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To cite this article: Su-Jeong Hwang Shin & Hyunjung Lee (2020): The use of 3D virtual fitting
technology: comparison between sourcing agents contractors and domestic suppliers in the
apparel industry, International Journal of Fashion Design, Technology and Education, DOI:
10.1080/17543266.2020.1797905
Article views: 15
CONTACT Su-Jeong Hwang Shin su.hwang@ttu.edu Department of Design, Apparel Design & Manufacturing, Texas Tech University, Box 41220, Lubbock,
TX 79409-1220, USA
© The Textile Institute and Informa UK Ltd 2020
2 Shin, et al
Table 1. South Korea apparel exports and imports (Korean Federation of Textile Industry, 2019).
2019
Classification 2016 2017 2018 01 02 03 01∼03
Export and Import (million $) Total value of export 13,807 13,742 14,080 1,137 935 1,087 3,160
(% change from previous yr.) (−4.7) (−0.5) (2.5) (−3.5) (−4.9) (−11.8) (−6.9)
Total Value of Import 14,507 15,194 17,141 1,576 1,054 1,396 4,026
(% change from previous yr.) (1.4) (4.7) (12.8) (12.3) (−12.3) (7.3) (3.1)
Trade of Balance −700 −1452 −3061 −439 −119 −309 −866
country’s manufacturing sector. According to Korean and OBM (Original Brand Name Manufacturing)
Federation of Textile Industry’s report (KOFOTI, 2019), (Gereffi, 2018). According to OEC (2019), the U.S. is
the apparel industry has reached about $14 billion second in the world for exports from South Korea.
exports (increased 2.5%) and $17 billion imports Table 2 shows examples of South Korea apparel manu-
(increased 12.8%) in 2018. Table 1 shows the trend of facturing contractors and sourcing agents working with
South Korea apparel exports and imports. U.S apparel companies.
The growth of clothing exports supported apparel In the global supply chain, South Korea contractors
manufacturers in the early 1960s (Dickerson, 1999), manufacture garments for the U.S. apparel companies.
but from the 1990s, South Korean exports have Sourcing agents have an important role in handling the
decreased due to increasing wages and decreasing man- products between the contractors and buyers from the
ufacturing costs in other countries (Bonacich, 1994; apparel companies. When collaborating with buyers,
KTDI, 2009). While the labour intensity of apparel pro- the challenges of sourcing agents and contractors are
duction has increasingly shifted from South Korea to miscommunication and production lead-time delay
other countries, apparel manufacturers in South Korea caused by the long distance (Jeon & Park, 2016). As a sol-
have evolved their roles into transnational producers ution, a South Korean contractor, SAE-A TRADING,
and sourcing agents that manage apparel manufacturing provides apparel production from design concept to gar-
in the global supply chain (Staritz, 2011). ment production to U.S. apparel companies, utilising 3D
South Korea manufacturers have adopted new global virtual fitting technology (Lee, 2013; SAE-A TRADING,
strategies in collaboration with U.S. apparel companies. 2019). Further, another contractor, HANSAE uses 3D
They have changed from OEM (Original Equipment virtual fitting technology to review garment fit and pro-
Manufacturer) to ODM (Original Design Manufacturer) duct samples with buyers.
The 3D virtual fitting technology has been introduced Similarly, Modaris V8R2 has reported that 2D/3D
to the industry for visualisation. According to CLO simulation feature decreases patternmaking time over
company’s report of the 3D (CLO, 2019), virtual 50%. It reduces the production lead time and the number
fitting technology reduce the lead time of garment of sample materials in global supply chain (Lectra, 2019;
sample assessment on average from 37 days to 27 h, Crawford, 2017). VStitcher from Browzeware also pro-
eliminating redundant sample garment review processes vides 2D/3D simulation feature with streamlining
(see Figure 2). workflow that improves garment fit by modifying pat-
terns and garment fit at the same time (Russell, 2019).
