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© Soil Machine Dynamics Limited, 2021. All rights reserved. No copies of this document are to be made without the written permission of SMD.
Please note that images are provided for guidance purposes only, the final equipment may differ from the images shown. Values quoted (e.g.
weights, dimensions, and other performance figures) are nominal theoretical values unless stated otherwise. Where estimated or approximate
values are quoted, they are for guidance purposes only and are subject to confirmation. Data stated are approximate values to be confirmed
upon completion of final designs. For data critical to vessel design please request our verification prior to finalization of vessel design. Where a
product is defined as “Designed in accordance with” the noted design code is used internally for SMD design purposes with no third-party
involvement of the design authority in certifying the design. Where a product is defined as “Certified to” the noted design code is used internally
for SMD design purposes and then approved via the noted third party. Soil Machine Dynamics reserve the right to revise, change, modify or
otherwise alter any part or parts of the document(s) or information contained herein without prior notice.
Contents
1 ABOUT SMD ............................................................................................................................................................... 3
1.1 OUR VALUES ....................................................................................................................................................... 3
2 SMD QUANTUM MKIII INTRODUCTION ..................................................................................................................... 4
3 REQUIREMENT AND PROPOSAL SUMMARY .............................................................................................................. 5
3.1 CLIENT REQUIREMENT........................................................................................................................................ 5
4 QUANTUM MKIII HIGHLIGHTS ................................................................................................................................... 6
5 TECHNICAL SPECIFICATION ........................................................................................................................................ 7
5.1 SYSTEM GENERAL DIRECTIVES & STANDARDS ................................................................................................... 7
5.2 QUANTUM-MKIII ROV ........................................................................................................................................ 9
5.3 TMS ...................................................................................................................................................................19
5.4 ROV CONTROL AND POWER SYSTEM ...............................................................................................................24
5.5 CONTROL CABIN & WORKSHOP .......................................................................................................................31
6 Factory Acceptance Testing .....................................................................................................................................36
7 Documentation Package ..........................................................................................................................................37
8 Training ....................................................................................................................................................................39
8.1 Levels ................................................................................................................................................................39
2
Technical Specification
Project reference 2923
1 ABOUT SMD
SMD is a leading independent ROV manufacturer in the world. We have over 45 years’ experience designing and
manufacturing ROVs as well as some of the world’s largest and most complex subsea machines.
SMD has been designing and manufacturing bespoke launch and recovery systems (LARS) for the same length of
time. Systems delivered include A-Frames, gantries and cursor launchers with safe working loads ranging from 3te
– 200te and aramid and SWA winch systems with either simple or full SCADA controlled active heave compensation.
SMD prides itself on delivering reliable, high performance and well respected turn key subsea systems.
We show RESPECT AND HONESTY in all our dealings with stakeholders, always
And by being COMMITTED TO SAFETY AND QUALITY we look after each other
as our environment. We focus on quality in all that we do. Safety is the priority;
3
Technical Specification
Project reference 2923
QUANTUM is a heavy duty construction work class vehicle and the largest ROV in SMD’s Work Class ROV range.
The system incorporates features borne from operational feedback to ensure SMD ROV systems remain at the
forefront of ROV technology. The result is a system capable of meeting customer expectations today and in the
future and combines high performance with rugged construction and unparalleled performance and stability. It
has been designed to provide underwater manipulative services for operators working primarily in oil and gas
subsea construction/intervention but also capable of well/drill support, dredging/cleaning operations, survey,
power tool deployment, salvage and object recovery.
The latest generation of enhanced Curvetech components form the basis of QUANTUM. These include compact
intelligent valve packs, flexible distributed control and Curvetech thrusters and powerpacks.
