Professional Documents
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Operation 3120727 04-20-00 ANSI English
Operation 3120727 04-20-00 ANSI English
Models
10VP
15VP
20VP
3120727
April 20, 2000
Safety of personnel and proper use of the machine are of primary concern, DANGER, WARNING, CAUTION,
IMPORTANT, INSTRUCTIONS and NOTE are inserted throughout this manual to emphasize these areas.
They are defined as follows:
DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA- WARNING INDICATES A POTENTIALLY HAZARDOUS SITU-
TION WHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS ATION WHICH, IF NOT AVOIDED COULD RESULT IN SERI-
INJURY OR DEATH. OUS INJURY OR DEATH.
JLG INDUSTRIES, INC. MAY HAVE ISSUED SAFETY RELATED BULLETINS FOR YOUR JLG PRODUCT. CONTACT JLG INDUS-
TRIES, INC. OR THE LOCAL AUTHORIZED JLG DISTRIBUTOR FOR INFORMATION CONCERNING SAFETY RELATED BULLE-
TINS WHICH MAY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT. ALL ITEMS REQUIRED BY THE SAFETY RELATED
BULLETINS MUST BE COMPLETED ON THE AFFECTED JLG PRODUCT.
Due to the continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without
prior notification. Contact JLG Industries, Inc. for updated information.
This page intentionally left blank.
INTRODUCTION - OPERATION/SAFETY PRECAUTIONS
All procedures herein are based on the use of the 5. Load limits specified by the manufacturer shall not
machine under proper operating conditions, with no devi- be exceeded.
ations from original design intent ... as per OSHA regula-
6. Instruction and warning placards must be legible.
tions.
7. Aerial lifts may be "field modified" for uses other than
READ & HEED! those intended by the manufacturer only if certified
in writing by the manufacturer or an equivalent
entity, such as a nationally recognized testing lab, to
The ownership, use, service, and/or maintenance of this
be in conformity to applicable OSHA safety regula-
machine is subject to various federal, state and local laws
tions and to be at least as safe as it was prior to
and regulations. It is the responsibility of the owner/user to
modification.
be knowledgeable of these laws and regulations and to
comply with them. The most prevalent regulations of this 8. Aerial lifts shall not be used near electric power lines
type are the Federal OSHA Safety Regulations*. Listed unless the lines have been deenergized or adequate
below, in abbreviated form are some of the requirements clearance is maintained (see OSHA 29 CFR 1910.67
of Federal OSHA regulations in effect as of the date of and 1926.400).
publication of this handbook.
9. Employees using aerial lifts shall be instructed how
The listing of these requirements shall not relieve the to recognize and avoid unsafe conditions and haz-
owner/user of the responsibility and obligation to deter- ards.
mine all applicable laws and regulations and their exact
wording and requirements, and to comply with the 10. Ground controls shall not be operated unless per-
requirements. Nor shall the listing of these requirements mission has been obtained from personnel in the
constitute an assumption of responsibility of liability on the platform, except in case of an emergency.
part of JLG Industries, Inc. 11. Regular inspection of the job site and aerial lift shall
be performed by competent persons.
1. Only trained and authorized operators shall be per- 12. Personnel shall always stand on the floor of the plat-
mitted to operate the aerial lift. form, not on boxes, planks, railing or other devices
2. A malfunctioning lift shall be shut down until for work positioning.
repaired. *Applicable Federal OSHA regulations, as of the date of
3. The controls shall be plainly marked as to their func- publication of this manual include, but are not limited to,
tion. 29 CFR 1910.67, 29 CFR 1926.20, 29 CFR 1926.21, 29
CFR 1926.28, 29 CFR 1926.400 and 29 CFR 1926.453.
4. The controls shall be tested each day prior to use to Consult the current regulations for the exact wording and
determine that they are in safe operating condition. full text of the requirements and contact the closest Fed-
eral OSHA office for specific interpretations.
