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Eur J Oral Sci 2019; 127: 369–375 © 2019 Eur J Oral Sci

DOI: 10.1111/eos.12645 European Journal of


Printed in Singapore. All rights reserved
Oral Sciences

Stefan Kist1, Bogna Stawarczyk2,


Fracture load and chewing simulation Maximilian Kollmuss1, Reinhard
Hickel1, Karin C. Huth1
of zirconia and stainless-steel crowns 1
Department of Conservative Dentistry and
Periodontology, University Hospital,LMU
Munich, Munich; 2Department of Prosthetic
for primary molars Dentistry, University Hospital, LMU Munich,
Munich, Germany

Kist S, Stawarczyk B, Kollmuss M, Hickel R, Huth KC. Fracture load and chewing
simulation of zirconia and stainless-steel crowns for primary molars.
Eur J Oral Sci 2019; 127: 369–375. © 2019 Eur J Oral Sci
Aesthetic alternatives to stainless-steel crowns for restoring primary molars attain
growing interest. We studied the mechanical properties of prefabricated zirconia
crowns and conventional crowns. Three brands of prefabricated zirconia crowns
were compared with computer-aided design/computer-aided manufacturing (CAD/
CAM) zirconia crowns, preveneered stainless-steel crowns, and conventional stain-
less-steel crowns regarding: (i) fracture load under each of three conditions [no pre-
treatment, artificial aging in saliva for 12 wk, and after chewing simulation/
thermocycling (1.68 9 106 cycles/5–55°C)]; and (ii) survival rate during chewing
simulation, considering decementation, fracture, chipping, fatigue cracks, and occlu-
sal holes. Without pretreatment, the prefabricated zirconia crowns showed mean
fracture load values between 893 N and 1,582 N, while the corresponding values Karin C. Huth, Department of Conservative
Dentistry and Periodontology, University
for CAD/CAM zirconia crowns and preveneered stainless-steel crowns were
Hospital, LMU Munich, Goethestrasse 70,
2,444 N and 6,251 N. Preveneered stainless-steel crowns showed significantly lower 80336 Munich, Germany
fracture loads after artificial aging (5,348 N after saliva aging; 3,778 N after chew-
ing simulation) than without artificial aging, whereas the fracture load of zirconia E-mail: khuth@dent.med.uni-muenchen.de
crowns was not influenced negatively. The survival rate of the different groups of
zirconia crowns and preveneered stainless-steel crowns during chewing simulation Key words: aesthetic restoration; ceramic
was 100%, but only 41.7% for the stainless-steel crowns. These in-vitro data suggest crowns; primary dentition; prosthetic
that prefabricated zirconia crowns are aesthetically and durable alternatives to stain- restoration
less-steel crowns for primary molars. Accepted for publication May 2019

The preservation of primary teeth until physiological posterior crowns fractured on the buccal surface and
exfoliation is of high importance because of their space 23% fractured on the occlusal surface. However, after
maintenance and chewing function. Dental restorations 3 yr the occurrence of fractures on the buccal and
of primary teeth should be time and cost efficient, and occlusal surfaces increased to 24% and 42%, respec-
also easy to carry out, as young patients usually have tively.
only a limited period of cooperation during treatment. In clinical studies, prefabricated zirconia crowns
Prefabricated stainless-steel crowns are often used in seem to demonstrate the highest durability (5, 6).
cases of extensive decay after pulpotomy treatments. WALIA and coworkers reported that 100% of zirconia
However, parents and patients prefer tooth-coloured crowns, 95% of preveneered stainless-steel crowns, and
restorations because of the increasing importance of 78% of resin composite strip crowns were intact after
aesthetics (1). 6 months (6). Loss of material was observed in 5% of
In previous studies, composite strip crowns, preve- the restorations in the preveneered stainless-steel crown
neered stainless-steel crowns, and zirconia crowns group as well as in the strip crown group. Additionally,
proved to be highly satisfactory regarding colour, size, 17% of the strip crowns showed total loss of the
and shape (2–5). As far as durability is concerned, there restoration. In another clinical study, two of 44 zirco-
are differences between these materials. In the case of nia crowns debonded after 21 months on average; how-
strip crowns, 10% of the restorations showed small ever, no chipping or fracture was observed (5).
areas of material loss and 2% showed large areas of So far, mean values have been reported for the frac-
loss, after an average period of 18 months (2). The ture load of prefabricated zirconia crowns for posterior
overall parental satisfaction was 78%. use; these range from 576 N (Kinder Krowns, St Louis
Reports on veneer fractures of preveneered stainless- Park, MN, USA) to 1,091 N [Sprig Oral Health Tech-
steel crowns are associated with a considerable decrease nologies (formerly Ez-Pedo), Loomis, CA, USA] (7).
in parental satisfaction (3). After 1 yr, 9% of the Preveneered stainless-steel crowns showed much higher
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370 Kist et al.