SMD’s cutting edge Distributed Vehicle Control System II (DVECS2), reduces bottom end complexity by minimising
the processing carried out subsea. This improves reliability by keeping the complex hardware at the surface. The
compact subsea control pod acts in a similar fashion to a network hub distributing control signals to each subsea
component such as the Intelligent Thruster Control unit (iTCU) and Intelligent Hydraulic Control Unit (iHCU) as well
as third party transducers and sensors via RS485, RS232 and Ethernet. Communication between the surface and
subsea is via high speed fibre optic data link. Due to the design of the control system, further functions and
capabilities can be added very easily at a later date.
The PLC/SCADA based DVECS2 control system is exceptionally reliable and robust with advanced diagnostics. A
fully switchable video wall is used to display video and sonar images, pilot and observer information and diagnostic
data. The size and configuration of the screens, as well as what is displayed, can be customised to suit requirements.
The control console caters for pilot and co-pilot. It incorporates main vehicle controls (via joystick), switchgear and
two touch screen computers. Control desk panels can be customised to suit customer preference. The surface
control unit and power distribution system can be supplied free standing for building into the vessel or housed
within a 20ft cabin.
The QUANTUM system can be complimented with a choice of SMD TMS system as well as SMD manufactured
launch and recovery equipment. SMD are the only Work Class ROV manufacturer to offer the complete turnkey
WROV package.
SMD is the largest independent Work Class ROV manufacturer in the world. We have over 40 years experience
designing and manufacturing ROVs as well as some of the world’s most complex subsea machines. SMD prides
itself on delivering reliable, high performance and well respected subsea vehicles.
4
3 REQUIREMENT AND PROPOSAL SUMMARY
Client has set out requirements in document reference: ‘minimal features ROV-English (15-02-21)’
5
4 QUANTUM MKIII HIGHLIGHTS
The following describes the main features and benefits of our proposal.
• Over 45 years experience manufacturing the world’s most capable subsea machines
• Large multi-disciplined engineering team
• Well funded Innovation division with clear strategic roadmap
• Dedicated Services Business Unit with +40 staff for unrivalled aftercare and through life support
6
5 TECHNICAL SPECIFICATION
7
principles for
design
EN ISO 7010:2011 A-S N/A Included
Safety Signs
14120:2015 A-S N/A Included
Safety of
Machinery -
Guards
14122:2016 A-S N/A Included
Safety of
Machinery –
Permanent
means of
access
13850:2008 A-S N/A Included
Safety of
Machinery – E-
Stop –
Principles for
Design
60204-1 – A-S N/A Included
Safety of
Machinery –
Electrical
Equipment of
Machines
U-102 A-S N/A Included
Remotely
Operated
Vehicle
Services
BS IEC 61892 A-S N/A Included
NORSOK
Note: 1. European directives are enacted into UK law by a matching set of UK legislation.
3. Note: - 3-6kV high voltage systems are not covered by a directive. Best practice is followed using standards IMCA
R015 ‘Safe Use of Electricity Under Water’ and IEE Recommendations for the Electrical and Electronic Equipment of Mobile and
Fixed Offshore Installations
8
5.2 QUANTUM-MKIII ROV
9
5.2.2 SMD Quantum MkIII Work Class ROV
The highest power ROV in SMDs range, ideal for offshore tasks
where high thruster performance and tooling power are required,
alongside generous chassis spaces areas for upgrades and
equipment.
10
Description Quantum MkIII
Weight in air (approx) 5000kg (Base System) (Dependant on depth rating and specification)
Spare Uplift >300kg (with manipulators and base level equipment fitted –
excludes tooling)
Bumper Frame - Robust full width bumper with rubber D tied back to frame and
buoyancy for shock distribution.
- Rounded protective instrument cage up and over buoyancy to
house instrumentation, look back camera and prevent tether snag.
- Front, rear and side protector strips
Tool Attachment - Four easily accessible primary attachment points for under-slung
work package.
- Four easily accessible attachment points for aft mounted work
packages (e.g. TDU).
Frame Load Certification - Top lift point and frame tested to three times maximum weight.
- Certification for lifting equipment to be supplied with delivery to
customer.
