Professional Documents
Culture Documents
LEC-OM04504
PRODUCT NAME
LECPA Series
Contents
1. Safety Instructions .......................................................................................... 5
-1-
(3) Wiring of the lock release .................................................................... 20
5.4 Stop circuits ............................................................................................. 21
(1) Example circuit 1- Single driver with teaching Box ........................... 21
(2) Example circuit 2 - multiple drivers (Stop relay contact (1)) ............. 22
(3) Example circuit 3 - Motor power shutdown (Stop relay contact (2)) 23
16. Driver and its peripheral devices /Specific product precautions ...................... 71
-4-
LECPA Series/ Driver
1. Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC), Japan Industrial Standards (JIS)*1) and other safety regulations*2).
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems
ISO 4413: Hydraulic fluid power -- General rules relating to systems
IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -- Safety
JIS B 8370: General rules for pneumatic equipment.
JIS B 8361: General rules for hydraulic equipment.
JIS B 9960-1: Safety of machinery – Electrical equipment for machines. (Part 1: General requirements)
JIS B 8433-1993: Manipulating industrial robots - Safety. etc.
*2) Labor Safety and Sanitation Law, etc.
Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or
Caution moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could result in
Warning death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or
Danger serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
The inspection and maintenance of machinery/equipment should only be performed after measures to prevent
falling or runaway of the driven objects have been confirmed.
When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1) Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2) Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other
applications unsuitable for the standard specifications described in the product catalog.
3) An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4) Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
-5-
LECPA Series/ Driver
1. Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications
or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
Prior to using SMC products, please read and understand the warranty terms and disclaimers noted
in the specified catalog for the particular products.
Compliance Requirements
When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade and
Industry (Foreign Exchange and Foreign Trade Control Law).
-6-
2. Product Outline
2.1 Product features
The followings are the main functions of this driver:
Actuator control
Power supply input is separated into the motor power supply and control power supply. Even if
the power supply for the motor is turned off, the information of the encoder position is not lost
while the control power supply is on, and serial communication is available.
Return to origin
Return the actuator to the home position by sending a single signal to a dedicated terminal.
It is possible to perform a parameter setup, status monitoring, trial run and alarm reset via the
serial communication with a PC installed with the controller setting software or the teaching box.
The holding force and pushing force of the actuator can be controlled.
Caution
1. The operation with specified thrust is available for driver version 1.60 or more.
Please refer to the “3.2 Parts description (page 13)” for the confirm method of the driver version.
2. Please keep this manual safe for future use. It will be necessary to refer to this manual along with the
teaching box and the setting software manuals at installation and faultfinding.
-7-
2.2 How to Order
LE C PAN
Caution
The driver and actuator are factory set Confirm the combination of the driver
and the actuator is correct.
-8-
2.3 Product configuration
The product configuration of this driver is as follows.
(*1)
●I/O cable
●Driver
Power supply (*3)
24VDC
To CN5
Option
●Communication
To CN4
(*1) cable
To CN4
●Actuator cable To CN3 (*2)
Part No: ●Conversion
LE-CP-□-□ unit
(Robotic type cable) or
LE-CP-□-□-S
To CN2
(Standard cable)
(*3) To CN1
Driver power supply
24VDC PC
●Power supply plug
●USB cable
<Applicable cable size> (A-miniB type)
AWG20 (0.5mm2) ●Controller setting kit
●Teaching box
(Controller setting software,
(with 3m cable) Communication cable,
Conversion unit and
Part No: USB cable are included.)
LEC-T1-3EG□
Part No:LEC-W2
Warning
Check all the connections as shown in section 4 and diagrams shown on page 17. Pay special
attention to details in section 14 on page 64.
Please connect to the personal computer communication cable with the USB port cable via the
conversion unit.
-9-
2.4 Start up Procedures
Before using this driver, please connect cables and startup using the following procedures.
Item Quantity
(2) Installation
Please refer to the “3.4 How to install (page 15)”.
Driver
If the LED [PWR] lights in green, the driver is in the normal condition.
However, if the LED [ALM] lights in red, the driver is in the alarm (error) condition.
- 10 -
Caution
In case of alarm (error) condition:
Connect a PC or the teaching box to the CN4 serial I/O connector and check the details of the alarm.
Then, remove the cause of the error referring to the “13. Alarm Detection (page 58)”.
* Please refer to the manuals of the controller setting software or the teaching box for details of the
alarms.
Please refer to the manuals of the controller setting software or the teaching box for how to setup
the operation pattern.
A: Status window
[1] Counts of input pulses
The pulse number input from the positioning unit is
displayed. However, please take care that under the
situation that the driver doesn't count the pulse (The SVRE
power output: turning off, the return to origin inside, and
CLR input: turn on, Test in operation by controller setting
software/teaching box), this value is changed. [1]
- 12 -
3.2 Parts description
The detailed descriptions of each part are as follows.
Side (driver version)
(1)
Driver I/O type
(2) Driver version label
(Ex.) Driver I/O type "NPN type"
(3) Driver version "V1.00"
(8) (4)
NPN V1.00
(9)
(5)
(6)
(7) ARX830007
9 - Driver label The label indicating the part number of the driver.
Functional ground
10 - FG (When the driver is mounted, tighten screws and connect the
grounding cable.)
- 13 -
3.3 Outside dimension diagram
The outside view of this product is as shown in the diagram below:
(1) Screw mount type (LECPA□□-□)
66
35 φ4.5 1.2
For body φ4.5
mounting For body
125
109
116
4.5
For body
mounting
76
35
39.2
142.3(When DIN rail is locked)
35
- 14 -
3.4 How to install
(1) How to install
The followings are the descriptions on how to install each driver.
[1] Screw mount type (LECPA□□-□) [2] DIN rail mount type (LECPA□□D-□)
(Installation with two M4 screws) (Installation with the DIN rail)
Ground wire
Ground wire
Screw direction
DIN rail
Screw direction
A
Toothed washer
Driver
Caution
The M4 screw, cable with crimping terminal, and toothed washer should be obtained separately.
Ground the driver to shield it from electric noise.
- 15 -
Caution
(1) The earthling should be the dedicated grounding point. It should be a functional ground with less
than 100 Ω resistance.
(2) The cross section of the grounding wire should be greater than 2mm2.
The ground point should be near this driver to make the wire length shorter.
30mm or more
Driver
Caution
Install the driver on a flat surface. Excessive pressure applied to the housing will damage the driver.
- 16 -
4. External Wiring Diagram
The typical connections for each connector of this driver (CN1 to CN5) are as shown below.
Power cable
CN1
(The 24VDC power supply and the power cable should be obtained separately.)
* Please refer to “5. CN1: Power supply plug (page 19)” for how to wire the CN1 connector.
Caution
The driver power supply (24VDC) do not use the power supply of “rush-current restraining type”.
CN3 Actuator
Actuator cable
Motor
CN2
Driver
- 17 -
(2) Connection with a PC
Conversion
Driver
unit
モニタ
現在速度
120.3 mm
200 mm/s
動作中
アラーム
100
200
速度
1000
500
50
CN4
3 テスト 200
cable
PC
(The PC should be obtained separately.)
Driver
PLC, etc.
I/O cable
CN5
* Please refer to “6.4 Parallel I/O connector wiring (Example) (page 29)” for how to wire the CN5
driver.
* Please refer to “6.3 The parallel I/O signal is detailed (page 26)” for details of each signal of
parallel I/O.
Caution
(1)Ground the both I/O cable ends for the protection from the noise.
(2)Ground the cable end at the positioning unit side with metal cable clamp so that the entire
circumference of I/O cable shield contacts the clamp. Keep the stripped part of shield as short as
possible.
P clip U clip
- 18 -
5. CN1: Power supply plug
5.1 Power supply plug specifications
The specifications of the provided power supply plug are as follows.
Power supply plug(*) Terminal Function Descriptions
The negative common power for M24V,
0V Common power (-)
C24V, EMG and BK RLS.
The positive power for the actuator motor to
M24V Motor power (+)
be supplied via the driver.
C24V Control power (+) The positive control power.
Stop signal(+)
BK RLS
BK RLS Lock release (+) The positive power for lock release.
(*)
Made by Phoenix Contact (Part no: FK-MC0.5/5-ST-2.5)
Stripped
section length
φ2.0 or less
8mm
* Please insert only the peel line part when insert the electric wire in the power plug.
Caution
Multiple electric wires should not be connected to one terminal.
Arrange wiring so that conductors of each terminal do not contact other lines.
After the wiring of the power supply plug is completed, connect it to the CN1 connector of the driver.
Please refer to “5.3 Wiring of power supply plug (page 20)” for how to wire the power supply plug.
Driver
- 19 -
5.3 Wiring of power supply plug
Connect the power supply plug to the 24VDC driver power supply according to instructions (1) (2) and
(3) and then, insert it into the CN1 connector of the driver.
(1) Wiring of the power supply
Connect the positive of the 24VDC driver power supply to the C24V and M24V. And connect the
negative of that power supply to the 0V terminal.
Open/Close lever
Press these levers with the special driver,
etc. and insert electric wires into the
Wire entry entries.
* Phoenix special driver (recommended)
Power supply plug
(Part no: SZS0.4 x 2.0)
BK RLS
EMG
C 24V
M 24V 24V Driver
0V 0V power supply
Caution
For driver input power supply (24VDC) use a power supply with a capadty not less than the “momentary
maximum power” of the actuator spedfications. Do not use “inrush-current restraining type”power supply.
Caution
1. If the actuator is a non lock type, it is not necessary to wire the BK RLS terminal.
2. The terminal BK RLS must not energize while using only for the adjustment and the return treatment in
the emergency and usually operating.
- 20 -
5.4 Stop circuits
• The driver can provide a ‘controlled stop’when the +24 VDC is removed from the ‘EMG’ pin. In a
controlled stop condition the driver decelerates the actuator with maximum deceleration value for the
actuator.
• The stop switch on the teaching box causes a controlled stop if activated.
• For an Emergency stop the 24 VDC power supply should be disconnected from the motor (M24V).
Teaching box
Driver (with 3m cable)
Teaching box is
connected. Stop switch
CN4
Stop signal
Warning
The teaching box’s stop switch is effective only to the driver that is connected with it.
When shutdown is input, the driver stops with maximum deceleration speed, then the motor is turned off.
- 21 -
(2) Example circuit 2 - multiple drivers (Stop relay contact (1))
If the system where this driver is installed has a stop circuit for whole system, or if the system has
multiple drivers with individual power supply, relay contacts should be made between the 24VDC driver
power supply and the EMG terminal of the power supply plug.
Reset switch Ry
for stop
stop switch
Ry Surge suppressor
BK RLS
Ry
EMG
C 24V
M 24V 24V Driver
0V 0V power supply
Caution
When shutdown is input, the driver stops with maximum deceleration speed, then the motor is turned off.
