LPG-1102-E-EL-CAl-006 - 110V DC UPS Sizing - A

Development of LPG Import Terminal
Date: 07-07-2023 Rev. A

Doc. No. LPG-1102-E-EL-CAL-006
110V DC UPS Sizing Calculation
CONTRACT TITLE: Development of LPG Import Terminal

CONTRACTOR NAME: JSW Infrastructure
DATE 07-July-2023 07-July-2023 07-July-2023

SIGNATURE
NAME Radhakrishna
Tummala
POSITION Originator Design Manager Project Manager
Date: 07-07-2023 Rev. A

DC UPS Sizing Calculation

Client name: JSW Infrastructures
Document no: LPG-1102-E-EL-CAL-006
Revision: A
Revision date: 7 July 2023
Project no: 1102
Project manager: Gangadhar
Prepared by: Radhakrishna Tummala
Approved by: Kedar
File name: LPG-1102-E-EL-CAL-006_A_110V DC UPS Sizing Calculation
Document history and status

Revision Date Description Author Reviewed Approved
A 07-July-23 Issued for approval RK
Date: 07-07-2023 Rev. A

Assumption List
Sr.no Load Description Assumption Rating Department
1 MV Soft starter DC LOAD Mention In APPX-B Electrical

Date: 07-07-2023 Rev. A

Contents
1. INTRODUCTION ........................................................................................................................ 6
2. The Proposed Project: ............................................................................................................. 6
3. Environmental and Geotechnical Data ..................................................................................... 7
4. Purpose of this document ............................................................................................................ 8
5. Project Reference Documents...................................................................................................... 8
5.1 Codes and Standards ........................................................................................................ 8
5.2 Definitions ...................................................................................................................... 8
6. BASIS OF DESIGN ................................................................................................................... 9
6.1 Purpose ......................................................................................................................... 9
6.2 Design Basis and Requirements ................................................................................... 9
6.3 Ambient Conditions ....................................................................................................... 9
6.4 Design Conditions ......................................................................................................... 9
7. DC UPS AND BATTERY SIZING ............................................................................................ 10
8. CALCULATION ....................................................................................................................... 10
9. CONCLUSION ......................................................................................................................... 11
Figures
No table of figures entries was found.
Tables
Table 5-1 Project Reference Documents ............................................................................................ 8
Table 5-2 International Codes and Standards .................................................................................... 8
Table 6-1 Site Conditions ..................................................................................................................... 9
Table 6-2 System Parameters .............................................................................................................. 9
Appendices
Appendix A. DC UPS and Battery Sizing Calculation for 33KV Switchgear ......................................... 12
Appendix B. DC UPS and Battery Sizing Calculation For 6.6KV and 0.415KV Switchgear ................. 13
Date: 07-07-2023 Rev. A

Acronyms and Abbreviations
Abbreviations Description
A, amp Ampere
AC, a.c. Alternating Current
DB Distribution Board
DC, d.c. Direct Current
EDG Emergency Diesel Generator
EMC Electromagnetic compatibility
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
I/O Input, Output
ISO International Organization for Standardization
kA Kilo Ampere
kV Kilo Volt
kVA Kilo Volt Ampere
kVAr Kilo Volt Ampere Reactive
kW Kilo Watt
LV Low Voltage
UPS Uninterrupted Power Supply
V Volt
Date: 07-07-2023 Rev. A

1. INTRODUCTION
JSW Infrastructure has an operating capacity of 154 MTPA and operates environment-
friendly seaports and terminals in Maharashtra, Goa, Orissa, Karnataka, and Tamil Nādu
in India and Fujairah in UAE that offer mechanized and multi-cargo handling facilities
to its customers.
Jaigarh Port is operated by JSW Jaigarh Port, an SPV of JSW Infrastructure. The
Company was created to develop the port, on a build-own-operate-share-transfer
(BOOST) basis, under a 50-year concession licensed by the State Government of
Maharashtra.
JSW Jaigarh Port started operations in 2009 by handling coal import vessels for JSW
Energy's thermal power plant located at Jaigarh.
True to the vision of the Group, JSW Jaigarh Port has since expanded its commercial
operations to service the requirements of various other industries as well.
JSW Jaigarh Port is the first deep water, 24/7 operational private port in Maharashtra.
Inaugurated in August 2009, JSW Jaigarh Port was built in a record time of 20 months.
This greenfield, all-weather port occupies a strategic location on the west coast, as it is
situated between the ports of Mumbai and Goa.
JSW Jaigarh Port Limited (JSWJPL), a subsidiary of JSW Infrastructure Ltd., has
developed
an all-weather multi-commodity Greenfield port.
JSWJPL currently operates 6 berths including 5 Bulk berths and one coastal shipping
berth. The present combined capacity of the 4 berths is 50 MTPA. In addition, one LNG
berth to the extreme west is ready for operations with a Floating Storage Regasification
Unit (FSRU) vessel moored at the berth.
M/s JSW has proposed to set up an LPG Import Terminal at Jaigarh Port with facilities
for pipeline transfer of LPG from tanker to terminal storage, and dispatch of LPG from
terminal by road tankers.
2. The Proposed Project:
The development of a Cryogenic Propane/Butane/LPG Terminal with allied facilities for

storage, Handling and distribution, and Export of products. including New Jetty
Construction, Product Jetty Pipelines, unloading facilities, Allied Machinery, and
Loading Gantries for onward Distribution by Road and Sea at the existing plot of the
company allotted by the JSW.
JSW has proposed an expansion of the LPG Phase-II terminal in JSW Jaigarh Port.
The Gas storage terminal will have connectivity to the Jetty through dedicated pipelines.
The storage facility will comprise two Cryogenic Atmospheric tanks of capacity 23000
MT each of Propane & Butane and shall be constructed as per the applicable PESO,
OISD, NFPA, and API recommendations, with all the safety features and the Fire
Fighting Facilities as per international industry standards.
Date: 07-07-2023 Rev. A