In addition, VStitcher, OptiTex 3D, and CLO can
2.3. Available virtual fitting software for the
manipulate vector images from Adobe Illustrator and
global apparel industry
enables designers to create streamline workflow from
Several global apparel companies including Adidas, Gap, design to production (OptiTex, 2019). CLO provides a
Nike, Ralph Lauren, Under Armour, and Theory use the synchronisation feature that allows users to draw cloth-
following 3D virtual fitting software: AccuMark 3D, ing design directly on the virtual model and generate pat-
ModarisV8R2, VStitcher, Optitex, and CLO. Virtual tern pieces at the same time (CLO, 2019; Russell, 2019).
fitting software can be useful to fix patterns with a Simulation might help designers to visualise products.
real-time simulation of the fit before making actual gar- The feature of virtual fitting could increase 30%
ments (Park et al., 2011; Sayem et al., 2012; Sul, 2010). It efficiency of workflow (CLO, 2019). Collaboration
improves design process and commmunication between between each sector in the global industry can be
technical designers and manufacturers (Salmon, 2014; improved with the 3D features (Mageean, 2018).
Yoon, 2013). One of the virtual fitting software, Accu- According to CLO (2019), 50% of the overseas apparel
Mark 3D from Gerber Technology enables pattern- companies accept sample garments from sourcing agents
makers to view 3D simulation while they create 2D utilising 3D CLO. In addition, Optitex (2019) has
patterns. According to Gerber Technology (2019), vir- reported that their virtual fitting software makes overall
tual garment samples with 2D/3D simultaneous feature production lead time 60% faster than the traditional
can reduce production lead time up to 50% and save workflow. Several CAD vendors emphasise importance
70% in costs of the pattern development. For efficiency, of the virtual fitting technology (CLO, 2019; Crawford,
AccuMark 3D platform integrated with CAD/CAM 2017; Gerber Technology, 2019; Lectra, 2019; OptiTex,
helps to increase production speed up to five times faster 2019; Russell, 2019). However, the industry’s viewpoint
and save 15% of fabric materials in the global industry of the virtual fitting technology is unknown. Thus, the
(Gerber Technology, 2019). aim of this study was to investigate the importance of
Table 3. Descriptive statics of the participants from the apparel Table 4. Sourcing agents/contractors and domestic suppliers.
industry. Group A
Category Answers N % Sourcing agents/contractors
working with U.S. apparel Group B
Industry Experiences ≤1 year 26 12.2 companies N (%) Domestic suppliers in South Korea N (%)
2–3 years 26 12.2
4–5 years 26 12.2 Sourcing agents 34 16.0 Domestic brands 68 31.9
6–7 years 25 11.7 Contractors 42 19.7 Domestic manufacturers 23 10.8
8–9 years 77 36.2 Domestic designer brands 30 14.1
≥10 years 33 15.5 Other domestic suppliers 16 7.5
Total 213 100 Total 76 35.7 137 64.3
Employments Fashion designers 37 17.4
Merchandisers, MD/MR 44 20.6
Technical designers 53 24.9
Pattern makers 20 9.4 3.2. Data analysis
Cut & Sewing Operators 27 12.7
Others (e.g. intern, freelancer) 32 15.0 One-way ANOVA was used to identify differences
Total 213 100 between variables: contractors, domestic manufacturers,
sourcing agents, domestic brands, domestic designer
brands, and other domestic suppliers. After ANOVA
3D virtual fitting technology from the viewpoint of dom-
test, the variables were examined with Scheffe test for a
estic suppliers and sourcing agents/contractors in the
post hoc test, then they were categorised into two groups:
garment industry. The following hypotheses were tested:
Sourcing agents/contractors (Group A) and domestic
Hypothesis I: Sourcing agents/contractors working with
suppliers (Group B) (Table 4).
U.S. apparel companies might have better knowledge
Sourcing agents/contractors (Group A) and domestic
of the 3D virtual fitting technology than domestic suppli-
suppliers (Group B) were asked to answer their perspec-
ers. Hypothesis II: Sourcing agents/contractors would
tives on the virtual fitting technology importance in five
use virtual fitting technology more often than domestic
Likert Scales (e.g. 5 =the most important, 1= the least
suppliers.
important). Their answers were examined with t-test to
Hypothesis III: Both Sourcing agents/contractors and
identify significant differences between the two groups.
domestic suppliers would emphasise the importance of
Descriptive statistics and Chi-squared test were used to
3D virtual fitting technology use in the future apparel
identify if they have any different viewpoints of the 3D
industry.
virtual fitting technology for garment fitting process. In
addition, feedbacks from the participants were used to
understand their perspectives on virtual fitting
3. Methods technology.
3.1. Data collection
In this study, a survey consisted of a total of 25 questions, 4. Results and discussions
pertaining to the industry’s current garment fitting pro-
4.1. Different knowledge of the garment fitting
cess, the use of virtual fitting technology in the industry,
process
and the industry’s viewpoint of the importance of utilis-
ing virtual fitting technology in the future. Initially, the Sourcing agents/contractors working with U.S. compa-
survey was emailed to a randomly selected small group nies (Group A) and domestic suppliers (Group B) have
of technical designers who might be interested in partici- significantly different understanding of the POM
pating in this study. As numbers of participants were (Point of Measure)/HTM (How to Measure) measure
increasing, the survey was converted to a Google survey guidelines.