- 22 -
(3) Example circuit 3 - Motor power shutdown (Stop relay contact (2))
If there is a necessity to have circuit to shutdown the motor power externally, relay contacts should be
made between the 24VDC driver power supply and the M24V and EMG terminal of the power supply
plug.
(Circuit example) *The figure below shows the stopped state.
24VDC 0V
Reset switch Ry
for stop
stop switch
Ry
Surge suppressor
Warning
1. Relay contacts should be made between the 24VDC driver power supply and the M24V and EMG
terminal of the power supply plug. The actuator may make unexpected movement.
2. If the motor power supply and EMC are shut-off simultaneously during operation, the power will be
shut-off before the product is stopped, so it may takeadditional time and therefore a longer distance
until the product coasts to a stop due to inertia of workpieces.
3. Do not perform return to origin (SETUP input ON) when motor drive power (M24V) is disconnected.
The driver cannot recognize the correct origin point if a return to origin instruction is made with the
motor drive power (M24V) disconnected.
4. The brake release is prohibited when the M24 is OFF, BK RLS terminal is connected to M24V in
the controller, so the actuator may operate unexpectedly. When BK RLS terminal is energized
while the motor power supply is OFF, be sure to turn off the EMG terminal.
- 23 -
6. CN5: Parallel l/O Connector
6.1 Parallel I/O specifications
* Input specifications * Output specifications
(NPN and PNP common, pulse (NPN and PNP common)
signal input terminal is excluded.)
NPN type
Outside Inside of the driver
(a) 「COM+」<1>
PNP type 1 kΩ
(a) 「COM-」<2>
10 kΩ
(b)
(b) SETUP<7> - TL<11>
NPN type
Inside of the driver Outside Inside of the driver Outside
BUSY<14>
-AREA<20> TLOUT<12>
-WAREA<13>
10Ω
COM- <2> 10Ω
COM- <2>
PNP type
Inside of the driver Outside Inside of the driver Outside
10Ω
COM+ <1> COM+ <1>
10Ω
BUSY<14>
-AREA<20>
TLOUT<12>
-WAREA<13>
- 24 -
(3) Pulse signal input circuit Outside Inside of the driver
■Differential input
Connect the differential NP+<3>/PP+<5>
output terminal of the
positioning unit to NP+/NP- 1 kΩ
terminal and PP+/PP- 120 Ω
NP-<4>/PP-<6>
terminal directly.
Caution
For differential input, connect the positioning unit using the line driver which is equivalent to
DC26C31T.
■Open collector input
Connect the current limiting resistor R which is corresponding the pulse signal voltage in series.
Power supply voltage Current limiting
for pulse signal resistor R type
Power supply for 24VDC+/-10% 3.3kΩ+/-5% (0.5W or more)
pulse signal 5VDC+/-5% 390Ω+/-5% (0.1W or more)
Current limiting 1 kΩ
resistor R
NP- <4>
120 Ω
PP+ <5>
Current limiting 1 kΩ
resistor R
PP- <6>
120 Ω
■Pulse input
Differential input
2μs or more Open collector input
- 25 -
6.3 The parallel I/O signal is detailed
Color of
Pin No. Dot mark Dot color Category Terminal
20 19 insulation
1 Light brown ■ Black 24V COM+
2 Light brown ■ Red 0V COM-
3 Yellow ■ Black Pulse signal NP+
4 Yellow ■ Red Pulse signal NP-
/ 5 ■ Black Pulse signal PP+
Light green
6 Light green ■ Red Pulse signal PP-
7 Grey ■ Black Input SETUP
8 Grey ■ Red Input RESET
9 White ■ Black Input SVON
2 1 10 White ■ Red Input CLR
11 Light brown ■■ Black Input TL
* 12 Light brown ■■ Red Output TLOUT
13 Yellow ■■ Black Output WAREA
*Connected to the cable shield 14 Yellow ■■ Red Output BUSY
Be sure to provide grounding. 15 Light green ■■ Black Output SETON
16 Light green ■■ Red Output INP
17 Grey ■■ Black Output SVRE
18 Grey ■■ Red Output *ESTOP
19 White ■■ Black Output *ALARM
20 White ■■ Red Output AREA
-Input side-
Terminal
Function Description
number
1 COM+ The terminal for the 24V of the 24VDC I/O signal power.
2 COM- Connect the 0V side of the power supply (24VDC) for input / output signal.
3 NP+ Assignment of the function depends on the parameter which determines the
method for inputting the pulse signal (Basic parameter “Option1”)
4 NP- Refer to “7.2 Basic parameter (page 33)”for details.
Function 2 pulse mode 1 pulse mode
5 PP+ PP+/PP- Normal (CW) or reversed (CCW) pulse. Pulse
NP+/NP- Reverse (CCW) or normal (CW) pulse. Direction
6 PP- *For 2 pulse type, PP is for normal rotation (CW), and NP is for reversed
rotation (CCW) as initial setting.
7 SETUP Command to Return to origin. Returning to home position starts when turned
on while the servo is ON.
8 RESET Resets alarm. Alarm output is OFF when RESET is ON while alarm is
generated.
9 SVON Specify the servo ON.When SVON is ON, the servo motor will be turned ON.
When this is OFF, the servo motor will be turned OFF. (*1)
10 CLR Deviation reset signal.Signal to reset the difference between the movement
commanded by the pulse signal and the actual movement.
Cation
1. Clear the deviation counter when CLR is turned ON from OFF.
(Recognized by the edge)
2. Actuator does not operate when the pulse is input while CLR is ON.
11 TL Signal to switch to pushing operation. When TL is ON, it becomes pushing
operation.
*1 It maybe takes about ten seconds from turning on SVON to SVRE turned on when after the power supply.
Valid condition of parallel I/O (ON: Only ON is recognized, OFF: Only OFF is recognized,
ON/OFF: Recognized regardless of ON or OFF)
Conditions SETON SVRE BUSY Returning to CLR RESET
Signal output output output home position input input
Pulse signal
ON/OFF ON ON/OFF Other than during operation OFF ON/OFF
(PP, NP)
SETUP ON/OFF ON ON/OFF Other than during operation ON/OFF OFF
TL ON/OFF ON ON/OFF Other than during operation ON/OFF ON/OFF
- 26 -
-Output side-
Terminal
Function Description
number
12 TLOUT Turns ON during pushing operation.
However, the TLOUT output is turned OFF in the following condition.
1. Alarm generated
2. Return to origin instruction
3. Servo is OFF (SVRE output is OFF)
13 WAREA When the actuator is within the output range between "W-AREA1 and
W-AREA2" of basic parameter, this terminal will be turned ON. Note that when
the SETON output is OFF, the WAREA signal will also be OFF.
14 BUSY This terminal is ON during positioning and the actuator operation.
15 SETON When the actuator position information is established after returning to home
position, this terminal is turned ON.
However, the SETON output is turned OFF in the following condition.
1. Alarm generated
2. Return to origin instruction from pushing operation (TLOUT output is ON)
(After the return to origin is completed, the SETON output is turned ON
again).
3. Servo is OFF (SVRE output is OFF)
4 .CLR input is ON
5. When test operation by controller setting software/teaching box is finished
16 INP Because of actuator action, if INP signal is ON, the actuator condition can
vary.
1.Return to origin
The output signal INP turns ON when the actuator operation stops (BUSY
output is OFF) and the position is within the range of the origin position
±basic parameter “initial positioning range”.
2.During positioning operation
If pulse signal is not input for 10ms or longer, INP signal is ON when the
difference becomes smaller than the step data No.0 "positioning width".
3. During pushing operation
Turns on when the pushing force exceeds the value set in the step data No.0.
Caution
If "positioning width" of the step data No.0 is too large during slow
movement of the actuator, INP signal may be ON even if the positioning of
the actuator is not completed.
17 SVRE When the servo motor is ON, SVRE is ON. When the servo motor is OFF,
SVRE is OFF. (*1)
18 *ESTOP ESTOP is ON during normal operation.
(*2)
During activation of Teaching Box stop switch or by the stop command, this
terminal is OFF.
19 *ALARM When there are no alarms, this terminal is ON.
(*2)
When there are alarms, this is OFF.
20 AREA When the actuator is within the output range between Area1 and Area2 in the
step data No.0, this terminal will be turned ON. Note that when the SETON
output is OFF, the AREA signal will also be OFF.
*1 It maybe takes about ten seconds from turning on SVON to SVRE turned on when after the power supply.
*2 The “ALARM” and “ESTOP” become the negative-true logic output.
- 27 -
The change of output signal under the condition of the driver.
Status Output BUSY INP SVRE Lock SETON
Servo OFF status at stop after power supply OFF OFF OFF Lock OFF
Servo ON status at stop after power supply OFF ON ON How to release OFF
During returning to origin ON OFF ON How to release OFF(*2)
The actuator is at the origin. On completion of [SETUP] OFF ON(*1) ON How to release ON
During movement by positioning after returning to home
ON OFF ON How to release ON
position.
Stopping for pushing after returning to origin. (Holding) OFF ON ON How to release ON
Stopped due to no detection of work-load during pushing
OFF OFF ON How to release ON
operation after returning to origin.
Positioning after returning to home position is completed (within
OFF ON ON How to release ON
positioning range).
Servo is OFF after returning to home position. OFF OFF OFF Lock OFF
Stopped due to EMG signal after returning to home position. OFF OFF OFF Lock OFF
*1: The output turns on when the actuator is within the range defined in the basic parameter setup.
*2: When return to origin is performed while the SETON is turned ON, the SETON signal will remain
ON.
- 28 -
6.4 Parallel I/O connector wiring (Example)
When you connect a PLC, etc. to the CN5 parallel I/O connector, please use the I/O cable.
Wiring depends on the driver parallel input/output (NPN, PNP) and input pulse mode.
*NPN type Pulse input circuit
Equivalent to line driver DS26C31T
COM+ 1
NP+ 3
COM- 2 Pulse
NP- 4
NP+ 3 Pulse
Input PP+ 5
NP- 4 Pulse
Circuit
PP- 6
PP+ 5
24 VDC Differential input of 2 pulse mode
PP- 6
Equivalent to line driver DS26C31T
SETUP 7
NP+ 3
RESET 8 Direction
NP- 4
SVON 9
PP+ 5
CLR 10 Pulse
PP- 6
TL 11
Differential input of 1 pulse mode
TLOUT 12 Load
390Ω+/-5%
5VDC+/-5% Open collector input for 1 pulse mode
(0.1W or more)
Caution
1. For open collector input, connect a current limiting resistor.
Refer to “(3) Pulse signal input circuit (page 25)”.
2. The current limiting resistance should be prepared by a customer.
3. TL and TLOUT are available for driver's which version is V1.60 or more.
Do not use these terminals, if the driver version is earlier than V1.60.
