simulation
• Process Big Data Analysis, CFD Simulation, and
Plant Layout
LNG PREDICTIVE
ANALYTICS SERVER Rigorous Process Simulation
Operators take
• JGC’s extensive experience in LNG processes and
Plant Historical Data
Hot Air Recirculation Analysis
DCS action in advance
APC SERVER for higher LNG
production
CFD Simulation
Weather Simulation
(Forecast/Sudden Change)
Our Experiences
• Plant Data correction (Weather Data, Operating Data) • HAR Digital is jointly developed with
• Data Analysis by Data Scientist PETRONAS
• AI Modeling • HAR Digital is deployed in Malaysia LNG
• System Deployment and is in operation.
• This technology can be applied to various
types of plants, not limited to LNG plants.

Operation

Do you have HAR (Hot Air Recirculation) issues?
Process performance degradation due to HAR

HAR visualization and identification
HAR mitigation plan
What is Airlize ? HAR Mechanism
HAR Analysis Noise Analysis

• Airlize LNG is JGC’s Comprehensive Life Cycle Engineering Weather Site
CFD Simulation
Plant Layout
& &
Simulation Survey Optimization
Mitigation Mitigation
Support Services for Air-Cooled LNG Plants
• Airlize LNG helps to identify root and cause of HAR by
Weather Simulation, Site Survey, CFD Simulation
• Airlize LNG gives Plant Layout Optimization, HAR Mitigation
Plan leading to minimization of loss of production
Airlize LNG Coverage Services

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Operation menu
• Professional Process Engineers, CFD Engineers & LNG Specialists

• Accumulated Know-How on HAR mechanism
• One Stop Service for Weather Simulation to CFD Simulation
Data and • Utilization of big data that integrates customer plant operating
information Data Analysis Simulation Solution
collection Study Implementation data and JGC design data to identify best solution
• Plant Data correction (Weather Data, Operating Data)

• Site Survey Our Experiences
• Data Analysis by data scientists
• Weather Simulation, CFD Study
20+
• Solution Recommendation and ImplementationWD (Plant) WD (Plant)
West West
TR-2 TR-2 TR-1 TR-1

0.4 1.5 3.2 0.4 1.5 3.2 1.0 1.1 1.1 1.0 1.1 1.1
0.2 0.5 1.2 0.2 0.5 1.2 0.8 0.8 0.9 0.8 0.8 0.9
0.3 0.3 0.7 0.3 0.3 0.7 0.7 0.6 0.7 0.7 0.6 0.7
032E 1002 0.3
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031E 1002 0.6 0.6 0.6 0.6 0.6
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0.1 0.1 0.1 022E 1003 0.1 0.1 0.1 022E 1003 0.8 0.6 0.5 021E 1003 0.8 0.6 0.5 021E 1003
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021E 1004 0.8 0.6 1.0 0.8 0.6
Project
0.3 0.3 0.3 0.3 0.3 0.3 1.5 1.1 0.7 1.5 1.1 0.7
0.1 0.2 0.3 0.1 0.2 0.3 1.1 1.0 0.8 1.1 1.0 0.8
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0.2 0.2 0.1 0.9 0.2
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1.2 0.1 0.9 1.0 1.2 1.5 1.3 1.1 2.9 1.5
2.1 1.3
1.2 1.1 2.9 2.1 1.2
0.1 0.1 0.1 0.9 0.1
1.3 0.1
1.7 0.1 0.9 1.3 1.7 2.1 1.9 1.6 2.8 2.1
1.9 1.9
1.3 1.6 2.8 1.9 1.3
0.0 0.1 0.4 0.5 0.0
1.2 0.1
1.9 0.4 1004
052E 0.5 1.2 1.9 052E 10043.1 2.7 2.5 2.3 3.1
1.5 2.7
1.5 2.5 1004
051E 2.3 1.5 1.5 051E 1004
0.0 0.2 0.6 0.2 0.0
0.8 0.2
1.8 0.6 0.2 0.8 1.8 4.4 4.0 3.8 3.0 4.4
1.9 4.0
1.9 3.8 3.0 1.9 1.9
0.0 0.1 0.3 0.1 0.0
0.5 0.1
1.3 0.3 0.1 0.5 1.3 6.0 5.6 4.9 5.1 6.0
3.2 5.6
2.7 4.9 5.1 3.2 2.7
0.0 0.0 0.1 0.1 0.0
0.3 0.0
1.0 0.1 0.1 0.3 1.0 7.4 6.7 5.6 6.2 7.4
3.9 6.7
3.2 5.6 6.2 3.9 3.2
0.0 0.0 0.0 0.1 0.0
0.4 0.0
0.9 052E
0.0 1005 0.1 0.4 0.9 052E 10057.9 7.4 6.6 5.6 7.9
3.9 7.4
3.4 051E
6.6 1005 5.6 3.9 3.4 051E 1005
0.0 0.0 0.0 0.3 0.0
0.6 0.0
1.4 0.0 0.3 0.6 1.4 8.0 7.6 7.3 4.3 8.0
3.5 7.6
3.5 7.3 4.3 3.5 3.5
052E 1002 0.0 0.0 0.0 0.8
052E 1002 0.0
1.6 0.0
2.5 0.0 0.8 1.6 2.5051E 1002 7.8 7.5 7.1 3.3
051E 1002 7.8
3.3 7.5
3.6 7.1 3.3 3.3 3.6
0.0 0.0 0.1 1.5 0.0
3.0 0.0
3.9 0.1 1003
052E 1.5 3.0 3.9 052E 10037.4 6.9 6.1 3.2 7.4
3.3 6.9
3.7 6.1 1003
051E 3.2 3.3 3.7 051E 1003
0.0 0.0 0.1 1.6 0.0
3.7 0.0
4.7 0.1 1.6 3.7 4.7 6.9 6.1 4.6 3.5 6.9
3.2 6.1
3.6 4.6 3.5 3.2 3.6
0.0 0.1 0.2 1.0 0.0
2.8 0.1
4.8 0.2 1.0 2.8 4.8 6.6 5.9 4.4 3.8 6.6
2.9 5.9
3.0 4.4 3.8 2.9 3.0
0.0 0.1 0.2 0.7 0.0
2.0 0.1
4.2 0.2 0.7 2.0 4.2 6.2 5.7 5.1 3.7 6.2
3.1 5.7
2.7 5.1 3.7 3.1 2.7
Contributed to over 20 projects in

0.0 0.0 0.1 0.5 0.0
1.5 0.0
3.2 052E
0.1 1001 0.5 1.5 3.2 052E 10015.6 5.1 4.8 3.5 5.6
3.1 5.1
2.8 051E
4.8 1001 3.5 3.1 2.8 051E 1001
0.1 0.1 0.1 0.4 0.1
1.0 0.1
2.1 0.1 0.4 1.0 2.1 4.8 4.2 3.9 3.4 4.8
3.2 4.2
2.8 3.9 3.4 3.2 2.8
0.3 0.2 0.2 0.4 0.3
0.7 0.2
1.2 0.2 0.4 0.7 1.2 4.3 3.9 3.6 3.5 4.3
3.3 3.9
2.9 3.6 3.5 3.3 2.9
0.8 0.6 0.4 0.4 0.8
0.5 0.6
0.8 0.4 0.4 0.5 0.8 4.2 3.8 3.6 3.4 4.2
3.2 3.8
2.8 3.6 3.4 3.2 2.8
various phases of Project/Plant Life