Work pack capacity:-
Under-slung: 3000kg
Aft: 1000kg (at 0.5m from mounting points)
Side: 500kg (at 0.5m from mounting points)
Front: 250kg (at 0.5m from mounting points)
11
Description Quantum MkIII
Buoyancy - Rated for depth
- Standard Finish
- Anti-slip material on top surface.
- Recessed emergency lift strop pockets.
- Block Colour – SMD Standard Golden Yellow RAL 10042 (default
unless specified) or Client specific
186kW (250HP)*
Nominal 3000Vac, 3Ø, 60Hz, 4 Pole electro-hydraulic power pack.
- One direct drive primary hydraulic pump (constant pressure, flow
on demand)
- One direct drive tooling hydraulic pump (constant pressure, flow
on demand)
- HPU equipped with ‘Idle’ capability to reduce component stress
and heating effect.
- Pressure for primary and tooling circuit can be set remotely via
touch screen.
- 153kW power for propulsion
- 90kW power for tooling
High/Low Pressure circuit - Oil/Water filters as standard (Primary and Tooling circuits).
filtration - Pressure and Return filters on primary & tooling circuits:
1 x 100LPM
1 x 150LPM
Unidirectional valves
Pressure and Flow feedback
Scale of pressure adjustment = 2 BAR
Scale of flow adjustment 1 l/min
Advanced Auto functions KIT OPTION (Standard if DVL & Gyro are fitted)
Auto Position-NUDGE
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Description Quantum MkIII
The AP HOLD position can be adjusted by the operator using the
joystick as required. When the operator releases the joystick the
ROV will remain at the new position.
Auto Position-STEP
The ROV position can be adjusted via the touch screen in user
definable steps, either in ∆X / ∆Y, or by distance on a defined
heading.
The step can be in any direction, with step size and speed adjustable
as required.
15
Description Quantum MkIII
12 RS232 SPARE #1 8 RS232 (24)
13 ALTIMETER 8 ANALOGUE
14 TCU 8 RS485 (xCU)
15 HCU 1&3 8 RS485 (xCU)
16 HCU 2&4 8 RS485 (xCU)
17 PAN & TILT 1 8 RS485 (24)
18 PAN & TILT 2 8 RS485 (24)
19 RESPONDER 8 TRIGGER
20 MANIPULATOR 8 RS232 (24)
21 SONAR 8 RS232 (24)
22 RS232 SPARE #2 8 RS232 (24/110)
23 CONFIG #1 8 AIB
24 CONFIG #2 8 AIB
Expansion/Additional connections
- Two, Expansion connector points for Survey Upgrade kits (3rd Party)
- One, 2ch HDTV Upgrade kit (within pod) (see below)
- One, Lamp J/B connection point
Note: Expansion survey kits are “plug and play” for infield fitment.
2 channel HDTV Upgrade Kit Required to support supplied HD cameras. Focus / Zoom controls
can be serial or tri-state to suit camera.
Comprising:
- HD Interface card with twin HD-SDI inputs, twin Seacon MINL55
Coax and Signal Connectors, and harnesses (In pod fitment)
Video
- Two, HDTV video camera interfaces (wired HD-SDI, 24Vdc)
Note:
HDTV kit requires suitable surface HD-SDI monitors and recording
equipment (such as Blue Ray) to be added to handle the HD-SDI
signal for recording and display purposes.
16
Description Quantum MkIII
Transmark15 SS Single Mode Fibre Penetrator assembly
(ROV end is 5/8-18UNF with back nut for penetration in the survey J-
box. An additional interface plate for Burton Shell Size 20 flange
mount can be delivered as an option).
