Fitting instructions MGS/ZMS overload

protective devices for DR 3 – 10 hoists

2/1 reeving 4/1, 6/1 reeving

42382944.eps 42382844.eps

Arrangement of pins, washers, rings for MGS/ZMS

Le. Ri.

1.3

Setbolt top (1)

1.2
1.1
MGS or ZMS
2.4

Setbolt bottom (2)

2.3
2.1

2.2
42728544.eps

Item Designation Arrangement DR 3 DR 5 DR 10

Dimensions (quantity cpl.)
(1) Setbolt top
1 Setbolt 16H 9x 46 20H 9x 45 20H 9x 71
1.1 Ring Inside Ri./Le. 18 x 22 x 8 (2 off) 22 x 25 x 8 (2 off) 22 x 25 x 10 (2 off)
1.2 Ring On retaining ring 18 x 22 x 8 (1 off) 22 x 25 x 8 (1 off) 22 x 25 x 6 (1 off)

1.3 Retaining ring 16x 1,5 20x 1,75 20x 1,75

(2) Setbolt bottom
2 Setbolt 16H 9x 53 20H 9x 53 20H 9x 71
2.1 Ring Inside Ri./Le. 18 x 22 x 8 (2 off) 22 x 25 x 8 (2 off) 22 x 25 x 10 (2 off)
2.2 Ring Inside Ri./Le. 18 x 22 x 5 (2 off) 22 x 25 x 8 (2 off) 22 x 25 x 6 (2 off)
2.3 Supporting washer On retaining ring 16 x 22 x 1,5 (1 off) - -
2.3 Shim On retaining ring - 20 x 28 x 1 (1 off) 20 x 28 x 1 (1 off)

2.4 Retaining ring 16x 1,5 20x 1,75 20x 1,75

201106 EN / PDF 214 025 44 720 IS 813

Fitting instructions MGS/ZMS overload
protective devices for DR 20 hoists

MGS ZMS

1 8 1 8

3 8 9 3 8 9

4 4
7
6

5 5

42710744.eps

1. Fit retaining plate (1).

2. Insert rope end with rope wedge in rope socket (5) and first suspend without MGS or ZMS in the crossbar with setbolt (4),
briefly load bottom block so that the rope with rope wedge is drawn into rope socket (5). Then unload again and pull
setbolt (4) out of the crossbar.
3. Grease the contact points between MGS or ZMS and setbolt with a suitable grease (e.g. Molykote Longtherm).
4. Insert setbolt (3) in the upper bore hole in the side plate and proceed as follows:
Only for ZMS: Slide spacer ring (6) inside the crossbar over setbolt (3),
Slide MGS or ZMS (8) over setbolt (3),
Only for ZMS: Insert spacer ring (7) from above and push through setbolt (3) completely at the same time.
5. Insert rope socket (5) from below between the retaining plate and the strain gauge carrier link and slide through setbolt (4).
6. Make sure that the lower setbolt (4) with suspended rope socket and strain gauge carrier link can move freely in the
crossbar bore hole (bottom bore hole > dia. setbolt).
7. Secure setbolts (3/4) with shims (8) and double spring clips (9).
Printed in Germany PDF 201106

Demag Cranes & Components GmbH

P.O. Box 67, D-58286 Wetter
Telephone +49 (0) 2335 92-0 · Telefax +49 (0) 2335 927676
www.demagcranes.com
Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Subject to change. Not liable for errors or omissions.