- 29 -
*PNP type Pulse input circuit
Equivalent to line driver DS26C31T
COM+ 1
NP+ 3
COM- 2 Pulse
NP- 4
NP+ 3 Pulse
Input PP+ 5
NP- 4 Pulse
Circuit PP- 6
PP+ 5
24 VDC Differential input of 2 pulse mode
PP- 6
SETUP 7 Equivalent to line driver DC26C31T
NP+ 3
RESET 8 Direction
NP- 4
SVON 9
PP+ 5
CLR 10 Pulse
PP- 6
TL* 11
Differential input of 1 pulse mode
TLOUT* 12 Load
WAREA 13 Load
390Ω+/-5%
5VDC+/-5%
(0.1W or more)
Caution
1. For open collector input, connect current limiting resistor.
Refer to “(3) Pulse signal input circuit (page 25)”.
2. The current limiting resistance should be prepared by a customer.
3. TL and TLOUT are available for driver's which version is V1.60 or more.
Do not use these terminals, if the driver version is earlier than V1.60.
- 30 -
7. Setting Data Entry
For the controller setting software and the teaching box, there are two available modes (the Easy mode
and the Normal mode).
You can select the appropriate one depending on the operation.
*Easy mode
Step data can be set easily by the controller setting software or the teaching box.
* The combination of settings you need to setup will change depending on the type of actuators
(combination of data can be selected.)
* Normal mode
In Normal mode, you can make a further detailed setup (conditions for actuator and
driver, etc.) than the Easy mode.
You can change three kinds of setting data, “Step data,” “Basic parameter” and “Return
to origin parameter” in this mode.
(Example) Step data on the PC (controller setting software) screen [Normal mode]
Speed PushingSp Moving F
Position Accel Decel PushingF TriggerLV Area1 Area2 In pos
No. Move Speed Speed %
(mm) mm/s2 mm/s2 % % (mm) (mm) (mm)
mm/s mm/s
Fixed Fixed Fixed Fixed Fixed
0 60 50 30 100 18.00 22.50 0.5
value value value value value
1 - - - - - - - - - - - -
: : : : : : : : : : : : :
63 - - - - - - - - - - - -
*1: Available only for driver's version V1.60 or more. Do not change the default value of these
parameters, if the driver version is less than V1.60. Refer to “Appendix 1. Default setting value
per actuator (page 80)”.
- 31 -
Details of step data
Refer to “Appendix 1. Default setting value per actuator (page 80)”
3 options
Not used in this product.
MovementMOD (Blank, Absolute,
(Select Absolute or Relative. An alarm will be generated if this is blank.)
Relative)
Minimum value(*1)
to “Max speed” of Not used in this product.
Speed
the basic * It should not be changed.
parameter
“Stroke (-)” to
Not used in this product.
Position “Stroke (+)” of the
* It should not be changed.
basic parameter
1 to “Max
Not used in this product.
Accelerate ACC/DEC” of the
* It should not be changed.
basic parameter
1 to “Max
Not used in this product.
Decelerate ACC/DEC” of the
* It should not be changed.
basic parameter
Minimum value(*1)
The maximum force for the pushing operation.
to “Max force” of
Push force * Please refer to the actuator manual for the appropriate range of the speed.
the basic
* When pushing force=0, “abnormal operating data” alarm (1-048) will occur.
parameter
Minimum value(*1) A condition where INP output signal during pushing operation is on. When the
to “Max force” of actuator generates a force over this value during pushing operation, INP will
Trigger LV
the basic be turned ON. * Please refer to the actuator manual for the appropriate range
parameter” of the speed.
The pushing speed for the pushing operation.
Push speed *1
* Please refer to the actuator manual for the appropriate range of the speed.
The setting to define the maximum torque during the positioning operation.
(Unit: %)
Move force *1
Enter a value within the range appropriate for the actuator. * Please refer to
the actuator manual for the appropriate range of the speed.
“Stroke(-)”to The setting to define the conditions where the AREA output will be turned ON
Area1 “Stroke (+)” of the (Unit: mm). If the current position is within the range between the Area1 and
basic parameter Area2, the AREA output will be turned ON.
“Stroke(-)”to * If Area1 >Area2, the alarm “Step Data ALM1” will be activated.
Area2 “Stroke (+)” of the (However, no alarm is generated if “Area1”= “Area2”= 0, the AREA output
basic parameter will be turned OFF)
This is the setting to define the conditions where the INP will be turned ON.
INP output is ON when the deviation to the pulse signal from PLC is within the
In position *1
positioning range while pulse signal is not input. If the set value is too small,
INP signal is ON during operation. *2
*1: The range varies depending on the actuator. Please refer to the manual of the actuator for more
details.
- 32 -
*2: The set point here usually pierces the case of 0.5mm or less. A few overshoots will be done before
an actuator completely stops then it converges and it stops at the set position finally. At this time,
there is a possibility that the INP signal is turned on before it stops completely because it will pass
over the range of A several times when the setting of A is too small, and the INP signal is turned on
several times along with it.
Acti-
Parameter name Range Description
vation
Identification number (axis) parameters of serial communications are
Controller ID 1 to 32 X
set.
Stroke (+) *1 This defines the positive (+) side limit of the position. (Unit: mm) XX
Stroke (-) *1 This defines the negative (-) side limit of the position. (Unit: mm) XX
This defines the range to activate the INP output when the actuator
Def In position *1 XX
is within it after the return to origin operation. (Unit: mm)
*1: The range varies depending on the actuator. Please refer to the manual of the actuator for more
details.
- 33 -
This defines the position of the actuator after the return to origin
M Actuator
Between the left examples, the
The position recognized by the driver actuator positions are not
after the return to the origin operation different but the reference point
(0mm). that the driver recognizes will be
ORIG offset *1 XX
* The ORIG offset is 100 (mm). changed after the return to
origin operation.
M Actuator
Caution
If the value for the “ORIG offset” is changed, the “Stroke (+)”
Sets the range in which parameter and step data can be changed.
This defines the status of the Enable switch of the teaching box.
Enable SW 1 to 2 1. Enable XX
2. Disable
“Stroke(-)”to
“Stroke (+)” of The setting to define the conditions where the WAREA output will be
W-AREA1 XX
the basic turned ON (Unit: mm).
parameter If the current position is within the range between the W-AREA1 and
Value is fixed for this product. (For initial values, refer to "Basis
Link Offset Fixed value Parameter" of the operation manual of each actuator.) -
*1: The range varies depending on the actuator. Please refer to the manual of the actuator for more
details.
- 34 -
Pulse input mode should be set in accordance with the table below so that
it is compatible with the pulse output setting of the master (positioning unit
0
ON ON
NP OFF
ON
PP OFF OFF
1
ON
NP OFF OFF
CW and
CCW ON ON
PP OFF
4
ON ON
NP OFF
ON
PP OFF OFF
5
ON
NP OFF OFF
ON ON
PP OFF OFF
Option set1 0 to 7 2 X
ON
NP OFF
ON ON
PP OFF OFF
3
ON
NP OFF
Pulse
and
ON ON
Direction
PP OFF OFF
6
ON
NP OFF
ON ON
PP OFF OFF
7
ON
NP OFF
ON/OFF in the table above indicates ON/OFF of the photo coupler of the
pulse input circuit of this driver. Please refer to 6.2 (3) Pulse signal input
circuit (page 25) for details of pulse input circuit.
In the open collector input, two of the pulse input terminals (PP+, PP-,
NP+, NP-) are connected to Pulse and other two terminals are connected
- 35 -
Differential input connection
Pulse Input Command pulse input configuration LECPA
and termi Option set
Forward rotation (CW) Reverse rotation (CCW)
Direction nal 1
High High
PP+ Low
High
PP- Low Low
High High 0
NP+ Low
High
NP- Low Low
High
PP+ Low Low
High High
PP- Low
High 1
NP+ Low Low
High High
NP- Low
CW and
CCW High High
PP+ Low
High
PP- Low Low
High High 4
NP+ Low
High
NP- Low Low
High
PP+ Low Low
High High
PP- Low
High
5
NP+ Low Low
High High
NP- Low
High High
PP- Low Low
High 2
NP+ Low
High
NP- Low
High High
PP+ Low Low
High High
PP- Low Low
High 3
NP+ Low
High
Pulse NP- Low
and High High
Direction PP+ Low Low
High High
PP- Low Low
High 6
NP+ Low
High
NP- Low
High High
PP+ Low Low
High High
PP- Low Low
High
7
NP+ Low
High
NP- Low
* The pulse input circuit of this driver is not a differential receiver. The
photo coupler turns ON when the terminal on the + side turns High and the
terminal on the - side turns Low. Please refer to 6.2 (3) Pulse signal input
circuit (page 25) for details of pulse input circuit.
- 36 -
Define the ratio of electronic gear of pulse signal input.
* Undefined parameter 11: "Electronic gear (numerator)"(Default: 1)
* Undefined parameter 12: "Electronic gear (denominator)"(Default: 1)
Undefined This product controls LE series motor (800 pulse per rotation).
1 to 4096 Please refer to the actuator manual for the appropriate range of the X
No.11
movement due to the rotation of the motor.
<Example> (1) "Electronic gear (numerator): 1",
"Electronic gear (denominator): 1"
→ Motor makes one turn when 800 pulses are input.
(2) "Electronic gear (numerator): 2",
"Electronic gear (denominator): 2"
→ Motor makes one turn when 1600 pulses are input.
(3) "Electronic gear (numerator): 2",
- 37 -
7.3 Return to origin parameter
The “Return to origin parameter” is the setting data for the return to origin operation.
Details of Return to origin parameter
Activation: “XX” = Become effective just after recorded into the driver,
Acti-
Name Range Description
vation
Sets the direction of return to origin operation.
ORIG direction 1 to 2 1. CW X
2. CCW
Fixed
ORIG time This is the fixed value for this driver. * It should not be changed. -
value
Fixed
Creep speed This is the fixed value for this driver. * It should not be changed. -
value
*1: The range varies depending on the actuator. Please refer to the manual of the actuator for more
details.
- 38 -
8. Operations explanation
8.1 Return to origin
After entering the setting data, it is necessary to perform a return to origin operation before starting the
positioning or pushing operation. (To ensure the position of origin) There are two return to origin methods.
One is to use the SETUP signal of LECPA and the other is to use the return to origin function of the
master.
Return to origin signal Move in the return to origin direction Stop the
movement Move in the opposite direction Origin position
(Example) Return to origin operation
Basic parameter
Load “Def in position”
Actuator
Motor M
(2)
Origin position
Caution
This direction is dependent on the actuator.
M
Position
- 39 -
Caution
The travel distance from the positioning unit, the speed and the command of acceleration/
deceleration shall not exceed the specifications of the actuator. Operation exceeding the specification
leads to the generation of the alarm and malfunction.