A. GENERAL C. MAINTENANCE
This section contains the general safety precautions
which must be observed during maintenance of the aerial
platform. It is of utmost importance that maintenance per- FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN
sonnel pay strict attention to these warnings and precau- THIS SECTION COULD RESULT IN MACHINE DAMAGE, PERSON-
tions to avoid possible injury to themselves or others or NEL INJURY OR DEATH AND IS A SAFETY VIOLATION.
damage to the equipment. A maintenance program must
be established by a qualified person and must be followed • REMOVE ALL RINGS, WATCHES, AND JEWELRY
to ensure that the machine is safe to operate. WHEN PERFORMING ANY MAINTENANCE.
• DO NOT WEAR LONG HAIR UNRESTRAINED, OR
LOOSE FITTING CLOTHING AND NECKTIES WHICH
ARE APT TO BECOME CAUGHT ON OR ENTANGLED
MODIFICATION OF THE MACHINE WITHOUT CERTIFICATION BY IN EQUIPMENT.
A RESPONSIBLE AUTHORITY THAT THE MACHINE IS AT LEAST
AS SAFE AS ORIGINALLY MANUFACTURED IS A SAFETY VIOLA- • OBSERVE AND OBEY ALL DANGER, WARNING, CAU-
TION. TION AND OTHER INSTRUCTIONS ON MACHINE
AND IN SERVICE MANUAL.
The specific precautions to be observed during machine • KEEP STANDING SURFACES AND HAND HOLDS
maintenance are inserted at the appropriate point in the FREE OF OIL, GREASE, WATER, ETC.
manual. These precautions are, for the most part, those • NEVER WORK UNDER AN ELEVATED PLATFORM
that apply when servicing hydraulic and larger machine UNTIL PLATFORM HAS BEEN SAFELY RESTRAINED
component parts. FROM ANY MOVEMENT BY BLOCKING OR OVER-
HEAD SLING.
Your safety, and that of others, is the first consideration
when engaging in the maintenance of equipment. Always • BEFORE MAKING ADJUSTMENTS, LUBRICATING OR
be conscious of component weight and never attempt to PERFORMING ANY OTHER MAINTENANCE, SHUT
move heavy parts without the aid of a mechanical device. OFF ALL POWER CONTROLS.
Do not allow heavy objects to rest in an unstable position. • BATTERY SHOULD ALWAYS BE DISCONNECTED
When raising a portion of the equipment, ensure that ade- DURING REPLACEMENT OF ELECTRICAL COMPO-
quate support is provided. NENTS.
• KEEP ALL SUPPORT EQUIPMENT AND ATTACH-
MENTS STOWED IN THEIR PROPER PLACE.
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON- • USE ONLY APPROVED, NONFLAMMABLE CLEANING
TROL OVER THE FIELD INSPECTION AND MAINTENANCE, SOLVENTS.
SAFETY IN THIS AREA IS THE RESPONSIBILITY OF THE OWNER/
OPERATOR.
EFFECTIVITY CHANGES
LIST OF FIGURES
FIGURE NO. TITLE PAGE NO.
2-1. Daily Walk-Around Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2-2. Battery Fluid Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
2-3. Charger Assembly and Power Cord Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
2-4. Battery Charger Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2-5. Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
2-6. Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
3-1. Ground Controls.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3-2. Platform Controller. (OLD STYLE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3-3. Platform Controller. (NEW STYLE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3-4. Brake Release Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3-5. JLGs Pot-Hole-Protection Device - PHP Bar Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3-6. Decal Locations (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3-7. Decal Locations (Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3-8. Decal Locations (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3-9. Decal Locations (Right/Left View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
3-10. Wheel Load Decals (10/15/20VP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
4-1. Quick-Change Platform Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4-2. Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations. . . . . . . . . . . . . . . . . . . . . . .4-5
5-1. Extendible Platform. (Platform shown extended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
LIST OF TABLES
TABLE NO. TITLE PAGE NO.
1-1 Minimum Safe Approach Distance (to energized power lines or parts) . . . . . . . . . . . . . . . . . . . .1-1
2-1 Lubrication Intervals for Various Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
4-1 Maximum Rated Load Capacity (for all platforms except Extendible) . . . . . . . . . . . . . . . . . . . . . .4-2
4-2 Maximum Rated Load Capacity (for Extendible Platform*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4-3 Machine Interlock Switch Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4-4 Machine Gross Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
.
FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN
THIS SECTION AND ON MACHINE COULD RESULT IN MACHINE
DAMAGE, PERSONAL INJURY OR DEATH AND IS A SAFETY VIO-
LATION.
Driving Safety
• READ YOUR MANUAL, UNDERSTAND WHAT YOU’VE
READ - THEN BEGIN OPERATIONS.
• WATCH FOR OBSTRUCTIONS AROUND MACHINE
AND OVERHEAD WHEN MOVING.
• CHECK TRAVEL PATH FOR PERSONS, HOLES,
BUMPS, DROP-OFFS, OBSTRUCTIONS, DEBRIS, AND
COVERINGS WHICH MAY CONCEAL HOLES AND
OTHER HAZARDS, AS TIPPING COULD OCCUR.
• BEFORE MOVING MACHINE ON FLOORS AND OTHER
SURFACES, CHECK ALLOWABLE CAPACITY OF SUR-
FACES.
NEVER OPERATE ON SOFT
• DO NOT OPERATE MACHINE ON SOFT FOOTING
OR UNEVEN SURFACES
THAT WILL ALLOW THE WHEELS TO SETTLE INTO OR
BREAK THROUGH SURFACE, AS TIPPING WILL
OCCUR.
• ALL PERSONNEL MUST STAND CLEAR WHEN PLAT- AERIAL PLATFORM SHOULD NOT BE DISCON-
FORM IS BEING RAISED OR LOWERED. BE SURE TO NECTED UNTIL SUCH TIME AS THE TRANSFER TO
WATCH FOR OVERHEAD AND OTHER OBSTRUC- THE STRUCTURE IS COMPLETE. WHEN RE-ENTER-
TIONS. ING THE PLATFORM THIS PROCEDURE MUST BE
PERFORMED IN REVERSE. TO AVOID FALLING - USE
• CHECK CLEARANCES ABOVE, ON SIDES AND BOT-
EXTREME CAUTION WHEN ENTERING OR LEAVING
TOM OF PLATFORM WHEN RAISING AND LOWERING
PLATFORM ABOVE GROUND. ENTER OR EXIT THRU
PLATFORM.
GATE ONLY. PLATFORM FLOOR MUST BE WITHIN 1
• NEVER USE THE MAST TO GAIN ACCESS TO OR FOOT (0.3 M) OF ADJACENT - SAFE AND SECURE -
LEAVE PLATFORM. STRUCTURE. ALLOW FOR ANY VERTICAL MOVE-
• DO NOT ATTACH OVERHANGING LOADS TO THE MENT OF PLATFORM (UP OR DOWN) WHEN ENTER-
PLATFORM OR INCREASE THE PLATFORM SIZE WITH ING OR LEAVING PLATFORM.
UNAUTHORIZED DECK EXTENSIONS OR ATTACH- • NO HORSEPLAY IS PERMITTED IN PLATFORM.
MENTS.
• DO NOT ALLOW PERSONNEL TO TAMPER WITH,
• DO NOT TIE OFF MACHINE TO ANY ADJACENT SERVICE, OR OPERATE THIS MACHINE FROM THE
STRUCTURE. NEVER ATTACH WIRE, CABLE OR ANY GROUND WITH PERSONNEL IN PLATFORM EXCEPT
SIMILAR ITEMS TO PLATFORM. IN AN EMERGENCY.
• TRANSFERS BETWEEN A STRUCTURE AND THE • DURING OPERATION KEEP ALL BODY PARTS INSIDE
AERIAL PLATFORM EXPOSE OPERATING PERSON- PLATFORM RAILINGS.
NEL TO FALL POTENTIALS. THIS PRACTICE SHOULD
• NEVER POSITION LADDERS, STEPS, OR SIMILAR
BE DISCOURAGED WHEREVER POSSIBLE. WHERE
ITEMS ON UNIT TO PROVIDE ADDITIONAL REACH
TRANSFER MUST BE ACCOMPLISHED TO PERFORM
FOR ANY PURPOSE.
