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1. Generally, a welder or welding operator may be qualified by mechanical bending tests, radiography of a test plate,
or radiography of the:
A) Initial production weld(ing) B) First three vertical butt welds on the tank job
C) Either A or B D) None of these
Answer: A (Sect IX, Introduction, Performance Quals, Last Para & API 577, Section 8.1)
2. In general, the Welding Procedure Specification (WPS) is to list all essential and nonessential variables for each
process that is included under that particular procedure specification. If a change is made in any essential variable,
what is required for the procedure?
A) Requalification B) Revise & Correct C) Sign/Approve revision D) Both B & C
Answer: B (Section IX, QW-103, 3 rd Para) … Welding Procedure Specifications and Welder/Welding Operator
Performance Qualification records meeting the above requirements do not need to be amended to include any variables
required by later Editions and Addenda except as specified in QW-420.1.(P-Nos & S-Nos)
11. Qualification of a new Welding Procedure Specification shall be in accordance with the:
A) Current Edition & Addenda of Section IX B) Latest Edition & Addenda of Section IX
C) Either A or B D) None of these
Answer: A (Section IX, QW-100.3 Last Para & Foreword)… After Code revisions are approved by ASME, they may be
used beginning with the date of issuance shown on the Addenda. Revisions, except for revisions to material specifications in
Section II, Parts A and B, become mandatory six months after such date of issuance …
12. Welding terms & definitions related to ASME IX are found in:
A) ASME Section IX, QG-109 B) API 577 C) ASME IX, Section 3 D) None of these
Answer: E (Section IX, QW-103.1/2 & See Note 1 at the bottom of the page) … Also QW-103.2
Each manufacturer or contractor or installer or assembler shall maintain a record of the results obtained in welding
procedure and welder and welding operator performance qualifications. These records shall be certified by a signature or
other means as described in the manufacturer’s or contractor’s Quality Control System and shall be accessible to the
Authorized Inspector. Refer to recommended Forms in Nonmandatory Appendix B.
14. The 6 G position for welding is a ____________ position.
A) Qualification B) Production welding C) Electrode D) Vessel position
Answer: A (Section IX, QW-151.1.b) … QW-451.1 Table … Six reduced specimens make up the thickness to be
qualified or 8 inches … 1.5+1.5+1.5+1.5+1.5+1.5 = 9 in., but 5 = 7.5 inches
Six specimens x 2 (req’d tensiles) = 12 tensiles & Six specimens x 4 (req’d guided bends) = 24
16. Who is responsible for preparing the Welding Procedure Specification?
A) Purchasing B) Manufacturer C) Contractor D) Both B & C
Answer: D (IX QW-200.1) Each manufacturer and contractor shall prepare written WPS …
17. The completed WPS shall describe all of the _________ (which type of variable) for each welding process used in
the WPS.
A) Non-essential variables B) Essential variables
C) When required by Code, Supplementary essential variables D) All of the above
Answer: D (IX QW-200.1c)… Changes may be made in nonessential variables of a WPS to suit production requirements
without requalification provided such changes are documented with respect to all applicable variables for each process.
This may be by amendment to the WPS or by use of a new WPS.
19. A SMAW WPS specifies an amperage range of 50-300 amps for E7018 electrodes. The welder wants to use 400
amps to weld a groove weld. What must be done as a minimum?
A) Re-qualify the procedure B) Revise the WPS
C) Make a new coupon with a new PQR D) Revise the old PQR
Note: QW-409.1/.4/.8 listed above in QW-253 (SMAW) does not apply to AMPERAGE (See QW-409.5 below)
Note: QW-409.5 – A change of ±15% from the amperage or voltage ranges in the qualified WPS. Note: This point (QW-
409.5 allowing a 15% variation) does not apply for SMAW because QW-409.5 is not listed in QW-253
20. A WPS qualified with notch toughness testing (Charpy, etc) may be used for welds requiring:
A) No impact test requirements B) Impact testing at qualified temperature
C) Welders qualified with impact test requirements D) “A” & “B” are applicable
Answer: D (IX QW-200.2b) (b) Contents of the PQR. The completed PQR shall document all essential and, when
required, supplementary essential variables of QW-250 through QW-280 for each welding process used during the welding
of the test coupon. Nonessential or other variables used during the welding of the test coupon may be recorded at the
manufacturer’s or contractor’s option. All variables, if recorded, shall be the actual variables (including ranges) used during
the welding of the test coupon. If variables are not monitored during welding, they shall not be recorded.