Speed
- 40 -
(3) Workpiece moves when pushing operation is completed
(i) The workpiece moves in the pushing direction.
After completion of the pushing operation, if the reaction force from the workpiece becomes smaller,
the actuator may move with a force smaller than that specified in the “Trigger LV” of the step data. In
such case, the BUSY output will be turned ON and the INP output will be turned OFF and the actuator
moves within the positioning range according to the balance of the force.
During the pushing operation, if the pushing force is kept higher than the value specified by “Trigger
LV” of the step data No.0 for a certain time again, the INP output will be turned ON and BUSY output
will be turned OFF.
Pushing
Speed operation
- 41 -
9. Operation (example)
9.1 Positioning operation
Calculation example of the travel amount (pulse) and travel speed (pulse frequency) when the electronic
gear ratio is 1/1 (Recommended value) which are set with basic parameter "Undefined No. 11"
"Undefined No.12".
Calculation example
Travel amount (Pulse amount[Pulse])
= Encoder resolution [Pulse/ rotation] x electronic gear [1/1] / Actuator lead[mm/ rotation] x travel
amount [mm]
- 42 -
9.2 Pushing operation
Calculation example of the travel amount (pulse) and travel speed (pulse frequency) when the
electronic gear ratio is 1/1 (Recommended value) which are set with basic parameter "Undefined No.
11" "Undefined No.12".
Ex) Perform pushing from the home position to the start position for pushing 100mm away at
100mm/sec.
From the point of 100mm, pushing starts at 30mm/s for 30mm with 50% of pushing force.
Setting example of pulse signal
Actuator lead: 10[mm/rotation], electronic gear (denominator): 1, electronic gear (numerator): 1
2 pulse mode (Pulse input for each direction)
Calculation example
Travel amount (Pulse amount [Pulse]) = Encoder resolution [Pulse/Rotation] x Electronic gear[1/1] /
Actuator lead [mm/rotation] x Travel distance [mm]
Travel amount (Pulse frequency [Pulse/sec]) = Encoder resolution [Pulse/Rotation] x Electronic
gear[1/1] / Actuator lead [mm/rotation] x Travel distance [mm/s]
Acceleration / deceleration time [s] =Travel speed[mm/s] / Deceleration or acceleration speed [mm/s 2]
TL ↓
(6) Complete the movement to the start position of pushing.
TLOUT ↓
2, 7 (4) TL input is turned ON.
INP Output ↓
3, 8 (5) Starts pushing
BUSY Input pulse amount 2400[pulse], pulse frequency
2400[pulse/sec], acceleration 0.01[s], deceleration 0.01[s]
to "PP-"
Operation ↓
(Example) Actuator
TL input Starts pushing
turns on ↓
Position of (6) TLOUT is turned ON when pushing starts
Load pushing Pushing ↓
force Push the workpiece with the specified pushing force.
start
Motor ↓
・・・・ --- (7) INP turns ON when pushing force stays larger than
・・・・
M Trigger LV for specific period of time or longer.
↓
Deviation
Workpiece (8) “BUSY” output turns off
0mm ↓
100mm Pushing 130mm Pushing completes
Home position
range
- 43 -
9.3 Pushing operation
(Ex.1) Clear the deviation. Return to origin from the finish position of pushing.
1. After pushing finishes, CLR turns on and the deviation is cleared.
2. TL input turns OFF.
3. Perform returning to origin by turning ON the SETUP input to establish the home position.
2. TL input turns on
Position of Pushing
Load pushing start finished
Motor Actuator
・ ・ ・ ・ ---
・・・・
M
Deviation
Positioning
0mm operation 1.Clear the deviation by
Home 100mm Pushing 130mm turning on CLR input
range range
position
24V
Power
0V
ON
SVON Deviation OFF
・
PP- ・
NP- ・
Input ・
Pushing operation start 2.TL is turned OFF ・
TL ・
1.CLR is turned ON
・
CLR The deviation is cleared.
・
3.SETUP is turned ON
・
SETUP ・
ON
BUSY
OFF
・
INP ・
Pushing completion
Output ・
SVRE ・
・
TLOUT
・
SETON ・
・
OFF
External lock
ON
Step data No.0"Pushing speed"
M
Deviation
0mm Positioning
Home operation
range 100mm Pushing 130mm
position
range
24V
Power
0V
ON
SVON Deviation OFF
・
PP- ・
SETUP ・
・
State of pushing miss
ON
BUSY
OFF
・
INP
Pushing completion ・
Output ・
SVRE
・
TLOUT ・
・
SETON ・
・
OFF
External lock
ON
Step data No.0"Pushing speed"
↓ SVRE ・
・
・
(3) SVON is turned ON. SETON ・
Output ・
↓ INP ・
・
・
(4) SVRE is turned ON. *ALARM ・
・
(lock release) *ESTOP ・
- 46 -
[2] Positioning operation -Timing chart-
- Procedures- Start of pulse input
(1) Input pulse signal
24V
↓ Power
0V
(2) BUSY output turns ON
INP output is OFF SVON ON
(Positioning starts) OFF
↓ ・
Input PP- ・
(3) If pulse signal is not input for
・
10ms or longer, INP signal is
NP- ・
ON when the difference
becomes smaller than ON
"positioning width" BUSY SETON OFF
signal is OFF when the ・
actuator completes its BUSY ・
operation. Output
・
INP ・
・
SVRE ・
ON
Extermal Lock
OFF
Positionig
Speed operation 0mm/s
Caution
1. Do not input normal (CW) and reversed (CCW) pulse signal simultaneously.
2. Keep 10ms or more interval to input reversed pulse signal when changing the actuator direction
(motor direction). Minimum interval depends on the operating speed and load.
* It should not be shortened more than necessary.
- 47 -
[3] Pushing operation
- Procedure - -Timing chart-
(1) Input pulse signal Start of pulse input
↓
24V
(2) TL input is turned ON. Power 0V
↓ ON
(3) BUSY output turns ON SVON Deviation OFF
INP output is OFF ・
TLOUT output is turned on. PP- ・
(Starts pushing) Input ・
↓ NP- ・
(4) Pushing is completed when INP
output is ON and BUSY output is TL
OFF. ON
(Thrust more than step data SETON OFF
No.0 "Trigger LV" is generated)
・
BUSY ・
・
Output INP ・
・
SVRE ・
・
TLOUT ・
OFF
External lock
ON
Step data No.0
"Pushing speed"
Pushing
Speed operation 0mm/s
- 48 -
-Timing chart- Alarm reset
[4] Alarm reset ON
SVON OFF
-Procedures- Input ・
RESET
・
(1) Alarm generated
ON
(SETON output and SVRE output are *ALARM
OFF
OFF when alarm is generated) ・
Output SETON Alarm out ・
↓
SVRE ・
(2) RESET is turned ON. ・
↓ * The “ALARM” is expressed as negative-logic circuit.
* It is necessary to reenter the controlled source for reset of
(3) ALARM is turned ON and the output SVRE the alarm when alarm group E is generated.
- 50 -
11. Automatic pulse reference detection
11.1 The meaning of automatic pulse reference detection
"Automatic pulse reference detection" is a function which checks the reference pulse (signal reference
for "no pulse input") when the first SVON input is ON. The reference of "No pulse input" detected by this
function precedes H/L reference which is determined by parameters which set up the pulse signal input
method (option set 1).
(This detection is "H/L reference " only. "Pulse Input Method" cannot be detected.)
When the first SVON input is ON during the pulse inputting, the H/L reference cannot be detected.
If the H/L reference cannot be detected correctly, please refer to "11.3 Automatic pulse reference
detection OFF"
-Procedures- 24V
Power 0V
(1) Apply the power (Driver and PLC).
ON
SVON
↓ Input
OFF
・
(2) ALARM is turned ON. SETUP ・
*ESTOP is turned ON.
BUSY ON
Pulse train from the PLC must be OFF
turned off.
SVRE ・
↓ ・
Output SETON ・
(3) SVON is turned ON. ・
Detect the pulse reference. ・
INP ・
↓ ・
(4) SVRE is turned ON. *ALARM ・
* The time [SVRE] output turns ON ・
- 51 -
11.3 Automatic pulse reference detection OFF
The procedure below demonstrates how to turn off "Automatic pulse reference detection" using the
setup software (LEC-W2).
- Setting procedure -
(1) Launch the setup software in Normal Mode while the power supply for the driver is ON to allow the
setup software to communicate with the controller (Online status).
* During Offline status, "Offline" is displayed in the upper left corner of the setup software screen.
(2) After starting the setup software in Normal Mode, select "HELP", then select "Password" from the
pulldown menu. Enter "password" into the password field as shown below.
(3) Change the "Parameter protect" setting to allow the "Safety function setting 2" parameter to be
changed.
Change the parameter window "Basic"-"Parameter protect" to "3: Basic + Extension + Step"
Select “Download” button. The modified data is transmitted to the controller. Once downloaded, the
parameter set value which was displayed in blue will now be displayed in black.
- 52 -
(4) Select "Drive" on the Parameter window. Change "Safe func set2" from "1000" to "0".
Select “Download” button. The modified data is transmitted to the controller. Once downloaded, the
parameter set value for "Safe func set2" which was displayed in blue will now be displayed in black.
(5) After selecting "1: Basic + Step data" in "Para protect" shown in the display above, select
"Download".
(6) Exit the setup software (LEC-W2). Turn off the power supply for the controller (LEC). Automatic
pulse reference detection will be” OFF “the next time the controller (LEC) power supply is turned on.
Caution
(1) Do not set any values to "Safe func set2"other than those specified above.
Otherwise, malfunction can result.
(2) Do not modify any parameters other than "Drive parameter (Safe func set2)", "Basic
parameter", and "ORIG".
Otherwise, malfunction can result.
- 53 -
12. Option
12.1 Actuator cable (5m or less)
<1> <2>
LE - CP - □ - □ Signal Tarminal no. Cable color Tarminal no.
A B-1 Brown 2
A A-1 Red 1
Cable length (L) B B-2 Orange 6
B A-2 Yellow 5
1 1.5m
COM-A/COM B-3 Green 3
3 3m COM-B/ - A-3 Blue 4
5 5m <3>
Shield Cable color Tarminal no.
Vcc B-4 Brown 12
Actuator cable type GND A-4 Black 13
A B-5 Red 7
Nil Robot cable A A-5 Black 6
B B-6 Orange 9
S Standard cable
B A-6 Black 8
- 3
(14)
A1
(17.7)
5 6
1 <3> 2
(18)
A6 B6
15 16
(30.7) L (11)
(14.2) <2>
1 2
(φ5.5)
(14)
<1>
A1 B1
5 6
(17.7)
1 <3> 2
(18)
A6 B6
(φ6.3)
15 16
(30.7) L (11)
- 54 -
12.3 Actuator cable for with lock (5m or less)
<1> <2>
LE - CP - □ - B - □ Signal
A
Tarminal no.