The details are as under:

• Parcel Size: 46000 MT (23 Kt Propane, 23 KT Butane), Refrigerated
• Peak rate of Discharge: Approx. 800 Mt/ Hr each for Propane and Butane
• Jetty to Terminal: Approx. 4000 M
• Terminal Storage: 2 X 46000 KL Double wall refrigerated tank
• Plant dispatch capacity: 2.0 MMT PA
• No. of tank truck bays: 2 X 8 bays gantry
• Automation: Loading of Tank trucks to be fully automated
• Loading arms for tank trucks
• Unloading of LPG Vessel: Unloading Arms, one each for Propane and Butane
• Mercaptan dosing system with 5 kl storage tank: Required
• Fire Fighting/safety system: As per OISD/PESO requirements.
• BOG System: With Compressors and condensers
• Heat exchangers for heating product with water
• Cooling Tower with Pumps
• Blending Unit (if applicable)
• Mounded Bullets
• Cold flare Stack
3. Environmental and Geotechnical Data
Particulars Description
Development of LPG Terminal& Jetty Berth 6B

:
Project Location – Jaigarh
Site address : Jaigarh Port (Maharashtra)
Nearest Railway Station : Ratnagiri Railway Station
Goa (250 kms)

:
Nearest Airport Mumbai (356kms)
Ambient temperature (Max.) : 35.4 °C
Ambient temperature (Min.) : 15.9°C
The average annual relative humidity is 76% and

: average monthly relative humidity ranges from 80-
Relative humidity 90% in Jun to Oct and 60-75% in Nov-May
Date: 07-07-2023 Rev. A

Average rainfall is 287.5m m having 265.9mm during

:
Rainfall (annual) Monsoon (June-September)
Wind Speed (design) : 60 km/h – Max; 33 km/h - Avg
Seismic Zone : Seismic zone 4
4. Purpose of this document

The purpose of this document is to cover the basis of sizing calculation for DC UPS & Battery
for the Control Supply to be used for various Electrical Equipment for the purpose of
protection, tripping, indication, etc. It should be read in conjunction with the Basis of Design
- Electrical Systems Project
5. Reference Documents
The following documents are referred to while preparing the EDG Sizing Calculation:
Table 5-1 Project Reference Documents
Document Number Description
LPG-1102-E-GN-DB-001 Basis of Design – Electrical
LPG-1102-E-EL-LL -001 Electrical Load List
LPG-1102-E-EL-DS-013 Data Sheets – DC UPS
LPG-1102-E-EL-SPC -007 Specification for DC UPS
5.1 Codes and Standards

All electrical equipment shall follow IEC standards. Applicable Codes & Standards are indicated below
not limited to:
Table 5-2 International Codes and Standards
Design Code Description
IEC 62040 Uninterruptible Power Systems (UPS)
IEEE 485 Recommended Practice for Sizing Lead-Acid Batteries for
Stationary Applications
IEC 60529 Degrees of protection provided by enclosures (IP Code)

IEC 60038 Standard Voltage Rating
ISO-3740 Determination Of Sound Power Levels of Noise Sources
5.2 Definitions
UPS: An Uninterruptible Power Supply (UPS) is defined as a piece of electrical equipment that
can be used as an immediate power source to the connected load when there is a failure in
the main input power source.
Date: 07-07-2023 Rev. A

DC-UPS: A DC-UPS is an uninterruptible power system that takes in primary power (usually
utility AC) and outputs DC voltage while providing backup power from the integrated batteries
in the event the incoming (utility AC) power is lost.
6. BASIS OF DESIGN
6.1 Purpose
The DC auxiliary power supply is required in a terminal unit to ensure that the critical equipment remains
in operation continuously even while the primary AC supply is interrupted. When a circuit breaker opens
to interrupt the power supply in a radial feeder, this leads to interruption of the power supply to the
circuit breaker itself.
For this, the battery bank stores the energy with the help of an appropriate charger and supplies the
DC loads continuously or during power failure via the DC distribution system under proper monitoring
and control as per requirement.
6.2 Design Basis and Requirements

An auxiliary DC power system that consists of a charger, battery bank, DC distribution system, and
monitoring system is a critical part of the primary/secondary substation. It is directly associated with the
mechanism of fault detection, trip coil operation, remote operation, etc. Standalone, 110-V DC UPS
with active redundancy will be provided to ensure resilience, which consists of two rectifiers/chargers
connected in parallel, blocking diode, and will have Valve Regulated Lead Acid (VRLA) batteries.
6.3 Ambient conditions

The ambient conditions to be considered for the calculations are as follows:
Table 6-1 Site Conditions
Parameter Values
Altitude Less than 1000 Mtr. Above sea level
Minimum/ Maximum ambient air temperature 15.9˚C /35.4 ˚C
Indoor temperature in Air-Conditioned Spaces 30˚C
Relative humidity 10-100 %
Design temperature 35˚C
6.4 Design conditions

The design conditions to be considered for the calculations are as follows:
Table 6-2 System Parameters
Parameter Values
Nominal input Voltage 415V ±10%, 3ph, 4 wire, 50 Hz ±2%
Nominal Output Voltage 110V±10%, 2 wire
Maximum DC Voltage 121V
Minimum DC Voltage 88V
Battery Design temperature 25˚C
Battery Autonomy time 30 minutes
Date: 07-07-2023 Rev. A

