Reference name for this analysis:

Enter your conditions and select unit choices in the red boxes. Your answer is in the green box.

1) Calculate: Max Site Emissions Rate with a known 2) Calculate: Max Engine Power Allowable on a site with
specific engine emissions rate, horsepower, and engine known site tons/year limit, specific engine emissions rate,
operating rate. and operating rate.

Enter Engine Emissions Rate 1.5 g/bhp-hr Enter Engine Emissions Rate 3 g/bhp-hr
Enter Engine Power 1000 ekw Enter Site Max Emissions Limit 25 Tons/yr
Enter Generator Efficiency 90 % Enter Generator Efficiency 95 %
Enter Engine Operation Rate 8500 hrs/yr Enter Engine Operation Rate 630 hrs/month

MAX SITE EMISSIONS RATE 4.78 Lbs/hr MAX ENGINE POWER 1001 bhp

3) Calculate: Max Engine Emissions Rate allowable from 4) Calculate: Max Operating Rate Allowable on a site with
a site with a known horsepower, operation rate, and site known horespower, specific engine emissions rate and
emissions limit site emissions limit

Enter Site Emissions Rate 15 Tons/yr Enter Engine Emissions Rate 3 g/bhp-hr
Enter Engine Power 1000 bkw Enter Site Max Emissions Limit 25 Tons/yr
Enter Generator Efficiency 90 % Enter Generator Efficiency 85 %
Enter Engine Operation Rate 630 hrs/month Enter Engine Horsepower 1000 bhp

MAX ENGINE EMISS RATE 2.00 g/ekw-hr MAX OPERATING RATE 631 hrs/month

713846044.xls Version 1.0 12/18/2023 Caterpillar Inc. Use with permission only
 Reference name for this analysis:

Enter your conditions and unit choices in the red boxes. Your answer is in the green box.

Fuel Heating Value Btu/ft3 905 LHV

H2S Conversions 420 ppmv 19.991 ug/btu

20.000 ug/btu 420 ppmv

Ammonia Conversions 500 ppmv 11.895 ug/btu

11.895 ug/btu 500 ppmv

500 ppmv 0.000 ug/btu

Expansion 1
0.036 ug/btu 0 ppbv

500 ppmv 0.000 ug/btu

Expansion 2
0.036 ug/btu 0 ppbv

July 2005 Gordon Gerber

713846044.xls 12/18/2023 Caterpillar Inc. Use with Permissions Only

Reference name for this analysis:

Enter your conditions and select unit choices in the red boxes. Answers are in the green boxes.
Gas Engine Efficiency Conversion
(1) Down-select emission to convert NOx Spec Sheet Fuel Rate ---> 6,000 btu/bhp-hr Efficiency -> 42.4 %

(2) Enter GenSet data (3) Enter an emissions point, then check it's conversion in it's column
Engine Eff % mechanical 40.0 g/bhp-hr 0.70
Exh Oxygen % 5 g/bkw-hr 0.04
Gen Efficiency % 100 g/ekw-hr 0.04
ppm 7
(4) Enter Emissions Rate info lb/mw-hr 0.10
Emissions g/bhp-hr 1.00 Mg / NM3 at 5% O2 15
Power bhp 1,000 Mg / GJ 0.09
Load Factor % 100
g/bhp-hr 0.03 0.03 0.03 0.03 0.03 0.03
Emissions Rate Lbs/hr 2.20 g/bkw-hr 0.94 0.04 0.04 0.05 0.04 0.04
g/ekw-hr 0.94 0.04 0.04 0.05 0.04 0.04
Hrs/day Online 24 ppm dry 155 7 7 8 7 7
Lbs/day 52.86 lb/mw-hr 2.07 0.09 0.09 0.09 0.10 0.10
Mg / GJ @ 30% Effic. 1.96 0.08 0.08 0.09 0.09 0.09
Hrs/year Online 8,500 Mg / NM3 at 5% O2 318 14 14 14 15 15
Tons/yr 9.36 Mg / NM3 at Var 02 118 5 5 5 6 5

Variable O2 Conversion -----> 15 %

Note: These conversions are for reference only, and approximate chemical conversions.

July 2005 Gordon Gerber

713846044.xls 12/18/2023 Caterpillar Inc. Use with permission only

Reference name for this analysis:

Enter your conditions and select unit choices in the red boxes.
Answers are in the green boxes

Power to BMEP
2000 bhp BMEP (psi) 252
86 liters BMEP (bar) 17.3
1200 RPM
100.00 Gen Efficiency

BMEP to Power
19.2 BMEP in bar Bhp 2214
86 Liters Bkw 1651
1200 RPM
96.00 Gen Efficiency Ekw 1585

Cylinder Size to Displacement

170 Bore Dia in mm Cubic Inches / Cyl 263
190 Stroke in mm Liters / Cyl 4.3
16 Number of Cylinders
Cubic Inches Total 4211
Liters Total 69.0

Cylinder Size to Piston Speed

190 Stroke in mm Feet / Min 2244
1800 RPM Meters / Sec 11.4

July 2005 Gordon Gerber