fracture loads, with values ranging from 1,671 N (NuS- instructions, using the recommended bur kits. Specifically,
mile, Houston, TX, USA) to 1,937 N (NuSmile) (7, 8). in the CAD/CAM group, 1–1.5 mm of anatomical sub-
To the best of our knowledge, no literature is avail- stance was removed occlusally and 0.8–1.2 mm circumfer-
able regarding the influence of aging on the fracture entially using a convergence angle of 3°, creating a
load and maximal survival period of aesthetic paedi- gingival chamfer. Tooth reduction was checked using a
guide made of silicone (inlay impression tray size M;
atric crowns. In clinical studies, the maximum reported SPEIKO, M€ unster, Germany; and Optosil Comfort Putty
observation time was 3 yr for resin composite strip und Activator Universal Plus Paste; Heraeus Kulzer,
crowns and preveneered stainless-steel crowns and Hanau, Germany).
20.8 months for zirconia crowns (3, 5, 9). The preparations were duplicated with CAD/CAM tech-
The present in-vitro study compared the fracture load nology, resulting in cobalt-chromium (CoCr) abutments.
and survival rate of three different brands of prefabri- Briefly, the preparations were scanned (ceramill map400 with
cated zirconia crowns for posterior primary teeth with ceramill database software version 1.0; Amann Girrbach,
individually fabricated computer-aided design/com- Koblach, Austria) and milled out of CoCr blanks (Ceramill
puter-aided manufacturing (CAD/CAM) zirconia Sintron 71L 20 mm; Amann Girrbach) using a five-axis
crowns, resin preveneered stainless-steel crowns, and milling unit (ceramill motion 2; Amann Girrbach). After
milling, the abutments were sintered under an inert gas
conventional stainless-steel crowns. Furthermore, the
(Argon 4.6; Linde, Pullach, Germany) in a sinter furnace
impact of aging was also investigated. (Ceramill Argotherm 2; Amann Girrbach) and mounted on
stable resin cubes for conducting the experiments.

Material and methods Crowns


This in-vitro study was approved by the Ethics Committee The crown types tested in the study are listed in Table 1.
of the University of Munich (no. 371-16). An overview of Three different types of prefabricated zirconia crowns were
the experiments performed is given in Fig. 1. tested (Fig. 2A–C), as well as CAD/CAM zirconia crowns
(Fig. 2D), and preveneered and conventional stainless-steel
Model preparation crowns (Fig. 2E, F) (Table 1).

In a dental training model (AK-6/2; Frasaco, Tettnang,


Germany) tooth 85 (FDI notation) was prepared in Manufacturing of CAD/CAM zirconia crowns
a phantom head, according to the manufacturer’s
To fabricate the CAD/CAM zirconia crowns, the prepared
teeth were first scanned (ceramill map400 with ceramill
database software version 1.0; Amann Girrbach). For
designing the crown shape, an unprepared tooth was also
scanned, and a cement space of 50 lm was defined. The
crowns were milled out of zirconia blanks (Ceramill
ZOLID 71L 20 mm; Amann Girrbach) using a five-axis
milling unit (ceramill motion 2; Amann Girrbach) and
afterwards were sintered (sinter furnace ceramill therm 2;
Amann Girrbach). An unprepared tooth 85 (FDI nota-
tion) from the dental training model was used as a wax-
up. Finally, the crowns were glazed using VITA AKZENT
Plus Glaze Powder and VITA AKZENT Plus Powder
Fluid (both VITA Zahnfabrik, Bad S€ ackingen, Germany)
in a fully automatic firing unit (VITA VACUMAT 40;
VITA Zahnfabrik).