B-1
Cable color
Brown
Tarminal no.
2
A A-1 Red 1
Cable length (L) B B-2 Orange 6
B A-2 Yellow 5
1 1.5m COM-A/COM B-3 Green 3
COM-B/ - A-3 Blue 4
3 3m
<3>
5 5m Shield Cable color Tarminal no.
Vcc B-4 Brown 12
GND A-4 Black 13
Actuator cable type A B-5 Red 7
Nil Robot cable A A-5 Black 6
B B-6 Orange 9
S Standard cable B A-6 Black 8
<4> - 3
Signal Tarminal no.
Lock(+) B-1 Red 4
Lock(-) A-1 Black 5
Sensor(+) B-3 Brown 1
Sensor(-) A-3 Blue 2
Actuator side Driver side
A1 <1> B1 (φ8) (14.2)
1 <2> 2
(10.2) (17.7)
(14)
A6 B6 5 6
A1 B1 1 2
(18)
A3 B3
<4> (φ5.7)
15 16
(30.7) L (11) <3>
A1 <1> B (φ6.3)
5 6
(10.2) (17.7)
(14.2) <2>
A6 B6
<3>
A1 B1 1 2
(18)
A3 B3
<4>
(φ5.7) 15 16
(30.7) L (11)
- 55 -
12.5 I/O Cable
13 Yellow Black
14 Yellow ■■ Red
15 Light green ■■ Black
Core number 20
16 Light green ■■ Red
AWG size AWG24
2 1 17 Grey ■■ Black
18 Grey ■■ Red
19 White ■■ Black
100 +/- 10
20 White ■■ Red
LEC – W2
Controller setting kit
Contents
Hardware requirements
PC/AT compatible machine installed with Windows XPⓇ, Windows 7Ⓡ and Windows 8.1Ⓡ and
equipped with USB1.1 or USB2.0 ports.
*WindowsⓇ, Windows XPⓇ, Windows 7Ⓡ and Windows 8.1Ⓡ are registered trade marks of Microsoft Conporation.
Caution
When the controller setting software/version is earlier than V1.2, please upgrade the controller setting
software. Upgrade software be able to download on SMC website.
http://www.smcworld.com/
- 56 -
12.7 Teaching box
LEC - T1 - 3 E G □
Teaching box Enable switch
Nil No enable switch
Cable length
S Equipped with enable
3 3m Initial language
E English Stop switch
No Name Function
34.5 102
(1) LCD Liquid crystal display (with backlight)
(2) Ring The ring to hang the teaching box.
Pressing down to lock this, controlled stop will be
(3) Stop switch activated.Turn clockwise to release the lock.
Protector for the stop switch
185
(140)
Noise filter set
(42.2) (28.8)
Assembly procedure: Catch closed
1) Mount a noise filter around the single wires of the actuator cable close to the driver connectors.
Next, fasten a cable tie to the shrink sleeve as shown (refer to A1).
2) Mount a noise filter to the motor cable, and fasten with a cable tie at both ends.
Actuator
Driver
Noise filter
Shrink sleeve
Motor cable
Caution
1) When mounting a noise filter on the actuator cable, fit all of the single wires into the noise filter.
(CN2 connector 6 wires and CN3 connector 7 wires [17 wires for the lock specification]).
Be careful not to crush the wires when mounting the noise filter.
2) Also, ensure that the shrink sleeve does not get inside the noise filter (refer to A1).
3) When unplugging the actuator cable connectors CN2 and CN3 from the driver, remove the cable tie
and move the noise filter towards the shrink sleeve. After re-mounting, return the noise filter to its
original position and re-fasten the cable tie.
- 57 -
12.9 Current limiting resistor
The following resistor (LEC-PA-R-□ ) is used when the pulse input signal uses the open collector
configuration.
L E C - PA - R - □
Please refer to section “13.2 Alarm details (page 59)” of this manual on how to, deactivate the alarm.
There are two types of alarms: the ones that can be deactivated by the RESET input via the parallel
communication and the other that can be deactivated by cycling the driver power supply (C24V).
Parallel output
Alarm group Procedure of restart
SVRE SETON
Alarm group A RESET input
Alarm group B RESET input
Alarm group C OFF OFF RESET input
Alarm group D RESET input
Alarm group E Power off →Turn on the power again
- 58 -
13.2 Alarm details
Group
Alarm How to
Alarm contents/Countermeasure
(code) deactivate
RESET
Step data ALM2
B SVON
(1-051) <Countermeasure> (1) Check if "Operation" of the step data
input is "Blank (Invalid data)".
(2)This product cannot perform test operation by the teaching
box or PC setting software.
Refer to “7.1 Step data (page 31)”
- 59 -
<Contents> The actuator goes out the stroke limit specified by
the basic parameters, “Stroke (+)” and “Stroke (-)” if it performs
the requested operation. (Including JOG operation after return
to origin)
<Countermeasure> Make sure that the basic parameter,
RESET
Stroke limit “Stroke (+)” and “Stroke (-)” are consistent with the distance of
B SVON actuator movement specified in the step data.
(1-052)
input * Generated only in case of SETON
Caution
If the “Movement MOD” of the step data is relative, pay
attention to the starting point and distance of the actuator
movement.
<Contents> 1.Return to origin is not completed within the set
time.
2. Return to origin parameter has the conditions shown below.
Parameter setting content
ORIG mode ORIG sensor
RESET
limit switch origin [Sensor] 2. N.C
ORIG ALM
C SVON
(1-097) * Alarm is generated with condition above when the sensor is
input
not mounted to the actuator.
<Countermeasure> 1.Check whether the movement of the
actuator is obstructed.
2. Please check the Return to origin parameter and motor and
sensor type.
<Contents> While the servo motor is off, the return to origin
RESET operation, JOG operation or MOVE operation is requested.
Servo off ALM
C SVON <Countermeasure> Modify the setting so that those operations
(1-098)
input will be requested while the servo motor is ON (the SVON input
is ON).
<Contents> Return to origin parameter has the conditions
shown below.
Parameter setting content
ORIG mode ORIG sensor
- 60 -
<Contents>Position deviation counter in the driver has
overflowed during the operation by pulse signals.
Overflow ALM RESET
<Countermeasure> Make sure there are no obstructions that
[6C] C SVON
interfere with the actuator movement. Also, make sure that the
(1-108) input
load, speed, acceleration and deceleration are within the range
of the actuators.
<Contents> The motor speed exceeds a specific level due to
an external force, etc.
RESET <Countermeasure> Make improvements such that the motor
Over speed speed will not exceed the maximum speed of the actuator.
D SVON
(1-144)
Input Caution
Please refer to the manual or the catalogue of the actuator
for the maximum speed of the actuator.
<Contents>The motor power supply voltage is out of
range.During [SVON] .
<Countermeasure> Make sure that the voltage supplied to the
motor power (M24V) of the driver is within specification.
Caution
If the power supply is “rush-current restraining type”, a
voltage drop may cause an alarm during the
RESET
Over motor Vol acceleration/deceleration.
D SVON
(1-145)
Input <Contents> Also, a regenerative electric power may cause an
alarm due to the method of operation of the actuator.
<Countermeasure> Make sure that the operating conditions
are within the specifications.
Caution
Please refer to the manual or the catalogue of the actuator
for the method of operation of the actuator.
RESET
Caution
Over Crtl Vol If one power supply is commonly used for the control power
D SVON
(1-147) and the motor power, or the power supply is ”rush-current
Input
restraining type”, a power voltage drop may be caused due
to a voltage drop during the acceleration/deceleration.
<Contents> Also, a regenerative electric power may be
generated to cause an alarm due to the method of operation of
the actuator.
- 61 -
<Countermeasure> Make sure that the operating
conditions are within the specifications.
Caution
Please refer to the manual or the catalogue of the actuator
for the method of operation of the actuator.
<Contents> The output current accumulated value exceeds the
specified value.
RESET <Countermeasure> Check whether the movement of the
Over load
D SVON actuator is obstructed.Also confirm whether the actuator load,
(1-148)
Input speed, acceleration and deceleration are within the
specification range of the actuator.
<Contents> Failed to reach to the set position within the set time
limit during origin operation, Move operation or JOG operation.
This alarm is not generated by operation triggered by pulse signal.
RESET
Posn failed
D SVON <Countermeasure> Eliminate any obstructions that interfere
(1-149)
Input with the actuator movement.
Also, make sure that the load, speed, acceleration and
deceleration are within the range of the actuators.
<Contents> Unable to find the motor phase within the set time.
(When the servo motor is turned on (SVON is turned on) first
time after the power is applied, the actuator needs to move a little
to find the motor phase. However, if this actuator movement is
Phase Det ALM prevented, this alarm will be activated.)
E Power off
(1-193)
<Countermeasure> Make sure there are no obstructions that
interfere with the actuator movement and then, turn on the servo
motor (SVON is turned on).
I sens ALM
E Power off <Countermeasure> Make sure that the actuator conforms to the
(1-195)
driver. Even after this measure, if the alarm regenerates when
the power is reapplied, please contact SMC.
- 62 -
<Contents> Position deviation counter in the driver has
overflowed during JOG or MOVE operation.
Err overflow <Countermeasure> Check if the travel of the actuator is
E Power off
(1-196) interrupted. Check if the load of the actuator is within the
specification range.
- 63 -
14. Wiring of cables/Common precautions
Warning
1. Adjusting, mounting or wiring change should never be done before shutting off the power
supply to the product.
Electrical shock, malfunction and damaged can result.
2. Never disassemble the cable. Use only specified cables.
3. Never connect or disconnect the cable or connector with power on.
Caution
1. Wire the connector securely. Do not apply any voltage to the terminals other than those
specified in the product Manual.
2. Wire the connector securely.
Check for correct connector wiring and polarity.
3. Take appropriate measures against noise.
Noise in a signal line may cause malfunction. As a countermeasure, high voltage and low voltage
cables should be separated, and keep wiring lengths short, etc.
4. Do not route wires and cables together with power or high voltage cables.
The product can malfunction due to interference and surge voltage cables. Route the wires to the
product separately from power or high voltage cables.
5. Take care that actuator movement does not damage cables.
6. Operate with cables secured. Avoid bending cables at sharp angles where they enter the product.
7. Avoid twisting, folding, rotating or applying an external force to the cable.
Risk of electric shock, wire break, contact failure and lost of control for the product can happen.
8. Fix the motor cable protruding from the product in place before using.
The motor and lock cables are not robotic type cables and can be damaged when moved.Therefore
do not place A part below it in a flexible moving tube.
Connector Actuator cable
Robotic type cable (Flexible type cable)
Motor cable
A
9. Select “Robotic type cables” when deflecting actuator-cables repeatedly. Do not put cables
into a flexible moving tube with a radius smaller than the specified value (minimum 50mm).
