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Plastic Bottles Recycling Production Line

TECHNICAL & COMMERCIAL PROPOSAL

PRESENTED BY

Ada Lee

Zhengzhou Thoyu Mechanical&Electrical Equipment CO., LTD

NO. TYAL2022092002

Validity 15th, Oct. 2022

Email: ada@thoyu.com
Phone: +86 15038340101
Plastic Bottles Recycling Production Line

Project Background:
Raw Material: plastic bottles
Final products: 14mm plastic chips
Voltage: 220V 3P 50HZ
Capacity:800-1000kg/h
Workers: 5 person/shift
Power consumption:193kw(70% actually using)
Water consumption: About 4t/h water circulation, 10 tons of water replenishment at one time
Equipment:
1 set of plastic shred machine
1 set of plastic washing machine
1 set Vertical Dehydrator
EQUIPMENTS LIST & SPECIFICATION

Application: Convey the material to


the crushing machine
Belt material: PVC thickness 5mm
Belt width: 800mm
Belt length: 5000mm
Overall size: 5200*1000*3165 mm
Motor power: 2.2kW
1
Conveyor The conveyor height is adjustable.
with moving wheels
Equipped with anti-skid device on
the surface of the roller
Equipped with tension adjustment
device

Application: Crushing Bottles


Crushing with water for pre-cleaning
Number of rotating blades: 6
Number of fixed blades: 4
Screen aperture: φ16mm
Spindle rotation diameter: 600mm
Plastic Crushing
Spindle length: 1000mm
2 Machine with
Motor power: 55 kw
water and
Capacity: 1000 kg/h
forced feeder

Advantage:
1) The crusher with water is
equipped with a shock absorption
system
2) Lower noise than 90db.
3) Equiped with forced feeder, Stops
and Alarms
Application: Remove glue, dirt, oil,
dehydration and material conveying.
Spindle rotation diameter: φ500mm
Effective length: 4000mm
Low-speed Motor power: 22Kw
friction washer Blade thickness: 8mm
Rotor speed: 750rpm
Screen thickness: 2mm
3
Parts in contact with plastic are
made of stainless steel.
Advantages:
The crushed material is fully stirred
in the friction washer to separate
most of the sediment and dust, and
as the sewage is discharged into the
circulating pool through the sewage
hole below
Application: remove BOPP label, PE
bottle cap,
Chemical dirt, etc.
Bottom screw motor: 4kw
4 Rinsing Tank Screw diameter :φ400mm
Wheel motor power: 1.5kw
Number of thumb wheels: 3 sets
Rotation diameter: φ325mm
Sink width: 1200mm
Sink length: 3500mm
Sink depth :2000mm
Parts in contact with water are made
of stainless steel.
Application: Remove glue, dirt, oil,
detergent, etc.
Rotor diameter: φ500mm
Effective length: 2000mm
Motor power: 30Kw
High-speed Blade thickness: 8mm
5 friction Rotor speed: 1500rpm
dehydrator Screen thickness: 2mm
Bearing: NSK
The parts in contact with the
material are made of stainless steel

Application: remove BOPP label, PE


bottle cap,
Chemical dirt, etc.
Bottom screw motor: 4kw
Rinsing Tank Screw diameter :φ400mm
Wheel motor power: 1.5kw
6 Number of thumb wheels: 3 sets
Rotation diameter: φ325mm
Sink width: 1200mm
Sink length: 3500mm
Sink depth :2000mm
Parts in contact with water are made
of stainless steel.

Application: Reduce water


Motor power: 30kw
Rotation diameter: 500mm
Length: 1600mm
Speed: 2000rpm
7 Horizontal Bearing: NSK
Dehydrator Dehydration rate: 99%
Blade thickness: 8mm
Barrel thickness: 16mm
The parts in contact with the wet
sheet are made of stainless steel.
Application:Separating labels, dust,
etc. from bottle flakes.
Absorber motor power:
3KW butterfly valve to adjust air
volume
Distribution device: 1 set of 2.2kw

Label Absorber
8 Make the bottle flakes and labels
enter the Z-shaped box more evenly
and at a uniform speed, and improve
the effect of label winnowing
Discharge bottom with magnetic
stand
Dust bag
The part in contact with the material
is stainless steel

Application: Temporary storage of


PET flakes.
Fan power: 5.5kw
Volume: 1 cubic meter
9 Air Feed Silo Parts in contact with the foil are
made of stainless steel

Inverter: Huayuan
Contactor: Siemens
Relay: CHNT
Universal switch: CHNT
Circuit Breaker: CHNT
10 Cabint Note: Customers need to provide
wires from the control cabinet to
each machine.
EQUIPMENTS LIST & PRICE

NO# Name QTY Price(USD)


1 Conveyor 1 4,500

2 Plastic Crushing Machine with water and forced feeder 1 27,800

3 Low-speed friction washer 1 10,000

4 Rinsing Tank 1 14,000

5 High-speed friction dehydrator 1 11,000

6 Rinsing Tank 1 14,000

7 Horizontal dehydrator 1 11,500

8 Lable Absorber 1 5,500

9 Air feed silo 1 3,000

10 Cabint 1 9,800

Total 10 111,100usd

After-sale service
i. We promise to repair for free for the first year and responsible for life long maintenance. Artificial
damage is not included and wearing parts will be paid in cost when repairing.
ii. Warranty period starts from the date of finish installation or 60 days after arrival. Warranty scope
include all broken wearing parts. The below situation can’t be accepted in warranty:
 Wrong storage of Buyer
 Improperly installed and operated by buyer’s team
 Irresistible factors.
 Machines was opened and changed by buyer’s team.
When warranty ends, we still continue to provide a lifelong parts supply and free technical
consultation. And available extending warranty policy can be chosen.
iii. We promises that problems of line will be solved as below.
Situation Description Period Methods
Common fault Example, unstable or abnormal 24h Instructed by phone
Serious failure Problems influences the system or machine 24h Instructed by phone
technology problems
Very serious Device or software problems and broken, can’t 15days We repair on-site
work.
Layout

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