Parameter Values
Minimum Design Life of Batteries 10 years at 25˚C
Aging Factor 1.25
Design margin for Battery 1.1
The nominal cell voltage of Battery 2.23V
The end cell voltage of Battery 1.85V
7. DC UPS AND BATTERY SIZING

a) DC UPS Configuration Will be 2 x 100% rated Rectifier units with input supply one from Normal
and another from Essential 415 V AC bus.
b) The battery shall be low maintenance Valve Regulated Lead Acid with 2 x 50% rated
configurations.
c) The total Battery Capacity shall be suitable for one full operation of the switchgear and
protection and parameter display for 30 min
d) Load cycle has been prepared for 33KV, 6.6KV, and 0.415KV switchgear and other electrical
equipment and is enclosed as Appendix A & Appendix B.
e) The 110V DC loads have been categorized into 3 cycles.
1) 1 min Tripping load (Momentary Loads): This time cycle shall include the tripping load of
all the circuit breakers in addition to the continuous loads required for switchgear control
and indication. Tripping of all the breakers is considered in the first one-minute cycle.
2) Continuous load (28 min Cycle): This time cycle shall include all the continuous utilities like
indication lamps, auxiliary relays, protection relays, etc.
3) Last 1 min closing load (Momentary Loads): This time cycle shall include the load required
for closure of all the Incomer CBs which is required to complete the circuit for charging the
UPS batteries in addition to the continuous loads.
8. CALCULATION
Refer to Appendix A: for DC UPS & Battery sizing calculation for the 33KV Switchgear
Refer to Appendix B: for DC UPS & Battery sizing calculation for the 6.6KV and 0.415 KV Switchgear
Date: 07-07-2023 Rev. A

9. CONCLUSION
Calculation details are summarized below:
9.1 DC UPS details
Sr No. Tag No. Description Location Rating
1 MCC-EL-DCUPS-001A/B 110V DC UPS MCC Building 55A
2 MCC-EL-DCUPS-002A/B 110V DC UPS MCC Building 75A
9.2 Battery details
Sr No. Tag No. Description Location Battery

Size
1 MCC-EL-BB-001A/B DC Battery Unit MCC 100 AH
2 MCC-EL-BB-002A/B DC Battery Unit MCC 100 AH

Ah Ah
NOTE: The calculated Battery size is tentative. Vendor shall prepare & submit the calculation for
battery & charger, as part of Vendor documentation based on the load profile available in this
document, in line with IEEE 1115 and IEE 485.
Date: 07-07-2023 Rev. A

Appendix A. DC UPS and Battery Sizing Calculation for

33KV Switchgear
REV.
DC UPS AND BATTERY SIZING

A
APPENDIX-A -33KV Switchgear Load List

Last one minute closing
One Minute Tripping Continuous Load
Equipment Details Load - 1st Operating
Load (A) 28min
Sequence (C)
(B)
Remarks
Per
Load Duty Power Number of Number of Number of
Unit Total Load Load Load
Item Equipment Equipment Description (C/TR/CL/DS) Voltage Consumption Per Devices Devices Devices
Quant Quantity (Watts) (Watts) (Watts)
(Note-2) Device (watts) Energized Energized Energized
ity
33KV Switchgear
1.1 Incomer Circuit Breakers 2 Nos
1.1.1 Trip Coil 4 8 TR 110V DC 300 8 2400.00 0 0
1.1.2 closing coil 2 4 CL 110V DC 300 0 4 1200
1.1.4 control supply for Earth switch 1 2 C 110V DC 1900 0 0.00 0 this load is not considered for Battery sizing
1.1.5 CB motor 1 2 CL 110V DC 600 2 1200
1.2 C&R Loads 2 Nos
1.2.1 Mimic 1 2 C 110V DC 10 2 20.00
1.2.2 contractor Relays 3 6 C 110V DC 3 0 6 18.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.2.2 contractor Relays 3 6 TR 110V DC 3 6 18.00 6 0 9 lamps per feeder 6 lamps shall be on continuously
1.2.3 interposing Relays 2 4 C 110V DC 0.9 0 4 3.60 0

1.2.4 Protection Relay 1 2 C 110V DC 50 2 2 100.00 0
1.3 line protection relay panels 2 Nos

1.3.1 Integrated Protection Relay panel 1 2 C 110V DC 245 0 2 490.00 0
1.3.2 Integrated Protection Relay panel 1 2 TR 110V DC 543 2 1086.00 0
1.4 Fedeer protection relay panels 2 Nos

2.1 Bie Tie Circuit Breaker 1 Nos
2.1.1 Trip Coil 2 2 TR 110V DC 300 2 600.00 0 0
2.1.3 CB motor 1 1 CL 110V DC 600 1 600
2.2 C&R Loads 1 Nos
2.2.1 Mimic 1 1 C 110V DC 10 1 10.00

2.3 protection relay panels 1 Nos

3.1 Out going Circuit Breaker 3 Nos
3.1.1 Trip Coil 2 6 TR 110V DC 300 6 1800.00 0 0
3.1.3 CB motor 1 3 CL 110V DC 600 3 1800
3.2 C& R Loads 3 Nos
3.2.1 Mimic 1 3 C 110V DC 10 3 30.00

3.3 protection relay panels 3 Nos

4.1 other loads 2 Nos
4.1.1 RTCC 1 2 C 110V DC 61.65 2 3 184.95 0
4.1.2 Cooling fans Control 1 2 C 110V DC 110 2 220.00 2
Total Consumed Load 9184.00 2800.15 6000.00
10% Future Capacity 10102.40 3080.17 6600.00 Load Current
Maximum Continuous Loads (A) 3080.17 28.0
Peak Load (Considering Tripping Load ) (A) + (B) 13182.57 119.8
Peak Load (Considering Closing Load ) (A) + (C) 9680.17 88.0
Sheet 1 of 3
REV.
DC UPS AND BATTERY SIZING A
5
Current
10
11
12
13
14
15
16
17
18
19
20 120 A 88.0 A
21
22 28.0 A 28.0 A 28.0 A