100 to 240VAC auto switching input on 3 pin 5506-2013 connector
800W capacity
6 x RS232 channels on 6 pin MCBH-6F connectors switchable 24vdc
output max current draw 7A
2 x HD Camera Video Channels
2 x RS232 channels on special 6 pin MCBH-6F connectors switchable
ac output
All serial lines can accept data rates up to 1.4MB and are galvanic
isolated
1 x Ethernet 10/100 auto detect channel on 8 pin MCBH-8F
switchable 24vdc/48vdc
2 x Dedicated 13 pin 5506-2013 connectors for Dual 7125 or
optional dual 8125 24/48vdc output
Built in Sound velocity RS232 splitter for the 8125 MBE option
1 x Dedicated iXSEA PHINS or ROVINS INS 13 pin 5506-2013
connector with Ethernet, RS232 repeater and PPS input/output
Umbilical/tether termination One, pressure compensated umbilical termination junction box with
junction box integral instrument transformer.
Notes:
• A vessel USBL system is not included and will be required to
communicate with the Sonardyne Transponders
• Valeport Midas will be connected through the Sonardyne
Sprint unit
• Sonardyne sprint will be connected to the Gen5 Survey Mux
with another connection to the main pod (so data can be
used by survey and vehicle control system)
18
5.3 TMS
19
5.3.2 Extended Tophat TMS
Thruster option No
Diameter ≤ 2175mm
Height ≤ 2475mm
20
Description Extended TMS
Frame Load Certification - Toplift point, frame and latch tested to three times maximum weight
- TMS emergency lift point load tested to 2.5 times maximum weight
Certification for lifting equipment to be supplied with delivery to
customer
Charge connection Charge points and quick-disconnect services for an external hydraulic
21
Description Extended TMS
supply for on-deck operation and maintenance.
22
5.3.3 TMS Tether (27mm)
Construction Centre
Screened quad, 0.5mm².
1st Layer
Power conductor, 6mm², 3 off.
Power conductor, 2.5mm², 2 off.
Fibre optic element, 1 off.
Water blocking compound
Semicond. insul. 0.5mm2 Cu, 6 off
Cu/polyester laminate
Inner sheath
Polyethylene (LD), orange
Armouring
Aramid yarns, 2 layers
Outer sheath
TPR yellow
23
5.4 ROV CONTROL AND POWER SYSTEM
24
5.4.2 SMD DVECS Control & Power System
Description Control
Control System
Control System Equipment
Operator Console
Equipment Set The pilot/operator area of the control cabin contains two
operator consoles with touch screen and joystick vehicle
controls for pilot and co-pilot. The ergonomics of the
control and display layout maximise operator comfort
during extended operations.
25
Description Control
26
Description Control
camera, mux and monitor) at 30fps
27
Description Control
Remote dial in System has remote dial-in capability included. This gives
SMD access to control system if assistance is required
diagnosing a fault.
Accessories
Fitted Third Party 19” See Price Guide \ Scope of Supply for details
racking equipment
28
Description Control
Power System
29
Description Control
30
5.5 CONTROL CABIN & WORKSHOP
32
5.5.2 Control Cabin
Control Cabin
Container lifting equipment One, set of slings c/w shackles (with carbon steel ferrules)
Sling tapered Flemish eye splice using for example Crosby S-505
sleeves
Internal Construction - Floor, roof, walls, door and inlet/extract ducts of the operator’s
area are insulated and lined to A60 requirements.
- Lining comprises composite board mineral wool core with
galvanised sheeting on rear and PVC coated sheeting on face.
- Floor Non slip heavy duty vinyl
- Emergency escape hatch
- Folders/Paperwork/Hardhat Storage cupboards
Container Finish External surfaces shall be finished with a high quality marine paint
finish suitable for long term offshore marine operations.
• 250mm wide
• 110mm thick
• 2400mm long
• Width between forks 1000mm-2600mm
Notes:
SMD will furnish client with aircon location and interface details
once contract starts.
34
5.5.3 Workshop Cabin
Description Workshop
General Construction 20ft ISO Container
Container lifting equipment One, set of slings c/w shackles (with carbon steel ferrules)
Sling tapered Flemish eye splice using for example Crosby S-505 sleeves
Container Finish External surfaces shall be finished with a high quality marine paint finish
suitable for long term offshore marine operations.
