Ziauddin University Topic : “ Oral Dosage forms” 1. Recent progress in continuous manufacturing of oral solid dosage forms Author : V. Vanhoorne, C. Vervaet Published 20 December 2019 Reference : https://doi.org/10.1016/j.ijpharm.2020.119194
2.An overview on dosage forms and formulation strategies for
vaccines and antibodies oral delivery Author : Faten Madani, Hassana Hsein, Virginie Busignies & Pierre Tchoreloff (2020 Reference : 10.1080/10837450.2019.1689402 Published 24 Nov 2019
3. The Role of Functional Excipients in Solid Oral Dosage Forms to
Overcome Poor Drug Dissolution and Bioavailability Published 25 April 2020 Author : by Jannes van der Merwe, Jan Steenekamp, Dewald Steyn and Josias Hamman Reference : https://doi.org/10.3390/pharmaceutics12050393 4.Oral controlled release dosage forms: dissolution versus diffusion Published 20 April 2020 Author Marvel Bermejo , Barbara Sanchez-Dengra, Marta Gonzalez- Alvarez & Isabel Gonzalez-Alvarez. Reference https://doi.org/10.1080/17425247.2020.1750593
5.Oral Dosage Forms with Controlled Gastrointestinal Transit
Published 20 Oct 2008 Author R. Gröning & G. Heun Reference https://doi.org/10.3109/03639048409041405 Summary 1. For decades, batch-wise manufacturing was the standard for production of oral solid dosage forms (OSD) in the pharmaceutical industry 1 . In contrast, the continuous manufacturing (CM) model has been used successfully for many years in the automotive, food, consumer and petrochemical industry to improve manufacturing efficiency and reduce costs 2 · In a batch process, raw materials are charged into a single unit operation after which the process is run at validated settings until the pre-determined endpoint is achieved. The material is then discharged from the unit to test the quality of the intermediate product through off-line, destructive and time-consuming analytical methods. These intermediates are temporarily stored in the warehouse until all quality requirements are met and the material can be transferred to the next unit operation. In contrast, a continuous process uses the ‘one in, one out’ principle where starting materials are continuously fed into the process, while the finished products are continuously removed from the process at the same flow rate to maintain a constant hold-up mass in the system during steady-state processing 3 · A conventional drug product manufacturing process consists of a series of separate unit operations (e.g. dispensing, blending, high shear granulation, drying, tableting). In contrast, an integrated CM process integrates all unit operations in a single production train, without starts or stops in between unit operations (Figure 1). Consequently, assuring the quality of a continuous process requires continuous monitoring of critical process parameters (CPPs) as well as quality attributes of raw materials, intermediates and final drug product via measurements in the process stream using process analytical technology (PAT). This allows to detect perturbations in real-time and to steer the CPPs through feedback and feedforward loops in order to keep the process and the critical quality attributes (CQAs) of the final product within its operational ranges. As raw materials are directly converted into finished products via an integrated process train, CM eliminates the need for handling process intermediates and thus accelerates the cycle time for release. It is widely recognized that continuous manufacturing of OSDs can offer many cost and quality related advantages over batch manufacturing. Nevertheless, only a limited number of drug products are currently approved for continuous manufacturing. Recent research studies provided in-depth knowledge on continuous processes and monitoring possibilities via PAT. It is expected that this research along with currently available integrated manufacturing equipment and more detailed and harmonized regulatory frameworks will promote adoption of CM as preferred manufacturing technology for oral solid dosage forms. Summary 2: Most of biopharmaceuticals in clinical use today are available in a solution or suspension form and delivered by invasive routes (i.e. injection). However, several attempts have been made in order to develop effective oral formulations of ‘biomolecules’ characterized by a fragile structure and a low bioavailability. To achieve an efficient delivery of such molecules by non-parenteral route, in particular, via the oral route, novel concepts are needed not only to overcome significant enzymatic and diffusion barriers but also to ensure stability and biological activity. Vaccines and antibodies have a special interest as biomolecules because of their high therapeutic efficacy both in prevention and treatment of several chronic diseases. In this review, we would like to highlight the trends made in the development of pharmaceutical forms to deliver these molecules by the oral route. Hence, we will focus on the description of the different forms (solutions, suspensions, powders, tablets, micro and nanocarriers …) available today or under research study, in which product stability and efficacy are maintained. A special attention will be paid to the formulation strategies that may include the addition of several functional excipients and/or adjuvants, aiming to protect, to functionalize or to modulate their release in the body. Summary 3: Many active pharmaceutical ingredients (APIs) exhibit poor solubility and low dissolution rates in aqueous environments such as the luminal fluids of the gastrointestinal tract. The oral bioavailability of these compounds is usually very low as a result of their poor solubility properties. In order to improve the bioavailability of these poorly soluble drugs, formulation strategies have been applied as a means to improve their aqueous solubility and dissolution rates. With respect to formulation approaches, excipients can be incorporated in the formulation to assist in the dissolution process of the drug, or specialized dosage forms can be formulated that improve dissolution rate through various mechanisms. This paper provides an overview of selected excipients (e.g., alkalinizing agents, surfactants and sugars) that can be used in formulations to increase the dissolution rate as well as specialized dosage forms such as self-emulsifying delivery systems and formulation techniques such as inclusion complexes and solid dispersions. These formulation approaches are discussed with available examples with specific reference to positive outcomes in terms of drug solubility and bioavailability enhancement. Keywords: solubility; bioavailability; excipients; dissolution 1. Introduction Pharmacologically active compounds or drugs (also referred to as active pharmaceutical ingredients; APIs) are usually not administered to patients on their own as single compounds, but are formulated into carefully designed dosage forms. Pharmaceutical dosage forms provide a platform for repeatable accurate dosing, quality, efficacy, safety, stability as well as high patient acceptance and compliance . Initially, dosage forms were made by simply adding pharmacologically inert substances (also referred to as excipients) to the API to make up the required volume of an acceptable dosing unit. However, progress in pharmaceutical technology has led to the selection and production of excipients that fulfil specific functions, beyond just making up volume, such as assisting in production of the dosage form and optimizing drug delivery from novel dosage forms. In fact, the functions of excipients in dosage forms are related to all the different aspects of the final product including its manufacturability, the stability of the API, dose uniformity, effective delivery of the API to the systemic circulation after administration as well as acceptable organoleptic properties for maximum compliance by the patient . Pharmaceutical excipients are usually included in dosage forms in larger quantities than the API and can make up to about 90% of the total mass/volume of medicinal products . The International Pharmaceutical Excipient Council (IPEC) classified pharmaceutical excipients based on safety data into two classes namely ‘new chemical excipients’ and ‘established excipients’. The latter class is sub-divided into the following sub-classes: ‘existing chemical excipients’, ‘existing chemical excipients—first administration to humans’ and ‘new modifications or combinations of existing excipients’. These different classes of pharmaceutical excipients have different requirements in terms of safety evaluation .Awareness of the importance of excipient quality and safety, especially in pediatric patients, was intensified by the death of 84 children in 2008 due to inclusion of glycerin contaminated with diethylene glycol in teething powders .Consequently, updates on regulatory requirements for pharmaceutical excipients are continuously introduced worldwide to ensure the safety of patients . The excipient class ‘new chemical excipients’ can be sub-divided into ‘modified excipients’ (i.e., existing excipients that are modified with respect to purity and/or physical properties such as particle size), ‘co- processed excipients’ (i.e., two or more existing excipients which are formulated into a new excipient with physical properties that cannot be obtained by a simple physical mixture and is produced through processes such as spray drying) and ‘novel excipients’ (i.e., new chemical entities used for the first time in a drug product which may include known excipients that are chemically modified). Summary 4: Controlled release can be achieved through several mechanisms, such as dissolution, diffusion, solvent-activation (as the osmotic pumps) or chemical-trigger (by hydrolytic or enzymatic reactions). Many marketed CR products are diffusion or dissolution limited or a combination of both mechanisms. In diffusion-limited CR formulations, insoluble polymers are used for controlling drug delivery and it is quite easy to obtain a zero-order kinetic, particularly in multiparticulate reservoir types. Diffusion through swellable hydrophilic polymers is a second alternative used mainly in matrix systems, easy to manufacture, and generally having a non-constant release rate. Dissolution-limited systems are either based on pH differential dissolution of a coating polymer or in the dissolution/erosion of soluble polymers. The former alternative performance may be affected by inter and intra individual variability on intestinal pH profiles. The later may need additives to render the dissolution pH-independent. Frequently, CR forms combine dissolution and diffusion release mechanisms in matrix type forms. In these cases, it is possible to say that if the drug is highly soluble, diffusion may be more relevant, peradventure the drug has low solubility, and then, matrix erosion may be more important.The main physiological factors affecting CR performance are intestinal fluids pH, volume and composition, physical forces, and transit times which determine the time of exposure to the particular segment conditions. Food influence depends on release mechanism. Several in vitro dissolution systems in combination with mechanistic mathematical modeling can be used as development tool for studying the kinetics of release and for predicting the in vivo behavior of a CR formulation with the aim of enhancing the probabilities of success in human clinical trials. Summary 5: Manufacture of the dosage forms: Tablet press: Betema hand-operated press with compression tool for tablets. Punch diameter 12 mm, flatfaced, facetted (Betema, Berlin, FRG). The composition of the myristic acid-containing tablet The tablet consists of two layers, one with the active ingredient (20'mg riboflavine) and the other with the transit delaying excipient (165 mg triethanolamine myristate). At first the active ingredient layer was compressed. In constructing floating forms’, attempts are made to achieve the latest possible passage of the dosage form into the the duodenum without affecting gastric emptying. According to this control principle, the released and dissolved drug should reach the upper, absorbing part of the intestine from the stomach in small amounts, so that a complete and even absorption ensues. By actively delaying transit, which was the concern of this study , the aim is to achieve a controlled gastrointestinal passage through the release of controlling substances from the drug form. Drugs such as propantheline or physiologically active constituents of foodstuffs, eg certain fatty acids, could be added in low concentrations as controlling agents2. The use of physiologically active elements of foodstuffs to regulate the gastrointestinal transit of drugs was the new development of the present investigations. The use of transit-controlling dosage forms is of special interest for those drug substances which are only absorbed over a limited period from the duodenum or the upper part of the small intestine. The results of computer simulations of the effects of transit-delaying measures on the serum concentration of a drug with a limited duration of absorption from the gastrointestinal tract are depicted .