THE JOB, AN APPROVED FALL PROTECTION DEVICE
AND TWO SAFETY LANYARDS WILL BE USED. ONE
LANYARD SHOULD BE ATTACHED TO THE AERIAL
PLATFORM. THE OTHER TO THE STRUCTURE. THE
SAFETY LANYARD THAT IS ATTACHED TO THE
6
Daily Walk-Around
Inspection Items
7 1. Drive and Castor Wheels
9
2. Base Frame
3. Battery/Battery Charger
4. Motor/Pump/Reservoir Unit
3 5. Ground Controls
8 6. Mast Assembly
7. Manual Brake ReleaseControl
8. Platform Assembly
4
9. Platform Controls
5
1
2 1
Ground Controls Function Check NOTE: A short delay between lift motor start and platform
movement is normal.
1. With key switch turned to GRND position (clock-
wise), operate the platform up and down switch 6. Activate the platform UP and DOWN buttons (up
(located in lower access hole with hydraulic fluid res- arrow and down arrow) to raise and lower platform 2
ervoir). Raise and lower platform 2 ft. to 3 ft. (.5m to ft. to 3 ft. (.5m to 1m) several times. Check for
1m) several times. Check for smooth elevation and smooth elevation and lowering of platform.
lowering of platform. 7. With the platform elevated check the JLG Automatic
2. With platform completely lowered, check hydraulic Pot-Hole-Protection system, if operating properly,
oil level in hydraulic fluid reservoir. If necessary, add the PHP bars on each side of the machine base will
hydraulic fluid to proper level (full line). NEVER USE be automatically engaged (lowered) with the plat-
HYDRAULIC BRAKE FLUID, refer to the Lubrication form raised approximately 2 ft.
Chart (Table 2-1.) for specific requirements. 8. With the platform still elevated approximately 2 ft.,
3. Depress EMERGENCY STOP (red) button (next to drive machine and check if SPEED CUT-BACK is
key switch), all machine operations will be disabled operating properly, machine should drive at 1/4 of
if functioning properly. If ok, reset EMERGENCY speed when platform was completely lowered.
STOP for operation. 9. Depress the EMERGENCY STOP (red) button on the
4. Operate the MANUAL BRAKE RELEASE CONTROL Platform Control box, all machine operations will be
(Over-center handle mounted on the right side of the disabled if functioning properly. RESET the EMER-
mast). When the handle is in the vertical position it is GENCY STOP.
set for normal operation, brakes ENGAGED. When
the handle is pulled DOWN to a horizontal position, Tilt Sensor (1.5°) and Drive Brakes
the brakes are DISENGAGED.
1. With the platform lowered, drive the machine onto a
5. Set key switch to PLAT (platform operation, all the grade within the allowable grade and slope limits of
way counterclockwise) and continue with the follow- the machine (maximum grade of 15% or 8.5°, maxi-
ing steps. mum side slope of 5°). Stop the machine part of the
way up the grade, check if the drive brakes hold the
Platform Controls machine in place. Also while on the grade (of greater
than 1.5°), attempt to raise the platform. The tilt sen-
NOTE: Check that the MANUAL BRAKE RELEASE CON- sor (1.5°) must prevent the platform from elevating
TROL (Over-center handle mounted on side of and will sound a beeping alarm at the platform con-
mast), is set for normal operation (brakes engaged) troller box.
before entering platform.
If all machine functions are operating properly, machine is
1. Check that the PLATFORM CONTROL box is prop- ready for operation.
erly mounted (facing forward) and secure on the
platform’s rail.
2.6 TORQUE REQUIREMENTS
2. On the PLATFORM CONTROL box, check the BAT-
TERY STATUS INDICATOR LED’s for charge status The Torque Chart, Figure 2-5., consists of standard torque
of batteries. values based on bolt diameter and grade, it also specifies
dry and wet torque values in accordance with recom-
3. Check for proper operation of the FUNCTION mended shop practices. This chart is provided as an aid
ENABLE pad, and that the JOYSTICK CONTROL to the user/operator in the event he/she notices a condi-
moves freely. tion that requires prompt attention during the walk-around
inspection or during operation until the proper service per-
4. Activate the JOYSTICK and slowly move it in all
sonnel can be notified. Utilizing this Torque Chart in con-
directions, if operating properly the machine will
junction with the Preventive Maintenance and Inspection
move in the direction the JOYSTICK is pointed.