0.7 0.5 0.4 0.3 0.7
0.4 0.5
0.6 0.4 0.3 0.4 0.6 4.2 3.9 3.6 3.3 4.2
3.0 3.9
2.5 3.6 3.3 3.0 2.5
0.3 0.2 0.2 0.1 0.3
0.2 0.2
0.4 052E
0.2 1006 0.1 0.2 0.4 052E 10064.2 3.8 3.5 2.9 4.2
2.6 3.8
2.1 051E
3.5 1006 2.9 2.6 2.1 051E 1006
0.1 0.1 0.1 0.1 0.1
0.1 0.1
0.2 0.1 0.1 0.1 0.2 3.9 3.5 3.2 2.5 3.9
2.2 3.5
1.8 3.2 2.5 2.2 1.8
0.1 0.0 0.1 0.0 0.1
0.1 0.0
0.2 0.1 0.0 0.1 0.2 3.5 3.1 2.7 2.1 3.5
1.7 3.1
1.5 2.7 2.1 1.7 1.5
Cycle (FS, Pre-FEED, FEED, EPC,

0.0 0.0 0.0 0.0 0.0
0.1 0.0
0.1 0.0 0.0 0.1 0.1 2.9 2.5 2.1 1.6 2.9
1.4 2.5
1.3 2.1 1.6 1.4 1.3
0.0 0.0 0.1 0.1 0.0
0.1 0.0
0.1 0.1 0.1 0.1 0.1 2.3 1.9 1.5 1.2 2.3
1.1 1.9
1.3 1.5 1.2 1.1 1.3
0.0 0.1 0.1 0.2 0.0
0.2 0.1
0.3 052E
0.1 1101 0.2 0.2 0.3 052E 11011.7 1.4 1.1 0.9 1.7
1.0 1.4
1.4 051E
1.1 1101 0.9 1.0 1.4 051E 1101
Revamps)
0.1 0.3 0.7 0.5 0.1
0.6 0.3
1.0 0.7 0.5 0.6 1.0 1.2 1.1 1.0 0.9 1.2
1.0 1.1
1.5 1.0 0.9 1.0 1.5
0.3 1.3 2.5 1.6 0.3
1.9 1.3
2.6 2.5 1.6 1.9 2.6 1.1 1.2 1.4 1.2 1.1
1.2 1.2
1.5 1.4 1.2 1.2 1.5
052E 1105 1.3 052E 1105 4.6 1.3 052E 1103 4.6 051E052E
11051103 1.4 051E 1105 1.8 1.4 051E 1103 1.8 051E 1103
Airlize LNG Service Image

Operation
Too much time and effort for the operator's daily catalyst operation
A large deviation for catalyst deterioration between Prediction model and the actual
Waste a lot of manpower and money to maintain the spare catalyst in the warehouse.
Our Service
This service focuses on the deterioration of catalysts and solvents used in

the plant and predicts the longevity from time-dependent changes.
By machine learning daily operation data, we establish a more accurate
prediction model and realize efficient maintenance work (schedule planning,
implementation, purchase of replacement parts). This also enables the
identification of operational factors affecting time-dependent changes.

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Operation menu
Actual Example of Data Analysis Our Strengths

In this actual example, we identified operational • Improvement of reliability and productivity
factors affecting the deterioration speed and have • Simplify and speed up catalyst operation
established a highly accurate prediction model • Catalyst longevity prediction / extension by
created from machine learning for time-dependent optimized operation
catalyst deterioration. • Accurately prediction for catalyst replacement and
Improvement of maintenance efficiency (Planning,
execution, parts purchase)
Our Experiences
3 Deliveries to Chemical Plant and Refinery Plant
in Japan and abroad (as of Dec. 2022)
Time-dependent catalyst deterioration

Risk-Based Inspection(RBI)
Risk-Based Inspection(RBI)
Many Reliability Incident

High Maintenance and Inspection Cost
High Insurance Fee
RBI Solution Corrosion Loop Marking
• Determined Risk with probability and consequence of failure

• Prioritized and effective inspection based on risk assessment
to static equipment, piping
• Improved reliability whilst reduced maintenance &
inspections cost and insurance fee
Risk Matrix Assessment

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Risk-Based Inspection(RBI) Reliability &

Maintenance menu

• Professional Process and Material Engineer Teams
Consequence
of Probability • Global experiences and performances on risk assessment,
inspection planning, on-site Inspection.
Data and
• Integrating JGC’s many years of inspection and plant design
Likelihood of
information
Probability
Risk Ranking Inspection experience to achieve lower inspection costs and longer plant life
collection in Risk Matrix Planning
• Collaboration between overseas EPC-capable group companies
・Evaluation of the Potential Risks and local maintenance companies.
・Development of Inspection Task Plan
・Development of Computerized Maintenance and Inspection System Our Experiences
・Development of Integrity Operating Window
Worldwide 15+
Achievement Project
RBI Experience in Far East, Refinery, GTL, Gas Processing,
Middle East, Southeast Asia, Gas Oil Separation, FLNG,
Africa, North America LNG, LNG Terminal
Reduced inspections and cost cuts with RBI

Asset Integrity Management
Introduction of
“Advanced Maintenance Inspection Support System (A-MIS)”
Asset Integrity Management (A-MIS)
Do you have any of these issues? A-MIS features
Many asset integrity issues (e.g., leaks)

Missing asset information, docs, inspection records
Unsure how to utilize inspection data
Unsure of asset condition (e.g., remaining life)
Leave inspection matters to contractors
Benefits from Implementation of A-MIS

• Better Asset Data Management – Design Data, Drawings Manual work process Digitalized work process for
with Papers!! Better Asset Management
• Effective Work Planning – Inspection & Maintenance
• Easy Inspection Data Management – Inspection Report
• Corrosion Rate Calculation & Remaining Life Assessment
• Site Work Assistance by mobile tool
• Web-based and connectable with CMMS (SAP, etc.)
• Quality Data Source for further improvement (RBI, etc.)

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Asset Integrity Management (A-MIS) Reliability &

Maintenance menu

• Experts of asset integrity management, not an IT vendor.
• A-MIS developed with our experience and users’ feedback.
• Digitalized historical data stored in A-MIS for better asset
management.
• Full range of Asset Integrity Management Risk Assessment,
Inspection Planning, Corrosion Management, Shutdown
Inspection Support, etc.
A-MIS function made us able to reduce more

than 50% MH and expenses and increased Voice of Users Our Experiences
efficiency. I will highly recommend this system.
Now I don’t need to look for data from different
90% 10 128
places. A-MIS has every data and categorized.
Easy use! Easy to grasp the refinery condition
at a glance.
How useful! Automatic corrosion rate and
remaining life calculation made us able to
visualize equipment, piping condition directly to
drawing.
Selected in Japan Countries Plants
I wanted to know A-MIS system earlier!
By graphing the thickness history, I can find

the suspicious point easily. Reliable data made
it possible to plan next inspection more
accurately. Now I can cut out excessive cost
for maintenance inspection work.