form. The survey link was sent to apparel companies and For garment fitting, only 54% of the domestic suppli-
manufacturers by email and social media. ers (Group B) have POM/ HTM guidelines while 100%
A total of 213 participants from the garment industry of the sourcing agents/contractors (Group A) responded
in South Korea responded to the survey. The partici- that they have POM /HTM guidelines (χ 2 = 49.627,
pants’ employments and years of industry experience p<0.001). Interestingly, 27% of the domestic suppliers
are shown in Table 3. The majority of participants in responded that they do not know about the measure
this study had 8–9 years (36.2%) and over 10 years guidelines and 35% of them do not know who conduct
(15.5%) of the industry experiences, including technical garment fitting evaluation. The results of chi-square
designers (24.9%), merchandisers (20.6%), and fashion test are shown in Table 5.
designers (17.4%), cut & sewing operators (12.7%), and Evaluators of garment fitting are significantly different
pattern makers (9.4%). by the groups (χ 2 = 92.890, p<0.001). Of the sourcing
INTERNATIONAL JOURNAL OF FASHION DESIGN, TECHNOLOGY AND EDUCATION 5
Table 5. Garment fitting knowledge differences by the two Table 7. The use of 3D virtual fitting technology in the current
groups. industry.
Group A Group B Group A Group B
Questionnaires Responses N (%) N (%) χ2 Questionnaires Responses N (%) N (%) χ2
Knowledge of POM/ Yes 76 (100) 74 (54.0) 49.627*** If they heard of the 3D Yes 76 (100) 88 (64.2) 35.304***
HTM guidelines No 0 (0) 26 (19.0) virtual fitting No 0 (0) 49 (35.8)
I don’t know 0 (0) 37 (27.0) technology Total 76 (100) 137 (100)
Total 76 (100) 137 (100) If they are currently Yes 57 (75.0) 0 (0) 140.331***
Evaluators of the Buyer’s 70 (92.1) 35 (25.5) 92.890*** using the 3D virtual No 14 (18.4) 105 (76.6)
sample garment fit technical fitting technology I don’t 5 (6.6) 32 (23.4)
designers know
Technical 4 (5.3) 19 (13.9) Total 76 (100) 137 (100)
designers ***p < 0.001.
Pattern makers 0 (0) 20 (14.6)
I don’t know 0 (0) 48 (35.0)
Others 2 (2.6) 15 (11.0)
Total 76 (100) 137 (100)
Numbers of fitting 1 time 0 (0) 5 (3.6) 34.134*** As shown in Table 6, compared to the domestic sup-
evaluation 2 times 9 (11.8) 17 (12.4)
3 times or 65 (85.6) 69 (50.4)
pliers, the sourcing agents/contractors (Group A) rely on
more more technical packages with other means such as web
I don’t know 2 (2.6) 46 (33.6) conference and 3D virtual fitting technology. This can
Total 76 (100) 137 (100)
***p < 0.001.
be interpreted that 3D virtual fitting technology might
be an effective tool for the contractors and buyers’ gar-
ment fitting evaluation.
agents/contractors (Group A), 92.1% responded that
their buyers’ technical designers evaluate the sample gar-
ment fit while the domestic suppliers (Group B) 4.2. The use of 3D virtual fitting technology in the
responded that the suppliers’ patternmakers (14.6%) current industry
and technical designers (13.9%) evaluate the sample gar-
ment fit. Compared to the domestic suppliers (Group B), When participants from the industry were asked if they
the sourcing agents/contractors (Group A) had more fre- heard of the 3D virtual fitting technology, their responses
quent numbers of fitting evaluations (χ 2 = 34.134, were significantly different (χ 2 = 35.304, p<0.001). Table
p<0.001). 7 shows the use of 3D virtual fitting technology in the
Overall, 85.6% of the sourcing agents/contactors and current apparel industry.