Schedule table in the Service Manual, will enhance the
safety, reliability, and performance of the machine.
2
3
4, 5
INTERVAL HOURS
NO/TYPE 3 6 1 2
ITEM COMPONTENT LUBE/METHOD COMMENTS
LUBE POINTS MONTHS MONTHS YEAR YEARS
150 Hrs. 300 Hrs. 600 Hrs. 1200 Hrs.
1 Hydraulic Oil Fill To Line on HO - Check Hyd. Oil Check hydraulic oil every 10 hrs.
Reservoir Level Change hydraulic oil every 1200
5 Qt. Reservoir HO - Change Hyd. Oil ✔ hrs.
2 Drive Wheel
Bearings
4 - Grease Fittings MPG- Pressure Gun ✔
3 Drive Wheel Change only when serviced -
2 - Gear Box Gear Oil
Gear Box requires 175cc’s to fill.
4 Caster Axles 2 - Grease Fitting MPG - Pressure Gun ✔
5 Swivel Raceways 2 - Front Casters MPG - Pressure Gun ✔
6 Mast Chains * 2 - Per Section Chain Lube - Brush or Inspect, lubricate if dry or rusting.
Spray
✔
* Applies Only to Mast Sections with Chains.
Key to Lubricants: MPG - Multipurpose Grease
HO - Hydraulic Oil - Hydraulic oils must have anti-wear qualities at least to API Service Classification GL-3, and sufficient
chemical stability for mobile hydraulic system service. JLG Industries, recommends Mobilfluid 424
hydraulic oil, which has an SAE viscosity of 10W-30 and a viscosity index of 152.
For cold weather applications, i.e. when temperatures remain consistently below +20°F (–7°C) JLG
recommends using Mobil DTE 13 hydraulic oil.
Notes: 1. Be certain to lubricate like items on each side of the machine.
2. Recommended lubricating intervals are based on normal use. If machine is subjected to severe operating conditions,
such as a high number of cycles, location, corrosive/dirty environment, etc., user must adjust lubricating requirements accordingly.
3. Prior to checking hydraulic oil level, operate machine through one complete cycle of lift function (full up and down). Failure to do so will
result in incorrect oil level reading on the hydraulic reservoir.
Operator Training
3.1 GENERAL
Operator training must include instruction in the following:
1. Use and limitations of the platform controls, ground
SINCE THE MANUFACTURER HAS NO DIRECT CONTROL OVER controls and emergency controls.
MACHINE APPLICATION AND OPERATION, CONFORMANCE WITH
GOOD SAFETY PRACTICES IN THESE AREAS IS THE RESPONSI- 2. Knowledge and understanding of this manual and of
BILITY OF THE USER AND HIS OPERATING PERSONNEL. the control markings, instructions and warnings on
the machine itself.
This section provides the necessary information needed 3. Knowledge and understanding of all safety work
to understand control functions. Included in this section rules of the employer and Federal, State and Local
are the operating characteristics and limitations, and func- Statutes, including training in the recognition and
tions and purposes of controls and indicators. It is impor- avoidance of potential hazards in the work place;
tant that the user/operator read and understand the with particular attention to the work to be performed.
proper procedures before operating the machine. These
procedures will aid in obtaining optimum service life and 4. Proper use of all required personnel safety equip-
safe operation. ment.