23
24
25
26
27 1 28min 1 30 Minutes
28
29 33KV (1X100%) DC Load Profile

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Sheet 2 of 3
REV.
5
Current
10
11
12
13
14
15
16
17
18
19
20 59.9 A 44.0 A
21
22 14.0 A 14.0 A 14.0 A

23
24
25
26
28
29 33KV 11OV(2X50%) DC Battery Profile

30
31 Notes:
32
33 1 Two complete Operation cycle shall be considered within 30 Min of operation in the event of power supply failure.
34 It is considered that, power shall be resumed only after 30th minute.
35 2 During the shown load cycle (0 to 30th minute) battery shall be on discharging mode
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Sheet 3 of 3
APPENDIX A
Load Data Reference
33KV Switchgear
Load Details As per ABB 33KV VCB Switchgears are consider for sizing
33KV main incoming Circuit Breaker DC Load Total Fedeers in No 2

SR.NO Component Descrption Buraden QTY Total loads
Continuous Momentary Connected
1 CB TC-1 300 6 1800 1800
2 CB TC-2 300 6 1800 1800
3 CB CLOSING COIL(CC) 300 6 1800 1800
4 CB Motor 600 6 3600 3600
5 Disconnect switch Drive 1875 4 7500
6 Earth switch Drive 1875 2 3750
Total Esitmated Load (watt) 0 20250 9000
Total Esitmated Load per panel (watt) 9000
33KV main incoming Control Loads Total Fedeers in No 2

1 Mimic 10 2 20 20
2 Contracor Relays 3 8 24 0 24
3 Contracor Relays 3 8 24
4 interposing Relays 0.9 2 1.8 0 1.8
5 Protection Relay 50 2 100 0 100
Total Esitmated Load (watt) 125.8 44 145.8
Total Esitmated Load per panel (watt) 145.8
33KV Main Incomer -1 & 2 Protection Relay Total Fedeers in No 2

1 LINE DIFFERENTIALM RELAY -SEL-411L 50 4 200 200
2 LINE DIFFERENTIALM RELAY -SEL-411L 50 4 200 0 200
3 LOCK OUT RELAY(86F2A-BU,86F2B-BU)-MAVJ205 50 4 200 200
4 TRIP RELAY (94F-2A,94F-2B)-MVAJ101 50 4 200 0 200
5 PROTECTION IN/OUT RELAY (K101)-BJ-8R 45 2 90 90
6 BREAKER MANAGEMENT RELAY -7VK6111 2 4 8 0 8
7 BREAKER MANAGEMENT RELAY -7VK6111 14 4 56 56
8 INTER TRIP SEND RELAY -AR111 5 2 10 10
9 INTER TRIP RECEIVE RELAY -TR212 127 2 254 254
11 DC SUPER VISION RELAY -XR152 10 6 60 0 0
12 INDICATION LAMPS 3 6 18 18
13 INDICATION LAMPS 3 6 18 0 18
14 TIMER RELAY 2 2 4 4
15 TIMER RELAY 2 2 4 0 0
33KV bus TIE Circuit Breaker DC Load Total Fedeers in No 1

1 CB TC-1 300 3 900 900
2 CB TC-2 300 3 900 900
4 CB Motor 600 3 1800 1800
33KV bus TIE C& R Panel Total Fedeers in No 1

1 Mimic 10 1 10 10
33KV BUS TIE FEDEER PROTECTION LOADS Total Fedeers in No 1

1 BUS DIFFERENTIAL RELAY -SEL-411B 50 1 50 50
2 FEDEER PROTECTION PANEL-MICOM-142 50 1 50 0 50
3 BUS DIFFERENTIAL RELAY -SEL-411B 50 1 50 50
33 KV Outgoing circuit breakers DC Load Total Fedeers in No 3
1 CB TC-1 300 9 2700 2700
2 CB TC-2 300 9 2700 2700
4 CB Motor 600 9 5400 5400
33 KV outgoing Circuit Breakers control load Total Fedeers in No 3

1 Mimic 10 3 30 30
33KV Outgoing Circuit Breaker Protection load Total Fedeers in No 3

1 T/F DIFFERENTIAL RELAY -MICOM 642 50 3 150 0 0
3 T/F DIFFERENTIAL RELAY -MICOM 642 50 3 150 150
4 FEDEER PROTECTION PANEL-MICOM-142 50 3 150
Version : Beta 3.0
IEEE Lead Acid Battery Sizing
Enquiry Details
Enquiry Number :
Date : July 07, 2023
Customer : JSW - infrastrcture
Project : LPG Import Teriminal At JSW
Sizing Inputs ( IEEE 485 Based )
Nominal System Voltage : 110.00 V

Minimum System Voltage : 90.00 V *
Maximum System Voltage : 121.00 V
Minimum Cell Voltage : 1.750 V
Number of Cells : 52 Nos
Minimum Temperature : 5.00 °C
Design Margin : 1.10
Aging Factor : 1.20
Spare Capacity Factor : 1.00
Cell Type : 2V AGM VRLA
* Voltage Drop of 2.00 Volts is included in Minimum System Voltage
Load Profile : Current ( I )
S. No. Load (Amps) Duration (mins)

1 60.00 1.00
2 14.00 28.00
3 88.00 1.00
Page 1 of 2 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
Version : Beta 3.0
Battery sizing calculation sheet IEEE 485

Minimum Expected Minimum
Temperature : 5°C Cell Voltage: 1.750 V Cell Type: 2V AGM VRLA Sized By: Radhakrishna
(1) (2) (3) (4) (5) (6) (7)
Period Load Change in Duration Time To End of Capacity Rating Required Section Size
Load of Period Section Factor (3) x (6) =Rated Amp hrs
(amperes) (amperes) (minutes) (minutes) t Min Rate(Kt) Pos. Values Neg. Values
Section 1 - First 1 Period Only - if A2 is greater than A 1, go to Section 2