50.4% of the domestic suppliers reported that their gar- A majority of the Group B, domestic suppliers
ment fitting evaluations are done three or more times (76.6%) responded that they do not use and 23.4% of
while 33.6% of the domestic suppliers were unsure how them were unsure if the virtual fitting technology is
often they evaluate garment fitting. being used in their companies. However, all sourcing
Table 6 shows their ways of communication regarding agents/contractors (Group A) responded that they
the sample garment fit. The sourcing agents/contractors know the 3D virtual fitting technology and 75% of
reported that they often communicate with their buyers them are currently using the technology (χ 2 = 140.331,
using a technical package with photos (94.7%), web con- p<0.001). Table 8 shows virtual fitting software programs
ference (21.1%), 3D virtual fitting (15.8%), and face-to- that are currently being used in the apparel industry. A
face meetings (2.6%). However, the majority of domestic majority of the sourcing agents/contractors responded
suppliers responded that they have face-to-face meetings
(42.3%) and only 6.6% of them uses technical package Table 8. Frequency of the 3D virtual fitting software use in the
with photos. current industry.
Group A Group B
Questionnaires Responses N (%) N (%) Total
The 3D virtual fitting CLO 51 (67.1) 0 (0) 53 (24.9)
software program in Optitex 4 (5.3) 0 (0) 3 (1.4)
Table 6. The means of communication with buyers for sample use Browzwear 4 (5.3) 0 (0) 3 (1.4)
garment fitting. Not in use 14 (18.4) 100 (73.0) 114 (53.5)
I don’t know 3 (3.9) 37 (27.0) 40 (18.8)
Tech pack Web Face-to-Face 3D virtual fitting
Total 76 (100) 137 (100) 213 (100)
with photos conference meetings technology
Years of the 3D virtual Less than a 16 (21.1) 0 (0) 16 (21.1)
N (%) N (%) N (%) N (%) fitting software year
Group 72 (94.7) 16 (21.1) 2 (2.6) 12 (15.8) program use 1–3 years 43 (56.6) 0 (0) 43 (20.2)
A Not in use 14 (18.4) 100 (73.0) 114 (53.5)
Group 9 (6.6) 0 (0) 58 (42.3) 0 (0) I don’t know 3 (3.9) 37 (27.0) 40 (18.8)
B Total 76 (100) 137 (100) 213 (100)
6 Shin, et al
Table 9. The virtual fitting technology use in the current and the are willing to use. Of the domestic suppliers, 21.9% do
future industry. not have any plan to use the technology, and 78.1%
Importance of the 3D virtual Group A Group B t-value intend to use the virtual fitting technology. When they
fitting technology use Mean Mean
(S.D.) (S.D.) were asked how they want to use the 3D virtual fitting
The 3D virtual fitting 3.55 (0.77) 2.79 (0.69) −7.178*** technology in the future, 25.5% of the domestic suppliers
technology in the current
industry responded that they want to use it for showing sample
The 3D virtual fitting 4.42 (0.75) 4.09 (0.80) −2.976 garments in pre-production, evaluating garments, and
technology in the future
industry grading patterns. However, sourcing agents/contractors
***p < 0.001. responded that they do not use for grading patterns.
They are more likely to use the virtual fitting technology
for design development, fit sample, and pre-production
that they use CLO (67.1%), Optitex (5.3%) and Browz- sample review process.
wear (5.3%).
In the current industry, virtual fitting software pro-
grams are fairly new to domestic suppliers. Of the sour-
4.4. Advantages and challenges of utilising 3D
cing agents/contractors, 56.6% have been using 1∼3
virtual fitting technology
years, and 18.4% have experienced with virtual fitting
software less than a year. In an open-ended question, participants from the indus-
try were asked to describe why or why not they want to
adopt 3D virtual fitting technology. Their frequent com-
4.3. The importance of 3D virtual fitting
ments were categorised into similar themes: efficiency,
technology in the current and the future industry
productivity, reliability, and cost of acquisition.
Table 9 shows the significantly different ratings of the 3D The efficiency of virtual fitting was frequently men-
virtual fitting technology importance in the current and tioned as an advantage in the feedbacks. Technical
the future industry. Sourcing agents/contractors (Group designers who have used virtual fitting technology stated
A) and Domestic suppliers (Group B) have significantly ‘save time and cost by reducing production lead time’
different opinions about the 3D virtual fitting technology and ‘communicate efficiently with overseas buyers’, noti-
importance in the current industry (p<0.001). cing any change of garment detail immediately in their
Sourcing agents/contactors responded that virtual design development process. Sourcing agents/contrac-
fitting is important in the current industry (3.55 ± 0.77) tors also reported that ‘we would be able to reduce pro-
while domestics suppliers responded less important duction time and cost since we could expect garment
(2.79±0.69). However, both sourcing agents/contractors design or fit by creating virtual garment before making
(4.42±0.75) and domestic suppliers (4.09±0.80) physical garment’.