22. A WPS may require the support of one, or more than one PQR, and one PQR may support:
A) Only 1 WPS B) Only 2 WPSs C) Any number of WPSs. D) None of these
Answer: A (IX QW-253 Only Root spacing is a non-essential variable for SMAW
24. A welder passed a 6G test and was qualified for production welding. Test was done with NPS 6 pipe 3/8 in. thick
using F-4 electrodes and the test weld was made without backing using several passes. Which statement below is true
regarding the welder’s new qualification?
A) Welder may weld in any position because a 6G test qualifies a welder for all positions.
B) Welder may weld on any diameter of piping because 6 NPS qualifies all diameter ranges.
C) Welder may weld on any thickness base metal because a 3/8 in coupon qualifies all thickness
D) Welder may use F-3 electrode without backing because F-4 without backing qualifies F-3.
EXERCISE 2 – ASME IX & 577 WELDING Q’S (50+) with References
Answer: A (IX … See Notes below) … Be sure to tab & highlight all references below
A is true … See QW-303.1 & QW-461.9 (Pipe – Groove & Note 3) ALL are qualified = T
B is false! QW-461.9 Note 3 QW-452.3 For 6 NPS Test, 2-7/8 unlimited is qualified
Note: A 6 NPS Test piece does not qualify a welder for small diameter 2.5 NPS & less
C is false! QW-351*QW-452.1.b* 2T or ¾ in. maximum is qualified on a 3/8 inch test
*In any given production weldment, welders may not deposit a thickness greater than that permitted by QW-452 for each
welding process in which they are qualified.
D is false! QW-303.1 QW-350/351 QW-353 QW-404.15*QW-432* QW-433*
*QW-404.15 – A change from one F-Number in table QW-432 to any other F-Number or to any other filler metal, except as
permitted in QW-433. F-4 also qualifies F-3, F-2 & F-1
25. Which statement below is incorrect in qualifying a welding procedure (GTAW process)?
A) The base metal qualified “T” is unlimited regardless of test coupon thickness.
B) Deposited weld thickness “t” is unlimited regardless of test coupon thickness
C) The addition of any welding position is an essential variable.
D) All of the above statements are incorrect
Answer: D … All of these statements are incorrect (IX QW-256, Page 29*)
*A = 403.8 = Essential (E), B = 404.30 = E, & C = 405.01 = Nonessential)
26. Which of the following qualifies a welder to weld a NPS 2 pipe groove weld?
A) Two bend tests using a plate coupon. B) Two tension tests using a NPS 1 welded pipe.
C) RT using one NPS 1 welded pipe. D) None of these
Answer: D (IX QW-302.2) … except that for small diameter pipe, multiple coupons may be required, but the number need
not exceed four consecutively made test coupons.
28. Welding operators who pass the required tests for groove welds in the test positions of table QW-461.9 shall be
(Note: Only applies to API 653 exams):
A) Qualified for the positions of groove welds and fillet welds shown in table QW-461.9.
B) Qualified to make fillet welds in all thicknesses and pipe diameters of any size per QW-350
C) Qualified to make fillet welds in all thicknesses and pipe diameters of any size per QW-360
D) Both A & B are correct
E) Both A & C are correct
29. Which welding process may not be used for qualifying a welder by radiography?
A) GMAW short circuiting mode B) SAW C) GTAW D) SMAW
Answer: A (ASME IX, QW-322.1.a) See also API 577 Section 8 hi-lites)
31. A welder qualified to weld a single V joint open butt weld using the GTAW welding process is not qualified to
weld (Note: Only applies to API 653 exams):
A) Double V-joint welded on both sides. B) Single V-joint with backing ring.
EXERCISE 2 – ASME IX & 577 WELDING Q’S (50+) with References
C) Single V-joint without consumable insert. D) Single V-joint with consumable insert.
Answer: D (IX QW-356, QW-404.22*) *QW-404.22 – Omission or addition of consumable inserts. Qualification in a
single-welded butt joint, with or without consumable inserts, qualifies for fillet welds and single-welded butt joints with
backing or double-welded butt joints.
32. A welder using GTAW process must re-qualify if the welder:
A) Welds with the addition of a backing ring.
B) Deposited a 3 inch thick weld metal when qualified with a ¾ inch thick coupon.
C) Welded with the addition of inert backing gas.
D) Welded with a different polarity using direct current.
Answer: D (ASME IX, QW-356, QW-409.4, See also 402.4 (A), 404.30 (B)*, & 408.8 (C)**)
*1/2 inch coupon thickness qualifies to “Maximum to be welded” per QW-452.1.b
** QW-408.8 The omission of inert gas backing … therefore the “ADDITION” does not apply
33. A welder who is qualified using a double-welded groove weld:
A) Is also qualified to make a single V-groove weld without backing.