5. Sufficient knowledge of the mechanical operation of
the machine to recognize a malfunction or potential
3.2 PERSONNEL TRAINING malfunction.
The aerial lift is a personnel handling device; therefore, it
6. The safest means to operate near overhead obstruc-
is essential that it be operated and maintained only by
tions, other moving equipment, obstacles, depres-
authorized personnel who have demonstrated that they
sions, holes, drop-offs, etc. on the supporting
understand the proper use and maintenance of the
surface.
machine. It is important that all personnel who are
assigned to and responsible for the operation and mainte- 7. Means to avoid the hazards of unprotected electrical
nance of the machine undergo a thorough training pro- conductors.
gram and check out period in order to become familiar
8. Any other requirements of a specific job or machine
with the characteristics prior to operating the machine.
application.
In addition, personnel operating the machine should be
familiar with Sections - 6, 7, 8, 9, & 10 - "Responsibilities" Training Supervision
of the ANSI standard A92.6. This standard contains sec-
Training must be done under the supervision of a qualified
tions outlining the responsibilities of the owners, users,
operator or supervisor in an open area free of obstructions
operators, lessors and lessees concerning safety, training,
until the trainee has developed the ability to safely control
inspection, maintenance, application and operation. The
an aerial lift in congested work locations.
standard is included with the literature package shipped
with the machine.
Operator Responsibility
Persons under the influence of drugs or alcohol or who The operator must be instructed that he has the responsi-
are subject to seizures, dizziness or loss of physical con- bility and authority to shut down the machine in case of a
trol must not be permitted to operate the machine.
malfunction or other unsafe condition of either the
machine or the job site and to request further information
from his supervisor or JLG Distributor before proceeding.
NOTE: Manufacturer or Distributor will provide qualified per-
sons for training assistance with first machine(s)
delivered and thereafter as requested by user or his
personnel.
This machine, as originally manufactured by JLG and The ground operated platform control switch is
when operated within its rated capacity on a smooth, firm located next to the hydraulic reservoir in the lower
and level supporting surface (check bubble level indicator access hole of the rear cover. This three position
on base frame), provides a stable aerial platform for all toggle switch will raise (lift up) and lower (lift down),
platform positions. the platform from the ground control position when
the PLAT/OFF/GRND key switch is set to the GRND
(ground) position.
4. EMERGENCY STOP BUTTON
An EMERGENCY STOP (red button) is mounted on
both the ground control station and the platform
control. When either button is depressed, all
machine functions will stop. To re-activate power to
the machine, turn button 1/4 turn to RESET the
emergency stop switch.
5. EMERGENCY/MANUAL DESCENT KNOB
This (RED knurled) knob, located on the electric/
hydraulic pump-motor unit in the lower access hole
of the rear cover provides for lowering of the plat-
form in the event of an emergency or power failure.
Turn knob (counterclockwise) to open the valve and
7. ELECTRICAL CIRCUIT BREAKER PANEL & FUSE NOTE: When voltage drops below 16.5 volts an error code
(20VP w/UL-EE OPTION ONLY) is indicated, and the batteries will require a recharge.
20VP machines with the UL-EE option include a cir- This LED strip also acts as a fault code indicator to
cuit breaker panel with five push button type reset help diagnose problems with the machines’ electri-
circuit breakers, (two-5 amp and three-1 amp). The cal system. (See Service Manual Troubleshooting,
two (5 amp) breakers add protection on the pump for information about reading fault codes).
valve and key switch circuits. The three (1 amp)
breakers add protection to the motion alarm, tilt 2. FUNCTION ENABLE SWITCH (OLD STYLE) (Fig. 3-2)
alarm, and optional beacon circuits. Also an 80 amp This switch must be pressed before any of the plat-
fuse is mounted near the breaker panel for added form or joystick drive functions can be operated.
protection on the pump motor circuit. These items Once activated, the operator has approximately
are located under the rear cover on top of the mast three seconds to activate any of the control func-
support bracket. tions.