Cementation of crowns
All crowns were cemented on CoCr models with glass
ionomer cement (Ketac Cem; 3M ESPE, Seefeld, Ger-
many). For reproducible cementation, a specific device,
consisting of a punch and the weight, was used. This
device holds the crown in position and applies a continu-
ous force, of 827 g (750 g weight plus 77 g dead weight
from the punch), for 7 min onto the centre of the crown.
After curing, the excess cement was removed with a scaler.
NuSmile recommends NuSmile BioCem Universal
Fig. 1. Overview of the experiments. Fracture load tests were BioActive Cement (a dual-cure, resin-modified glass iono-
performed on crowns for primary teeth, without or with aging mer cement) for cementation of their crowns. Therefore,
(storage in saliva or chewing simulation), and the survival in an internal pilot study, we investigated the possible
rates during chewing simulation were assessed. *For stainless- influence of the cement on the fracture load by fixing five
steel crowns, only chewing simulation was performed (no frac- NuSmile Zirconia crowns with either BioCem (NuSmile)
ture load testing). or Ketac Cem (3M ESPE).
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Fracture load of paediatric crowns 371

Table 1
Crown types tested in this study

Trade name Manufacturer Type

EZCrowns Sprig Oral Health Technologies, Loomis, CA, Prefabricated zirconia crowns
USA (formerly Ez-Pedo) (all glazed)
Zirconia paediatric Kinder Krowns, St Louis Park, MN, USA
crowns
NuSmile Zirconia NuSmile, Houston, TX, USA
The authors of the manuscript Individually fabricated CAD/CAM
zirconia crowns; glazed
NuSmile Signature NuSmile, Houston, TX, USA Preveneered stainless-steel crowns
Stainless Steel 3M ESPE, Seefeld, Germany Stainless-steel crowns
Primary Molar Crowns

CAD/CAM, computer-aided design/computer-aided manufacturing.

Aging procedures steel specimen-holder, and stored in 4°C deionized water


until use.
Following storage of crowns in a humid chamber for 24 h The cemented crowns and antagonists were mounted in
at 37°C, the fracture load experiments were carried out a chewing simulator (CS-4.8 with TC-4; SD Mechatronik,
either directly or after two different aging procedures Feldkirchen-Westerham, Germany). The specimens were
(storage in saliva or chewing simulation), discussed below. loaded with a vertical load of 100 N at a frequency of
1.5 Hz and a sliding movement of 0.7 mm for 1.68 9 106
Artificial aging in saliva chewing cycles with simultaneous thermocycling. During
Saliva samples were obtained from 10 volunteers (20–30 yr thermocycling, the chambers of the chewing simulator
of age) who were in good general and oral health. The sal- were flooded, alternating with 5°C and 55°C tempered dis-
iva samples were taken after stimulation (chewing on par- tilled water for 30 s each. The number of cycles corre-
afilm), in the morning before eating, and the volunteers sponds to clinical usage over a time period of about 7 yr
were asked not to brush their teeth in the 24 h before the (10, 11).
samples were taken. During the chewing simulation process, the crowns were
The cemented crowns were then stored in the checked visually, three times a day. A failure was recorded
pooled saliva samples for 12 wk at 37°C. The saliva was if a crown decemented, showed chipping of the veneer,
changed biweekly. The pH value was kept constant between was fractured, or displayed fatigue cracks or a hole in the
pH6.5 and pH7.5, by using 1% HCl or 1% NaOH. occlusal surface (in the case of preveneered stainless-steel
crowns or conventional stainless-steel crowns). For the lat-
Artificial aging by chewing simulation ter, the fracture load was not measured but a failure was
Antagonistic enamel specimens for the chewing simula- recorded for the survival rate analysis.
tions were cut out of mesiobuccal enamel cusps from
freshly extracted, caries-free human molars (n = 72),
embedded in amalgam (Dispersalloy Fast Set 800 mg; Fracture load tests
DENTSPLY DeTrey, Konstanz, Germany) on a stainless- The crowns were placed in a universal testing machine
(Zwick/Roell Z010; Zwick, Ulm, Germany). The punch
(6 mm diameter) was placed perpendicular to the occlusal
surface, in the central fossa, and the measurement was
conducted at a crosshead speed of 1 mm min1. To avoid
force peaks, a piece of 0.5-mm-thick tinfoil (Dentaurum,
Ispringen, Germany) was placed between the occlusal sur-
face and the loading jig. As soon as crack formation was
observed, the fracture load test was stopped and the corre-
sponding load was recorded.
The fracture load test was not applied to stainless-steel
crowns because of their high ductility.