B) Is also qualified to make a single V-groove weld with backing.
C) May weld in the 6G position.
D) Must re-qualify every 2 months.
Answer: B (ASME IX, QW-310.2 & QW-402.4) QW-402.4 – The deletion of the backing in single-welded groove welds.
Double-welded groove welds are considered welding with backing. QW-310.2 Welding Groove with Backing. A single-
welded groove-weld test coupon with backing or a double-welded groove-weld test coupon shall be considered welding
with backing.
34. A welder qualified in the 6G position using SMAW process E-6010 (F-3) without backing may be qualified to
weld:
A) F4 filler metal with backing B) F3 filler metal with backing
C) F2 filler metal without backing D) F1 filler metal without backing
Answer: D (ASME IX, QW-404.22, Non-essential variable GTAW) QW-404.22 – The omission or addition of
consumable inserts. Qualification in a single-welded butt joint, with or without consumable inserts, qualifies for fillet welds
and single-welded butt joints with backing or double-welded butt joints.
36. Base metals are grouped into which groupings according to their welding characteristics:
A) F-number B) AWS C) A-number D) P & S-numbers
Answer: D (IX QW-420.1) QW-420.1 – P-Numbers and S-Numbers. Base metals have been assigned P-Numbers or S-
Numbers for the purpose of reducing the number of welding procedure qualifications required.
37. What is the minimum specified tensile strength for SA-106-C?
A) 66,400 B) 70,000 C) 72,000 D) 60,000
Answer: B (IX QW-422 … First Page in the Table … 10th item from the top)
38. A welder was qualified with a P-1 test coupon using SMAW E7018 electrodes. What P-Number grouping below
would not be acceptable for this qualification?
A) P5 to P1 – 11 B) P1 to P1 – 11 C) P25 to P8 D) P8 to P8
39. What is the minimum required base metal thickness for welding procedure qualification when the production
weld is 8 inches thick (Very tricky question … will not be on exam)?
A) 4 inches B) ¾ inch C) 1 ½ inches D) 8 inches
Answer: C (ASME IX, QW-451.1) Note (3) applies: For the SMAW, SAW, GMAW, and GTAW welding processes only;
otherwise per Note (1) or 2T,or 2t, whichever is applicable.
40. A welding procedure qualified on a ¼ inch plate can be used to weld groove welds in materials from:
A) 3/16 to ¾ B) 1/16 to ¾ C) 3/8 to ¾ D) 1/16 to ½
Answer: D (ASME IX, QW-451.1) 1⁄16 to 3⁄8 (1.5 to 10), incl. 1⁄16 (1.5) 2T or ½ inch
41. In performance qualification of pipe groove welds to ASME Section IX, which positions require more than two
guided bend specimens for qualification?
A) 5G or 6G B) 2G and 5G combined in a single test coupon
C) 1G or 2G D) Both A & B require more than 2 bends
Answer: D (IX QW-452.1.a & Note 1 & QW-302.3) NOTES: (1) To qualify using positions 5G or 6G, a total of 4 bend
specimens are required. To qualify using a combination of 2G and 5G in a single test coupon, a total of 6 bend specimens
are required. See QW-302.3. The type of bend test shall be based on weld metal thickness.
42. How many test specimens are required for qualifying a welder welding a 6 NPS coupon in the 5G position?
A) 4 bends B) 2 bends C) 2 bends & 2 tensiles D) 4 tensiles
Answer: B (IX, QW-452.1.b … ½ inch and over 3 layers (min) Maximum to be welded)
44. When qualifying welding procedure using a 7/16* in. plate, what types of tests are required?
A) 2 face bend, 2 root bend & 2 tensile tests B) 4 side bend and 2 tensile tests
C) 4 side bend and radiography D) Either “A” or “B”
Answer: D (ASME IX, QW-451.1 & Note 5) … Now answer the question using 5/16”
45. A welder is qualified in the 2G position on plate with backing using the GTAW process. Which welding
positions below would not be permitted?
A) Pipe groove welds in F and H positions. B) Plate groove welds in H & V positions.
C) Fillet welds in the F and H positions. D) Pipe groove welds in the F position.
Answer: B (IX, QW-461.9) 2G F, H (Plate) & F, H (Pipe 2-7/8+) & F, H (Fillet welds)
46. What are the positions used to qualify a welder for all position pipe welding?
A) Must use the fixed horizontal (2G) and the fixed vertical (5G).
B) Fixed vertical (5G) and the multiple position (6G).
C) Fixed horizontal (2G) and the multiple position (6G).