Plant Diagnosis and Lifetime Improvement Service
Plant Diagnosis and Lifetime Improvement Service
Do you have any of these issues? Examples of Finite Element Analysis (FEA)
Mechanical damage occurred! Temp

High
Can we continue operation? Should we replace?
What is the root cause?
Which improvement plan is the most efficient?
PLANT PLUSSM Solution Low
• JGC’s simulation-based engineering service (1) External Corrosion (2) Flange Deformation
Analysis Model by Laser Scanning due to Temperature Distribution
• Investigate the root cause of the mechanical damage
• Diagnose whether a damaged equipment can continue
operation or should be reinforced, revamped partially,
replaced totally
➢ Leads to reduced cost of repair/revamp
• Propose effective improvement/reinforcement plan
(3) Creep Deformation of Vessel during PWHT

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Plant Diagnosis and Lifetime Improvement Service Reliability &

Maintenance menu

Example: Large opening • Diagnosed from various perspectives such as
Data and Information Collection discovered during Turnaround
Step-1 international design codes, fitness-for-service codes,
post construction codes, guidelines often used in the
Site Survey (if necessary) plant industry, and JGC own company standards
Step-2
• Provided quantitative and easy-to-understand study
Scenario Planning: results and countermeasures using structural analysis
Root Cause, Damage Mechanism techniques such as finite element analysis (FEA)
Step-3
Improvement/Reinforcement Plan
Assessed buckling risk Our Experiences
for vessel with large hole
Plan Mitigation against Risks
Step-4
Assessment Results
1000 50+
Step-5
• High Possibility Root Cause Plant Diagnoses Years
• Effective Solutions
Structural analysis technology, Simulation-based engineering
computational fluid dynamics service for plant diagnosis
technology and noise and lifetime improvement
assessment/control technology
Proposed reinforcement plan for 1,000+ diagnoses

Plant Life Extension Program (PLEP)
Plant Life Extension Program (PLEP)
Do you have any issues about plant materials ? ✓ TML setting at RV manifold
✓ Hot insulation setting up to WI point

Plant Aging ✓ Assessment of
flow distribution
Approaching the life, material degradation is accelerating…
✓ Fixing flow meter
Operating Condition Changing malfunction
Conditions becoming more severe, deviating the design range… ✓ TMS setting at
Competitiveness Stagnating condenser downstream
O&M cost increasing, maintenance intervals shortening… Example of Improvement for CDU Overhead System
PLEP Solutions
• Identification of facility and locations having
materials and inspection concerns
• Suggestion of practical and economical solutions
to solve the concerns
• Projection of revamp work, inspection and
maintenance work, etc., to extend plant life
Inspection Result and Thermal Fitness For Service about
Spray Coating for Life Extension Local Thinning Area

Return to
Plant Life Extension Program (PLEP) Reliability &

Maintenance menu

1st Step: Plant Integrity Assessment (PIA) ✓ One-stop service of engineering, construction and
Finding / Screening maintenance services to make convenient for client
✓ Assessment of materials selection, inspection program, etc.
✓ Practical and efficient approaches including workshops
✓ Site visit and discussion with client.
and site observations will provide best solutions
✓ Easy methods without special software will avoid client
2nd Step: Integrity Improvement Initiative (III)
burden
Detail Study
✓ Client and JGC joint team to conduct detailed plant diagnosis, and to ✓ Flexible program will run along with client’s demands to
develop improvement strategy and action plans. the goal.
3rd Step: Life Extension Project (LEP) Our Experience

Project Development and Execution
➢ CDU/VDU, Asia
✓ The team to complete the project in line with conclusions.
83 findings / 22 recommendations
Plant Life Extension & Reliability Improvement
➢ Gas Processing Unit, Middle East
Result of PLEP 116 findings / 34 recommendations
➢ GOSP, Middle East
88 findings / 7 key recommendations

Do you have any of these issues? Scope Optimization Process
Many reliability incidents during operation

High turnaround maintenance cost
Fail to achieve Solomon First Quartile Target
Turnaround Solution
• Setting of Turnaround Leadership and Steering Team

• Structural process of maintenance and inspection
requirement development by multi-disciplined team
with risk-based methodologies
• Comprehensive review process for selected high
cost/duration items at aiming finding lower
cost/duration alternatives
• Setting turnaround milestone based on turnaround
complexity

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Turnaround Scope Optimization & Planning Reliability &

Maintenance menu
Turnaround Planning Process Our Strengths

◼ Turnaround (TA) planning starts 12 months prior • Professional Maintenance Engineer Teams
to turnaround (for Medium / High Complexity TA) • Global resources
- 12 to - 10 months - 9 to - 7 months - 6 to - 2 months • Practical application of Risk Based Work Selection
Basic Maintenance Procurement and Detail process such as RCM and RBI
& Inspection Contract Implementation
Planning Preparation Planning
• Rigorous turnround readiness review methodology
• Develop TA • Procurement plan • Develop detail work • So many experience of turnaround planning
execution plan steps and resource
based on turnaround • Preparation of job requirement
strategy and finalized
work scope
package for service
contract
to finalize timeline
chart
Our Experiences
• Develop inspection • Specification • Issue TA Schedule
Executed
plan preparation for with Critical Path
40+ Cases
based on inspection material procurement works
strategy
Project
• Contracting for • Detail cost forecast
• Bidding for long major services to be provided
lead item
• Ensuring availability
• Provide cost of specialty service
information e.g., refractory
for budget specialist
54

Turnaround Execution
Fail to achieve turnaround targets

✓ Safety, Duration and Cost
Reduced experienced execution workforce
Shortage of frontend supervisors
Turnaround Solution
• Disciplined management and planning approach using
proven methodology
• Preparation of detailed work procedures which include
description of potential hazard of the work
• Involvement of frontend supervisors in detailed
planning process of the critical works
• Assignment of dedicated coordinators for high risk
works, e.g., inert entry work, critical lifting, etc.
Turnaround Work Progress Management System

Return to
Turnaround Execution Reliability &

Maintenance menu
Turnaround Safety Management Our Strengths

◼ Drastic cultural change in behavior-based safety • Abundant experience in turnaround project execution
• Professional maintenance management teams
• Global resources
• Incident & Injury Free (IIF) culture
• (Behavior-based safety)
• Advanced work progress management system
Our Experiences
Adaptive Challenge
Executed
・Attitude
40+ Cases
・Belief
・Intention
・Culture
・Commitment
Project
・Responsibility
・Behavior
・Clarity
・Understanding

Need to enhance mechanical integrity of process

equipment and piping system
Reduced experienced inspection and diagnosis engineers
Need engineering support during turnaround
Turnaround Inspection Solutions
• Prioritized inspection planning, reliable inspection execution

and practical repair engineering
• Utilize cutting edge simulation technologies and
experienced specialist for complex process degradations
• Utilization of advanced NDT technologies to fit for purpose
• “Fitness for Service” assessment by experienced engineers.