1 A1 = 60.00 A1-0 = 60.00 M1 = 1 t=M1= 1 0.50 30.00 0.00
Section 1 Sub Total 30.00 0.00
Total 30.00
Section 2 - First 2 Periods Only - if A3 is greater than A 2, go to Section 3
1 0.00 0.00 0.00
2 0.00 0.00 0.00
Total
1 A1 = 60.00 A1-0 = 60.00 M1 = 1 t=M1+..M3= 30 1.26 75.60 0.00
2 A2 = 14.00 A2-A1 = -46.00 M2 = 28 t=M2+M3= 29 1.24 0.00 -56.99
3 A3 = 88.00 A3-A2 = 74.00 M3 = 1 t=M3= 1 0.50 37.00 0.00
Section 3 Sub Total 112.60 -56.99
Total 55.61
Random Equipment Load Only (If needed)
R AR= 0 AR= 0 MR= 0 MR= 0 0.00 0.00
Maximum Section Size (8) 55.61 Ah + Random Section Size (9) 0.00 Ah = Uncorrected Size (US) (10) 55.61 Ah
US (10) 55.61 Ah x Design Margin (11) 1.10 x Aging Factor (12) 1.20 x Temperature factor (13) 1.19 x Spare capacity factor (1
4) 1 / State of Charge Factor 1.00 = (15) 87.35 Ah
When the cell size (15) is greater than a standard cell size, the next larger cell is required.
Required cell size (16) 87.35 Ampere Hours. Therefore, cell (17) T-100 HP is required.
Battery Proposal
Calculated Capacity : 87.35

Proposed Battery Model : 1 x 52 x T-100 HP
Nominal Capacity : 100 Ah
Battery Settings
1. Minimum System Voltage = Number of Cells x ECV = 91 V

2. Maximum System Voltage during Float = Number of Cells x 2.23 = 115.96 V
3. Maximum System Voltage during Boost = Number of Cells x 2.32 = 120.64 V
Version : Beta 3.0 July 07, 2023
Datasheet of VRLA Battery
Enquiry Number : Project Ref. : LPG Import Teriminal At JSW
Customer Name : JSW - infrastrcture Revision : 0
S.No Parameters 110V - 100AH Battery Details
1 Battery Type Maintenance Free Valve Regulated Lead Acid Battery
2 Model Offered T-100 HP (Single cell)
3 Battery Rating 110V - 100Ah
4 No. of Cells 52 Cells of 100 Ah in 2V
5 Recommended max. Period of storage 6 months at 25°C
6 Capacity rated at 8 hour rate to 1.75 ECV at 25°C
7 Ah Efficiency Min 95%
8 Wh Efficiency Min 85%
9 Recommended charging for Float application Constant potential with minimum current 0.2 C8 Amps
Float charging: 2.23 ± 0.005V/Cell at 25°C
Boost charging: 2.32 ± 0.005V/Cell at 25°C
Recommended charging for Cyclic application Constant potential with current limited to 0.2 C8 Amps (Max.)
10 Grid Alloy High corrosion resistant alloy
11 Plate type Flat pasted
12 Separator AGM (Absorbent Glass Mat)
13 Electrolyte Sulfuric acid, immobilized in Absorbent type Glass Mat
14 Container & Lid Material Polypropylene
15 Container to lid sealing method Heat Sealing Method
16 Safety vent Self resealing, Pressure Regulating Valve with Flame arrestor
17 Cell enclosure or Housing Steel enclosures with Powder Coated
18 Nuts, Bolts and Washers for Inter cell connectors Acid Resistant Stainless Steel
19 Termination Bolted type
20 Operating temperature range -20°C to 55°C
21 Self discharge < 2% per month at 25°C
22 Design float life 20 years at 25°C on float under recommended charging
23 Ventilation Natural ventilation is sufficient
24 Battery shipment condition Filled and charged. Ready to use
25 Applicable standards IEC 60896 – 21 & 22-2004
Version : Beta 3.0 Friday, 7 July, 2023
Ventilation of Lead Acid Batteries as per Standard BS EN 50272
For a 110 V battery composed of 52 cells T-100 HP operating on float charge, air flow rate of 0.26 m3/h is
required for proper ventilation and to maintain the hydrogen concentration below 4% vol of the available free
space.
For a 110 V battery composed of 52 cells T-100 HP operating on boost charge, air flow rate of 2.08 m3/h is
space.
RECTIFIER -1 SIZING CALCULATION
Attachment A - Battery Charger Sizing for 33kV Switchgear (HV Switchgear)
Battery Charger Sizing (Individual)
A Continuous DC Load (A) 14.00
B Battery Ah Rating (Ah) (100 Ah x 2 numbers) 200

Charger Rating = (A + (B x D / C)) +20% Future growth
C Recharge Time (Hrs.) (Assumed) 8
D Charger Efficiency Factor (Assumed) 1.2
Calculated Charger rating
44.00
Calculated Charger rating and 20% Design Margin Standard Charger Size Selected
52.8 55A
Date: 07-07-2023 Rev. A

Appendix B. DC UPS and Battery Sizing Calculation For

6.6KV and 0.415KV Switchgear
REV.