Statistics
Data analysis was performed with SPSS (Version 22; SPSS,
Chicago, IL, USA). The data were given descriptively (mean
 SD; minimum and maximum). Normality of distribution
and homogeneity of variance were tested using the Shapiro–
Fig. 2. Photographs of the crowns used. (A) Sprig EzCrowns. Wilk test and Levene’s test. The differences between the
(B) Kinder Krowns. (C) NuSmile Zirconia. (D) Computer- cementation groups (for the internal pilot study) were tested
aided design/computer-aided manufacturing (CAD/CAM)-de- using the Mann–Whitney-U test (a-level < 0.05). Differ-
signed zirconia crown. (E) NuSmile Signature. (F) Stainless- ences between the groups in the main experiments were
steel crown. analysed using the non-parametric Kruskal–Wallis test with
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372 Kist et al.

Mann–Whitney-U pairwise comparisons. The level of signif- fracture loads, followed by Kinder Krowns, and
icance was Bonferroni adjusted because of multiple compar- EzCrowns without pretreatment (Table 2). The individ-
isons (corrected level of significance = 0.005). The impact of ually fabricated CAD/CAM crowns showed signifi-
the test parameters (type of crown and aging procedure) cantly higher fracture loads than the prefabricated
with respect to the fracture load was determined by partial zirconia crowns without pretreatment (P < 0.001).
g2. For each type of crown, the influence of the two aging
procedures on the fracture load was tested using an
After aging with saliva, Kinder Krowns showed the
unpaired t-test. The survival of the crowns with respect to highest fracture load among the prefabricated crowns,
the load required to induce failure was described using the followed by NuSmile Zirconia, and EzCrowns
Kaplan–Meier method, and survival curves were compared (Table 3). The resin-veneered stainless-steel crowns
using the Gehan–Breslow–Wilcoxon test (P < 0.05). (NuSmile Signature) showed the highest fracture loads
(6,251 N without aging, 5,348 N, after aging with sal-
iva).
After the chewing simulation, resin-veneered stain-
Results less-steel crowns (NuSmile Signature) again showed the
In the internal pilot study, the fracture load measure- highest fracture loads, closely followed by CAD/CAM
ments (expressed as mean  SD) of NuSmile Zirconia zirconia crowns, Kinder Krowns, and NuSmile Zirco-
crowns were 1055.84  100.00 N using Ketac Cem and nia. EzCrowns showed the lowest fracture loads
1164.31  195.46 N using BioCem. No significant influ- (920 N, Table 4).
ence of the cement used was found on the fracture load Regarding effect sizes, the major influence on the
of NuSmile Zirconia crowns (P = 0.917). fracture load was type of crown (g2 = 0.974), and only
All fracture load measurements followed a normal a small influence was observed for the aging procedure
distribution (Shapiro–Wilk, P > 0.05) except in the (g2 = 0.046). A direct comparison of the fracture loads
EzCrowns group after aging with saliva (P = 0.013). between the non-aged and the artificially aged crowns
Tables 2–4 show the results of the fracture load in saliva showed no significant differences within the
measurements without aging and after the two aging four groups of zirconia crowns (t-test, P > 0.05, Fig-
procedures (Figure S1). Among the prefabricated zirco- ure S1). For the non-aged zirconia crowns and the
nia crowns, NuSmile Zirconia showed the highest crowns aged by the chewing simulation, the same

Table 2
Fracture load (in N) at failure of crowns that have not been aged

Type of crown
Kinder NuSmile CAD/CAM NuSmile
Fracture load/statistical tests Sprig EzCrowns Krowns Zirconia zirconia crown Signature

Mean 893 1570* 1582* 2444 6251


SD 223 368 638 360 1170
Minimum 472 1250 1017 1728 4618
Maximum 1295 2613 3384 3002 8671
Levene’s test for P < 0.0001
homogeneity of variance
Kruskal–Wallis test P < 0.0001

*Estimates not statistically significantly different (Mann–Whitney U-test).