Risk of electric shock, wire break, contact failure and loss of control for the product can happen if
“Standard cables” are used in case of inflecting the cables repeatedly.
10. Confirm correct wiring of the product.
Poor insulation (interference with other circuits, poor insulation
between terminals and etc.) can apply excessive voltage or current to
the product causing damage.
11. The Speed / pushing force may vary, depending on the cable length, load and mounting
conditions etc..
If the cable length exceeds 5m, the speed / pushing force will be reduced by a maximum of 10% per
5m. (If the cable length is 15m: Maximum 20% reduction.)
[Transportation]
Caution
1. Do not carry or swing the product by the motor or the cable
- 64 -
15. Electric actuators/ Common precautions
15.1 Design and Selection
Warning
1. Be sure to read the Operation Manual.
Handling or usage/operation other than that specified in the Operation Manual may lead to
breakage and product failure.
Any damage attributed to use beyond the specifications is not guaranteed.
2. There is a possibility of dangerous sudden action by the product if sliding parts of machinery
are twisted due to external forces, etc.
In such cases, human injury may occur, such as by catching hands or feet in the machinery, or damage to the
machinery itself may occur. Design the machinery should be designed to avoid such dangers.
3. A protective cover is recommended to minimize the risk of personal injury.
If a driven object and moving parts of the product are in close proximity, personal injury may occur.
Design the system to avoid contact with the human body.
4. Securely tighten all stationary parts and connected parts so that they will not become loose.
When the product operates with high frequency or is installed where there is a lot of vibration,
ensure that all parts remain secure.
5. Consider a possible loss of power source.
Take measures to prevent injury and equipment damage even in the case of a power supply failure.
6. Consider the behavior of an emergency stop of the whole system.
Design the system so that human injury and/or damage to machinery and equipment will not be
caused, when it is stopped by a safety device for abnormal conditions such as a power outage or a
manual emergency stop of the whole system.
7. Consider the action when operation is restarted after an emergency stop or abnormal stop of
the whole system.
Design the system so that human injury or equipment damage will not occur upon restart of
operation of the whole system.
8. Disassembly and modification prohibited
Do not modify or reconstruct (including additional machining) the product. An injury or failure can result.
9. Do not use stop signal,"EMG" of the driver and stop switch on the teaching box as the
emergency stop of system.
The stop signal, "EMG" of driver and the stop switch on the teaching box are for decelerating and
stopping the actuator.
Design the system with an emergency stop circuit which is applied to the relevant safety standard separately.
10. When using it for vertical application, it is necessary to build in a safety device.
The rod may fall due to the weight of the work. The safety device should not interfere with normal
operation of the machine.
Caution
1. Operate within the limits of the maximum usable stroke.
The product will be damaged if it is used with the stroke which is over the maximum stroke. Refer to
the specifications of the product.
2. When the product repeatedly cycles with partial strokes, operate it at a full stroke at least
once a day or every 1000 strokes.
Otherwise, lubrication can be lost.
- 65 -
3. Do not use the product in applications where excessive external force or impact force is
applied.
The product can be damaged. Each component that includes motor is made with accurate
tolerances. Even slightly deformed or misaligned of components may lead to product failure.
4. Refer to a common auto switch (Best Pneumatics No 2), when an auto switch is built and
used within the system.
5. When conformity to UL is required, the electric actuator and driver should be used with a
UL1310 Class 2 power supply.
15.2 Mounting
Warning
1. Install and operate the product only after reading the Operation Manual carefully and
understanding its contents. Keep the manual in a safe place future reference.
2. Observe the tightening torque for screws.
Tighten the screws to the recommended torque for mounting the product.
3. Do not make any alterations to this product.
Alterations made to this product may lead to a loss of durability and damage to the product, which
can lead to human injury and damage to other equipment and machinery.
4. When using external guide, the guide axis should be parallel to the actuator axis.
There will be damage/excessive wear on the lead screw if the external guide is not parallel.
5. When an external guide is used, connect the moving parts of the product and the load in
such a way that there is no interference at any point within the stroke.
Do not scratch or dent the sliding parts of the product tube or piston rod etc., by striking them with
other objects. Components are manufactured to precise tolerances, so the slightest deformation
may cause faulty operation.
6. Prevent the seizure of rotating parts.
Prevent the seizure of rotating parts (pins, etc.) by applying lubricating grease.
7. Do not use the product until you verify that the equipment can be operated properly.
After mounting or repair, connect the power supply to the product and perform appropriate functional
inspections to check it is mounted properly.
8. At the overhang mounted impeller fixation
There is a possibility that the power at the bending moment will damage the actuator when moving
at high speed.
The metal support fittings which suppress the vibration of the main body of the actuator are
installed.
Reduce the speed to the condition where the actuator does not vibrate.
9. When mounting the actuator or attaching to the work piece, do not apply strong impact or
large moment.
If an external force above the allowable moment is applied, it may cause looseness in the guide unit,
an increase in sliding resistance or other problems.
10. Maintenance space.
Allow sufficient space for maintenance and inspection.
- 66 -
15.3 Handling
Warning
1. Do not touch the motor while in operation.
The surface temperature of the motor can increase to approx. 90oC to 100oC due to operating
conditions. Energizing alone may also cause this temperature increase. As it may cause burns, do
not touch the motor when in operation.
2. If abnormal heating, smoking or fire, etc., occurs in the product, immediately shut off the
power supply.
3. Immediately stop operation if abnormal operation noise or vibration occurs.
If abnormal operation noise or vibration occurs, the product may have been mounted incorrectly.
Unless operation of the product is stopped for inspection, the product can be seriously damaged.
4. Never touch the rotating part of the motor or moving part of the actuator while in operation.
5. When installing, adjusting, inspecting or performing maintenance on the product, driver and related
equipment, be sure to shut off the power supply to each of them. Then, lock it so that no one other than
the person working can turn the power on, or implement measures such as a safety plug.
6. In the case of the actuator that has a servo motor (24VDC), the “motor phase detection step"
is done by inputting the servo on signal just after the driver power is turned on. The “motor
phase detection step” operates the table/rod to the maximum distance of the lead screw.
(The motor rotates in the reverse direction if the table hits an obstacle such as the end stop
damper.) Take the “motor phase detection step” into consideration for the installation and
operation of this actuator.
Caution
1. Keep the driver and product combined as delivered for use.
The product parameters are set before shipment. If the controller is combined with a different actuator, failure
can result.
2. Check the product for the following points before operation.
a) Damage to electric driving line and signal lines
b) Looseness of the connector to each power line and signal line
c) Looseness of the actuator/cylinder and driver/driver mounting
d) Abnormal operation
e) Emergency stop of the total system
3. When more than one person is performing work, decide on the procedures, signals,
measures and resolution for abnormal conditions before beginning the work. Also,
designate a person to supervise work other than those performing work.
4. Actual speed of the product will be changed by the workload.
Before selecting a product, check the catalog for the instructions regarding selection and
specifications.
5. Do not apply a load, impact or resistance, in addition to a transferred load during the "Return to Origin"
operation.
In the case of the return to origin by pushing force, additional force will cause displacement of the
origin position since it is based on detected motor torque.
6. Do not remove the name plate.
7. An operation test should be carried out using a low speed. Start operation using the
predefined speed after confirming there is no problems.
[Ground]
Warning
1. Please give the earth of the actuator.
2. Please make it to the earth of the exclusive use. The earth construction is D seed.
(Below earth resistance 100Ω)
3. Please shorten the distance until the actuator and earth.
- 67 -
[Unpackaging]
Caution
1. Check the received product is as ordered.
If a different product is installed from the one ordered, injury or damage can result.
2. Do not use in an environment where the product is directly exposed to liquid, such as cutting oils.
If cutting oils, coolant or oil mist contaminates the product, failure or increased sliding resistance can
result.
3. Install a protective cover when the product is used in an environment directly exposed to
foreign matters such as dust, cutting chips and spatter.
Play or increased sliding resistance can result.
4. Provide a protective cover if the product is used in direct sunlight.
5. Protect the product from radiated heat generated by nearby heat sources.
When there is a heat source surrounding the product, the radiated heat from the heat source can
increase the temperature of the product beyond the operating temperature range.
6. Grease oil can be reduced due to the external environment and operating conditions. The
lubrication performance may deteriorate and shorten the life of the product.
[Storage]
Warning
1. Do not store the product in direct contact with rain or water drops, or exposed to harmful gas
or liquids.
2. Store in an area that is shaded from direct sunlight and has a temperature and humidity
within the specified range (-10oC to 60oC and 90% or less No condensation or freezing.
3. Do not apply vibration and impact to the product during storage.
- 68 -
15.5 Maintenance
Warning
1. Do not disassemble or repair the product.
Fire or electric shock can result.
2. Before modifying or checking the wiring, the voltage should be checked with a tester 5
minutes after the power supply is turned off.
Electric shock can result.
Caution
1. Maintenance should be performed according to the procedure indicated in the Operating
Manual.
Incorrect handling can cause injury, damage or malfunction of equipment and machinery.
2. Removal of product.
When equipment is serviced, first confirm that measures are in place to prevent dropping of work
pieces and run-away of equipment, etc, then cut the power supply to the system. When machinery
is restarted, check that operation is normal with actuators in the proper positions.
3. When moving the actuator slider manually by hand, please disconnect the actuator cable.
The actuator cannot be moved smoothly by the induced voltage of the motor goes to the controller
when actuator slider is moved with the actuator connected with the controller. Moreover, the
controller might break down by the induced voltage when moving the actuator slider at high
frequency.
[Lubrication]
Caution
1. The product has been lubricated for life at the manufacturer's and does not require
lubrication in service.
Contact SMC if lubrication will be applied.
Warning
1. Do not use the lock as a safety lock or a control that requires a locking force.
The lock used for the product with a lock is designed to prevent dropping of work piece.
2. For vertical mounting, use the product with a lock.
If the product is not equipped with a lock, the product will move and drop the work piece when
the power is removed.
3. "Measures against drops” means preventing a work piece from dropping due to its
weight when the product operation is stopped and the power supply is turned off.
4. Do not apply an impact load or strong vibration while the lock is activated.
If an external impact load or strong vibration is applied to the product, the lock will lose it’s
holding force and damage to the sliding part of the lock or reduced lifetime can result. The
same situations will happen when the lock slips due to a force over the thurst of the product, as
this accelerates the wear to the lock.
5. Do not apply liquid or oil and grease to the lock or its surrounding.
When liquid or oil and grease is applied to the sliding part of the lock, its holding force will
reduce significantly.
6. Take measures against drop and check that safety is assured before mounting,
adjustment and inspection of the product.
If the lock is released with the product mounted vertically, a work piece can drop due to its weight.