SMD will furnish client with aircon location and interface details once
contract starts.
35
6 FACTORY ACCEPTANCE TESTING
A programme of tests of the vehicle and control system will be carried out at the SMD workshops in
Newcastle upon Tyne. Prior to the customer FATs, SMD will commission the equipment and an internal
testing programme will be carried out. The test programme comprises:
36
7 DOCUMENTATION PACKAGE
A complete digital documentation system for the operation and maintenance of the system is provided
as part of the equipment supply. The system is provided on a military standard rugged tablet as well as
on a USB/Cloud access point for client download.
SMDs new technical portal provides an advanced resource to its clients from the equipment’s service
entry and through the life of the system. The portal provides operators and support teams with the
reference information and procedures required to ensure equipment longevity.
• The update ability via small file size, meaning no requirement to transmit the complete
documentation system with each update/upgrade
• Multi-platform design allowing a simple print version, HTML viewing and mobile viewing
• Links to future expansion of the platform to add greater customer benefit in the future
• Operational procedures
• Parts list driven inventory system to provide easy access to; assembly drawings, circuit diagrams,
proprietary equipment OEM manuals
As described digital copies of the documentation will only be provided; printed paper copies of the
documentation can be provided for an additional price; please contact SMD for further information.
38
8 TRAINING
SMD has a dedicated training department within Services. SMD training can deliver a range of courses
from beginner to advanced and from Trenchers to ROV’s covering the full portfolio of SMD
products. Training can be conducted at our facility in the UK or for an additional cost it can be delivered
on a client’s site or alongside on the vessel.
The following training information is typical and indicative; the training programme will be tailored to suit
client requirements.
8.1 Levels
Foundation Level – designed for personnel with limited of no subsea experience but who have
transferable skills and knowledge from other industries and who meet the minimum industry entry
requirements as detailed in IMCA document IMCA C 005 and IMCA R002. This level of training would
broadly follow modules 1 to 3 detailed in IMCAs guidance document R002 which consist of:
(Depending upon experience some personnel could bypass modules 1 to 3 and commence at module 4
as defined by IMCA document R010.)
Note: the term ROV is used in a generic sense depending upon the customers’ business focus this could
meaning WROV, burial system or mining.
39
8.1.1 Level 1 – Operator Level.
Operator training as implied by the name focuses on the development of knowledge to allow the safe and
effective operation of an SMD ROV system. It provides the delegate with an overview of how an SMD ROV
systems operates and covers the basic principles of operation of all major system elements which
together form an SMD ROV system. Operator level courses do not cover areas protected by the system
administration password such as scaling and system configuration menus.
Level 2 training builds upon the learning delivered in the level 1 courses and focuses on the detailed
technical principles of operation of all major system elements which together form an SMD ROV system.
Delegates will learn how to replace and configure all major system components and level 2 training covers
all systems functions protected by the system administrator password, including system configuration,
scaling etc. Level 2 training is aim at personnel who will form the technical authority responsible for
delivering exceptional asset availability and performance on and offshore such as submersible engineers,
system technical support engineers/specialists. Access to level 2 training is via either completion of level
1 training or by demonstration of extensive operational and technical experience with relevant systems
and technologies.
Level 3 training is aimed at personnel working as mobilisation engineers or advanced system support
specialists. Level 3 training gives personnel access to manufacturer level menus within the control system
and once complete, personnel will be able to perform software upgrades to SMD systems and apply
advanced fault finding and system configuration techniques. Access to Level 3 courses is via completion
of a level 2. Due to the nature of this training personnel attending level 3 training must be highly PC
literate and have extensive experience of SMD systems working a level equivalent to our level 2 training.
40
(Note W = WROV, T = trenching /tractors and ploughs, M = mining)
Additional technical modules to include equipment specific modules such a cable pipe tracking, thruster
maintenance, fibre optic termination, umbilical re-termination).
41