CAD/CAM, computer-aided design/computer-aided manufacturing.

Table 3
Fracture load (in N) at failure of crowns that have been artificially aged with saliva

Type of crown
Kinder NuSmile CAD/CAM NuSmile
Fracture load/statistical tests Sprig EzCrowns Krowns Zirconia zirconia crown Signature

Mean 797 1921* 1775* 2650* 5348


SD 266 615 662 572 606
Minimum 361 743 1033 1281 4070
Maximum 1160 3308 3266 3197 6106
Levene’s test for P = 0.461
homogeneity of variance
Kruskal–Wallis test P < 0.0001

*Estimates not statistically significantly different (Mann–Whitney U-test).


CAD/CAM, computer-aided design/computer-aided manufacturing.
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Fracture load of paediatric crowns 373

Table 4
Fracture load (in N) at failure of crowns that have been artificially aged by chewing simulation

Type of crown
Sprig Kinder NuSmile CAD/CAM NuSmile
Fracture load/statistical tests EzCrowns Krowns Zirconia zirconia crown Signature

Mean 920 2059* 2055* 2559* 3778


SD 306 581 1010 410 867
Minimum 423 1194 1171 2041 2866
Maximum 1524 3140 4269 3259 5944
Levene’s test for P = 0.034
homogeneity of variance
Kruskal–Wallis test P < 0.0001

*Estimates not statistically significantly different (Mann–Whitney U-test).


CAD/CAM, computer-aided design/computer-aided manufacturing.

results were obtained, except for Kinder Krowns, for Discussion


which much higher fracture loads were observed after
the chewing simulation (t-test, P = 0.022, Figure S1). As the awareness of aesthetics and considerations
For the preveneered stainless-steel crowns, the fracture regarding gingival health are also increasing in paedi-
load was significantly lower after artificial aging with atric dentistry, this study aimed to investigate the frac-
saliva than without aging (t-test, P = 0.030). The effect ture load and survival rate of different tooth-coloured
was even greater when the preveneered stainless-steel crowns for primary molars. To appraise these results
crowns were aged by chewing simulation (t-test, accurately, the mean maximum bite force in 3- to 5.5-
P < 0.0001, Figure S1). yr-old children has been reported to be between
To summarize, aging had a significant influence on 186.2 N (12) and 235 N (13) and in 6- to 11-yr-old chil-
the preveneered crowns, and except for the Kinder dren between 330.5 N and 374.4 N (12). In the present
Krowns, had no effect on the CAD/CAM zirconia experiments, all crowns investigated showed signifi-
crowns or the prefabricated zirconia crowns. cantly higher fracture load values than the reported bite
In order to compare the stainless-steel crowns with forces in the mouth, even if there were differences
the other crown types, chewing simulation experiments between the groups.
were performed (Fig. 3). All of the zirconia crowns and All crowns were cemented by Ketac Cem, as the
preveneered stainless-steel crowns withstood the stress internal pilot study revealed no difference regarding the
of chewing simulation (solid line, 100% survival rate), fracture load when compared with cementation by Bio-
whereas seven of the 12 stainless-steel crowns did not Cem, which is recommended by NuSmile. This was in
survive (dotted line, 41.7% survival rate). The reasons accordance with previous studies (14–16).
for failure were the appearance of fatigue cracks or To increase the clinical relevance of our results, this
holes in the occlusal surface. This resulted in a signifi- study included an aging process of the crowns by either
cant difference between the stainless-steel crowns and saliva or chewing simulation, simulating 7 yr of clinical
the other crowns investigated (P < 0.0001). use. The crowns were cemented on CoCr dies, which
were made by duplication of prepared tooth models.
By contrast, previous studies have used perfect-fit
epoxy dies produced by impressions of the interior of
the crowns (7, 8). The thicker and irregular cement
layer and the poor quality of the margin of prefabri-
cated crowns lead to an inferior fit compared with
CAD/CAM crowns, which might decrease the fracture
load. In a previous study, the quality of the crown mar-
gin was reported to influence the fracture load, while
the internal fit and thickness of the cement gap did not
(17). Furthermore, it has been reported that the mate-
rial of the dies affects the fracture load of the materials
to be tested (18). The CoCr alloy has a higher Young0 s
modulus than dentine, which might result in higher
Fig. 3. Results of Kaplan-Meier survival analysis after fracture-load values than in a clinical situation (19). In
1.68 9 106 cycles of chewing simulation (which corresponds order to compare fracture loads in different studies, the
to clinical usage over a time period of about 7 yr). The solid
line resembles the 100% survival rate of all zirconia crowns experimental setup must be considered.
and the preveneered stainless-steel crowns. Only stainless-steel It has been reported that glazed zirconia surfaces
crowns showed an decreasing survival rate over the entire show higher flexural strength values than finished and
duration of the experiment (dotted line, 41.7%). polished zirconia surfaces (20, 21). As all the zirconia
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374 Kist et al.