Return to
Inspection & Diagnosis Reliability &

Maintenance menu
Turnaround Inspection Our Strengths
◼ Develop inspection plan • Abundant experience in turnaround inspections

based on type of • Experienced and qualified inspectors
degradations before (API 510, API 570, API 936 etc.)
turnaround • Simulation with Computational Fluid Dynamic (CFD)
• Fitness for Service assessment by experienced engineers
◼ Inspection related
preparation work
arrangement Our Experiences
◆ Scaffolding and ladders
Executed
◆ Surface preparation for NDT
◼ Preparation of NDT service Project

40+ Cases
package for contract
Data
◼ Inspection Record
Management System Analysis 100+ Facilities
Do you have any of these issues? RAM Concept
No appropriate answer to the conflicting demands

of "maintaining the reliability of equipment" and
"reducing maintenance costs“
Unable to see opportunities for improvement in
reliability from data accumulated in CMMS/EAM
RAM Solution
Weibull Analysis
• Evaluate the current reliability of facilities based on RBD
valuable historical data, which are accumulated at Availability Analysis
EAM/CMMS.
• Select optimal maintenance measures while balancing
the reliability of equipment and maintenance costs.
• Establish a strategic PDCA cycle in the operation and
maintenance organization

Return to

Reliability &
Maintenance menu
• Building an appropriate RAM analysis model based

JGC’s RAM Study Steps
on process engineering knowledge
• Collection of the appropriate reliability data and
1 2 3 1 2 3
Reliability optimization proposals based on the knowledge of
Maintenance RAM Design Maintenance Spare parts
Block
Data Check Analysis Optimization Optimization Optimization operations and maintenance experts
Diagram
• Best method approach by combining internal and
external resources to meet clients needs and
Analysis phase Optimization Phase (Cost Based) objectives
1 Weibull Distribution 1 Optimized Equipment Configurations

Our Experiences
and Redundancy
2 MTBF Estimation
Various
20+
2 Optimized Maintenance Method and
3 Production Efficiency Frequency
3 Optimized Spare Parts List Type of
2-3 months for Unit (e.g., CDU, FCC)
Cases Facilities
Critical Equipment : Approx. 70 sets
Not Only O&M phase, but also Refinery
FEED and EPC phases. Gas Processing
LNG
FLNG,
LNG Terminal, etc.

Many unreliability events

Constant unrequired maintenance work
Risk Matrix Assessment
High maintenance cost
Analise detailed failure pattern
RCM Solution
 Determine the optimal failure management strategies

for all equipment including risk base approach. Consider Condition Monitoring
 Provide sustainable Predictive and Preventive
Maintenance tasks
 Prevent Functional Failure for Required Function of
Decision Diagram
equipment Consider Maintenance Tasks
 Mitigate Safety, Environment, Production and Asset
damage risks
Delivered appropriate Maintenance Tasks

Return to
Reliability Centered Maintenance (RCM) Reliability &

Maintenance menu

• Professional Process & Material Engineer Teams
• Global experiences and performances on Risk assessment,
Inspection planning, On-site Inspection.
• Integrating JGC many years of inspection and plant design
experience to achieve lower inspection costs and longer plant life
• Collaboration between oversea EPC-capable group companies
and local maintenance companies.
Our Experiences
•
•
Analyze Equipment Criticality to prioritize RCM study level
Organize cross-functional RCM study team
15+ 1,000+
• Define Operating Context including desired performance, legal Project Equipment
requirement, integrated operating window, safety hazard, etc.
• Start RCM study depend on RCM work steps RCM Study serviced Identified Failure Management
• Identify Function, Functional Failure, Failure Mode, Failure Effect, for over 10 projects Tasks for over 1,000 equipment
Consequence and Risk ranking
• Identify Failure Management Tasks to prevent required Functional Failure
Do you have any of these issues? Aspen Mtell Current Solutions
Wider Net of Data Extra Lead Time Short Lead Time

• Damage has already progressed by the time you discover that
the equipment is failing P P P
• Shortage of experienced engineers and resources for RCM Failure Signature
study and development of maintenance tasks. Multivariate signals
F
across many sensors
HUMANS CANNOT DO THIS Much earlier
! Damage Onset ! Function Lost
Our Solution detection of
Potential Failure
TOO LATE
• JGC implements Mtell for your critical machines in collaboration Early detection of anomalies avoids damage onset
with AspenTech. Plant Historian

• Mtell can provide early and accurate warning of when an asset
failure will occur, how the failure will occur and what to do about
it. Operational Data
• Mtell can be installed without the need for experienced engineers.
EAM / CMMS
• Data sources for machine learning are:
1. Plant Historian to collect time-series data from the sensors Machine Learning
(Normal & Failure Patterns)
on and around equipment
2. EAM/CMMS System to collect maintenance data on Maintenance Data
equipment.
Data sources for machine learning

Return to
Prescriptive Maintenance Reliability &

Maintenance menu
Prescriptive Maintenance Process
Data Connect Plant Historian and Model Deployment of Models

Gathering EAM/CMMS to Mtell Development for Live Monitoring
Modification of
Sustainment Cycle
Models
Maintenance Evaluate Monitor Live

Request Alarm Equipment
Our Strengths
✓ JGC engineers can identify the root cause of the failure and ✓ Aspen Mtell’s Autonomous Agents are extremely perceptive
recommend maintenance tasks to eliminate bad actor equipment. software elements that automatically execute rigorous technical
✓ JGC engineers can create reliable and explainable models in a and analytical work in real-time, announcing issues with long
short time based on extensive knowledge of a wide variety of lead times.
equipment and maintenance engineering such as RCM/FMEA. ✓ Once a model has been deployed, you can easily maintain and
adjust the model by yourself.

Increasing Unplanned Plant Outages

Increasing Maintenance Costs along with Age
Retirement of Experienced Maintenance Staff
Representing Improvements Visually
Maintenance Solution
• SWOT Analysis of maintenance organization
• Middle and long-term maintenance plan including
turnaround plan
• Setting Key Performance Indicators (KPI)
• Structured Root Cause Analysis (RCA) process for
equipment failure and countermeasure
development
• Training focusing on younger maintenance staff
and skill/knowledge transfer from experienced staff

Return to
Maintenance Optimization Reliability &

Maintenance menu
Long-Term Technical Assistance Program
First Year Second Year Third Year Fourth Year
Analysis & Turnaround Planning Turnaround Execution Long-term Turnaround

Assistance Assistance Plan
Assessment
Analysis Items Implementation of Training Optimization of

Training at JGC Yokohama
• Plant Availability System Maintenance Organization
• Risk Assessment
Implementation
RCA for Major Plant Countermeasure Elimination of Unplanned
• Turnaround Performance
Outage Implementation Outages
• Resource Training
Improvement Activities for Identified Opportunities
Our Strengths Our Experiences Chemical Plant Case in Indonesia

• Professional Maintenance Engineer Teams Number of Unplanned Outages
• Global resources
33
• Practical application of Risk Based Work Selection process such as RCM
and RBI
• Rigorous turnround readiness review methodology 12
1
• Many experiences in turnaround planning
• Engineering tools and experienced analytical staff for RCA First Year Second Year Third Year

Health・Safety・Environment (HSE)
Safety Case
Safety Case
Formalizing facility safety

Process and operational safety concerns
High insurance fees
Safety Case Solutions

• Justify safety using a prescribed process, which includes:
• Formal Safety Assessment
• Quantitative Risk Analysis (QRA)
• Hazard Identification (HAZID)
• Hazard and Operability Studies (HAZOP)
• Layer of Protection Analysis (LOPA)
• Bow-tie Analysis
• Operational Hazard Assessment/Reduction Study Combination of Desk-top Study and Workshop
• HSE Management System Review