A
APPENDIX-B
Load (A)
Sequence (C)
(B)
Remarks
Per
ity
1 MV 6.6KV Switchgear
1.1 Incomer and B/C Circuit Breakers 5 Nos
1.1.1 Indicating lamps 10 50 C 110V DC 3 0 30 90.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.1.2 Integrated Protection Relay 2 10 C 110V DC 20 0 10 200.00 0 REF615

1.1.3 Lock Out Relay 1 5 TR 110V DC 125 5 625.00 0
1.1.4 Trip Circuit & DC Supervision Relay 2 10 C 110V DC 10 0 10 100.00 0
1.1.5 Digital Meter 1 5 C 110V DC 3.6 0 5 18.00 0
1.1.6 Trip Coil 2 10 TR 110V DC 200 3 600.00 0 0
1.1.7 closing coil 1 5 CL 110V DC 200 0 3 600 any three Breaker will be Charge
1.1.8 Aux Contactor 3 15 TR 110V DC 5 15 75.00 0
1.1.9 Aux Contactor 3 15 C 110V DC 5 15 75.00 0
1.1.10 Spring charging motors 1 5 CL 110V DC 600 2 1200
1.2 Outgoing circuit breakers 19 Nos
1.2.4 Trip Circuit & DC Supervision Relay 2 38 C 110V DC 10 0 19 190.00 0
1.2.5 Digital Meter 1 19 C 110V DC 20 0 19 380.00 0
1.2.6 tripping coil 2 38 TR 110V DC 200 38 7600.00 0

1.2.10 control supply for disconnector 2 38 DS 110V DC 1000 0 Load rating is Assumed
1.2.11 Spring charging motors 1 19 CL 110V DC 600 0
1.3 MV APFC Panels 2 Nos
1.3.2 Integrated Protection Relay 3 6 C 110V DC 20 0 13 260.00 0

1.3.6 Vacumm contractor 3 6 TR 110V DC 150 0.00 0 APFC will be on only load condition
1.4 BUS VT panel 2 Nos
1.4.1 Earthing Switch Blocking Coil 1 2 C 110V DC 66 0 2 132.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.4.2 LED Indication lamps 2 4 TR 110V DC 3 4 12.00 0 0
1.4.3 Multi-Aux-Relay of ES Status 3 6 TR 110V DC 2.9 6 17.40 3 0
1.4.4 Digital Meter 1 2 C 110V DC 3.6 12 2 7.20 0

1.4.5 DC supervision Relay 1 2 C 110V DC 4 2 8.00 0
1.5 MV VFD panels 6 Nos

1.5.5 Aux Contractor 3 18 C 110V DC 5 18 90.00 0
1.5.6 VSD mointioring Device 1 6 C 110V DC 10 6 60.00 0
1.5.7 HMI 1 6 C 110V DC 8 6 48.00 0
Sheet 1 of 5
REV.

A
APPENDIX-B
Load (A)
Sequence (C)
(B)
Remarks
Per
ity
1.6 MV SS panels 8 Nos

1.6.5 Aux Contractor 3 18 C 110V DC 5 18 90.00 0
1.6.6 SS mointioring Device 1 6 C 110V DC 10 6 60.00 0
1.6.7 HMI 1 6 C 110V DC 8 6 48.00 0
1.6 0.4KV Incomer Circuit Breaker 3 Nos
1.6.4 Trip Circuit Supervision Relay 1 3 C 110V DC 10 0 3 30.00 0
1.6.6 tripping coil 1 3 TR 110V DC 26.25 1 26.25

1.6.7 closing coil 1 3 TR 110V DC 26.25 1 26.25
1.6.8 closing coil 1 3 CL 110V DC 26.25 1 26.25
1.7 0.4KV Bus coupler Circuit Breaker 2 Nos
1.7.6 tripping coil 1 2 TR 110V DC 26.25 2 52.50 0

1.7.7 closing coil 1 2 CL 110V DC 26.25 0 0 0

0.4KV out going ACB Circuit
1.8 5 Nos Assumed 10 Nos Switchgear Above 1000A
Breaker


0.4KV LV VFD-1 and MCC-1 Circuit
1.9 6 Nos
breakers
1.9.1 Indicating lamps 9 54 C 110V DC 3 0 36 108.00 0 s

Sheet 2 of 5
REV.

A
APPENDIX-B
Load (A)
Sequence (C)
(B)
Remarks
Per
ity
2.00 LV VFD and Soft starter panels 15 Nos
2.1 Indicating lamps 10 60 C 110V DC 3 0 90 270.00 0 9 lamps per feeder 6 lamps shall be on continuously
2.2 Integrated Protection Relay 1 6 C 110V DC 20 0 6 120.00 0
2.3 Digital Meter 1 6 C 110V DC 20 0 6 120.00 0
2.4 Aux Contactor 3 18 TR 110V DC 5 18 90.00 0

2.5 Aux Contractor 3 18 C 110V DC 5 18 90.00 0
2.6 VSD mointioring Device 1 6 C 110V DC 10 6 60.00 0
2.7 HMI 1 6 C 110V DC 8 6 48.00 0
Total Consumed Load 14553.15 5805.20 3701.25

10% Future Capacity 16008.47 6385.72 4071.38 Load Current
Maximum Continuous Loads (A) 6385.72 58.1
Peak Load (Considering Tripping Load ) (A) + (B) 22394.19 203.6
Peak Load (Considering Closing Load ) (A) + (C) 10457.10 95.1
Sheet 3 of 5
REV.
5
Current
10
11
12
13
14
15
16
17
18
19
20 204 A 95.1 A
21
22 58.1 A 58.1 A 58.1 A

23
24
25
26
28
29 MV /LV SWITCHGEAR(1X100%) DC LOAD PROFILE

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Sheet 4 of 5
REV.
2 APPENDIX B: DC LOAD PROFILE

3
5
Current
10
11
12
13
14
15
16
17
18
19
20 102 A 47.5 A
21
22 29.0 A 29.0 A 29.0 A

23
24
25
26
28
29
MV/LV 11OV(2X50%) DC Battery Profile
30
31 Notes:
32
33 1 Two complete Operation cycle shall be considered within 30 Min of operation in the event of power supply failure.
34 It is considered that, power shall be resumed only after 30th minute.
35 2 During the shown load cycle (0 to 30th minute) battery shall be on discharging mode
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Sheet 5 of 5
APPENDIX B
Load Data Reference
6.6KV AND 0.4KV Switchgear
Load Details As per Schinder Electrical System Switchgears Vendor are considered for sizing
6.6KV incoming Fedeers DC Load Fedeers in No 1