responded that 3D virtual fitting technology would be However, 80% of the technical designers who have
important in the future. Table 10 shows their intention conducted virtual fitting expressed their challenges of
to adapt the 3D virtual fitting technology. Sourcing utilising virtual fitting software programs. They fre-
agents/contractors and domestic suppliers responded quently reported issues with its reliability: ‘Difficult to
for different uses (χ 2 = 131.479, p<0.001). entirely rely on current 3D technology’, ‘Designs that
Only 26.8% of the 213 participants responded that cannot be created accurately by 3D program depending
virtual fitting technology is currently being used. Of on fabrics or sewing types’, ‘limitation on checking
the sourcing agents/contractors, 75% is utilising the 3D body movements with a virtual model’, and ‘Physical
virtual fitting technology. All sourcing agents/contactors garment samples are indispensable to recheck fit’. Unlike
advertisements from the 2D/3D CAD vendors, virtual On the other hand, domestic suppliers are reluctant to
fitting software programs need much improvement. use the 3D virtual fitting technology. The majority of
Sourcing agents/contractors and domestic suppliers domestic suppliers are still conducting the conventional
stated that cost of acquisition with uncertainty is too way of garment fitting. Domestic suppliers insist that
high, which can be found from the feedbacks: ‘It would their way of garment fitting on an actual model is less
take a lot of time and money to learn a new technology costly than implementing the 3D virtual fitting technol-
and to get used to’, ‘The initial cost of the program is ogy. Unlike sourcing agents/contractors who have their
overwhelming to the company’, and ‘we (sourcing own POM/HTM measure guidelines for garment
agents) are less likely to introduce 3D virtual fitting tech- fitting, several domestic suppliers do not know much
nology unless buyers do not ask for using 3D virtual about the process with the measure guidelines. Domestic
fitting’. Although virtual fitting has some challenges in suppliers prefer face-to-face meetings and garment
the current industry, Table 10 shows that most of them fitting on an actual person. They believe that virtual
intend to utilise virtual fitting technology in the future. fitting technology is unnecessary in the current industry.
Sourcing agents/contractors and domestic suppliers In domestic suppliers’ view, insignificance of virtual
view the 3D virtual fitting technology as an important fitting is due to their characteristics of domestics sour-
means of efficient communication for product cing and production that do not require much of compli-
development. cated fitting process. However, as domestic suppliers
working with international companies increase, it
would be inevitable for them to find an efficient way of
5. Conclusion and suggestions
fitting process in the global supply chain.
Sourcing agents/contractors and domestic suppliers are Although sourcing agents/contractors are more open
expected to provide better quality products since the gar- to the 3D virtual fitting technology in the future, it has
ment industry shifted from OEM (Original Equipment been found that they are also reluctant to acquire the
Manufacturer) to ODM (Original Design Manufacturer) 3D virtual fitting software program because of
and OBM (Original Brand Name Manufacturing). Gar- inadequate information about the use and its high cost.
ment fitting is an avoidable process for sourcing It may be a strategical option for the CAD vendors to
agents/contractors and domestic suppliers to ensure introduce the 3D virtual fitting software program with
the quality of products, sizes and fit. In this study, it free trials or rental options for the small and mid-sized
has been found that sourcing agents/contractors and companies. More importantly, training or educational
domestic suppliers have different perspectives on the resources of the 3D virtual fitting software program use
3D virtual fitting technology. Compared to the domestic would be a great benefit for both sourcing agents/contac-
suppliers, sourcing agents/contractors working with tors and domestic suppliers in understanding the impor-
overseas apparel companies have better understanding tance of virtual fitting technology and the effectiveness of
of the 3D technology-aided garment fitting process. Of communication with buyers in the global supply chain.
the sourcing agents/contractors, 75% are currently utilis-
ing the 3D virtual fitting technology while domestic sup-
pliers do not use it in the current industry. Disclosure statement
In this study, several sourcing agents/contractors have No potential conflict of interest was reported by the author(s).
reported that their overseas buyers demand them to use
the 3D virtual fitting technology to ensure the garment fit
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Strengths and areas of improvement for increased industry www.sisanewstime.co.kr/news/articleView.html?idxno=265