TOW OR WINCH
SLOWLY:
2 MPH MAX.
1703708
P/N-1703708
BRAKE
FREE
WHEELING
1703636
P/N-1703636
BATTERY INFORMATION
AMP HR (20 HR RATE)
VOLTAGE
BATTERY
DIMENSIONS
3252331
BATTERY INFORMATION
AMP HR (20 HR RATE)
VOLTAGE
BATTERY
DIMENSIONS
3252331
P/N-3252311
(20VP UL-EE OPTION)
P/N-1703072
MAX
640 lbs 10VP
289 kg
1703501
P/N-1704498
MAX
853 lbs 15VP
386 kg
1703502
P/N-1704499
MAX
1140 lbs 20VP
516 kg
1703503
P/N-1704500
2. Check that the EMERGENCY STOP button at the Maximum rated load capacity for all platforms (Except
ground and platform controls are in the RESET posi- Extendible) is as follows:
tion for operation. Also check that EMERGENCY/
MANUAL DECENT CONTROL VALVE is CLOSED
(lower access hole in rear cover). Table 4-1. Maximum Rated Load Capacity
(for all platforms except Extendible)
NOTE: 20VP MACHINES WITH THE UL-EE OPTION ONLY -
These machines are equipped with a master ON/ Model Max. Capacity
OFF switch mounted on the rear cover of the 10VP 350 lb. (159 kg)
machine. This switch must be set to the ON position
15VP 350 lb. (159 kg)
to operate the machine.
20VP 350 lb. (159 kg)
3. Check LED strip on the platform controller for cur-
rent battery charge level before operating lift to be
certain charge is sufficient to complete your work Table 4-2. Maximum Rated Load Capacity
task. If the battery charger is plugged into an AC (for Extendible Platform*)
outlet, drive functions on the machine will be locked Max. Capacity Max. Capacity
out. Model
(ANSI - U.S.A.) (C.S.A. - Canada)
NOTE: If LED’S are flashing a fault code on the platform 10VP Not Available* Not Available*
controller box at machine power-up, see Section-3, 15VP Not Available* Not Available*
“Troubleshooting” of the Service and Maintenance
Manual for information on reading fault codes. 20VP 350/300 lb. (160/135 kg) 350/250 lb. (160/114 kg)
Table 4-3.
Machine Interlock Switch Operating Conditions.
Elevation/ Drive Cutout
Tilt Status Brake Status Controller Response
Speed Switch (PHP System)
mast retracted bars raised (not tilted) engaged Full Drive and Lift
mast retracted bars raised (not tilted) disengaged Drive and Lift disabled
mast extended bars lowered (not tilted) engaged Drive 25% maximum
mast extended bars lowered (not tilted) engaged Drive disabled
mast retracted bars raised (tilt) engaged Lift disabled
mast retracted bars raised (tilt) disengaged Drive and Lift disabled
bars raised/battery charger
mast retracted (not tilted) engaged Drive disabled
plugged-in
Parking Machine
2. Remove both pins securing the lower platform sup- 4. Install the platform (joystick) controller and bracket
port rail to the mast mounting channel. at it’s proper position on the platform rail while prop-
erly routing the controller cable inside the platform
3. Remove both pins from the upper platform support rails.
rail to mast mounting cradle.
The platform is now ready for operation.
4. Using either suitable lifting equipment, capable of
.
lifting the weight of the mounted platform, or another
person, swing the lower platform support rail for-
ward, away from the mast to clear the lower channel
mount, then lift the upper platform support rail up
and out of the top cradle mount. Move platform clear
of the machine and carefully set the platform on its
base out of the way.
USE OF EXCESSIVE FORCE WHEN SECURING MACHINE (DRIVE Table 4-4. Machine Gross Weights
WHEEL LOAD), CAN CAUSE DAMAGE TO THE MACHINES DRIVE
COMPONENTS, I.E. AXLES, AXLE BEARINGS, TORQUE LIMITING ANSI SPEC C.S.A.
CLUTCH, OR DRIVE GEARS. Model
(United States) (Canada)
1. Secure machine with an adaquate chain attached 10VP 930 lb. (422 kg) 930 lb. (422 kg)
through the tie down bars at the front and back of 15VP 1,355 lb. (615 kg) 1,425 lb. (647 kg)
machine. (See Figure 4-2.)