Safety Case
Return to
HSE menu

• Professional Safety, Process, Control, Mechanical, Operation and
Concept of Safety in Maintenance Teams
Safety Philosophy
Design
• Top global experience of escape route design and evacuation
HAZID
Hazard planning from EPC execution
HAZOP
Hazard Register identification Plant types - Refinery, Gas Processing, LNG, Chemical
Plant locations – Onshore, Offshore
Fire Risk Analysis
Explosion Risk Analysis Risk Analysis
Hazard Identification in P&ID Clients – IOC, NOC
QRA • Huge record of HAZOP and Operational Hazard Reduction
ALARP Study ALARP Demonstration

Our Experiences
Visualization of Threat,
Consequence and QRA
10+ 500+
Bow-tie Analysis
Barriers and Recovery
Measures
Define Safety Critical

SCE&PS Element and
Performance Standard Bow-tie Diagram Cases Cases
10+ HAZOP revalidation and OHR 500+ Process safety plant design
Safety Case for operating plant

Fire and explosion incidents

High maintenance and inspection cost
High insurance fees
Foam Extinguisher System Monitor Protection Water Spray Protection
Active Fire Protection Assessment Solution
• Evaluation for facilities based on credible fire scenario

and codes & standards
• Fire scenario simulation based on identified fire scenario
• Fire fighting system evaluation by
• Hydraulic calculation
• Fire water monitor coverage assessment
Example of Jet Fire Risk Contour

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HSE menu

• Professional Fire Protection and Analysis Teams
• Top global experiences of fireproofing design and application from EPC
Fire Hazard Site Survey Fire Fighting System Assessment
Cost-Effective execution
Scenario & ・Fire Water Monitor Coverage
Improvement
Identification Gap Analysis ・Hydraulic calculation Plant type - Refinery, Gas Processing, LNG, Chemical
Plant location – Onshore, Offshore
Client – IOCs, NOCs
Fire Hazard Scenario + Code and Standards – NFPA, API, BS, etc.
Fire Water Monitor Coverage Assessment • Strong relationships with global firefighting equipment suppliers
• Analysis software – Phast (DNV), in-house simulation
Our Experiences
20+ 500+
Study Cases
Fire Hazard Simulation Visualizing Monitor Coverage in 3D model
Fire water monitor coverage 500+ Active Fire Protection
assessment 20+ studies. Design

Is Our Plant Really Safe from Fire Hazard?

High Maintenance Cost for Fireproofing
Compliance with Latest Standard?
Fire Proofing Assessment Solution Evaluation of existing Fire Proofing
• Evaluation of existing fire proofing based on identified

Deterministic method
fire hazard and latest standard. >International Code and Standard
• Identification of critical fire proofing improvement >Local regulation
>Fireproofing Application
points.
• Optimization of fire proofing by fire risk assessment Conventional Method
and structural redundancy analysis.

• Recommendations of cost-effective improvement Fire Risk Redundancy Cost-Effective
Analysis X Analysis = Improvement
solutions.
Latest Method

Return to
HSE menu

• Professional Fire Protection, Structure, Material and Analysis Teams
• Top global experiences of fireproofing design and application from
Fire Hazard Site Survey Structural
Cost-Effective EPC execution
Scenario & Redundancy
Improvement Plant type - Refinery, Gas Processing, LNG, Chemical
Identification Gap Analysis Analysis
Structural Redundancy Analysis Code and Standards – NFPA, API, BS, etc.
➢ JGC original method to optimize fire proofing • Strong relationships with global fireproofing material suppliers
• Analysis software – Phast, FLACS, Abagus, etc.
Our Experiences
3+ 500+
Plants Cases
Red Structure Red Structure
=Fireproofing based on =Fireproofing after Structural Fireproofing assessment service for 500+ Fireproofing Design
conventional approach Redundancy Analysis 3+ plants.

Insufficient Fire and Gas detector coverage

High Maintenance Cost of fire and gas detector
High Insurance Fee
Gas Detector Plant are covered by Fire Flame Detector

and Gas Detectors
Fire and Gas Assessment Solution
• Evaluation of facility and gap analysis

• Identification of credible fire and gas leak hazard
• Conduct fire and gas mapping study to ensure the
effectiveness
• Safety improvement by appropriate fire and gas
detector placement
Evaluation of facility Fire and Gas Mapping Study Technology

Return to
HSE menu

• Professional Safety, Instrument, Process and Analysis Team.
Fire and Gas Fire and • Top global experiences of fireproofing design and application from EPC
Site Survey execution
Leak Hazard Gas Cost-Effective
+ Plant type - Refinery, Gas Processing, LNG, Chemical
Scenario Mapping Improvement
Gap Analysis
Identification Study Plant location – Onshore, Offshore
Code and Standards – NFPA, API, BS, etc.
Mapping study • Relationship with global fire and gas detector suppliers
One of the method to analyze the effectiveness of fire and gas • Analysis software – Detect 3D(Insight numerics), Phast (DNV),
detector, and optimize detector location

Our Experiences
20+ 500+
Mapping Study Cases
Fire and Gas Mapping Study

500+ Fire and Gas Design
Experience 20+ Study

Insufficient escape and evacuation plans

Maintenance plan without safety consideration
Many modification in the facility
Human Escape Model
Escape Simulation and Assessment Solutions

+Characteristics of Plant Facility
• Evaluation of current escape route by specialized
escape route simulation program.
• Identification of critical point (bottle-neck) in escape
route plan
• Provide improvement plan of escape route
• Escape simulation in accidental scenario
• Provide safe maintenance plan (location of
maintenance, number of maintenance person,
barricade plan in maintenance period) Specialized Plant Escape Route Simulation Program
(developed with the University of Tokyo)

Return to
HSE menu

• Professional Safety, Operation and Maintenance Teams
Accident
Escape 1) Improvement Plan • Top global experiences of escape route design and
Plant Layout Scenario
Simulation 2) Maintenance Plan
Definition evacuation planning from EPC execution
Plant type - Refinery, Gas Processing, LNG, Chemical
• Specialized escape simulation program developed with
the University of Tokyo
OUTPUTS Our Experiences

1) Improvement Plan
✓ Modification plan of escape route to enhance safety for
2)
operators in normal situation and accidental situation
Maintenance Plan considering safe operator escape
Plant and Escape Route
Design Cases 500+ Cases
✓ Maintenance activities in same location
✓ Number of maintenance person
✓ Barricade plan

Hazardous Area Classification (HAC) Optimization
Cannot use unclassified electrical devises at site

Many manual works for inspections and recording
Increase cost for inspections and recording
HAC Optimization Solution Unclassified electrical devices can not be used in hazardous area
• Optimize the hazardous area for unclassified electrical

device with International Standards
• Propose a plan to use unclassified electrical devices to
minimize the accident risk
HAC for permanent items HAC for portable items
Hazardous Area Optimization for temporary use of unclassified electrical devices

Return to
HSE menu

• Professional safety and electrical engineers for not only
Hazards
Facility Evaluation hazardous area classification but also risk assessment
HAC Plan
Information
Optimization Preparation
• Top global experience of hazardous area classification design
Collection HAC Plant type - Refinery, Gas Processing, LNG, Chemical
Evaluation
• Collection of facilities information Clients – IOCs, NOCs
• Evaluation of existing hazardous area classification • Wide knowledge for international standard such as, IEC, IP, EI,
• Evaluation of potential hazards’ magnitude API, NFPA, JIS, etc.
• Optimization hazardous area classification considering not
only hazardous area classification requirements but also
Our Experiences
potential impact in case of ignition
• Preparation of plan for use of unclassified electrical devices
Hazardous Area
Classification Design
Experiences
500+ Cases