7. When the actuator is operated manually (when SVRE output signal is off), supply 24DCV
to the [BK RLS] terminal of the power supply connector.
If the product is operated without releasing the lock, wear of the lock sliding surface will be
- 69 -
accelerated, causing a reduction in the holding force and the life of the locking mechanism.
8. Do not supply 24VDC continuously to the [BK RLS(Lock release)] terminal.
Stop supplying 24VDC power supply to the [BK RLS(Lock release) terminal during normal
operation. If power is supplied to the [BK RLS] terminal continuously, the lock will be released,
and workpieces may be dropped at stop (EMG).
/Refer to the operation manual of the LEC (controller) for details of wiring.
- 70 -
16. Driver and its peripheral devices /Specific product precautions
16.1 Design and Selection
Warning
1. Be sure to apply the specified voltage.
Otherwise, a malfunction and breakage of the driver may be caused.
If the applied voltage is lower than the specified, it is possible that the load cannot be moved due to
an internal voltage drop. Please check the operating voltage before use.
2. Do not operate beyond the specifications.
It may cause a fire, malfunction or actuator damage can result. Please check the specifications before
use.
3. Install an emergency stop circuit.
Please install an emergency stop outside of the enclosure so that it can stop the system operation
immediately and intercept the power supply.
4. In order to prevent danger and damage due to the breakdown and the malfunction of this
product, which may occur at a certain probability, a backup system should be established
previously by giving a multiple-layered structure or a fail-safe design to the equipment, etc.
5. If a fire or danger against the personnel is expected due to an abnormal heat generation,
ignition, smoking of the product, etc., cut off the power supply for this product and the
system immediately.
6. Moving element of the actuator might pulsate when stopping without deviation of pulse in
the pushing in operation.
16.2 Handling
Warning
1. The inside of the driver and its connector should not be touched.
It may cause an electric shock or damage to the driver.
2. Do not perform the operation or setting of this equipment with wet hands.
It may cause an electric shock.
3. Product with damage or the one lacking of any components should not be used.
It may cause an electric shock, fire, or injury.
4. Use only the specified combination between the driver and electric actuator.
It may cause damage to the driver or the actuator.
5. Be careful not to be caught or hit by the workpiece while the actuator is moving.
It may cause an injury.
6. Do not connect the power supply or power on the product before confirming the area where
the work moves is safe.
The movement of the work may cause accident.
7. Do not touch the product when it is energized and for some time after power has been
disconnected, as it is very hot.
It may lead to a burn due to the high temperature.
8. Check the voltage using a tester for more than 5 minute after power-off in case of installation,
wiring and maintenance.
There is a possibility of getting electric shock, fire and injury.
- 71 -
9. Do not use in an area where dust, powder dust, water or oil is in the air.
It will cause failure or malfunction.
10. Do not use in an area where a magnetic field is generated.
It will cause failure or malfunction.
11. Do not install in the environment of flammable gas, corrosive gas and explosive gas.
It could lead to fire, explosion and corrosion.
12. Radiant heat from strong heat supplys such as a furnace, direct sunlight, etc. should not be
applied to the product.
It will cause failure of the driver or its peripheral devices.
13. Do not use the product in an environment subject to a temperature cycle.
It will cause failure of the driver or its peripheral devices.
14. Do not use in a place where surges are generated.
When there are units that generate a large amount of surge around the product (e.g., solenoid type
lifters, high frequency induction furnaces, motors, etc.), this may cause deterioration or damage to
the product’s' internal circuit. Avoid supplys of surge generation and crossed lines.
15. Do not install this product in an environment under the effect of vibrations and impacts.
It will cause failure or malfunction.
16. If this product is used with a relay or solenoid valve, they should be the surge absorbing
element built-in type.
- 72 -
16.3 Installation
Warning
1. The driver and its peripheral devices should be installed on a fire-proof material.
A direct installation on or near a flammable material may cause fire.
2. Do not install this product in a place subject to vibrations and impacts.
It may cause an electric shock, fire, or injury.
3. Take measure so that the operating temperature of this driver and its peripheral devices are
within the range of the specifications. Also, this driver should be installed with 50mm or
larger spaces between each side of it and the other structures or components.
It may cause a malfunction of the driver and its peripheral devices and a fire.
4. Do not mount this driver and its peripheral devices together with a large-sized
electromagnetic contactor or no-fuse breaker, which generates vibration, on the same panel.
Mount them on different panels, or keep the driver and its peripheral devices away from such
a vibration supply.
5. This driver and its peripheral devices should be installed on a flat surface.
If the mounting surface is distorted or not flat, an unacceptable force may be added to the housing,
etc. to cause troubles.
- 73 -
16.5 Power supply
Caution
1. Use a power supply that has low noise between lines and between power and ground.
In cases where noise is high, an isolation transformer should be used.
2. The power supplys should be separated between the driver power and the I/O signal power
and both of them do not use the power supply of “rush-current restraining type”.
If the power supply is “rush-current restraining type”, a voltage drop may be caused during the
acceleration of the actuator.
3. To prevent surges from lightning, an appropriate measure should be taken. Ground the surge
absorber for lightning separately from the grounding of the driver and its peripheral devices.
16.6 Grounding
Warning
1. Be sure to carry out grounding in order to ensure the noise tolerance of the driver.
It may cause an electric shock or fire.
2. Dedicated grounding should be used.
Grounding should be to a D-class ground (Ground resistance of 100 Ω or less.)
3. Grounding should be performed near the unit as much as possible to shorten the grounding
distance.
4. In the unlikely event that malfunction is caused by the ground, it may be disconnected.
16.7 Maintenance
Warning
1. Perform a maintenance check periodically
Confirm wiring and screws are not loose.
Loose screws or wires may cause unintentional malfunction.
2. Conduct an appropriate functional inspection after completing the maintenance.
In case of any abnormities (in the case that the actuator does no move, etc.), stop the operation of
the system. Otherwise, an unexpected malfunction may occur and it will become impossible to
secure the safety.
3. Do not disassemble, modify or repair this driver and the peripheral equipment.
4. Do not put anything conductive or flammable inside of this driver.
It may cause a fire and explosion.
5. Do not conduct an insulation resistance test and withstand voltage test on this product.
6. Ensure sufficient space for maintenance activities. Provide space required for
maintenance.
Design the system that allows required space for maintenance.
- 74 -
17. Troubleshooting
In case of any troubles, please consult thefollowing table.
Consider replacing driver, if not of the causes on this table are applicable. It is possible that this product
is damaged due to the operating conditions (applications), please contact SMC to discuss appropriate
measures.
Possible
Problem How to diagnose the trouble Solutions
cause
- 75 -
Check if the grounding for the driver is Take appropriate measures according to
Electric noise appropriate. Also, check if the cables are this manual.
not bundled. → 3.4 How to install (page 15)
Check if the parameters are appropriate. Modify the parameters accordingly and
Inappropriate
Check if the driver is compatible to the check the operation.
parameter
actuator. → 7. Setting Data Entry (page 31)
- 76 -
Please confirm motor driver (LEC) =
communications cable = communication unit
= USB cable = PC is connected.
As example, can not make the
communication if the connector have been
damaged. Please confirm the power supply
Communication Inappropriate
Please confirm the connection status. of motor driver (LEC) has been turned on.
fault.(LEC-W2) connection
The communication is not made if the Power
supply is off. If the equipments (PLC and
measurement hardware) except motor driver
(LEC) is connected with PC. (There is a
possibility that the communication with other
equipment interferes in PC.)interferes in PC.)
The screen is
not displayed Upgrade the controller setting software.
Incorrect properly by Old version of the controller setting To upgrade the software, refer to the
display the controller software. operation manual on the SMC website.
setup http://www.smcworld.com/
software
- 77 -
17.2 Position/Speed trouble
Possible
Problem How to diagnose the trouble Solutions
causes
If it is a pushing operation, repeat return
Incorrect Take measure to make the actuator operates
to origin operations several times to
origin normally (remove foreign matters that
check if the actuator returns to the origin
position interferes with the actuator movement, etc.)
correctly.
Check if the values for the parameter are
Modify the parameters to appropriate ones and
Inappropriate appropriate and the program is correct.
test the operation. Specifically, confirm that the
basic Review the maximum speed, the
option set 1 is correct.
parameters maximum acceleration and the maximum
→ 7. Setting Data Entry (page 31)
deceleration of the actuator.
- 78 -
<When the number of pulses match>
Correct the calculation method for the
Confirm that the number of input pulses
number of pulses and electric gear setting.
received by the LECPA corresponds with
<When the number of pulses do not match>
Incorrect the number of output pulsesfrom the
Correct the pulse counting, frequency and
pulse input master
output modes of the pulses which are output
→ 2.4 (5)1. The number of input pulses
from the master to make them correspond
(page 11)
with parameter settings and specifications of
LECPA.
Check if the values for the parameter are
Inappropriate Modify the values of the parameters to
appropriate and the program is correct.
basic appropriate ones and test the operation.
Review the maximum speed and the
parameters → 7. Setting Data Entry (page 31)
maximum acceleration of the actuator.
Insufficient Check if a trapisodial acceleration /
speed deceleration is programmed for the
Modify the setting to make the moving distance
Inappropriate actuator operation. In case of such
longer or the acceleration larger.
step data operation, the actuator may start slowing
→ 7. Setting Data Entry (page 31)
down before it reaches the maximum
speed.
Check if the driver’s specifications are
Take appropriate measures according to this
Inappropriate appropriate, the power supply is suitable
manual.
specifications and the driver is compatible to the
→ 3. Product Specifications (page 12)
actuator.
Check if there has been any temporary
voltage drop in the power supply.
There is a possibility of a momentary voltage
(If there is a temporary voltage drop in
Insufficient drop because the capacity of the power supply
the power supply, the EMG terminal of
speed Voltage drop is insufficient, or the power supply has inrush
CN1 power connector will turn OFF so
current restraining specification.
the actuator will stop. However, this stop
→ 3. Product Specifications (page 12)
will be released when the voltage
recovers.)