SR.NO Component Descrption Burden QTY Total loads
1 CB CHARGING MOTOR 600 1 600 600
2 CB SHUNT COIL(TC) 200 2 400 400
4 TR-241- LOCKOUT RELAY -86 125 1 125 125
5 FEEDER PROTECTION RELAY -REF 615 20 1 20 0 20
6 DC SUPERVISION RELAY-RUT-4 4 1 4 0 4
7 TCS SUPERVISION RELAY -AXR-29 6 1 6 0 6
8 CEWE-ELETE440-441 DIGITAL METER 3.6 1 3.6 0 3.6
9 LED INDICATION LAMP 3 4 12 0 12
10 CEWE-ELETE440-441 DIGITAL VOLT METER 3.6 1 3.6 0 3.6
11 CEWE-ELETE440-441 DIGITAL POWER METER 8 1 8 0 8
12 C-45-22M AUX CONTACTOR 5 6 30 30
13 C-45-22M AUX CONTACTOR 5 6 30 0 0
6.6KV outgoings Fedeers DC Load Fedeers in No 1

2 CB SHUNT COIL(TC) 200 2 400 400
4 TR-241- LOCKOUT RELAY -86 125 1 125 125
10 CEWE-ELETE440-441 DIGITAL VOLT METER 3.6 1 3.6 0 3.6
13 C-45-22M AUX CONTACTOR 5 6 30 0 0
14 control supply for disconnector 1000 1 1000 1000
6.6KV APFC DC Load Fedeers in No 1

1 VC HOLDING COIL (CC) 200 6 1200 1200
6 C-45-22M AUX CONTACTOR 5 3 15 0 0
6.6KV BUS VT panels Fedeers in No 1
1 LED Indication lamps 20 4 80 0 80
2 Multi-Aux-Relay of ES Status 3.6 1 3.6 0 3.6
3 Digital Meter 3 4 12 0 12
5 C-45-22M AUX CONTACTOR 5 1 5 0 0
0.4KV ACB Fedeers DC Load Fedeers in No 1

2 CB SHUNT COIL(TC) 26.25 1 26.25 26.25
3 CB CLOSING COIL(CC) 26.25 1 26.25 26.25
4 TR-241- LOCKOUT RELAY -86 125 1 125 125
8 CEWE-ELETE440-441 DIGITAL AMMETER 3.6 1 3.6 0 3.6
12 C-45-22M AUX CONTACTOR 3 6 18 0 0
Total Esitmated Load (watt) 71.6 820.5 874.1
Version : Beta 3.0
IEEE Lead Acid Battery Sizing
Enquiry Details
Enquiry Number :
Date : July 07, 2023
Customer : JSW- infrastructure
Project : Port Terminal Unt -JSW
Sizing Inputs ( IEEE 485 Based )
Nominal System Voltage : 110.00 V

Minimum System Voltage : 88.00 V
Maximum System Voltage : 121.00 V
Minimum Cell Voltage : 1.700 V
Number of Cells : 52 Nos
Minimum Temperature : 5.00 °C
Design Margin : 1.10
Aging Factor : 1.20
Spare Capacity Factor : 1.00
Cell Type : 2V AGM VRLA
Load Profile : Current ( I )
S. No. Load (Amps) Duration (mins)

1 102.00 1.00
2 29.00 28.00
3 47.50 1.00
Version : Beta 3.0
Battery sizing calculation sheet IEEE 485

Minimum Expected Minimum
Temperature : 5°C Cell Voltage: 1.700 V Cell Type: 2V AGM VRLA Sized By: Radhakrishna
(1) (2) (3) (4) (5) (6) (7)
Period Load Change in Duration Time To End of Capacity Rating Required Section Size
Load of Period Section Factor (3) x (6) =Rated Amp hrs
(amperes) (amperes) (minutes) (minutes) t Min Rate(Kt) Pos. Values Neg. Values
Section 1 - First 1 Period Only - if A2 is greater than A 1, go to Section 2

1 A1 = 102.00 A1-0 = 102.00 M1 = 1 t=M1= 1 0.47 47.94 0.00
Total 47.94
1 0.00 0.00 0.00
2 0.00 0.00 0.00
Total
1 A1 = 102.00 A1-0 = 102.00 M1 = 1 t=M1+..M3= 30 1.17 119.34 0.00
2 A2 = 29.00 A2-A1 = -73.00 M2 = 28 t=M2+M3= 29 1.15 0.00 -83.88
3 A3 = 47.50 A3-A2 = 18.50 M3 = 1 t=M3= 1 0.47 8.70 0.00
Section 3 Sub Total 128.04 -83.88
Total 44.16
Random Equipment Load Only (If needed)
R AR= 0 AR= 0 MR= 0 MR= 0 0.00 0.00
Maximum Section Size (8) 47.94 Ah + Random Section Size (9) 0.00 Ah = Uncorrected Size (US) (10) 47.94 Ah
US (10) 47.94 Ah x Design Margin (11) 1.10 x Aging Factor (12) 1.20 x Temperature factor (13) 1.19 x Spare capacity factor (1
4) 1 / State of Charge Factor 1.00 = (15) 75.30 Ah
When the cell size (15) is greater than a standard cell size, the next larger cell is required.
Required cell size (16) 75.30 Ampere Hours. Therefore, cell (17) T-100 HP is required.
Battery Proposal
Calculated Capacity : 75.30

Proposed Battery Model : 1 x 52 x T-100 HP
Nominal Capacity : 100 Ah
Battery Settings
1. Minimum System Voltage = Number of Cells x ECV = 88.4 V