Noise Assessment
Noise Assessment
Do you have any of these issues? Noise contour map

High
Noisy work environment
High costs noise mitigation for noise emitters
Need for consulting partner for noise Sound
Pressure
assessment Level
Noise Assessment Solutions

Low
• By noise survey;
Example of noise mitigation plan (acoustic insulation)
➢ identified noise sources
➢ produced noise contour maps before and after
noise mitigation plans
• Propose most effective and cost-minimum noise
mitigation plans based on result of noise simulation
• Verify the effectiveness of noise mitigation plans
Before After

Noise Assessment
Return to
HSE menu

• Experienced for noise assessment/control technologies to
Assessment
domestic and overseas clients for many years, and solved
Goal setting various noise problems
• Provided services for noise survey, evaluation, planning of
Noise survey & analysis countermeasures, and confirmation of effectiveness after
implementation of countermeasures
Identification of noise sources
Our Experiences
Mitigation Planning
Proposal of practical noise mitigation plans

600+ 50+
Implementation
Cases Years
Implementation of noise mitigation plans Noise assessment/control We have been accumulating
technology for 600+ cases. noise assessment/control
technologies for more than 50
Verification of effectiveness years through EPC businesses
and consulting services.

Predictable Start up
Predictable Start up

High-quality Planning Based on a Wealth of Experience
Reliability of current Commissioning Plan
Lack of experience in planning
Unfamiliar equipment/unit
Resource for unfamiliar countries
Our Solution
Provide consultation on the following plans/topics:
• Completion Plan
• Commissioning Execution Plan
• Design/Engineering Considerations
• Benchmark Schedule and/or manning against projects completed
• Subcontractor Strategy
• Technical Evaluation for Subcontractor
• Identifying Commissioning Risks

Return to
Predictable Start up Commissioning
& Start up menu
Workflow ＆ Result Our Strengths and Experiences
Extensive experience in commissioning of refinery, LNG, Gas

and petrochemical plants for a variety of clients around the world.
Benchmark results of past projects to come up with best

solution/practice. Provide recommendations and/or
improvements for the following items:
• Systemization and/or RFSU Blocks
• Plan and/or procedure with CASTOR®
• Design/Engineering Input
• Schedule and/or Manning
• Selection and/or Scope of Service for Subcontractor
• Risks and Mitigation

CASTOR
CASTOR®(Commissioning and Start-up Transient Operability Review)
Concerns on Commissioning and Start-up Plan

Lack of (or No) Experience in Plant Start-up
Introduction of Unfamiliar Equipment/Unit
CASTOR Guideword Template (General)
CASTOR® Solution
• Reveal risks during transient state operation at
commissioning and initial start-up phase
• Plan mitigation actions against risks
• Increase likelihood of successful commissioning and
plant start-up
• Minimize downtime due to trouble
• Eliminate risks of schedule delay

Return to
CASTOR®(Commissioning and Start-up Transient Operability Review) Commissioning

& Start up menu

Workflow of CASTOR® • Professional Process & Commissioning Engineer Teams
• World-class experiences and expertise in Plant Commissioning
Develop CSU Plan and Diagram and Start-up as an EPC Contractor
Step-1
• A wealth of Lessons Learned about Commissioning and Start-up
Review Plan with Experienced Engineers • Experiences in various types of plant like LNG, Refinery, NGL,
Step-2
GOSP, Floating LNG, Chemical, etc.
Reveal Risks using Guidewords
Step-3
Our Experiences
Step-4
Plan Mitigation against Risks
• CASTOR® for LNG, NGL, GOSP, Floating LNG, Ethylene, etc.
• Not only for EPC but also for FEED projects
• Develop Commissioning and Start-up (CSU) Plan and Diagram • Long history of start-up review as the predecessors of
• Review CSU Plan and Diagram with highly experienced engineers CASTOR®
• Reveal risks related to transient operation during Commissioning
and Start-up using Guidewords and experiences of engineers
CASTOR®
Plan mitigation actions against revealed risks Since 2015
7
•
• Improvement of Operation Manuals, Procedures (SOP), Training
Programs and updating of procedures for existing plants Cases

SIMOPS Study
Do you have any of these issues? ：Construction ：SIMOPS ：Commissioning
[Utility Commissioning]
Introduction of hazardous material in areas Inlet Facilities Process Train1 Process Train2
where construction is still in progress Utility

Utility
✓ Electricity Chemical Storage Construction Flare
✓ Chemicals
Electricity
Buildin WWT
Steam
✓ Steam
g
✓ Hydrocarbon [Gas-In]
Inlet
InletFacility
Facilities Process Train1 Process Train2
Hydrocarbo
Our Solution Utility
Utility n Construction
Construction
Flare
Chemical
Provide consultation on the following plans/topics: Storage Flare
• Completion Plan Electricity Steam Construction Hydrocarbon

Buildin WWT
g Construction
• Systemization [Process Commissioning]
• Identify Safety Risks and Prepare Risk Mitigation (SIMOPS Study)

Inlet
InletFacility
Facilities Process-1
Process Train1 Process-2Train2
Process
Hydrocarbon
• Design/Engineering Considerations (Additional Isolations) Utility
Utility Hydrocarbon Construction
Construction
• QRA Study with Technical HSE Engineering Chemical

Storage
Storage
Flare
Flare
Electricity
Buildin
g
WWT
Steam Hydrocarbon Hydrocarbon

Return to
Commissioning Safety Commissioning
& Start up menu

[Hazardous Zone] • Professional Process & Material Engineer Teams
SIMOPS • Top global results and performances on Degradation
Schedule Merit with
Safety Control
Construction
SIMOPS Assessment, Inspection Planning, On-site Inspection.
Pre-
• Utilization of big data that integrates customer plant operating
Commissioning
Commissioning
Schedule Reduction data and JGC design data to forecast future plants’ needs
• Collaboration between oversea EPC-capable group companies
[Approach]
and local maintenance companies.
Minimize SIMOPS
Optimize Area
Control of Risk
[Results] Our Experiences

Achievement of Safety SIMOPS
• CSU planning using system definitions since early 1990s
x • SIMOPS study since early 2000s
• Continued to ensure commissioning safety in recent larger
and more complex projects.
Construction Commissioning

Valuable Planning
Valuable Planning (FLNG/FPSO/Module)

What shall be conducted at each location??
✓ At Module Fabrication Yard
✓ At Shipyard / Onshore
✓ At Offshore (both Pre-RFSU and Post-RFSU)
What shall be prepared at each phase??
✓ Manning (POB Plan/ Flotel)
✓ Spare Parts/Special Tools/ Temporaries/Consumables
✓ Logistics/Onshore Base/Storage Area
✓ Start-up Procedure/Training, etc. Shipyard/ Onshore
Solution based on actual FLNG EPCIC experiences

Provide consultation on the following topics:
✓ Project Completion Plan
✓ Design/Engineering Considerations
✓ Commissioning Execution Plan
✓ Start-up Plan, Procedure and Operator Training
✓ Manning including Offshore Training
Modules FLNG/ Offshore
✓ Logistics Strategy and/or Material Arrangement etc.