- 79 -
Appendix 1. Default setting value per actuator
Appendix 1.1 LEY/LEYG series setting value
LEY/LEYG Step data default
Model LEY16/LEYG16 LEY25/LEYG25 LEY32/LEYG32 LEY40/LEYG40
Lead[mm] 10 5 2.5 12 6 3 16 8 4 16 8 4
No. 0 0 0 0
Movement MOD Absolute Absolute Absolute Absolute
Speed 500 250 125 500 250 125 500 250 125 300 150 75
Position 0.00 0.00 0.00 0.00
Acceleration 3000 3000 3000 3000
Step data default
- 80 -
LEY/LEYG Basic parameter default
Model LEY16/LEYG16 LEY25/LEYG25 LEY32/LEYG32 LEY40/LEYG40
Lead[mm] 10 5 2.5 12 6 3 16 8 4 16 8 4
Controller ID 1 1 1 1
IO pattern 1 1 1 1
Acceleration/ 1 1 1 1
Deceleration pattern
S-motion ratio 0 0 0 0
Storoke(+) 1000.00 1000.00 1000.00 1000.00
Storoke(-) -1000.00 -1000.00 -1000.00 -1000.00
Maximum speed 500 250 125 500 250 125 500 250 125 300 150 75
Maximum acceleration/ 3000 3000 3000 3000
Basic parameter default
deceleration
Default In position 0.50 0.50 0.50 0.50
ORIG offset 0.00 0.00 0.00 0.00
Max force 85 65 85 65
Para protect 1 1 1 1
Enable SW 2 2 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00 0.00 0.00
W-AREA2 0.00 0.00 0.00 0.00
ORG Correct 0.00 0.00 0.00 0.00
Sensor type 1 1 1 1
Option set1 1 1 1 1
Undefined parameter11 1 1 1 1
Undefined parameter12 1 1 1 1
ORIG mode 1 1 1 1
ORIG limit 100 100 100 100
ORIG time 100 100 100 100
ORIG speed 20 20 20 20
ORIG ACC/DEC 1000 1000 1000 1000
Creep speed 10 10 10 10
ORIG sensor 0 0 0 0
ORIG SW Dir 0 0 0 0
Undefined parameter21 0 0 0 0
- 81 -
Appendix 1.2 LEF series setting value
LEFS Step data default
- 82 -
LEFS Basic parameter default
deceleration
Default In position 0.50 0.50 0.50 0.50
ORIG offset 0.00 0.00 0.00 0.00
Max force 100 100 100 100
Para protect 1 1 1 1
Enable SW 2 2 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00 0.00 0.00
W-AREA2 0.00 0.00 0.00 0.00
ORG Correct 0.00 0.00 0.00 0.00
Sensor type 1 1 1 1
Option set1 1 1 1 1
Undefined parameter11 1 1 1 1
Undefined parameter12 1 1 1 1
ORIG mode 1 1 1 1
ORIG limit 100 100 100 100
ORIG time 100 100 100 100
ORIG speed 30 30 30 30
ORIG ACC/DEC 1000 1000 1000 1000
Creep speed 10 10 10 10
ORIG sensor 0 0 0 0
ORIG SW Dir 0 0 0 0
Undefined parameter21 0 0 0 0
- 83 -
LEFB Step data default
- 84 -
LEFB Basic parameter default
deceleration
Default In position 1.00 1.00 1.00
ORIG offset 0.00 0.00 0.00
Max force 100 100 100
Para protect 1 1 1
Enable SW 2 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00 0.00
W-AREA2 0.00 0.00 0.00
ORG Correct 0.00 0.00 0.00
Sensor type 1 1 1
Option set1 1 1 1
Undefined parameter11 1 1 1
Undefined parameter12 1 1 1
ORIG mode 1 1 1
ORIG limit 100 100 100
ORIG time 200 200 200
ORIG speed 60 60 60
ORIG ACC/DEC 1000 1000 1000
Creep speed 10 10 10
ORIG sensor 0 0 0
ORIG SW Dir 0 0 0
Undefined parameter21 0 0 0
- 85 -
Appendix 1.3 LES series setting value
LES Step data default
- 86 -
LES Basic parameter default
deceleration
Default In position 0.50 0.50 0.50
ORIG offset 0.00 0.00 0.00
Max force 70 70 70
Para protect 1 1 1
Enable SW 2 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00 0.00
W-AREA2 0.00 0.00 0.00
ORG Correct 0.00 0.00 0.00
Sensor type 1 1 1
Option set1 1 1 1
Undefined parameter11 1 1 1
Undefined parameter12 1 1 1
ORIG mode 1 1 1
ORIG limit 100 100 100
ORIG time 100 100 100
ORIG speed 20 20 20
ORIG ACC/DEC 100 100 100
Creep speed 10 10 10
ORIG sensor 0 0 0
ORIG SW Dir 0 0 0
Undefined parameter21 0 0 0
- 87 -
Appendix 1.4 LEHZ series setting value
LEHZ Step data default
- 88 -
LEHZ Basic parameter default
Model LEHZ10 LEHZ16 LEHZ20 LEHZ25 LEHZ32 LEHZ40
Lead[mm] 251/73 249/77 246/53 243/48 242/39 254/43
Controller ID 1 1 1
IO pattern 1 1 1
Acceleration/ 1 1 1
Deceleration pattern
S-motion ratio 0 0 0
Storoke(+) 1000.00 1000.00 1000.00
Storoke(-) -1000.00 -1000.00 -1000.00
Maximum speed 80 100 120
Maximum acceleration/ 2000 2000 2000
Basic parameter default
deceleration
Default In position 0.50 0.50 0.50
ORIG offset 1.00 1.00 1.00
Max force 100 100 100
Para protect 1 1 1
Enable SW 2 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00 0.00
W-AREA2 0.00 0.00 0.00
ORG Correct 0.00 0.00 0.00
Sensor type 1 1 1
Option set1 1 1 1
Undefined parameter11 1 1 1
Undefined parameter12 1 1 1
ORIG mode 1 1 1
ORIG limit 100 100 100
ORIG time 100 100 100
ORIG speed 10 10 10
ORIG ACC/DEC 1000 1000 1000
Creep speed 10 10 10
ORIG sensor 0 0 0
ORIG SW Dir 0 0 0
Undefined parameter21 0 0 0
- 89 -
LEHF Step data default
- 90 -
LEHF Basic parameter default
deceleration
Default In position 0.50 0.50 0.50 0.50
ORIG offset 1.00 1.00 1.00 1.00
Max force 100 100 100 100
Para protect 1 1 1 1
Enable SW 2 2 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00 0.00 0.00
W-AREA2 0.00 0.00 0.00 0.00
ORG Correct 0.00 0.00 0.00 0.00
Sensor type 1 1 1 1
Option set1 1 1 1 1
Undefined parameter11 1 1 1 1
Undefined parameter12 1 1 1 1
ORIG mode 1 1 1 1
ORIG limit 100 100 100 100
ORIG time 100 100 100 100
ORIG speed 10 10 10 10
ORIG ACC/DEC 1000 1000 1000 1000
Creep speed 10 10 10 10
ORIG sensor 0 0 0 0
ORIG SW Dir 0 0 0 0
Undefined parameter21 0 0 0 0
- 91 -
LEHS Step data default
- 92 -
LEHS Basic parameter default
deceleration
Default In position 0.50 0.50 0.50 0.50
ORIG offset 1.00 1.00 1.00 1.00
Max force 100 100 100 100
Para protect 1 1 1 1
Enable SW 2 2 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00 0.00 0.00
W-AREA2 0.00 0.00 0.00 0.00
ORG Correct 0.00 0.00 0.00 0.00
Sensor type 1 1 1 1
Option set1 1 1 1 1
Undefined parameter11 1 1 1 1
Undefined parameter12 1 1 1 1
ORIG mode 1 1 1 1
ORIG limit 100 100 100 100
ORIG time 100 100 100 100
ORIG speed 10 10 10 10
ORIG ACC/DEC 1000 1000 1000 1000
Creep speed 10 10 10 10
ORIG sensor 0 0 0 0
ORIG SW Dir 0 0 0 0
Undefined parameter21 0 0 0 0
- 93 -
Appendix 1.5 LER series setting value
LER Step data default
- 94 -
LER Basic parameter default
deceleration
Default In position 0.50 0.50 0.50
ORIG offset 0.00/Basic
5.00/External stopper(-2、3)
Max force 50 50 50
Para protect 1 1 1
Enable SW 2 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00 0.00
W-AREA2 0.00 0.00 0.00
ORG Correct 0.00 0.00 0.00
Sensor type 1 1 1
Option set1 1 1 1
Undefined parameter11 1 1 1
Undefined parameter12 1 1 1
ORIG mode 1 1 1
ORIG limit 50 50 50
ORIG time 100 100 100
ORIG speed 20 30 20 30 20 30
ORIG ACC/DEC 1000 1000 1000
Creep speed 20 30 20 30 20 30
ORIG sensor 0 0 0
ORIG SW Dir 0 0 0
Undefined parameter21 0 0 0
- 95 -
Appendix 1.6 LEP series setting value
LEPY Step data default
- 96 -
LEPY Basic parameter default
Model LEPY6 LEPY10
Lead[mm] 4 8 5 10
Controller ID 1 1
IO pattern 1 1
Acceleration/ 1 1
Deceleration pattern
S-motion ratio 0 0
Storoke(+) 1000.00 1000.00
Storoke(-) -1000.00 -1000.00
Maximum speed 150 300 200 350
Maximum acceleration/ 3000 3000
Basic parameter default
deceleration
Default In position 0.50 0.50
ORIG offset 0.00 0.00
Max force 100 100
Para protect 1 1
Enable SW 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00
W-AREA2 0.00 0.00
ORG Correct 0.00 0.00
Sensor type 1 1
Option set1 1 1
Undefined parameter11 1 1
Undefined parameter12 1 1
ORIG mode 1 1
ORIG limit 150 150
ORIG time 100 100
ORIG speed LEP**J:20 LEP**J:20
LEP**K:10 LEP**K:10
ORIG ACC/DEC 3000 3000
Creep speed 20 20
ORIG sensor 0 0
ORIG SW Dir 0 0
Undefined parameter21 0 0
- 97 -
LEPS Step data default
- 98 -
LEPS Basic parameter default
deceleration
Default In position 0.50 0.50
ORIG offset 0.00 0.00
Max force 100 100
Para protect 1 1
Enable SW 2 2
Unit name Part no. of each product
W-AREA1 0.00 0.00
W-AREA2 0.00 0.00
ORG Correct 0.00 0.00
Sensor type 1 1
Option set1 1 1
Undefined parameter11 1 1
Undefined parameter12 1 1
ORIG mode 1 1
ORIG limit 150 150
ORIG time 100 100
ORIG speed LEP**J:20 LEP**J:20
LEP**K:10 LEP**K:10
ORIG ACC/DEC 3000 3000
Creep speed 20 20
ORIG sensor 0 0
ORIG SW Dir 0 0
- 99 -
Pushing
operation area
Revision history
No.LEC-OM04501
Jan/2012 1st printing
No.LEC-OM04502
March/2012 Revision
- Pushing operation addition
- Addition to notes about UL recognition
No.LEC-OM04503
April/2014 Revision
- Addition to notes about Automatic pulse
reference detection
No.LEC-OM04404
Revised in March 2015
- Corrected and explanation added to Basic
parameter "Option set1", EMG terminal,
electrical wiring specifications, return to origin,
parallel I/O signal, operating environment,
troubleshooting and parameter default.
- Corrected erroneous descriptions.
NOTE: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2015 SMC Corporation All Rights Reserved
- 100 -