crowns used in the present study were glazed, this fac- studies included reasons for failures (26–28). Only one
tor is not applicable here. The observed high fracture clinical study reported fatigue cracks and holes on the
load values for resin preveneered stainless-steel crowns occlusal surface, in accordance with our observations
have also been reported previously (7) and might be a (29). It was reported that 10 of 673 stainless-steel
result of the higher ductility of the stainless-steel basis crowns on primary teeth formed a hole during chewing.
of the veneer compared with the more brittle zirconia. No data were given regarding the lifespan. Our experi-
Whereas the results for EzCrowns crowns were compa- ments show that the failure rate increases with more
rable with those reported in a previous study, the other than 106 chewing cycles, which corresponds to a period
crown types showed a higher fracture load in the pre- of use of approximately 4 yr (10, 11).
sent study (7). For example, values (mean  SD) of The influence of prefabricated paediatric crowns on
576  132 N for Kinder Krowns, 691  113 N for gingival health and antagonistic wear is also worthy of
NuSmile Zirconia, and 1,937  546 N for NuSmile Sig- discussion. Zirconia crowns have been reported to
nature have been reported. BEATTIE and coworkers improve the gingival health situation in comparison
measured a distinctly lower mean value for the NuS- with preveneered stainless-steel crowns and composite
mile Signature crowns than found in this study, namely resin strip crowns (6). Investigation of the wear of pri-
1,671  370 N (8). These discrepancies may be caused mary teeth by antagonistic all-ceramic or stainless-steel
by the methodological differences mentioned above. specimens showed higher, but not significantly different,
The CAD/CAM-fabricated crowns were included as wear for monolithic zirconia (30).
an optimal control group for zirconia restorations in As a next step, the longevity of zirconia crowns for
this study. As expected, the CAD/CAM zirconia primary molars should be investigated in a clinical
crowns showed the highest fracture loads. The differ- long-term study. Furthermore, an in-vitro study regard-
ences between these crowns and the prefabricated ing the decementation rate of zirconia crowns would be
crowns tested were significant in all experiments, except interesting.
for the NuSmile Zirconia crowns in the chewing simu-
Acknowledgements – The authors would like to thank Sprig Oral
lation experiment. This could be explained by the better Health Technologies, Kinder Krowns, and NuSmile for providing
fit of the CAD/CAM crowns, as mentioned above. the crowns, and Amann Girrbach for providing the CoCr and zir-
Interestingly, the artificial aging process significantly conia blanks. Additionally, the authors would like to thank dental
reduced the fracture load of NuSmile Signature crowns. technician Marlis Eichberger and Dr Kurt Erdelt for their help
The effect of the chewing simulation was even higher with the CAD/CAM and the universal testing machine. The study
was financed by departmental funding of the Department of Con-
than artificial aging by storage in saliva. This observa- servative Dentistry and Periodontology and the Department of
tion might explain the frequently reported chipping of Prosthetic Dentistry, University Hospital, LMU Munich.
the veneering material in clinical studies (3, 4, 6). How-
ever, in this study, no chipping was observed during Conflicts of interest – The authors declare no conflict of interest.
chewing simulation, which may be a result of the limi-
tations of the in-vitro testing.
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