Return to
Valuable Planning (FLNG/FPSO/Module) Commissioning
& Start up menu

- Establish Project Completion Plan We are one of leading companies for Modularized Project &
- Establish Commissioning Execution Plan FLNG and have several experiences of actual project execution.
• Executed several Modularized Projects for both Onshore and
- Pre-commissioning (Clean & Tight) Offshore
- Preservation • Accumulated know-how to work with Module Fab Yard and
Shipyard
- Maximize Commissioning (Minimize Offshore Works)
- Preparation for Offshore (Materials/Manning etc.) • Executed two (2) FLNG EPCIC Project (see below photos)
• Executed Construction Management and Completion
- Hull & Marine Operation Support Service for Prelude FLNG Project
- Preservation
Our Experiences
- Offshore Installation
- Reverification of Onshore Works & PSSR
- Smooth Start-up as per SOP

- Rump up & Performance Test
Successful Project Completion Petronas FLNG-2 EPCIC ENI Coral FLNG-2 EPCIC

Operations Readiness & Assurance (OR&A)
Operations Readiness & Assurance (OR&A) Program
Concern of safe and smooth start-up of O&M

High total cost of ownership
Potential areas of concerns and its mitigations in OR*
OR&A Solution
• Execute OR&A program for all OR key components of

facilities** by expert team
• Assess OR plan and progress and reporting with findings and
mitigations
• Follow up prioritized mitigation actions to reduce OR risk and Operations Readiness & Assurance (OR&A) Program
to minimize the facility total cost of ownership
*OR : Operations Readiness

**facilities : Onshore and offshore O&G plant, chemical plant etc.

Return to
Operations Readiness & Assurance (OR&A) Program Commissioning
& Start up menu

A) OR&A Planning Phase • Standardized OR&A program based on FLNG project
1. Verification of overall OR schedule • Expert O&M engineers with experiences in
2. Define OR elements operating companies
3. Establish OR progress and KPI tracking system • Utilization of global project management
B) Assurance Phase experiences from over 20,000 FEED and EPC projects
1. Monitor OR activities
Our Experiences
2. Assess the progress and risk for OR activities (Health Check)
3. Report and follow up mitigation actions • OR&A program execution for FLNG O&M
• Operations audit for FPSO in West Africa
• O&M and Training readiness planning and
Headcount
execution for various EPC projects
Project Month
Recruiting Progress Tracking Business Process Progress Tracking
Sample Progress and KPI tracking system

Onsite Assistance (Residential/On-call)
Onsite Assistance (Residential/On-call)
Shortage of experienced engineers and technicians

Need specific expertise
Need technical problem-solving teams when in trouble
Our Solutions
• Dispatch customized teams, experts, and operation and
maintenance staff to the operation site to meet the
client’s needs.
• Select the most suitable resources from JGC network
for client's situation over a long period of time or even
within a short period of time.
• The dispatched teams and crew will work as an
integrated resource with client's operating organization,
or work as an independent task force team.

Return to
Onsite Assistance (Residential/On-call) Technical Assistance
& Training menu
Our Approach Our Strengths

• A wide variety of global human resources
Understand Client
Propose Best
Service Mobilize Team or networks allow flexible use of experienced and
Teams and
Needs or Issues Agreement Personnel
Candidates knowledgeable experts
• Shortage of • Job Description
• Cooperation with specialized teams at
Experienced • Role and Options: headquarters with expertise from various EPC
Engineers and Responsibility 1. Combination with Operational
Technicians Analysis phase
• Duration (long- Excellence services
and Operational Excellence services
• Reinforcement tern/short-term)
2.Troubleshooting by Experts in • Standby by various experts who can solve
Needs
• Specific Technical Global Operating Center problems quickly
issues
Our Experiences
Various
30+ Type of
Years in Global Market Facilities
Middle East Gas Processing
North Africa Oil Producing
West Africa FPSO
Southeast Asia Integrated Water, Steam,
Power Plant, etc.

Remote Assistance
Remote Assistance
Problem-solving teams in technical trouble

Identify improvement opportunities in operation
Restricted number of persons for site access
Shortage of experienced engineers & technicians
Example of KPI Dashboards provided to Client
Need specific expertise
Our Solutions
• Without dispatching experts to the site, our expert team

at our Global Operating Center will support clients with
troubleshooting.
• Remotely visualize the technical data or share the
technical information with the site and Global Operating
Center and solve the problem with Clients as “one team”.
Remote Visualization System Configuration

Return to
Remote Assistance Technical Assistance
& Training menu
Our Approach Our Strengths

• Specialized teams at Global Operating Center
1 2 3 4 5 with expertise from various EPC and
Propose Best Advise for
Understand
Client Data Sharing Service
Monitor data
Improvement
Operational Excellence services
and Analyze
Agreement
Needs or Methods
and Team
in Trouble or Trouble
Shooting
• Availability of various experts who can solve
Issues
problems quickly
Options: Analysis phase • Data Visualization System to enable monitoring
Combination with Operational Excellence services
and analyzing the trouble with clients
Our Experiences
Various
30+ Type of
Years in Global Market Facilities
Middle East, North Africa Gas Processing
Southeast Asia…etc Oil Producing
FPSO
Integrated Water, Steam,
Power Plant, etc.

Do you have any of these issues? Element 5: Information & Documentation
Considering investment for operating assets 5.0
Audit for operation and maintenance of

operating assets
Focus Areas 5.1
• Facility design and construction in accordance with

recognized and generally accepted engineering practices
• Implementation of Process Hazard Analysis
• Established Operation Manual
✓ Startup and Shutdown 5.2
✓ Normal operations
✓ Emergency Operations Example of JGC’s PSM Assessment Checklist
• Deployment of safe work practices
• Written procedures for maintenance, inspections and testing
• Rigorous quality assurance systems
• Training and competency management system
Return to
Asset & Operation Due Diligence Technical Assistance
& Training menu
Asset & Operation Management Framework Our Strengths

• Extensive, worldwide EPC project and maintenance
1. Management Leadership
experiences
2. Risk Assessment • Experience in investment for operating assets
4. Facility Design and Construction • Professional Operation & Maintenance Engineer Teams
• Asset & Operation Management (AOM) system based on
5. Information & Documentation
OSHA PSM
• Experience in Due Diligence (DD) and audits for
Maintenance Operation Emergency
operating plants.
Response
3. Management of Change
11.Incident Our Experiences
Investigation
7. Mechanical 6. Operation
Integrity Procedure
O&M Due
3+ Cases
12. Emergency
8. Contractors 10. Training Planning and
9. Occupation Health and Safety

Response
Diligence
Audit for
14. Assessment & Improvement
O&M
5+ Cases
OPEX Assessment
OPEX Assessment
Historical Data and Event
Analysis for the basis of OPEX
Estimating OPEX to assess the feasibility at Assessment
business planning phase
Verifying future OPEX in operation phase
Identifying improvement opportunities on Head
Quarter
Onshore
Supply Base
Floating LNG FPSO
LNG Plant Manager
maintenance and operation costs

Headquarter
Manager
Logistics
Section Deputy LNG Plant
Adm Section Manager
· Logistics
Management
Finance/Account · Warehouse
-ing Section Control Adm
Operation Section
Section
Our Solution
Human Resources
O&M Strategy Development as