2. Maximum System Voltage during Float = Number of Cells x 2.23 = 115.96 V
3. Maximum System Voltage during Boost = Number of Cells x 2.32 = 120.64 V
Version : Beta 3.0 July 07, 2023
Datasheet of VRLA Battery
Enquiry Number : Project Ref. : Port Terminal Unt -JSW
Customer Name : JSW- infrastructure Revision : 0
S.No Parameters 110V - 100AH Battery Details
1 Battery Type Maintenance Free Valve Regulated Lead Acid Battery
2 Model Offered T-100 HP (Single cell)
3 Battery Rating 110V - 100Ah
4 No. of Cells 52 Cells of 100 Ah in 2V
5 Recommended max. Period of storage 6 months at 25°C
6 Capacity rated at 8 hour rate to 1.75 ECV at 25°C
7 Ah Efficiency Min 95%
8 Wh Efficiency Min 85%
9 Recommended charging for Float application Constant potential with minimum current 0.2 C8 Amps
Recommended charging for Cyclic application Constant potential with current limited to 0.2 C8 Amps (Max.)
10 Grid Alloy High corrosion resistant alloy
11 Plate type Flat pasted
12 Separator AGM (Absorbent Glass Mat)
13 Electrolyte Sulfuric acid, immobilized in Absorbent type Glass Mat
14 Container & Lid Material Polypropylene
15 Container to lid sealing method Heat Sealing Method
16 Safety vent Self resealing, Pressure Regulating Valve with Flame arrestor
17 Cell enclosure or Housing Steel enclosures with Powder Coated
18 Nuts, Bolts and Washers for Inter cell connectors Acid Resistant Stainless Steel
19 Termination Bolted type
20 Operating temperature range -20°C to 55°C
21 Self discharge < 2% per month at 25°C
22 Design float life 20 years at 25°C on float under recommended charging
23 Ventilation Natural ventilation is sufficient
24 Battery shipment condition Filled and charged. Ready to use
25 Applicable standards IEC 60896 – 21 & 22-2004
Version : Beta 3.0 Friday, 7 July, 2023
Ventilation of Lead Acid Batteries as per Standard BS EN 50272
For a 110 V battery composed of 52 cells T-100 HP operating on float charge, air flow rate of 0.26 m3/h is
space.
For a 110 V battery composed of 52 cells T-100 HP operating on boost charge, air flow rate of 2.08 m3/h is
space.
RECTIFIER -2 SIZING CALCULATION
Attachment A - Battery Charger Sizing for 6.6kV and 0.415KV Switchgear
A Continuous DC Load (A) 29.00
B Battery Ah Rating (Ah) (100 Ah x 2 numbers) 200

Charger Rating = (A + (B x D / C)) +20% Future growth
C Recharge Time (Hrs.) (Assumed) 8
D Charger Efficiency Factor (Assumed) 1.2
Calculated Charger rating
59.00
Calculated Charger rating and 20% Design Margin Standard Charger Size Selected
70.8 75A

LPG-1102-E-EL-CAl-006 - 110V DC UPS Sizing - A

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Development of LPG Import Terminal

Date: 07-07-2023 Rev. A

110V DC UPS Sizing Calculation

CONTRACT TITLE: Development of LPG Import Terminal

DATE 07-July-2023 07-July-2023 07-July-2023

Date: 07-07-2023 Rev. A

DC UPS Sizing Calculation

Document no: LPG-1102-E-EL-CAL-006

Revision date: 7 July 2023

Project no: 1102

Project manager: Gangadhar

Prepared by: Radhakrishna Tummala

Approved by: Kedar

File name: LPG-1102-E-EL-CAL-006_A_110V DC UPS Sizing Calculation

Document history and status

Date: 07-07-2023 Rev. A

Sr.no Load Description Assumption Rating Department

1 MV Soft starter DC LOAD Mention In APPX-B Electrical

Date: 07-07-2023 Rev. A

Date: 07-07-2023 Rev. A

Acronyms and Abbreviations

AC, a.c. Alternating Current

DC, d.c. Direct Current

EDG Emergency Diesel Generator

EMC Electromagnetic compatibility

IEC International Electrotechnical Commission

IEEE Institute of Electrical and Electronics Engineers

I/O Input, Output

ISO International Organization for Standardization

kVA Kilo Volt Ampere

kVAr Kilo Volt Ampere Reactive

UPS Uninterrupted Power Supply

Date: 07-07-2023 Rev. A

2. The Proposed Project:

The development of a Cryogenic Propane/Butane/LPG Terminal with allied facilities for

Date: 07-07-2023 Rev. A

The details are as under:

3. Environmental and Geotechnical Data

Development of LPG Terminal& Jetty Berth 6B

Site address : Jaigarh Port (Maharashtra)

Nearest Railway Station : Ratnagiri Railway Station

Goa (250 kms)

Ambient temperature (Max.) : 35.4 °C

Ambient temperature (Min.) : 15.9°C

The average annual relative humidity is 76% and

Date: 07-07-2023 Rev. A

Average rainfall is 287.5m m having 265.9mm during

Wind Speed (design) : 60 km/h – Max; 33 km/h - Avg

Seismic Zone : Seismic zone 4

4. Purpose of this document

5.1 Codes and Standards

IEC 60529 Degrees of protection provided by enclosures (IP Code)

Date: 07-07-2023 Rev. A

6.2 Design Basis and Requirements

6.3 Ambient conditions

6.4 Design conditions

Date: 07-07-2023 Rev. A

7. DC UPS AND BATTERY SIZING

e) The 110V DC loads have been categorized into 3 cycles.

Date: 07-07-2023 Rev. A

9.1 DC UPS details

Sr No. Tag No. Description Location Rating

1 MCC-EL-DCUPS-001A/B 110V DC UPS MCC Building 55A