20VP 1,910 lb. (867 kg) 2,100 lb. (953 kg)
2. The chain should be securely tightened with a force
of approximately 100 lb. applied two feet from the
pivot handle. (i.e.. the chain is properly tightened
when a 200 lb. load placed on the chain (a 200 lb.
man standing on the chain), just flexes the chain).
Entering/Exiting Platform
5.2 EXTENDIBLE PLATFORM OPERATION
(Refer to Figure 5-1.)
The Extendible Platform is equpped with a swing-up gull-
PLEASE NOTE THAT THE OPTIONAL EXTENDIBLE PLATFORM IS wing gate for entrance into the platform.
ONLY AVAILABLE FOR THE 20VP AND CAN ONLY BE MOUNTED
ON THAT MODEL.
The optional extendible platform is designed to increase THE TOTAL WEIGHT CAPACITY FOR THE EXTENDIBLE PLAT-
operator reach over the front of the machine, this allows FORM ASSEMBLY IS 350/300 LB. (160/136 KG) – U.S.A AND 350/
the operator access to work areas which may otherwise 250 LB. (160/113 KG) – CANADA. A MAXIMUM OF 300 LB. (USA)/
be unreachable from the standard platform. The following 250 LB. (CSA), IS ALLOWED ON THE PLATFORM EXTENSION.
procedures describe proper use of the Extendible Plat-
form. 1. To enter the platform, raise the swing up gate by
grasping the front mid rail with one hand and pulling
Mounting to Mast up on the gate release handle on the front of the
platform assembly.
The Extendible Platform uses the same quick-mount hard-
ware as the standard platform, see Section 4-4. “Quick- 2. Next lift the gate high enough to enter the platform.
Change Platform” in the Operators and Safety manual for Step into the platform, when completely inside plat-
procedures to mount and remove the platform on the form, lower the gate until it’s closed and the gate
mast. latch is engaged and latched.
Once the platform is mounted re-check that all mounting 3. To exit platform, repeat the above steps and exit the
pins on upper and lower platform mast mounts, two (2) platform.
pins on upper mount and two (2) pins on lower mount are
installed and secure.
PLATFORM
EXTEND
HANDLE
GATE
RELEASE
HANDLE
RETRACTED
EXTENDED
Date Comments
Date Comments
TRANSFER OF OWNERSHIP
To: JLG, Gradall, Lull and Sky Trak product owner:
If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would like
to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG
Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each
JLG product and uses this information in cases where owner notification is necessary.
Please use this form to provide JLG with updated information with regard to the current ownership of JLG
Products. Please return completed form to the JLG Product Safety & Reliability Department via facsimile (717) 485-
6573 or mail to address as specified on the back of this form.
Thank you,
Product Safety & Reliability Department
JLG Industries, Inc.
1 JLG Drive
McConnellsburg, PA 17233-9533
Telephone: (717) 485-5161
Fax: (717) 485-6573
Mfg. Model:
Serial Number:
Previous Owner:
Address:
Please cut on the dotted line and fax to 717-485-6573
City: State:
Zip: Telephone: ( )
Date Of Transfer:
Current Owner:
Address:
City: State:
Zip: Telephone: ( )
Name:
Title:
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: (717) 485-5161
Customer Support Toll Free: (877) 554-5438
Fax: (717) 485-6417
JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska
Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI. Krolewska
80-Suite 71 2132 HJ Foofddorp N-1412 Sofienyr 00-060 Warsawa
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Fax: (55) 19 3295 1025
JLG Industries (Europe) JLG Industries (Pty) Ltd. Plataformas Elevadoras JLG Industries (Sweden)
Kilmartin Place, Unit 1, 24 Industrial Complex JLG Iberica, S.L. Enkopingsvagen 150
Tannochside Park Herman Street Trapadella, 2 Box 704
Uddingston G71 5PH Meadowdale P.I. Castellbisbal Sur SE - 175 27 Jarfalla
Scotland Germiston 08755Castellbisbal Sweden
Phone: (44) 1 698 811005 South Africa Spain Phone: (46) 8 506 59500
Fax: (44) 1 698 811055 Phone: (27) 11 453 1334 Phone: (34) 93 77 24700 Fax: (46) 8 506 59534
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