· IT System Operation
Section · LNG Process
· Camp Management
Technical Services · Utility
· Cafeteria
Supply & Marine · Marine Shipping
Section · Visa / Travel
the basis of OPEX (e.g.,

Operation Section
· Production Logistics HSE
Planning
HSE Section · Turnaround
Section Section
Organization Chart)
Manager Planning
· Helicopter
· ·
Estimate or Assess OPEX by experts who understand the

Reliability Fire Fighting
Management · Workboat
•
· Safety / Security
Production · Corrosion · Warehouse
Management · Environment & Hygiene
Section Manager
Maintenance Maitenance
Technical Section
Section Manager
processes and regions at business planning phase

Service Section
· Static / Tank
· Process
· Rotating Machine
Logistics Section Coordination
· Instrument
· Laboratory
Operation · Electrical
· Purchasing · WorkShop
• Analyze historical OPEX data from the operation phase

• Conduct a case study to identify the optimized OPEX in
either of the above cases
OPEX Estimation based on
Production Plan

Return to
OPEX Assessment Technical Assistance
& Training menu

Business Planning Phase • Assess using the latest cost information
accumulated through plant EPC projects
Business Case
and Plant
OPEX Item O&M Strategy OPEX Item Case Study for worldwide
Definition Definition Estimation Optimization
Concept Check • Estimate by experts with plant process,
operation and maintenance knowledge
• County • Personnel • Organization and • Estimation by • Case Studies with
• Plant Type • Maintenance Working System O&M Experts and optional O&M • Provide output tailored to client needs and
• Production Plan • Chemical • Operation Strategy Cost Engineers Strategy
• Schedule • Fuels • Maintenance business phases
• etc.
Analysis• Insurance
• Local Conditions phase
• Training
Strategy
• Logistics Strategy
• Advise improvement opportunities by
• etc. • Training Strategy experts
• etc.
Our Experiences
Operation Phase
10+ Various
Business Case
Historical Data OPEX Item Case Study for
and Plant GAP Analysis
Concept Check
Check Estimation Optimization
Type of
• County
• Plant Type
• Past OPEX Review
• Past Operation
• Estimation by
O&M Experts and
• Identification of
GAP between JGC
• Case Studies with
optional O&M
Projects in 10 years Facilities
• Production Plan Result Review Cost Engineers estimated OPEX Strategy
• Schedule • Past Maintenance and Client given Gas Processing
• Local Conditions Event review future OPEX LNG Terminal
• etc. • Future OPEX plan Onshore LNG
review (if available)
FLNG
FPSO, etc.

Training and Competency Management Services
Training and Competency Management Services
Catch up to the latest technical trends

Refresh knowledge on essential technical matters
Specific training linked to technical issues
(e.g., troubleshooting, performance improvement)
Struggling to fill gap between actual and required skill set
Training Services
• Organize a tailor-made training program
(e.g., Asset Management, Process Safety Management,
TA Management, Plant Life Extension, etc.)
• Deliver training courses and seminars (at site or on-line)
• Implement competency management program
• Dispatch experts to site;
➢ for hands-on training
➢ for troubleshooting and performance evaluation with
follow-up technical sessions
Return to
Training and Competency Management Service Technical Assistance
& Training menu
Key Categories / Themes for Technical Training Our Strengths
Engineering & Project Operation & Maintenance • Professional Engineering Experts run our Training Services.
P&ID Process Safety Management • Training programs are updated in line with latest technical
Hydraulic Design trends and are applicable to actual implementation.
Process Engineering
Dynamic Simulation Technology Reliability-Centered Maintenance
• In association with and funded by Japanese governmental
Plant Safety Design and Risk Management support, such as JCCP (Japan Cooperation Center, Petroleum).
Risk-Based Inspection
HAZOP • Continuous follow-up and support are provided by our
Material Selection Plant Life Extension Program
Piping Engineering
overseas affiliates and local partners.
Fitness for Service
Pressure Vessel, Exchangers and Tanks
Energy Efficiency Improvement Simulation Technology for Plant
Troubleshooting (CFD)
Our Experiences
Pump and Compressor
Instrument Engineering
Turnaround Management
Safety Instrumented Systems
Electrical Engineering Computerized Maintenance Management
Technical
Civil Engineering
System
20+ in past 5 years
Welding Technology Computerized Inspection Management System seminars
Paint Technology
Corrosion under Insulation
Latest Non-Destructive Testing Technology
Vibration Control Trainees 500+ in past 5 years
Mechanical Handling
Commissioning
Operations Readiness & Assurance

Service 01

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Service 01

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Operational

Long-term Partnering for Our Clients’ Business Success

to meet the various

Shift to Smart O&M Empower Employees

Operation Technical Assistance & Training

◆ Profitability Improvement ◆ Technical Assistance Service

CO2 Removal Solutions

Fired Heater Improvement

◆ Profitability Improvement Program

Catalyst Life Assessment

LNG Cube Technical Service Menu Time-dependent catalyst deterioration

Reliability & Maintenance

◆ Mechanical Integrity Program

◆ Plant Life Extension Program

Extension Method Assessment

◆ Turnaround Assistance Program

Predictive Maintenance (Aspen Mtell) Maintenance Planning Turnaround Execution

Inspection & Diagnosis

◆ Maintenance Improvement Program

Reliability Centered Maintenance (RCM)

HSE Service Menu

◆ Operational HSE Risk Management Program

◆ Fire Protection Improvement Program

Active Fire Protection Assessment

Fire Proofing Assessment

Fire and Gas Assessment

Escape Simulation and Assessment

Hazardous Area Classification (HAC)

Valuable Planning (FLNG/FPSO/Module)

Decarbonized Commissioning and Start up

Recommissioning service (Restart)

◆ Operations Readiness & Assurance Program

High-quality Planning Based on a Wealth of Experience

Asset & Operation Due Diligence

Prescriptive Maintenance Solution

Remote Operations Visualization Escape Route Simulator

GHG emission quantification service Life Cycle Support Services

Do you have any of these issues? Actual measurement

Difficulty in quantifying GHG (including CH4)

• Quantify GHG (CO2, CH4, N2O) by actual measurement

© 2022 JGC GROUP ​Enhancing planetary health

Workflow ＆ Results Our Strengths

© 2022 JGC GROUP ​Enhancing planetary health

LCA is a method of assessing the environmental impact of your product or

Advanced Application of LCA (LCM) to ….

High Client Concern on Environment Impact, Optimized Plant Life

© 2022 JGC GROUP ​Enhancing planetary health

Case Study ＆ Expectations

• Numerical result of CO2 emissions

© 2022 JGC GROUP ​Enhancing planetary health

Management of Increased CO2 in Feed Gas

© 2022 JGC GROUP ​Enhancing planetary health

◼ Technology Development Status

Details of the technology can be found at:

© 2022 JGC GROUP ​Enhancing planetary health

HiPACT® - CO2 Capture Process ◼ Reduction of initial investment and

the space Conventional HiPACTTM

Details of the technology can be found at:

Commercial HiPACTTM plant (NIS, Serbia)1

© 2022 JGC GROUP ​Enhancing planetary health

How to reduce energy consumption? ◼ Diagnosis of energy/water

What kind of equipment should be updated Advanced Technologies

to improve efficiency? Equipment Effectiveness ◼ Binary power generation

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health

© 2022 JGC GROUP Enhancing planetary health