D) Fixed horizontal (2G) and the fixed vertical (5G), or the multiple position (6G).
API 577
47. Using Table E2 (previous page), Filler metal E-7018, what does Number 1 represent?
A) Welding position (Flat). B) Welding position (vertical & flat).
C) Welding position (horizontal & flat) D) Welding position (Flat, horizontal, vertical, OH)
Answer: D … Table E2
48. Using Table E (previous page) & Fig. A-6, On E-7018, what does Number 8 represent?
A) Type of covering. B) Coating Operating Characteristics.
C) Low Hydrogen electrode D) All of the above
Answer: A … Figure E4
EXERCISE 2 – ASME IX & 577 WELDING Q’S (50+) with References
50. See SAW designations above for study and awareness ... Likely on the API 653 Exam
51. A PQR that is being qualified using 5/8 inch thick test coupon covers WPS qualification for what thickness
range?
A) 1/8 in to 1.25 in B) 1-1/16 in to 5/8 in C) 1/16 in to 1.25 in D) None of these …
Answer: D (ASME IX, Table 451.1) Qualified thickness range = 3/16 in to 1.25 in
52. A PQR was made on an A106 Gr C pipe. According to ASME IX, this qualifies which of the following material
sets?
A) A106 Gr B, A36, A182 F1 B) A139, A516 Gr 60, A516 Gr 70 …
C) 515 Gr 70, A285 Gr C, A335 P11 D) None of the above is fully qualified by the PQR
Answer: B (ASME IX, Table QW-422) … A 106 Gr C pipe belongs to the P-No. 1 material, so it will qualify only P
No. 1 mat’ls. A182 F1 = P-No 3 & A335 P11 = P-No 4 … Therefore A & C are not correct … A139, A516 Gr 60 &
A516 Gr 70 are P No. 1 mat’ls, Answer = B
53. In a PQR for SMAW, electrodes used for all passes were AWS classification (E 7018). Corresponding WPS
showed filler materials as E 7018. Manufacturer proposes to change filler material in WPS to E 7015. The
manufacturer now must do what per ASME IX?
A) Qualify a new PQR with E 7015 electrodes
B) Revise WPS showing change from E 7018 to E7015 & submit WPS as a new revision
C) Revise only the PQR document showing the change and re-submit for approval
D) Revise both WPS and PQR showing the change and re-submit for approval
Ans: B (ASME IX, “F” Number, Table QW-432, Page 171) Both electrodes are F # 4, so PQR is OK.
See QW-253 (Page 38) & column for QW-404.4 … the F-Number is an essential variable
54. A Project involves pipe welding at a site by 10 welders, and only 1 is a qualified welder. The Welding Procedure
and 9 of the 10 welders MUST be qualified. In this case, identify the correct statement from the following choices:
A) 9 welder quals must be performed before the procedure qualification
B) 9 welder quals should be performed after procedure qual is done using 1 qualified welder
C) Before welder qualification and procedure qualification, anything can be performed
D) Welder & procedure quals must be performed simultaneously without waiting for results
Answer: B (ASME IX, QW-300.2) … You should know that any PQR (procedure qualification) must be done by a
qualified welder to be valid.
55. Guided bend tests represent what qualities in a weld?
EXERCISE 2 – ASME IX & 577 WELDING Q’S (50+) with References
57. According to ASME Sec. IX, a welder for SMAW can be qualified by the following minimum tests (for 1G pipe
position):
A) 1 tensile test & 2 bend tests B) 2 bend tests
C) 2 tensile tests & 1 bend test D) 1 tensile test & 1 radiography exam
Answer: B (ASME IX, QW-200.2c) … Please highlight, review & understand QW 202.2c
Answer: D (ASME IX, Introduction, Fifth Paragraph) … Please highlight & review
61. The pipe welding test position in which the pipe is horizontal and rotated so that welding takes place at or near
the top is designated as?
A) 2 G B) 5 G C) 3 G D) 1 G …
Carbon Equivalent (CE) is an empirical value in weight percent, relating the combined
effects of different alloying elements used in the making of carbon steels to an equivalent
amount of carbon. This value can be calculated using a mathematical equation. By varying
the amount of carbon and other alloying elements in the steel, the desired strength levels can
be achieved by proper heat treatment. A better weldability and low temperature notch
toughness can also be obtained.
In terms of welding, the Carbon Equivalent governs the hardenability of the parent metal. It
is a rating of weldability related to carbon, manganese, chromium, molybdenum, vanadium,
nickel and copper content. There are several commonly used equations for expressing
Carbon Equivalent. One example of such mathematical formula is:
CE = C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15